WO2023054066A1 - 薄膜形成用原料、薄膜の製造方法、薄膜及びモリブデン化合物 - Google Patents
薄膜形成用原料、薄膜の製造方法、薄膜及びモリブデン化合物 Download PDFInfo
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- WO2023054066A1 WO2023054066A1 PCT/JP2022/035000 JP2022035000W WO2023054066A1 WO 2023054066 A1 WO2023054066 A1 WO 2023054066A1 JP 2022035000 W JP2022035000 W JP 2022035000W WO 2023054066 A1 WO2023054066 A1 WO 2023054066A1
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- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/06—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of metallic material
- C23C16/18—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of metallic material from metallo-organic compounds
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- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/22—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of inorganic material, other than metallic material
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- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/22—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of inorganic material, other than metallic material
- C23C16/30—Deposition of compounds, mixtures or solid solutions, e.g. borides, carbides, nitrides
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- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/4401—Means for minimising impurities, e.g. dust, moisture or residual gas, in the reaction chamber
- C23C16/4408—Means for minimising impurities, e.g. dust, moisture or residual gas, in the reaction chamber by purging residual gases from the reaction chamber or gas lines
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- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/448—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for generating reactive gas streams, e.g. by evaporation or sublimation of precursor materials
- C23C16/4485—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for generating reactive gas streams, e.g. by evaporation or sublimation of precursor materials by evaporation without using carrier gas in contact with the source material
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- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/455—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for introducing gases into reaction chamber or for modifying gas flows in reaction chamber
- C23C16/45523—Pulsed gas flow or change of composition over time
- C23C16/45525—Atomic layer deposition [ALD]
- C23C16/45527—Atomic layer deposition [ALD] characterized by the ALD cycle, e.g. different flows or temperatures during half-reactions, unusual pulsing sequence, use of precursor mixtures or auxiliary reactants or activations
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- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/455—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for introducing gases into reaction chamber or for modifying gas flows in reaction chamber
- C23C16/45523—Pulsed gas flow or change of composition over time
- C23C16/45525—Atomic layer deposition [ALD]
- C23C16/45553—Atomic layer deposition [ALD] characterized by the use of precursors specially adapted for ALD
Definitions
- the present invention relates to a raw material for thin film formation containing a molybdenum compound having a specific structure, a method for producing a thin film, a thin film, and a molybdenum compound.
- thin films containing molybdenum atoms can be used for electronic devices, semiconductor devices, liquid crystal members, coating materials, heat-resistant materials, alloys, aircraft members, and the like.
- Examples of the method for producing the thin film include a sputtering method, an ion plating method, a coating pyrolysis method, a MOD method such as a sol-gel method, and a chemical vapor deposition method.
- a sputtering method an ion plating method
- a coating pyrolysis method a coating pyrolysis method
- a MOD method such as a sol-gel method
- a chemical vapor deposition method suitability for mass production, possibility of hybrid integration, etc.
- chemical vapor deposition including atomic layer deposition hereinafter sometimes simply referred to as "ALD"
- the CVD method is the optimum manufacturing process.
- Patent Document 1 discloses molybdenum-oxo-tetra(sec-butoxide) and molybdenum-oxo-tetra(tert-butoxide).
- Patent Documents 2 and 3 disclose bis(tert-butylimide)-bis(dimethylamido)molybdenum and bis(tert-butylimide)-bis(diethylamido)molybdenum.
- the important property required for the compound (precursor) used as the raw material for thin film formation is the ability to produce a high-quality thin film.
- conventional molybdenum compounds that have been used as thin film forming materials have not sufficiently satisfied this point.
- an object of the present invention is to provide a molybdenum compound that can produce a high-quality thin film when used as a raw material for thin film formation.
- the present invention is a raw material for thin film formation containing a molybdenum compound represented by the following general formula (1).
- R 1 represents an alkyl group having 1 to 5 carbon atoms or a fluorine atom-containing alkyl group having 1 to 5 carbon atoms
- L 1 is the following general formula (L-1) or (L-2).
- n represents an integer of 1 to 4.
- R 1 represents a fluorine atom-containing alkyl group having 1 to 5 carbon atoms.
- each of R 2 to R 12 independently represents a hydrogen atom, an alkyl group having 1 to 5 carbon atoms or a fluorine atom-containing alkyl group having 1 to 5 carbon atoms, and * represents a bond.
- the present invention is a method for producing a thin film, which comprises forming a thin film containing molybdenum atoms on the surface of a substrate using the raw material for forming a thin film.
- the present invention is a molybdenum-containing thin film produced using the above thin film-forming material.
- the present invention is a molybdenum compound represented by the following general formula (2).
- R 21 represents an alkyl group having 1 to 5 carbon atoms or a fluorine atom-containing alkyl group having 1 to 5 carbon atoms
- L 2 is the following general formula (L-3) or (L-4).
- m represents an integer of 1 to 4.
- R 21 is a fluorine atom-containing alkyl group having 1 to 8 fluorine atoms and having 1 to 5 carbon atoms represents.
- R 22 to R 32 each independently represent a hydrogen atom, an alkyl group having 1 to 5 carbon atoms or a fluorine atom-containing alkyl group having 1 to 5 carbon atoms, and * represents a bond.
- the present invention it is possible to provide a raw material for thin film formation that can produce a thin film containing molybdenum atoms. Moreover, according to the present invention, it is possible to provide a method for producing a high-quality thin film containing molybdenum atoms.
- FIG. 1 is a schematic diagram showing an example of an ALD apparatus used in the thin film manufacturing method according to the present invention.
- FIG. 2 is a schematic diagram showing another example of an ALD apparatus used in the thin film manufacturing method according to the present invention.
- FIG. 3 is a schematic diagram showing still another example of the ALD apparatus used in the thin film manufacturing method according to the present invention.
- FIG. 4 is a schematic diagram showing still another example of the ALD apparatus used in the thin film manufacturing method according to the present invention.
- the raw material for thin film formation of the present invention is characterized by containing the molybdenum compound represented by the general formula (1).
- R 1 represents an alkyl group having 1 to 5 carbon atoms or a fluorine atom-containing alkyl group having 1 to 5 carbon atoms
- L 1 represents the following general formula (L-1) or (L -2)
- n represents an integer of 1-4.
- R 1 represents a fluorine atom-containing alkyl group having 1 to 5 carbon atoms.
- each of R 2 to R 12 is independently a hydrogen atom, an alkyl group having 1 to 5 carbon atoms, or a fluorine atom-containing alkyl group having 1 to 5 carbon atoms. represents a group, and * represents a bond.
- alkyl group having 1 to 5 carbon atoms examples include methyl group, ethyl group, propyl group, isopropyl group, butyl group, isobutyl group, secondary butyl group, tertiary butyl group, pentyl group, isopentyl group, and neopentyl group. etc.
- fluorine-containing alkyl group having 1 to 5 carbon atoms examples include a monofluoromethyl group, a difluoromethyl group, a trifluoromethyl group, a trifluoroethyl group, a trifluoropropyl group, a dimethyltrifluoroethyl group, (trifluoro methyl)tetrafluoroethyl group, hexafluorotertiarybutyl group, di-(trifluoromethyl)ethyl group, nonafluorotertiarybutyl group and the like.
- R 1 to R 12 , L 1 and n are appropriately selected according to the thin film manufacturing method to be applied.
- the compound When used in a method for producing a thin film having a step of vaporizing a compound, the compound should have at least one property selected from high vapor pressure, low melting point, and high thermal stability.
- R 1 to R 12 , L 1 and n are preferably selected, and more preferably R 1 to R 12 , L 1 and n are selected so as to provide a compound with high thermal stability.
- R 1 is an alkyl group having 2 to 4 carbon atoms or a A fluorine atom-containing alkyl group is preferred.
- n 1 to 3
- an alkyl group having 3 to 4 carbon atoms is preferable, a secondary butyl group or a tertiary butyl group is more preferable, a tertiary butyl group is particularly preferable
- n is 4, preferably a fluorine atom-containing alkyl group having 3 to 4 carbon atoms, more preferably a fluorine atom-containing alkyl group having 4 carbon atoms, dimethyltrifluoroethyl group, di-(trifluoromethyl)ethyl group or a nonafluoro-tertiary-butyl group is particularly preferred, and a dimethyltrifluoroethyl group is most preferred.
- R 1 is a fluorine atom-containing alkyl group
- the number of fluorine atoms in R 1 is from 1 to 1, because the compound has high thermal stability and can produce high-quality thin films with good productivity when used as a raw material for thin film formation. 12 is preferred, 1 to 8 are more preferred, 1 to 4 are particularly preferred, and 3 is most preferred.
- the compound has a low melting point, high thermal stability, and can produce a high-quality thin film with good productivity when used as a raw material for thin film formation.
- n is preferably 3 or 4, more preferably 4.
- a hydrogen atom or an alkyl group having 1 to 5 carbon atoms is preferable as R 2 because the vapor pressure of the compound is high, and high-quality thin films can be produced with good productivity when used as raw materials for thin film formation.
- An alkyl group having 1 to 5 carbon atoms is more preferred, an alkyl group having 1 to 3 carbon atoms is even more preferred, and a methyl group is particularly preferred.
- a hydrogen atom or an alkyl group having 1 to 5 carbon atoms is preferable as R 3 because the vapor pressure of the compound is high, and high-quality thin films can be produced with good productivity when used as a raw material for thin film formation.
- each of R 4 and R 5 is independently a hydrogen atom or an alkyl group having 1 to 5 carbon atoms.
- a hydrogen atom or an alkyl group having 1 to 3 carbon atoms is more preferred, and a hydrogen atom is particularly preferred.
- the compound has a high vapor pressure and high thermal stability, and when used as a raw material for thin film formation, can produce a high- quality thin film with good productivity.
- An alkyl group having 1 to 5 carbon atoms is preferred, an alkyl group having 1 to 5 carbon atoms is more preferred, an alkyl group having 1 to 3 carbon atoms is even more preferred, and a methyl group is particularly preferred.
- a hydrogen atom or an alkyl group having 1 to 5 carbon atoms is preferable as R 8 because the vapor pressure of the compound is high, and high-quality thin films can be produced with good productivity when used as a raw material for thin film formation.
- An alkyl group having 1 to 5 carbon atoms is more preferred, an alkyl group having 1 to 3 carbon atoms is even more preferred, and a methyl group is particularly preferred.
- a hydrogen atom or an alkyl group having 1 to 5 carbon atoms is preferable as R 9 because the vapor pressure of the compound is high, and high-quality thin films can be produced with good productivity when used as a raw material for thin film formation.
- each of R 10 and R 11 is independently a hydrogen atom or an alkyl group having 1 to 5 carbon atoms. is preferred, a hydrogen atom or an alkyl group having 1 to 3 carbon atoms is more preferred, and a hydrogen atom is particularly preferred.
- a hydrogen atom or an alkyl group having 1 to 5 carbon atoms is used as R 12 because the compound has a high vapor pressure and high thermal stability, and when used as a raw material for forming a thin film, a high-quality thin film can be produced with good productivity.
- An alkyl group having 1 to 5 carbon atoms is more preferred, an alkyl group having 1 to 3 carbon atoms is even more preferred, and a methyl group is particularly preferred.
- R 1 to R 12 , L 1 and n can be arbitrarily determined depending on the solubility in the solvent used, the thin film formation reaction, etc. can be selected.
- Preferred specific examples of the molybdenum compound represented by the general formula (1) include the following compound No. 1 to No. 120 can be mentioned.
- the following compound No. 1 to No. at 120 “Me” represents a methyl group, “Et” represents an ethyl group, “iPr” represents an isopropyl group, “iBu” represents an isobutyl group, “sBu” represents a secondary butyl group; tBu” represents a tertiary butyl group.
- No. Compounds of 4, 10, 11, 12, 50, 85, 86, 90, 91 and 109 are preferred. From the viewpoint of the thermal stability of the compound and the productivity of the thin film, No. Compounds No. 10, 11, 12, 86, 90 and 91 are more preferred. More preferred are compounds of Nos. 10, 11 and 12; 10 compounds are most preferred.
- the method for producing the molybdenum compound represented by the above general formula (1) is not particularly limited, and the compound is produced by applying well-known reactions.
- a production method in the case of a molybdenum compound in which n is 4 in the general formula (1), for example, molybdenum tetrachloride oxide, a fluorine atom-containing alcohol compound having a corresponding structure, and alkyllithium are reacted in a diethyl ether solvent. After drying, the molybdenum compound represented by the general formula (1) can be obtained by performing solvent exchange, filtration, desolvation and purification by distillation.
- Examples of the alcohol compound include 2-trifluoromethyl-2-propanol, 1,1,1,3,3,3-hexafluoro-2-methyl-2-propanol, nonafluoro-tert-butyl alcohol, 1,1 , 1-trifluoroethanol and the like.
- Examples of the alcohol compound 1 include isopropyl alcohol, sec-butyl alcohol, and tert-butyl alcohol.
- Examples of the alcohol compound 2 include 2-dimethylaminoethanol, 1-dimethylamino-2-propanol, 1-dimethylamino-2-methyl-2-propanol, 1-dimethylamino-3,3-dimethylbutane-2- ol, 1-methoxy-2-methyl-2-propanol, and the like.
- the raw material for thin film formation of the present invention contains the molybdenum compound represented by the above general formula (1) as a thin film precursor. Its form varies depending on the manufacturing process to which the thin film forming raw material is applied. For example, when producing a thin film containing only molybdenum atoms as metal, the raw material for thin film formation of the present invention does not contain metal compounds and metalloid compounds other than the molybdenum compound represented by the general formula (1). On the other hand, when producing a thin film containing two or more kinds of metals and/or metalloids, the raw material for thin film formation of the present invention contains a desired metal in addition to the molybdenum compound represented by the general formula (1).
- a compound and/or a compound containing a metalloid (hereinafter sometimes referred to as “another precursor”) can also be contained.
- the thin film-forming raw material of the present invention may further contain an organic solvent and/or a nucleophilic reagent, as described later.
- the physical properties of the molybdenum compound represented by the general formula (1), which is a precursor are suitable for the CVD method. It is useful as a raw material for CVD).
- the molybdenum compound represented by the above general formula (1) has an ALD window, so the raw material for thin film formation of the present invention can be used by an atomic layer deposition (hereinafter sometimes referred to as "ALD") method.
- ALD atomic layer deposition
- the thickness of the thin film is preferably 0.1-100 nm, more preferably 0.3-30 nm.
- the thickness of the thin film obtained per cycle by atomic layer deposition is preferably 0.01 to 10 nm, more preferably 0.03 to 3 nm.
- the raw material for thin film formation of the present invention is a raw material for chemical vapor deposition
- its form is appropriately selected according to the method of transportation and supply of the CVD method used.
- the raw material for CVD is heated and/or depressurized in a container in which the raw material is stored (hereinafter sometimes referred to as a "raw material container") to be vaporized into a raw material gas,
- a gas that introduces the raw material gas into a film formation chamber in which the substrate is installed (hereinafter sometimes referred to as a “deposition reaction section”) together with a carrier gas such as argon, nitrogen, or helium that is used as necessary.
- Transportation method transporting raw materials for CVD in a liquid or solution state to a vaporization chamber, vaporizing them by heating and/or reducing pressure in the vaporization chamber to obtain a raw material gas, and introducing the raw material gas into the film formation chamber;
- the molybdenum compound itself represented by the general formula (1) can be used as the CVD raw material.
- the molybdenum compound itself represented by the general formula (1) or a solution obtained by dissolving the compound in an organic solvent can be used as the raw material for CVD.
- These CVD raw materials may further contain other precursors, nucleophilic reagents, and the like.
- the multi-component CVD method there is a method of vaporizing and supplying CVD raw materials independently for each component (hereinafter sometimes referred to as a “single-source method"), and a method in which a multi-component raw material is prepared in advance with a desired composition.
- a method of vaporizing and supplying mixed raw materials hereinafter sometimes referred to as “cocktail sauce method”
- a mixture of the molybdenum compound represented by the general formula (1) and other precursors or a mixed solution obtained by dissolving the mixture in an organic solvent can be used as the raw material for CVD.
- This mixture or mixed solution may further contain a nucleophilic reagent or the like.
- organic solvent examples include acetic esters such as ethyl acetate, butyl acetate and methoxyethyl acetate; ethers such as tetrahydrofuran, tetrahydropyran, ethylene glycol dimethyl ether, diethylene glycol dimethyl ether, triethylene glycol dimethyl ether, dibutyl ether and dioxane; Ketones such as butyl ketone, methyl isobutyl ketone, ethyl butyl ketone, dipropyl ketone, diisobutyl ketone, methyl amyl ketone, cyclohexanone, methylcyclohexanone; hexane, cyclohexane, methylcyclohexane, dimethylcyclohexane, ethylcyclohexane, heptane, oc
- the raw material for thin film formation of the present invention is a mixed solution with the above organic solvent, the thin film can be produced with high productivity. It is preferably 0 mol/liter, more preferably 0.05 mol/liter to 1.0 mol/liter.
- the total amount of the precursor means, when the thin film forming raw material of the present invention does not contain metal compounds and metalloid compounds other than the molybdenum compound represented by the general formula (1), ) means the amount of the molybdenum compound represented by the above general formula (1), and the raw material for thin film formation of the present invention contains a compound containing other metals and / or metalloids in addition to the molybdenum compound represented by the above general formula (1) When a compound (another precursor) is contained, it means the total amount of the molybdenum compound represented by the general formula (1) and the other precursor.
- Other precursor metal species include lithium, sodium, potassium, magnesium, calcium, strontium, barium, titanium, zirconium, hafnium, vanadium, tantalum, chromium, molybdenum, tungsten, manganese, iron, cobalt, rhodium, iridium, nickel.
- alcohol compounds used as organic ligands for the other precursors mentioned above include methanol, ethanol, propanol, isopropyl alcohol, butanol, secondary butyl alcohol, isobutyl alcohol, tertiary butyl alcohol, pentyl alcohol, isopentyl alcohol, 3 Alkyl alcohols such as higher pentyl alcohol; 2-methoxyethanol, 2-ethoxyethanol, 2-butoxyethanol, 2-(2-methoxyethoxy)ethanol, 2-methoxy-1-methylethanol, 2-methoxy-1,1 -dimethylethanol, 2-ethoxy-1,1-dimethylethanol, 2-isopropoxy-1,1-dimethylethanol, 2-butoxy-1,1-dimethylethanol, 2-(2-methoxyethoxy)-1,1 -ether alcohols such as dimethylethanol, 2-propoxy-1,1-diethylethanol, 2-s-butoxy-1,1-diethylethanol, 3-methoxy-1,1-dimethylpropanol; dimethyl
- Glycol compounds used as organic ligands for other precursors mentioned above include 1,2-ethanediol, 1,2-propanediol, 1,3-propanediol, 2,4-hexanediol, 2,2- Dimethyl-1,3-propanediol, 2,2-diethyl-1,3-propanediol, 1,3-butanediol, 2,4-butanediol, 2,2-diethyl-1,3-butanediol, 2 -ethyl-2-butyl-1,3-propanediol, 2,4-pentanediol, 2-methyl-1,3-propanediol, 2-methyl-2,4-pentanediol, 2,4-hexanediol, 2,4-dimethyl-2,4-pentanediol and the like.
- ⁇ -diketone compounds used as organic ligands for the other precursors mentioned above include acetylacetone, hexane-2,4-dione, 5-methylhexane-2,4-dione, heptane-2,4-dione, 2 -methylheptane-3,5-dione, 5-methylheptane-2,4-dione, 6-methylheptane-2,4-dione, 2,2-dimethylheptane-3,5-dione, 2,6-dimethyl heptane-3,5-dione, 2,2,6-trimethylheptane-3,5-dione, 2,2,6,6-tetramethylheptane-3,5-dione, octane-2,4-dione, 2 , 2,6-trimethyloctane-3,5-dione, 2,6-dimethyloctane-3,5-dione, 2,9-dimethylnonane
- Cyclopentadiene compounds used as organic ligands for other precursors mentioned above include cyclopentadiene, methylcyclopentadiene, ethylcyclopentadiene, propylcyclopentadiene, isopropylcyclopentadiene, butylcyclopentadiene, sec-butylcyclopentadiene, and isobutylcyclopentadiene. pentadiene, tert-butylcyclopentadiene, dimethylcyclopentadiene, tetramethylcyclopentadiene, and the like.
- organic amine compounds used as organic ligands for other precursors mentioned above include methylamine, ethylamine, propylamine, isopropylamine, butylamine, sec-butylamine, tertiary-butylamine, isobutylamine, dimethylamine, diethylamine, and dipropyl.
- the other precursors mentioned above are known in the art, and their production methods are also known.
- the aforementioned inorganic salt of the metal or its hydrate is reacted with an alkali metal alkoxide of the alcohol compound.
- the precursor can be produced.
- metal inorganic salts or hydrates thereof include metal halides, nitrates, and the like
- alkali metal alkoxides include sodium alkoxide, lithium alkoxide, potassium alkoxide, and the like.
- the other precursor a compound whose thermal decomposition and/or oxidative decomposition behavior is similar to that of the molybdenum compound represented by the general formula (1).
- the behavior of thermal decomposition and / or oxidative decomposition is similar to that of the molybdenum compound represented by the general formula (1), and in addition, the chemical reaction during mixing It is preferable to use a compound that does not cause a change that impairs the desired properties as a precursor due to, for example, the ability to produce a high-quality thin film with good productivity.
- the raw material for forming a thin film of the present invention may contain a nucleophilic reagent in order to impart stability to the molybdenum compound represented by the general formula (1) and other precursors, if necessary.
- a nucleophilic reagent include ethylene glycol ethers such as glyme, diglyme, triglyme and tetraglyme, 18-crown-6, dicyclohexyl-18-crown-6, 24-crown-8 and dicyclohexyl-24-crown-8.
- crown ethers such as dibenzo-24-crown-8, ethylenediamine, N,N'-tetramethylethylenediamine, diethylenetriamine, triethylenetetramine, tetraethylenepentamine, pentaethylenehexamine, 1,1,4,7,7- Polyamines such as pentamethyldiethylenetriamine, 1,1,4,7,10,10-hexamethyltriethylenetetramine and triethoxytriethyleneamine, cyclic polyamines such as cyclam and cyclene, pyridine, pyrrolidine, piperidine, morpholine, N -methylpyrrolidine, N-methylpiperidine, N-methylmorpholine, tetrahydrofuran, tetrahydropyran, 1,4-dioxane, oxazole, thiazole, heterocyclic compounds such as oxathiolane, methyl acetoacetate, ethyl acetoacetate, acetoacetate-2- ⁇ -
- the raw material for thin film formation of the present invention should contain as little as possible impurity metal elements, impurity halogens such as impurity chlorine, and impurity organics other than the constituent components. Since high-quality thin films can be produced with good productivity, the impurity metal element content is preferably 100 ppb or less, more preferably 10 ppb or less, and the total amount is preferably 1 ppm or less, more preferably 100 ppb or less. In particular, when used as an LSI gate insulating film, gate film, or barrier layer, it is necessary to reduce the content of alkali metal elements and alkaline earth metal elements that affect the electrical characteristics of the resulting thin film.
- the impurity halogen content is preferably 100 ppm or less, more preferably 10 ppm or less, and most preferably 1 ppm or less, so that high-quality thin films can be produced with good productivity.
- the total amount of organic impurities is preferably 500 ppm or less, more preferably 50 ppm or less, and most preferably 10 ppm or less, so that high-quality thin films can be produced with good productivity.
- Moisture causes particle generation in raw materials for chemical vapor deposition and particle generation during thin film formation. is preferably removed.
- the water content of each of the precursor, organic solvent and nucleophilic reagent is preferably 10 ppm or less, more preferably 1 ppm or less.
- the raw material for thin film formation of the present invention preferably contains particles as little as possible.
- the number of particles larger than 0.3 ⁇ m in 1 mL of the liquid phase is preferably 100 or less, and is larger than 0.2 ⁇ m. More preferably, the number of particles per mL of liquid phase is 1000 or less, and most preferably the number of particles larger than 0.2 ⁇ m per mL of liquid phase is 100 or less.
- the method for producing a thin film of the present invention is a method for forming a thin film containing molybdenum atoms on the surface of a substrate using the raw material for forming a thin film of the present invention, and more specifically, the thin film of the present invention.
- a method for producing a thin film can be used, in which a thin film containing molybdenum atoms is formed on the surface of a substrate using a raw material gas obtained by vaporizing a forming raw material.
- the production method of the present invention includes a raw material introduction step of introducing a raw material gas obtained by vaporizing the above-mentioned thin film forming raw material into a film formation chamber in which the substrate is installed, and a general gas contained in the raw material gas. and a thin film forming step of decomposing and/or chemically reacting the molybdenum compound represented by formula (1) to form a thin film containing molybdenum atoms on the surface of the substrate.
- a raw material gas obtained by vaporizing the thin film forming raw material of the present invention and a reactive gas used as necessary are introduced into a film forming chamber (processing atmosphere) in which a substrate is installed, and then, A CVD method is preferred in which the precursor in the source gas is decomposed and/or chemically reacted on the substrate to grow and deposit a thin film containing molybdenum atoms on the substrate surface.
- the raw material transportation and supply method, deposition method, manufacturing conditions, manufacturing equipment, etc. are not particularly limited, and well-known general conditions and methods can be used.
- Examples of the reactive gas used as necessary include oxidizing gases such as oxygen, ozone and water vapor, hydrocarbon compounds such as methane and ethane, and reducing gases such as hydrogen, carbon monoxide and organometallic compounds. , organic amine compounds such as monoalkylamines, dialkylamines, trialkylamines and alkylenediamines, and nitriding gases such as hydrazine and ammonia. These reactive gases may be used alone, or two or more of them may be mixed and used.
- the molybdenum compound represented by the general formula (1) has a property of reacting well with reducing gases, and has a property of reacting particularly well with hydrogen. Therefore, it is preferable to use a reducing gas as the reactive gas, and it is particularly preferable to use hydrogen.
- examples of the transportation and supply method include the gas transportation method, the liquid transportation method, the single source method, the cocktail source method, and the like.
- the above deposition methods include thermal CVD in which a thin film is deposited by reacting a raw material gas or a raw material gas with a reactive gas only with heat, plasma CVD using heat and plasma, optical CVD using heat and light, and thermal CVD. , optical plasma CVD that uses light and plasma, and ALD that divides the deposition reaction of CVD into elementary processes and performs stepwise deposition at the molecular level.
- Examples of materials for the substrate include silicon; ceramics such as silicon nitride, titanium nitride, tantalum nitride, titanium oxide, ruthenium oxide, zirconium oxide, hafnium oxide, and lanthanum oxide; glass; metals such as metal molybdenum.
- Examples of the shape of the substrate include plate-like, spherical, fibrous, and scale-like.
- the substrate surface may be flat or may have a three-dimensional structure such as a trench structure.
- the above manufacturing conditions include reaction temperature (substrate temperature), reaction pressure, deposition rate, and the like.
- the reaction temperature is preferably 25 to 700° C., more preferably 100 to 400° C., since a high-quality thin film can be produced with good productivity.
- the reaction pressure is preferably from 10 Pa to atmospheric pressure in the case of thermal CVD or optical CVD, and from 10 Pa to 2,000 Pa in the case of using plasma, since high-quality thin films can be produced with good productivity.
- the deposition rate can be controlled by the raw material supply conditions (vaporization temperature, vaporization pressure), reaction temperature, and reaction pressure. If the deposition rate is high, the properties of the resulting thin film may deteriorate, and if it is low, problems may occur in productivity. /min is more preferred. Further, in the case of the ALD method, the number of cycles is controlled so as to obtain a desired film thickness.
- the above manufacturing conditions include the temperature and pressure when vaporizing the thin film forming raw material to form a raw material gas.
- the step of vaporizing the thin film forming raw material to obtain the raw material gas may be performed in the raw material container or in the vaporization chamber. In any case, it is preferable to evaporate the thin film forming material of the present invention at 0°C to 150°C.
- the pressure in the raw material container and the pressure in the vaporization chamber are both 1 Pa or higher. 10,000 Pa is preferred.
- the thin film manufacturing method of the present invention is preferably a method that employs the ALD method.
- the production method includes forming a precursor thin film on the surface of the substrate using the thin film forming raw material between the raw material introducing step and the thin film forming step.
- the thin film forming step is preferably a step of reacting the precursor thin film with a reactive gas to form a thin film containing molybdenum atoms on the surface of the substrate.
- the thin film manufacturing method includes an exhaust step of exhausting unreacted compound gas.
- the precursor thin film forming step may include a step of depositing the thin film forming raw material on the surface of the substrate.
- each step of the above ALD method will be described in detail, taking as an example the case of forming a metal molybdenum film, which is a type of thin film containing molybdenum atoms.
- the raw material introduction step described above is performed.
- the preferred temperature and pressure when using the thin film forming raw material as the raw material gas are the same as those described in the thin film manufacturing method by the CVD method.
- a precursor thin film is formed on the substrate surface by bringing the raw material gas introduced into the film forming chamber into contact with the surface of the substrate (precursor thin film forming step).
- heat may be applied by heating the substrate or heating the film forming chamber.
- the substrate temperature at this time is preferably 25 to 700.degree. C., more preferably 100 to 400.degree.
- the pressure of the system (inside the film formation chamber) when this step is performed is preferably 1 Pa to 10,000 Pa, more preferably 10 Pa to 1,000 Pa.
- the other precursor is also deposited on the surface of the substrate together with the molybdenum compound of the present invention.
- Exhaust step the gas of the thin film forming raw material that has not deposited on the surface of the substrate is exhausted from the deposition chamber (exhaust step).
- Exhaust methods include a method of purging the inside of the system with an inert gas such as nitrogen, helium, and argon, a method of evacuating the inside of the system by reducing the pressure, and a method combining these methods.
- the degree of pressure reduction is preferably from 0.01 Pa to 300 Pa, more preferably from 0.01 Pa to 100 Pa, since a high-quality thin film can be produced with good productivity.
- a reducing gas is introduced as a reactive gas into the deposition chamber, and metal molybdenum is removed from the precursor thin film obtained in the previous precursor thin film formation step by the action of the reducing gas or the action of the reducing gas and heat.
- a film is formed (molybdenum-containing thin film forming step).
- the temperature at which heat is applied in this step is preferably 25 to 700° C., more preferably 100 to 400° C., since a high-quality thin film can be produced with good productivity. Since a high-quality thin film can be produced with good productivity, the pressure of the system (inside the deposition chamber) when this step is performed is preferably 1 Pa to 10,000 Pa, more preferably 10 Pa to 1,000 Pa. Since the molybdenum compound represented by the general formula (1) has good reactivity with reducing gases, it is possible to obtain a high-quality metallic molybdenum film with a low residual carbon content.
- thin film deposition is performed by a series of operations consisting of the raw material introduction step, precursor thin film formation step, evacuation step, and molybdenum-containing thin film formation step.
- This cycle may be repeated multiple times until a thin film of the required thickness is obtained.
- energy such as plasma, light, or voltage may be applied, or a catalyst may be used.
- the timing of applying the energy and the timing of using the catalyst are not particularly limited. It may be when the system is evacuated, when a reducing gas is introduced in the molybdenum-containing thin film formation step, or during each of the above steps.
- annealing may be performed in an inert atmosphere, an oxidizing atmosphere, or a reducing atmosphere in order to obtain better electrical characteristics after thin film deposition. If embedding is required, a reflow process may be provided.
- the temperature in this case is 200°C to 1,000°C, preferably 250°C to 500°C.
- a well-known ALD apparatus can be used for the thin film manufacturing method of the present invention.
- Specific examples of the ALD apparatus include an apparatus capable of supplying a precursor by bubbling as shown in FIGS. 1 and 3, and an apparatus having a vaporization chamber as shown in FIGS. 3 and 4, there is also an apparatus capable of performing plasma processing on reactive gases.
- the ALD apparatus includes an apparatus capable of supplying a precursor by bubbling as shown in FIGS. 1 and 3, and an apparatus having a vaporization chamber as shown in FIGS. 3 and 4, there is also an apparatus capable of performing plasma processing on reactive gases.
- a deposition reaction section not only a single-wafer type apparatus equipped with a film formation chamber (hereinafter referred to as a "deposition reaction section") as shown in FIGS. can also These devices can also be used as CVD devices.
- the thin film produced using the raw material for thin film formation of the present invention can be made of desired types such as metals, oxide ceramics, nitride ceramics, glass, etc. by appropriately selecting other precursors, reactive gases and production conditions. It can be a thin film.
- the thin film is known to exhibit electrical properties, optical properties, etc., and is applied to various uses. Examples thereof include metal thin films, metal oxide thin films, metal nitride thin films, alloy thin films, and metal-containing composite oxide thin films. These thin films are used, for example, in the production of electrode materials for memory elements represented by DRAM elements, wiring materials, resistive films, diamagnetic films used in the recording layers of hard disks, catalyst materials for polymer electrolyte fuel cells, and the like. Widely used.
- the compound of the present invention is a molybdenum compound represented by the above general formula (2).
- the compound of the present invention has a low melting point, a high vapor pressure, excellent thermal stability, can be applied to the ALD method, and is a suitable compound as a precursor for a thin film manufacturing method having a vaporization step such as the ALD method. .
- R 21 represents an alkyl group having 1 to 5 carbon atoms or a fluorine atom-containing alkyl group having 1 to 5 carbon atoms
- L 2 represents general formula (L-3) or (L -4)
- m represents an integer of 1-4.
- R 21 represents a fluorine atom-containing alkyl group having 1 to 8 fluorine atoms and having 1 to 5 carbon atoms.
- the alkyl group having 1 to 5 carbon atoms represented by R 21 is the same alkyl group as exemplified as the alkyl group having 1 to 5 carbon atoms represented by R 1 in the general formula (1). is mentioned.
- Examples of the C 1-5 fluorine atom-containing alkyl group represented by R 21 include the C 1-5 fluorine atom-containing alkyl group represented by R 1 in the general formula (1). and the same alkyl groups as above.
- the fluorine atom-containing alkyl group having 1 to 5 carbon atoms and having 1 to 8 fluorine atoms represented by R 21 includes a monofluoromethyl group, a difluoromethyl group, a trifluoromethyl group, a trifluoroethyl group, A trifluoropropyl group, a dimethyltrifluoroethyl group, a (trifluoromethyl)tetrafluoroethyl group, a hexafluorotertiarybutyl group, a di-(trifluoromethyl)ethyl group, and the like.
- each of R 22 to R 32 is independently a hydrogen atom, an alkyl group having 1 to 5 carbon atoms, or a fluorine atom-containing alkyl group having 1 to 5 carbon atoms. represents a group, and * represents a bond.
- Examples of the alkyl group having 1 to 5 carbon atoms represented by R 22 to R 32 include the alkyl group having 1 to 5 carbon atoms represented by R 2 to R 12 in the general formula (1). and the same alkyl groups as above.
- R 21 to R 32 , L 2 and m are appropriately selected according to the thin film manufacturing method to be applied.
- the compound When used in a method for producing a thin film having a step of vaporizing a compound, the compound should have at least one property selected from high vapor pressure, low melting point, and high thermal stability.
- R 21 to R 32 , L 2 and m are preferably selected, and more preferably R 21 to R 32 , L 2 and m are selected so as to provide a compound with high thermal stability. stomach.
- R 21 is an alkyl group having 2 to 4 carbon atoms or an alkyl group having 2 to 4 carbon atoms.
- a fluorine atom-containing alkyl group is preferred.
- an alkyl group having 3 to 4 carbon atoms is preferable, a secondary butyl group or a tertiary butyl group is more preferable, a tertiary butyl group is particularly preferable, and m is When 4, a fluorine atom-containing alkyl group having 3 to 4 carbon atoms is preferable, a fluorine atom-containing alkyl group having 4 carbon atoms is more preferable, and a dimethyltrifluoroethyl group is particularly preferable.
- R 21 is a fluorine atom-containing alkyl group
- the number of fluorine atoms in R 21 is from 1 to 1, because the compound has high thermal stability and can produce a high-quality thin film with good productivity when used as a raw material for thin film formation.
- 12 is preferred, 1 to 8 are more preferred, 1 to 4 are particularly preferred, and 3 is most preferred.
- the compound has a low melting point, high thermal stability, and can produce a high-quality thin film with good productivity when used as a raw material for thin film formation.
- m is preferably 3 or 4, more preferably 4, because the compound has high thermal stability and can produce a high-quality thin film with good productivity when used as a raw material for thin film formation.
- a hydrogen atom or an alkyl group having 1 to 5 carbon atoms is preferable as R 22 because the vapor pressure of the compound is high, and high-quality thin films can be produced with high productivity when used as a raw material for thin film formation.
- An alkyl group having 1 to 5 carbon atoms is more preferred, an alkyl group having 1 to 3 carbon atoms is even more preferred, and a methyl group is particularly preferred.
- a hydrogen atom or an alkyl group having 1 to 5 carbon atoms is preferable as R 23 because the vapor pressure of the compound is high, and high-quality thin films can be produced with good productivity when used as a raw material for thin film formation.
- each of R 24 and R 25 is independently a hydrogen atom or an alkyl group having 1 to 5 carbon atoms. is preferred, a hydrogen atom or an alkyl group having 1 to 3 carbon atoms is more preferred, and a hydrogen atom is particularly preferred.
- the compound has a high vapor pressure and high thermal stability, and when used as a raw material for thin film formation , can produce a high- quality thin film with good productivity.
- An alkyl group having 1 to 5 carbon atoms is preferred, an alkyl group having 1 to 5 carbon atoms is more preferred, an alkyl group having 1 to 3 carbon atoms is even more preferred, and a methyl group is particularly preferred.
- a hydrogen atom or an alkyl group having 1 to 5 carbon atoms is preferable as R 28 because the vapor pressure of the compound is high, and high-quality thin films can be produced with good productivity when used as a raw material for thin film formation.
- An alkyl group having 1 to 5 carbon atoms is more preferred, an alkyl group having 1 to 3 carbon atoms is even more preferred, and a methyl group is particularly preferred.
- a hydrogen atom or an alkyl group having 1 to 5 carbon atoms is preferable as R 29 because the vapor pressure of the compound is high, and high-quality thin films can be produced with good productivity when used as a raw material for thin film formation.
- each of R 30 and R 31 is independently a hydrogen atom or an alkyl group having 1 to 5 carbon atoms. is preferred, a hydrogen atom or an alkyl group having 1 to 3 carbon atoms is more preferred, and a hydrogen atom is particularly preferred.
- a hydrogen atom or an alkyl group having 1 to 5 carbon atoms is used as R 32 because the compound has a high vapor pressure and high thermal stability, and when used as a raw material for thin film formation, a high-quality thin film can be produced with good productivity.
- An alkyl group having 1 to 5 carbon atoms is more preferred, an alkyl group having 1 to 3 carbon atoms is even more preferred, and a methyl group is particularly preferred.
- R 21 to R 32 , L 2 and m are arbitrarily selected according to the solubility in the solvent used, the thin film formation reaction, etc. can be selected.
- molybdenum compound represented by the general formula (2) examples include the compound No. 1 to No. 11 and no. 13 to No. 120 can be mentioned.
- the molybdenum compound represented by the above general formula (2) can be produced by the same method as for the molybdenum compound represented by the above general formula (1).
- Examples 1-10 below show the results of preparing the molybdenum compounds of the present invention.
- Example 1 Compound No. Production of 4 1.00 g (0.0039 mol) of molybdenum tetrachloride oxide and 12 ml of diethyl ether were placed in a 100 mL three-necked flask under an Ar atmosphere and stirred at room temperature. A solution prepared from 1.58 g (0.0158 mol) of 1,1,1-trifluoroethanol, 15 ml of diethyl ether, and 10 ml (0.0158 mol) of n-butyllithium-hexane solution was added dropwise thereto under ice cooling. . After dropping, the temperature was returned to room temperature, the mixture was stirred for 14 hours, and the solvent was exchanged with hexane, followed by filtration. The solvent was removed from the resulting filtrate, and the residue was distilled at a bath temperature of 110° C. and a pressure of 50 Pa to give compound No. 2 as a yellow solid. Got 4. The yield was 0.11 g and the yield was 5.5%.
- Example 2 Compound no. Production of 10 Under an Ar atmosphere, 0.82 g (0.00322 mol) of molybdenum tetrachloride oxide and 15 ml of diethyl ether were placed in a 100 mL three-necked flask and stirred at room temperature. A solution prepared from 1.65 g (0.0129 mol) of 2-trifluoromethyl-2-propanol, 10 ml of diethyl ether, and 8.2 ml (0.0129 mol) of n-butyllithium-hexane solution was placed therein under ice cooling. Dripped.
- Example 3 Compound No. Production of 11 In a 100 mL three-necked flask under Ar atmosphere, 0.61 g (0.0024 mol) of molybdenum tetrachloride oxide and 10 mL of diethyl ether were charged and stirred at room temperature. In it, 1.74 g (0.0096 mol) of 1,1,1,3,3,3-hexafluoro-2-methyl-2-propanol, 10 ml of diethyl ether, 6.1 ml of n-butyllithium-hexane solution ( 0.0096 mol) was added dropwise under ice cooling.
- Example 4 Compound no. Production of 12 In a 100 mL three-necked flask under Ar atmosphere, 0.48 g (0.0019 mol) of molybdenum tetrachloride oxide and 10 mL of diethyl ether were charged and stirred at room temperature. A solution prepared from 1.79 g (0.0076 mol) of nonafluoro-tert-butyl alcohol, 10 ml of diethyl ether, and 4.8 ml (0.0076 mol) of n-butyllithium-hexane solution was added dropwise thereto under ice cooling.
- Example 5 Compound No. Production of 50 1.17 g (0.0046 mol) of molybdenum tetrachloride oxide and 19 ml of diethyl ether were placed in a 100 mL three-necked flask under an Ar atmosphere and stirred at room temperature. A solution prepared from 1.37 g (0.018 mol) of sec-butyl alcohol, 14 ml of diethyl ether, and 11.7 ml (0.0018 mol) of n-butyllithium-hexane solution was added dropwise thereto under ice-cooling. After dropping, the temperature was returned to room temperature, the mixture was stirred for 18 hours, and the solvent was exchanged with hexane, followed by filtration.
- Example 6 Compound no. Production of 85 1.21 g (0.0048 mol) of molybdenum tetrachloride oxide and 15 ml of diethyl ether were placed in a 100 mL three-necked flask under an Ar atmosphere and stirred at room temperature. A solution prepared from 1.41 g (0.0191 mol) of tert-butyl alcohol, 20 ml of diethyl ether, and 12.2 ml (0.0191 mol) of n-butyllithium-hexane solution was added dropwise thereto under ice-cooling.
- Example 7 Compound no. Production of 86 In a 100 mL three-necked flask under an Ar atmosphere, 2.93 g (0.0115 mol) of molybdenum tetrachloride oxide and 48 ml of diethyl ether were charged and stirred at room temperature. A solution prepared from 3.43 g (0.0460 mol) of tert-butyl alcohol, 35 ml of diethyl ether, and 29.3 ml (0.0460 mol) of n-butyllithium-hexane solution was added dropwise thereto under ice-cooling.
- Example 8 Compound no. Production of 90 In a 100 mL three-necked flask under an Ar atmosphere, 1.17 g (0.0046 mol) of molybdenum tetrachloride oxide and 20 ml of diethyl ether were charged and stirred at room temperature. A solution prepared from 1.37 g (0.0184 mol) of tert-butyl alcohol, 15 ml of diethyl ether, and 11.7 ml (0.0184 mol) of n-butyllithium-hexane solution was added dropwise to the solution under ice-cooling.
- Example 9 Compound no. Production of 91 In a 100 mL three-necked flask under Ar atmosphere, 1.13 g (0.0045 mol) of molybdenum tetrachloride oxide and 19 ml of diethyl ether were charged and stirred at room temperature. A solution prepared from 1.33 g (0.018 mol) of tert-butyl alcohol, 14 ml of diethyl ether, and 11.4 ml (0.0018 mol) of n-butyllithium-hexane solution was added dropwise thereto under ice cooling. After dropping, the temperature was returned to room temperature, the mixture was stirred for 18 hours, and the solvent was exchanged with hexane, followed by filtration.
- Example 10 Compound No. Production of 109 Under Ar atmosphere, 1.17 g (0.0046 mol) of molybdenum tetrachloride oxide and 20 ml of diethyl ether were placed in a 100 mL three-necked flask and stirred at room temperature. A solution prepared from 1.37 g (0.0184 mol) of tert-butyl alcohol, 15 ml of diethyl ether, and 11.7 ml (0.00184 mol) of n-butyllithium-hexane solution was added dropwise to the mixture under ice cooling. After dropping, the temperature was returned to room temperature, the mixture was stirred for 15 hours, and the solvent was exchanged with hexane, followed by filtration.
- the thermal decomposition initiation temperatures of Comparative Compounds 1 and 2 are 130° C.
- the compounds of the present invention obtained in Examples 1 to 10 all have thermal decomposition initiation temperatures of is a compound having a temperature of 170° C. or higher, it was found to be a compound with high thermal stability.
- Compound No. Since compounds 10, 11, 12, 50, 86, 90 and 91 have a thermal decomposition initiation temperature of 195° C. or higher, they were found to have higher thermal stability.
- Detection limit is 0.1 atm%.
- the carbon content in the metal molybdenum film obtained by the ALD method is 4 atm% or more in Comparative Examples 1 and 2, while it is less than the detection limit of 0.1 atm% in Examples 11 to 20.
- a high-quality thin film can be obtained by using the compound of the present invention.
- the film thickness of the obtained thin film is 2.4 nm or less in Comparative Examples 1 and 2, it is 3.3 nm or more in Examples 11 to 20, and high productivity is achieved by using the compound of the present invention. It was shown that a thin film can be obtained at Among them, in Examples 12, 13, 14, 17, 18, and 19, the thickness of the obtained thin film was 4.0 nm or more, and the metal molybdenum film was obtained with higher productivity.
- the film thickness of the obtained thin film was 5.0 nm or more, and the metal molybdenum film was obtained with higher productivity.
- the film thickness of the obtained thin film was 5.5 nm or more, and the metal molybdenum film was obtained with particularly high productivity.
- the compound of the present invention has high thermal stability, and when it is used as a raw material for thin film formation, a thin film can be obtained with high productivity. shown.
- Compound No. 10, 11, 12, 86, 90 and 91 have high thermal stability, and when used as raw materials for thin film formation, thin films can be obtained with higher productivity. shown to be superior.
- compound no. 10, 11 and 12 have high thermal stability, and when used as raw materials for thin film formation, thin films can be obtained with particularly high productivity, so they are particularly excellent as raw materials for thin film formation. shown.
- the thin film forming material of the present invention is particularly suitable for the ALD method.
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Abstract
Description
本発明は、上記薄膜形成材料を用いて製造されるモリブデン含有薄膜である。
い。
下記の実施例1~10に、本発明のモリブデン化合物の製造結果を示す。
Ar雰囲気下、100mL三つ口フラスコに、四塩化酸化モリブデン1.00g(0.0039mol)、ジエチルエーテル12mlを仕込み、室温下で撹拌した。その中に、1,1,1-トリフルオロエタノール1.58g(0.0158mol)、ジエチルエーテル15ml、n-ブチルリチウム-ヘキサン溶液10ml(0.0158mol)により調製した溶液を氷冷下で滴下した。滴下後室温に戻し14時間撹拌し、ヘキサンにより溶媒交換を行った後、濾過を行った。得られた濾液から溶媒を除去し、残渣をバス温度110℃、圧力50Paで蒸留を行い、黄色固体の化合物No.4を得た。収量は0.11g、収率は5.5%であった。
(1)常圧TG-DTA
質量50%減少温度:151℃(Ar流量:100ml/min.,昇温10℃/min.、サンプル量:10.443mg)
(2)減圧TG-DTA
質量50%減少温度:95℃(10Torr,Ar流量:50ml/min.,昇温10℃/min.,サンプル量:9.654mg)
(3)1H-NMR(重ベンゼン)
4.403ppm(8H,singlet)
(4)元素分析(金属分析:ICP-AES)
Mo含有量: 18.5質量%(理論値 18.9質量%)
Ar雰囲気下、100mL三つ口フラスコに、四塩化酸化モリブデン0.82g(0.00322mol)、ジエチルエーテル15mlを仕込み、室温下で撹拌した。その中に、2-トリフルオロメチル-2-プロパノール1.65g(0.0129mol)、ジエチルエーテル10ml、n-ブチルリチウム-ヘキサン溶液8.2ml(0.0129mol)により調製した溶液を氷冷下で滴下した。滴下後室温に戻し18時間攪拌し、ヘキサンにより溶媒交換を行った後、濾過を行った。得られた濾液から溶媒を除去し、残渣をバス温度105℃、圧力74Paにて蒸留し、黄褐色固体の化合物No.10を得た。収量は0.29g、収率15%であった。
(1)常圧TG-DTA
質量50%減少温度:179℃(Ar流量:100ml/min.,昇温10℃/min.、サンプル量:9.773mg)
(2)減圧TG-DTA
質量50%減少温度:107℃(10Torr,Ar流量:50ml/min.,昇温10℃/min.、サンプル量:10.041mg)
(3)1H-NMR(重ベンゼン)
1.39ppm(24H,singlet)
(4)19F-NMR(重ベンゼン)
-81.343ppm
(5)元素分析(金属分析:ICP-AES)
Mo含有量: 15.5質量%(理論値 15.5質量%)
Ar雰囲気下、100mL三つ口フラスコに、四塩化酸化モリブデン0.61g(0.0024mol)、ジエチルエーテル10mlを仕込み、室温下で撹拌した。その中に、1,1,1,3,3,3-ヘキサフルオロ-2-メチル-2-プロパノール1.74g(0.0096mol)、ジエチルエーテル10ml、n-ブチルリチウム-ヘキサン溶液6.1ml(0.0096mol)により調製した溶液を氷冷下で滴下した。滴下後室温に戻し18時間攪拌し、ヘキサンにより溶媒交換を行った後、濾過を行った。得られた濾液から溶媒を除去し、残渣をバス温度100℃、圧力150Paにて蒸留し、黄褐色固体の化合物No.11を得た。収量は0.25g、収率13%であった。
(1)常圧TG-DTA
質量50%減少温度:152℃(Ar流量:100ml/min.,昇温10℃/min.、サンプル量:10.415mg)
(2)減圧TG-DTA
質量50%減少温度:95℃(10Torr,Ar流量:50ml/min.,昇温10℃/min.、サンプル量:9.984mg)
(3)1H-NMR(重ベンゼン)
1.45ppm(12H,singlet)
(3)19F-NMR(重ベンゼン)
-75.904ppm
(4)元素分析(金属分析:ICP-AES)
Mo含有量: 11.4質量%(理論値 11.5質量%)
Ar雰囲気下、100mL三つ口フラスコに、四塩化酸化モリブデン0.48g(0.0019mol)、ジエチルエーテル10mlを仕込み、室温下で撹拌した。その中に、ノナフルオロ-tert-ブチルアルコール1.79g(0.0076mol)、ジエチルエーテル10ml、n-ブチルリチウム-ヘキサン溶液4.8ml(0.0076mol)により調製した溶液を氷冷下で滴下した。滴下後室温に戻し18時間撹拌し、ヘキサンにより溶媒交換を行った後、濾過を行った。得られた濾液から溶媒を除去し、残渣をバス温度115℃、圧力55Paで蒸留を行い、黄緑色固体の化合物No.12を得た。収量は0.10g、収率は5%であった。
(1)常圧TG-DTA
質量50%減少温度:176℃(Ar流量:100ml/min.,昇温10℃/min.、サンプル量:10.321mg)
(2)減圧TG-DTA
質量50%減少温度:108℃(10Torr,Ar流量:50ml/min.,昇温10℃/min.,サンプル量:9.502mg)
(3)19F-NMR(重ベンゼン)
-74.268ppm
(4)元素分析(金属分析:ICP-AES)
Mo含有量: 9.2質量%(理論値 9.1質量%)
Ar雰囲気下、100mL三つ口フラスコに、四塩化酸化モリブデン1.17g(0.0046mol)、ジエチルエーテル19mlを仕込み、室温下で撹拌した。その中に、sec-ブチルアルコール1.37g(0.018mol)、ジエチルエーテル14ml、n-ブチルリチウム-ヘキサン溶液11.7ml(0.0018mol)により調製した溶液を氷冷下で滴下した。滴下後室温に戻し18時間撹拌し、ヘキサンにより溶媒交換を行った後、濾過を行った。得られた濾液から溶媒を除去し、ジエチルエーテル10mlを加えた。次に1-ジメチルアミノ-2-プロパノール0.48g(0.0046mol)を室温下で滴下し18時間攪拌した。その後溶媒を除去し、残渣をバス温度128℃、圧力36Paで蒸留を行い、赤褐色液体の化合物No.50を得た。収量は0.21g、収率は10.5%であった。
(1)常圧TG-DTA
質量50%減少温度:208℃(Ar流量:100ml/min.,昇温10℃/min.、サンプル量:10.157mg)
(2)減圧TG-DTA
質量50%減少温度:145℃(10Torr,Ar流量:50ml/min.,昇温10℃/min.,サンプル量:9.980mg)
(3)1H-NMR(重ベンゼン)
0.953-1.060ppm(9H,broad)、1.312-2.009ppm(18H,broad)、2.171-2.390ppm(8H,broad)、4.082-4.855ppm(4H,broad)
(4)元素分析(金属分析:ICP-AES)
Mo含有量: 22.0質量%(理論値 22.14質量%)
Ar雰囲気下、100mL三つ口フラスコに、四塩化酸化モリブデン1.21g(0.0048mol)、ジエチルエーテル15mlを仕込み、室温下で撹拌した。その中に、tert-ブチルアルコール1.41g(0.0191mol)、ジエチルエーテル20ml、n-ブチルリチウム-ヘキサン溶液12.2ml(0.0191mol)により調製した溶液を氷冷下で滴下した。滴下後室温に戻し18時間撹拌し、ヘキサンにより溶媒交換を行った後、濾過を行った。得られた濾液から溶媒を除去し、ジエチルエーテル20mlを加えた。次に2-ジメチルアミノエタノール0.43g(0.0048mol)を室温下で滴下し17時間攪拌した。その後溶媒を除去し、残渣をバス温度155℃、圧力70Paで蒸留を行い、黒色液体の化合物No.85を得た。収量は0.07g、収率は3.5%であった。
(1)常圧TG-DTA
質量50%減少温度:225℃(Ar流量:100ml/min.,昇温10℃/min.、サンプル量:9.596mg)
(2)減圧TG-DTA
質量50%減少温度:149℃(10Torr,Ar流量:50ml/min.,昇温10℃/min.,サンプル量:9.624mg)
(3)1H-NMR(重ベンゼン)
1.482ppm(27H,singlet)、1.819-1.848ppm(2H,triplet)、2.249ppm(6H,singlet)、3.898-3.927ppm(2H,triplet)
(4)元素分析(金属分析:ICP-AES)
Mo含有量: 22.5質量%(理論値 22.9質量%)
Ar雰囲気下、100mL三つ口フラスコに、四塩化酸化モリブデン2.93g(0.0115mol)、ジエチルエーテル48mlを仕込み、室温下で撹拌した。その中に、tert-ブチルアルコール3.43g(0.0460mol)、ジエチルエーテル35ml、n-ブチルリチウム-ヘキサン溶液29.3ml(0.0460mol)により調製した溶液を氷冷下で滴下した。滴下後室温に戻し18時間攪拌し、ヘキサンにより溶媒交換を行った後、濾過を行った。得られた濾液から溶媒を除去し、ジエチルエーテル80mlを加えた。次に1-ジメチルアミノ-2-プロパノール1.20g(0.0115mol)を室温下で滴下し17時間撹拌した。その後溶媒を除去し、残渣をバス温度120℃、圧力63Pa、塔頂温度108℃にて蒸留し、茶褐色固体の化合物No.86を得た。収量は0.96g、収率19%であった。
(1)常圧TG-DTA
質量50%減少温度:198℃(Ar流量:100ml/min.,昇温10℃/min.、サンプル量:10.351mg)
(2)減圧TG-DTA
質量50%減少温度:129℃(10Torr,Ar流量:50ml/min.,昇温10℃/min.、サンプル量:9.531mg)
(3)1H-NMR(重ベンゼン)
1.09-1.10ppm(3H,doublet)、1.49ppm(27H,singlet)、1.93-1.97ppm(1H,double doublet)、2.29ppm(3H,singlet)2.35ppm(3H,singlet)、2.42-2.47ppm(1H,triplet)、4.41-4.50ppm(1H,multiplet)
(4)元素分析(金属分析:ICP-AES)
Mo含有量: 22.2質量%(理論値 22.1質量%)
Ar雰囲気下、100mL三つ口フラスコに、四塩化酸化モリブデン1.17g(0.0046mol)、ジエチルエーテル20mlを仕込み、室温下で撹拌した。その中に、tert-ブチルアルコール1.37g(0.0184mol)、ジエチルエーテル15ml、n-ブチルリチウム-ヘキサン溶液11.7ml(0.0184mol)により調製した溶液を氷冷下で滴下した。滴下後室温に戻し18時間攪拌し、ヘキサンにより溶媒交換を行った後、濾過を行った。得られた濾液から溶媒を除去し、ジエチルエーテル20mlを加えた。次に1-ジメチルアミノ-3,3-ジメチルブタン-2-オール0.67g(0.0046mol)を室温下で滴下し17時間撹拌した。その後溶媒を除去し、残渣をバス温度150℃、圧力180Paにて蒸留し、赤色粘性液体の化合物No.90を得た。収量は0.17g、収率8.0%であった。
(1)常圧TG-DTA
質量50%減少温度:226℃(Ar流量:100ml/min.,昇温10℃/min.、サンプル量:9.931mg)
(2)減圧TG-DTA
質量50%減少温度:151℃(10Torr,Ar流量:50ml/min.,昇温10℃/min.、サンプル量:9.890mg)
(3)1H-NMR(重ベンゼン)
0.71ppm(9H,singlet)、1.43-1.52ppm(27H,multiplet)、1.67-1.71ppm(1H,double doublet)、2.25-2.39ppm(7H,multiplet)、3.78-3.82ppm(1H,double doublet)
(4)元素分析(金属分析:ICP-AES)
Mo含有量: 20.1質量%(理論値 20.2質量%)
Ar雰囲気下、100mL三つ口フラスコに、四塩化酸化モリブデン1.13g(0.0045mol)、ジエチルエーテル19mlを仕込み、室温下で撹拌した。その中に、tert-ブチルアルコール1.33g(0.018mol)、ジエチルエーテル14ml、n-ブチルリチウム-ヘキサン溶液11.4ml(0.0018mol)により調製した溶液を氷冷下で滴下した。滴下後室温に戻し18時間撹拌し、ヘキサンにより溶媒交換を行った後、濾過を行った。得られた濾液から溶媒を除去し、ジエチルエーテル10mlを加えた。次に1-ジメチルアミノ-2-メチル-2-プロパノール0.52g(0.0045mol)を室温下で滴下し18時間攪拌した。その後溶媒を除去し、残渣をバス温度125℃、圧力54Paで蒸留を行い、赤褐色液体の化合物No.91を得た。収量は0.25g、収率は12.5%であった。
(1)常圧TG-DTA
質量50%減少温度:210℃(Ar流量:100ml/min.,昇温10℃/min.、サンプル量:10.387mg)
(2)減圧TG-DTA
質量50%減少温度:146℃(10Torr,Ar流量:50ml/min.,昇温10℃/min.,サンプル量:10.235mg)
(3)1H-NMR(重ベンゼン)
1.280ppm(6H,singlet)、1.492ppm(27H,singlet)、2.331ppm(2H,singlet)、2.354ppm(6H,singlet)
(4)元素分析(金属分析:ICP-AES)
Mo含有量: 21.2質量%(理論値 21.44質量%)
Ar雰囲気下、100mL三つ口フラスコに、四塩化酸化モリブデン1.17g(0.0046mol)、ジエチルエーテル20mlを仕込み、室温下で撹拌した。その中に、tert-ブチルアルコール1.37g(0.0184mol)、ジエチルエーテル15ml、n-ブチルリチウム-ヘキサン溶液11.7ml(0.00184mol)により調製した溶液を氷冷下で滴下した。滴下後室温に戻し15時間撹拌し、ヘキサンにより溶媒交換を行った後、濾過を行った。得られた濾液から溶媒を除去し、ジエチルエーテル10mlを加えた。次に1-メトキシ-2-メチル-2-プロパノール0.48g(0.0046mol)を室温下で滴下し17時間攪拌した。その後溶媒を除去し、残渣をバス温度135℃、圧力70Paで蒸留を行い、橙色固体の化合物No.109を得た。収量は0.18g、収率は9%であった。
(1)減圧TG-DTA
質量50%減少温度:135℃(10Torr,Ar流量:50ml/min.,昇温10℃/min.,サンプル量:9.686mg)
(2)1H-NMR(重ベンゼン)
1.276ppm(6H,singlet)、1.517ppm(27H,singlet)、3.268ppm(2H,singlet)、3.337ppm(3H,singlet)
(3)元素分析(金属分析:ICP-AES)
Mo含有量: 22.3質量%(理論値 22.1質量%)
実施例1~10で得られた本発明の化合物並びに下記の比較化合物1及び2について、以下の評価を行った。
(1)熱安定性評価
DSC測定装置を用いて、熱分解開始温度を測定した。熱分解開始温度が高いものは熱分解が発生しにくく、薄膜形成用原料として好ましいと判断することができる。結果を表1に示す。
実施例1~10で得られた本発明の化合物並びに比較化合物1及び2を薄膜形成用原料とし、図1に示す装置を用いて以下の条件のALD法により、シリコン基板上に金属モリブデン薄膜を製造した。得られた薄膜について、X線反射率法による膜厚測定、X線回折法により薄膜の化合物の確認及びX線光電子分光法による薄膜中の炭素含有量の測定を行った。結果を表3に示す。
(条件)
反応温度(基板温度):250℃、反応性ガス:水素
(工程)
下記(1)~(4)からなる一連の工程を1サイクルとして、50サイクル繰り返した。
(1)原料容器加熱温度50℃~120℃、原料容器内圧力100Paの条件で気化させた薄膜形成用原料のガスを導入し、系圧100Paで30秒間堆積させる。(原料導入工程、前駆体薄膜形成工程)
(2)10秒間のアルゴンパージにより、未反応原料を除去する。(排気工程)
(3)反応性ガスを導入し、系圧力100Paで30秒間反応させる。(薄膜形成工程)
(4)10秒間のアルゴンパージにより、未反応原料を除去する。(排気工程)
なかでも、化合物No.10、11、12、86、90及び91は、熱安定性が高く、更に薄膜形成用原料として用いた場合に、より高い生産性で薄膜を得ることができたことから、薄膜形成用原料としてより優れていることが示された。更に、化合物No.10、11及び12は、熱安定性が高く、更に薄膜形成用原料として用いた場合に、特に高い生産性で薄膜を得ることができたことから、薄膜形成用原料として特に優れていることが示された。更に、化合物No.10は、熱安定性が高く、更に薄膜形成用原料として用いた場合に、最も高い生産性で薄膜を得ることができたことから、薄膜形成用原料として最も優れていることが示された。また、本発明の薄膜形成用原料は、ALD法に特に適していることが示された。
Claims (7)
- 一般式(1)のnが4であるモリブデン化合物を含有する、請求項1に記載の薄膜形成材料。
- 請求項1又は2に記載の薄膜形成用原料を用いて、基体の表面にモリブデン原子を含有する薄膜を形成する、薄膜の製造方法。
- 前記薄膜形成用原料を気化させて得られる原料ガスを、基体が設置された成膜チャンバー内に導入する原料導入工程と、
前記原料ガスに含まれる一般式(1)で表される薄膜形成用原料を分解及び/又は化学反応させて前記基体の表面にモリブデン原子を含有する薄膜を形成する薄膜形成工程と、
を含む、請求項3に記載の薄膜の製造方法。 - 前記原料導入工程及び薄膜形成工程の間に、前記薄膜形成用原料を用いて前記基体の表面に前駆体薄膜を形成する前駆体薄膜形成工程を含み、
前記薄膜形成工程が、前記前駆体薄膜を反応性ガスと反応させて前記基体の表面にモリブデン原子を含有する薄膜を形成する工程である、請求項4に記載の薄膜の製造方法。 - 請求項1又は2に記載の薄膜形成材料を用いて製造されるモリブデン含有薄膜。
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| WO2024247777A1 (ja) * | 2023-06-02 | 2024-12-05 | 株式会社Adeka | 化合物、薄膜形成用原料、薄膜及び薄膜の製造方法 |
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| WO2014140672A1 (en) | 2013-03-15 | 2014-09-18 | L'air Liquide, Societe Anonyme Pour I'etude Et I'exploitation Des Procedes Georges Claude | Bis(alkylimido)-bis(alkylamido)molybdenum molecules for deposition of molybdenum-containing films |
| TW201606115A (zh) | 2014-07-07 | 2016-02-16 | 液態空氣喬治斯克勞帝方法研究開發股份有限公司 | 用於薄膜沉積之含鉬及鎢之前驅物 |
| TWI656232B (zh) * | 2014-08-14 | 2019-04-11 | 法商液態空氣喬治斯克勞帝方法研究開發股份有限公司 | 鉬組成物及其用於形成氧化鉬膜之用途 |
| JP2023527508A (ja) * | 2020-04-01 | 2023-06-29 | ユミコア・アクチエンゲゼルシャフト・ウント・コムパニー・コマンディットゲゼルシャフト | 金属有機化合物 |
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| JOHNSON D.A., TAYLOR J.C., WAUGH A.B.: "Crystal and molecular structure of tetra (tert-perfluoro butoxy) oxo Mo(VI)", JOURNAL OF INORGANIC AND NUCLEAR CHEMISTRY, vol. 42, no. 9, 1 January 1980 (1980-01-01), pages 1271 - 1275, XP093053362, ISSN: 0022-1902, DOI: 10.1016/0022-1902(80)80285-5 * |
| JOHNSON, D.A. ; TAYLOR, J.C. ; WAUGH, A.B.: "Volatile perfluoro-t-butoxides of oxo molybdenum (VI)", INORGANIC AND NUCLEAR CHEMISTRY LETTERS, vol. 15, no. 3-4, 1 January 1979 (1979-01-01), GB , pages 205 - 206, XP026623048, ISSN: 0020-1650, DOI: 10.1016/0020-1650(79)80031-8 * |
| TAFAZOLIAN HOSEIN, SCHROCK RICHARD R., MÜLLER PETER: "Synthesis of Molybdenum(VI) Neopentylidene Neopentylidyne Complexes", ORGANOMETALLICS, vol. 38, no. 15, 12 August 2019 (2019-08-12), pages 2888 - 2891, XP093053366, ISSN: 0276-7333, DOI: 10.1021/acs.organomet.9b00412 * |
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| WO2024247777A1 (ja) * | 2023-06-02 | 2024-12-05 | 株式会社Adeka | 化合物、薄膜形成用原料、薄膜及び薄膜の製造方法 |
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| US20240425975A1 (en) | 2024-12-26 |
| KR20240064026A (ko) | 2024-05-10 |
| TW202323264A (zh) | 2023-06-16 |
| JPWO2023054066A1 (ja) | 2023-04-06 |
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