WO2011081109A1 - Cmp用研磨液及びこれを用いた研磨方法 - Google Patents
Cmp用研磨液及びこれを用いた研磨方法 Download PDFInfo
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- WO2011081109A1 WO2011081109A1 PCT/JP2010/073452 JP2010073452W WO2011081109A1 WO 2011081109 A1 WO2011081109 A1 WO 2011081109A1 JP 2010073452 W JP2010073452 W JP 2010073452W WO 2011081109 A1 WO2011081109 A1 WO 2011081109A1
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K3/00—Materials not provided for elsewhere
- C09K3/14—Anti-slip materials; Abrasives
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K3/00—Materials not provided for elsewhere
- C09K3/14—Anti-slip materials; Abrasives
- C09K3/1454—Abrasive powders, suspensions and pastes for polishing
- C09K3/1463—Aqueous liquid suspensions
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/04—Lapping machines or devices; Accessories designed for working plane surfaces
- B24B37/042—Lapping machines or devices; Accessories designed for working plane surfaces operating processes therefor
- B24B37/044—Lapping machines or devices; Accessories designed for working plane surfaces operating processes therefor characterised by the composition of the lapping agent
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09G—POLISHING COMPOSITIONS; SKI WAXES
- C09G1/00—Polishing compositions
- C09G1/02—Polishing compositions containing abrasives or grinding agents
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/31—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to form insulating layers thereon, e.g. for masking or by using photolithographic techniques; After treatment of these layers; Selection of materials for these layers
- H01L21/3105—After-treatment
- H01L21/31051—Planarisation of the insulating layers
- H01L21/31053—Planarisation of the insulating layers involving a dielectric removal step
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- H10P52/00—
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- H10P95/062—
Definitions
- the present invention relates to a CMP polishing liquid and a polishing method using the same, and more particularly to a CMP polishing liquid suitable for chemical mechanical polishing (CMP) of a semiconductor wafer material and a polishing method using the same.
- CMP chemical mechanical polishing
- the CMP technique is a technique for forming a thin film on a substrate by chemical vapor deposition (CVD) or the like and then planarizing the surface.
- CVD chemical vapor deposition
- a planarization process by CMP is indispensable. If the surface of the substrate is uneven, there will be inconveniences such as inability to focus in the exposure process and the inability to sufficiently form a fine wiring structure.
- Such a CMP technique is a process for forming an element isolation region by polishing a plasma oxide film (BPSG, HDP-SiO 2 , p-TEOS), a process for forming an interlayer insulating film, or an oxidation process in a device manufacturing process.
- the present invention is also applied to a process of flattening a plug (for example, an Al / Cu plug) after a silicon-containing film is embedded in a metal wiring.
- CMP is usually performed using an apparatus capable of supplying a polishing liquid onto a polishing pad. Then, the substrate surface is polished by pressing the substrate against the polishing pad while supplying the polishing liquid between the substrate surface and the polishing pad.
- the polishing liquid is one of the elemental techniques, and various polishing liquids have been developed so far in order to obtain a high-performance polishing liquid (for example, see Patent Document 1). ).
- the CMP technique as described above is applied, particularly in the CMP process of the interlayer insulating film (ILD film) in the interlayer insulating portion of the semiconductor, it is necessary to polish, for example, tens of thousands of silicon dioxide films. For this reason, in the ILD film CMP process, a silica-based polishing liquid having a high polishing rate is mainly used (see Patent Document 2). Unlike the CMP process for the element isolation region insulating film, the mirror polishing is generally not performed.
- JP 2008-288537 A Japanese Patent Laid-Open No. 9-316431 JP 10-102038 A
- An object of the present invention is to provide a polishing slurry for CMP that is less likely to occur and that can provide high flatness, and a polishing method using the same.
- the present inventors have conducted extensive studies on the components of the CMP polishing liquid, and as a result, used a specific compound as an additive and used it in combination with a specific abrasive and water. As a result, it was found that a high polishing rate can be achieved while suppressing generation of polishing flaws, high flatness can be obtained, and agglomeration of abrasive grains can be reduced, leading to the present invention. .
- the CMP polishing liquid of the present invention is a CMP polishing liquid containing abrasive grains, an additive, and water, the abrasive grains include cerium-based particles, and the additive has the following general formula: It comprises a 4-pyrone compound represented by (1) and at least one of a nonionic surfactant and a cationic surfactant.
- X 11 , X 12 and X 13 are each independently a hydrogen atom or a monovalent substituent.
- the present inventors prepared a large number of polishing liquids using various organic compounds as additives, and evaluated the polishing rate of the ILD film (silicon oxide film) with them, In order to examine the presence or absence of agglomeration of abrasive grains, the particle size of each polishing liquid was measured over time. As a result, when the 4-pyrone compound and at least one of a nonionic surfactant and a cationic surfactant are used as an additive, this is combined with cerium particles and water as abrasive grains. It has been confirmed that polishing scratches can be reduced as compared with the case of using a silica-based polishing liquid that achieves a sufficiently high polishing rate while achieving a sufficiently high polishing rate.
- a polishing liquid containing only a 4-pyrone-based compound as an additive can exhibit a sufficient polishing rate as compared with the case where a silica-based polishing liquid is used. It has been confirmed that when the ILD film is formed between the wirings made of metal, the metal part is polished faster, and the so-called dishing is likely to occur. Even if a high polishing rate can be obtained and polishing scratches can be suppressed, such dishing is not preferable because the flatness of the polished surface is impaired.
- the CMP polishing liquid of the present invention is excellent by using at least one of a nonionic surfactant and a cationic surfactant as an additive in addition to the 4-pyrone compound. It has also been found that a high polishing rate can be obtained, the occurrence of polishing flaws can be reduced, and the occurrence of dishing can be reduced to achieve high flatness.
- the present inventors are estimating as follows. That is, first, since cerium-based particles have a lower hardness than silica particles and alumina particles, it is considered that polishing flaws occurring on the polished surface can be suppressed by using them as abrasive grains. Further, it is considered that the 4-pyrone compound having the specific structure can increase the interaction between the polishing liquid and the ILD film. Therefore, it is presumed that the polishing rate can be increased by using a 4-pyrone compound in combination with cerium particles having low hardness.
- the nonionic surfactant or the cationic surfactant which is the other additive can protect the surface to be polished. Therefore, this protective effect can reduce the occurrence of polishing scratches and can prevent the concave portion from being polished while the convex portion of the surface to be polished is being polished, resulting in high flatness. It is thought that it will be obtained.
- 4-pyrone compounds are additives that can increase the interaction between the polishing liquid and the ILD film, the effect of reducing the repulsive force such as the electrostatic repulsive force between the abrasive grains is not effective.
- nonionic surfactant and cationic surfactant can repel abrasive grains by entering between abrasive grains, so include these additives Therefore, it is considered that the aggregation of abrasive grains can be suppressed.
- the action is not limited to the above.
- the CMP polishing liquid of the present invention is suitable for use in polishing the ILD film as described above because a high polishing rate is obtained and the generation of polishing flaws can be suppressed.
- Examples of the 4-pyrone compounds contained in the CMP polishing liquid of the present invention include 3-hydroxy-2-methyl-4-pyrone, 5-hydroxy-2- (hydroxymethyl) -4-pyrone, and 2-ethyl-3. At least one compound selected from the group consisting of -hydroxy-4-pyrone is preferred. When the 4-pyrone compound is any of these compounds, a higher polishing rate can be obtained, and aggregation of abrasive grains can be further suppressed.
- Nonionic surfactants include ether surfactants, ester surfactants, amino ether surfactants, ether ester surfactants, alkanolamide surfactants, polyvinylpyrrolidone, polyacrylamide, polydimethyl At least one surfactant selected from the group consisting of acrylamide is preferred.
- ether surfactants include ether surfactants, ester surfactants, amino ether surfactants, ether ester surfactants, alkanolamide surfactants, polyvinylpyrrolidone, polyacrylamide, polydimethyl At least one surfactant selected from the group consisting of acrylamide is preferred.
- polyoxyethylene sorbitan monolaurate is particularly preferable as the nonionic surfactant.
- the CMP polishing liquid preferably further contains a saturated monocarboxylic acid as an additive.
- a saturated monocarboxylic acid By further including a saturated monocarboxylic acid, the polishing rate for a flat surface can be improved without decreasing the polishing rate for a surface having a concavo-convex shape, or an index of variation in the polishing rate within the surface to be polished. There is an advantage that in-plane uniformity can be improved.
- the saturated monocarboxylic acid preferably has 2 to 6 carbon atoms.
- saturated monocarboxylic acids include acetic acid, propionic acid, butyric acid, isobutyric acid, valeric acid, isovaleric acid, pivalic acid, hydroangelic acid, caproic acid, 2-methylpentanoic acid, 4-methylpentanoic acid, 2,3- Preference is given to at least one compound selected from the group consisting of dimethylbutanoic acid, 2-ethylbutanoic acid, 2,2-dimethylbutanoic acid and 3,3-dimethylbutanoic acid.
- the CMP polishing liquid of the present invention preferably has a pH of less than 9, more preferably less than 8, and even more preferably less than 7.
- the pH is lower than the preferable upper limit value, the aggregation of abrasive grains in the CMP polishing liquid tends to be more easily suppressed.
- the pH of the polishing slurry for CMP is preferably 1.5 or more, more preferably 2.0 or more, and further preferably 2.5 or more.
- CMP polishing liquid further contains a pH adjuster so that it may have pH of a suitable range.
- the content of the additive 4-pyrone compound is preferably 0.01 to 5 parts by mass with respect to 100 parts by mass of the CMP polishing liquid. Thereby, the improvement effect of the polishing rate can be obtained more efficiently.
- the content of at least one of the other additive, a nonionic surfactant and a cationic surfactant, is 0.05 to 0.5 with respect to 100 parts by mass of the polishing slurry for CMP. It is preferable that it is a mass part. This makes it easier to obtain the effect of improving the flatness while maintaining a high polishing rate.
- the content of the saturated monocarboxylic acid is preferably 0.01 to 5 parts by mass with respect to 100 parts by mass of the CMP polishing liquid.
- the content of the abrasive grains is preferably 0.01 to 10 parts by mass with respect to 100 parts by mass of the CMP polishing liquid.
- the average grain size of the abrasive grains is preferably 50 to 500 nm.
- the abrasive grains are preferably cerium-based particles composed of cerium oxide, and more preferably cerium-based particles composed of polycrystalline cerium oxide having a crystal grain boundary. Since the abrasive grains in the CMP polishing liquid of the present invention satisfy one or more of these conditions, the polishing rate for the ILD film can be further improved and the generation of polishing flaws can be more effectively suppressed. become.
- the present invention also provides a polishing method for polishing a substrate, the method comprising supplying the CMP polishing liquid of the present invention between the substrate and a polishing member and polishing the substrate with the polishing member.
- a polishing method for polishing a substrate, the method comprising supplying the CMP polishing liquid of the present invention between the substrate and a polishing member and polishing the substrate with the polishing member.
- this polishing method since the CMP polishing liquid of the present invention described above is used, it is possible to reduce the occurrence of polishing flaws while achieving a sufficiently high polishing rate for the substrate while suppressing aggregation of abrasive grains. it can. Therefore, this polishing method is suitable for polishing that requires high speed, high flatness, and low polishing scratches, such as polishing an ILD film, and is suitable for applications in which many ILD films are polished in a short time.
- Such a polishing method of the present invention is particularly suitable for polishing a substrate having a silicon oxide film on its surface. That is, in the polishing method of the present invention, the substrate has a silicon oxide film on the surface, and a CMP polishing liquid is supplied between the silicon oxide film and the polishing member on the substrate, and the polishing member oxidizes the substrate. It is preferable to polish the silicon film.
- the present invention in the CMP process of the ILD film, it is possible to obtain a sufficiently high polishing rate while reducing polishing flaws, and it is difficult to cause agglomeration of abrasive grains and high polishing flatness is obtained. It is possible to provide a liquid and a polishing method using the same.
- FIG. 6 is a schematic cross-sectional view showing a step of polishing a silicon oxide film formed so as to cover wiring.
- the CMP polishing liquid according to this embodiment contains abrasive grains (polishing particles), an additive, and water, and has a specific chemical structure as an additive 4.
- abrasive grains polishing particles
- an additive abrasive grains
- water abrasive water
- -Containing a pyrone-based compound and at least one of a nonionic surfactant and a cationic surfactant is demonstrated.
- the CMP polishing liquid contains at least a 4-pyrone compound and a nonionic surfactant or a cationic surfactant as additives, and may contain other additives in combination. Moreover, you may contain combining the nonionic surfactant and the cationic surfactant.
- the 4-pyrone compound is a heterocyclic compound having a 6-membered ring ( ⁇ -pyrone ring) structure in which an oxy group and a carbonyl group are included and the carbonyl group is located at the 4-position with respect to the oxy group. .
- a hydroxy group is bonded to a carbon atom adjacent to the carbosyl group in the ⁇ -pyrone ring, and a substituent other than a hydrogen atom is attached to the other carbon atom. May be substituted.
- Such a 4-pyrone compound is a compound represented by the following formula (1).
- X 11 , X 12 and X 13 are each independently a hydrogen atom or a monovalent substituent.
- the monovalent substituent include aldehyde group, hydroxyl group, carboxyl group, sulfonic acid group, a phosphoric acid group, bromine, chlorine, iodine, fluorine, a nitro group, a hydrazine group, C 1 ⁇ 8 alkyl group (OH, COOH, Br , Cl, may be substituted by I, or NO 2), hydroxyalkyl group, C 6 ⁇ 12 aryl group, and C 1 ⁇ 8 alkenyl group, and the like. Among them, (optionally substituted by OH) C 1 ⁇ 8 alkyl groups are preferred.
- X ⁇ 11> when it has a monovalent substituent as X ⁇ 11> , X ⁇ 12 > or X ⁇ 13 >, it is preferable that the substituent is couple
- 4-pyrone compounds examples include 3-hydroxy-2-methyl-4-pyrone, 5-hydroxy-2- (hydroxymethyl) -4-pyrone, and 2-ethyl-3-hydroxy-4-pyrone. preferable.
- the 4-pyrone compound one of the compounds described above may be used alone, or two or more may be used in combination. When two or more 4-pyrone compounds are included in combination, there is a tendency that an effect of improving the in-plane uniformity can be obtained in addition to improving the polishing rate of a flat substrate.
- Suitable combinations in 4 pyrone compound represented by the above formula (1), and those having an alkyl group as either a X 11, X 12 and X 13, the X 11, X 12 and X 13 A combination with one having a hydroxyalkyl group is mentioned.
- the 4-pyrone compound is preferably water-soluble.
- a desired amount of additive can be dissolved well in the polishing liquid, and the effect of improving the polishing rate and suppressing the aggregation of abrasive grains can be further enhanced.
- the 4-pyrone compound has a solubility in 100 g of water at normal temperature (25 ° C.) of preferably 0.001 g or more, more preferably 0.005 g or more, still more preferably 0.01 g or more. It is especially preferable that it is 0.05 g or more.
- the upper limit of solubility is not particularly limited.
- Nonionic surfactants as additives include ether type surfactants, ester type surfactants, amino ether type surfactants, ether ester type surfactants, alkanolamide type surfactants, polyvinyl pyrrolidone. And water-soluble polymers such as polyacrylamide and polydimethylacrylamide. Among these, as the nonionic surfactant, an ester type surfactant is preferable.
- examples of the ether type surfactant include polyoxypropylene polyoxyethylene alkyl ether, polyoxyethylene lauryl ether, polyoxyethylene alkyl allyl ether, polyoxyethylene polyoxypropylene ether derivative, polyoxypropylene glyceryl ether.
- Polyethylene glycol methoxy polyethylene glycol, oxyethylene adduct of acetylene-based diol, polypropylene glycol ethylene oxide adduct (pluronic nonionic surfactant), polyoxyethylene cetyl ether, polyoxyethylene stearyl ether, polyoxyethylene oleyl ether, Polyoxyethylene higher alcohol ether, polyoxyethylene octyl phenyl ether, polyoxyethylene Emissions nonylphenyl ether, polyoxyalkylene alkyl ether and the like.
- ester type surfactant examples include sorbitan fatty acid ester and glycerol borate fatty acid ester.
- Specific examples of the ester type surfactant include polyoxyethylene sorbitan monolaurate, polyoxyethylene sorbitan monopalmitate, polyoxyethylene sorbitan monostearate, polyoxyethylene sorbitan tristearate, polyoxyethylene. Sorbitan monooleate, polyoxyethylene sorbitan trioleate, polyoxyethylene sorbitol tetraoleate, polyethylene glycol monolaurate, polyethylene glycol monostearate, polyethylene glycol distearate, polyethylene glycol monooleate, 2-hydroxyethyl methacrylate, etc. Is mentioned.
- Examples of the amino ether type surfactant include polyoxyethylene derivatives, and more specifically, polyethylene hardened castor oil and polyoxyethylene alkylamine.
- Examples of the ether ester type surfactant include polyoxyethylene glycerol borate fatty acid ester and polyoxyethylene alkyl ester, and examples of the alkanolamide type surfactant include alkyl alkanolamide, fatty acid alkanolamide, and polyoxyethylene fatty acid alkanol. Examples include amides.
- water-soluble polymers include acrylic polymers such as polyvinyl alcohol, poly (N- (2-hydroxyethyl) acrylamide), polyacryloylmorpholine, in addition to the aforementioned polyvinylpyrrolidone, polyacrylamide, and polydimethylacrylamide.
- acrylic polymers such as polyvinyl alcohol, poly (N- (2-hydroxyethyl) acrylamide), polyacryloylmorpholine, in addition to the aforementioned polyvinylpyrrolidone, polyacrylamide, and polydimethylacrylamide.
- examples include polyethylene glycol, polyoxypropylene, polyoxyethylene-polyoxypropylene condensate, and polyoxyethylene-polyoxypropylene block polymer of ethylenediamine.
- nonionic surfactants one of the above-described compounds may be used alone, or two or more may be used in combination.
- cationic surfactant examples include surfactants such as coconut amine acetate and stearylamine acetate, and polymer compounds such as polyethyleneimine, polyallylamine, polylysine, polydimethylacrylamide, chitosan and derivatives thereof. Can be mentioned.
- polyoxyethylene sorbitan monolaurate is preferable as the nonionic surfactant.
- a polished surface having particularly excellent flatness can be obtained, and aggregation of abrasive grains can be further suppressed.
- the nonionic surfactant includes at least polyoxyethylene sorbitan monolaurate, and may include other compounds in combination.
- the additive preferably further contains a saturated monocarboxylic acid.
- a sufficient polishing rate can be obtained when the surface to be polished has unevenness, and the polishing rate can be improved even for a flat surface having no unevenness.
- the convex portion is preferentially polished, and the surface to be polished becomes flat as the polishing progresses.
- a polishing liquid that is excellent in the polishing rate for the surface to be polished is preferable in that a good polishing rate can be obtained throughout the entire polishing process.
- the saturated monocarboxylic acid a compound having 2 to 6 carbon atoms is preferable.
- acetic acid, propionic acid, butyric acid, isobutyric acid, valeric acid, isovaleric acid, pivalic acid, hydroangelic acid, caproic acid, 2-methylpentanoic acid, 4-methylpentanoic acid, 2,3-dimethylbutanoic acid, 2 -Ethylbutanoic acid, 2,2-dimethylbutanoic acid, 3,3-dimethylbutanoic acid and the like are preferred.
- acetic acid and propionic acid are particularly preferable, and propionic acid is more preferable.
- the saturated monocarboxylic acid one of these compounds may be used alone, or two or more may be used in combination.
- the CMP polishing liquid of this embodiment contains cerium-based particles made of a cerium-based compound as abrasive grains.
- the polishing liquid using such cerium-based particles as abrasive grains has a feature that polishing scratches generated on the polishing surface can be relatively reduced.
- silica particles have been widely used as abrasive grains because it is easy to achieve a high polishing rate for a silicon oxide film mainly constituting an ILD film.
- the polishing liquid using silica particles generally has a problem that polishing scratches are likely to occur on the polishing surface. In a device having a fine pattern of a generation having a wiring width of 45 nm or later, even a fine scratch that has not been a problem in the past may affect the reliability of the device.
- a polishing liquid using particles containing a cerium compound as abrasive grains generally has a tendency that the polishing rate of a silicon oxide film is slightly lower than that using silica particles.
- a high polishing rate for the ILD film silicon oxide film
- cerium-based compound constituting the cerium-based particles examples include cerium oxide, cerium hydroxide, ammonium cerium nitrate, cerium acetate, cerium sulfate hydrate, cerium bromate, cerium bromide, cerium chloride, cerium oxalate, and cerium nitrate. And cerium carbonate.
- cerium oxide particles it is preferable to use cerium oxide particles as abrasive grains. By using cerium oxide particles, a high polishing rate can be achieved, and a polished surface with few scratches and excellent flatness can be obtained.
- the cerium oxide used as the abrasive grains preferably contains polycrystalline cerium oxide having a crystal grain boundary.
- the polycrystalline cerium oxide particles having such a structure have the property that active surfaces appear one after another while being fine during polishing, and can maintain a high polishing rate for the ILD film.
- Examples of the method for producing cerium-based particles made of cerium oxide include firing or oxidation using hydrogen peroxide or the like. In the case of the method by firing, the firing temperature is preferably 350 to 900 ° C. When the produced cerium oxide particles are aggregated, it is preferable to pulverize them mechanically.
- the pulverization method for example, dry pulverization using a jet mill or the like, or wet pulverization using a planetary bead mill or the like is preferable.
- As the jet mill for example, those described in “Chemical Engineering Papers”, Vol. 6, No. 5, (1980), pp. 527-532 can be used.
- the average particle size of the abrasive grains is preferably 50 nm or more, more preferably 70 nm or more, and still more preferably 80 nm or more.
- the average particle size of the abrasive grains is 50 nm or more, the polishing rate for the ILD film can be increased as compared to the case of less than 50 nm.
- the average particle size of the abrasive grains is preferably 500 nm or less, more preferably 300 nm or less, still more preferably 280 nm or less, particularly preferably 250 nm or less, and even more preferably 200 nm or less.
- polishing flaws can be suppressed as compared with the case where the average particle size exceeds 500 nm.
- the average particle size of the abrasive grains means a median value of volume distribution obtained by measuring a slurry sample in which abrasive grains are dispersed with a dynamic light scattering particle size distribution meter, and is LB-500 (manufactured by Horiba, Ltd.). It is a value that can be measured using a product name.
- the concentration of the abrasive grains is adjusted by dispersing the abrasive grains in water so that the abrasive grain content is 0.5 parts by mass with respect to 100 parts by mass of the sample. Measure the value.
- the degree of agglomeration of abrasive grains can also be evaluated by measuring the median diameter (cumulative median value) with LB-500.
- the sample When measuring the grain size of the abrasive grains from the polishing liquid, prepare the sample by adjusting the concentration of the polishing liquid so that the abrasive grain content is 0.5 parts by mass with respect to 100 parts by mass of the sample. By using this, it can be measured by the same method.
- the water contained in the polishing liquid is not particularly limited, but deionized water, ion exchange water or ultrapure water is preferable. If necessary, polar solvents such as ethanol, acetic acid, and acetone may be used in combination with water.
- the polishing liquid according to this embodiment may further contain components other than those described above in accordance with desired characteristics.
- examples of such components include pH adjusters as described later, aminocarboxylic acids, and cyclic monocarboxylic acids.
- the amount of these components added is desirably in a range that does not excessively reduce the above-described effects of the abrasive.
- the polishing liquid containing a combination of the above-described components can be classified into (A) normal type, (B) concentrated type, and (C) two liquid type, and the preparation method and the usage are different depending on the type.
- the normal type is a polishing liquid that can be used as it is without pretreatment such as dilution during polishing.
- the concentrated type is a polishing liquid in which the contained components are concentrated in comparison with the (A) normal type in consideration of convenience of storage and transportation.
- the two-liquid type is a polishing liquid that is used in a state where it is divided into a liquid A containing a certain component and a liquid B containing other components during storage and transportation, and these liquids are mixed before use. is there.
- the normal type can be obtained by dissolving or dispersing the above-mentioned specific additives, abrasive grains, and other components to be added as necessary in water as a main dispersion medium.
- abrasive grains for example, in order to prepare 1000 g of polishing liquid with a content of abrasive grains of 0.5 parts by mass and an additive content of 0.1 parts by mass with respect to 100 parts by mass of polishing liquid, What is necessary is just to adjust a compounding quantity so that it may become 1g of agents.
- the polishing liquid can be prepared using, for example, a stirrer, a homogenizer, an ultrasonic disperser, a wet ball mill, or the like.
- the fine graining of the abrasive grains can be performed by a sedimentation classification method or a method using a high-pressure homogenizer.
- the sedimentation classification method is a method having a step of forcibly sedimenting slurry containing abrasive grains with a centrifuge and a step of taking out only the supernatant liquid.
- a method using a high-pressure homogenizer is a method in which abrasive grains in a dispersion medium collide with each other at a high pressure.
- the content of the 4-pyrone compound that is one kind of additive in the polishing liquid is preferably 0.01 parts by mass or more, more preferably 0.02 parts by mass or more, based on 100 parts by mass of the polishing liquid, and 0.03 More preferred is part by mass or more.
- the content of the additive is preferably 5 parts by mass or less, more preferably 3 parts by mass or less, still more preferably 1 part by mass or less, and particularly preferably 0.5 parts by mass or less.
- the amount of the additive is 5 parts by mass or less, compared to the case where the amount exceeds 5 parts by mass, aggregation of abrasive grains is easily suppressed, and a high polishing rate tends to be obtained.
- the content of the nonionic surfactant that is the other additive in the polishing liquid is preferably 0.05 parts by mass or more, and 0.1 parts by mass or more with respect to 100 parts by mass of the polishing liquid for CMP. More preferred is 0.2 part by mass or more.
- the amount of the nonionic surfactant is 0.05 parts by mass or more, good flatness is obtained compared to the case of less than 0.05 parts by mass, and aggregation of abrasive grains tends to be suppressed. It is in.
- the content of the nonionic surfactant is preferably 0.5 parts by mass or less, and particularly preferably 0.2 parts by mass or less. When the amount of the nonionic surfactant is 0.5 parts by mass or less, a higher polishing rate tends to be obtained as compared with the case of exceeding 0.5 parts by mass.
- the content of the saturated monocarboxylic acid which is an additive added to the polishing liquid as necessary, is preferably 0.01 parts by mass or more, more preferably 0.05 parts by mass or more with respect to 100 parts by mass of the polishing liquid. 0.1 part by mass or more is more preferable, and 0.2 part by mass or more is more preferable.
- the amount of the saturated monocarboxylic acid is 0.01 parts by mass or more, a stable polishing rate and good in-plane uniformity tend to be achieved as compared with the case of less than 0.01 parts by mass.
- the content of the saturated monocarboxylic acid is preferably 5 parts by mass or less, more preferably 3 parts by mass or less, still more preferably 2 parts by mass or less, and particularly preferably 1 part by mass or less.
- the amount of the saturated monocarboxylic acid is 5 parts by mass or less, it is easy to suppress agglomeration of abrasive grains as compared with the case of exceeding 5 parts by mass, and high polishing rate and good in-plane uniformity tend to be achieved. is there.
- the content (particle concentration) of the abrasive grains contained in the polishing liquid is preferably 0.01 parts by mass or more, more preferably 0.1 parts by mass or more, and 0.15 parts by mass or more with respect to 100 parts by mass of the polishing liquid. More preferably, 0.2 parts by mass or more is more preferable, and 0.25 parts by mass or more is particularly preferable.
- the amount of the abrasive grains is 0.01 parts by mass or more, a higher polishing rate tends to be achieved as compared with the case of less than 0.01 parts by mass.
- the content of the abrasive grains is preferably 10 parts by mass or less, more preferably 5.0 parts by mass or less, still more preferably 3.0 parts by mass or less, particularly preferably 2.0 parts by mass or less, and 1.0 part by mass. Part or less is even more preferable.
- the amount of the additive is 10 parts by mass or less, compared to the case where the amount exceeds 10 parts by mass, the aggregation of the abrasive grains is easily suppressed, and a high polishing rate tends to be achieved.
- the pH of the polishing liquid is preferably less than 9.0, more preferably less than 8.0, still more preferably less than 7.0, and particularly preferably 6.0 or less.
- the pH of the polishing liquid is preferably 1.5 or more, more preferably 2.0 or more, and further preferably 2.5 or more.
- the pH is 1.5 or more, the absolute value of the zeta potential of the ILD film can be increased as compared with the case where the pH is less than 1.5, and the interaction between the polishing liquid and the ILD film tends to be increased. It is in.
- the following two effects can also be obtained by adjusting the pH of the polishing liquid within a suitable range of 1.5 to 9.0.
- Proton and hydroxy anion act on the compound blended as an additive to change the chemical form of the additive compound, improving the wettability and affinity for the silicon oxide film, which is the ILD film on the polished surface. This gives a high polishing rate.
- the abrasive grains are cerium-based particles made of cerium oxide, the contact efficiency between the abrasive grains and the ILD film is improved in the above pH range, and a high polishing rate is achieved. This is because cerium oxide has a positive sign of the zeta potential, whereas a silicon oxide film that is an ILD film has a negative sign of the zeta potential, and an electrostatic attractive force acts between them.
- the polishing liquid may contain a pH adjusting agent in order to adjust the pH to the above range.
- the pH adjuster is not particularly limited, and examples thereof include acids such as nitric acid, sulfuric acid, hydrochloric acid, phosphoric acid, boric acid and acetic acid, bases such as sodium hydroxide, aqueous ammonia, potassium hydroxide and calcium hydroxide. Can be mentioned.
- the polishing liquid has a suitable pH from the beginning, from the viewpoint of improving productivity, the polishing liquid is prepared without using a pH adjuster, and this polishing liquid is applied to CMP as it is. It may be.
- the concentrated type is diluted with water so that the contained components have a desired content immediately before use. After dilution, liquid properties (for example, pH, grain size of abrasive grains) and polishing characteristics (for example, ILD film polishing rate, etc.) comparable to those of the normal type (A) described above are obtained for an arbitrary time. Stirring may be performed.
- concentration type (B) the volume is reduced in accordance with the degree of concentration, so the cost for storage and transportation can be reduced.
- the concentration factor is preferably 1.5 times or more, more preferably 2 times or more, still more preferably 3 times or more, and particularly preferably 5 times or more.
- concentration ratio is 1.5 times or more, there is a tendency that merits relating to storage and transportation are easily obtained as compared with the case of less than 1.5 times.
- the concentration factor is preferably 40 times or less, more preferably 20 times or less, and particularly preferably 15 times or less.
- concentration ratio is 40 times or less, the aggregation of abrasive grains tends to be suppressed as compared with the case where the concentration ratio exceeds 40 times.
- (B) When using a concentrated polishing liquid, the pH changes before and after dilution with water. Therefore, in order to prepare (A) a polishing liquid having the same pH as that of the normal type from (B) the concentrated type, the pH of the concentrated type polishing liquid is set to a low value in advance in consideration of the pH increase due to mixing with water. Just keep it. For example, when water in which carbon dioxide is dissolved (pH: about 5.6) is used and (B) concentrated type polishing liquid of pH 4.0 is diluted 10 times, the diluted polishing liquid has a pH of 4. It rises to about 3.
- the pH of the concentrated type is preferably 1.5 to 7.0 from the viewpoint of obtaining a polishing liquid having a suitable pH after dilution with water.
- the upper limit of the pH is more preferably 2.0 and even more preferably 2.5.
- the lower limit of the pH is preferably 7.0, more preferably 6.7, still more preferably 6.0, and particularly preferably 5.5.
- the two-liquid type has an advantage that the aggregation of abrasive grains can be avoided by appropriately separating the liquid A and the liquid B, compared with the (B) concentrated type.
- the components to be contained in the liquid A and the liquid B are arbitrary.
- a slurry containing abrasive grains and a nonionic surfactant may be referred to as liquid A
- a solution including a 4-pyrone compound and other components blended as necessary may be referred to as liquid B. it can.
- any acid or alkali may be added to the liquid A to adjust the pH.
- the two-liquid type polishing liquid is useful in the case of combining components whose mixing characteristics tend to decrease in a relatively short time due to aggregation of abrasive grains when mixed.
- at least one of the liquid A and the liquid B may be a concentrated type.
- the liquid A, the liquid B, and water may be mixed when using the polishing liquid.
- the concentration ratio and pH of the liquid A or the liquid B are arbitrary, and it is sufficient that the final mixture can be comparable to the (A) normal type polishing liquid in terms of liquid characteristics and polishing characteristics.
- the polishing method according to the present embodiment uses the polishing liquid (CMP polishing liquid) of the above-described embodiment, and planarizes a substrate having a silicon oxide film on the surface by a CMP technique.
- the polishing liquid of the above-described embodiment is supplied between a silicon oxide film on a substrate having a silicon oxide film on the surface and a predetermined polishing member (polishing member), and in that state, the polishing member A step of polishing the silicon oxide film.
- the polishing method of this embodiment is suitable for polishing a substrate having a silicon oxide film on the surface in the following device manufacturing process.
- Devices include, for example, individual semiconductors such as diodes, transistors, compound semiconductors, thermistors, varistors, thyristors, DRAMs (Dynamic Random Access Memory), SRAMs (Static Random Access Memory), EPROMs (Erasable Programmable) ⁇ Read-only memory (ROM), mask ROM (mask read-only memory), EEPROM (electrically erasable programmable read-only memory), storage elements such as flash memory, microprocessor, DSP, ASIC, etc.
- individual semiconductors such as diodes, transistors, compound semiconductors, thermistors, varistors, thyristors, DRAMs (Dynamic Random Access Memory), SRAMs (Static Random Access Memory), EPROMs (Erasable Programmable) ⁇ Read-only memory (ROM), mask ROM (mask read-only memory), EEPROM
- Theoretical circuit elements integrated circuit elements such as compound semiconductors represented by MMIC (monolithic microwave integrated circuit), hybrid integrated circuits (hybrid IC), light emitting diodes Such a photoelectric conversion element such as a charge coupled device and the like.
- MMIC monolithic microwave integrated circuit
- hybrid IC hybrid integrated circuits
- light emitting diodes Such a photoelectric conversion element such as a charge coupled device and the like.
- polishing liquid of the present embodiment described above a high polishing rate can be obtained while suppressing polishing flaws, but this high polishing rate tends to be obtained without greatly depending on the uneven shape of the surface to be polished. Therefore, the polishing method using the polishing liquid can be applied to a surface to be polished, which has been difficult to achieve a high polishing rate by the conventional method using the CMP polishing liquid.
- the polishing method according to the present embodiment is suitable for planarizing a surface to be polished having a step (unevenness) on the surface.
- An example of a substrate having such a surface to be polished is a logic semiconductor device.
- this polishing method is suitable for polishing a surface including a portion in which a concave portion or a convex portion has a T shape or a lattice shape when viewed from above.
- a silicon oxide film provided on the surface of a semiconductor device having a memory cell (for example, DRAM, flash memory) can be polished at a high speed.
- the substrate to which the polishing method can be applied is not limited to a silicon oxide film only formed on the entire substrate surface, but further includes a silicon nitride film, a polycrystalline silicon film, etc. in addition to the silicon oxide film on the substrate surface. It may be a thing.
- the polishing method mainly includes an inorganic insulating film such as a silicon oxide film, glass, and silicon nitride, polysilicon, Al, Cu, Ti, TiN, W, Ta, TaN, etc. on a wiring board having a predetermined wiring.
- the present invention can also be applied to a substrate on which a containing film is formed.
- examples of a method for forming a silicon oxide film to be polished with a polishing liquid on the substrate surface include a low pressure CVD method and a plasma CVD method.
- Formation of the silicon oxide film by the low pressure CVD method uses monosilane (SiH 4 ) as the Si source and oxygen (O 2 ) as the oxygen source.
- SiH 4 monosilane
- O 2 oxygen
- a silicon oxide film is formed by causing this SiH 4 —O 2 oxidation reaction to occur at a low temperature of 400 ° C. or lower. In some cases, heat treatment is performed at a temperature of 1000 ° C. or lower after CVD.
- the plasma CVD method has an advantage that a chemical reaction that requires a high temperature under normal thermal equilibrium can be generated at a low temperature.
- There are two methods for generating plasma a capacitive coupling type and an inductive coupling type.
- the reaction gas include SiH 4 -N 2 O gas using SiH 4 as an Si source and N 2 O as an oxygen source, and TEOS-O 2 gas (TEOS) using tetraethoxysilane (TEOS) as an Si source.
- TEOS-O 2 gas TEOS-O 2 gas
- TEOS tetraethoxysilane
- -Plasma CVD method The substrate temperature is preferably 250 to 400 ° C. and the reaction pressure is preferably 67 to 400 Pa.
- the silicon oxide film may be doped with phosphorus (P).
- P phosphorus
- the silicon oxide film to be polished may be doped with an element such as phosphorus or boron.
- the silicon nitride film can also be formed by a low pressure CVD method, a plasma CVD method, or the like, similar to the silicon oxide film.
- a low pressure CVD method dichlorosilane (SiH 2 Cl 2 ) is used as the Si source, and ammonia (NH 3 ) is used as the nitrogen source.
- SiH 2 Cl 2 —NH 3 -based oxidation reaction By causing this SiH 2 Cl 2 —NH 3 -based oxidation reaction to occur at a high temperature of 900 ° C., a silicon nitride film is formed.
- SiH 4 —NH 3 gas using SiH 4 as a Si source and NH 3 as a nitrogen source can be used as a reaction gas.
- the substrate temperature is preferably 300 ° C. to 400 ° C.
- FIG. 1 is a schematic cross-sectional view showing a process of polishing a silicon oxide film formed so as to cover wirings, and shows a process of forming an interlayer insulating film between semiconductor wirings.
- a substrate 100 before polishing has a wiring 40 formed on a lower substrate (not shown) having a predetermined lower wiring (not shown) via an interlayer insulating film 10. It has a structure in which a silicon oxide film 20 is formed so as to cover the wiring 40 and serve as an upper ILD film. Since the silicon oxide film 20 is formed on the interlayer insulating film 10 on which the wiring 40 is formed, the portion on the wiring 40 is higher than the other portions. D has occurred.
- the wiring 40 is connected to a lower wiring or the like by a contact plug 30 formed so as to penetrate the interlayer insulating film 10. Further, as the interlayer insulating film 10, a material made of a known material as the interlayer insulating film can be applied without limitation, and may be made of silicon oxide.
- the protrusion on the wiring 40 is preferentially polished by CMP in order to form an interlayer insulating structure by eliminating the level difference D in the silicon oxide film 20 and flattening. Remove.
- the substrate 100 is disposed on the polishing pad so that the upper surface of the silicon oxide film 20 and the polishing pad come into contact with each other, and this polishing is performed while supplying a polishing liquid between the silicon oxide film 20 and the polishing pad.
- the surface of the silicon oxide film 20 is polished with a pad. More specifically, the surface to be polished (surface to be polished) of the silicon oxide film 20 is pressed against a polishing pad included in the polishing surface plate, and a polishing liquid is provided between the surface to be polished and the polishing pad.
- the silicon oxide film 20 is polished by relatively moving the two while supplying.
- the polishing pad is exemplified as the polishing member.
- the polishing member is not particularly limited as long as it has a polishing function.
- a polishing apparatus used for such polishing for example, an apparatus including a holder for holding the substrate 100, a polishing surface plate to which the polishing pad is attached, and a means for supplying a polishing liquid onto the polishing pad is suitable.
- a polishing apparatus model number: EPO-111, EPO-222, F ⁇ REX200, F ⁇ REX300 manufactured by Ebara Manufacturing Co., Ltd.
- a polishing apparatus manufactured by AMAT (trade name: Mirra 3400, Reflexion polishing machine), and the like can be given.
- AMAT trade name: Mirra 3400, Reflexion polishing machine
- limiting in particular as a polishing pad For example, a general nonwoven fabric, a polyurethane foam, a porous fluororesin, etc. can be used.
- the polishing pad is subjected to groove processing so that the polishing liquid is accumulated.
- the polishing conditions are not particularly limited, but it is preferable that the rotation speed of the polishing platen be 200 min ⁇ 1 or less from the viewpoint of preventing the substrate 100 from jumping out. Further, the pressure (processing load) applied to the substrate 100 is preferably 100 kPa or less from the viewpoint of suppressing scratches on the polished surface.
- the protruding portion on the wiring 40 in the silicon oxide film 20 is preferentially removed, and the step D is gradually eliminated.
- the step D is gradually eliminated.
- the step D is gradually eliminated.
- the silicon oxide film 20 (ILD film) having a flat surface is formed.
- the polished substrate 100 is sufficiently washed in running water, and further, water droplets adhering to the substrate 100 are removed by using a spin dryer or the like and then dried.
- the CMP polishing liquid of the present embodiment described above since the CMP polishing liquid of the present embodiment described above is used, a high polishing rate can be obtained, the generation of polishing flaws can be greatly reduced, and surface irregularities can be eliminated to eliminate the substrate 100. A smooth surface can be obtained over the entire surface. Further, by using this CMP polishing liquid, a high polishing rate is maintained even when the surface to be polished is gradually flattened by polishing the uneven surface. Furthermore, even if the polishing is performed until the wiring 40 is exposed, the occurrence of dishing or the like can be extremely reduced.
- the formation of the interlayer insulating film 10, the formation of the wiring 40, the formation of the silicon oxide film 20, and the polishing process by CMP are repeated a predetermined number of times to obtain a desired number of layers.
- the multilayered substrate 100 can be manufactured.
- various substrates 100 that can be used as various electronic components can be obtained.
- electronic components include semiconductor devices, optical glass such as photomasks, lenses, and prisms, inorganic conductive films such as ITO, optical integrated circuits composed of glass and crystalline materials, optical switching elements, optical waveguides, and optical fibers.
- an optical single crystal such as a scintillator, a solid laser single crystal, a sapphire substrate for a blue laser LED, a semiconductor single crystal such as SiC, GaP, and GaAs, a glass substrate for a magnetic disk, and a magnetic head.
- grain which is an abrasive grain used in the following examples was manufactured. That is, first, 40 kg of cerium carbonate hydrate was divided into 10 containers made of alumina, and each was fired in air at 830 ° C. for 2 hours to obtain a total of 20 kg of yellowish white powder. This powder was subjected to phase identification by X-ray diffraction, and it was confirmed that the powder contained polycrystalline cerium oxide. When the particle diameter of the powder obtained by firing was observed by SEM, it was in the range of 20 to 100 ⁇ m. Next, 20 kg of the cerium oxide powder thus obtained was dry-ground using a jet mill. The cerium oxide powder after pulverization had a specific surface area of 9.4 m 2 / g. The specific surface area was measured by the BET method.
- the cerium oxide mixed solution in each beaker was centrifuged for 20 minutes under the condition that the centrifugal force applied to the outer periphery was 500G. After centrifugation, the supernatant fraction of the beaker was collected to obtain slurry (A).
- the obtained slurry (A) contained about 10.0% by mass of cerium oxide particles based on the total mass.
- the slurry (A) thus obtained is diluted with pure water so that the content of abrasive grains (cerium particles) is 0.5% by mass based on the total mass, and this is used for particle size measurement.
- a sample was used.
- the average particle size of the abrasive grains was measured using a dynamic light scattering particle size distribution analyzer (trade name: LB-500, manufactured by Horiba, Ltd.). As a result, the average particle size was 150 nm.
- polishing liquid 1 (Preparation of polishing liquid 1; Sample Nos. 1 to 19) Sample No.
- the polishing liquids 1 to 10 were prepared using various 4-pyrone compounds as additives.
- the polishing liquids 11 to 19 were prepared using a compound that was not a 4-pyrone compound as an additive.
- the types of additives and other components in each polishing liquid were as shown in Tables 1 and 2 below.
- the 19 kinds of concentrated polishing liquids (C) thus prepared were each diluted 10-fold with water, and then 2.5% ammonia water (NH 4 OH) or 1N dilute nitric acid (HNO 3 ). Was added as a pH adjuster so that the pH (polishing liquid pH) described in Tables 1 and 2 was obtained. As a result, sample no. 1 to 19 polishing liquids were obtained. Since the addition amount of the pH adjusting agent is very small, the concentration of other components is not affected. Even after the addition of the pH adjusting agent, the abrasive concentration in the obtained polishing liquid is 0.00 on the basis of the total mass. The additive concentration is also the concentration shown in Tables 1 and 2.
- the silicon oxide film on the DRAM wafer was polished using each of the polishing liquids 1 to 19. Polishing was performed using a polishing apparatus (product name: Mirra 3400, manufactured by Applied Materials). First, the DRAM wafer was set in a holder having a suction pad for mounting a substrate in a polishing apparatus. On the other hand, a polishing pad made of porous urethane resin (k-groove groove, manufactured by Rohm and Haas, model number: IC-1400) was attached as a polishing member to a polishing surface plate having a diameter of 500 mm.
- a polishing apparatus product name: Mirra 3400, manufactured by Applied Materials
- the holder was placed on the polishing pad so that the silicon oxide film side of the DRAM wafer faced downward.
- the inner tube pressure, the retainer ring pressure, and the membrane pressure were set to 28 kPa, 38 kPa, and 28 kPa, respectively.
- PVA brush polyvinyl alcohol brush
- the concentrated polishing liquid (C) corresponding to each sample is diluted 10 times 5 minutes before starting the measurement, and the average particle diameter of the resulting polishing liquid is measured. I did it. Since the average particle diameter when a solution containing no additive is used is 150 nm, considering the measurement error by the apparatus, it can be considered that the aggregation of the particles occurs when it exceeds 200 nm.
- polishing liquid 2 (Preparation of polishing liquid 2; Sample No. 20-29) No.
- the polishing liquids 20 to 22 and 26 contain only a 4-pyrone compound (hereinafter referred to as “first additive”) as an additive.
- the polishing liquids 23 to 25 and 27 to 29 contain a saturated monocarboxylic acid (hereinafter referred to as “second additive”) as an additive in addition to the 4-pyrone compound as an additive. .
- the polishing liquids 20 to 29 are the same as “Preparation of polishing liquid 1” except that the types of additives and the concentrations of additives and abrasive grains in each polishing liquid are as shown in Table 3 below. It produced similarly.
- a of the first additive (4-pyrone compound) is 3-hydroxy-2-methyl-4-pyrone, and B is 5-hydroxy-2- (hydroxymethyl) -4.
- -It is a pyrone. When the concentrations of both of these components are described, it means that two types of 4-pyrone compounds are included in combination.
- polishing rate of Silicon Oxide Film was measured by the same method as in Reference Experimental Example 1 to obtain the “pattern polishing rate”.
- the polishing rate of the silicon oxide film was measured by the same method as in Reference Experimental Example 1 to obtain the “patternless polishing rate”. That is, first, instead of a DRAM wafer, a ⁇ 200 mm blanket wafer (manufactured by Advantech) having a silicon oxide film having an initial film thickness of about 1000 nm was used. In addition, the measurement was performed at a central point of the wafer and points at a distance of 5 mm in the diameter direction from the central point, and was performed at a total of 41 points (note that the measurement point next to the measurement point 95 mm from the center is 97 mm from the center) Place).
- the polishing liquids 23 to 24 and 27 to 29 are no.
- the polishing rate without pattern was particularly improved.
- the convex portion is preferentially polished, and the surface to be polished becomes flat as the polishing proceeds. Therefore, the polishing rate tends to approach the polishing rate of the blanket wafer. Therefore, a polishing liquid that is excellent not only in the pattern polishing rate but also in the non-pattern polishing rate is preferable in that a good polishing rate can be obtained throughout the entire polishing process. From the above results, it was found that the addition of a saturated monocarboxylic acid having 2 to 6 carbon atoms as the second additive is particularly effective for obtaining such an effect.
- the polishing liquid No. 30 contains only a 4-pyrone compound (first additive).
- the polishing liquid No. 31 contains a saturated monocarboxylic acid (second additive) in addition to the 4-pyrone compound.
- the polishing liquid No. 32 contains a nonionic surfactant (hereinafter referred to as “third additive”) in addition to the 4-pyrone-based compound.
- the polishing liquids 33 to 47 contain all the first to third additives in combination.
- No. Forty-eight polishing liquid is a fumed silica slurry SS25 (Cabot Corporation) diluted 1: 1 with deionized water.
- the polishing liquids 30 to 48 are the same as “Preparation of polishing liquid 1” except that the types of additives and the concentrations of additives and abrasive grains in each polishing liquid are as shown in Table 4 below. It produced similarly.
- a of the first additive (4-pyrone compound) is 3-hydroxy-2-methyl-4-pyrone, and B is 5-hydroxy-2- (hydroxymethyl) -4.
- -Pyrone and the second additive is propionic acid (3 carbon atoms).
- polishing rate of Silicon Oxide Film was measured by the same method as in Reference Experimental Example 1 to obtain the “pattern polishing rate”.
- the polishing rate of the silicon oxide film was measured using a ⁇ 200 mm ILD wafer (manufactured by Hitachi, Ltd.) instead of the DRAM wafer, and the “pattern polishing rate” was similarly obtained.
- This ILD wafer has a silicon oxide film having fine irregularities on the surface, and has a silicon oxide film having a height of the convex portion of about 4000 nm with respect to the concave portion.
- the wiring covered with the silicon oxide film is formed of parallel lines.
- the measurement point of the film thickness was the wiring portion of 500/500 nm of the chip at the center of the wafer. Table 4 shows the pattern polishing rate obtained using this ILD wafer.
- a 4-pyrone compound (first additive) is combined with at least one of a nonionic surfactant and a cationic surfactant (third additive).
- first additive a 4-pyrone compound
- second additive a cationic surfactant
- Including No. According to the polishing liquids of 32 to 45, in addition to obtaining a sufficient polishing rate, it was confirmed that high flatness was obtained and the generation of polishing flaws was reduced. No. 1 containing an anionic surfactant or an anionic polymer in combination. In the polishing liquids 46 and 47, these additives were found to aggregate cerium oxide. No. using conventional silica-based particles as abrasive grains. It was found that the polishing liquid No. 48 is extremely susceptible to polishing flaws, although a high polishing rate can be obtained.
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Abstract
Description
本実施形態に係るCMP用研磨液(以下、「研磨液」と略す)は、砥粒(研磨粒子)と、添加剤と、水とを含有し、添加剤として、特定の化学構造を有する4-ピロン系化合物、並びに、非イオン性の界面活性剤及びカチオン性の界面活性剤のうちの少なくとも一方を含むものである。以下、研磨液の調製に使用する各成分について説明する。
CMP用研磨液は、添加剤として、4-ピロン系化合物と、非イオン性の界面活性剤又はカチオン性の界面活性剤とを少なくとも含み、その他の添加剤を組み合わせて含有してもよい。また、非イオン性界面活性剤とカチオン性の界面活性剤とを組み合わせて含有していてもよい。
本実施形態のCMP用研磨液は、砥粒として、セリウム系化合物からなるセリウム系粒子を含む。
研磨液に含まれる水は、特に制限されるものではないが、脱イオン水、イオン交換水又は超純水が好ましい。なお、更に必要に応じて、エタノール、酢酸、アセトン等の極性溶媒等を、水と併用してもよい。
本実施形態に係る研磨液は、所望とする特性に合わせて上述した成分以外の成分を更に含有していてもよい。このような成分としては、後述するようなpH調整剤や、アミノカルボン酸、環状モノカルボン酸等が挙げられる。これらの成分の添加量は、研磨剤による上記の効果を過度に低下させない範囲とすることが望ましい。
上述した各成分を組み合わせて含有する研磨液は、(A)通常タイプ、(B)濃縮タイプ及び(C)2液タイプに分類でき、タイプによってそれぞれ調製法及び使用法が相違する。(A)通常タイプは、研磨時に希釈等の前処理をせずにそのまま使用できる研磨液である。(B)濃縮タイプは、保管や輸送の利便性を考慮し、(A)通常タイプと比較して含有成分を濃縮した研磨液である。(C)2液タイプは、保管時や輸送時には一定の成分を含む液Aと他の成分を含む液Bとに分けた状態としておき、使用に際してこれらの液を混合して使用する研磨液である。
(1)添加剤として配合した化合物にプロトンやヒドロキシアニオンが作用して、添加剤の化合物の化学形態が変化し、被研磨面のILD膜である酸化ケイ素膜に対する濡れ性や親和性が向上し、これによって高い研磨速度が得られる。
(2)砥粒が酸化セリウムからなるセリウム系粒子である場合、上記pH範囲において砥粒とILD膜との接触効率が向上し、高い研磨速度が達成される。これは、酸化セリウムはゼータ電位の符号が正であるのに対し、ILD膜である酸化ケイ素膜はゼータ電位の符号が負であり、両者の間に静電的引力が働くためである。
本実施形態に係る研磨方法は、上述した実施形態の研磨液(CMP用研磨液)を使用し、表面に酸化ケイ素膜を有する基板をCMP技術によって平坦化するものである。具体的には、表面に酸化ケイ素膜を有する基板における酸化ケイ素膜と所定の研磨用の部材(研磨部材)との間に、上述した実施形態の研磨液を供給し、その状態で研磨部材によって酸化ケイ素膜を研磨する工程を含む。
以下の実施例で用いる砥粒であるセリウム系粒子からなる粉末を製造した。すなわち、まず、炭酸セリウム水和物40kgをアルミナ製容器10個に分けて入れ、それぞれ830℃で2時間、空気中で焼成して黄白色の粉末を計20kg得た。この粉末についてX線回折法で相同定を行い、当該粉末が多結晶体の酸化セリウムを含むことを確認した。焼成によって得られた粉末の粒子径をSEMで観察したところ、20~100μmの範囲であった。次いで、このようにして得られた酸化セリウム粉末20kgに対し、ジェットミルを用いて乾式粉砕を行った。粉砕後の酸化セリウム粉末は比表面積が9.4m2/gであった。この比表面積の測定はBET法によって行った。
容器内に、上記で得られた酸化セリウム粉末15.0kg及び脱イオン水84.7kgを入れて混合し、さらに1Nの酢酸を0.3kg添加して10分間撹拌し、酸化セリウム混合液を得た。得られた酸化セリウム混合液を、別の容器に30分かけて送液した。その間、送液する配管内で、酸化セリウム混合液に対し、超音波周波数400kHzにて超音波を印加した。
まず、研磨液(CMP用研磨液)に含まれる4-ピロン系化合物の効果を確認するために、以下の各種の研磨液のサンプルNo.1~19を作製し、それらの特性を評価した。
サンプルNo.1~10の研磨液は、各種の4-ピロン系化合物を添加剤として使用して調製されたものであり、サンプルNo.11~19の研磨液は、4-ピロン系化合物ではない化合物を添加剤として使用して調製されたものである。各研磨液における添加剤やその他の成分の種類は、下記表1、2に示す通りとした。
サンプルNo.1~19の研磨液を用い、以下のようにして酸化ケイ素膜の研磨を行い、研磨速度を測定するとともに、各研磨液に含まれる砥粒の凝集のしやすさを評価した。
まず、表面に酸化ケイ素膜を有するφ200mmのDRAMパターンテストウエハ(DRAMウェハ、Praesagus製、型番:PCW-STI-811)を準備した。このDRAMウエハは、微細な凹凸のある酸化ケイ素膜を有するものであり、凸部が凹部に対して約500nm高い初期段差をもち、酸化ケイ素の初期膜厚は約600nmである。酸化ケイ素膜に覆われた配線は、格子形状と平行なラインで形成されている。
サンプルNo.1~19の研磨液中の砥粒の粒径測定を、調製後1時間経った後の研磨液と、25℃で保管し調整後10日経った後の研磨液との2種類について行った。粒径測定は、動的光散乱式粒度分布計(株式会社堀場製作所社製、商品名:LB-500)を用いて行った。
研磨液(CMP用研磨液)に追加の添加剤として含まれる飽和モノカルボン酸の効果を確認するために、以下の各種の研磨液のサンプルNo.20~29を作製し、それらの特性を評価した。
No.20~22及び26の研磨液は、添加剤として4-ピロン系化合物(以下、「第1添加剤」という。)のみを含むものであり、No.23~25及び27~29の研磨液は、添加剤として4-ピロン系化合物に加えて、追加添加剤として飽和モノカルボン酸(以下、「第2添加剤」という。)を含有するものである。
サンプルNo.20~29の研磨液を用い、以下のようにして、酸化ケイ素の研磨を行いその研磨速度を測定するとともに、研磨面の面内均一性を評価した。得られた結果を表3に示す。
まず、上記参考実験例1と同様の方法により、酸化ケイ素膜の研磨速度の測定を行い、「パターン研磨速度」を求めた。
添加剤として4-ピロン系化合物と、非イオン性の界面活性剤及びカチオン性の界面活性剤のうちの少なくとも一方との両方を含む本発明の研磨液の効果を確認するため、以下の各種の研磨液のサンプルNo.30~48を作製し、それらの特性を評価した。
No.30の研磨液は、4-ピロン系化合物(第1添加剤)のみを含有したものであり、No.31の研磨液は、4-ピロン系化合物に加え、飽和モノカルボン酸(第2添加剤)を含有したものであり、No.32の研磨液は、4-ピロン系化合物に加えて非イオン性の界面活性剤(以下、「第3添加剤」という。)を含有したものであり、No.33~47の研磨液は第1~第3添加剤を全て組み合わせて含有したものである。また、No.48の研磨液は、ヒュームドシリカスラリSS25(キャボット社製)を脱イオン水と1:1で希釈したものである。
サンプルNo.30-48の研磨液を用い、以下のようにして、酸化ケイ素の研磨を行いその研磨速度を測定するとともに、研磨後の研磨面の段差及び研磨傷を測定した。得られた結果を表4に示す。
まず、上記参考実験例1と同様の方法により、酸化ケイ素膜の研磨速度の測定を行い、「パターン研磨速度」を求めた。
研磨後の研磨面の平坦性を測定するため、段差測定装置(kla-tencor社製)を用いて、研磨後の凸凹部の段差を測定した。
Claims (22)
- 前記4-ピロン系化合物が、3-ヒドロキシ-2-メチル-4-ピロン、5-ヒドロキシ-2-(ヒドロキシメチル)-4-ピロン、2-エチル-3-ヒドロキシ-4-ピロンからなる群より選ばれる少なくとも1種の化合物である、請求項1記載のCMP用研磨液。
- 前記非イオン性の界面活性剤が、エーテル型界面活性剤、エステル型界面活性剤、アミノエーテル型界面活性剤、エーテルエステル型界面活性剤、アルカノールアミド型界面活性剤、ポリビニルピロリドン、ポリアクリルアミド、ポリジメチルアクリルアミドからなる群より選ばれる少なくとも1種の界面活性剤である、請求項1又は2記載のCMP用研磨液。
- 前記添加剤として、飽和モノカルボン酸を更に含む、請求項1~3のいずれか一項に記載のCMP用研磨液。
- 前記飽和モノカルボン酸の炭素数が2~6である、請求項4記載のCMP用研磨液。
- 前記飽和モノカルボン酸が、酢酸、プロピオン酸、酪酸、イソ酪酸、吉草酸、イソ吉草酸、ピバル酸、ヒドロアンゲリカ酸、カプロン酸、2-メチルペンタン酸、4-メチルペンタン酸、2,3-ジメチルブタン酸、2-エチルブタン酸、2,2-ジメチルブタン酸及び3,3-ジメチルブタン酸からなる群より選ばれる少なくとも1種の化合物である、請求項4又は5記載のCMP用研磨液。
- pHが9未満である、請求項1~6のいずれか一項に記載のCMP用研磨液。
- pHが8未満である、請求項1~7のいずれか一項に記載のCMP用研磨液。
- pHが7未満である、請求項1~8のいずれか一項に記載のCMP用研磨液。
- pHが1.5以上である、請求項1~9のいずれか一項に記載のCMP用研磨液。
- pHが2.0以上である、請求項1~10のいずれか一項に記載のCMP用研磨液。
- pHが2.5以上である、請求項1~11いずれか一項に記載のCMP用研磨液。
- pH調整剤を更に含有する、請求項1~12のいずれか一項に記載のCMP用研磨液。
- 前記4-ピロン系化合物の含有量は、当該CMP用研磨液100質量部に対して0.01~5質量部である、請求項1~13のいずれか一項に記載のCMP用研磨液。
- 前記非イオン性界面活性剤及び前記カチオン性の界面活性剤のうちの少なくとも一方の含有量は、当該CMP用研磨液100質量部に対して0.05~0.5質量部である、請求項1~14のいずれか一項に記載のCMP用研磨液。
- 前記飽和モノカルボン酸の含有量は、当該CMP用研磨液100質量部に対して0.01~5質量部である、請求項4~15のいずれか一項に記載のCMP用研磨液。
- 前記砥粒の含有量は、当該CMP用研磨液100質量部に対して0.01~10質量部である、請求項1~16のいずれか一項に記載のCMP用研磨液。
- 前記砥粒の平均粒径は、50~500nmである、請求項1~17のいずれか一項に記載のCMP用研磨液。
- 前記砥粒は、酸化セリウムから構成される前記セリウム系粒子を含む、請求項1~18記載のいずれか一項に記載のCMP用研磨液。
- 前記砥粒は、結晶粒界を有する多結晶酸化セリウムから構成される前記セリウム粒子を含む、請求項1~19のいずれか一項に記載のCMP用研磨液。
- 基板を研磨する研磨方法であって、
請求項1~20のいずれか一項に記載のCMP用研磨液を、前記基板と研磨部材との間に供給して、該研磨部材により前記基板を研磨する工程を含む、研磨方法。 - 前記基板は、表面に酸化ケイ素膜を有するものであり、前記CMP研磨液を、前記基板における前記酸化ケイ素膜と前記研磨部材との間に供給して、前記研磨部材により前記基板における前記酸化ケイ素膜を研磨する、請求項21記載の研磨方法。
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| KR1020127019105A KR101419156B1 (ko) | 2009-12-28 | 2010-12-24 | Cmp용 연마액 및 이것을 사용한 연마 방법 |
| US13/519,809 US8853082B2 (en) | 2009-12-28 | 2010-12-24 | Polishing liquid for CMP and polishing method using the same |
| JP2011547671A JP5516604B2 (ja) | 2009-12-28 | 2010-12-24 | Cmp用研磨液及びこれを用いた研磨方法 |
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| CN102686693A (zh) | 2012-09-19 |
| US8853082B2 (en) | 2014-10-07 |
| JP5516604B2 (ja) | 2014-06-11 |
| JPWO2011081109A1 (ja) | 2013-05-09 |
| US20120315763A1 (en) | 2012-12-13 |
| KR20120102792A (ko) | 2012-09-18 |
| TWI542676B (zh) | 2016-07-21 |
| TW201137098A (en) | 2011-11-01 |
| KR101419156B1 (ko) | 2014-07-11 |
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