TWI876795B - Foam pad stripping auxiliary device - Google Patents
Foam pad stripping auxiliary device Download PDFInfo
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- TWI876795B TWI876795B TW112150285A TW112150285A TWI876795B TW I876795 B TWI876795 B TW I876795B TW 112150285 A TW112150285 A TW 112150285A TW 112150285 A TW112150285 A TW 112150285A TW I876795 B TWI876795 B TW I876795B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B43/00—Operations specially adapted for layered products and not otherwise provided for, e.g. repairing; Apparatus therefor
- B32B43/006—Delaminating
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/1303—Apparatus specially adapted to the manufacture of LCDs
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Abstract
Description
本發明涉及顯示裝置製造技術領域,尤其涉及一種膜材剝離輔助裝置。 The present invention relates to the field of display device manufacturing technology, and in particular to a film material stripping auxiliary device.
目前在液晶顯示裝置製造過程中多次使用到膜材,例如將膜材片料(包含黏著樹脂或黏著層泡棉墊膠帶)黏貼到背光模組上,以便背光模組與液晶面板的接合。現有技術中,通常採用操作人員手工作業的方式,從離型紙上剝離片料後黏貼至目標位置,而人工貼附存在不良率高、效率低下的問題。此外,亦有透過機械手貼附的方式,但面臨片料上的膜材與離型紙不易分離的問題,因此,如何自動進行膜材剝離為需要解決的問題之一。 At present, film materials are used many times in the manufacturing process of liquid crystal display devices, for example, film sheets (including adhesive resin or adhesive layer foam pad tape) are pasted to the backlight module to facilitate the bonding of the backlight module and the liquid crystal panel. In the existing technology, operators usually use manual operations to peel the sheet from the release paper and then paste it to the target position, but manual pasting has the problems of high defect rate and low efficiency. In addition, there is also a method of pasting by a robot, but it faces the problem that the film material on the sheet and the release paper are not easy to separate. Therefore, how to automatically peel the film material is one of the problems that need to be solved.
為改善上述問題,本發明提供一種可預先使待進行剝離的片料的兩端與離型膜分離的膜材剝離輔助裝置。 In order to improve the above-mentioned problem, the present invention provides a film material peeling auxiliary device which can separate the two ends of the sheet material to be peeled from the release film in advance.
根據本發明的一個方面,本發明提供一種膜材剝離輔助裝置,用於輔助片料結構的膜材剝離,該片料結構包括離型紙及設置於該離型紙上的膜材,該膜材包括第一端,該離型紙具有超出該第一端的第一區,該膜材剝離輔助裝置包括:夾持機構,該夾持機構具有第一夾持部,該第一夾持部連接於 第一移動驅動件;翻轉機構,與該夾持機構分離設置,該翻轉機構包括承載台、旋轉軸及翻轉驅動件,該承載台具有相對的第一端部及第二端部,該第一端部面對該第一夾持部,該旋轉軸連接於該承載台,該翻轉驅動件連接於該旋轉軸,當該翻轉驅動件驅動該旋轉軸轉動時,該承載台隨著該旋轉軸的轉動而翻轉;其中,定義平行於該旋轉軸的軸向的方向為X軸方向,以及,該翻轉機構於初始狀態時,定義該第一端部和該第二端部的相對方向為Y軸方向,該Y軸方向垂直該X軸方向;使用時,將該片料結構置於該承載台上並由該承載台固定,該離型紙的該第一區及該膜材的該第一端均外露於該承載台的該第一端部,該第一夾持部夾住該第一區;該第一移動驅動件驅動該第一夾持部沿Z軸方向移動,該翻轉驅動件驅動該承載台翻轉第一預定角度使得該承載台靠近該第一夾持部的該第一端部沿Z軸方向朝相反於該第一夾持部的移動方向翻轉以使該膜材的第一端與該離型紙分離;其中,該Z軸方向垂直該X軸方向及該Y軸方向。 According to one aspect of the present invention, the present invention provides a film material peeling auxiliary device for assisting the film material peeling of a sheet material structure, the sheet material structure comprising a release paper and a film material disposed on the release paper, the film material comprising a first end, the release paper having a first area beyond the first end, the film material peeling auxiliary device comprising: a clamping mechanism, the clamping mechanism having a first clamping portion, the first clamping portion being connected to a first moving drive A flip mechanism is separately arranged from the clamping mechanism, the flip mechanism includes a supporting platform, a rotating shaft and a flip driving member, the supporting platform has a first end and a second end opposite to each other, the first end faces the first clamping portion, the rotating shaft is connected to the supporting platform, the flip driving member is connected to the rotating shaft, when the flip driving member drives the rotating shaft to rotate, the supporting platform flips along with the rotation of the rotating shaft; wherein , defining the direction parallel to the axis of the rotation axis as the X-axis direction, and, when the flip mechanism is in an initial state, defining the relative direction of the first end and the second end as the Y-axis direction, the Y-axis direction being perpendicular to the X-axis direction; when in use, the sheet structure is placed on the support table and fixed by the support table, the first area of the release paper and the first end of the film material are exposed at the first end of ... A clamping part clamps the first area; the first moving driving part drives the first clamping part to move along the Z-axis direction, and the flipping driving part drives the support platform to flip a first predetermined angle so that the first end of the support platform close to the first clamping part flips along the Z-axis direction in the opposite direction to the moving direction of the first clamping part to separate the first end of the film material from the release paper; wherein the Z-axis direction is perpendicular to the X-axis direction and the Y-axis direction.
作為可選的技術方案,該膜材還具有第二端,該第二端與該第一端相對設置,該離型紙具有超出該第二端的第二區,該夾持機構還具有第二夾持部,該第二夾持部與該第一夾持部相對設置,該第二夾持部面對該第二端部,該第二夾持部連接於第二移動驅動件,該翻轉機構位於該第一夾持部與該第二夾持部之間;該第一移動驅動件驅動該第一夾持部沿Z軸方向移動的同時,該第二夾持部夾住該第二區,該第二移動驅動件驅動該第二夾持部沿該Z軸方向朝相反於該第一夾持部的移動方向移動。 As an optional technical solution, the film material also has a second end, the second end is arranged opposite to the first end, the release paper has a second area beyond the second end, the clamping mechanism also has a second clamping part, the second clamping part is arranged opposite to the first clamping part, the second clamping part faces the second end, the second clamping part is connected to the second moving drive, and the flipping mechanism is located between the first clamping part and the second clamping part; while the first moving drive drives the first clamping part to move along the Z axis direction, the second clamping part clamps the second area, and the second moving drive drives the second clamping part to move along the Z axis direction in the opposite direction to the moving direction of the first clamping part.
作為可選的技術方案,該膜材還具有第二端,該第二端與該第一端相對設置,該離型紙具有超出該第二端的第二區,該夾持機構還具有第二夾持部,該第二夾持部與該第一夾持部相對設置,該第二夾持部面對該第二端部,該第二夾持部連接於第二移動驅動件,該翻轉機構位於該第一夾持部與該第二夾持部之間;使用時,該離型紙的該第二區及該膜材的該第二端均外露於該承載台的該第二端部,該第二夾持部夾住該第二區;該第二移動驅動件驅動該第二夾持部沿Z軸方向移動,該翻轉驅動件驅動該承載台翻轉第二預定角度使得該承載台靠近該第二夾持部的該第二端部沿Z軸方向朝相反於該第二夾持部的移動方向翻轉以使該膜材的第二端與該離型紙分離。 As an optional technical solution, the film material further has a second end, the second end is arranged opposite to the first end, the release paper has a second area beyond the second end, the clamping mechanism further has a second clamping portion, the second clamping portion is arranged opposite to the first clamping portion, the second clamping portion faces the second end, the second clamping portion is connected to the second moving drive member, and the flipping mechanism is located between the first clamping portion and the second clamping portion; when in use, the release paper The second area of the support and the second end of the film are exposed at the second end of the support platform, and the second clamping part clamps the second area; the second moving drive drives the second clamping part to move along the Z axis direction, and the flipping drive drives the support platform to flip a second predetermined angle so that the second end of the support platform close to the second clamping part flips along the Z axis direction in the opposite direction to the moving direction of the second clamping part to separate the second end of the film from the release paper.
作為可選的技術方案,在該第二移動驅動件驅動該第二夾持部沿Z軸方向移動的同時,該第一移動驅動件驅動該第一夾持部沿該Z軸方向朝相反於該第二夾持部的移動方向移動。 As an optional technical solution, while the second moving drive member drives the second clamping part to move along the Z-axis direction, the first moving drive member drives the first clamping part to move along the Z-axis direction in a direction opposite to the moving direction of the second clamping part.
作為可選的技術方案,還包括第一安裝架和第二安裝架,該第一安裝架上設有第一軌道,該第二安裝架上設有第二軌道,該第一夾持部滑動連接於該第一軌道以藉由該第一軌道沿該Z軸方向移動,該第二夾持部滑動連接於該第二軌道以藉由該第二軌道沿該Z軸方向移動。 As an optional technical solution, it also includes a first mounting frame and a second mounting frame, the first mounting frame is provided with a first track, the second mounting frame is provided with a second track, the first clamping part is slidably connected to the first track to move along the Z-axis direction through the first track, and the second clamping part is slidably connected to the second track to move along the Z-axis direction through the second track.
作為可選的技術方案,該第一預定角度和該第二預定角度介於2°~10°之間。 As an optional technical solution, the first predetermined angle and the second predetermined angle are between 2° and 10°.
作為可選的技術方案,該第一預定角度和該第二預定角度大小為5°。 As an optional technical solution, the first predetermined angle and the second predetermined angle are 5°.
作為可選的技術方案,該旋轉軸由該承載台中央區域的至少一 側延伸形成。 As an optional technical solution, the rotation axis is formed by extending from at least one side of the central area of the carrier.
作為可選的技術方案,該膜材剝離輔助裝置還具有支撐機構,該承載台藉由該旋轉軸支撐於該支撐機構。 As an optional technical solution, the film stripping auxiliary device also has a supporting mechanism, and the supporting platform is supported on the supporting mechanism via the rotating shaft.
作為可選的技術方案,該第一移動驅動件驅動該第一夾持部沿Z軸方向移動,該翻轉驅動件驅動該承載台翻轉第一預定角度使得該承載台靠近該第一夾持部的該第一端部沿Z軸方向朝相反於該第一夾持部的移動方向翻轉,使得該第一區繃直、彎折,同時該膜材的該第一端不與該離型紙產生相同形變而發生分離。 As an optional technical solution, the first moving drive drives the first clamping part to move along the Z axis direction, and the flipping drive drives the support platform to flip a first predetermined angle so that the first end of the support platform close to the first clamping part flips along the Z axis direction in the opposite direction to the moving direction of the first clamping part, so that the first area is straightened and bent, and at the same time, the first end of the film material does not produce the same deformation as the release paper and separates.
綜上所述,本發明的膜材剝離輔助裝置,藉由第一夾持部、第二夾持部、旋轉軸和承載台的配合動作,可輕易快捷地使膜材的第一端和第二端從離型紙上分離,如此,當機械治具吸附膜材時,膜材的兩端已由離型紙分離並懸空,如此,機械治具在整根吸附進行貼附作業的操作過程中,可順利的分離整個膜材和離型紙,不再出現現有技術中所述的膜材端部不容易由離型紙上分離的問題,從而使得機械治具在吸取膜材(Foam Pad)時可以加快剝離,提高設備生產節拍(tact time),最終提高良率和產能。 In summary, the film stripping auxiliary device of the present invention can easily and quickly separate the first end and the second end of the film from the release paper through the coordinated action of the first clamping part, the second clamping part, the rotating shaft and the supporting platform. In this way, when the mechanical fixture absorbs the film, the two ends of the film have been separated from the release paper and suspended in the air. In this way, the mechanical fixture can smoothly separate the entire film and the release paper during the operation of the whole-root absorption and attachment operation, and the problem of the film end being difficult to separate from the release paper described in the prior art will no longer occur, so that the mechanical fixture can speed up the stripping when absorbing the film (Foam Pad), improve the equipment production tact time, and ultimately improve the yield and production capacity.
以下結合附圖和具體實施例對本發明進行詳細描述,但不作為對本發明的限定。 The present invention is described in detail below with reference to the attached drawings and specific embodiments, but is not intended to limit the present invention.
1:膜材剝離輔助裝置 1: Membrane stripping auxiliary device
10:片料結構 10: Sheet material structure
101:離型紙 101: Release paper
1011:第一區 1011: District 1
1012:第二區 1012: District 2
102:膜材 102: Membrane material
1021:第一端 1021: First end
1022:第二端 1022: Second end
20:夾持機構 20: Clamping mechanism
201:第一夾持部 201: First clamping part
202:第二夾持部 202: Second clamping part
30:翻轉機構 30: Flipping mechanism
301:承載台 301: Carrier platform
3011:第一端部 3011: First end
3012:第二端部 3012: Second end
302:旋轉軸 302: Rotation axis
40:支撐機構 40: Support mechanism
圖1為本發明實施例中片料結構的示意圖;圖2為本發明實施例中膜材剝離輔助裝置的第一狀態示意圖;圖3為圖2中C處的放大圖; 圖4為本發明實施例中膜材剝離輔助裝置的第二狀態示意圖;圖5為圖4中D處的放大圖;圖6為圖1中的片料結構置於膜材剝離輔助裝置上,且膜材剝離輔助裝置處於第二狀態以剝離膜材第一端時的部分放大簡示圖。 FIG1 is a schematic diagram of a sheet structure in an embodiment of the present invention; FIG2 is a schematic diagram of a first state of a film stripping auxiliary device in an embodiment of the present invention; FIG3 is an enlarged view of point C in FIG2; FIG4 is a schematic diagram of a second state of a film stripping auxiliary device in an embodiment of the present invention; FIG5 is an enlarged view of point D in FIG4; FIG6 is a partially enlarged simplified diagram of a sheet structure in FIG1 placed on a film stripping auxiliary device, and the film stripping auxiliary device is in the second state to strip the first end of the film.
圖1為本發明實施例中片料結構的示意圖;圖2為本發明實施例中膜材剝離輔助裝置的第一狀態(或稱,初始狀態,此時,膜材剝離輔助裝置中的承載台處於水平狀態)示意圖;圖3為圖2中C處的放大圖;圖4為本發明實施例中膜材剝離輔助裝置的第二狀態(或稱,工作狀態,此時,膜材剝離輔助裝置中的承載台不處於水平狀態,相較於第一狀態中的承載台,第二狀態中的承載台相對於水平面翻轉了一預定角度)示意圖;圖5為圖4中D處的放大圖;圖6為圖1中的片料結構置於膜材剝離輔助裝置上,且膜材剝離輔助裝置處於第二狀態以剝離膜材第一端時的部分放大簡示圖。 FIG. 1 is a schematic diagram of a sheet material structure in an embodiment of the present invention; FIG. 2 is a schematic diagram of a first state (or initial state, at which the support platform in the film stripping auxiliary device is in a horizontal state) of the film stripping auxiliary device in an embodiment of the present invention; FIG. 3 is an enlarged view of point C in FIG. 2; FIG. 4 is a schematic diagram of a second state (or working state, at which the film stripping auxiliary device is in a horizontal state) of the film stripping auxiliary device in an embodiment of the present invention. The supporting platform in the stripping auxiliary device is not in a horizontal state. Compared with the supporting platform in the first state, the supporting platform in the second state is flipped by a predetermined angle relative to the horizontal plane); Figure 5 is an enlarged view of point D in Figure 4; Figure 6 is a partially enlarged simplified view of the sheet structure in Figure 1 placed on the film stripping auxiliary device, and the film stripping auxiliary device is in the second state to strip the first end of the film.
請參照圖1、圖2、圖3、圖4、圖5,本發明提出一種膜材剝離輔助裝置1,該膜材剝離輔助裝置1用於輔助片料結構10的膜材剝離,具體的,將膜材兩端從離型紙上剝離。圖1所示的是本發明實施例中的片料結構的示意圖,片料結構10包括離型紙101及設置於離型紙101上的膜材102,膜材102主要位於離型紙101的中央部分。具體地,膜材102包括相對的第一端1021及第二端1022,而離型紙101則對應具有相對的第一區1011及第二區1012,當膜材102位於離型紙101上時,第一區1011超出膜材102的第一端1021,第二區1012超出膜材102的第二端1022,亦可認為,離型紙101具有超出第一端1021的第一區1011及超出第二端1022的第二區1012,也就是說,離型紙101的兩端是空 白區,是沒有設置膜材102的。本實施例中,同一張離型紙101上可並列分離地設置有多根長條狀的膜材102,於其它實施例中,不以此為限。 Referring to Fig. 1, Fig. 2, Fig. 3, Fig. 4, and Fig. 5, the present invention provides a film material peeling auxiliary device 1, which is used to assist the film material peeling of a sheet material structure 10, specifically, to peel the two ends of the film material from the release paper. Fig. 1 is a schematic diagram of a sheet material structure in an embodiment of the present invention, the sheet material structure 10 includes a release paper 101 and a film material 102 disposed on the release paper 101, and the film material 102 is mainly located in the central part of the release paper 101. Specifically, the film material 102 includes a first end 1021 and a second end 1022 opposite to each other, and the release paper 101 has a first area 1011 and a second area 1012 opposite to each other. When the film material 102 is located on the release paper 101, the first area 1011 exceeds the first end 1021 of the film material 102, and the second area 1012 exceeds the second end 1022 of the film material 102. It can also be considered that the release paper 101 has a first area 1011 exceeding the first end 1021 and a second area 1012 exceeding the second end 1022. In other words, the two ends of the release paper 101 are blank areas where no film material 102 is set. In this embodiment, multiple strips of film materials 102 can be set side by side and separately on the same release paper 101, and this is not limited to other embodiments.
請一併參考圖1至圖5,本發明的膜材剝離輔助裝置1包括夾持機構20和翻轉機構30,夾持機構20具有相對設置的第一夾持部201和第二夾持部202,第一夾持部201連接於第一移動驅動件(未圖示),第二夾持部202連接於第二移動驅動件(未圖示),其中,第一移動驅動件和第二移動驅動件可例如為氣缸驅動模組以能夠分別驅動第一夾持部201及第二夾持部202沿著圖3所示的Z軸方向移動,換句話說,第一夾持部201、第二夾持部202在第一移動驅動件及第二移動驅動件的驅動下能夠進行線性往復移動,且第一夾持部201與第二夾持部202的移動相互獨立。 Please refer to FIGS. 1 to 5 , the film stripping auxiliary device 1 of the present invention includes a clamping mechanism 20 and a flipping mechanism 30. The clamping mechanism 20 has a first clamping portion 201 and a second clamping portion 202 which are arranged opposite to each other. The first clamping portion 201 is connected to a first moving driving member (not shown), and the second clamping portion 202 is connected to a second moving driving member (not shown). The moving drive member may be, for example, a cylinder drive module that can drive the first clamping portion 201 and the second clamping portion 202 to move along the Z-axis direction shown in FIG. 3 . In other words, the first clamping portion 201 and the second clamping portion 202 can perform linear reciprocating movement under the drive of the first moving drive member and the second moving drive member, and the movement of the first clamping portion 201 and the second clamping portion 202 are independent of each other.
翻轉機構30與夾持機構20分離設置並位於第一夾持部201與第二夾持部202之間,翻轉機構30包括承載台301、旋轉軸302及翻轉驅動件(未圖示),旋轉軸302連接於承載台301的至少一側,旋轉軸302可由承載台301的至少一側沿著圖3所示的X方向延伸而成,翻轉驅動件連接於旋轉軸302,以用於驅動旋轉軸302旋轉。當翻轉驅動件驅動旋轉軸302轉動時,承載台301隨著旋轉軸302的轉動而翻轉;本實施例中,承載台301具有面對第一夾持部201的第一端部3011(即承載台301的第一端部3011鄰近第一夾持部201)及面對第二夾持部202的第二端部3012(即承載台301的第二端部3012鄰近第二夾持部202),旋轉軸302可由承載台301的中央區域的至少一側延伸形成,當承載台301隨著旋轉軸302的轉動而轉動時,第一端部3011與第二端部3012移動方向相反且幅度一致(也就是說,當承載台301隨著旋轉軸302的轉動而轉動時,且第一端部3011於Z軸方向上朝上運動,則第二端部3012於Z軸方向上朝下運 動;或者,當承載台301隨著旋轉軸302的轉動而轉動時,且第一端部3011於Z軸方向上朝下運動,則第二端部3012於Z軸方向上朝上運動)。需要說明的是,於一實施例中,定義平行於旋轉軸302的軸向的方向為X軸方向,定義平行於第一夾持部201朝向第二夾持部202的方向為Y軸方向(或者說,承載台301於初始狀態時,定義第一端部3011和第二端部3012的相對方向為Y軸方向),以及定義垂直X軸方向及Y軸方向的方向為Z軸方向,X軸方向、Y軸方向及Z軸方向彼此垂直。當承載台301處於初始位置(如圖3所示的第一狀態,此時承載台301處於水平狀態)時,其承載面沿X軸方向及Y軸方向延伸,且Z軸方向垂直於承載面。 The flipping mechanism 30 is separately arranged from the clamping mechanism 20 and is located between the first clamping portion 201 and the second clamping portion 202. The flipping mechanism 30 includes a support platform 301, a rotating shaft 302 and a flipping drive (not shown). The rotating shaft 302 is connected to at least one side of the support platform 301. The rotating shaft 302 can be extended from at least one side of the support platform 301 along the X direction shown in FIG. 3. The flipping drive is connected to the rotating shaft 302 to drive the rotating shaft 302 to rotate. When the flip driving member drives the rotating shaft 302 to rotate, the support platform 301 flips along with the rotation of the rotating shaft 302. In this embodiment, the support platform 301 has a first end 3011 facing the first clamping portion 201 (i.e., the first end 3011 of the support platform 301 is adjacent to the first clamping portion 201) and a second end 3012 facing the second clamping portion 202 (i.e., the second end 3012 of the support platform 301 is adjacent to the second clamping portion 202). The rotating shaft 302 can be formed by extending from at least one side of the central area of the support platform 301. When the support platform 301 rotates along with the rotation axis 302, the first end 3011 and the second end 3012 move in opposite directions and with the same amplitude (that is, when the support platform 301 rotates along with the rotation axis 302, and the first end 3011 moves upward in the Z axis direction, the second end 3012 moves downward in the Z axis direction; or, when the support platform 301 rotates along with the rotation axis 302, and the first end 3011 moves downward in the Z axis direction, the second end 3012 moves upward in the Z axis direction). It should be noted that, in one embodiment, the direction parallel to the axis of the rotation axis 302 is defined as the X-axis direction, the direction parallel to the first clamping portion 201 toward the second clamping portion 202 is defined as the Y-axis direction (or, when the support platform 301 is in the initial state, the relative direction of the first end 3011 and the second end 3012 is defined as the Y-axis direction), and the direction perpendicular to the X-axis direction and the Y-axis direction is defined as the Z-axis direction, and the X-axis direction, the Y-axis direction and the Z-axis direction are perpendicular to each other. When the support platform 301 is in the initial position (the first state shown in FIG. 3, when the support platform 301 is in a horizontal state), its support surface extends along the X-axis direction and the Y-axis direction, and the Z-axis direction is perpendicular to the support surface.
請一併參考圖1至圖6,下面詳細講述如何藉由本發明中的膜材剝離輔助裝置使得膜材102的第一端1021從離型紙101上分離的動作過程。首先承載台301處於初始位置(如圖3所示的第一狀態,為便於說明,圖3中未繪示片料結構10),將片料結構10置於承載台301上並由該承載台301固定(實際操作中,承載台301可具有多個真空吸附孔,當片料結構10承載於承載台301上時,真空吸附孔可吸附片料結構10(具體可為吸附片料結構10的離型紙101)以對片料結構10的主體部位進行定位,實際操作中,固定方式不以此為限),於一實施例中,主要是片料結構10的中央部分置於並固定於承載台301上,片料結構10的端部外露於承載台301,也就是至少離型紙101的第一區1011及第二區1012外露於承載台301,同時,膜材102的第一端1021及第二端1022也外露於承載台301(即,離型紙101的第一區1011超出承載台301的第一端部3011,離型紙101的第二區1012超出承載台301的第二端部3012,膜材102的第一端1021超出承載台301的第一端部3011,膜材102的第二端1022超出承載台301 的第二端部3012)而分別靠近第一夾持部201及第二夾持部202;然後,第一夾持部201夾持離型紙101的第一區1011,第二夾持部202夾持離型紙101的第二區1012;接著,第一移動驅動件驅動第一夾持部201沿Z軸方向向下移動,同時,翻轉驅動件驅動承載台301翻轉第一預定角度A,使得承載台301靠近第一夾持部201的第一端部3011沿Z軸方向朝相反於第一夾持部201的移動方向翻轉,第一預定角度A可為2°~10°,於本實施例中,第一預定角度A大小為5°,如此,藉由第一夾持部201與承載台301的作動配合,即可使膜材102的第一端1021與離型紙101上分離。 Please refer to Figures 1 to 6 together. The following is a detailed description of the process of separating the first end 1021 of the film 102 from the release paper 101 by using the film stripping auxiliary device of the present invention. First, the support platform 301 is in the initial position (the first state shown in Figure 3. For the convenience of explanation, the sheet structure 10 is not shown in Figure 3). The sheet structure 10 is placed on the support platform 301 and fixed by the support platform 301 (in actual operation, the support platform 301 may have a plurality of vacuum adsorption holes. When the sheet structure 10 is supported on the support platform 301, the vacuum adsorption holes can adsorb the sheet structure 10 (specifically, the release paper 101 that adsorbs the sheet structure 10) to position the main part of the sheet structure 10. In actual operation, the fixing means 301 is fixed to the support platform 301. In one embodiment, the central portion of the sheet structure 10 is placed and fixed on the support platform 301, and the ends of the sheet structure 10 are exposed on the support platform 301, that is, at least the first area 1011 and the second area 1012 of the release paper 101 are exposed on the support platform 301, and at the same time, the first end 1021 and the second end 1022 of the film material 102 are also exposed on the support platform 301 (that is, the first area 1011 of the release paper 101 exceeds the first end 3011 of the support platform 301, and the second area 1012 of the release paper 101 is exposed on the support platform 301). 012 exceeds the second end 3012 of the support platform 301, the first end 1021 of the film material 102 exceeds the first end 3011 of the support platform 301, and the second end 1022 of the film material 102 exceeds the second end 3012 of the support platform 301) and approaches the first clamping part 201 and the second clamping part 202 respectively; then, the first clamping part 201 clamps the first area 1011 of the release paper 101, and the second clamping part 202 clamps the second area 1012 of the release paper 101; then, the first moving drive member drives the first clamping part 201 to move the first clamping part 202 to move the second clamping part 202 to move the first clamping part 201 to move the second clamping part 202 to move the first clamping part 201 to move the second clamping part 202 to move the first clamping part 201 to move the second clamping part 202 to move the first clamping part 201 to move the second clamping part 202 to move the first clamping part 201 to move the first clamping part 201 to move the second clamping part 202 to move the first clamping part 201 to move the first clamping part 201 to move the second clamping part 202 to move the first clamping part 201 to move the first clamping part 201 to move the first clamping part 201 to move the second clamping part 202 to move the second clamping part 202 to move the first clamping part 201 ... 01 moves downward along the Z axis direction. At the same time, the flip driving member drives the support platform 301 to flip the first predetermined angle A, so that the first end 3011 of the support platform 301 close to the first clamping part 201 flips along the Z axis direction in the opposite direction to the moving direction of the first clamping part 201. The first predetermined angle A can be 2°~10°. In this embodiment, the first predetermined angle A is 5°. In this way, the first end 1021 of the film material 102 can be separated from the release paper 101 by the action cooperation of the first clamping part 201 and the support platform 301.
於本實施例中,當第一夾持部201夾持離型紙101的第一區1011並帶動第一區1011沿Z軸方向不斷向下移動時,離型紙101的第一區1011與離型紙101的中央區域呈現一夾角(例如介於90°至180°,亦可為不大於90°的夾角)並繃直,使得超出承載台301的第一端部3011的膜材102的第一端1021與離型紙101分離。進一步的,承載台301靠近第一夾持部201的第一端部3011沿Z軸方向朝相反於第一夾持部201的移動方向(例如向上)翻轉,使得承載台301的第一端部3011與第一夾持部201在Z軸方向上的距離增加(此時離型紙101的第一區1011與離型紙101的中央區域的夾角例如變小),利於承載台301的第一端部3011與第一夾持部201之間的離型紙101與離型紙101的中央部分的夾角形成及繃直,從而利於膜材102的第一端1021與離型紙101的分離。也就是說,在這一過程中,膜材102的第一端1021由離型紙101上分離是藉由承載台301固定住片料結構10的主體部位(中央部分),並由夾持機構20夾住片料結構10的至少一端(具體例如為第一區1011),同時,第一夾持部201帶動離型紙101的第一區1011沿Z軸向下運動,而承載台301的第一端部3011相對於Z軸向上運動, 如此,在兩種相反的作用力的拉扯下,使得片料結構10的離型紙101的第一區1011所在端部繃直、彎折(即一定程度的變形),而膜材102的第一端1021不與離型紙101的對應端(第一區1011所在端部)產生相同形變而發生分離。於不同實施例中,第一夾持部201的移動與承載台301的翻轉可先後進行,亦可同時進行。 In this embodiment, when the first clamping portion 201 clamps the first area 1011 of the release paper 101 and drives the first area 1011 to continuously move downward along the Z-axis direction, the first area 1011 of the release paper 101 and the central area of the release paper 101 form a clamping angle (e.g., between 90° and 180°, or may be an angle not greater than 90°) and are straightened, so that the first end 1021 of the film material 102 that exceeds the first end 3011 of the support platform 301 is separated from the release paper 101. Furthermore, the first end 3011 of the support platform 301 close to the first clamping portion 201 is turned over along the Z-axis direction in the direction opposite to the moving direction of the first clamping portion 201 (e.g., upward), so that the distance between the first end 3011 of the support platform 301 and the first clamping portion 201 in the Z-axis direction increases (the angle between the first area 1011 of the release paper 101 and the central area of the release paper 101 is reduced, for example), which is beneficial to the formation of the angle between the release paper 101 and the central area of the release paper 101 between the first end 3011 of the support platform 301 and the first clamping portion 201 and the straightening, thereby facilitating the separation of the first end 1021 of the film 102 from the release paper 101. That is, in this process, the first end 1021 of the film 102 is separated from the release paper 101 by fixing the main part (central part) of the sheet structure 10 by the support platform 301, and clamping at least one end (specifically, the first area 1011) of the sheet structure 10 by the clamping mechanism 20. At the same time, the first clamping part 201 drives the first area 1011 of the release paper 101 to move downward along the Z axis. The first end 3011 of the support platform 301 moves upward relative to the Z axis. In this way, under the pulling of two opposite forces, the end of the release paper 101 of the sheet structure 10 where the first area 1011 is located is straightened and bent (i.e. deformed to a certain extent), while the first end 1021 of the film material 102 does not produce the same deformation as the corresponding end of the release paper 101 (the end where the first area 1011 is located) and separates. In different embodiments, the movement of the first clamping part 201 and the flipping of the support platform 301 can be performed successively or simultaneously.
於一實施例中,膜材102的結構強度大於離型紙101的結構強度,從而在離型紙101上鄰近第一區1011的區域發生形變時,膜材102的第一端1021不產生相同形變而與離型紙101發生分離。 In one embodiment, the structural strength of the film material 102 is greater than the structural strength of the release paper 101, so that when the area adjacent to the first area 1011 on the release paper 101 is deformed, the first end 1021 of the film material 102 does not produce the same deformation and is separated from the release paper 101.
為了進一步合理應用夾持機構20對片料結構10產生的牽拉力,更穩妥快速地分離膜材102的第一端1021與離型紙101的對應端(第一區1011所在端部),在上述作動過程中,還可以在第一移動驅動件驅動第一夾持部201沿Z軸方向向下移動的同時,第二移動驅動件驅動第二夾持部202沿Z軸方向向上移動,換句話說,第一夾持部201與第二夾持部202的移動方向相反,移動行程例如為5cm;如此,第一夾持部201與第二夾持部202分別從兩個不同方向牽拉片料結構10的兩端,利用張力原理作用於離型紙101,使得膜材102與離型紙101能快速進行剝離作業,這樣一來,可有效提高作業效率。 In order to further reasonably apply the pulling force generated by the clamping mechanism 20 on the sheet structure 10, and to more stably and quickly separate the first end 1021 of the film material 102 from the corresponding end (the end where the first area 1011 is located) of the release paper 101, during the above-mentioned operation process, the first moving driving member can also drive the first clamping portion 201 to move downward along the Z-axis direction, while the second moving driving member drives the second clamping portion 202 to move upward along the Z-axis direction. In other words, the first clamping part 201 and the second clamping part 202 move in opposite directions, and the moving stroke is, for example, 5 cm; in this way, the first clamping part 201 and the second clamping part 202 pull the two ends of the sheet material structure 10 from two different directions respectively, and use the tension principle to act on the release paper 101, so that the film material 102 and the release paper 101 can be quickly peeled off, so that the working efficiency can be effectively improved.
於一實施例中,在上述動作完成後,本發明的膜材剝離輔助裝置1將回到初始位置,也就是說從圖4所示的第二狀態回到圖2所示的第一狀態。 In one embodiment, after the above-mentioned action is completed, the film stripping auxiliary device 1 of the present invention will return to the initial position, that is, from the second state shown in FIG. 4 to the first state shown in FIG. 2 .
於一實施例中,若是想將膜材102的第二端1022從離型紙101上分離,則可採用類似作動方式。具體地,第二移動驅動件驅動第二夾持部202沿Z軸方向向下移動,同時,翻轉驅動件驅動承載台301翻轉第二預定角度B, 使得承載台301靠近第二夾持部202的第二端部3012沿Z軸方向朝相反於第二夾持部202的移動方向(例如朝上)翻轉,第二預定角度B與第一預定角度A不是同一方向的角度(例如第一預定角度A為順時針角度,第二預定角度B為逆時針角度),第二預定角度B可為2°~10°,於本實施例中,第二預定角度B大小也為5°),如此,即可使膜材102的第二端1022由離型紙101上分離。需要說明的是,在這一過程中,膜材102的第二端1022由離型紙101上分離是藉由承載台301固定住片料結構10的主體部位(中央部分),並由夾持機構20夾住片料結構10的至少一端(具體例如為第二區1012),同時,第二夾持部202帶動離型紙101的第二區1012沿Z軸向下運動,而承載台301的第二端部3012相對於Z軸向上運動,如此,在兩種相反的作用力的拉扯下,使得片料結構10的離型紙101上第二區1012所在端部繃直、彎折(即一定程度的變形),而膜材102的第二端1022不與離型紙101的對應端(第二區1012所在端部)產生相同形變而發生分離。需要說明的是,片料結構10置於承載台301上的狀態及本發明的膜材剝離輔助裝置1具體作動原理可類比參考上文所述,於此不再另外贅述。於不同實施例中,第二夾持部202的移動與承載台301的翻轉可先後進行,亦可同時進行。 In one embodiment, if one wishes to separate the second end 1022 of the film 102 from the release paper 101 , a similar actuation method may be used. Specifically, the second moving drive element drives the second clamping portion 202 to move downward along the Z-axis direction, and at the same time, the flipping drive element drives the support platform 301 to flip the second predetermined angle B, so that the second end 3012 of the support platform 301 close to the second clamping portion 202 flips along the Z-axis direction in the opposite direction to the moving direction of the second clamping portion 202 (for example, upward), and the second predetermined angle B and the first predetermined angle A are not angles in the same direction (for example, the first predetermined angle A is a clockwise angle, and the second predetermined angle B is a counterclockwise angle), and the second predetermined angle B can be 2°~10°. In this embodiment, the second predetermined angle B is also 5°). In this way, the second end 1022 of the film material 102 can be separated from the release paper 101. It should be noted that in this process, the second end 1022 of the film 102 is separated from the release paper 101 by fixing the main part (central part) of the sheet structure 10 by the support platform 301, and clamping at least one end (specifically, the second area 1012) of the sheet structure 10 by the clamping mechanism 20. At the same time, the second clamping part 202 drives the second area 1012 of the release paper 101 to move downward along the Z axis. , and the second end 3012 of the support platform 301 moves upward relative to the Z axis. In this way, under the pulling of two opposite forces, the end of the second area 1012 on the release paper 101 of the sheet structure 10 is straightened and bent (i.e. deformed to a certain extent), while the second end 1022 of the film material 102 does not produce the same deformation as the corresponding end of the release paper 101 (the end where the second area 1012 is located) and separates. It should be noted that the state of the sheet structure 10 placed on the support platform 301 and the specific operating principle of the film material stripping auxiliary device 1 of the present invention can be referred to the above description, and no further elaboration is given here. In different embodiments, the movement of the second clamping part 202 and the flipping of the support platform 301 can be performed successively or simultaneously.
相應地,為了進一步合理應用夾持機構20對片料結構10產生的牽拉力,更穩妥快速地分離膜材102的第二端1022與離型紙101的對應端(第二區1012所在端部),在上述作動過程中,還可以在令第二移動驅動件驅動第二夾持部202沿Z軸方向向下移動的同時令第一移動驅動件驅動第一夾持部201沿Z軸方向向上移動,移動行程例如為5cm;如此,第一夾持部201與第二夾持部202分別從兩個不同方向牽拉片料結構的兩端,利用張力原理作用於離型紙 101,使得膜材102與離型紙101能快速進行剝離作業,這樣一來,可有效提高作業效率。 Accordingly, in order to further reasonably apply the pulling force generated by the clamping mechanism 20 on the sheet structure 10 and more stably and quickly separate the second end 1022 of the film material 102 from the corresponding end of the release paper 101 (the end where the second area 1012 is located), during the above-mentioned operation process, the first moving drive member can be driven to move the second clamping portion 202 downward along the Z-axis direction while the second moving drive member is driven to move the second clamping portion 202 downward along the Z-axis direction. The moving part drives the first clamping part 201 to move upward along the Z axis, and the moving stroke is, for example, 5 cm; thus, the first clamping part 201 and the second clamping part 202 pull the two ends of the sheet structure from two different directions, respectively, and use the tension principle to act on the release paper 101, so that the film material 102 and the release paper 101 can be quickly peeled off, thereby effectively improving the working efficiency.
上文詳細說明了:於藉由本發明的膜材剝離輔助裝置1使膜材102的第一端1021從離型紙101上分離時或藉由本發明的膜材剝離輔助裝置1使膜材102的第二端1022從離型紙101上分離時,第一夾持部201、第二夾持部202和旋轉軸302、承載台301是如何配合動作的。於一實施例中,若欲將膜材102的第一端1021和第二端1022都從離型紙101上分離,則只需要將上述兩個過程結合起來,例如先令膜材102的第一端1021與離型紙101分離,然後在使膜材102的第二端1022與離型紙101分離,如此即可將膜材102的第一端1021和第二端1022都從離型紙101上分離。分離後,第一夾持部201及第二夾持部202可保持當前位置(亦可位於能夠使得第一區1011及第二區1012保持繃直的位置),在後續顯示裝置的生產過程中,當機械治具(例如機械手臂)吸附膜材102(例如Foam pad)時,由於膜材102(例如Foam pad)的兩端已與離型紙101分離並懸空,如此,機械治具在整根吸附膜材102以進行貼附作業的操作過程中,可順利地分離整個膜材102和離型紙101,不再出現現有技術中所述的膜材不容易與離型紙上分離的問題,從而使得機械治具在吸取膜材102時可以加快剝離,提高設備生產節拍(tact time),最終提高良率和產能。 The above describes in detail how the first clamping portion 201, the second clamping portion 202, the rotating shaft 302, and the supporting platform 301 cooperate when the first end 1021 of the film 102 is separated from the release paper 101 by the film stripping auxiliary device 1 of the present invention or when the second end 1022 of the film 102 is separated from the release paper 101 by the film stripping auxiliary device 1 of the present invention. In one embodiment, if it is desired to separate both the first end 1021 and the second end 1022 of the film material 102 from the release paper 101, it is only necessary to combine the above two processes, for example, firstly separate the first end 1021 of the film material 102 from the release paper 101, and then separate the second end 1022 of the film material 102 from the release paper 101, so that both the first end 1021 and the second end 1022 of the film material 102 can be separated from the release paper 101. After separation, the first clamping portion 201 and the second clamping portion 202 can maintain the current position (or can be located at a position that allows the first area 1011 and the second area 1012 to remain straight). In the subsequent production process of the display device, when the mechanical fixture (such as a robot arm) absorbs the film material 102 (such as Foam pad), the film material 102 (such as Foam pad) The two ends of the pad have been separated from the release paper 101 and are suspended. In this way, the mechanical fixture can smoothly separate the entire film material 102 and the release paper 101 during the operation of adsorbing the film material 102 for the attachment operation. The problem of the film material being difficult to separate from the release paper as described in the prior art will no longer occur. As a result, the mechanical fixture can speed up the peeling when absorbing the film material 102, improve the equipment production tact time, and ultimately improve the yield and production capacity.
於本實施例中,為了方便第一夾持部201和第二夾持部202的移動,本發明的膜材剝離輔助裝置1還包括第一安裝架(未標示)和第二安裝架(未標示),第一安裝架上設有第一軌道(未標示),第二安裝架上設有第二軌道(未標示),第一軌道及第二軌道可沿Z軸方向延伸,第一夾持部201可滑動地連接於第一軌道,以藉由第一軌道的導引沿Z軸方向移動,第二夾持部202可滑動 地連接於第二軌道,以藉由第二軌道的導引沿Z軸方向移動。 In this embodiment, in order to facilitate the movement of the first clamping part 201 and the second clamping part 202, the film stripping auxiliary device 1 of the present invention further includes a first mounting frame (not marked) and a second mounting frame (not marked), the first mounting frame is provided with a first rail (not marked), the second mounting frame is provided with a second rail (not marked), the first rail and the second rail can extend along the Z axis direction, the first clamping part 201 can be slidably connected to the first rail to move along the Z axis direction by the guidance of the first rail, and the second clamping part 202 can be slidably connected to the second rail to move along the Z axis direction by the guidance of the second rail.
另外,膜材剝離輔助裝置1還具有支撐機構40,承載台301藉由旋轉軸302支撐於支撐機構40上,且上文所述的第一安裝架和第二安裝架也設置於支撐機構40上。 In addition, the film stripping auxiliary device 1 also has a supporting mechanism 40, the support platform 301 is supported on the supporting mechanism 40 by the rotating shaft 302, and the first mounting frame and the second mounting frame mentioned above are also arranged on the supporting mechanism 40.
綜上所述,本發明的膜材剝離輔助裝置,藉由第一夾持部、第二夾持部、旋轉軸和承載台的配合動作,可輕易快捷地使膜材的第一端和第二端從離型紙上分離,如此,當機械治具吸附膜材時,膜材的兩端已由離型紙分離並懸空,如此,機械治具在整根吸附進行貼附作業的操作過程中,可順利的分離整個膜材和離型紙,不再出現現有技術中所述的膜材端部不容易由離型紙上分離的問題,從而使得機械治具在吸取膜材(Foam Pad)時可以加快剝離,提高設備生產節拍(tact time),最終提高良率和產能。 In summary, the film stripping auxiliary device of the present invention can easily and quickly separate the first end and the second end of the film from the release paper through the coordinated action of the first clamping part, the second clamping part, the rotating shaft and the supporting platform. In this way, when the mechanical fixture absorbs the film, the two ends of the film have been separated from the release paper and suspended in the air. In this way, the mechanical fixture can smoothly separate the entire film and the release paper during the operation of the whole-root absorption and attachment operation, and the problem of the film end being difficult to separate from the release paper described in the prior art will no longer occur, so that the mechanical fixture can speed up the stripping when absorbing the film (Foam Pad), improve the equipment production tact time, and ultimately improve the yield and production capacity.
當然,本發明還可有其它多種實施例,在不背離本發明精神及其實質的情況下,熟悉本領域的技術人員可根據本發明作出各種相應的改變和變形,但這些相應的改變和變形都應屬於本發明所附的請求項的保護範圍。 Of course, the present invention may have many other embodiments. Without departing from the spirit and essence of the present invention, technicians familiar with the field may make various corresponding changes and modifications based on the present invention, but these corresponding changes and modifications should all fall within the scope of protection of the claims attached to the present invention.
201:第一夾持部 201: First clamping part
202:第二夾持部 202: Second clamping part
301:承載台 301: Carrier platform
3011:第一端部 3011: First end
3012:第二端部 3012: Second end
302:旋轉軸 302: Rotation axis
Claims (10)
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| CN109315042B (en) * | 2015-12-29 | 2021-04-06 | 鸿海精密工业股份有限公司 | Method and apparatus for peeling resin film, and method for manufacturing electronic device |
| CN114746803A (en) * | 2019-11-29 | 2022-07-12 | Lg电子株式会社 | Film attaching device for display panel |
| CN116002446B (en) * | 2023-03-28 | 2023-06-09 | 中科摩通(常州)智能制造股份有限公司 | Automatic film taking device and method for new energy battery cell conveying |
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| CN205873473U (en) * | 2016-06-27 | 2017-01-11 | 东莞市沃德精密机械有限公司 | Automatic material stripping device |
| CN211391964U (en) * | 2019-08-20 | 2020-09-01 | 珠海锐翔智能科技有限公司 | Film stripping and feeding assembly and folding and laminating integrated machine comprising same |
| CN215323483U (en) * | 2021-01-29 | 2021-12-28 | 赛尔康技术(深圳)有限公司 | Material stripping device for coil material sponge and automatic equipment for applying film in shell |
| CN215243572U (en) * | 2021-04-08 | 2021-12-21 | 深圳市东方亮彩精密技术有限公司 | Feida device for stripping sheet type auxiliary materials |
| CN217598072U (en) * | 2022-06-27 | 2022-10-18 | 安徽湖阳新材料科技有限公司 | Release film stripping device |
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| CN109315042B (en) * | 2015-12-29 | 2021-04-06 | 鸿海精密工业股份有限公司 | Method and apparatus for peeling resin film, and method for manufacturing electronic device |
| CN114746803A (en) * | 2019-11-29 | 2022-07-12 | Lg电子株式会社 | Film attaching device for display panel |
| CN116002446B (en) * | 2023-03-28 | 2023-06-09 | 中科摩通(常州)智能制造股份有限公司 | Automatic film taking device and method for new energy battery cell conveying |
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