TWI767785B - Display device and manufacturing method thereof - Google Patents
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Abstract
Description
本發明是有關於一種裝置,且特別是有關於一種顯示裝置及其製造方法。The present invention relates to a device, and more particularly, to a display device and a method of manufacturing the same.
因應顯示裝置的多元化應用,各種製造技術及產品設計都不斷推陳出新。為了提供更多元的應用,窄邊框或無邊框的產品更是陸續被提出。舉例而言,窄邊框或無邊框的產品除了可以供更大面積的功能區(例如顯示區、觸控區等)之外,還可以應用於拼接式的產品(例如拼接顯示面板)中。In response to the diversified applications of display devices, various manufacturing technologies and product designs are constantly being introduced. In order to provide more diverse applications, products with narrow or no borders have been proposed one after another. For example, in addition to providing larger functional areas (such as display areas, touch areas, etc.), products with narrow or no bezels can also be used in spliced products (such as splicing display panels).
本發明提供一種顯示裝置,可具有縮減的邊框寬度。The present invention provides a display device that can have a reduced frame width.
本發明提供一種顯示裝置的製造方法,其可便利地修復失效的線路。The present invention provides a manufacturing method of a display device, which can conveniently repair a failed circuit.
本發明的顯示裝置,包括一顯示面板、多個第一導電圖案、多個第一次接墊以及多個第二次接墊。顯示面板具有相對的一第一表面、一第二表面、位於第一表面與第二表面之間的一第三表面以及位於第一表面的一顯示區以及一周邊區,且包括設置於周邊區的多個第一主接墊以及設置於第二表面的多個第二主接墊,其中周邊區相較於顯示區更接近第三表面,各第一主接墊在顯示面板的法線方向上至少部分重疊對應的第二主接墊且些第一主接墊沿一第一方向排列。第一導電圖案分別電性連接於對應的第一主接墊與對應的第二主接墊。第一次接墊分別相鄰且電性連接於對應的第一主接墊,其中在垂直於第一方向的一第二方向上,各第一次接墊的長度大於各第一主接墊的長度。第二次接墊分別相鄰且電性連接於對應的第二主接墊,其中各第一次接墊在顯示面板的法線方向上至少部分重疊於對應的第二次接墊。The display device of the present invention includes a display panel, a plurality of first conductive patterns, a plurality of first pads and a plurality of second pads. The display panel has an opposite first surface, a second surface, a third surface located between the first surface and the second surface, a display area and a peripheral area located on the first surface, and includes a A plurality of first main pads and a plurality of second main pads disposed on the second surface, wherein the peripheral area is closer to the third surface than the display area, and each first main pad is in the normal direction of the display panel The corresponding second main pads are at least partially overlapped and the first main pads are arranged along a first direction. The first conductive patterns are respectively electrically connected to the corresponding first main pads and the corresponding second main pads. The first primary pads are adjacent to each other and are electrically connected to the corresponding first primary pads, wherein in a second direction perpendicular to the first direction, the length of each primary pad is greater than that of each first primary pad length. The second secondary pads are respectively adjacent and electrically connected to the corresponding second main pads, wherein each of the first secondary pads at least partially overlaps the corresponding second secondary pads in the normal direction of the display panel.
本發明的顯示裝置的製造方法,包括提供一顯示面板,具有相對的一第一表面、一第二表面、位於第一表面與第二表面之間的一第三表面以及位於第一表面的一顯示區以及一周邊區,且包括設置於周邊區的多個第一主接墊以及設置於第二表面的多個第二主接墊,其中周邊區相較於顯示區更接近第三表面,各第一主接墊在顯示面板的法線方向上至少部分重疊對應的第二主接墊且些第一主接墊沿一第一方向排列。於第一表面上形成多個第一次接墊,其中些第一次接墊分別相鄰且電性連接於對應的第一主接墊,在垂直於第一方向的一第二方向上,各第一次接墊的長度大於各第一主接墊的長度。於第二表面上形成多個第二次接墊,其中些第二次接墊分別相鄰且電性連接於對應的第二主接墊,其中各第一次接墊在顯示面板的法線方向上至少部分重疊於對應的第二次接墊。於顯示面板上形成多個第一導電圖案,其中些第一導電圖案分別電性連接於對應的第一主接墊與對應的第二主接墊。檢測些第一主接墊的至少一個與對應的第二主接墊之間的電阻值以作為對應的第一導電圖案是否失效的依據,其中當對應的第一導電圖案失效時,於顯示面板上形成至少一第二導電圖案,且至少一第二導電圖案電性連接於失效的第一導電圖案所對應的第一次接墊與第二次接墊。The manufacturing method of the display device of the present invention includes providing a display panel, which has a first surface, a second surface, a third surface located between the first surface and the second surface, and a display panel located on the first surface. The display area and a peripheral area include a plurality of first main pads disposed on the peripheral area and a plurality of second main pads disposed on the second surface, wherein the peripheral area is closer to the third surface than the display area, each The first main pads at least partially overlap the corresponding second main pads in the normal direction of the display panel, and the first main pads are arranged along a first direction. A plurality of first primary pads are formed on the first surface, and some of the first secondary pads are respectively adjacent to and electrically connected to the corresponding first primary pads. In a second direction perpendicular to the first direction, The length of each first pad is greater than the length of each first main pad. A plurality of second sub-pads are formed on the second surface, and some of the second sub-pads are respectively adjacent to and electrically connected to the corresponding second main pads, wherein each of the first sub-pads is on the normal line of the display panel The direction at least partially overlaps the corresponding second pad. A plurality of first conductive patterns are formed on the display panel, and some of the first conductive patterns are respectively electrically connected to the corresponding first main pads and the corresponding second main pads. Detecting the resistance value between at least one of the first main pads and the corresponding second main pad as a basis for whether the corresponding first conductive pattern fails, wherein when the corresponding first conductive pattern fails, the display panel At least one second conductive pattern is formed thereon, and the at least one second conductive pattern is electrically connected to the first pad and the second pad corresponding to the failed first conductive pattern.
在本發明的一實施例中,上述的各第一主接墊在第一方向上的長度大於各第一次接墊在第一方向上的長度。In an embodiment of the present invention, the length of each of the first primary pads in the first direction is greater than the length of each of the first secondary pads in the first direction.
在本發明的一實施例中,還包括至少一第二導電圖案,電性連接於對應的第一次接墊與對應的第二次接墊之間。In an embodiment of the present invention, at least one second conductive pattern is further included, which is electrically connected between the corresponding first pad and the corresponding second pad.
在本發明的一實施例中,上述的第二導電圖案的材質不同於第一導電圖案的材質In an embodiment of the present invention, the material of the second conductive pattern is different from the material of the first conductive pattern
在本發明的一實施例中,還包括保護層,覆蓋些第一主接墊、些第一次接墊、些第二主接墊、些第二次接墊、些第一導電圖案與至少一第二導電圖案。In an embodiment of the present invention, a protective layer is further included, covering some of the first main pads, some of the first sub-pads, some of the second main pads, some of the second sub-pads, some of the first conductive patterns and at least a second conductive pattern.
在本發明的一實施例中,上述的至少一第二導電圖案於第一表面上覆蓋第一次接墊與第一主接墊,且於第二表面上覆蓋第二次接墊與第二主接墊。In an embodiment of the present invention, the above-mentioned at least one second conductive pattern covers the first secondary pad and the first primary pad on the first surface, and covers the second secondary pad and the second secondary pad on the second surface main pad.
在本發明的一實施例中,上述的各第一主接墊的面積小於各第二主接墊的面積,各第一次接墊的面積小於各第二次接墊的面積。In an embodiment of the present invention, the area of each first main pad is smaller than that of each second main pad, and the area of each first pad is smaller than that of each second pad.
在本發明的一實施例中,上述的各第一次接墊與各第一主接墊之間藉由導電線路連接,各第二次接墊與各第二主接墊之間藉由導電線路連接。In an embodiment of the present invention, each of the above-mentioned first secondary pads and each of the first main pads are connected by conductive lines, and each of the second secondary pads and each of the second main pads are connected by conductive lines line connection.
在本發明的一實施例中,在上述檢測些第一主接墊的至少一個與對應的第二主接墊之間的電阻值的步驟中,透過檢測對應的第一次接墊與第二次接墊以得電阻值。In an embodiment of the present invention, in the above-mentioned step of detecting the resistance value between at least one of the first main pads and the corresponding second main pad, by detecting the corresponding first pad and the second main pad Sub-pad to get the resistance value.
基於上述,在本發明的顯示裝置及其製造方法中,第一次接墊分別相鄰且電性連接於對應的第一主接墊,第二次接墊分別相鄰且電性連接於對應的第二主接墊。當第一主接墊與第二主接墊之間的第一導電圖案失效時,新增第二導電圖案電性連接於失效的第一導電圖案所對應的第一次接墊與第二次接墊,以修復第一主接墊與第二主接墊之間的不良狀況。Based on the above, in the display device and the manufacturing method thereof of the present invention, the first secondary pads are respectively adjacent and electrically connected to the corresponding first main pads, and the second secondary pads are respectively adjacent and electrically connected to the corresponding first primary pads the second main pad. When the first conductive pattern between the first main pad and the second main pad fails, the newly added second conductive pattern is electrically connected to the first pad and the second pad corresponding to the failed first conductive pattern pads to repair the bad condition between the first main pad and the second main pad.
為讓本發明的上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。In order to make the above-mentioned features and advantages of the present invention more obvious and easy to understand, the following embodiments are given and described in detail with the accompanying drawings as follows.
在下文中將參照附圖更全面地描述本發明,在附圖中示出了本發明的示例性實施例。如本領域技術人員將認識到的,可以以各種不同的方式修改所描述的實施例,而不脫離本發明的精神或範圍。The present invention will be described more fully hereinafter with reference to the accompanying drawings, in which exemplary embodiments of the invention are shown. As those skilled in the art would realize, the described embodiments may be modified in various different ways, all without departing from the spirit or scope of the present invention.
在附圖中,為了清楚起見,放大了層、膜、面板、區域等的厚度。在整個說明書中,相同的附圖標記表示相同的元件。應當理解,當諸如層、膜、區域或基板的元件被稱為在另一元件「上」或「連接到」另一元件時,其可以直接在另一元件上或與另一元件連接,或者中間元件可以也存在。相反,當元件被稱為「直接在另一元件上」或「直接連接到」另一元件時,不存在中間元件。如本文所使用的,「連接」可以指物理及/或電性連接。再者,「電性連接」或「耦合」係可為二元件間存在其它元件。In the drawings, the thickness of layers, films, panels, regions, etc., are exaggerated for clarity. The same reference numerals refer to the same elements throughout the specification. It will be understood that when an element such as a layer, film, region or substrate is referred to as being "on" or "connected to" another element, it can be directly on or connected to the other element, or Intermediate elements may also be present. In contrast, when an element is referred to as being "directly on" or "directly connected to" another element, there are no intervening elements present. As used herein, "connected" may refer to a physical and/or electrical connection. Furthermore, "electrically connected" or "coupled" may refer to the existence of other elements between the two elements.
此外,諸如「下」或「底部」和「上」或「頂部」的相對術語可在本文中用於描述一個元件與另一元件的關係,如圖所示。應當理解,相對術語旨在包括除了圖中所示的方位之外的裝置的不同方位。例如,如果一個附圖中的裝置翻轉,則被描述為在其他元件的「下」側的元件將被定向在其他元件的「上」側。因此,示例性術語「下」可以包括「下」和「上」的取向,取決於附圖的特定取向。類似地,如果一個附圖中的裝置翻轉,則被描述為在其它元件「下方」或「下方」的元件將被定向為在其它元件「上方」。因此,示例性術語「上面」或「下面」可以包括上方和下方的取向。Furthermore, relative terms such as "lower" or "bottom" and "upper" or "top" may be used herein to describe one element's relationship to another element, as shown in the figures. It should be understood that relative terms are intended to encompass different orientations of the device in addition to the orientation shown in the figures. For example, if the device in one of the figures is turned over, elements described as being on the "lower" side of other elements would then be oriented on "upper" sides of the other elements. Thus, the exemplary term "lower" may include an orientation of "lower" and "upper", depending on the particular orientation of the figures. Similarly, if the device in one of the figures is turned over, elements described as "below" or "beneath" other elements would then be oriented "above" the other elements. Thus, the exemplary terms "above" or "below" can encompass both an orientation of above and below.
本文使用的「約」、「近似」、或「實質上」包括所述值和在本領域普通技術人員確定的特定值的可接受的偏差範圍內的平均值,考慮到所討論的測量和與測量相關的誤差的特定數量(即,測量系統的限制)。例如,「約」可以表示在所述值的一個或多個標準偏差內,或±30%、±20%、±10%、±5%內。再者,本文使用的「約」、「近似」或「實質上」可依光學性質、蝕刻性質或其它性質,來選擇較可接受的偏差範圍或標準偏差,而可不用一個標準偏差適用全部性質。As used herein, "about", "approximately", or "substantially" includes the stated value and the average value within an acceptable deviation of the particular value as determined by one of ordinary skill in the art, considering the measurement in question and the A specified amount of measurement-related error (ie, a limitation of the measurement system). For example, "about" can mean within one or more standard deviations of the stated value, or within ±30%, ±20%, ±10%, ±5%. Furthermore, as used herein, "about", "approximately" or "substantially" may be used to select a more acceptable range of deviation or standard deviation depending on optical properties, etching properties or other properties, and not one standard deviation may apply to all properties. .
本文參考作為理想化實施例的示意圖的截面圖來描述示例性實施例。因此,可以預期到作為例如製造技術及/或(and/or)公差的結果的圖示的形狀變化。因此,本文所述的實施例不應被解釋為限於如本文所示的區域的特定形狀,而是包括例如由製造導致的形狀偏差。例如,示出或描述為平坦的區域通常可以具有粗糙及/或非線性特徵。此外,所示的銳角可以是圓的。因此,圖中所示的區域本質上是示意性的,並且它們的形狀不是旨在示出區域的精確形狀,並且不是旨在限制請求項的範圍。Exemplary embodiments are described herein with reference to cross-sectional illustrations that are schematic illustrations of idealized embodiments. Thus, variations in the shape of the illustrations as a result of, for example, manufacturing techniques and/or (and/or) tolerances can be expected. Accordingly, the embodiments described herein should not be construed as limited to the particular shapes of regions as shown herein, but rather include deviations in shapes resulting from, for example, manufacturing. For example, regions illustrated or described as flat may typically have rough and/or nonlinear features. Additionally, the acute angles shown may be rounded. Thus, the regions illustrated in the figures are schematic in nature and their shapes are not intended to illustrate the precise shape of a region and are not intended to limit the scope of the claims.
除非另有定義,本文使用的所有術語(包括技術和科學術語)具有與本發明所屬領域的普通技術人員通常理解的相同的含義。將進一步理解的是,諸如在通常使用的字典中定義的那些術語應當被解釋為具有與它們在相關技術和本發明的上下文中的含義一致的含義,並且將不被解釋為理想化的或過度正式的意義,除非本文中明確地這樣定義。Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. It will be further understood that terms such as those defined in commonly used dictionaries should be construed as having meanings consistent with their meanings in the context of the related art and the present invention, and are not to be construed as idealized or excessive Formal meaning, unless expressly defined as such herein.
一般來說,在拼接顯示裝置中,無縫拼接已是趨勢。顯示裝置可以利用側邊導線(side wiring)設計,將顯示面板正面的導線經過顯示面板側面再延伸至顯示面板背面,以使顯示面板正面電性連接至顯示面板背面,並可以在顯示面板背面接合晶片、積體電路或走線等,而可以減少顯示面板正面的周邊區的元件配置,以縮小顯示面板正面的周邊區的面積,進而提升顯示裝置的屏佔比。上述的側邊導線設計例如可藉由濺鍍銅於顯示面板,再於銅上覆蓋抗蝕刻層,再經蝕刻後而獲得。但當測試到線路不良時,並無法直接維修(repair),需將原來的抗蝕刻層移除後再將導電材料新增在顯示面板原來的導電接墊上。移除抗蝕刻層的方法例如是利用雷射,但由於側邊導線為分布於顯示面板的正面、側面與背面的立體結構(例如U型),故雷射的定位與控制並不容易。本發明提供一種顯示裝置及其製造方法可以解決上述問題。Generally speaking, in video wall display devices, seamless splicing has become a trend. The display device can use the side wiring design to extend the wires on the front of the display panel to the back of the display panel through the side of the display panel, so that the front of the display panel is electrically connected to the back of the display panel, and can be joined on the back of the display panel Chips, integrated circuits, or wirings, etc., can reduce the arrangement of components in the peripheral area of the front surface of the display panel, so as to reduce the area of the peripheral area on the front surface of the display panel, thereby increasing the screen ratio of the display device. The above-mentioned side wire design can be obtained by, for example, sputtering copper on the display panel, then covering the copper with an etching resist layer, and then etching. However, when the circuit is found to be defective, it cannot be repaired directly. The original anti-etching layer needs to be removed and then the conductive material is added to the original conductive pads of the display panel. The method of removing the etching resist layer is, for example, using a laser. However, since the side wires are a three-dimensional structure (eg U-shaped) distributed on the front, side and back of the display panel, the positioning and control of the laser is not easy. The present invention provides a display device and a manufacturing method thereof to solve the above problems.
本案圖式中標註了X方向、Y方向、Z方向以呈現圖面中各構件的配置關係,X方向、Y方向、Z方向彼此相交,但不限定彼此正交。圖1A至圖5呈現本發明的一實施例的製造顯示裝置的部分步驟。需注意的是,圖1B與圖3B分別為圖1A與圖3A於另一視角的立體示意圖,圖2的剖面結構可對應於圖1的線A-A,圖4的剖面結構可對應於圖3A的線B-B。The X direction, the Y direction, and the Z direction are marked in the drawing to show the arrangement relationship of the components in the drawing. The X direction, the Y direction, and the Z direction intersect with each other, but are not limited to be orthogonal to each other. 1A to 5 illustrate some steps of manufacturing a display device according to an embodiment of the present invention. It should be noted that FIGS. 1B and 3B are three-dimensional schematic diagrams of FIGS. 1A and 3A from another viewing angle, respectively, the cross-sectional structure of FIG. 2 may correspond to the line A-A of FIG. 1 , and the cross-sectional structure of FIG. Line B-B.
在圖1A中,顯示面板110具有相對的一第一表面112、一第二表面116、位於第一表面112與第二表面116之間的一第三表面114以及位於第一表面112的一顯示區A1以及一周邊區E1(以虛線示意性地區分顯示區A1以及周邊區E1)。周邊區E1相較於顯示區A1更接近第三表面114。顯示面板110為具有一定機械強度而可以承載物件,以供多個膜層及/或多個物件配置其上的板狀物。In FIG. 1A , the
在此,第三表面114的法線方向不同於第一表面112的法線方向,也不同於第二表面116的法線方向。在一些實施例中,第一表面112的法線方向與第二表面116的法向方向可彼此平行,但不以此為限。舉例而言,第一表面112與第二表面116例如分別為平行於X方向-Y方向的平面,而第三表面114則平行於Y方向-Z方向的平面。在另外一些實施例中,第三表面114上所設置的構件可應用於其他第三表面,例如平行於X方向-Z方向的平面的第三表面。在一些實施例中,還可在顯示面板110的第一表面112上設置包括電性連接於第一主接墊120的畫素電路結構(圖1A未示出)。Here, the normal direction of the
在圖1A與圖1B中,於第一表面112的周邊區E1預先形成多個第一主接墊120。於第二表面116預先形成多個第二主接墊130。這些第一主接墊120與第二主接墊130沿Y方向排列。此外,第一主接墊120與第二主接墊130可配置在顯示面板110的單側,亦或是配置在顯示面板110的相對兩側,第一主接墊120與第二主接墊130的數量及配置可視實際需求而定,只要第一主接墊120與第二主接墊130對應於彼此,皆屬本發明欲保護的範圍內。In FIGS. 1A and 1B , a plurality of first
在圖2中,第一主接墊120在顯示面板110的法線方向上至少部分重疊對應的第二主接墊130。舉例而言,第一主接墊120在Z方向上至少部分重疊對應的第二主接墊130。In FIG. 2 , the first
請繼續參考圖1A與圖1B,於第一表面112上形成多個第一次接墊160,其中這些第一次接墊160分別相鄰且電性連接於對應的第一主接墊120。於第二表面116上形成多個第二次接墊170,其中這些第二次接墊170分別相鄰且電性連接於對應的第二主接墊130。Please continue to refer to FIGS. 1A and 1B , a plurality of
接著,於顯示面板110上形成多個第一導電圖案140。第一導電圖案140配置於顯示面板110的周邊區E1且可沿Y方向排列。第一導電圖案140的兩端分別連接於對應的第一主接墊120與對應的第二主接墊130。第一導電圖案140可以接觸且直接覆蓋住對應的第一主接墊120與對應的第二主接墊130,以電性連接對應的第一主接墊120與對應的第二主接墊130。Next, a plurality of first
在本實施例中,第一導電圖案140可以連續的由第一表面112延伸到第三表面114再延伸到第二表面116。此處,第一導電圖案140為金屬導線,可採用邊緣濺鍍的方式形成於顯示面板110上,但本發明不以此為限。舉例而言,第一導電圖案140是由濺鍍銅於顯示面板110上所形成。接著,於銅上覆蓋抗蝕刻層,再經蝕刻等製程以形成剩餘的抗蝕刻層150(圖2)以覆蓋對應的第一導電圖案140。這樣的作法可以穩定地控制對應的第一主接墊120和對應的第二主接墊130之間的電阻值。需注意的是,在後續的圖示中省略了圖2的抗蝕刻層150的繪示。In this embodiment, the first
在一些實施例中,第一導電圖案140可電連接於顯示面板110上所設置畫素電路結構。第一主接墊120配置於顯示面板110的第一表面112上,且用於提供電傳輸通道以將顯示面板110上的畫素電路結構(未示出)電連接第二主接墊130並電連接至位於第二表面116的其他構件,例如驅動晶片、積體電路或走線等。將第一主接墊120製作於顯示面板110的第一表面112上的過程中,可一併於第一表面112上製作畫素電路結構。所謂的畫素電路結構可包括主動元件、電容、訊號線等。同時,第一主接墊120可以連接至畫素電路結構中的訊號線以用於傳輸電訊號給畫素電路結構。在一些實施例中,顯示裝置100還包括配置於第一表面112上的功能元件,以提供需要的功能。舉例而言,功能元件可包括顯示元件等。畫素電路結構可用於驅動功能元件,使顯示裝置100提供顯示功能等。In some embodiments, the first
在上述配置方式之下,而獲得如圖2所示的顯示裝置100。在一些實施例中,利用上、下探針來監控側邊導線的電性。由於次接墊電性連接於對應的主接墊,因此,上、下探針可通過接觸顯示面板的上表面與下表面上彼此對應的兩次接墊來測試對應的兩主接墊之間的電阻值,本發明並不以此為限。Under the above configuration, the
檢測這些第一主接墊120的至少一個與對應的第二主接墊130之間的電阻值以作為對應的第一導電圖案140是否失效的依據。當檢測出第一主接墊120的至少一個與對應的第二主接墊130之間斷路或電阻值過高或異常時,則判定為失效。在檢測這些第一主接墊120的至少一個與對應的第二主接墊130之間的電阻值的步驟中,透過檢測對應的第一次接墊160與第二次接墊170以得上述電阻值。請參考圖3A與圖3B,當判定對應的第一導電圖案140失效時,於顯示面板110上形成至少一第二導電圖案180。第二導電圖案180電性連接於失效的第一導電圖案140所對應的第一次接墊160與第二次接墊170,而獲得修復後的顯示裝置100’。需注意的是,圖3A與圖3B中,僅示意性地繪示一個第二導電圖案180,但實際上第二導電圖案180的數量可依失效的第一導電圖案140的數量而定,本發明不以此為限。The resistance value between at least one of the first
請參考圖4,在本實施例中,各第一次接墊160在顯示面板110的法線方向上至少部分重疊於對應的第二次接墊170。舉例而言,各第一次接墊160在Z方向上至少部分重疊於對應的第二次接墊170。在本實施例中,第二導電圖案180覆蓋第一次接墊160的局部與第二次接墊170的局部。Referring to FIG. 4 , in this embodiment, each of the
也就是說,藉由額外新增的第二導電圖案180,以修復第一主接墊120與第二主接墊130之間的不良狀況。如此一來,可以省去移除失效的第一導電圖案140上的抗蝕刻層150的過程,以達到縮短時程且提升製程良率的效果。That is to say, the defect between the first
在圖5中,可於顯示面板110的邊緣形成保護層190。保護層190覆蓋多個第一主接墊120、多個第二主接墊130、多個第一導電圖案140、多個第一次接墊160、多個第二次接墊170與第二導電圖案180,以達到絕緣等保護效果。In FIG. 5 , a
在本實施例中,第二導電圖案180的材質不同於第一導電圖案140的材質。舉例而言,第二導電圖案180可採用轉印方式製作於顯示面板110上。第二導電圖案180例如是銀膠。在一些製作流程中,可先將第二導電圖案180塗佈或是施加於印刷工具上,再以印刷工具對位並抵壓顯示面板110的第三表面114,使得印刷工具上的第二導電圖案180附著於顯示面板110的第三表面114。另外,印刷工具可採用彈性材質,例如橡膠等,製作。因此,當印刷工具對位並抵壓顯示面板110的第三表面114時,輕壓邊緣端使印刷工具上的第二導電圖案180附著到顯示面板110的第一表面112與第二表面116的邊緣。舉例而言,印刷工具在印刷過程中可沿X方向朝向顯示面板110移動就將第二導電圖案180轉印於第一表面112、第二表面116與第三表面114。在其他實施例中,也可採用噴塗或其他適當的方式,使第二導電圖案180附著於顯示面板110上的適當位置,並不以上述為限。In this embodiment, the material of the second
圖6A是圖3A的顯示裝置的俯視示意圖。圖6B是圖3B的顯示裝置的仰視示意圖。請參考圖6A,在本實施例中,第一次接墊160與第一主接墊120之間藉由導電線路W1連接。請參考圖6B,在本實施例中,第二次接墊170與第二主接墊130之間藉由導電線路W2連接。在本實施例中,導電線路W1、W2為直線,但在其他實施例中,導電線路W1、W2也可以為轉折線,並不以此為限。在其他實施例中,各第一次接墊160與各第一主接墊120之間也可以為直接連接,各第二次接墊170與各第二主接墊130之間也可以為直接連接,本發明不以此為限。FIG. 6A is a schematic top view of the display device of FIG. 3A . FIG. 6B is a schematic bottom view of the display device of FIG. 3B . Referring to FIG. 6A , in this embodiment, the first
請參考圖6A,第一主接墊120在第一方向上的長度L1大於第一次接墊160在第一方向上的長度L2。在垂直於第一方向的一第二方向上,第一次接墊160的長度L4大於第一主接墊120的長度L3。此處,第一方向例如是Y方向,第二方向例如是X方向。據此,上探針可接觸圖6A的位置1601所指之處。同樣地,下探針也可接觸圖6B的位置1701所指之處,以量測第一主接墊120與第二主接墊130之間的電阻值。具體來說,圖6A的位置1601為第二導電圖案180暴露出第一次接墊160的局部,圖6B的位置1701為第二導電圖案180暴露出第二次接墊170的局部。圖6A的位置1601與圖6B的位置1701的區域範圍大,則便於檢測。在其他實施例中,位置1601與位置1701的區域範圍可視實際製程所需而定,並不以此為限。Referring to FIG. 6A , the length L1 of the first
此外,在本實施例中,考量第一表面112具有顯示區A1,第一表面112上各第一主接墊120的面積小於第二表面116上各第二主接墊130的面積,第一表面112上各第一次接墊160的面積小於第二表面116上各第二次接墊170的面積。換言之,由於第二表面116不受顯示區A1限制,因此第二主接墊130與第二次接墊170的面積可設計較大,以利於探針接觸,但本發明不以此為限。In addition, in this embodiment, considering that the
圖7A與圖7B分別是本發明的另一實施例的顯示裝置的俯視與仰視示意圖。請參考圖7A與圖7B,在本實施例中,顯示裝置100B與圖6A與圖6B的顯示裝置100’略有不同,差異在於:第二導電圖案180B的覆蓋範圍。7A and 7B are schematic top and bottom views of a display device according to another embodiment of the present invention, respectively. Referring to FIGS. 7A and 7B , in this embodiment, the
在本實施例中,第二導電圖案180B於第一表面112上覆蓋第一次接墊160與第一主接墊120,且第二導電圖案180B於第二表面116上覆蓋第二次接墊170與第二主接墊130,但本發明不以此為限。在本實施例中,第二導電圖案180B覆蓋導電線路W1、W2,但在其他實施例中,可藉由第二導電圖案180B的一端電性連接第一次接墊160與第一主接墊120,另一端電性連接第二次接墊170與第二主接墊130,而省略導電線路W1、W2。In this embodiment, the second
圖8A與圖8B為本發明另一實施例的顯示裝置於不同視角的立體示意圖。圖9為圖8A的顯示裝置與保護層的立體示意圖。請參考圖8A與圖8B,在本實施例中,顯示裝置100C與圖6A與圖6B的顯示裝置100’略有不同,差異在於:於顯示面板110上形成多個第二導電圖案180C,分別電性連接於多個第一次接墊160與多個第二次接墊170之間。換言之,每一第一次接墊160與對應的第二次接墊170之間都新增了第二導電圖案180C。這樣的好處在於,可以省去對位時間,且多線同時修復,可增加電阻值的穩定性。請參考圖9,最後,可於顯示面板110的邊緣形成保護層190C以達到絕緣等保護效果。8A and 8B are three-dimensional schematic diagrams of a display device at different viewing angles according to another embodiment of the present invention. FIG. 9 is a schematic perspective view of the display device and the protective layer of FIG. 8A . Referring to FIGS. 8A and 8B , in this embodiment, the
綜上所述,在本發明的顯示裝置及其製造方法中,第一次接墊分別相鄰且電性連接於對應的第一主接墊,第二次接墊分別相鄰且電性連接於對應的第二主接墊。當第一主接墊與第二主接墊之間的第一導電圖案失效時,新增第二導電圖案電性連接於失效的第一導電圖案所對應的第一次接墊與第二次接墊,以修復第一主接墊與第二主接墊之間的不良狀況,以達到縮短時程且提升製程良率的效果。在另一實施例中,即使多個第一主接墊的其中一個與對應的第二主接墊之間的第一導電圖案尚未失效,仍新增第二導電圖案於對應的第一次接墊與對應的第二次接墊之間,這樣可以省去對位時間,且多線同時修復,可更增加電阻值的穩定性。To sum up, in the display device and the manufacturing method thereof of the present invention, the first secondary pads are respectively adjacent and electrically connected to the corresponding first main pads, and the second secondary pads are respectively adjacent and electrically connected to the corresponding second main pad. When the first conductive pattern between the first main pad and the second main pad fails, the newly added second conductive pattern is electrically connected to the first pad and the second pad corresponding to the failed first conductive pattern The pad is used to repair the bad condition between the first main pad and the second main pad, so as to achieve the effect of shortening the time process and improving the process yield. In another embodiment, even if the first conductive pattern between one of the plurality of first main pads and the corresponding second main pad has not yet failed, the second conductive pattern is added to the corresponding first connection Between the pad and the corresponding second pad, the alignment time can be saved, and multiple wires can be repaired at the same time, which can further increase the stability of the resistance value.
雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明的精神和範圍內,當可作些許的更動與潤飾,故本發明的保護範圍當視後附的申請專利範圍所界定者為準。Although the present invention has been disclosed above by the embodiments, it is not intended to limit the present invention. Anyone with ordinary knowledge in the technical field can make some changes and modifications without departing from the spirit and scope of the present invention. Therefore, The protection scope of the present invention shall be determined by the scope of the appended patent application.
100、100’、100B、100C:顯示裝置
110:顯示面板
112:第一表面
114:第三表面
116:第二表面
120:第一主接墊
130:第二主接墊
140:第一導電圖案
150:抗蝕刻層
160:第一次接墊
1601:位置
170:第二次接墊
1701:位置
180、180B、180C:第二導電圖案
190、190C:保護層
A1:顯示區
E1:周邊區
A-A、B-B:線
L1、L2、L3、L4:長度
W1、W2:導電線路
X、Y、Z:方向100, 100', 100B, 100C: Display device
110: Display panel
112: First Surface
114: Third Surface
116: Second Surface
120: The first main pad
130: Second main pad
140: the first conductive pattern
150: Anti-etching layer
160: The first pad
1601: Location
170: Second Pad
1701:
圖1A至圖5呈現本發明的一實施例的製造顯示裝置的部分步驟。 圖6A是圖3A的顯示裝置的俯視示意圖。 圖6B是圖3B的顯示裝置的仰視示意圖。 圖7A與圖7B分別是本發明的另一實施例的顯示裝置的俯視與仰視示意圖。 圖8A與圖8B為本發明另一實施例的顯示裝置於不同視角的立體示意圖。 圖9為圖8A的顯示裝置與保護層的立體示意圖。1A to 5 illustrate some steps of manufacturing a display device according to an embodiment of the present invention. FIG. 6A is a schematic top view of the display device of FIG. 3A . FIG. 6B is a schematic bottom view of the display device of FIG. 3B . 7A and 7B are schematic top and bottom views of a display device according to another embodiment of the present invention, respectively. 8A and 8B are three-dimensional schematic diagrams of a display device at different viewing angles according to another embodiment of the present invention. FIG. 9 is a schematic perspective view of the display device and the protective layer of FIG. 8A .
100’:顯示裝置100’: Display unit
110:顯示面板110: Display panel
112:第一表面112: First Surface
114:第三表面114: Third Surface
116:第二表面116: Second Surface
120:第一主接墊120: The first main pad
140:第一導電圖案140: the first conductive pattern
160:第一次接墊160: The first pad
180:第二導電圖案180: Second conductive pattern
A1:顯示區A1: Display area
E1:周邊區E1: Surrounding area
B-B:線B-B: Line
W1:導電線路W1: Conductive line
X、Y、Z:方向X, Y, Z: direction
Claims (10)
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| CN202110923402.9A CN113675165B (en) | 2020-08-14 | 2021-08-12 | Display device and method for manufacturing the same |
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| US202063065641P | 2020-08-14 | 2020-08-14 | |
| US63/065,641 | 2020-08-14 |
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| TW109146921A TWI749974B (en) | 2020-08-14 | 2020-12-30 | Display apparatus |
| TW110100092A TWI753735B (en) | 2020-08-14 | 2021-01-04 | Display device |
| TW110104760A TWI751020B (en) | 2020-08-14 | 2021-02-08 | Electronic device and manufacturing method of electronic device |
| TW110105874A TWI750034B (en) | 2020-08-14 | 2021-02-19 | Sputtering equipment and operation method thereof |
| TW110107470A TWI761100B (en) | 2020-08-14 | 2021-03-03 | Electronic device |
| TW110108336A TWI758124B (en) | 2020-08-14 | 2021-03-09 | Flat display device and manufacturing method of flat display device |
| TW110112666A TWI763419B (en) | 2020-08-14 | 2021-04-08 | Printing apparatus and printing method |
| TW110112830A TWI761171B (en) | 2020-08-14 | 2021-04-09 | Panel device and manufacturing method of panel device |
| TW110123670A TWI775506B (en) | 2020-08-14 | 2021-06-29 | Display device and manufacturing method thereof |
| TW110124073A TWI758203B (en) | 2020-08-14 | 2021-06-30 | Display device and manufacturing method thereof |
| TW110125040A TWI767785B (en) | 2020-08-14 | 2021-07-07 | Display device and manufacturing method thereof |
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| TW109146921A TWI749974B (en) | 2020-08-14 | 2020-12-30 | Display apparatus |
| TW110100092A TWI753735B (en) | 2020-08-14 | 2021-01-04 | Display device |
| TW110104760A TWI751020B (en) | 2020-08-14 | 2021-02-08 | Electronic device and manufacturing method of electronic device |
| TW110105874A TWI750034B (en) | 2020-08-14 | 2021-02-19 | Sputtering equipment and operation method thereof |
| TW110107470A TWI761100B (en) | 2020-08-14 | 2021-03-03 | Electronic device |
| TW110108336A TWI758124B (en) | 2020-08-14 | 2021-03-09 | Flat display device and manufacturing method of flat display device |
| TW110112666A TWI763419B (en) | 2020-08-14 | 2021-04-08 | Printing apparatus and printing method |
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| TW110123670A TWI775506B (en) | 2020-08-14 | 2021-06-29 | Display device and manufacturing method thereof |
| TW110124073A TWI758203B (en) | 2020-08-14 | 2021-06-30 | Display device and manufacturing method thereof |
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| TW202207192A (en) | 2022-02-16 |
| TWI763419B (en) | 2022-05-01 |
| TW202206900A (en) | 2022-02-16 |
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| TWI761100B (en) | 2022-04-11 |
| TWI737520B (en) | 2021-08-21 |
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| TWI761171B (en) | 2022-04-11 |
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| TW202206899A (en) | 2022-02-16 |
| TWI749974B (en) | 2021-12-11 |
| TW202206627A (en) | 2022-02-16 |
| TWI750034B (en) | 2021-12-11 |
| TWI758124B (en) | 2022-03-11 |
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