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TWI814434B - Light emitting diode array substrate - Google Patents

Light emitting diode array substrate Download PDF

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TWI814434B
TWI814434B TW111121512A TW111121512A TWI814434B TW I814434 B TWI814434 B TW I814434B TW 111121512 A TW111121512 A TW 111121512A TW 111121512 A TW111121512 A TW 111121512A TW I814434 B TWI814434 B TW I814434B
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emitting diode
light
protrusion
adhesive
electrode
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TW111121512A
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TW202341411A (en
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李冠誼
陳韋潔
楊智鈞
白佳蕙
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友達光電股份有限公司
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Publication of TW202341411A publication Critical patent/TW202341411A/en

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Abstract

A light-emitting diode array substrate includes a base, an adhesive layer and light emitting diode elements. The adhesive layer is disposed on the base. The adhesive layer includes adhesive structures. Each of the adhesive structure has a first protrusion and a second protrusion separated from each other. The adhesive structures are located between the light emitting diode elements and the base. A first electrode and a second electrode of each of the light emitting diode elements are respectively connected to the first protrusion and the second protrusion of a corresponding one of the adhesive structures.

Description

發光二極體陣列基板Light emitting diode array substrate

本發明是有關於一種陣列基板,且特別是有關於一種發光二極體陣列基板。The present invention relates to an array substrate, and in particular to a light emitting diode array substrate.

發光二極體顯示面板包括驅動背板及轉置於驅動背板上的多個發光二極體元件。繼承發光二極體的特性,發光二極體顯示面板具有省電、高效率、高亮度及反應時間快等優點。此外,相較於有機發光二極體顯示面板,發光二極體顯示面板還具有色彩易調校、發光壽命長、無影像烙印等優勢。因此,發光二極體顯示面板被視為下一世代的顯示技術。The light-emitting diode display panel includes a driving backplane and a plurality of light-emitting diode elements transferred on the driving backplane. Inheriting the characteristics of light-emitting diodes, light-emitting diode display panels have the advantages of power saving, high efficiency, high brightness and fast response time. In addition, compared with organic light-emitting diode display panels, light-emitting diode display panels also have the advantages of easy color adjustment, long luminous life, and no image imprinting. Therefore, light-emitting diode display panels are regarded as the next generation of display technology.

在發光二極體顯示面板的製造過程中,須將暫存基板上的多個發光二極體元件巨量轉移至驅動背板,且使發光二極體元件的電極與驅動背板的接墊電性連接。在巨量轉移多個發光二極體元件至驅動背板前,須清除發光二極體元件上的黏著結構,以露出發光二極體元件的電極。然而,黏著結構易殘留在發光二極體元件上,進而造成發光二極體元件與驅動背板的接合不良。若為了清除乾淨黏著結構而使用較嚴苛的乾式蝕刻製程條件,則會使得發光二極體元件在乾式蝕刻製程受損而出現裂縫。During the manufacturing process of a light-emitting diode display panel, a large number of light-emitting diode elements on the temporary storage substrate must be transferred to the driving backplane, and the electrodes of the light-emitting diode elements must be connected to the pads of the driving backplane. Electrical connection. Before transferring a large number of light-emitting diode devices to the driving backplane, the adhesive structures on the light-emitting diode devices must be removed to expose the electrodes of the light-emitting diode devices. However, the adhesive structure is easy to remain on the light-emitting diode element, causing poor connection between the light-emitting diode element and the driving backplane. If more stringent dry etching process conditions are used in order to clean the adhesive structure, the light-emitting diode components will be damaged during the dry etching process and cracks will appear.

本發明提供一種發光二極體陣列基板,與發光二極體顯示面板之驅動背板的接合良率高。The present invention provides a light-emitting diode array substrate, which has a high bonding yield with a driving backplane of a light-emitting diode display panel.

本發明的發光二極體陣列基板,包括基底、黏著層以及多個發光二極體元件。黏著層設置於基底上。黏著層包括多個黏著結構。每一黏著結構具有彼此隔開的第一凸起及第二凸起。多個黏著結構位於多個發光二極體元件與基底之間。每一發光二極體元件的第一電極及第二電極分別連接至對應的一個黏著結構的第一凸起及第二凸起。The light-emitting diode array substrate of the present invention includes a base, an adhesive layer and a plurality of light-emitting diode elements. The adhesive layer is arranged on the base. The adhesive layer includes multiple adhesive structures. Each adhesive structure has a first protrusion and a second protrusion spaced apart from each other. A plurality of adhesive structures are located between a plurality of light emitting diode elements and the substrate. The first electrode and the second electrode of each light-emitting diode element are respectively connected to the first protrusion and the second protrusion of a corresponding adhesive structure.

本發明的發光二極體陣列基板,包括基底、黏著層、多個發光二極體元件以及多個黏著結構。黏著層設置於基底上。多個發光二極體元件設置於黏著層上。多個黏著結構分別設置於多個發光二極體元件上。每一黏著結構具有朝向黏著層的第一表面,第一表面具有彼此隔開的第一凸起及第二凸起。每一發光二極體元件具有第一電極及第二電極,且第一電極及第二電極分別連接至多個黏著結構的一者的第一凸起及第二凸起。The light-emitting diode array substrate of the present invention includes a base, an adhesive layer, a plurality of light-emitting diode elements and a plurality of adhesive structures. The adhesive layer is arranged on the base. A plurality of light-emitting diode elements are arranged on the adhesive layer. A plurality of adhesive structures are respectively disposed on a plurality of light-emitting diode elements. Each adhesive structure has a first surface facing the adhesive layer, and the first surface has first protrusions and second protrusions spaced apart from each other. Each light emitting diode element has a first electrode and a second electrode, and the first electrode and the second electrode are respectively connected to the first protrusion and the second protrusion of one of the plurality of adhesive structures.

現將詳細地參考本發明的示範性實施例,示範性實施例的實例說明於附圖中。只要有可能,相同元件符號在圖式和描述中用來表示相同或相似部分。Reference will now be made in detail to the exemplary embodiments of the present invention, examples of which are illustrated in the accompanying drawings. Whenever possible, the same reference numbers are used in the drawings and descriptions to refer to the same or similar parts.

應當理解,當諸如層、膜、區域或基板的元件被稱為在另一元件“上”或“連接到”另一元件時,其可以直接在另一元件上或與另一元件連接,或者中間元件可以也存在。相反,當元件被稱為“直接在另一元件上”或“直接連接到”另一元件時,不存在中間元件。如本文所使用的,“連接”可以指物理及/或電性連接。再者,“電性連接”或“耦合”可以是二元件間存在其它元件。It will be understood that when an element such as a layer, film, region or substrate is referred to as being "on" or "connected to" another element, it can be directly on or connected to the other element, or Intermediate elements may also be present. In contrast, when an element is referred to as being "directly on" or "directly connected to" another element, there are no intervening elements present. As used herein, "connected" may refer to a physical and/or electrical connection. Furthermore, "electrical connection" or "coupling" may mean the presence of other components between two components.

本文使用的“約”、“近似”、或“實質上”包括所述值和在本領域普通技術人員確定的特定值的可接受的偏差範圍內的平均值,考慮到所討論的測量和與測量相關的誤差的特定數量(即,測量系統的限制)。例如,“約”可以表示在所述值的一個或多個標準偏差內,或±30%、±20%、±10%、±5%內。再者,本文使用的“約”、“近似”或“實質上”可依光學性質、蝕刻性質或其它性質,來選擇較可接受的偏差範圍或標準偏差,而可不用一個標準偏差適用全部性質。As used herein, "about," "approximately," or "substantially" includes the stated value and the average within an acceptable range of deviations from the particular value as determined by one of ordinary skill in the art, taking into account the measurements in question and the A specific amount of error associated with a measurement (i.e., the limitations of the measurement system). For example, "about" may mean within one or more standard deviations of the stated value, or within ±30%, ±20%, ±10%, ±5%. Furthermore, the terms "about", "approximately" or "substantially" used herein may be used to select a more acceptable deviation range or standard deviation based on optical properties, etching properties or other properties, and one standard deviation may not apply to all properties. .

除非另有定義,本文使用的所有術語(包括技術和科學術語)具有與本發明所屬領域的普通技術人員通常理解的相同的含義。將進一步理解的是,諸如在通常使用的字典中定義的那些術語應當被解釋為具有與它們在相關技術和本發明的上下文中的含義一致的含義,並且將不被解釋為理想化的或過度正式的意義,除非本文中明確地這樣定義。Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. It will be further understood that terms such as those defined in commonly used dictionaries should be construed to have meanings consistent with their meanings in the context of the relevant technology and the present invention, and are not to be construed as idealistic or excessive Formal meaning, unless expressly defined as such herein.

圖1A至圖1F為本發明一實施例之發光二極體陣列基板的製造流程的剖面示意圖。圖2為本發明一實施例之發光二極體元件的俯視示意圖。1A to 1F are schematic cross-sectional views of a manufacturing process of a light-emitting diode array substrate according to an embodiment of the present invention. FIG. 2 is a schematic top view of a light-emitting diode device according to an embodiment of the present invention.

請參照圖1A及圖2,首先,提供發光二極體晶圓100,其中發光二極體晶圓100包括生長基板110及形成於生長基板110上的多個發光二極體元件120。每一發光二極體元件120包括彼此隔開的第一電極125及第二電極126。詳言之,每一發光二極體元件120還包括第一型半導體層121、第二型半導體層122、主動層123及絕緣層124,其中主動層123設置於第一型半導體層121與第二型半導體層122之間,第一型半導體層121、第二型半導體層122及主動層123形成半導體結構S,絕緣層124設置於半導體結構S上且具有第一接觸窗124a及第二接觸窗124b,絕緣層124的第一接觸窗124a及第二接觸窗124b分別重疊於第一型半導體層121及第二型半導體層122,且第一電極125及第二電極126分別透過絕緣層124的第一接觸窗124a及第二接觸窗124b電性連接至第一型半導體層121及第二型半導體層122。Please refer to FIG. 1A and FIG. 2 . First, a light-emitting diode wafer 100 is provided. The light-emitting diode wafer 100 includes a growth substrate 110 and a plurality of light-emitting diode elements 120 formed on the growth substrate 110 . Each light-emitting diode element 120 includes a first electrode 125 and a second electrode 126 that are spaced apart from each other. In detail, each light-emitting diode element 120 further includes a first-type semiconductor layer 121, a second-type semiconductor layer 122, an active layer 123 and an insulating layer 124, wherein the active layer 123 is disposed between the first-type semiconductor layer 121 and the second-type semiconductor layer 122. Between the two-type semiconductor layers 122, the first-type semiconductor layer 121, the second-type semiconductor layer 122 and the active layer 123 form a semiconductor structure S. The insulating layer 124 is provided on the semiconductor structure S and has a first contact window 124a and a second contact. The window 124b, the first contact window 124a and the second contact window 124b of the insulating layer 124 respectively overlap the first type semiconductor layer 121 and the second type semiconductor layer 122, and the first electrode 125 and the second electrode 126 respectively pass through the insulating layer 124. The first contact window 124a and the second contact window 124b are electrically connected to the first type semiconductor layer 121 and the second type semiconductor layer 122.

請參照圖1A,接著,提供第一暫存基板200。第一暫存基板200包括基底210及設置於基底210上的黏著層220。黏著層220包括多個黏著結構222。每一黏著結構222具有彼此隔開的第一凸起222a及第二凸起222b。在本實施例中,每一黏著結構222還具有平台222c,第一凸起222a及第二凸起222b設置於平台222c上,且平台222c位於第一凸起222a與基底210之間及第二凸起222b與基底210之間。在本實施例中,多個黏著結構222的多個平台222c彼此斷開。Please refer to FIG. 1A. Next, a first temporary storage substrate 200 is provided. The first temporary substrate 200 includes a base 210 and an adhesive layer 220 disposed on the base 210 . The adhesive layer 220 includes a plurality of adhesive structures 222 . Each adhesive structure 222 has a first protrusion 222a and a second protrusion 222b spaced apart from each other. In this embodiment, each adhesive structure 222 also has a platform 222c. The first protrusion 222a and the second protrusion 222b are disposed on the platform 222c, and the platform 222c is located between the first protrusion 222a and the base 210 and the second protrusion 222c. between protrusion 222b and base 210. In this embodiment, the plurality of platforms 222c of the plurality of adhesive structures 222 are disconnected from each other.

圖3A至圖3C為本發明一實施例之第一暫存基板的製造流程的剖面示意圖。以下配合圖3A至圖3C舉例說明前述之第一暫存基板200的製造方法。3A to 3C are schematic cross-sectional views of the manufacturing process of the first temporary storage substrate according to an embodiment of the present invention. The above-mentioned manufacturing method of the first temporary storage substrate 200 is illustrated below with reference to FIGS. 3A to 3C .

請參照圖3A,詳細而言,在本實施例中,可先在基底210上形成黏著材料層220’。請參照圖3B及圖3C,接著,以灰階光罩M為遮罩,圖案化黏著材料層220’,以形成具有多個黏著結構222的黏著層220。舉例而言,在本實施例中,黏著材料層220’可為負型光阻,灰階光罩M具有第一區Ma、第二區Mb及第三區Mc,第一區Ma的透光率為0%,第二區Mb的透光率為100%,第三區Mc的透光率大於0%且小於100%,利用灰階光罩M的第一區Ma可使黏著材料層220’斷開成彼此分離的多個黏著結構222,利用灰階光罩M的第二區Mb及第三區Mc可使每一黏著結構222具有高低落差ΔH,其中高低落差ΔH是指黏著結構222的最大高度H1與黏著結構222的平台222c的高度H2的差。在本實施例中,第三區Mc的透光率例如是落在5%~35%的範圍,黏著結構222的最大高度H1例如是落在2μm~6μm的範圍,黏著結構222具有高低落差ΔH例如是落在0.4μm~2.8μm的範圍,但本發明不以此為限。Please refer to FIG. 3A. Specifically, in this embodiment, an adhesive material layer 220' can be formed on the substrate 210 first. Please refer to FIG. 3B and FIG. 3C. Next, using the grayscale mask M as a mask, the adhesive material layer 220' is patterned to form an adhesive layer 220 having a plurality of adhesive structures 222. For example, in this embodiment, the adhesive material layer 220' can be a negative photoresist. The grayscale mask M has a first area Ma, a second area Mb and a third area Mc. The light transmission of the first area Ma The light transmittance of the second area Mb is 100%, and the light transmittance of the third area Mc is greater than 0% and less than 100%. The first area Ma of the gray-scale mask M can be used to make the adhesive material layer 220 'Disconnect into a plurality of adhesive structures 222 that are separated from each other. The second area Mb and the third area Mc of the grayscale mask M can be used to make each adhesive structure 222 have a high and low drop ΔH, where the high and low drop ΔH refers to the adhesive structure 222 The difference between the maximum height H1 of the adhesive structure 222 and the height H2 of the platform 222c of the adhesive structure 222. In this embodiment, the light transmittance of the third region Mc falls in the range of 5% to 35%, for example, the maximum height H1 of the adhesive structure 222 falls in the range of 2 μm to 6 μm, and the adhesive structure 222 has a height difference ΔH For example, it falls in the range of 0.4 μm ~ 2.8 μm, but the present invention is not limited to this.

請參照圖1A及圖2,在本實施例中,黏著結構222的第一凸起222a及第二凸起222b的任一者的面積可大於或等於發光二極體元件120的第一電極125及第二電極126的任一者的面積。更進一步地說,第一方向x及第二方向y平行於第一暫存基板200的基底210且互相垂直,第一凸起222a及第二凸起222b的任一者的上表面222s在第一方向x上的寬度Wx222a可大於或等於發光二極體元件120的第一電極125及第二電極126的任一者在第一方向x上的寬度Wx125,第一凸起222a及第二凸起222b的任一者的上表面222s在第二方向y上的寬度(未標示)可大於或等於發光二極體元件120的第一電極125及第二電極126的任一者在第二方向y上的寬度Wy125(標示於圖2)。舉例而言,在本實施例中,第一凸起222a及第二凸起222b的任一者的上表面222s在第一方向x上的寬度Wx222a實質上可等於發光二極體元件120的第一電極125及第二電極126的任一者在第一方向x上的寬度Wx125,第一凸起222a及第二凸起222b的任一者的上表面222s在第二方向y上的寬度(未標示)實質上可等於發光二極體元件120的第一電極125及第二電極126的任一者在第二方向y上的寬度Wy125(標示於圖2)。然而,本發明不以此為限,在另一實施例中,寬度Wx222a可較寬度Wx125大(例如但不限於:大2μm),第一凸起222a及第二凸起222b的任一者的上表面222s在第二方向y上的寬度(未標示)可大於發光二極體元件120的第一電極125及第二電極126的任一者在第二方向y上的寬度Wy125(例如但不限於:大2μm);第一凸起222a及第二凸起222b的任一者的上表面222s可約10μm 2。在又一實施例中,第一凸起222a及第二凸起222b的任一者的上表面222s在第一方向x上的寬度Wx222a也可小於發光二極體元件120的第一電極125及第二電極126的任一者在第一方向x上的寬度Wx125,第一凸起222a及第二凸起222b的任一者的上表面222s在第二方向y上的寬度(未標示)也可小於發光二極體元件120的第一電極125及第二電極126的任一者在第二方向y上的寬度Wy125。 Please refer to FIG. 1A and FIG. 2 . In this embodiment, the area of any one of the first protrusion 222 a and the second protrusion 222 b of the adhesive structure 222 may be greater than or equal to the first electrode 125 of the light emitting diode element 120 and the area of any one of the second electrode 126 . Furthermore, the first direction x and the second direction y are parallel to the base 210 of the first temporary storage substrate 200 and perpendicular to each other, and the upper surface 222s of any one of the first protrusion 222a and the second protrusion 222b is at the The width Wx222a in one direction x may be greater than or equal to the width Wx125 of either the first electrode 125 and the second electrode 126 of the light-emitting diode element 120 in the first direction The width (not labeled) of the upper surface 222s of any one of the upper surfaces 222b in the second direction y may be greater than or equal to the width of any one of the first electrode 125 and the second electrode 126 of the light-emitting diode element 120 in the second direction y. The width in y is Wy125 (marked in Figure 2). For example, in this embodiment, the width Wx222a of the upper surface 222s of any one of the first protrusion 222a and the second protrusion 222b in the first direction x may be substantially equal to the width Wx222a of the light-emitting diode element 120 . The width of either one of the first electrode 125 and the second electrode 126 in the first direction x is Wx125, and the width of the upper surface 222s of either of the first protrusion 222a and the second protrusion 222b in the second direction y is ( (not labeled) may be substantially equal to the width Wy125 (labeled in FIG. 2 ) of any one of the first electrode 125 and the second electrode 126 of the light-emitting diode element 120 in the second direction y. However, the present invention is not limited to this. In another embodiment, the width Wx222a may be larger than the width Wx125 (for example, but not limited to: 2 μm larger), and the width of any one of the first protrusion 222a and the second protrusion 222b is The width (not labeled) of the upper surface 222s in the second direction y may be greater than the width Wy125 of either the first electrode 125 and the second electrode 126 of the light-emitting diode element 120 in the second direction y (for example, but not Limited to: larger than 2 μm); the upper surface 222s of any one of the first protrusion 222a and the second protrusion 222b may be about 10 μm 2 . In yet another embodiment, the width Wx222a of the upper surface 222s of any one of the first protrusion 222a and the second protrusion 222b in the first direction x may also be smaller than the first electrode 125 and the first electrode 125 of the light emitting diode element 120. The width Wx125 of any one of the second electrodes 126 in the first direction x, and the width (not labeled) of the upper surface 222s of any one of the first protrusion 222a and the second protrusion 222b in the second direction y are also It may be smaller than the width Wy125 of either the first electrode 125 or the second electrode 126 of the light-emitting diode element 120 in the second direction y.

圖4為本發明一實施例的發光二極體晶圓的俯視示意圖。圖4繪出生長基板110及對位標記130而省略發光二極體晶圓100的其它構件。圖5為本發明一實施例的發光二極體晶圓的對位標記的放大示意圖。圖6為本發明一實施例的第一暫存基板的黏著層的俯視示意圖。FIG. 4 is a schematic top view of a light-emitting diode wafer according to an embodiment of the present invention. FIG. 4 depicts the growth substrate 110 and the alignment mark 130 while omitting other components of the LED wafer 100 . FIG. 5 is an enlarged schematic diagram of alignment marks on a light-emitting diode wafer according to an embodiment of the present invention. FIG. 6 is a schematic top view of the adhesive layer of the first temporary storage substrate according to an embodiment of the present invention.

請參照圖1B,接著,令發光二極體晶圓100的發光二極體元件120的第一電極125及第二電極126分別與第一暫存基板200的黏著結構222的第一凸起222a及第二凸起222b連接。Referring to FIG. 1B , next, the first electrode 125 and the second electrode 126 of the light-emitting diode element 120 of the light-emitting diode wafer 100 are respectively connected with the first protrusion 222a of the adhesion structure 222 of the first temporary storage substrate 200 and the second protrusion 222b.

請參照圖1B、圖4及圖5,在本實施例中,發光二極體晶圓100的生長基板110具有元件區110a及元件區110a外的非元件區110b,多個發光二極體元件120設置於元件區110a,發光二極體晶圓100還具有對位標記130,對位標記130設置於非元件區110b。請參照圖1B及圖6,在本實施例中,第一暫存基板200的黏著層220還包括對位標記223,位於多個黏著結構222外。請參照圖1B、圖5及圖6,在發光二極體元件120與黏著結構222的連接過程中,透過發光二極體晶圓100的對位標記130及第一暫存基板200的對位標記223,發光二極體元件120的第一電極125及第二電極126可分別與黏著結構222的第一凸起222a及第二凸起222b對位,進而使得發光二極體元件120的第一電極125及第二電極126可準確地與黏著結構222的第一凸起222a及第二凸起222b連接。Please refer to FIG. 1B, FIG. 4 and FIG. 5. In this embodiment, the growth substrate 110 of the light-emitting diode wafer 100 has an element area 110a and a non-element area 110b outside the element area 110a. A plurality of light-emitting diode elements are 120 is disposed in the component area 110a. The light-emitting diode wafer 100 also has an alignment mark 130, and the alignment mark 130 is disposed in the non-component area 110b. Please refer to FIG. 1B and FIG. 6 . In this embodiment, the adhesive layer 220 of the first temporary storage substrate 200 further includes alignment marks 223 located outside the plurality of adhesive structures 222 . Please refer to FIG. 1B , FIG. 5 and FIG. 6 , during the connection process between the light-emitting diode element 120 and the adhesive structure 222 , through the alignment mark 130 of the light-emitting diode wafer 100 and the alignment of the first temporary storage substrate 200 Mark 223, the first electrode 125 and the second electrode 126 of the light-emitting diode element 120 can be aligned with the first protrusion 222a and the second protrusion 222b of the adhesive structure 222, respectively, so that the third electrode of the light-emitting diode element 120 One electrode 125 and the second electrode 126 can be accurately connected to the first protrusion 222a and the second protrusion 222b of the adhesive structure 222.

請參照圖1B及圖1C,接著,移除發光二極體晶圓100的生長基板110,且使發光二極體元件120留在第一暫存基板200上,以形成發光二極體陣列基板10。舉例而言,在本實施例中,可使用雷射剝離技術(Laser lift-off;LLO)分離生長基板110與發光二極體元件120,但本發明不以此為限。1B and 1C, then, the growth substrate 110 of the light-emitting diode wafer 100 is removed, and the light-emitting diode elements 120 are left on the first temporary storage substrate 200 to form a light-emitting diode array substrate. 10. For example, in this embodiment, laser lift-off (LLO) technology can be used to separate the growth substrate 110 and the light-emitting diode element 120, but the invention is not limited thereto.

請參照圖1C,發光二極體陣列基板10包括基底210、黏著層220及多個發光二極體元件120。黏著層220設置於基底210上。黏著層220包括多個黏著結構222。每一黏著結構222具有彼此隔開的第一凸起222a及第二凸起222b。多個黏著結構222位於多個發光二極體元件120與基底210之間。每一發光二極體元件120的第一電極125及第二電極126分別連接至對應的一個黏著結構222的第一凸起222a及第二凸起222b。Referring to FIG. 1C , the light-emitting diode array substrate 10 includes a base 210 , an adhesive layer 220 and a plurality of light-emitting diode elements 120 . The adhesive layer 220 is disposed on the substrate 210 . The adhesive layer 220 includes a plurality of adhesive structures 222 . Each adhesive structure 222 has a first protrusion 222a and a second protrusion 222b spaced apart from each other. The plurality of adhesive structures 222 are located between the plurality of light-emitting diode elements 120 and the substrate 210 . The first electrode 125 and the second electrode 126 of each light-emitting diode element 120 are respectively connected to the first protrusion 222a and the second protrusion 222b of the corresponding adhesive structure 222.

在本實施例中,發光二極體元件120的絕緣層124與黏著結構222的平台222c之間存在第一空氣間隙g1。第一空氣間隙g1位於發光二極體元件120的第一電極125與第二電極126之間及黏著結構222的第一凸起222a與第二凸起222b之間。也就是說,第一空氣間隙g1是由發光二極體元件120的第一電極125、發光二極體元件120的絕緣層124、發光二極體元件120的第二電極126、黏著結構222的第二凸起222b、黏著結構222的平台222c及黏著結構222的第一凸起222a圍出的一開放空間。In this embodiment, a first air gap g1 exists between the insulating layer 124 of the light-emitting diode element 120 and the platform 222c of the adhesive structure 222. The first air gap g1 is located between the first electrode 125 and the second electrode 126 of the light emitting diode element 120 and between the first protrusion 222 a and the second protrusion 222 b of the adhesive structure 222 . That is to say, the first air gap g1 is formed by the first electrode 125 of the light-emitting diode element 120, the insulating layer 124 of the light-emitting diode element 120, the second electrode 126 of the light-emitting diode element 120, and the adhesive structure 222. An open space is surrounded by the second protrusion 222b, the platform 222c of the adhesive structure 222, and the first protrusion 222a of the adhesive structure 222.

在本實施例中,發光二極體元件120的絕緣層124與黏著結構222的平台222c之間還存在第二空氣間隙g2,且發光二極體元件120的第一電極125及黏著結構222的第一凸起222a位於第一空氣間隙g1與第二空氣間隙g2之間。在本實施例中,發光二極體元件120的絕緣層124與黏著結構222的平台222c之間更存在第三空氣間隙g3,且發光二極體元件120的第二電極126及黏著結構222的第二凸起222b位於第一空氣間隙g1與第三空氣間隙g3之間。In this embodiment, there is a second air gap g2 between the insulating layer 124 of the LED element 120 and the platform 222c of the adhesive structure 222, and the first electrode 125 of the LED element 120 and the adhesive structure 222 are The first protrusion 222a is located between the first air gap g1 and the second air gap g2. In this embodiment, there is a third air gap g3 between the insulating layer 124 of the LED element 120 and the platform 222c of the adhesive structure 222, and the second electrode 126 of the LED element 120 and the adhesive structure 222 are The second protrusion 222b is located between the first air gap g1 and the third air gap g3.

請參照圖1D,接著,提供第二暫存基板300,其中第二暫存基板300包括基底310及設置於基底310上的黏著層320。在本實施例中,黏著層320可整面性地覆蓋基底310,但本發明不以此為限。Please refer to FIG. 1D. Next, a second temporary storage substrate 300 is provided, where the second temporary storage substrate 300 includes a base 310 and an adhesive layer 320 disposed on the base 310. In this embodiment, the adhesive layer 320 can cover the entire surface of the substrate 310, but the invention is not limited thereto.

請參照圖1D及圖1E,接著,將發光二極體陣列基板10的發光二極體元件120及黏著結構222選擇性地轉移於第二暫存基板300的黏著層320上,以形成另一發光二極體陣列基板20。發光二極體陣列基板10的多個發光二極體元件120的排列方式與另一發光二極體陣列基板20的多個發光二極體元件120的排列方式不同。另一發光二極體陣列基板20的多個發光二極體元件120的排列方式是根據欲形成之發光二極體顯示面板(未繪示)的驅動背板的接墊位置而定。Please refer to FIG. 1D and FIG. 1E. Next, the light-emitting diode elements 120 and the adhesive structure 222 of the light-emitting diode array substrate 10 are selectively transferred to the adhesive layer 320 of the second temporary storage substrate 300 to form another Light emitting diode array substrate 20 . The arrangement of the plurality of light-emitting diode elements 120 of the light-emitting diode array substrate 10 is different from the arrangement of the plurality of light-emitting diode elements 120 of another light-emitting diode array substrate 20 . The arrangement of the plurality of LED elements 120 of another LED array substrate 20 is determined according to the pad positions of the driving backplane of the LED display panel (not shown) to be formed.

請參照圖1D及圖1E,在本實施例中,可使用雷射剝離技術(Laser lift-off;LLO)使黏著結構222與第一暫存基板200的基底210分離,進而使得黏著結構222及發光二極體元件120轉置於第二暫存基板300的黏著層320上,以形成另一發光二極體陣列基板20。Please refer to FIG. 1D and FIG. 1E. In this embodiment, laser lift-off (LLO) technology can be used to separate the adhesive structure 222 from the base 210 of the first temporary storage substrate 200, so that the adhesive structure 222 and The light-emitting diode element 120 is transferred to the adhesive layer 320 of the second temporary storage substrate 300 to form another light-emitting diode array substrate 20 .

請參照圖1E,發光二極體陣列基板20包括基底310、黏著層320、多個發光二極體元件120及多個黏著結構222。黏著層320設置於基底310上。多個發光二極體元件120設置於黏著層320上。多個黏著結構222分別設置於多個發光二極體元件120上。每一黏著結構222具有朝向黏著層320的第一表面222s1,第一表面222s1具有彼此隔開的第一凸起222a及第二凸起222b。每一發光二極體元件120具有第一電極125及第二電極126,且第一電極125及第二電極126分別連接至對應的一個黏著結構222的第一凸起222a及第二凸起222b。Referring to FIG. 1E , the LED array substrate 20 includes a base 310 , an adhesive layer 320 , a plurality of LED elements 120 and a plurality of adhesive structures 222 . The adhesive layer 320 is disposed on the base 310 . A plurality of light emitting diode elements 120 are disposed on the adhesive layer 320 . The plurality of adhesive structures 222 are respectively disposed on the plurality of light-emitting diode elements 120 . Each adhesive structure 222 has a first surface 222s1 facing the adhesive layer 320. The first surface 222s1 has a first protrusion 222a and a second protrusion 222b spaced apart from each other. Each light-emitting diode element 120 has a first electrode 125 and a second electrode 126, and the first electrode 125 and the second electrode 126 are respectively connected to the first protrusion 222a and the second protrusion 222b of a corresponding adhesive structure 222. .

在本實施例中,每一黏著結構222具有背向黏著層320的第二表面222s2,且第二表面222s2的粗糙度小於第一表面222s1的粗糙度。具體而言,在本實施例中,每一黏著結構222之朝向黏著層320的第一表面222s1為具有第一凸起222a及第二凸起222b的起伏表面,而每一黏著結構222之背向黏著層320的第二表面222s2實質上為一平面。然而,本發明不限於此,在另一實施例中,黏著結構222之背向黏著層320的第二表面222s2也可能在對應圖1D的雷射剝離過程中略為受損,而形成具有微缺陷的類平面。In this embodiment, each adhesive structure 222 has a second surface 222s2 facing away from the adhesive layer 320, and the roughness of the second surface 222s2 is smaller than the roughness of the first surface 222s1. Specifically, in this embodiment, the first surface 222s1 of each adhesive structure 222 facing the adhesive layer 320 is an undulating surface with first protrusions 222a and second protrusions 222b, and the back surface of each adhesive structure 222 The second surface 222s2 facing the adhesive layer 320 is substantially a plane. However, the present invention is not limited thereto. In another embodiment, the second surface 222s2 of the adhesive structure 222 facing away from the adhesive layer 320 may also be slightly damaged during the laser peeling process corresponding to FIG. 1D to form micro-defects. Class plane.

在本實施例中,黏著結構222的第一凸起222a及第二凸起222b位於黏著結構222的平台222c與黏著層320之間。在本實施例中,發光二極體陣列基板20的多個黏著結構222的多個平台222c彼此斷開。在本實施例中,互相連接的發光二極體元件120及黏著結構222被轉移到第二暫存基板300的黏著層320後,發光二極體元件120的絕緣層124與黏著結構222的平台222c之間仍存在第一空氣間隙g1、第二空氣間隙g2及第三空氣間隙g3。In this embodiment, the first protrusion 222a and the second protrusion 222b of the adhesive structure 222 are located between the platform 222c of the adhesive structure 222 and the adhesive layer 320. In this embodiment, the plurality of platforms 222c of the plurality of adhesive structures 222 of the light-emitting diode array substrate 20 are disconnected from each other. In this embodiment, after the interconnected light-emitting diode element 120 and the adhesive structure 222 are transferred to the adhesive layer 320 of the second temporary substrate 300, the insulating layer 124 of the light-emitting diode element 120 and the platform of the adhesive structure 222 The first air gap g1, the second air gap g2 and the third air gap g3 still exist between 222c.

請參照圖1E及圖1F,接著,利用乾式蝕刻工序去除發光二極體元件120上的黏著結構222,以露出發光二極體元件120的第一電極125及第二電極126,且完成再一發光二極體陣列基板30,其中發光二極體陣列基板30上的發光二極體元件120是用以與發光二極體顯示面板(未繪示)的驅動背板電性連接。Please refer to FIG. 1E and FIG. 1F. Next, a dry etching process is used to remove the adhesive structure 222 on the light-emitting diode element 120 to expose the first electrode 125 and the second electrode 126 of the light-emitting diode element 120, and another step is completed. The light-emitting diode array substrate 30 , wherein the light-emitting diode elements 120 on the light-emitting diode array substrate 30 are used to be electrically connected to the driving backplane of the light-emitting diode display panel (not shown).

值得一提的是,發光二極體元件120的絕緣層124與黏著結構222的平台222c之間至少存在第一空氣間隙g1;於對應圖1E的乾式蝕刻工序中,用以去除黏著結構222的電漿(未繪示)除了可從黏著結構222的第二表面222s2蝕刻黏著結構222還可從第一空氣間隙g1蝕刻黏著結構222。因此,在不過度蝕刻的情況下,黏著結構222便能被清除乾淨,從而降低發光二極體元件120於蝕刻過程中受損的機率。It is worth mentioning that there is at least a first air gap g1 between the insulating layer 124 of the light-emitting diode element 120 and the platform 222c of the adhesive structure 222; in the dry etching process corresponding to FIG. 1E, the air gap of the adhesive structure 222 is removed. In addition to etching the adhesive structure 222 from the second surface 222s2 of the adhesive structure 222, the plasma (not shown) can also etch the adhesive structure 222 from the first air gap g1. Therefore, the adhesive structure 222 can be removed without over-etching, thereby reducing the probability of the light-emitting diode element 120 being damaged during the etching process.

此外,由於發光二極體元件120上的黏著結構222在不過度蝕刻的情況下便能被清除乾淨,因此,發光二極體陣列基板30的發光二極體元件120與發光二極體顯示面板(未繪示)的驅動背板的接合良率高。In addition, since the adhesive structure 222 on the light-emitting diode element 120 can be removed without excessive etching, the light-emitting diode element 120 of the light-emitting diode array substrate 30 and the light-emitting diode display panel The driving backplane (not shown) has a high bonding yield.

再者,於本實施例中,用以蝕刻的電漿還可從第二空氣間隙g2及第三空氣間隙g3蝕刻黏著結構222。第二空氣間隙g2及第三空氣間隙g3也有助於降低發光二極體元件120在蝕刻過程中受損的機率。Furthermore, in this embodiment, the plasma used for etching can also etch the adhesive structure 222 from the second air gap g2 and the third air gap g3. The second air gap g2 and the third air gap g3 also help to reduce the probability of the light emitting diode element 120 being damaged during the etching process.

10、20、30:發光二極體陣列基板10, 20, 30: LED array substrate

100:發光二極體晶圓100:LED wafer

110:生長基板110:Growth substrate

110a:元件區110a: component area

110b:非元件區110b: non-component area

120:發光二極體元件120: Light emitting diode components

121:第一型半導體層121: First type semiconductor layer

122:第二型半導體層122: Second type semiconductor layer

123:主動層123:Active layer

124:絕緣層124:Insulation layer

124a:第一接觸窗124a: First contact window

124b:第二接觸窗124b: Second contact window

125:第一電極125: first electrode

126:第二電極126:Second electrode

130、223:對位標記130, 223: counterpoint mark

200:第一暫存基板200: First temporary storage substrate

210、310:基底210, 310: Base

220、320:黏著層220, 320: Adhesive layer

220’:黏著材料層220’: Adhesive material layer

222:黏著結構222: Adhesion structure

222a:第一凸起222a: first bump

222b:第二凸起222b: Second bump

222c:平台222c:Platform

222s:上表面222s: Upper surface

222s1:第一表面222s1: first surface

222s2:第二表面222s2: Second surface

300:第二暫存基板300: Second temporary storage substrate

g1:第一空氣間隙g1: first air gap

g2:第二空氣間隙g2: second air gap

g3:第三空氣間隙g3: The third air gap

H1、H2:高度H1, H2: height

M:灰階光罩M: Grayscale mask

Ma:第一區Ma: District 1

Mb:第二區Mb:Second area

Mc:第三區Mc:Third District

S:半導體結構S: semiconductor structure

Wx125、Wy125、Wx222a:寬度Wx125, Wy125, Wx222a: Width

x:第一方向x: first direction

y:第二方向y: second direction

ΔH:高低落差ΔH: height difference

圖1A至圖1F為本發明一實施例之發光二極體陣列基板的製造流程的剖面示意圖。 圖2為本發明一實施例之發光二極體元件的俯視示意圖。 圖3A至圖3C為本發明一實施例之第一暫存基板的製造流程的剖面示意圖。 圖4為本發明一實施例的發光二極體晶圓的俯視示意圖。 圖5為本發明一實施例的發光二極體晶圓的對位標記的放大示意圖。 圖6為本發明一實施例的第一暫存基板的黏著層的俯視示意圖。 1A to 1F are schematic cross-sectional views of a manufacturing process of a light-emitting diode array substrate according to an embodiment of the present invention. FIG. 2 is a schematic top view of a light-emitting diode device according to an embodiment of the present invention. 3A to 3C are schematic cross-sectional views of the manufacturing process of the first temporary storage substrate according to an embodiment of the present invention. FIG. 4 is a schematic top view of a light-emitting diode wafer according to an embodiment of the present invention. FIG. 5 is an enlarged schematic diagram of alignment marks on a light-emitting diode wafer according to an embodiment of the present invention. FIG. 6 is a schematic top view of the adhesive layer of the first temporary storage substrate according to an embodiment of the present invention.

20:發光二極體陣列基板 20: Light emitting diode array substrate

120:發光二極體元件 120: Light emitting diode components

121:第一型半導體層 121: First type semiconductor layer

122:第二型半導體層 122: Second type semiconductor layer

123:主動層 123:Active layer

124:絕緣層 124:Insulation layer

124a:第一接觸窗 124a: First contact window

124b:第二接觸窗 124b: Second contact window

125:第一電極 125: first electrode

126:第二電極 126:Second electrode

222:黏著結構 222: Adhesion structure

222a:第一凸起 222a: first bump

222b:第二凸起 222b: Second bump

222c:平台 222c:Platform

222s1:第一表面 222s1: first surface

222s2:第二表面 222s2: Second surface

300:第二暫存基板 300: Second temporary storage substrate

310:基底 310: Base

320:黏著層 320:Adhesive layer

g1:第一空氣間隙 g1: first air gap

g2:第二空氣間隙 g2: second air gap

g3:第三空氣間隙 g3: The third air gap

S:半導體結構 S: semiconductor structure

Claims (17)

一種發光二極體陣列基板,包括:一基底;一黏著層,設置於該基底上,其中該黏著層包括多個黏著結構,且該些黏著結構的每一者具有一平台、一第一凸起及一第二凸起,該第一凸起及該第二凸起設置於該平台的一平面上,該平面的一部分位於該第一凸起與該第二凸起之間而隔開該第一凸起與該第二凸起;以及多個發光二極體元件,其中該些黏著結構位於該些發光二極體元件與該基底之間,該些發光二極體元件的每一者的一第一電極及一第二電極分別連接至該些黏著結構的一者的該第一凸起及該第二凸起。 A light-emitting diode array substrate, including: a base; an adhesive layer disposed on the base, wherein the adhesive layer includes a plurality of adhesive structures, and each of the adhesive structures has a platform, a first protrusion and a second protrusion. The first protrusion and the second protrusion are arranged on a plane of the platform, and a part of the plane is located between the first protrusion and the second protrusion to separate the The first protrusion and the second protrusion; and a plurality of light-emitting diode elements, wherein the adhesion structures are located between the light-emitting diode elements and the substrate, each of the light-emitting diode elements A first electrode and a second electrode are respectively connected to the first protrusion and the second protrusion of one of the adhesive structures. 如請求項1所述的發光二極體陣列基板,其中該平台位於該第一凸起與該基底之間以及該第二凸起與該基底之間。 The light-emitting diode array substrate of claim 1, wherein the platform is located between the first protrusion and the base and between the second protrusion and the base. 如請求項2所述的發光二極體陣列基板,其中該些黏著結構的多個平台彼此斷開。 The light-emitting diode array substrate of claim 2, wherein the plurality of platforms of the adhesive structures are disconnected from each other. 如請求項2所述的發光二極體陣列基板,其中該些發光二極體元件的每一者包括:一第一型半導體層;一第二型半導體層; 一主動層,設置於該第一型半導體層與該第二型半導體層之間,其中該第一型半導體層、該第二型半導體層及該主動層形成一半導體結構;以及一絕緣層,設置於該半導體結構上,且具有分別重疊於該第一型半導體層及該第二型半導體層的一第一接觸窗及一第二接觸窗,其中該第一電極及該第二電極分別透過該絕緣層的該第一接觸窗及該第二接觸窗電性連接至該第一型半導體層及該第二型半導體層;該絕緣層與該些黏著結構的一者的該平台之間存在一第一空氣間隙。 The light-emitting diode array substrate of claim 2, wherein each of the light-emitting diode elements includes: a first-type semiconductor layer; a second-type semiconductor layer; An active layer is disposed between the first-type semiconductor layer and the second-type semiconductor layer, wherein the first-type semiconductor layer, the second-type semiconductor layer and the active layer form a semiconductor structure; and an insulating layer, is disposed on the semiconductor structure and has a first contact window and a second contact window respectively overlapping the first type semiconductor layer and the second type semiconductor layer, wherein the first electrode and the second electrode respectively pass through The first contact window and the second contact window of the insulating layer are electrically connected to the first type semiconductor layer and the second type semiconductor layer; there is a gap between the insulating layer and the platform of one of the adhesion structures. a first air gap. 如請求項4所述的發光二極體陣列基板,其中該第一空氣間隙位於該第一電極與該第二電極之間以及該第一凸起與該第二凸起之間。 The light-emitting diode array substrate of claim 4, wherein the first air gap is located between the first electrode and the second electrode and between the first protrusion and the second protrusion. 如請求項5所述的發光二極體陣列基板,其中該絕緣層與該些黏著結構的該者的該平台之間更存在一第二空氣間隙,且該第一電極及該第一凸起位於該第一空氣間隙與該第二空氣間隙之間。 The light-emitting diode array substrate of claim 5, wherein there is a second air gap between the insulating layer and the platform of the adhesive structure, and the first electrode and the first protrusion Located between the first air gap and the second air gap. 如請求項6所述的發光二極體陣列基板,其中該絕緣層與該些黏著結構的該者的該平台之間更存在一第三空氣間隙,且該第二電極及該第二凸起位於該第一空氣間隙與該第三空氣間隙之間。 The light-emitting diode array substrate of claim 6, wherein there is a third air gap between the insulating layer and the platform of the one of the adhesive structures, and the second electrode and the second protrusion Located between the first air gap and the third air gap. 如請求項1所述的發光二極體陣列基板,其中該黏著層更包括位於該些黏著結構外的一對位標記。 The light-emitting diode array substrate of claim 1, wherein the adhesive layer further includes an alignment mark located outside the adhesive structures. 一種發光二極體陣列基板,包括:一基底;一黏著層,設置於該基底上;多個發光二極體元件,設置於該黏著層上;以及多個黏著結構,分別設置於該些發光二極體元件上,其中該些黏著結構的每一者具有朝向該黏著層的一第一表面,該第一表面具有彼此隔開的一第一凸起及一第二凸起,該些黏著結構的每一者還具有一平台,該平台具有該第一表面的一平面,該平面的一部分位於該第一凸起與該第二凸起之間而隔開該第一凸起與該第二凸起;該些發光二極體元件的每一者具有一第一電極及一第二電極,且該第一電極及該第二電極分別連接至該些黏著結構的一者的該第一凸起及該第二凸起。 A light-emitting diode array substrate, including: a base; an adhesive layer disposed on the base; a plurality of light-emitting diode elements disposed on the adhesion layer; and a plurality of adhesion structures respectively disposed on the light-emitting diodes. On the diode element, each of the adhesive structures has a first surface facing the adhesive layer, and the first surface has a first protrusion and a second protrusion spaced apart from each other, and the adhesive structures Each of the structures also has a platform having a plane of the first surface, a portion of the plane being located between the first protrusion and the second protrusion to separate the first protrusion and the third protrusion. Two protrusions; each of the light-emitting diode elements has a first electrode and a second electrode, and the first electrode and the second electrode are respectively connected to the first of one of the adhesive structures. protrusion and the second protrusion. 如請求項9所述的發光二極體陣列基板,其中該第一凸起及該第二凸起位於該平台與該黏著層之間。 The light-emitting diode array substrate of claim 9, wherein the first protrusion and the second protrusion are located between the platform and the adhesive layer. 如請求項10所述的發光二極體陣列基板,其中該些黏著結構的多個平台彼此斷開。 The light-emitting diode array substrate of claim 10, wherein the plurality of platforms of the adhesive structures are disconnected from each other. 如請求項10所述的發光二極體陣列基板,其中該些發光二極體元件的每一者包括:一第一型半導體層;一第二型半導體層; 一主動層,設置於該第一型半導體層與該第二型半導體層之間,其中該第一型半導體層、該第二型半導體層及該主動層形成一半導體結構;以及一絕緣層,設置於該半導體結構上,且具有分別重疊於該第一型半導體層及該第二型半導體層的一第一接觸窗及一第二接觸窗,其中該第一電極及該第二電極分別透過該絕緣層的該第一接觸窗及該第二接觸窗電性連接至該第一型半導體層及該第二型半導體層;該絕緣層與該些黏著結構的一者的該平台之間存在一第一空氣間隙。 The light-emitting diode array substrate of claim 10, wherein each of the light-emitting diode elements includes: a first-type semiconductor layer; a second-type semiconductor layer; An active layer is disposed between the first-type semiconductor layer and the second-type semiconductor layer, wherein the first-type semiconductor layer, the second-type semiconductor layer and the active layer form a semiconductor structure; and an insulating layer, is disposed on the semiconductor structure and has a first contact window and a second contact window respectively overlapping the first type semiconductor layer and the second type semiconductor layer, wherein the first electrode and the second electrode respectively pass through The first contact window and the second contact window of the insulating layer are electrically connected to the first type semiconductor layer and the second type semiconductor layer; there is a gap between the insulating layer and the platform of one of the adhesion structures. a first air gap. 如請求項12所述的發光二極體陣列基板,其中該第一空氣間隙位於該第一電極與該第二電極之間以及該第一凸起與該第二凸起之間。 The light-emitting diode array substrate of claim 12, wherein the first air gap is located between the first electrode and the second electrode and between the first protrusion and the second protrusion. 如請求項13所述的發光二極體陣列基板,其中該絕緣層與該些黏著結構的該者的該平台之間更存在一第二空氣間隙,且該第一電極及該第一凸起位於該第一空氣間隙與該第二空氣間隙之間。 The light-emitting diode array substrate of claim 13, wherein there is a second air gap between the insulating layer and the platform of the adhesive structure, and the first electrode and the first protrusion Located between the first air gap and the second air gap. 如請求項14所述的發光二極體陣列基板,其中該絕緣層與該些黏著結構的該者的該平台之間更存在一第三空氣間隙,且該第二電極及該第二凸起位於該第一空氣間隙與該第三空氣間隙之間。 The light-emitting diode array substrate of claim 14, wherein there is a third air gap between the insulating layer and the platform of the adhesive structure, and the second electrode and the second protrusion Located between the first air gap and the third air gap. 如請求項9所述的發光二極體陣列基板,其中該些黏著結構的每一者具有背向該黏著層的一第二表面,且該第二表面的粗糙度小於該第一表面的粗糙度。 The light-emitting diode array substrate of claim 9, wherein each of the adhesive structures has a second surface facing away from the adhesive layer, and the roughness of the second surface is smaller than the roughness of the first surface. Spend. 如請求項9所述的發光二極體陣列基板,其中該些黏著結構的每一者具有背向該黏著層的一第二表面,且該第二表面實質上為一平面。 The light-emitting diode array substrate of claim 9, wherein each of the adhesive structures has a second surface facing away from the adhesive layer, and the second surface is substantially a plane.
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