TWI814434B - Light emitting diode array substrate - Google Patents
Light emitting diode array substrate Download PDFInfo
- Publication number
- TWI814434B TWI814434B TW111121512A TW111121512A TWI814434B TW I814434 B TWI814434 B TW I814434B TW 111121512 A TW111121512 A TW 111121512A TW 111121512 A TW111121512 A TW 111121512A TW I814434 B TWI814434 B TW I814434B
- Authority
- TW
- Taiwan
- Prior art keywords
- emitting diode
- light
- protrusion
- adhesive
- electrode
- Prior art date
Links
- 239000000758 substrate Substances 0.000 title claims abstract description 77
- 239000000853 adhesive Substances 0.000 claims abstract description 90
- 230000001070 adhesive effect Effects 0.000 claims abstract description 90
- 239000012790 adhesive layer Substances 0.000 claims abstract description 43
- 239000010410 layer Substances 0.000 claims description 73
- 239000004065 semiconductor Substances 0.000 claims description 43
- 238000000034 method Methods 0.000 description 8
- 238000005530 etching Methods 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- 238000001312 dry etching Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 238000005259 measurement Methods 0.000 description 3
- 238000002834 transmittance Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 229920002120 photoresistant polymer Polymers 0.000 description 1
Images
Landscapes
- Led Device Packages (AREA)
- Devices For Indicating Variable Information By Combining Individual Elements (AREA)
- Led Devices (AREA)
- Illuminated Signs And Luminous Advertising (AREA)
- Road Signs Or Road Markings (AREA)
- Physical Vapour Deposition (AREA)
- Magnetic Resonance Imaging Apparatus (AREA)
- Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)
- Die Bonding (AREA)
- Electrochromic Elements, Electrophoresis, Or Variable Reflection Or Absorption Elements (AREA)
- Liquid Crystal (AREA)
- Mounting Of Printed Circuit Boards And The Like (AREA)
- Gloves (AREA)
- Solid State Image Pick-Up Elements (AREA)
- Facsimile Heads (AREA)
- Supply And Installment Of Electrical Components (AREA)
- Electroluminescent Light Sources (AREA)
- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
Abstract
Description
本發明是有關於一種陣列基板,且特別是有關於一種發光二極體陣列基板。The present invention relates to an array substrate, and in particular to a light emitting diode array substrate.
發光二極體顯示面板包括驅動背板及轉置於驅動背板上的多個發光二極體元件。繼承發光二極體的特性,發光二極體顯示面板具有省電、高效率、高亮度及反應時間快等優點。此外,相較於有機發光二極體顯示面板,發光二極體顯示面板還具有色彩易調校、發光壽命長、無影像烙印等優勢。因此,發光二極體顯示面板被視為下一世代的顯示技術。The light-emitting diode display panel includes a driving backplane and a plurality of light-emitting diode elements transferred on the driving backplane. Inheriting the characteristics of light-emitting diodes, light-emitting diode display panels have the advantages of power saving, high efficiency, high brightness and fast response time. In addition, compared with organic light-emitting diode display panels, light-emitting diode display panels also have the advantages of easy color adjustment, long luminous life, and no image imprinting. Therefore, light-emitting diode display panels are regarded as the next generation of display technology.
在發光二極體顯示面板的製造過程中,須將暫存基板上的多個發光二極體元件巨量轉移至驅動背板,且使發光二極體元件的電極與驅動背板的接墊電性連接。在巨量轉移多個發光二極體元件至驅動背板前,須清除發光二極體元件上的黏著結構,以露出發光二極體元件的電極。然而,黏著結構易殘留在發光二極體元件上,進而造成發光二極體元件與驅動背板的接合不良。若為了清除乾淨黏著結構而使用較嚴苛的乾式蝕刻製程條件,則會使得發光二極體元件在乾式蝕刻製程受損而出現裂縫。During the manufacturing process of a light-emitting diode display panel, a large number of light-emitting diode elements on the temporary storage substrate must be transferred to the driving backplane, and the electrodes of the light-emitting diode elements must be connected to the pads of the driving backplane. Electrical connection. Before transferring a large number of light-emitting diode devices to the driving backplane, the adhesive structures on the light-emitting diode devices must be removed to expose the electrodes of the light-emitting diode devices. However, the adhesive structure is easy to remain on the light-emitting diode element, causing poor connection between the light-emitting diode element and the driving backplane. If more stringent dry etching process conditions are used in order to clean the adhesive structure, the light-emitting diode components will be damaged during the dry etching process and cracks will appear.
本發明提供一種發光二極體陣列基板,與發光二極體顯示面板之驅動背板的接合良率高。The present invention provides a light-emitting diode array substrate, which has a high bonding yield with a driving backplane of a light-emitting diode display panel.
本發明的發光二極體陣列基板,包括基底、黏著層以及多個發光二極體元件。黏著層設置於基底上。黏著層包括多個黏著結構。每一黏著結構具有彼此隔開的第一凸起及第二凸起。多個黏著結構位於多個發光二極體元件與基底之間。每一發光二極體元件的第一電極及第二電極分別連接至對應的一個黏著結構的第一凸起及第二凸起。The light-emitting diode array substrate of the present invention includes a base, an adhesive layer and a plurality of light-emitting diode elements. The adhesive layer is arranged on the base. The adhesive layer includes multiple adhesive structures. Each adhesive structure has a first protrusion and a second protrusion spaced apart from each other. A plurality of adhesive structures are located between a plurality of light emitting diode elements and the substrate. The first electrode and the second electrode of each light-emitting diode element are respectively connected to the first protrusion and the second protrusion of a corresponding adhesive structure.
本發明的發光二極體陣列基板,包括基底、黏著層、多個發光二極體元件以及多個黏著結構。黏著層設置於基底上。多個發光二極體元件設置於黏著層上。多個黏著結構分別設置於多個發光二極體元件上。每一黏著結構具有朝向黏著層的第一表面,第一表面具有彼此隔開的第一凸起及第二凸起。每一發光二極體元件具有第一電極及第二電極,且第一電極及第二電極分別連接至多個黏著結構的一者的第一凸起及第二凸起。The light-emitting diode array substrate of the present invention includes a base, an adhesive layer, a plurality of light-emitting diode elements and a plurality of adhesive structures. The adhesive layer is arranged on the base. A plurality of light-emitting diode elements are arranged on the adhesive layer. A plurality of adhesive structures are respectively disposed on a plurality of light-emitting diode elements. Each adhesive structure has a first surface facing the adhesive layer, and the first surface has first protrusions and second protrusions spaced apart from each other. Each light emitting diode element has a first electrode and a second electrode, and the first electrode and the second electrode are respectively connected to the first protrusion and the second protrusion of one of the plurality of adhesive structures.
現將詳細地參考本發明的示範性實施例,示範性實施例的實例說明於附圖中。只要有可能,相同元件符號在圖式和描述中用來表示相同或相似部分。Reference will now be made in detail to the exemplary embodiments of the present invention, examples of which are illustrated in the accompanying drawings. Whenever possible, the same reference numbers are used in the drawings and descriptions to refer to the same or similar parts.
應當理解,當諸如層、膜、區域或基板的元件被稱為在另一元件“上”或“連接到”另一元件時,其可以直接在另一元件上或與另一元件連接,或者中間元件可以也存在。相反,當元件被稱為“直接在另一元件上”或“直接連接到”另一元件時,不存在中間元件。如本文所使用的,“連接”可以指物理及/或電性連接。再者,“電性連接”或“耦合”可以是二元件間存在其它元件。It will be understood that when an element such as a layer, film, region or substrate is referred to as being "on" or "connected to" another element, it can be directly on or connected to the other element, or Intermediate elements may also be present. In contrast, when an element is referred to as being "directly on" or "directly connected to" another element, there are no intervening elements present. As used herein, "connected" may refer to a physical and/or electrical connection. Furthermore, "electrical connection" or "coupling" may mean the presence of other components between two components.
本文使用的“約”、“近似”、或“實質上”包括所述值和在本領域普通技術人員確定的特定值的可接受的偏差範圍內的平均值,考慮到所討論的測量和與測量相關的誤差的特定數量(即,測量系統的限制)。例如,“約”可以表示在所述值的一個或多個標準偏差內,或±30%、±20%、±10%、±5%內。再者,本文使用的“約”、“近似”或“實質上”可依光學性質、蝕刻性質或其它性質,來選擇較可接受的偏差範圍或標準偏差,而可不用一個標準偏差適用全部性質。As used herein, "about," "approximately," or "substantially" includes the stated value and the average within an acceptable range of deviations from the particular value as determined by one of ordinary skill in the art, taking into account the measurements in question and the A specific amount of error associated with a measurement (i.e., the limitations of the measurement system). For example, "about" may mean within one or more standard deviations of the stated value, or within ±30%, ±20%, ±10%, ±5%. Furthermore, the terms "about", "approximately" or "substantially" used herein may be used to select a more acceptable deviation range or standard deviation based on optical properties, etching properties or other properties, and one standard deviation may not apply to all properties. .
除非另有定義,本文使用的所有術語(包括技術和科學術語)具有與本發明所屬領域的普通技術人員通常理解的相同的含義。將進一步理解的是,諸如在通常使用的字典中定義的那些術語應當被解釋為具有與它們在相關技術和本發明的上下文中的含義一致的含義,並且將不被解釋為理想化的或過度正式的意義,除非本文中明確地這樣定義。Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. It will be further understood that terms such as those defined in commonly used dictionaries should be construed to have meanings consistent with their meanings in the context of the relevant technology and the present invention, and are not to be construed as idealistic or excessive Formal meaning, unless expressly defined as such herein.
圖1A至圖1F為本發明一實施例之發光二極體陣列基板的製造流程的剖面示意圖。圖2為本發明一實施例之發光二極體元件的俯視示意圖。1A to 1F are schematic cross-sectional views of a manufacturing process of a light-emitting diode array substrate according to an embodiment of the present invention. FIG. 2 is a schematic top view of a light-emitting diode device according to an embodiment of the present invention.
請參照圖1A及圖2,首先,提供發光二極體晶圓100,其中發光二極體晶圓100包括生長基板110及形成於生長基板110上的多個發光二極體元件120。每一發光二極體元件120包括彼此隔開的第一電極125及第二電極126。詳言之,每一發光二極體元件120還包括第一型半導體層121、第二型半導體層122、主動層123及絕緣層124,其中主動層123設置於第一型半導體層121與第二型半導體層122之間,第一型半導體層121、第二型半導體層122及主動層123形成半導體結構S,絕緣層124設置於半導體結構S上且具有第一接觸窗124a及第二接觸窗124b,絕緣層124的第一接觸窗124a及第二接觸窗124b分別重疊於第一型半導體層121及第二型半導體層122,且第一電極125及第二電極126分別透過絕緣層124的第一接觸窗124a及第二接觸窗124b電性連接至第一型半導體層121及第二型半導體層122。Please refer to FIG. 1A and FIG. 2 . First, a light-emitting
請參照圖1A,接著,提供第一暫存基板200。第一暫存基板200包括基底210及設置於基底210上的黏著層220。黏著層220包括多個黏著結構222。每一黏著結構222具有彼此隔開的第一凸起222a及第二凸起222b。在本實施例中,每一黏著結構222還具有平台222c,第一凸起222a及第二凸起222b設置於平台222c上,且平台222c位於第一凸起222a與基底210之間及第二凸起222b與基底210之間。在本實施例中,多個黏著結構222的多個平台222c彼此斷開。Please refer to FIG. 1A. Next, a first
圖3A至圖3C為本發明一實施例之第一暫存基板的製造流程的剖面示意圖。以下配合圖3A至圖3C舉例說明前述之第一暫存基板200的製造方法。3A to 3C are schematic cross-sectional views of the manufacturing process of the first temporary storage substrate according to an embodiment of the present invention. The above-mentioned manufacturing method of the first
請參照圖3A,詳細而言,在本實施例中,可先在基底210上形成黏著材料層220’。請參照圖3B及圖3C,接著,以灰階光罩M為遮罩,圖案化黏著材料層220’,以形成具有多個黏著結構222的黏著層220。舉例而言,在本實施例中,黏著材料層220’可為負型光阻,灰階光罩M具有第一區Ma、第二區Mb及第三區Mc,第一區Ma的透光率為0%,第二區Mb的透光率為100%,第三區Mc的透光率大於0%且小於100%,利用灰階光罩M的第一區Ma可使黏著材料層220’斷開成彼此分離的多個黏著結構222,利用灰階光罩M的第二區Mb及第三區Mc可使每一黏著結構222具有高低落差ΔH,其中高低落差ΔH是指黏著結構222的最大高度H1與黏著結構222的平台222c的高度H2的差。在本實施例中,第三區Mc的透光率例如是落在5%~35%的範圍,黏著結構222的最大高度H1例如是落在2μm~6μm的範圍,黏著結構222具有高低落差ΔH例如是落在0.4μm~2.8μm的範圍,但本發明不以此為限。Please refer to FIG. 3A. Specifically, in this embodiment, an adhesive material layer 220' can be formed on the
請參照圖1A及圖2,在本實施例中,黏著結構222的第一凸起222a及第二凸起222b的任一者的面積可大於或等於發光二極體元件120的第一電極125及第二電極126的任一者的面積。更進一步地說,第一方向x及第二方向y平行於第一暫存基板200的基底210且互相垂直,第一凸起222a及第二凸起222b的任一者的上表面222s在第一方向x上的寬度Wx222a可大於或等於發光二極體元件120的第一電極125及第二電極126的任一者在第一方向x上的寬度Wx125,第一凸起222a及第二凸起222b的任一者的上表面222s在第二方向y上的寬度(未標示)可大於或等於發光二極體元件120的第一電極125及第二電極126的任一者在第二方向y上的寬度Wy125(標示於圖2)。舉例而言,在本實施例中,第一凸起222a及第二凸起222b的任一者的上表面222s在第一方向x上的寬度Wx222a實質上可等於發光二極體元件120的第一電極125及第二電極126的任一者在第一方向x上的寬度Wx125,第一凸起222a及第二凸起222b的任一者的上表面222s在第二方向y上的寬度(未標示)實質上可等於發光二極體元件120的第一電極125及第二電極126的任一者在第二方向y上的寬度Wy125(標示於圖2)。然而,本發明不以此為限,在另一實施例中,寬度Wx222a可較寬度Wx125大(例如但不限於:大2μm),第一凸起222a及第二凸起222b的任一者的上表面222s在第二方向y上的寬度(未標示)可大於發光二極體元件120的第一電極125及第二電極126的任一者在第二方向y上的寬度Wy125(例如但不限於:大2μm);第一凸起222a及第二凸起222b的任一者的上表面222s可約10μm
2。在又一實施例中,第一凸起222a及第二凸起222b的任一者的上表面222s在第一方向x上的寬度Wx222a也可小於發光二極體元件120的第一電極125及第二電極126的任一者在第一方向x上的寬度Wx125,第一凸起222a及第二凸起222b的任一者的上表面222s在第二方向y上的寬度(未標示)也可小於發光二極體元件120的第一電極125及第二電極126的任一者在第二方向y上的寬度Wy125。
Please refer to FIG. 1A and FIG. 2 . In this embodiment, the area of any one of the
圖4為本發明一實施例的發光二極體晶圓的俯視示意圖。圖4繪出生長基板110及對位標記130而省略發光二極體晶圓100的其它構件。圖5為本發明一實施例的發光二極體晶圓的對位標記的放大示意圖。圖6為本發明一實施例的第一暫存基板的黏著層的俯視示意圖。FIG. 4 is a schematic top view of a light-emitting diode wafer according to an embodiment of the present invention. FIG. 4 depicts the
請參照圖1B,接著,令發光二極體晶圓100的發光二極體元件120的第一電極125及第二電極126分別與第一暫存基板200的黏著結構222的第一凸起222a及第二凸起222b連接。Referring to FIG. 1B , next, the
請參照圖1B、圖4及圖5,在本實施例中,發光二極體晶圓100的生長基板110具有元件區110a及元件區110a外的非元件區110b,多個發光二極體元件120設置於元件區110a,發光二極體晶圓100還具有對位標記130,對位標記130設置於非元件區110b。請參照圖1B及圖6,在本實施例中,第一暫存基板200的黏著層220還包括對位標記223,位於多個黏著結構222外。請參照圖1B、圖5及圖6,在發光二極體元件120與黏著結構222的連接過程中,透過發光二極體晶圓100的對位標記130及第一暫存基板200的對位標記223,發光二極體元件120的第一電極125及第二電極126可分別與黏著結構222的第一凸起222a及第二凸起222b對位,進而使得發光二極體元件120的第一電極125及第二電極126可準確地與黏著結構222的第一凸起222a及第二凸起222b連接。Please refer to FIG. 1B, FIG. 4 and FIG. 5. In this embodiment, the
請參照圖1B及圖1C,接著,移除發光二極體晶圓100的生長基板110,且使發光二極體元件120留在第一暫存基板200上,以形成發光二極體陣列基板10。舉例而言,在本實施例中,可使用雷射剝離技術(Laser lift-off;LLO)分離生長基板110與發光二極體元件120,但本發明不以此為限。1B and 1C, then, the
請參照圖1C,發光二極體陣列基板10包括基底210、黏著層220及多個發光二極體元件120。黏著層220設置於基底210上。黏著層220包括多個黏著結構222。每一黏著結構222具有彼此隔開的第一凸起222a及第二凸起222b。多個黏著結構222位於多個發光二極體元件120與基底210之間。每一發光二極體元件120的第一電極125及第二電極126分別連接至對應的一個黏著結構222的第一凸起222a及第二凸起222b。Referring to FIG. 1C , the light-emitting
在本實施例中,發光二極體元件120的絕緣層124與黏著結構222的平台222c之間存在第一空氣間隙g1。第一空氣間隙g1位於發光二極體元件120的第一電極125與第二電極126之間及黏著結構222的第一凸起222a與第二凸起222b之間。也就是說,第一空氣間隙g1是由發光二極體元件120的第一電極125、發光二極體元件120的絕緣層124、發光二極體元件120的第二電極126、黏著結構222的第二凸起222b、黏著結構222的平台222c及黏著結構222的第一凸起222a圍出的一開放空間。In this embodiment, a first air gap g1 exists between the insulating
在本實施例中,發光二極體元件120的絕緣層124與黏著結構222的平台222c之間還存在第二空氣間隙g2,且發光二極體元件120的第一電極125及黏著結構222的第一凸起222a位於第一空氣間隙g1與第二空氣間隙g2之間。在本實施例中,發光二極體元件120的絕緣層124與黏著結構222的平台222c之間更存在第三空氣間隙g3,且發光二極體元件120的第二電極126及黏著結構222的第二凸起222b位於第一空氣間隙g1與第三空氣間隙g3之間。In this embodiment, there is a second air gap g2 between the insulating
請參照圖1D,接著,提供第二暫存基板300,其中第二暫存基板300包括基底310及設置於基底310上的黏著層320。在本實施例中,黏著層320可整面性地覆蓋基底310,但本發明不以此為限。Please refer to FIG. 1D. Next, a second
請參照圖1D及圖1E,接著,將發光二極體陣列基板10的發光二極體元件120及黏著結構222選擇性地轉移於第二暫存基板300的黏著層320上,以形成另一發光二極體陣列基板20。發光二極體陣列基板10的多個發光二極體元件120的排列方式與另一發光二極體陣列基板20的多個發光二極體元件120的排列方式不同。另一發光二極體陣列基板20的多個發光二極體元件120的排列方式是根據欲形成之發光二極體顯示面板(未繪示)的驅動背板的接墊位置而定。Please refer to FIG. 1D and FIG. 1E. Next, the light-emitting
請參照圖1D及圖1E,在本實施例中,可使用雷射剝離技術(Laser lift-off;LLO)使黏著結構222與第一暫存基板200的基底210分離,進而使得黏著結構222及發光二極體元件120轉置於第二暫存基板300的黏著層320上,以形成另一發光二極體陣列基板20。Please refer to FIG. 1D and FIG. 1E. In this embodiment, laser lift-off (LLO) technology can be used to separate the
請參照圖1E,發光二極體陣列基板20包括基底310、黏著層320、多個發光二極體元件120及多個黏著結構222。黏著層320設置於基底310上。多個發光二極體元件120設置於黏著層320上。多個黏著結構222分別設置於多個發光二極體元件120上。每一黏著結構222具有朝向黏著層320的第一表面222s1,第一表面222s1具有彼此隔開的第一凸起222a及第二凸起222b。每一發光二極體元件120具有第一電極125及第二電極126,且第一電極125及第二電極126分別連接至對應的一個黏著結構222的第一凸起222a及第二凸起222b。Referring to FIG. 1E , the
在本實施例中,每一黏著結構222具有背向黏著層320的第二表面222s2,且第二表面222s2的粗糙度小於第一表面222s1的粗糙度。具體而言,在本實施例中,每一黏著結構222之朝向黏著層320的第一表面222s1為具有第一凸起222a及第二凸起222b的起伏表面,而每一黏著結構222之背向黏著層320的第二表面222s2實質上為一平面。然而,本發明不限於此,在另一實施例中,黏著結構222之背向黏著層320的第二表面222s2也可能在對應圖1D的雷射剝離過程中略為受損,而形成具有微缺陷的類平面。In this embodiment, each
在本實施例中,黏著結構222的第一凸起222a及第二凸起222b位於黏著結構222的平台222c與黏著層320之間。在本實施例中,發光二極體陣列基板20的多個黏著結構222的多個平台222c彼此斷開。在本實施例中,互相連接的發光二極體元件120及黏著結構222被轉移到第二暫存基板300的黏著層320後,發光二極體元件120的絕緣層124與黏著結構222的平台222c之間仍存在第一空氣間隙g1、第二空氣間隙g2及第三空氣間隙g3。In this embodiment, the
請參照圖1E及圖1F,接著,利用乾式蝕刻工序去除發光二極體元件120上的黏著結構222,以露出發光二極體元件120的第一電極125及第二電極126,且完成再一發光二極體陣列基板30,其中發光二極體陣列基板30上的發光二極體元件120是用以與發光二極體顯示面板(未繪示)的驅動背板電性連接。Please refer to FIG. 1E and FIG. 1F. Next, a dry etching process is used to remove the
值得一提的是,發光二極體元件120的絕緣層124與黏著結構222的平台222c之間至少存在第一空氣間隙g1;於對應圖1E的乾式蝕刻工序中,用以去除黏著結構222的電漿(未繪示)除了可從黏著結構222的第二表面222s2蝕刻黏著結構222還可從第一空氣間隙g1蝕刻黏著結構222。因此,在不過度蝕刻的情況下,黏著結構222便能被清除乾淨,從而降低發光二極體元件120於蝕刻過程中受損的機率。It is worth mentioning that there is at least a first air gap g1 between the insulating
此外,由於發光二極體元件120上的黏著結構222在不過度蝕刻的情況下便能被清除乾淨,因此,發光二極體陣列基板30的發光二極體元件120與發光二極體顯示面板(未繪示)的驅動背板的接合良率高。In addition, since the
再者,於本實施例中,用以蝕刻的電漿還可從第二空氣間隙g2及第三空氣間隙g3蝕刻黏著結構222。第二空氣間隙g2及第三空氣間隙g3也有助於降低發光二極體元件120在蝕刻過程中受損的機率。Furthermore, in this embodiment, the plasma used for etching can also etch the
10、20、30:發光二極體陣列基板10, 20, 30: LED array substrate
100:發光二極體晶圓100:LED wafer
110:生長基板110:Growth substrate
110a:元件區110a: component area
110b:非元件區110b: non-component area
120:發光二極體元件120: Light emitting diode components
121:第一型半導體層121: First type semiconductor layer
122:第二型半導體層122: Second type semiconductor layer
123:主動層123:Active layer
124:絕緣層124:Insulation layer
124a:第一接觸窗124a: First contact window
124b:第二接觸窗124b: Second contact window
125:第一電極125: first electrode
126:第二電極126:Second electrode
130、223:對位標記130, 223: counterpoint mark
200:第一暫存基板200: First temporary storage substrate
210、310:基底210, 310: Base
220、320:黏著層220, 320: Adhesive layer
220’:黏著材料層220’: Adhesive material layer
222:黏著結構222: Adhesion structure
222a:第一凸起222a: first bump
222b:第二凸起222b: Second bump
222c:平台222c:Platform
222s:上表面222s: Upper surface
222s1:第一表面222s1: first surface
222s2:第二表面222s2: Second surface
300:第二暫存基板300: Second temporary storage substrate
g1:第一空氣間隙g1: first air gap
g2:第二空氣間隙g2: second air gap
g3:第三空氣間隙g3: The third air gap
H1、H2:高度H1, H2: height
M:灰階光罩M: Grayscale mask
Ma:第一區Ma:
Mb:第二區Mb:Second area
Mc:第三區Mc:Third District
S:半導體結構S: semiconductor structure
Wx125、Wy125、Wx222a:寬度Wx125, Wy125, Wx222a: Width
x:第一方向x: first direction
y:第二方向y: second direction
ΔH:高低落差ΔH: height difference
圖1A至圖1F為本發明一實施例之發光二極體陣列基板的製造流程的剖面示意圖。 圖2為本發明一實施例之發光二極體元件的俯視示意圖。 圖3A至圖3C為本發明一實施例之第一暫存基板的製造流程的剖面示意圖。 圖4為本發明一實施例的發光二極體晶圓的俯視示意圖。 圖5為本發明一實施例的發光二極體晶圓的對位標記的放大示意圖。 圖6為本發明一實施例的第一暫存基板的黏著層的俯視示意圖。 1A to 1F are schematic cross-sectional views of a manufacturing process of a light-emitting diode array substrate according to an embodiment of the present invention. FIG. 2 is a schematic top view of a light-emitting diode device according to an embodiment of the present invention. 3A to 3C are schematic cross-sectional views of the manufacturing process of the first temporary storage substrate according to an embodiment of the present invention. FIG. 4 is a schematic top view of a light-emitting diode wafer according to an embodiment of the present invention. FIG. 5 is an enlarged schematic diagram of alignment marks on a light-emitting diode wafer according to an embodiment of the present invention. FIG. 6 is a schematic top view of the adhesive layer of the first temporary storage substrate according to an embodiment of the present invention.
20:發光二極體陣列基板 20: Light emitting diode array substrate
120:發光二極體元件 120: Light emitting diode components
121:第一型半導體層 121: First type semiconductor layer
122:第二型半導體層 122: Second type semiconductor layer
123:主動層 123:Active layer
124:絕緣層 124:Insulation layer
124a:第一接觸窗 124a: First contact window
124b:第二接觸窗 124b: Second contact window
125:第一電極 125: first electrode
126:第二電極 126:Second electrode
222:黏著結構 222: Adhesion structure
222a:第一凸起 222a: first bump
222b:第二凸起 222b: Second bump
222c:平台 222c:Platform
222s1:第一表面 222s1: first surface
222s2:第二表面 222s2: Second surface
300:第二暫存基板 300: Second temporary storage substrate
310:基底 310: Base
320:黏著層 320:Adhesive layer
g1:第一空氣間隙 g1: first air gap
g2:第二空氣間隙 g2: second air gap
g3:第三空氣間隙 g3: The third air gap
S:半導體結構 S: semiconductor structure
Claims (17)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211410925.4A CN115763679A (en) | 2022-04-01 | 2022-11-11 | Light emitting diode array substrate |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US202263326437P | 2022-04-01 | 2022-04-01 | |
| US63/326,437 | 2022-04-01 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| TWI814434B true TWI814434B (en) | 2023-09-01 |
| TW202341411A TW202341411A (en) | 2023-10-16 |
Family
ID=86949010
Family Applications (14)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW111121512A TWI814434B (en) | 2022-04-01 | 2022-06-09 | Light emitting diode array substrate |
| TW111122930A TWI800409B (en) | 2022-04-01 | 2022-06-20 | Transferring equipment |
| TW111122967A TWI815512B (en) | 2022-04-01 | 2022-06-21 | Light-emitting element transfer equipment and manufacturing method of light-emitting panel |
| TW111125232A TWI804377B (en) | 2022-04-01 | 2022-07-05 | Transferring module |
| TW111125175A TWI817597B (en) | 2022-04-01 | 2022-07-05 | Light-emitting panel |
| TW111125211A TWI820785B (en) | 2022-04-01 | 2022-07-05 | Light-emitting device panel |
| TW111125231A TWI845978B (en) | 2022-04-01 | 2022-07-05 | Transferring equipment and method of transferring electronic elements |
| TW111127574A TWI816478B (en) | 2022-04-01 | 2022-07-22 | Display apparatus and manufacturing method thereof |
| TW111128220A TWI817630B (en) | 2022-04-01 | 2022-07-27 | Light-emitting device array substrate and method for fabricating the same |
| TW111128632A TWI817633B (en) | 2022-04-01 | 2022-07-29 | Display panel |
| TW111128633A TWI807946B (en) | 2022-04-01 | 2022-07-29 | Display panel and method of manufacturing the same |
| TW111129479A TWI812386B (en) | 2022-04-01 | 2022-08-05 | Light-emitting device array substrate and method for fabricating the same |
| TW111131950A TWI806750B (en) | 2022-04-01 | 2022-08-24 | Light emitting apparatus |
| TW111138374A TWI827303B (en) | 2022-04-01 | 2022-10-11 | Light emitting device substrate |
Family Applications After (13)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW111122930A TWI800409B (en) | 2022-04-01 | 2022-06-20 | Transferring equipment |
| TW111122967A TWI815512B (en) | 2022-04-01 | 2022-06-21 | Light-emitting element transfer equipment and manufacturing method of light-emitting panel |
| TW111125232A TWI804377B (en) | 2022-04-01 | 2022-07-05 | Transferring module |
| TW111125175A TWI817597B (en) | 2022-04-01 | 2022-07-05 | Light-emitting panel |
| TW111125211A TWI820785B (en) | 2022-04-01 | 2022-07-05 | Light-emitting device panel |
| TW111125231A TWI845978B (en) | 2022-04-01 | 2022-07-05 | Transferring equipment and method of transferring electronic elements |
| TW111127574A TWI816478B (en) | 2022-04-01 | 2022-07-22 | Display apparatus and manufacturing method thereof |
| TW111128220A TWI817630B (en) | 2022-04-01 | 2022-07-27 | Light-emitting device array substrate and method for fabricating the same |
| TW111128632A TWI817633B (en) | 2022-04-01 | 2022-07-29 | Display panel |
| TW111128633A TWI807946B (en) | 2022-04-01 | 2022-07-29 | Display panel and method of manufacturing the same |
| TW111129479A TWI812386B (en) | 2022-04-01 | 2022-08-05 | Light-emitting device array substrate and method for fabricating the same |
| TW111131950A TWI806750B (en) | 2022-04-01 | 2022-08-24 | Light emitting apparatus |
| TW111138374A TWI827303B (en) | 2022-04-01 | 2022-10-11 | Light emitting device substrate |
Country Status (1)
| Country | Link |
|---|---|
| TW (14) | TWI814434B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI882656B (en) * | 2024-01-23 | 2025-05-01 | 友達光電股份有限公司 | Light emitting element array substrate and method for manufacturing light emitting element array substrate |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20190386176A1 (en) * | 2018-06-14 | 2019-12-19 | Prilit Optronics, Inc. | Support structure for light-emitting diode and manufacturing method thereof |
| WO2020093691A1 (en) * | 2018-11-06 | 2020-05-14 | 昆山工研院新型平板显示技术中心有限公司 | Transfer apparatus and transfer method for micro-element |
Family Cites Families (47)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7910395B2 (en) * | 2006-09-13 | 2011-03-22 | Helio Optoelectronics Corporation | LED structure |
| CN102709199B (en) * | 2011-03-28 | 2015-04-01 | 华东科技股份有限公司 | Mold array process method for covering side edge of substrate |
| CN102738353A (en) * | 2011-04-12 | 2012-10-17 | 国碁电子(中山)有限公司 | Led packaging structure |
| TWI549283B (en) * | 2011-12-29 | 2016-09-11 | 三星顯示器有限公司 | Organic light emitting diode display and manufacturing method thereof |
| KR102027301B1 (en) * | 2012-12-14 | 2019-10-01 | 서울바이오시스 주식회사 | Enhancement in the light extraction efficiencies of Light Emitting Diode by adoption of reflection layer |
| TW201436295A (en) * | 2013-03-06 | 2014-09-16 | Innolux Corp | Light emitting diode device and display using the same |
| TWI540766B (en) * | 2013-07-10 | 2016-07-01 | 隆達電子股份有限公司 | Light emitting diode package structure |
| KR102075713B1 (en) * | 2013-07-15 | 2020-02-10 | 엘지이노텍 주식회사 | Light emitting device and light emitting device package |
| US9153548B2 (en) * | 2013-09-16 | 2015-10-06 | Lux Vue Technology Corporation | Adhesive wafer bonding with sacrificial spacers for controlled thickness variation |
| KR102143890B1 (en) * | 2013-10-15 | 2020-08-12 | 온세미컨덕터코리아 주식회사 | Power module package and method for manufacturing the same |
| KR101661948B1 (en) * | 2014-04-08 | 2016-10-04 | 엘지전자 주식회사 | Solar cell and method for manufacturing the same |
| TW201613130A (en) * | 2014-09-26 | 2016-04-01 | High Power Optoelectronics Inc | LED with reflective mirror protective layer and manufacturing method of the reflective mirror protective layer |
| DE102015207124B3 (en) * | 2015-04-20 | 2016-07-07 | Trumpf Sachsen Gmbh | Mechanical arrangement for processing plate-like workpieces, in particular sheets, and methods for handling of processing products on such a mechanical arrangement |
| TWI765450B (en) * | 2015-04-22 | 2022-05-21 | 新世紀光電股份有限公司 | Light emitting diode |
| US10020420B2 (en) * | 2015-08-18 | 2018-07-10 | Goertek Inc. | Repairing method, manufacturing method, device and electronic apparatus of micro-LED |
| CN113421839B (en) * | 2015-12-23 | 2022-03-18 | 歌尔股份有限公司 | Micro light emitting diode transfer method and manufacturing method |
| WO2017124332A1 (en) * | 2016-01-20 | 2017-07-27 | Goertek.Inc | Micro-led transfer method and manufacturing method |
| WO2017164253A1 (en) * | 2016-03-24 | 2017-09-28 | シャープ株式会社 | Electrowetting device and method of manufacturing electrowetting device |
| KR102543179B1 (en) * | 2016-08-22 | 2023-06-14 | 삼성전자주식회사 | Method of fabricating light emitting didoe module |
| TWI670784B (en) * | 2016-10-05 | 2019-09-01 | 啟端光電股份有限公司 | Vacuum suction apparatus |
| TWI681472B (en) * | 2017-04-10 | 2020-01-01 | 英屬開曼群島商錼創科技股份有限公司 | Method of transferring micro devices |
| WO2018207859A1 (en) * | 2017-05-10 | 2018-11-15 | シャープ株式会社 | Photoelectric conversion device and solar cell module provided with same |
| TWI625871B (en) * | 2017-07-24 | 2018-06-01 | 友達光電股份有限公司 | Micro light-emitting device, method for fabricating the same, and display device and transient carrier device using the same |
| US20190043843A1 (en) * | 2017-08-01 | 2019-02-07 | Innolux Corporation | Methods for manufacturing a display device |
| JP6839143B2 (en) * | 2017-09-28 | 2021-03-03 | 芝浦メカトロニクス株式会社 | Element mounting device, element mounting method and element mounting board manufacturing method |
| WO2019246366A1 (en) * | 2018-06-22 | 2019-12-26 | Veeco Instruments Inc. | Micro-led transfer methods using light-based debonding |
| CN108962789A (en) * | 2018-06-25 | 2018-12-07 | 开发晶照明(厦门)有限公司 | Micro element transfer method and micro element transfer equipment |
| TWI688933B (en) * | 2018-07-16 | 2020-03-21 | 友達光電股份有限公司 | Display device |
| CN109445649B (en) * | 2018-10-08 | 2020-11-10 | 武汉华星光电半导体显示技术有限公司 | Touch display panel and binding method |
| TWI676286B (en) * | 2018-12-05 | 2019-11-01 | 英屬開曼群島商錼創科技股份有限公司 | Micro led display device and manufacturing method thereof |
| TWI688809B (en) * | 2019-02-01 | 2020-03-21 | 友達光電股份有限公司 | Light emitting module and display module |
| TWI706537B (en) * | 2019-05-28 | 2020-10-01 | 友達光電股份有限公司 | Self-emissive element and manufacturing method of light emitting apparatus |
| US20200395232A1 (en) * | 2019-06-14 | 2020-12-17 | Brooks Automation, Inc. | Substrate process apparatus |
| KR20210004029A (en) * | 2019-07-03 | 2021-01-13 | 삼성전자주식회사 | Manufacturing method and apparatus for led panel |
| CN110676268B (en) * | 2019-09-29 | 2022-02-22 | 武汉华星光电半导体显示技术有限公司 | Array substrate and display panel |
| TWI865678B (en) * | 2019-12-11 | 2024-12-11 | 南韓商三星電子股份有限公司 | Partial laser liftoff process during die transfer and structures formed by the same |
| US11239397B2 (en) * | 2019-12-11 | 2022-02-01 | Mikro Mesa Technology Co., Ltd. | Breathable and waterproof micro light emitting diode display |
| KR102729324B1 (en) * | 2019-12-16 | 2024-11-14 | 삼성디스플레이 주식회사 | Display device and fabricating method for display device |
| TWI726648B (en) * | 2020-03-09 | 2021-05-01 | 友達光電股份有限公司 | Pixel array substrate and method of fabricating the same |
| WO2021201038A1 (en) * | 2020-03-30 | 2021-10-07 | Tdk株式会社 | Stamp tool holding apparatus, stamp tool positioning apparatus, multi-component transfer apparatus, and method for manufacturing element array |
| TWI740438B (en) * | 2020-03-31 | 2021-09-21 | 聚積科技股份有限公司 | Transfer method of miniature light-emitting diode |
| TWM602722U (en) * | 2020-05-06 | 2020-10-11 | 群越材料股份有限公司 | Mass transfer fixture of micro-LED |
| KR102765516B1 (en) * | 2020-05-14 | 2025-02-12 | 삼성전자주식회사 | Display module and mathod of manufaturing the same |
| TWI736334B (en) * | 2020-06-23 | 2021-08-11 | 隆達電子股份有限公司 | Light emitting diode |
| TWI737520B (en) * | 2020-08-14 | 2021-08-21 | 友達光電股份有限公司 | Display panel |
| US12283515B2 (en) * | 2020-08-24 | 2025-04-22 | Taiwan Semiconductor Manufacturing Company Limited | Method and device to reduce epitaxial defects due to contact stress upon a semicondcutor wafer |
| US11990499B2 (en) * | 2020-08-24 | 2024-05-21 | PlayNitride Display Co., Ltd. | Display apparatus and method of fabricating the same |
-
2022
- 2022-06-09 TW TW111121512A patent/TWI814434B/en active
- 2022-06-20 TW TW111122930A patent/TWI800409B/en active
- 2022-06-21 TW TW111122967A patent/TWI815512B/en active
- 2022-07-05 TW TW111125232A patent/TWI804377B/en active
- 2022-07-05 TW TW111125175A patent/TWI817597B/en active
- 2022-07-05 TW TW111125211A patent/TWI820785B/en active
- 2022-07-05 TW TW111125231A patent/TWI845978B/en active
- 2022-07-22 TW TW111127574A patent/TWI816478B/en active
- 2022-07-27 TW TW111128220A patent/TWI817630B/en active
- 2022-07-29 TW TW111128632A patent/TWI817633B/en active
- 2022-07-29 TW TW111128633A patent/TWI807946B/en active
- 2022-08-05 TW TW111129479A patent/TWI812386B/en active
- 2022-08-24 TW TW111131950A patent/TWI806750B/en active
- 2022-10-11 TW TW111138374A patent/TWI827303B/en active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20190386176A1 (en) * | 2018-06-14 | 2019-12-19 | Prilit Optronics, Inc. | Support structure for light-emitting diode and manufacturing method thereof |
| WO2020093691A1 (en) * | 2018-11-06 | 2020-05-14 | 昆山工研院新型平板显示技术中心有限公司 | Transfer apparatus and transfer method for micro-element |
Also Published As
| Publication number | Publication date |
|---|---|
| TWI806750B (en) | 2023-06-21 |
| TWI816478B (en) | 2023-09-21 |
| TWI800409B (en) | 2023-04-21 |
| TW202341333A (en) | 2023-10-16 |
| TW202341460A (en) | 2023-10-16 |
| TWI820785B (en) | 2023-11-01 |
| TWI817597B (en) | 2023-10-01 |
| TW202341515A (en) | 2023-10-16 |
| TWI815512B (en) | 2023-09-11 |
| TWI804377B (en) | 2023-06-01 |
| TW202341110A (en) | 2023-10-16 |
| TW202341122A (en) | 2023-10-16 |
| TW202341109A (en) | 2023-10-16 |
| TWI812386B (en) | 2023-08-11 |
| TW202341329A (en) | 2023-10-16 |
| TW202341540A (en) | 2023-10-16 |
| TWI807946B (en) | 2023-07-01 |
| TWI817630B (en) | 2023-10-01 |
| TW202341412A (en) | 2023-10-16 |
| TW202340822A (en) | 2023-10-16 |
| TW202341112A (en) | 2023-10-16 |
| TW202341332A (en) | 2023-10-16 |
| TW202341461A (en) | 2023-10-16 |
| TWI845978B (en) | 2024-06-21 |
| TWI817633B (en) | 2023-10-01 |
| TWI827303B (en) | 2023-12-21 |
| TW202341411A (en) | 2023-10-16 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US11322670B2 (en) | Pixel array substrate including flux structure layer for improving LED contact and method of manufacturing thereof | |
| CN108493209B (en) | A display substrate, a display device, and a manufacturing method of the display substrate | |
| KR102680025B1 (en) | Display panel, display device and manufacturing method of display panel | |
| US12132160B2 (en) | Driving backplane for display and method of manufacturing the same, display panel, and display apparatus | |
| TWI712169B (en) | Spliced unit and spliced panel | |
| WO2011067991A1 (en) | Semiconductor device, process for producing same, and display device | |
| US12294038B2 (en) | Method for manufacturing light emitting device | |
| WO2023082971A1 (en) | Chip transfer method, display panel and display apparatus | |
| US20240006575A1 (en) | Light emitting device and method for manufacturing the same | |
| US12288769B2 (en) | Micro-LED mounting substrate, micro-led display, and method of manufacturing micro-LED mounting substrate | |
| TWI814434B (en) | Light emitting diode array substrate | |
| WO2024011749A1 (en) | Pixel unit and manufacturing method therefor, micro display screen, and discrete device | |
| TWI796230B (en) | Light emitting device substrate and method of fabricating the same | |
| CN111697022A (en) | Display panel and display device | |
| CN116190503B (en) | Transfer device and preparation method of display panel | |
| CN114284309A (en) | Light emitting chip transfer method, display panel and display device | |
| CN115763679A (en) | Light emitting diode array substrate | |
| CN110491974A (en) | Miniature light-emitting component and micro-led device substrate | |
| TWI882656B (en) | Light emitting element array substrate and method for manufacturing light emitting element array substrate | |
| TWI866708B (en) | Light emitting element array substrate and manufacturing method thereof | |
| US20250089424A1 (en) | Display apparatus and manufacturing method thereof | |
| US20230317498A1 (en) | Light-emitting element panel | |
| CN115863242B (en) | Transient substrate and transfer method of light-emitting chip | |
| TWI798938B (en) | Display device | |
| CN115763349A (en) | Light-emitting panel |