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TWI748729B - Semiconductor structure - Google Patents

Semiconductor structure Download PDF

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TWI748729B
TWI748729B TW109138540A TW109138540A TWI748729B TW I748729 B TWI748729 B TW I748729B TW 109138540 A TW109138540 A TW 109138540A TW 109138540 A TW109138540 A TW 109138540A TW I748729 B TWI748729 B TW I748729B
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region
layer
epitaxial
disposed
conductivity type
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TW109138540A
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TW202220211A (en
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陳柏安
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新唐科技股份有限公司
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Priority to CN202110642529.3A priority patent/CN114447116B/en
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10DINORGANIC ELECTRIC SEMICONDUCTOR DEVICES
    • H10D30/00Field-effect transistors [FET]
    • H10D30/60Insulated-gate field-effect transistors [IGFET]
    • H10D30/601Insulated-gate field-effect transistors [IGFET] having lightly-doped drain or source extensions, e.g. LDD IGFETs or DDD IGFETs 
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10DINORGANIC ELECTRIC SEMICONDUCTOR DEVICES
    • H10D62/00Semiconductor bodies, or regions thereof, of devices having potential barriers
    • H10D62/10Shapes, relative sizes or dispositions of the regions of the semiconductor bodies; Shapes of the semiconductor bodies
    • H10D62/102Constructional design considerations for preventing surface leakage or controlling electric field concentration
    • H10D62/103Constructional design considerations for preventing surface leakage or controlling electric field concentration for increasing or controlling the breakdown voltage of reverse-biased devices
    • H10D62/105Constructional design considerations for preventing surface leakage or controlling electric field concentration for increasing or controlling the breakdown voltage of reverse-biased devices by having particular doping profiles, shapes or arrangements of PN junctions; by having supplementary regions, e.g. junction termination extension [JTE] 
    • H10D62/109Reduced surface field [RESURF] PN junction structures
    • H10D62/111Multiple RESURF structures, e.g. double RESURF or 3D-RESURF structures

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  • Insulated Gate Type Field-Effect Transistor (AREA)
  • Metal-Oxide And Bipolar Metal-Oxide Semiconductor Integrated Circuits (AREA)

Abstract

A semiconductor structure includes a substrate, an epitaxial layer, a buried layer, a source region and a drain region, a drift region, a gate structure, a first isolation structure, and a high-voltage well region. The substrate has a first conductivity type. The epitaxial layer has a second conductivity type different from the first conductivity type and is disposed on the substrate. The buried layer has the second conductivity type and is disposed in the substrate. The source region and the drain region have the first conductivity type and are disposed in the epitaxial layer, respectively. The drift region has the first conductivity type and is disposed in the epitaxial layer, is located between the source region and the drain region, and is electrically connected to the drain region. The gate structure is disposed on the source region and the drift region. The first isolation structure is disposed between the drift region and the drain region. The high-voltage well region has the first conductivity type, is disposed in the epitaxial layer, and is in contact with the buried layer and the first isolation structure.

Description

半導體結構Semiconductor structure

本揭露係關於半導體結構,特別是關於能夠減少基板漏電流之半導體結構。This disclosure relates to semiconductor structures, and in particular, to semiconductor structures that can reduce substrate leakage current.

一般而言,高壓積體電路(high voltage integrated circuit,HVIC)能用於驅動諸如金氧半場效電晶體(MOSFET)、絕緣閘極雙極性電晶體(IGBT)等大電流元件。由於HVIC具有符合成本效益且容易與其他製程相容的優點,因此HVIC經常被應用在電源控制系統中。Generally speaking, high voltage integrated circuits (HVIC) can be used to drive high current components such as metal oxide half field effect transistors (MOSFET) and insulated gate bipolar transistors (IGBT). Because HVIC has the advantages of being cost-effective and easily compatible with other processes, HVIC is often used in power control systems.

HVIC包含高端(high side)部分與低端部分(low side),並藉由位準移位器(level shifter)連接高端部分與低端部分。其中,諸如N型位準移位器的提升型位準移位器用於將位準提高(level up),也就是從低端部分至高端部分,而諸如P型位準移位器的降低型位準移位器則用於將位準降低(level down),也就是從高端部分到低端部分。但由於P型位準移位器需要在高電壓甚至是超高電壓(UHV)環境下操作,因此需要在維持高擊穿電壓(breakdown voltage)的情況下,同時避免產生基板漏電流(substrate leakage current)。此外,因為P型位準移位器能感測高端部分的異常訊號,並將異常訊號傳至訊號檢測電路中,因此若存在基板漏電流,則會影響P型位準移位器的感測能力。The HVIC includes a high side part and a low side part, and a level shifter is used to connect the high side part and the low side part. Among them, the raising type level shifter such as the N-type level shifter is used to level up (level up), that is, from the low end part to the high end part, and the lowering type such as the P-type level shifter The level shifter is used to level down, that is, from the high-end part to the low-end part. However, since the P-type level shifter needs to operate in a high voltage or even an ultra-high voltage (UHV) environment, it is necessary to maintain a high breakdown voltage while avoiding substrate leakage current (substrate leakage). current). In addition, because the P-type level shifter can sense the abnormal signal of the high-end part and transmit the abnormal signal to the signal detection circuit, if there is a substrate leakage current, it will affect the sensing of the P-type level shifter ability.

是以,現存的半導體結構雖已逐步滿足它們既定的用途,但它們仍未在各方面皆徹底的符合要求。因此,關於進一步加工後可做為位準移位器之半導體結構仍有一些問題需要克服。Therefore, although existing semiconductor structures have gradually met their intended use, they have not yet fully met the requirements in all aspects. Therefore, there are still some problems to be overcome regarding the semiconductor structure that can be used as a level shifter after further processing.

鑒於上述問題,本揭露藉由設置高壓井區及埋置層於磊晶層中,來形成包含經串聯的兩個PNP結構而不易導通的PNPNP結構,並藉由設置導電層來連接漂移區與汲極區而使半導體結構導通,來避免半導體結構中的基板漏電流的產生,進而獲得具有更優良的電性特徵的半導體結構。In view of the above problems, the present disclosure forms a PNPNP structure that includes two PNP structures connected in series and is difficult to conduct by arranging a high-voltage well region and a buried layer in the epitaxial layer, and connects the drift region and the drift region by providing a conductive layer. The drain region makes the semiconductor structure conductive to avoid the generation of substrate leakage current in the semiconductor structure, thereby obtaining a semiconductor structure with better electrical characteristics.

根據一些實施例,提供半導體結構。半導體結構包含:基板、磊晶層、埋置層、源極區及汲極區、漂移區、閘極結構、第一隔離結構以及高壓井區。基板具有第一導電型態。磊晶層具有不同於第一導電型態的第二導電型態且設置於基板上。埋置層具有第二導電型態且設置於基板。源極區及汲極區分別具有第一導電型態且分別設置於磊晶層中。漂移區具有第一導電型態且設置於磊晶層中,位於源極區及汲極區之間,且與汲極區電性連接。閘極結構設置於源極區及漂移區上。第一隔離結構設置於漂移區與汲極區之間。高壓井區具有第一導電型態,設置於磊晶層中,且與埋置層及第一隔離結構接觸。According to some embodiments, a semiconductor structure is provided. The semiconductor structure includes: a substrate, an epitaxial layer, a buried layer, a source region and a drain region, a drift region, a gate structure, a first isolation structure, and a high-voltage well region. The substrate has a first conductivity type. The epitaxial layer has a second conductivity type different from the first conductivity type and is disposed on the substrate. The buried layer has the second conductivity type and is disposed on the substrate. The source region and the drain region respectively have the first conductivity type and are respectively disposed in the epitaxial layer. The drift region has the first conductivity type and is disposed in the epitaxial layer, is located between the source region and the drain region, and is electrically connected to the drain region. The gate structure is arranged on the source region and the drift region. The first isolation structure is disposed between the drift region and the drain region. The high-voltage well region has the first conductivity type, is disposed in the epitaxial layer, and is in contact with the buried layer and the first isolation structure.

本揭露的半導體結構可應用於多種型態的半導體裝置,為讓本揭露之特徵和優點能更明顯易懂,下文特舉出較佳實施例,並配合所附圖式,作詳細說明如下。The semiconductor structure of the present disclosure can be applied to various types of semiconductor devices. In order to make the features and advantages of the present disclosure more comprehensible, preferred embodiments are listed below in conjunction with the accompanying drawings, which are described in detail as follows.

以下揭露提供了很多不同的實施例或範例,用於實施所提供的半導體結構之不同元件。各元件和其配置的具體範例描述如下,以簡化本揭露實施例。當然,這些僅僅是範例,並非用以限定本揭露。舉例而言,敘述中若提及第一元件形成在第二元件之上,可能包含第一和第二元件直接接觸的實施例,也可能包含額外的元件形成在第一和第二元件之間,使得它們不直接接觸的實施例。此外,本揭露實施例可能在不同的範例中重複參考數字及/或字母。如此重複是為了簡明和清楚,而非用以表示所討論的不同實施例及/或形態之間的關係。The following disclosure provides many different embodiments or examples for implementing different elements of the provided semiconductor structure. Specific examples of each component and its configuration are described below to simplify the embodiments of the present disclosure. Of course, these are only examples and are not intended to limit the disclosure. For example, if the description mentions that the first element is formed on the second element, it may include an embodiment in which the first and second elements are in direct contact, or may include additional elements formed between the first and second elements. , So that they do not directly touch the embodiment. In addition, the embodiment of the present disclosure may repeat reference numbers and/or letters in different examples. Such repetition is for conciseness and clarity, rather than to indicate the relationship between the different embodiments and/or forms discussed.

在不同圖式和說明的實施例中,相似的元件符號被用來標明相似的元件。可以理解的是,在方法的前、中、後可以提供額外的操作,且一些敘述的操作可為了該方法的其他實施例被取代或刪除。In the different drawings and illustrated embodiments, similar component symbols are used to designate similar components. It can be understood that additional operations may be provided before, during, and after the method, and some of the described operations may be replaced or deleted for other embodiments of the method.

第1至11圖是根據本揭露的一些實施例,說明在各個階段形成半導體結構1的剖面示意圖。FIGS. 1-11 are schematic cross-sectional diagrams illustrating the formation of the semiconductor structure 1 at various stages according to some embodiments of the present disclosure.

參照第1圖,提供基板100,且埋置(buried)層設置於基板100中。基板100可為塊材(bulk)半導體、或絕緣上覆半導體(semiconductor-on-insulator,SOI)基板。基板100可為晶圓,例如為矽晶圓。一般而言,絕緣上覆半導體基板包含形成在絕緣層上的一層半導體材料。絕緣層可例如為埋置氧化(buried oxide,BOX)層、氧化矽層或類似的材料,其提供絕緣層在矽或玻璃基板上。其他的基板種類則包含例如為多重層或梯度(gradient)基板。Referring to FIG. 1, a substrate 100 is provided, and a buried layer is disposed in the substrate 100. The substrate 100 may be a bulk semiconductor or a semiconductor-on-insulator (SOI) substrate. The substrate 100 may be a wafer, such as a silicon wafer. Generally speaking, an insulating overlying semiconductor substrate includes a layer of semiconductor material formed on an insulating layer. The insulating layer can be, for example, a buried oxide (BOX) layer, a silicon oxide layer or similar materials, which provide an insulating layer on a silicon or glass substrate. Other types of substrates include, for example, multi-layer or gradient substrates.

基板100可為元素半導體,其包含矽(silicon)、鍺(germanium);基板100亦可為化合物半導體,其包含:舉例而言,碳化矽(silicon carbide)、砷化鎵(gallium arsenide)、磷化鎵(gallium phosphide)、磷化銦(indium phosphide)、砷化銦(indium arsenide)及/或銻化銦(indium antimonide),但本揭露不限於此;基板100亦可為合金半導體,其包含:舉例而言,SiGe、GaAsP、AlInAs、AlGaAs、GaInAs、GaInP及/或GaInAsP或其任意組合,但本揭露不限於此;或者基板100可為其他任何合適的材料。The substrate 100 may be an element semiconductor, which includes silicon and germanium; the substrate 100 may also be a compound semiconductor, which includes: for example, silicon carbide, gallium arsenide, and phosphorous. Gallium phosphide, indium phosphide, indium arsenide and/or indium antimonide, but the present disclosure is not limited thereto; the substrate 100 may also be an alloy semiconductor, which includes : For example, SiGe, GaAsP, AlInAs, AlGaAs, GaInAs, GaInP and/or GaInAsP or any combination thereof, but the present disclosure is not limited thereto; or the substrate 100 may be any other suitable material.

在一些實施例中,可藉由舉例而言,離子植入(ion implantation)製程、擴散(diffusion)製程、熱驅入(drive in)製程、或其他任何合適的製程來形成埋置層110於基板100中,但本揭露不限於此。另外,還可進一步藉由快速熱退火(rapid thermal annealing,RTA)製程來活化被植入的摻質。在一些實施例中,摻質可為諸如硼(B)的P型摻質、或諸如磷(P)的N型摻質,並可根據導電型態選擇對應的摻質。In some embodiments, the buried layer 110 may be formed by, for example, an ion implantation process, a diffusion process, a drive in process, or any other suitable process. In the substrate 100, but the present disclosure is not limited to this. In addition, the implanted dopants can be activated by a rapid thermal annealing (RTA) process. In some embodiments, the dopant may be a P-type dopant such as boron (B) or an N-type dopant such as phosphorus (P), and the corresponding dopant may be selected according to the conductivity type.

在一些實施例中,基板100具有第一導電型態,且埋置層110具有不同於第一導電型態的第二導電型態。舉例而言,若基板100所具有的第一導電型態為P型,則埋置層110具有的第二導電型態為N型;相反地,若基板100所具有的第一導電型態為N型,則埋置層110具有的第二導電型態為P型。在一些實施例中,第一導電型態與第二導電型態可依據需求調整,同時,摻雜濃度、摻雜深度及摻雜區域大小亦可依據需求調整。在一些實施例中,本揭露的半導體結構可被後續加工為P型位準移位器(P-type level shifter),換句話說,可具有P型金氧半場效電晶體(P-type MOSFET)結構,因此,後續以基板100所具有的第一導電型態為P型,且埋置層110具有的第二導電型態為N型的情況進行說明。In some embodiments, the substrate 100 has a first conductivity type, and the buried layer 110 has a second conductivity type different from the first conductivity type. For example, if the first conductivity type of the substrate 100 is P type, the second conductivity type of the buried layer 110 is N type; on the contrary, if the first conductivity type of the substrate 100 is N type, the second conductivity type of the buried layer 110 is P type. In some embodiments, the first conductivity type and the second conductivity type can be adjusted according to requirements, and at the same time, the doping concentration, doping depth, and size of the doped region can also be adjusted according to requirements. In some embodiments, the semiconductor structure of the present disclosure can be subsequently processed into a P-type level shifter. In other words, it can have a P-type MOSFET (P-type MOSFET). ) Structure, therefore, the following description will be given by assuming that the first conductivity type of the substrate 100 is P-type, and the second conductivity type of the buried layer 110 is N-type.

參照第2圖,設置磊晶層200於基板100上。在一些實施例中,磊晶層200設置於基板100及埋置層110上。磊晶層200可覆蓋埋置層110的上表面。Referring to FIG. 2, an epitaxial layer 200 is provided on the substrate 100. In some embodiments, the epitaxial layer 200 is disposed on the substrate 100 and the buried layer 110. The epitaxial layer 200 may cover the upper surface of the buried layer 110.

磊晶層200可包含矽、鍺、矽與鍺、III-V族化合物或上述之組合。上述磊晶層200可藉由磊晶成長(epitaxial growth)製程形成,例如金屬有機物化學氣相沉積法(metal-organic chemical vapor deposition,MOCVD)、金屬有機物化學氣相磊晶法(metal-organic vapor phase epitaxy,MOVPE)、電漿增強型化學氣相沉積法(plasma-enhanced chemical vapor deposition,PECVD)、遙控電漿化學氣相沉積法(remote plasma chemical vapor deposition,RPCVD)、分子束磊晶法(molecular beam epitaxy,MBE)、氫化物氣相磊晶法(hydride vapor phase Epitaxy,HVPE)、液相磊晶法(liquid phase epitaxy,LPE)、氯化物氣相磊晶法(chloride vapor phase epitaxy,Cl-VPE)或類似的方法形成。The epitaxial layer 200 may include silicon, germanium, silicon and germanium, III-V compounds, or a combination of the foregoing. The epitaxial layer 200 may be formed by an epitaxial growth process, such as metal-organic chemical vapor deposition (MOCVD), metal-organic chemical vapor deposition (MOCVD), and metal-organic chemical vapor deposition (MOCVD). phase epitaxy (MOVPE), plasma-enhanced chemical vapor deposition (PECVD), remote plasma chemical vapor deposition (RPCVD), molecular beam epitaxy ( molecular beam epitaxy (MBE), hydride vapor phase epitaxy (HVPE), liquid phase epitaxy (LPE), chloride vapor phase epitaxy (Cl -VPE) or similar methods.

在一些實施例中,在形成磊晶層200於基板100上的步驟之後,可藉由執行前述擴散製程、熱趨入製程及/或快速熱退火製程,使得設置於基板100中的埋置層110進一步設置至磊晶層200中。也就是說,改變埋置層110的摻雜輪廓,使得埋置層110的一部分設置於基板100中,且使得埋置層110的另一部分設置於磊晶層200中,亦即埋置層110可沿著基板100與磊晶層200的界面兩側擴張。在一些實施例,磊晶層200可具有不同於第一導電型態的第二導電型態。在一些實施例中,磊晶層200可為N型磊晶層;或者磊晶層200可作為用於傳輸載子(carriers)的高壓N型井區。在一些實施例中,由於基板100為P型;埋置層110為N型;且磊晶層200為N型,因此,埋置層110可使得電子與電洞產生再結合(recombination),而用於阻擋位於埋置層110下方的基板100的電洞(hole)的移動。In some embodiments, after the step of forming the epitaxial layer 200 on the substrate 100, the aforementioned diffusion process, heat sink process, and/or rapid thermal annealing process may be performed to make the buried layer disposed in the substrate 100 110 is further disposed in the epitaxial layer 200. That is, the doping profile of the buried layer 110 is changed so that a part of the buried layer 110 is disposed in the substrate 100, and another part of the buried layer 110 is disposed in the epitaxial layer 200, that is, the buried layer 110 It can expand along both sides of the interface between the substrate 100 and the epitaxial layer 200. In some embodiments, the epitaxial layer 200 may have a second conductivity type different from the first conductivity type. In some embodiments, the epitaxial layer 200 may be an N-type epitaxial layer; or the epitaxial layer 200 may be used as a high-voltage N-type well region for carrier transmission. In some embodiments, since the substrate 100 is P-type; the buried layer 110 is N-type; and the epitaxial layer 200 is N-type, the buried layer 110 can recombine electrons and holes, and It is used to block the movement of holes of the substrate 100 located under the buried layer 110.

參照第3圖,設置高壓井區350於磊晶層200中,以使高壓井區350與埋置層110接觸。在一些實施例中,由於高壓井區350設置於磊晶層200中,因此高壓井區350使得磊晶層200可包含彼此分離的第一磊晶區210及第二磊晶區220。在一些實施例中,可藉由執行前述離子植入、擴散製程、熱趨入製程及/或快速熱退火製程,來形成高壓井區350。在一些實施例中,高壓井區350具有第一導電型態。在一些實施例中,高壓井區350為P型高壓井區。Referring to FIG. 3, a high-pressure well region 350 is provided in the epitaxial layer 200 so that the high-pressure well region 350 is in contact with the buried layer 110. In some embodiments, since the high-pressure well region 350 is disposed in the epitaxial layer 200, the high-pressure well region 350 allows the epitaxial layer 200 to include the first epitaxial region 210 and the second epitaxial region 220 that are separated from each other. In some embodiments, the high-pressure well region 350 can be formed by performing the aforementioned ion implantation, diffusion process, thermal trapping process, and/or rapid thermal annealing process. In some embodiments, the high-voltage well region 350 has the first conductivity type. In some embodiments, the high-pressure well region 350 is a P-type high-pressure well region.

參照第4圖,在基板100上定義半導體結構的主動區域(active area),並根據主動區域設置隔離結構。在一些實施例中,隔離結構可設置於磊晶層200上。在一些實施例中,隔離結構可為氧化物、氮化物、氮氧化物、其組合、或其他任何合適的隔離材料。舉例而言,隔離結構可為場區氧化物(field oxide)。在一些實施例中,隔離結構可包含氧化矽。在一些實施例中,隔離結構可由熱氧化法所形成的矽局部氧化(local oxidation of silicon,LOCOS)來形成。在一些實施例中,隔離結構可包含第一隔離結構410、第二隔離結構420、第三隔離結構430、第四隔離結構440及第五隔離結構450。Referring to FIG. 4, the active area of the semiconductor structure is defined on the substrate 100, and the isolation structure is arranged according to the active area. In some embodiments, the isolation structure may be disposed on the epitaxial layer 200. In some embodiments, the isolation structure may be an oxide, nitride, oxynitride, a combination thereof, or any other suitable isolation material. For example, the isolation structure may be field oxide. In some embodiments, the isolation structure may include silicon oxide. In some embodiments, the isolation structure may be formed by local oxidation of silicon (LOCOS) formed by thermal oxidation. In some embodiments, the isolation structure may include a first isolation structure 410, a second isolation structure 420, a third isolation structure 430, a fourth isolation structure 440, and a fifth isolation structure 450.

在一些實施例中,第一隔離結構410可設置於後續形成的漂移區與後續形成的汲極區之間。在一些實施例中,第一隔離結構410設置於高壓井區350上,且第一隔離結構410與高壓井區350接觸。亦即,高壓井區350同時與埋置層110及第一隔離結構接觸410,因此高壓井區350讓磊晶層200分離為第一磊晶區210及第二磊晶區220。在一些實施例中,第一隔離結構410覆蓋高壓井區350的上表面。在一些實施例中,埋置層110的一部分與高壓井區350重疊。In some embodiments, the first isolation structure 410 may be disposed between the drift region formed subsequently and the drain region formed subsequently. In some embodiments, the first isolation structure 410 is disposed on the high-pressure well region 350, and the first isolation structure 410 is in contact with the high-pressure well region 350. That is, the high-pressure well region 350 is in contact with the buried layer 110 and the first isolation structure 410 at the same time, so the high-pressure well region 350 separates the epitaxial layer 200 into the first epitaxial region 210 and the second epitaxial region 220. In some embodiments, the first isolation structure 410 covers the upper surface of the high pressure well region 350. In some embodiments, a portion of the buried layer 110 overlaps the high pressure well region 350.

在一些實施例中,第二隔離結構420可設置於後續形成的閘極結構與後續形成的漂移區之間。在一些實施例中,第三隔離結構430可設置於後續形成的閘極結構與後續形成的源極區之間。在一些實施例中,第四隔離結構440可設置於後續形成的基極區與後續形成的源極區之間。在一些實施例中,第五隔離結構450可設置於後續形成的基極區與半導體結構的邊界之間。換句話說,由於隔離結構能夠提供絕緣效果,因此可在其他任何合適的位置上形成隔離結構。In some embodiments, the second isolation structure 420 may be disposed between the gate structure formed subsequently and the drift region formed subsequently. In some embodiments, the third isolation structure 430 may be disposed between the gate structure formed subsequently and the source region formed subsequently. In some embodiments, the fourth isolation structure 440 may be disposed between the subsequently formed base region and the subsequently formed source region. In some embodiments, the fifth isolation structure 450 may be disposed between the subsequently formed base region and the boundary of the semiconductor structure. In other words, since the isolation structure can provide an insulating effect, the isolation structure can be formed at any other suitable position.

參照第5圖,閘極結構500設置於磊晶層200上,且閘極結構500設置於第二隔離結構420與第三隔離結構430之間。閘極結構500包含閘極導電層510、及其上設置有閘極導電層510的閘極介電層520。在一些實施例中,閘極介電層520與磊晶層200接觸,且閘極介電層520覆蓋介於第二隔離結構420及第三隔離結構430之間的磊晶層200的上表面。在一些實施例中,閘極結構500的一部分與第二隔離結構420重疊,且閘極結構500的一部分與第三隔離結構430重疊。Referring to FIG. 5, the gate structure 500 is disposed on the epitaxial layer 200, and the gate structure 500 is disposed between the second isolation structure 420 and the third isolation structure 430. The gate structure 500 includes a gate conductive layer 510 and a gate dielectric layer 520 on which the gate conductive layer 510 is disposed. In some embodiments, the gate dielectric layer 520 is in contact with the epitaxial layer 200, and the gate dielectric layer 520 covers the upper surface of the epitaxial layer 200 between the second isolation structure 420 and the third isolation structure 430 . In some embodiments, a part of the gate structure 500 overlaps with the second isolation structure 420, and a part of the gate structure 500 overlaps with the third isolation structure 430.

在一些實施例中,可先沉積用於形成閘極介電層520的閘極介電材料層,再沉積用於形成閘極導電層510的導電材料層於前述閘極介電材料層上。在一些實施例中,前述閘極介電材料層之材料可包含氧化矽、氮化矽、氮氧化矽、高介電常數(high-k)的介電材料、其組合或其它合適之介電材料。在一些實施例中,前述閘極介電材料層可藉由化學氣相沉積(chemical vapor deposition,CVD)製程或旋轉塗佈(spin coating)製程形成。在一些實施例中,前述CVD可為低壓化學氣相沉積法(low pressure chemical vapor deposition,LPCVD)、低溫化學氣相沉積法(low temperature chemical vapor deposition,LTCVD)、快速升溫化學氣相沉積法(rapid thermal chemical vapor deposition,RTCVD)、PECVD、原子層化學氣相沉積法之原子層沉積法(atomic layer deposition,ALD)或其它合適的CVD製程。在一些實施例中,前述導電材料層之材料可為非晶矽(amorphous silicon)、多晶矽(polysilicon)、一或多種金屬、金屬氮化物、導電金屬氧化物、其組合或其他合適之導電材料。在一些實施例中,前述導電材料層可藉由CVD、濺鍍(sputtering)、電阻加熱蒸鍍法、電子束蒸鍍法、或其它合適的沉積方式形成。In some embodiments, a gate dielectric material layer for forming the gate dielectric layer 520 may be deposited first, and then a conductive material layer for forming the gate conductive layer 510 may be deposited on the aforementioned gate dielectric material layer. In some embodiments, the material of the gate dielectric material layer may include silicon oxide, silicon nitride, silicon oxynitride, high-k dielectric materials, combinations thereof, or other suitable dielectric materials. Material. In some embodiments, the aforementioned gate dielectric material layer may be formed by a chemical vapor deposition (CVD) process or a spin coating process. In some embodiments, the aforementioned CVD may be low pressure chemical vapor deposition (LPCVD), low temperature chemical vapor deposition (LTCVD), or rapid temperature chemical vapor deposition (LPCVD). Rapid thermal chemical vapor deposition (RTCVD), PECVD, atomic layer deposition (ALD) or other suitable CVD processes. In some embodiments, the material of the aforementioned conductive material layer may be amorphous silicon, polysilicon, one or more metals, metal nitrides, conductive metal oxides, combinations thereof, or other suitable conductive materials. In some embodiments, the aforementioned conductive material layer can be formed by CVD, sputtering, resistance heating evaporation, electron beam evaporation, or other suitable deposition methods.

接著,藉由微影製程與蝕刻製程將閘極介電材料層及導電材料層分別圖案化以形成包含閘極介電層520及閘極導電層510的閘極結構500。在一些實施例中,前述蝕刻製程可包含乾式蝕刻、或濕式蝕刻、或其他合適的蝕刻方式。乾式蝕刻可包含但不限於電漿蝕刻、無電漿氣體蝕刻、濺射蝕刻(sputter etching)、離子研磨(ion milling)、反應離子蝕刻(reactive ion etching,RIE)。濕式蝕刻可包含但不限於使用酸性溶液、鹼性溶液或是溶劑來移除待移除結構的至少一部分。此外,蝕刻製程也可以是純化學蝕刻、純物理蝕刻、或其任意組合。Then, the gate dielectric material layer and the conductive material layer are respectively patterned by a lithography process and an etching process to form a gate structure 500 including a gate dielectric layer 520 and a gate conductive layer 510. In some embodiments, the aforementioned etching process may include dry etching, wet etching, or other suitable etching methods. Dry etching may include, but is not limited to, plasma etching, plasma-free gas etching, sputter etching, ion milling, and reactive ion etching (RIE). Wet etching may include, but is not limited to, using an acidic solution, an alkaline solution, or a solvent to remove at least a part of the structure to be removed. In addition, the etching process can also be pure chemical etching, pure physical etching, or any combination thereof.

在一些實施例中,在後續形成的汲極區與源極區靠近閘極結構500的位置處,可進一步設置諸如輕摻雜汲極(lightly doped drain,LDD)結構的輕摻雜結構,從而降低熱載子(hot-carrier)效應造成半導體結構中產生不必要的導通的問題。在一些實施例中,閘極結構500可進一步包含設置於閘極結構500之兩側側壁上的絕緣間隙物(spacers)。In some embodiments, a lightly doped drain (LDD) structure such as a lightly doped drain (LDD) structure may be further provided where the drain region and the source region formed subsequently are close to the gate structure 500, thereby Reducing the hot-carrier effect causes unnecessary conduction problems in the semiconductor structure. In some embodiments, the gate structure 500 may further include insulating spacers (spacers) disposed on both sidewalls of the gate structure 500.

參照第6圖,設置絕緣層600於磊晶層200上。在一些實施例中,設置絕緣層600於磊晶層200、閘極結構500以及隔離結構上。在一些實施例中,絕緣層600包含氧化物、氮化物、其組合或其他任何合適的絕緣材料。在一些實施例中,絕緣層600可包含氧化矽、氮化矽、氮氧化矽、以四乙氧基矽烷(tetraethoxysilane,TEOS)作為前驅物而形成的氧化物、以矽烷(silane,SiH4)作為前驅物而形成的氧化物。在一些實施例中,絕緣層600可以前述沉積製程來形成。在一些實施例中,絕緣層600可為由熱氧化(thermal oxidation)製程,使TEOS作為前驅物而形成的氧化矽,因此絕緣層600可為緻密的氧化矽層。Referring to FIG. 6, an insulating layer 600 is provided on the epitaxial layer 200. In some embodiments, an insulating layer 600 is provided on the epitaxial layer 200, the gate structure 500, and the isolation structure. In some embodiments, the insulating layer 600 includes oxide, nitride, a combination thereof, or any other suitable insulating material. In some embodiments, the insulating layer 600 may include silicon oxide, silicon nitride, silicon oxynitride, an oxide formed using tetraethoxysilane (TEOS) as a precursor, and silane (SiH4) as a precursor. An oxide formed from a precursor. In some embodiments, the insulating layer 600 may be formed by the aforementioned deposition process. In some embodiments, the insulating layer 600 may be silicon oxide formed by a thermal oxidation process using TEOS as a precursor, so the insulating layer 600 may be a dense silicon oxide layer.

參照第7圖,設置導電層700於絕緣層600上,且導電層700設置於第一隔離結構410上。在一些實施例中,導電層700可電性連接後續形成的漂移區與汲極區。在一些實施例中,導電層700與閘極結構500之間設置有絕緣層600,以使導電層700與閘極結構500電性隔離。在一些實施例中,導電層700可包含前述導電材料。在一些實施例中,導電層700可包含第二多晶矽。在一些實施例中,第二多晶矽可為P型多晶矽。Referring to FIG. 7, the conductive layer 700 is disposed on the insulating layer 600, and the conductive layer 700 is disposed on the first isolation structure 410. In some embodiments, the conductive layer 700 may be electrically connected to the drift region and the drain region formed subsequently. In some embodiments, an insulating layer 600 is provided between the conductive layer 700 and the gate structure 500 to electrically isolate the conductive layer 700 from the gate structure 500. In some embodiments, the conductive layer 700 may include the aforementioned conductive materials. In some embodiments, the conductive layer 700 may include a second polysilicon. In some embodiments, the second polysilicon may be P-type polysilicon.

需特別說明的是,在一些實施例中,當閘極結構500中的閘極導電層510包含第一多晶矽;絕緣層600包含諸如氧化矽的氧化物;且導電層700包含第二多晶矽時,可形成多晶矽-氧化物-多晶矽(polysilicon-oxide-polysilicon,POP)結構。在一些實施例中,包含在導電層700中的第二多晶矽的阻值(resistance)大於包含在閘極結構500中的第一多晶矽的阻值。舉例而言,在一些實施例中,第二多晶矽的阻值為第一多晶矽的阻值的5~250倍。由於第一多晶矽是用於形成閘極導電層510,因此第一多晶矽的阻值需為較低,以降低導通電阻。同時,由於第二多晶矽是用於形成導電層700,因此阻值較高的第二多晶矽能夠使得整體半導體結構得以於高電壓狀態下操作。導電層700的詳細設置方式將於後進行說明。It should be particularly noted that, in some embodiments, when the gate conductive layer 510 in the gate structure 500 includes a first polysilicon; the insulating layer 600 includes an oxide such as silicon oxide; and the conductive layer 700 includes a second polysilicon In the case of crystalline silicon, a polysilicon-oxide-polysilicon (POP) structure can be formed. In some embodiments, the resistance of the second polysilicon included in the conductive layer 700 is greater than the resistance of the first polysilicon included in the gate structure 500. For example, in some embodiments, the resistance of the second polysilicon is 5 to 250 times the resistance of the first polysilicon. Since the first polysilicon is used to form the gate conductive layer 510, the resistance of the first polysilicon needs to be low to reduce the on-resistance. At the same time, since the second polysilicon is used to form the conductive layer 700, the second polysilicon with a higher resistance value can enable the overall semiconductor structure to operate under a high voltage state. The detailed arrangement of the conductive layer 700 will be described later.

參照第8圖,設置源極區310、漂移(drift)區320、汲極區330以及基極區340於磊晶層200中。在一些實施例中,可藉由舉例而言,離子植入(ion implantation)製程、擴散(diffusion)製程、熱驅入(drive in)製程、或其他任何合適的製程來形成源極區310、漂移區320、汲極區330及/或基極區340於磊晶層200中。Referring to FIG. 8, a source region 310, a drift region 320, a drain region 330 and a base region 340 are disposed in the epitaxial layer 200. In some embodiments, the source region 310 may be formed by, for example, an ion implantation process, a diffusion process, a drive in process, or any other suitable process. The drift region 320, the drain region 330 and/or the base region 340 are in the epitaxial layer 200.

在一些實施例中,源極區310與汲極區330分別具有第一導電型態。在一些實施例中,源極區310與汲極區330可為P型摻雜區,舉例而言,P型重摻雜(P +)區。在一些實施例中,源極區310可具有階梯式由外向內提升的摻雜濃度,亦即,相較於遠離後續形成的接觸插塞的源極區310,靠近後續形成的接觸插塞的源極區310具有更大的摻雜濃度。 In some embodiments, the source region 310 and the drain region 330 respectively have the first conductivity type. In some embodiments, the source region 310 and the drain region 330 may be P-type doped regions, for example, P-type heavily doped (P + ) regions. In some embodiments, the source region 310 may have a stepwise increase in doping concentration from the outside to the inside, that is, compared to the source region 310 farther from the contact plug formed later, it is closer to the contact plug formed later. The source region 310 has a larger doping concentration.

在一些實施例中,前述埋置層110係從源極區310朝向汲極區330延伸。在一些實施例中,前述埋置層110與介於漂移區320與汲極區330之間的第一隔離結構410部分地重疊。In some embodiments, the aforementioned buried layer 110 extends from the source region 310 toward the drain region 330. In some embodiments, the aforementioned buried layer 110 partially overlaps with the first isolation structure 410 between the drift region 320 and the drain region 330.

接續上述,在一些實施例中,漂移區320可具有第一導電型態。在一些實施例中,漂移區320可為P型摻雜區。在一些實施例中,漂移區320可設置於源極區310與汲極區330之間。舉例而言,漂移區320與源極區310的距離可與漂移區320與汲極區330之間的距離相同或不同。舉例而言,漂移區320與源極區310的距離可小於漂移區320與汲極區330之間的距離。在一些實施例中,漂移區320與汲極區330電性連接,以使本揭露的一些實施例的半導體結構能夠導通。在一些實施例中,源極區310與漂移區320設置於前述閘極結構500之下,且源極區310與漂移區320分別設置於閘極結構500的兩側。在一些實施例中,漂移區320的摻雜濃度可低於源極區310與汲極區330的摻雜濃度。Following the above, in some embodiments, the drift region 320 may have the first conductivity type. In some embodiments, the drift region 320 may be a P-type doped region. In some embodiments, the drift region 320 may be disposed between the source region 310 and the drain region 330. For example, the distance between the drift region 320 and the source region 310 may be the same as or different from the distance between the drift region 320 and the drain region 330. For example, the distance between the drift region 320 and the source region 310 may be smaller than the distance between the drift region 320 and the drain region 330. In some embodiments, the drift region 320 is electrically connected to the drain region 330, so that the semiconductor structure of some embodiments of the disclosure can be turned on. In some embodiments, the source region 310 and the drift region 320 are disposed under the aforementioned gate structure 500, and the source region 310 and the drift region 320 are respectively disposed on both sides of the gate structure 500. In some embodiments, the doping concentration of the drift region 320 may be lower than the doping concentration of the source region 310 and the drain region 330.

在一些實施例中,基極區340具有第二導電型態。在一些實施例中,基極區340可為N型摻雜區,舉例而言,N型重摻雜(N +)區。在一些實施例中,源極區310設置於漂移區320與基極區340之間。 In some embodiments, the base region 340 has the second conductivity type. In some embodiments, the base region 340 may be an N-type doped region, for example, an N-type heavily doped (N + ) region. In some embodiments, the source region 310 is disposed between the drift region 320 and the base region 340.

參照第9圖,設置層間介電((interlayer dielectric))層800於絕緣層600及導電層700上。在一些實施例中,層間介電層800可包含、或可為氧化矽、氮化矽、氮氧化矽、TEOS衍生物、SiH 4衍生物、磷矽玻璃(phosphosilicate glass,PSG)、硼磷矽酸鹽玻璃(borophosphosilicate glass,BPSG)、氟化石英玻璃(fluorinated silica glass,FSG)、氫倍半矽氧烷(hydrogen silsesquioxane,HSQ)、摻雜碳的氧化矽、非晶質氟化碳(fluorinated carbon)、聚對二甲苯(parylene)、苯並環丁烯(bis-benzocyclobutenes,BCB)、聚醯亞胺(polyimide)、低介電常數(low-k)材料、其組合、或其他任何合適的材料,但本揭露不限於此。在一些實施例中,層間介電層800與閘極介電層520可以相同或不同的製程形成。 Referring to FIG. 9, an interlayer dielectric (interlayer dielectric) layer 800 is provided on the insulating layer 600 and the conductive layer 700. In some embodiments, the interlayer dielectric layer 800 may include, or may be, silicon oxide, silicon nitride, silicon oxynitride, TEOS derivatives, SiH 4 derivatives, phosphosilicate glass (PSG), borophosphosilicate Borophosphosilicate glass (BPSG), fluorinated silica glass (FSG), hydrogen silsesquioxane (HSQ), carbon-doped silicon oxide, amorphous fluorinated carbon (fluorinated silica) carbon), parylene, bis-benzocyclobutenes (BCB), polyimide, low-k materials, combinations thereof, or any other suitable , But this disclosure is not limited to this. In some embodiments, the interlayer dielectric layer 800 and the gate dielectric layer 520 can be formed by the same or different processes.

參照第10圖,形成複數個導通孔CT。在一些實施例中,複數個導通孔CT中的一些導通孔CT可貫穿層間介電層800與絕緣層600,並分別暴露源極區310、漂移區320、汲極區330、基極區340以及閘極結構500的上表面的一部分。複數個導通孔CT中的另一些導通孔CT可貫穿層間介電層800,並暴露導電層700的上表面的一部分。Referring to Fig. 10, a plurality of via holes CT are formed. In some embodiments, some of the plurality of vias CT may penetrate through the interlayer dielectric layer 800 and the insulating layer 600, and expose the source region 310, the drift region 320, the drain region 330, and the base region 340, respectively. And a part of the upper surface of the gate structure 500. Other via holes CT of the plurality of via holes CT may penetrate the interlayer dielectric layer 800 and expose a part of the upper surface of the conductive layer 700.

參照第11圖,填入導電材料於導通孔CT中,以形成接觸插塞,並形成金屬層900於層間介電層800及接觸插塞上,使金屬層900與接觸插塞彼此接觸。在一些實施例中,通孔材料可包含金屬材料、導電材料、其組合或其他任何合適的材料。在一些實施例中,填入通孔材料的方法包含:CVD、濺鍍法、電阻加熱蒸鍍法、電子束蒸鍍法、或其它任何適合的沉積製程,但本揭露不限於此。此外,在填入通孔材料之後,可進一步執行化學機械研磨(chemical mechanical polishing,CMP)製程。Referring to FIG. 11, a conductive material is filled in the via hole CT to form a contact plug, and a metal layer 900 is formed on the interlayer dielectric layer 800 and the contact plug, so that the metal layer 900 and the contact plug are in contact with each other. In some embodiments, the via material may include a metal material, a conductive material, a combination thereof, or any other suitable materials. In some embodiments, the method of filling the via material includes: CVD, sputtering, resistance heating evaporation, electron beam evaporation, or any other suitable deposition process, but the disclosure is not limited thereto. In addition, after filling the via material, a chemical mechanical polishing (CMP) process can be further performed.

在一些實施例中,接觸插塞包含第一接觸插塞810、第二接觸插塞820、第三接觸插塞830、第四接觸插塞840及第五接觸插塞850。在一些實施例中,第一接觸插塞810可貫穿層間介電層800與絕緣層600,且可電性連接金屬層900與漂移區320。在一些實施例中,第二接觸插塞820可貫穿層間介電層800,且電性連接金屬層900與導電層700。在一些實施例中,第二接觸插塞820可提供為兩個。在一些實施例中,第三接觸插塞830貫穿層間介電層800與絕緣層600,且電性連接金屬層900與汲極區330,因此第三接觸插塞830及與第三接觸插塞830連接的金屬層900可共同作為汲極電極。在一些實施例中,第一接觸插塞810、第二接觸插塞820、第三接觸插塞830、導電層700及金屬層900共同形成載子通道,以使本揭露的半導體結構1導通。In some embodiments, the contact plug includes a first contact plug 810, a second contact plug 820, a third contact plug 830, a fourth contact plug 840, and a fifth contact plug 850. In some embodiments, the first contact plug 810 may penetrate the interlayer dielectric layer 800 and the insulating layer 600, and may electrically connect the metal layer 900 and the drift region 320. In some embodiments, the second contact plug 820 may penetrate the interlayer dielectric layer 800 and electrically connect the metal layer 900 and the conductive layer 700. In some embodiments, the second contact plug 820 may be provided as two. In some embodiments, the third contact plug 830 penetrates the interlayer dielectric layer 800 and the insulating layer 600, and electrically connects the metal layer 900 and the drain region 330, so the third contact plug 830 and the third contact plug The metal layer 900 connected to 830 can collectively serve as a drain electrode. In some embodiments, the first contact plug 810, the second contact plug 820, the third contact plug 830, the conductive layer 700, and the metal layer 900 jointly form a carrier channel, so that the semiconductor structure 1 of the present disclosure is turned on.

在一些實施例中,第四接觸插塞840可貫穿層間介電層800與絕緣層600,且電性連接金屬層900與閘極結構500,因此閘極導電層510、第四接觸插塞840及與第四接觸插塞840連接的金屬層900可共同作為閘極電極。在一些實施例中,第五接觸插塞850可貫穿層間介電層800與絕緣層600,且電性連接金屬層900與源極區310,因此第五接觸插塞850及與第五接觸插塞850連接的金屬層900可共同作為源極電極。此外,第五接觸插塞850亦可電性連接金屬層900與基極區340,而使第五接觸插塞850及與第五接觸插塞850連接的金屬層900可共同作為基極電極。In some embodiments, the fourth contact plug 840 can penetrate the interlayer dielectric layer 800 and the insulating layer 600, and electrically connect the metal layer 900 and the gate structure 500, so the gate conductive layer 510 and the fourth contact plug 840 And the metal layer 900 connected to the fourth contact plug 840 can collectively serve as a gate electrode. In some embodiments, the fifth contact plug 850 may penetrate the interlayer dielectric layer 800 and the insulating layer 600, and electrically connect the metal layer 900 and the source region 310, so the fifth contact plug 850 and the fifth contact plug The metal layer 900 connected to the plug 850 can collectively serve as a source electrode. In addition, the fifth contact plug 850 can also electrically connect the metal layer 900 and the base region 340, so that the fifth contact plug 850 and the metal layer 900 connected to the fifth contact plug 850 can collectively serve as a base electrode.

在一些實施例中,本揭露的前述半導體結構1可作為高壓積體電路(high voltage integrated circuit,HVIC)中的P型位準移位器,也就是作為PMOS進行使用。In some embodiments, the aforementioned semiconductor structure 1 of the present disclosure can be used as a P-type level shifter in a high voltage integrated circuit (HVIC), that is, used as a PMOS.

需特別說明的是,根據本揭露的一些實施例,在前述半導體結構1中,由於高壓井區350與第一隔離結構410及埋置層110接觸,使得磊晶層200包含位於高壓井區350的一側的第一磊晶區210、以及位於高壓井區350的另一側的第二磊晶區220。在一些實施例中,其內設置有漂移區320的磊晶層200的區域為第一磊晶區210,而其內設置有汲極區330的磊晶層200的區域則為第二磊晶區220。亦即,位於高壓井區350與漂移區320之間的磊晶層200為第一磊晶層210,而位於高壓井區350與汲極區330之間的磊晶層200為第二磊晶層200。其中,根據前述一些實施例選擇導電型態,在諸如施加電壓及/或偏壓的操作狀態下,具有P型導電型態的漂移區320、具有N型導電型態的第一磊晶區210、具有P型導電型態的高壓井區350、具有N型導電型態的第二磊晶區220及具有P型導電型態的基板100整體為空乏狀態。由於漂移區320、第一磊晶區210、高壓井區350、第二磊晶區220及基板100為PNPNP結構,也就是形成類似於兩個PNP型雙接面電晶體(bipolar junction transistor,BJT)串聯的結構。因此,前述PNPNP結構中的兩個PNP型BJT不易被同時導通,故當PNPNP結構整體為空乏狀態時,能夠有效地預防及/或減少本揭露的一些實施例的半導體結構的基板漏電流的產生,同時還能進一步改善電荷平衡(charge balance),而獲得具有更優良的電性特徵的半導體結構。It should be particularly noted that, according to some embodiments of the present disclosure, in the aforementioned semiconductor structure 1, since the high-voltage well region 350 is in contact with the first isolation structure 410 and the buried layer 110, the epitaxial layer 200 includes the high-voltage well region 350. The first epitaxial region 210 on one side of the high-pressure well region 350 and the second epitaxial region 220 on the other side of the high-pressure well region 350. In some embodiments, the area of the epitaxial layer 200 with the drift region 320 is the first epitaxial region 210, and the area of the epitaxial layer 200 with the drain region 330 is the second epitaxial region.区220. That is, the epitaxial layer 200 located between the high-pressure well region 350 and the drift region 320 is the first epitaxial layer 210, and the epitaxial layer 200 located between the high-pressure well region 350 and the drain region 330 is the second epitaxial layer Layer 200. Among them, the conductivity type is selected according to some of the foregoing embodiments. Under operating conditions such as applying voltage and/or bias, the drift region 320 has a P-type conductivity type, and the first epitaxial region 210 has an N-type conductivity type. The high-voltage well region 350 with P-type conductivity, the second epitaxial region 220 with N-type conductivity, and the substrate 100 with P-type conductivity are all in a depleted state. Since the drift region 320, the first epitaxial region 210, the high-voltage well region 350, the second epitaxial region 220, and the substrate 100 have a PNPNP structure, they form a structure similar to two PNP bipolar junction transistors (BJT). ) Series structure. Therefore, the two PNP-type BJTs in the aforementioned PNPNP structure are not easily turned on at the same time. Therefore, when the entire PNPNP structure is in a depleted state, it can effectively prevent and/or reduce the generation of substrate leakage current of the semiconductor structure of some embodiments of the disclosure. At the same time, the charge balance can be further improved, and a semiconductor structure with better electrical characteristics can be obtained.

參照第12圖,其為本揭露的一些實施例的半導體結構2的剖面示意圖。為使便於說明,相同或相似的元件將不再贅述。如第12圖所示,高壓井區350可延伸至基板100的一部分。源極區310可具有第一子源極區311、第二子源極區312及第三子源極區313。其中,第一子源極區311的摻雜濃度高於第二子源極區312的摻雜濃度,且第二子源極區312的摻雜濃度高於第三子源極區313的摻雜濃度。Refer to FIG. 12, which is a schematic cross-sectional view of the semiconductor structure 2 according to some embodiments of the disclosure. For ease of description, the same or similar elements will not be repeated. As shown in FIG. 12, the high-pressure well region 350 may extend to a part of the substrate 100. The source region 310 may have a first sub-source region 311, a second sub-source region 312, and a third sub-source region 313. The doping concentration of the first sub-source region 311 is higher than the doping concentration of the second sub-source region 312, and the doping concentration of the second sub-source region 312 is higher than that of the third sub-source region 313. Miscellaneous concentration.

參照第13圖,其為本揭露的一些實施例的高壓積體電路3的方塊圖。高壓積體電路3包含高端部分與低端部分,且高端部分與低端部分之間的接口(interface)仰賴位準偏移器。如第13圖所示,高壓端VH與接地端之間存在控制高端閘極驅動器(high side gate driver)34的電晶體T1、諸如馬達、風扇等設備的負載36以及控制低端閘極驅動器(low side gate driver)35的電晶體T2。提升型位準移位器31使位準從低端部分提高至高端部分,而降低型位準移位器32使位準從高端部分降低到低端部分。同時,降低型位準移位器32還與邏輯控制電路33連接,以利用邏輯控制電路33檢測訊號。在一些實施例中,本揭露的半導體結構1及2係用於作為降低型位準移位器32。Refer to FIG. 13, which is a block diagram of the high-voltage integrated circuit 3 of some embodiments of the disclosure. The high-voltage integrated circuit 3 includes a high-end part and a low-end part, and the interface between the high-end part and the low-end part relies on a level shifter. As shown in Figure 13, between the high-voltage terminal VH and the ground terminal, there is a transistor T1 that controls a high side gate driver 34, a load 36 such as a motor, a fan, etc., and a low-side gate driver ( Low side gate driver) 35 transistor T2. The raising-type level shifter 31 raises the level from the low-end part to the high-end part, and the lowering-type level shifter 32 lowers the level from the high-end part to the low-end part. At the same time, the reduced level shifter 32 is also connected to the logic control circuit 33 to use the logic control circuit 33 to detect signals. In some embodiments, the semiconductor structures 1 and 2 of the present disclosure are used as the reduced level shifter 32.

參照第14圖,其係為如第11圖所示的半導體結構1設置於如第13圖所示的高壓積體電路中的俯視示意圖。在一些實施例中,如前述第11圖所示的半導體結構1的剖面示意圖係為如第14圖所示電路佈局4中的沿著線段AA’截取的剖面示意圖。類似地,在一些實施例中,如前述第12圖所示的半導體結構2亦可設置於如第13圖所示的高壓積體電路中。在一些實施例中,電路佈局4包含高端部分37、低端部分39以及將高端部分37與低端部分39電性隔離的隔離部分38。在一些實施例中,本揭露的半導體結構1或2可設置於隔離部分38上,以節省整體電路佈局4的尺寸。Refer to FIG. 14, which is a schematic top view of the semiconductor structure 1 shown in FIG. 11 disposed in the high-voltage integrated circuit shown in FIG. 13. In some embodiments, the schematic cross-sectional view of the semiconductor structure 1 shown in FIG. 11 is a schematic cross-sectional view taken along the line AA' in the circuit layout 4 shown in FIG. 14. Similarly, in some embodiments, the semiconductor structure 2 shown in FIG. 12 may also be disposed in the high-voltage integrated circuit shown in FIG. 13. In some embodiments, the circuit layout 4 includes a high-end part 37, a low-end part 39, and an isolation part 38 that electrically isolates the high-end part 37 and the low-end part 39. In some embodiments, the semiconductor structure 1 or 2 of the present disclosure can be disposed on the isolation portion 38 to save the size of the overall circuit layout 4.

需特別說明的是,如第14圖所示,本揭露的半導體結構1的導電層700可沿著隔離部分38的形狀設置。舉例而言,若隔離部分38為環形形狀、或是跑道型形狀,則導電層700可沿著隔離部分38環繞設置。舉例而言,導電層700可具有螺旋形狀。在一些實施例中,以如第14圖所示的俯視圖觀察時,導電層700可在漂移區320與汲極區330之間沿著平行於漂移區320及/或汲極區330的方向延伸。在一些實施例中,導電層700甚至可延伸超過半導體結構1的邊界,設置於隔離部分38上。搭配第11圖及第14圖,根據導電層700的形狀,載子可從漂移區320往第一接觸插塞810、金屬層900、靠近漂移區320的第二接觸插塞820、導電層700、遠離漂移區320的第二接觸插塞820、金屬層900、第三接觸插塞830與汲極區330依序傳輸,進而導通半導體結構1。It should be particularly noted that, as shown in FIG. 14, the conductive layer 700 of the semiconductor structure 1 of the present disclosure can be arranged along the shape of the isolation portion 38. For example, if the isolation portion 38 has a ring shape or a racetrack shape, the conductive layer 700 can be arranged around the isolation portion 38. For example, the conductive layer 700 may have a spiral shape. In some embodiments, when viewed in a top view as shown in FIG. 14, the conductive layer 700 may extend between the drift region 320 and the drain region 330 in a direction parallel to the drift region 320 and/or the drain region 330 . In some embodiments, the conductive layer 700 may even extend beyond the boundary of the semiconductor structure 1 and is disposed on the isolation portion 38. With Figures 11 and 14, according to the shape of the conductive layer 700, carriers can travel from the drift region 320 to the first contact plug 810, the metal layer 900, the second contact plug 820 near the drift region 320, and the conductive layer 700 , The second contact plug 820, the metal layer 900, the third contact plug 830 and the drain region 330 far away from the drift region 320 are transmitted sequentially, thereby turning on the semiconductor structure 1.

還需特別說明的是,在前述一些實施例中,由於導電層700包含較高阻值的第二多晶矽,因此可達到耐受高電壓狀態下操作的效果,進一步地,由於導電層700可沿著隔離部分38的形狀設置,因此能夠藉由控制導電層700環繞設置的圈數來控制導電層700的長度,以調整導電層700整體的阻值。舉例而言,繞行隔離部分38的圈數越多時,本揭露的一些實施例的半導體結構1可耐受在更高電壓狀態下進行操作。舉例而言,導電層700可繞行1圈、2圈、3圈、4圈、5圈或能夠達到使得導電層700達到預期阻值的任何圈數。此外,根據本揭露的一些實施例,導電層700設置於絕緣層600上,因此導電層700與基板100之間具有絕緣層600、第一隔離結構410及磊晶層200,所以能夠減少導電層700對於位於導電層700之下的基板100的電場產生影響。It should be particularly noted that in some of the foregoing embodiments, since the conductive layer 700 includes the second polysilicon with a higher resistance value, the effect of withstanding high voltage operation can be achieved. Further, because the conductive layer 700 It can be arranged along the shape of the isolation portion 38, so the length of the conductive layer 700 can be controlled by controlling the number of turns of the conductive layer 700 to adjust the overall resistance of the conductive layer 700. For example, as the number of turns around the isolation portion 38 increases, the semiconductor structure 1 of some embodiments of the present disclosure can withstand operation under a higher voltage state. For example, the conductive layer 700 can go around 1 turn, 2 turns, 3 turns, 4 turns, 5 turns, or any number of turns that can make the conductive layer 700 reach the desired resistance value. In addition, according to some embodiments of the present disclosure, the conductive layer 700 is disposed on the insulating layer 600. Therefore, the insulating layer 600, the first isolation structure 410, and the epitaxial layer 200 are provided between the conductive layer 700 and the substrate 100, so that the conductive layer can be reduced. 700 affects the electric field of the substrate 100 under the conductive layer 700.

參照第15圖,其係為如第11圖所示的半導體結構1設置於如第13圖所示的高壓積體電路中的俯視示意圖。接續上述,若本揭露的一些實施例中的半導體結構1不必要在極高電壓狀態下進行操作時,導電層700可在半導體結構1的邊界範圍內折返地設置於漂移區320及汲極區330之間。舉例而言,以俯視圖觀察時,導電層700可具有鋸齒狀形狀。Referring to FIG. 15, it is a schematic top view of the semiconductor structure 1 shown in FIG. 11 disposed in the high-voltage integrated circuit shown in FIG. 13. Following the above, if the semiconductor structure 1 in some embodiments of the present disclosure does not need to be operated under a very high voltage state, the conductive layer 700 can be disposed in the drift region 320 and the drain region within the boundary of the semiconductor structure 1 Between 330. For example, when viewed from a top view, the conductive layer 700 may have a saw-tooth shape.

綜上所述,根據本揭露的一些實施例,半導體結構藉由設置具有不同導電型態的高壓井區及埋置層於磊晶層中,將磊晶層分離為第一磊晶區及第二磊晶區,而形成PNPNP結構,來避免減少基板漏電流的產生。此外,半導體結構藉由設置導電層以及與導電層搭配的接觸插塞,提供載子導通的路徑,而使得半導體結構能夠有效的操作。因此,根據本揭露的一些實施例,能夠在無需使用更厚的磊晶層、且無需精準地控制漂移區的摻雜濃度的情況下,提供具有低成本、高製程裕度、高可靠性、高擊穿電壓與高跨壓幅度的半導體結構。In summary, according to some embodiments of the present disclosure, the semiconductor structure separates the epitaxial layer into the first epitaxial region and the second epitaxial layer by arranging high-voltage well regions with different conductivity types and buried layers in the epitaxial layer. Two epitaxial regions are formed to form a PNPNP structure to avoid reducing substrate leakage current. In addition, the semiconductor structure is provided with a conductive layer and a contact plug matched with the conductive layer to provide a path for carrier conduction, so that the semiconductor structure can operate effectively. Therefore, according to some embodiments of the present disclosure, it is possible to provide low-cost, high-process margin, high-reliability, low-cost, high-process margin, and high-reliability, without using a thicker epitaxial layer, and without accurately controlling the doping concentration of the drift region. Semiconductor structure with high breakdown voltage and high span voltage amplitude.

雖然本揭露的實施例及其優點已揭露如上,但應該瞭解的是,任何所屬技術領域中具有通常知識者,在不脫離本揭露之精神和範圍內,當可作更動、替代與潤飾。此外,本揭露之保護範圍並未侷限於說明書內所述特定實施例中的製程、機器、製造、物質組成、裝置、方法及步驟,任何所屬技術領域中具有通常知識者可從本揭露一些實施例之揭示內容中理解現行或未來所發展出的製程、機器、製造、物質組成、裝置、方法及步驟,只要可以在此處所述實施例中實施大抵相同功能或獲得大抵相同結果皆可根據本揭露一些實施例使用。因此,本揭露之保護範圍包括上述製程、機器、製造、物質組成、裝置、方法及步驟。另外,每一申請專利範圍構成個別的實施例,且本揭露之保護範圍也包括各個申請專利範圍及實施例的組合。Although the embodiments of the present disclosure and their advantages have been disclosed as above, it should be understood that any person with ordinary knowledge in the relevant technical field can make changes, substitutions and modifications without departing from the spirit and scope of the present disclosure. In addition, the scope of protection of the present disclosure is not limited to the manufacturing process, machinery, manufacturing, material composition, device, method, and steps in the specific embodiments described in the specification. Anyone with ordinary knowledge in the technical field can implement some implementations from this disclosure. The disclosed contents of the examples understand the current or future developed processes, machines, manufacturing, material composition, devices, methods, and steps, as long as they can implement substantially the same functions or obtain substantially the same results in the embodiments described herein. The present disclosure uses some embodiments. Therefore, the protection scope of the present disclosure includes the above-mentioned manufacturing processes, machines, manufacturing, material composition, devices, methods, and steps. In addition, the scope of each patent application constitutes an individual embodiment, and the protection scope of this disclosure also includes the scope of each patent application and the combination of the embodiments.

以上概述數個實施例,以便在本揭露所屬技術領域中具有通常知識者可以更理解本揭露實施例的觀點。在本揭露所屬技術領域中具有通常知識者應該理解,他們能以本揭露實施例為基礎,設計或修改其他製程和結構,以達到與在此介紹的實施例相同之目的及/或優勢。在本揭露所屬技術領域中具有通常知識者也應該理解到,此類等效的製程和結構並無悖離本揭露的精神與範圍,且他們能在不違背本揭露之精神和範圍之下,做各式各樣的改變、取代和替換。The above summarizes several embodiments so that those with ordinary knowledge in the technical field of the present disclosure can better understand the viewpoints of the embodiments of the present disclosure. Those with ordinary knowledge in the technical field of the present disclosure should understand that they can design or modify other manufacturing processes and structures based on the embodiments of the present disclosure to achieve the same purpose and/or advantages as the embodiments described herein. Those with ordinary knowledge in the technical field to which this disclosure belongs should also understand that such equivalent manufacturing processes and structures do not depart from the spirit and scope of this disclosure, and they can, without violating the spirit and scope of this disclosure, Make all kinds of changes, substitutions and replacements.

1,2:半導體結構 3:高壓積體電路 4,5:電路佈局 31:提升型位準移位器 32:降低型位準移位器 33:邏輯控制電路 34:高端閘極驅動器 35:低端閘極驅動器 36:負載 37:高端部分 38:隔離部分 39:低端部分 100:基板 110:埋置層 200:磊晶層 210:第一磊晶區 220:第二磊晶區 310:源極區 311:第一子源極區 312:第二子源極區 313:第三子源極區 320:漂移區 330:汲極區 340:基極區 350:高壓井區 410:第一隔離結構 420:第二隔離結構 430:第三隔離結構 440:第四隔離結構 450:第五隔離結構 500:閘極結構 510:閘極導電層 520:閘極介電層 600:絕緣層 700:導電層 800:層間介電層 810:第一接觸插塞 820:第二接觸插塞 830:第三接觸插塞 840:第四接觸插塞 850:第五接觸插塞 900:金屬層 CT:導通孔 T1,T2:電晶體 VH:高壓端1,2: Semiconductor structure 3: High voltage integrated circuit 4,5: Circuit layout 31: Lifting type level shifter 32: Reduced level shifter 33: Logic control circuit 34: High-end gate driver 35: Low-end gate driver 36: Load 37: High-end part 38: Isolation part 39: Low-end part 100: substrate 110: Buried layer 200: epitaxial layer 210: The first epitaxial zone 220: second epitaxial zone 310: source region 311: The first sub-source region 312: second sub source region 313: Third sub-source region 320: drift zone 330: Drain Area 340: Base Area 350: high pressure well area 410: The first isolation structure 420: second isolation structure 430: third isolation structure 440: Fourth isolation structure 450: Fifth isolation structure 500: Gate structure 510: gate conductive layer 520: gate dielectric layer 600: insulating layer 700: conductive layer 800: Interlayer dielectric layer 810: first contact plug 820: second contact plug 830: third contact plug 840: fourth contact plug 850: Fifth contact plug 900: Metal layer CT: Via hole T1, T2: Transistor VH: High voltage side

藉由以下的詳述配合所附圖式,我們能更加理解本揭露實施例的觀點。值得注意的是,根據工業上的標準慣例,一些部件(feature)可能沒有按照比例繪製。事實上,為了能清楚地討論,不同部件的尺寸可能被增加或減少。 第1圖至第11圖是根據本揭露的一些實施例,分別繪示在各個階段形成的半導體結構的剖面示意圖; 第12圖是根據本揭露的一些實施例的半導體結構的剖面示意圖; 第13圖是根據本揭露的一些實施例的高壓積體電路(high voltage integrated circuit,HVIC)的方塊圖;以及 第14圖及第15圖是根據本揭露的一些實施例,分別繪示半導體結構設置於高壓積體電路中的俯視示意圖。 With the following detailed description and accompanying drawings, we can better understand the viewpoints of the embodiments of the present disclosure. It is worth noting that, according to industry standard conventions, some features may not be drawn to scale. In fact, in order to be able to discuss clearly, the size of different components may be increased or decreased. 1 to 11 are schematic cross-sectional views of semiconductor structures formed at various stages according to some embodiments of the present disclosure; FIG. 12 is a schematic cross-sectional view of a semiconductor structure according to some embodiments of the disclosure; FIG. 13 is a block diagram of a high voltage integrated circuit (HVIC) according to some embodiments of the present disclosure; and FIG. 14 and FIG. 15 are schematic top views respectively showing the semiconductor structure disposed in the high-voltage integrated circuit according to some embodiments of the present disclosure.

1:半導體結構 1: Semiconductor structure

100:基板 100: substrate

110:埋置層 110: Buried layer

200:磊晶層 200: epitaxial layer

210:第一磊晶區 210: The first epitaxial zone

220:第二磊晶區 220: second epitaxial zone

310:源極區 310: source region

320:漂移區 320: drift zone

330:汲極區 330: Drain Area

340:基極區 340: Base Area

350:高壓井區 350: high pressure well area

410:第一隔離結構 410: The first isolation structure

420:第二隔離結構 420: second isolation structure

430:第三隔離結構 430: third isolation structure

440:第四隔離結構 440: Fourth isolation structure

450:第五隔離結構 450: Fifth isolation structure

500:閘極結構 500: Gate structure

510:閘極導電層 510: gate conductive layer

520:閘極介電層 520: gate dielectric layer

600:絕緣層 600: insulating layer

700:導電層 700: conductive layer

800:層間介電層 800: Interlayer dielectric layer

810:第一接觸插塞 810: first contact plug

820:第二接觸插塞 820: second contact plug

830:第三接觸插塞 830: third contact plug

840:第四接觸插塞 840: fourth contact plug

850:第五接觸插塞 850: Fifth contact plug

900:金屬層 900: Metal layer

Claims (12)

一種半導體結構,其包含: 一基板,具有一第一導電型態; 一磊晶層,具有不同於該第一導電型態的一第二導電型態且設置於該基板上; 一埋置層,具有該第二導電型態且設置於該基板中; 一源極區及一汲極區,分別具有該第一導電型態且分別設置於該磊晶層中; 一漂移區,具有該第一導電型態且設置於該磊晶層中,位於該源極區及該汲極區之間,且該漂移區與該汲極區電性連接; 一閘極結構,設置於該源極區及該漂移區上; 一第一隔離結構,設置於該漂移區與該汲極區之間;以及 一高壓井區,具有該第一導電型態,設置於該磊晶層中,且與該埋置層及該第一隔離結構接觸。 A semiconductor structure comprising: A substrate having a first conductivity type; An epitaxial layer having a second conductivity type different from the first conductivity type and disposed on the substrate; A buried layer having the second conductivity type and disposed in the substrate; A source region and a drain region respectively have the first conductivity type and are respectively disposed in the epitaxial layer; A drift region having the first conductivity type and disposed in the epitaxial layer, located between the source region and the drain region, and the drift region and the drain region are electrically connected; A gate structure arranged on the source region and the drift region; A first isolation structure disposed between the drift region and the drain region; and A high-voltage well region has the first conductivity type, is disposed in the epitaxial layer, and is in contact with the buried layer and the first isolation structure. 如請求項1之半導體結構,其中該埋置層從該源極區朝向該汲極區延伸,且該埋置層與該第一隔離結構重疊。The semiconductor structure of claim 1, wherein the buried layer extends from the source region toward the drain region, and the buried layer overlaps the first isolation structure. 如請求項1之半導體結構,其中該第一隔離結構覆蓋該高壓井區的上表面。The semiconductor structure of claim 1, wherein the first isolation structure covers the upper surface of the high-voltage well region. 如請求項1之半導體結構,其進一步包含: 一絕緣層,設置於該磊晶層上;以及 一導電層,設置於該絕緣層上且於該第一隔離結構上,該導電層電性連接該漂移區與該汲極區。 Such as the semiconductor structure of claim 1, which further includes: An insulating layer disposed on the epitaxial layer; and A conductive layer is disposed on the insulating layer and on the first isolation structure, and the conductive layer is electrically connected to the drift region and the drain region. 如請求項4之半導體結構,其中該閘極結構包含一閘極導電層與一閘極介電層,該閘極導電層包含一第一多晶矽,且該導電層包含一第二多晶矽,該第二多晶矽的阻值大於該第一多晶矽的阻值。The semiconductor structure of claim 4, wherein the gate structure includes a gate conductive layer and a gate dielectric layer, the gate conductive layer includes a first polysilicon, and the conductive layer includes a second polysilicon Silicon, the resistance of the second polysilicon is greater than the resistance of the first polysilicon. 如請求項4之半導體結構,其進一步包含: 一層間介電層,設置於該導電層上; 一金屬層,設置於該層間介電層上; 一第一接觸插塞,貫穿該層間介電層與該絕緣層,且電性連接該金屬層與該漂移區; 一第二接觸插塞,貫穿該層間介電層,且電性連接該金屬層與該導電層;以及 一第三接觸插塞,貫穿該層間介電層與該絕緣層,且電性連接該金屬層與該汲極區。 Such as the semiconductor structure of claim 4, which further includes: An interlayer dielectric layer is arranged on the conductive layer; A metal layer disposed on the interlayer dielectric layer; A first contact plug penetrating the interlayer dielectric layer and the insulating layer, and electrically connecting the metal layer and the drift region; A second contact plug penetrates the interlayer dielectric layer and electrically connects the metal layer and the conductive layer; and A third contact plug penetrates the interlayer dielectric layer and the insulating layer, and electrically connects the metal layer and the drain region. 如請求項6之半導體結構,其進一步包含: 一第四接觸插塞,貫穿該層間介電層與該絕緣層,且電性連接該金屬層與該閘極結構;以及 一第五接觸插塞,貫穿該層間介電層與該絕緣層,且電性連接該金屬層與該源極區。 Such as the semiconductor structure of claim 6, which further includes: A fourth contact plug penetrating the interlayer dielectric layer and the insulating layer, and electrically connecting the metal layer and the gate structure; and A fifth contact plug penetrates the interlayer dielectric layer and the insulating layer, and electrically connects the metal layer and the source region. 如請求項1之半導體結構,其中該磊晶層包含一第一磊晶區及一第二磊晶區,該漂移區及該高壓井區之間以該第一磊晶區彼此分隔,該高壓井區與該汲極區之間以該第二磊晶區彼此分隔,且該漂移區、該第一磊晶區、該高壓井區、該第二磊晶區以及該基板於施加電壓及/或偏壓的操作時整體為空乏狀態。The semiconductor structure of claim 1, wherein the epitaxial layer includes a first epitaxial region and a second epitaxial region, the drift region and the high-voltage well region are separated from each other by the first epitaxial region, and the high-voltage The well region and the drain region are separated from each other by the second epitaxial region, and the drift region, the first epitaxial region, the high-voltage well region, the second epitaxial region, and the substrate are subject to voltage and/ Or the whole is in a depleted state during bias operation. 如請求項8之半導體結構,其中該漂移區、該高壓井區及該基板具有的該第一導電型態為P型,該第一磊晶區及該第二磊晶區具有的該第二導電型態為N型,且該漂移區、該第一磊晶區、該高壓井區、該第二磊晶區及該基板為PNPNP結構。The semiconductor structure of claim 8, wherein the first conductivity type of the drift region, the high-voltage well region, and the substrate is P-type, and the first epitaxial region and the second epitaxial region have the second The conductivity type is N-type, and the drift region, the first epitaxial region, the high-voltage well region, the second epitaxial region, and the substrate have a PNPNP structure. 如請求項1之半導體結構,其進一步包含: 一第二隔離結構,設置於該閘極結構與該漂移區之間;以及 一第三隔離結構,設置於該閘極結構與該源極區之間。 Such as the semiconductor structure of claim 1, which further includes: A second isolation structure disposed between the gate structure and the drift region; and A third isolation structure is arranged between the gate structure and the source region. 如請求項1之半導體結構,其進一步包含: 一基極區,具有該第二導電型態,設置於該磊晶層上,且該源極區設置於該基極區與該漂移區之間;以及 一第四隔離結構,設置於該磊晶層上,且設置於該基極區與該源極區之間。 Such as the semiconductor structure of claim 1, which further includes: A base region having the second conductivity type, disposed on the epitaxial layer, and the source region is disposed between the base region and the drift region; and A fourth isolation structure is arranged on the epitaxial layer and between the base region and the source region. 如請求項1之半導體結構,其中該埋置層的一部分設置在該基板中,且該埋置層的另一部分設置在該磊晶層中。The semiconductor structure of claim 1, wherein a part of the buried layer is disposed in the substrate, and another part of the buried layer is disposed in the epitaxial layer.
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