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TW201938979A - High-efficiency radiator with combined cooling fins obtained through stamping - Google Patents

High-efficiency radiator with combined cooling fins obtained through stamping Download PDF

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Publication number
TW201938979A
TW201938979A TW108124387A TW108124387A TW201938979A TW 201938979 A TW201938979 A TW 201938979A TW 108124387 A TW108124387 A TW 108124387A TW 108124387 A TW108124387 A TW 108124387A TW 201938979 A TW201938979 A TW 201938979A
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Taiwan
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base
heat dissipation
dissipation fins
groove
heat sink
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TW108124387A
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Chinese (zh)
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TWI708039B (en
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黃崇賢
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黃崇賢
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Abstract

The invention discloses a high-efficiency radiator of stamping combined cooling fins. The high-efficiency radiator comprises at least a base and a plurality of cooling fins, and a plurality of adjacent grooves are formed in the surface of the base so that the cooling fins can be inserted into the grooves correspondingly; inserting ends of the plurality of cooling fins are reversely bent and extendout to form reverse folding portions, the reverse folding portions are formed by bending after being compressed, the thickness of the reverse folding portions is smaller than the thickness of the inserting ends, and the reverse folding portions and the inserting ends are used for being matched to be implanted in to the grooves of the base; and the reverse folding portions are formed by bending after being compressed, so that the thickness of the reverse folding portions are smaller than the thickness of the inserting ends, the thickness of the parts of the cooling fins placed in the grooves is less than twice the thickness of the cooling fins, so that the distance between every two adjacent cooling fins on the base can be reduced, the cooling fins can be more densely arranged, and the heat dissipation effect of the whole radiator is effectively improved.

Description

沖壓結合散熱鰭片的高效型散熱器High-efficiency heat sink with stamping and fins

本發明涉及散熱器領域技術,尤其是指一種沖壓結合散熱鰭片的高效型散熱器。The invention relates to the technical field of radiators, in particular to a high-efficiency radiator with stamping and heat dissipation fins.

習知散熱器的散熱鰭片與底座的結合,除了傳統的焊接結合技術外,亦有利用沖壓方式,將散熱鰭片先插植於底座的預設溝槽或夾持凸座,再以沖壓沖頭進行沖壓,而使散熱鰭片被夾持結合於底座的溝槽(或夾持凸座),例如美國發明專利第5014776號案,就是使兩側的溝槽側壁產生沖壓推擠變形,進而可夾持散熱鰭片,以達到散熱鰭片與底座的結合目的。The combination of the heat sink's fins and the base is known. In addition to the traditional welding and bonding technology, there are also stamping methods that insert the heat sink's fins into the preset grooves of the base or clamping protrusions, and then press The punch is punched, so that the heat sink fins are clamped and combined with the grooves (or clamping protrusions) of the base. For example, the US invention patent No. 5014776 is to make the sidewalls of the grooves on both sides press and deform. Furthermore, the heat dissipation fins can be clamped, so as to achieve the purpose of combining the heat dissipation fins with the base.

上述先前專利技術,只是利用溝槽兩側的擠壓變形而達到夾持散熱片根部的目的,但夾持作用力都集中在溝槽開口兩側的變形位置,僅具有兩個點狀的夾持力,因此,夾持效果不佳,不易確保其穩定結合,不僅各散熱片可能發生參差不齊的不等高現象,而且散熱片容易發生搖動或脫落情形。The above-mentioned prior patent technology only uses the squeeze deformation on both sides of the groove to achieve the purpose of clamping the root of the heat sink, but the clamping force is concentrated in the deformed positions on both sides of the groove opening, and only has two point-shaped clamps. Therefore, the clamping effect is not good, and it is not easy to ensure stable bonding. Not only may uneven uneven heights of the heat sinks occur, but also the heat sinks are liable to shake or fall off.

目前,出現了有在散熱鰭片的端部直接折彎形成一反折部,利用沖壓沖頭對反折部進行沖壓,使得散熱鰭片與底座結合,例如中國實用新型專利201210029888.2公開的沖壓結合散熱鰭片的散熱器改良。然而,其反折部的形成是在散熱鰭片的端部直接折彎形成,使得散熱鰭片植入底座之溝槽中的部分其厚度是散熱鰭片厚度的兩倍,嚴重制約著底座上相鄰兩散熱鰭片之間的距離,使得散熱鰭片不能密集排布,從而直接影響整個散熱器的散熱效果。因此,有必要對目前的散熱器進行改進。At present, there has been a direct folding at the end of the heat sink fin to form a reverse bend, and the stamped punch is used to punch the reverse buckle, so that the heat sink fin is combined with the base, such as the stamping combination disclosed in Chinese Utility Model Patent 201210029888.2 Improved heat sink for fins. However, the formation of the reverse folding portion is directly bent at the end of the heat sink fin, so that the thickness of the part of the heat sink fin inserted into the groove of the base is twice the thickness of the heat sink fin, which severely restricts the base The distance between two adjacent heat dissipation fins prevents the heat dissipation fins from being densely arranged, which directly affects the heat dissipation effect of the entire heat sink. Therefore, it is necessary to improve the current radiator.

有鑑於此,本發明針對現有技術存在之缺失,其主要目的是提供一種沖壓結合散熱鰭片的高效型散熱器,其可縮小底座上相鄰兩散熱鰭片之間的距離,使散熱鰭片更加密集的排布。In view of this, the present invention addresses the shortcomings of the prior art, and its main object is to provide a high-efficiency heat sink with stamping and heat dissipation fins, which can reduce the distance between two adjacent heat dissipation fins on the base, so that the heat dissipation fins More dense arrangement.

為實現上述目的,本發明採用如下之技術方案:To achieve the above objective, the present invention adopts the following technical solutions:

一種沖壓結合散熱鰭片的高效型散熱器,其至少包括一底座及複數個散熱鰭片,該底座的表面開設複數個相鄰的溝槽,以供分別對應插植各散熱鰭片;該複數個散熱鰭片的插植端反向折彎延伸出有一反折部,該反折部是經壓薄後折彎形成,反折部的厚度小於插植端的厚度,反折部和插植端供匹配植入底座的溝槽;The utility model relates to a high-efficiency heat sink which is combined with heat dissipation fins by stamping. The heat sink includes at least a base and a plurality of heat dissipation fins. The surface of the base is provided with a plurality of adjacent grooves for correspondingly inserting the heat dissipation fins. The planting end of each heat dissipation fin is reversely bent to extend a refolded portion, which is formed by bending after being thinned. The thickness of the refolded portion is smaller than the thickness of the planted end. The refolded portion and the planted end For matching the groove of the implant base;

利用上述的底座及複數個散熱鰭片,於散熱鰭片將反折部插入底座的溝槽後,再利用一沖壓沖頭對準反折部進行沖壓,該沖壓沖頭涵蓋反折部,經沖壓後使反折部於溝槽內下壓產生變形增大而迫緊結合於溝槽內,以完成散熱鰭片與底座的結合。With the above-mentioned base and a plurality of heat-dissipating fins, after the heat-releasing fin inserts the reverse-folded part into the groove of the base, a stamping punch is used to align the reverse-folded part for punching. After punching, the reverse-folded portion is pressed down in the groove to increase deformation and is tightly combined in the groove to complete the combination of the heat dissipation fin and the base.

作為一種優選方案,所述沖壓沖頭具有一同時局部涵蓋反折部和一溝槽側壁的沖壓斜面,沖壓斜面同時沖壓推擠溝槽側壁而產生移動變形,使移動變形後的溝槽側壁壓住反折部。As a preferred solution, the stamping punch has a stamping slope that partially covers the refolded portion and a groove side wall at the same time. The stamping slope simultaneously presses and pushes the groove side wall to cause movement deformation, so that the groove wall pressure after the movement and deformation Stay at the rebend.

作為一種優選方案,折彎前,該反折部的一面相對插植端的一面下沉,反折部的另一面與插植端的另一面平齊,折彎後,反折部的另一面與插植端的另一面疊合。As a preferred solution, before bending, one side of the refolded portion sinks relative to the side of the planting end, and the other side of the refolded portion is flush with the other side of the planted end. The other side of the plant end is superimposed.

作為一種優選方案,所述散熱鰭片之主體的兩端面貫穿形成用於灌注冷卻液的容置槽。As a preferred solution, two end surfaces of the main body of the heat-dissipating fin penetrate through to form a receiving groove for pouring cooling liquid.

作為一種優選方案,容置槽為平行間隔設置的多個。As a preferred solution, there are a plurality of accommodating grooves arranged in parallel at intervals.

作為一種優選方案,所述底座的另一端面開設一個以上的嵌槽,以供適配嵌入熱導管,並使熱導管具有平整貼底面,且外露結合於底座的底端面。As a preferred solution, the other end surface of the base is provided with more than one inlay groove for fitting into the heat pipe, and the heat pipe has a flat bottom surface and is exposed to the bottom end surface of the base.

作為一種優選方案,所述熱導管是彎折貫穿複數散熱片,形成緊配組合。As a preferred solution, the heat pipe is bent through a plurality of heat sinks to form a tight-fitting combination.

作為一種優選方案,所述底座是圓形座體,並于周壁面開設複數軸向相鄰的溝槽,以供對應插植複數個散熱鰭片。As a preferred solution, the base is a circular base body, and a plurality of axially adjacent grooves are provided on the peripheral wall surface for correspondingly inserting a plurality of heat dissipation fins.

本發明與現有技術相比具有明顯的優點和有益效果,具體而言,由上述技術方案可知:Compared with the prior art, the present invention has obvious advantages and beneficial effects. Specifically, it can be known from the foregoing technical solutions:

通過將反折部經壓薄後折彎形成,使反折部的厚度小於插植端的厚度,從而使得散熱鰭片置入溝槽中的部分厚度小於散熱鰭片厚度的兩倍,從而有利於縮小底座上相鄰兩散熱鰭片之間的距離,使得散熱鰭片能夠更加密集的排布,有效提高整個散熱器的散熱效果。By forming the folded back portion after being thinned, the thickness of the folded back portion is smaller than the thickness of the planting end, so that the thickness of the portion of the heat sink fin in the groove is less than twice the thickness of the heat sink fin, which is beneficial to The distance between two adjacent heat dissipation fins on the base is reduced, so that the heat dissipation fins can be arranged more densely, and the heat dissipation effect of the entire radiator is effectively improved.

為更清楚地闡述本發明的結構特徵和功效,下面結合附圖與具體實施例來對本發明進行詳細說明。In order to explain the structural features and effects of the present invention more clearly, the present invention is described in detail below with reference to the drawings and specific embodiments.

請參照圖1至圖18所示,其顯示出了本發明之較佳實施例的具體結構,其至少包括一底座10及複數個散熱鰭片20;而其中:Please refer to FIG. 1 to FIG. 18, which show a specific structure of a preferred embodiment of the present invention, which includes at least a base 10 and a plurality of heat dissipation fins 20; and among them:

該底座10的表面開設複數個相鄰的溝槽11,以供分別對應插植各散熱鰭片20。A plurality of adjacent grooves 11 are formed on the surface of the base 10 for inserting corresponding heat dissipation fins 20 respectively.

該複數個散熱鰭片20的插植端21反向折彎延伸出有一反折部22,該反折部22是經壓薄後折彎形成,反折部22的厚度小於插植端21的厚度,反折部22和插植端21供匹配植入底座10的溝槽11。The planting end 21 of the plurality of radiating fins 20 is reversely bent to extend to form a refolded portion 22. The refolded portion 22 is formed after being thinned, and the thickness of the refolded portion 22 is smaller than that of the planted end 21. The thickness, the reflexed portion 22 and the planting end 21 are provided to match the groove 11 of the implant base 10.

利用上述的底座10及複數個散熱鰭片20,於散熱鰭片20將反折部22插入底座10的溝槽11後,再利用一沖壓沖頭40對準反折部22進行沖壓,該沖壓沖頭40涵蓋反折部22,經沖壓後使反折部22於溝槽11內下壓產生變形增大而迫緊結合於溝槽11內,以完成散熱鰭片20與底座10的結合,在本實施例中,該沖壓沖頭40具有一同時局部涵蓋反折部22及一溝槽11側壁的沖壓斜面41,且沖壓斜面41同時沖壓推擠溝槽11側壁而產生移動變形,使移動變形後的溝槽11側壁壓住反折部22。The base 10 and the plurality of heat dissipation fins 20 are used. After the heat dissipation fins 20 are inserted into the grooves 11 of the base 10, a stamping punch 40 is used to align the bends 22, and the punching is performed. The punch 40 covers the reflexed portion 22, and after pressing, the reflexed portion 22 is depressed in the groove 11 to increase deformation and is tightly combined in the groove 11 to complete the combination of the heat dissipation fin 20 and the base 10. In this embodiment, the punching punch 40 has a punching inclined surface 41 which partially covers the refolded portion 22 and a side wall of the groove 11 at the same time, and the punching inclined surface 41 simultaneously presses and pushes the side wall of the groove 11 to cause movement deformation and movement The deformed groove 11 presses the folded-back portion 22.

如圖8和圖10所示,折彎前,該反折部22的一面相對插植端21的一面下沉,反折部22的另一面與插植端21的另一面平齊,折彎後,如圖9和圖11所示,反折部22的另一面與插植端21的另一面疊合,反折部22的厚度為插接端21厚度的一半,溝槽11的寬度略大於反折部22的厚度加上插接端的厚度。As shown in FIG. 8 and FIG. 10, before bending, one side of the reflexed portion 22 sinks relative to one side of the planting end 21, and the other side of the reflexed portion 22 is flush with the other side of the planting end 21 and is bent. Then, as shown in FIG. 9 and FIG. 11, the other side of the reflexed portion 22 is overlapped with the other side of the planting end 21. The thickness of the reflexed portion 22 is half of the thickness of the plug end 21, and the width of the groove 11 is slightly It is larger than the thickness of the folded-back portion 22 plus the thickness of the plug end.

如圖5和圖6所示,所述底座10的另一端面開設一個以上的嵌槽12,以供適配嵌入熱導管30,並使熱導管30具有平整貼底面31,且外露結合於底座10的底端面。以及,所述熱導管30是彎折貫穿複數散熱片20,形成緊配組合。As shown in FIG. 5 and FIG. 6, the other end surface of the base 10 is provided with one or more caulking grooves 12 for fitting into the heat pipe 30. The heat pipe 30 has a flat bottom surface 31 and is exposed to the base. 10 bottom end face. And, the heat pipe 30 is bent through the plurality of heat sinks 20 to form a tight fit.

如圖12至圖14所示,所述底座10是圓形座體,並于周壁面開設複數軸向相鄰的溝槽11,以供對應插植複數個散熱鰭片20,使各散熱片20可呈輻射方向而穩固插植結合於圓形座體的周壁面。As shown in FIG. 12 to FIG. 14, the base 10 is a circular base body, and a plurality of axially adjacent grooves 11 are provided on the peripheral wall surface for correspondingly inserting a plurality of heat sink fins 20 so that each heat sink 20 can be irradiated in a stable direction and can be planted and combined with the peripheral wall surface of the circular base.

如圖15至圖18所示,所述散熱鰭片20之主體23的兩端面貫穿形成用於灌注冷卻液的容置槽201,容置槽201為平行間隔設置的多個,以提高散熱效率。As shown in FIG. 15 to FIG. 18, two end surfaces of the main body 23 of the heat dissipation fin 20 penetrate through to form a receiving groove 201 for filling cooling liquid. The receiving grooves 201 are arranged in parallel at a plurality of intervals to improve heat dissipation efficiency. .

本發明的設計重點在於:通過將反折部經壓薄後折彎形成,使反折部的厚度小於插植端的厚度,從而使得散熱鰭片置入溝槽中的部分厚度小於散熱鰭片厚度的兩倍,從而有利於縮小底座上相鄰兩散熱鰭片之間的距離,使得散熱鰭片能夠更加密集的排布,有效提高整個散熱器的散熱效果。The design focus of the present invention is that the thickness of the folded-back portion is smaller than the thickness of the planting end by forming the folded-back portion after being thinned, so that the thickness of the portion of the heat-dissipating fin inserted into the groove is smaller than the thickness of the heat-dissipating fin. Twice, which is beneficial to reduce the distance between two adjacent heat dissipation fins on the base, so that the heat dissipation fins can be arranged more densely, and the heat dissipation effect of the entire heat sink is effectively improved.

以上所述,僅是本發明的較佳實施例而已,並非對本發明的技術範圍作任何限制,故凡是依據本發明的技術實質對以上實施例所作的任何細微修改、等同變化與修飾,均仍屬於本發明技術方案的範圍內。The above are only the preferred embodiments of the present invention, and do not limit the technical scope of the present invention. Therefore, any minor modifications, equivalent changes and modifications made to the above embodiments in accordance with the technical essence of the present invention are still It belongs to the scope of the technical solution of the present invention.

10‧‧‧底座10‧‧‧ base

11‧‧‧溝槽 11‧‧‧ trench

12‧‧‧嵌槽 12‧‧‧ Recessed

20‧‧‧散熱鰭片 20‧‧‧Heat fins

21‧‧‧插植端 21‧‧‧ Planting end

22‧‧‧反折部 22‧‧‧Reflex section

23‧‧‧主體 23‧‧‧ main body

201‧‧‧容置槽 201‧‧‧ Receiving trough

30‧‧‧熱導管 30‧‧‧ heat pipe

31‧‧‧平整貼底面 31‧‧‧ flat bottom surface

40‧‧‧沖壓沖頭 40‧‧‧Stamping punch

41‧‧‧沖壓斜面 41‧‧‧Stamped

圖1是本發明於沖壓結合前的立體示意圖;FIG. 1 is a schematic perspective view of the present invention before pressing and bonding;

圖2是本發明於沖壓結合前的主視圖; FIG. 2 is a front view of the present invention before punching bonding;

圖3是本發明於沖壓結合後的主視圖; FIG. 3 is a front view of the present invention after the stamping is combined;

圖4是圖3中A位置處的放大示意圖; 4 is an enlarged schematic diagram at a position A in FIG. 3;

圖5是本發明中附有熱導管散熱器的組合立體圖; 5 is a combined perspective view of a heat pipe radiator attached to the present invention;

圖6是圖5的另一角度示意圖; FIG. 6 is a schematic view from another angle of FIG. 5; FIG.

圖7是本發明散熱鰭片未壓薄前的立體圖; 7 is a perspective view before the heat dissipation fins of the present invention are thinned;

圖8是本發明散熱鰭片壓薄後的立體圖; FIG. 8 is a perspective view of the heat dissipation fin of the present invention after being thinned;

圖9是本發明散熱鰭片折彎後的立體圖; FIG. 9 is a perspective view of a bent fin of the present invention;

圖10是圖8中B位置處的放大示意圖; 10 is an enlarged schematic view at a position B in FIG. 8;

圖11是圖9中C位置處的放大示意圖; 11 is an enlarged schematic view at a position C in FIG. 9;

圖12是本發明中底座為圓形座體的沖壓結合前的立體示意圖; FIG. 12 is a schematic perspective view of the base of the present invention before the pressing and bonding of the circular base;

圖13是本發明中底座為圓形座體的沖壓結合後的立體示意圖; 13 is a schematic perspective view of the base of the present invention after punching and combining a circular base;

圖14是圖13中D位置處的放大示意圖; 14 is an enlarged schematic diagram at a position D in FIG. 13;

圖15是本發明中另一種散熱鰭片壓薄後未折彎前的立體透視圖; 15 is a perspective perspective view of another radiating fin in the present invention before being bent after being thinned;

圖16是圖15中E位置處的放大示意圖; 16 is an enlarged schematic view at an E position in FIG. 15;

圖17是本發明中另一種散熱鰭片壓薄的側視圖; 17 is a side view of another heat sink fin in the present invention;

圖18是圖17中F處的放大示意圖。 FIG. 18 is an enlarged schematic view at F in FIG. 17.

Claims (8)

一種沖壓結合散熱鰭片的高效型散熱器,其至少包括一底座及複數個散熱鰭片,該底座的表面開設複數個相鄰的溝槽,以供分別對應插植各散熱鰭片;其特徵在於:該複數個散熱鰭片的插植端反向折彎延伸出有一反折部,該反折部是經壓薄後折彎形成,反折部的厚度小於插植端的厚度,反折部和插植端供匹配植入底座的溝槽;利用上述的底座及複數個散熱鰭片,於散熱鰭片將反折部插入底座的溝槽後,再利用一沖壓沖頭對準反折部進行沖壓,該沖壓沖頭涵蓋反折部,經沖壓後使反折部於溝槽內下壓產生變形增大而迫緊結合於溝槽內,以完成散熱鰭片與底座的結合。The utility model relates to a high-efficiency heat sink which is combined with heat dissipation fins by stamping. The heat sink includes at least a base and a plurality of heat dissipation fins. The surface of the base is provided with a plurality of adjacent grooves for correspondingly inserting the heat dissipation fins. The reason is that the planting end of the plurality of radiating fins is reversely bent to extend a reverse folding part. The reverse folding part is formed after being thinned, and the thickness of the reverse folding part is smaller than the thickness of the planting end. And the planting end for matching the groove of the implantation base; using the above-mentioned base and a plurality of heat dissipation fins, after the heat dissipation fins insert the refolded part into the groove of the base, a punch is used to align the reflexed part Pressing is performed, and the punching punch covers the refolded portion. After the punching, the refolded portion is pressed down in the groove to increase deformation and is tightly combined in the groove to complete the combination of the heat dissipation fin and the base. 如申請專利範圍第1項所述沖壓結合散熱鰭片的高效型散熱器,其特徵在於:所述沖壓沖頭具有一同時局部涵蓋反折部和一溝槽側壁的沖壓斜面,沖壓斜面同時沖壓推擠溝槽側壁而產生移動變形,使移動變形後的溝槽側壁壓住反折部。The high-efficiency heat sink according to the first patent application with a combination of heat sinking fins, characterized in that the stamping punch has a stamping slope that partially covers the refolded portion and a groove side wall, and the stamping slope is stamped simultaneously The side wall of the groove is pushed to cause movement deformation, so that the side wall of the groove after the movement and deformation presses the reflexed portion. 如申請專利範圍第1項所述沖壓結合散熱鰭片的高效型散熱器,其特徵在於:折彎前,該反折部的一面相對插植端的一面下沉,反折部的另一面與插植端的另一面平齊,折彎後,反折部的另一面與插植端的另一面疊合。As described in item 1 of the scope of the patent application, a high-efficiency heat sink with punching and heat dissipation fins is characterized in that, before bending, one side of the rebend portion sinks relative to the side of the planting end, and the other side of the rebend portion is The other side of the planted end is flush. After bending, the other side of the refolded part overlaps with the other side of the planted end. 如申請專利範圍第1項所述沖壓結合散熱鰭片的高效型散熱器,其特徵在於:所述散熱鰭片之主體的兩端面貫穿形成用於灌注冷卻液的容置槽。The high-efficiency heat sink according to the first scope of the patent application, which is punched and combined with heat dissipation fins, is characterized in that: two end surfaces of the main body of the heat dissipation fins penetrate through to form a receiving groove for pouring cooling liquid. 如申請專利範圍第4項所述沖壓結合散熱鰭片的高效型散熱器,其特徵在於:容置槽為平行間隔設置的多個。As described in item 4 of the scope of the patent application, the high-efficiency heat sink with punching and heat dissipation fins is characterized in that a plurality of receiving grooves are arranged in parallel and spaced apart. 如申請專利範圍第1項所述沖壓結合散熱鰭片的高效型散熱器,其特徵在於:所述底座的另一端面開設一個以上的嵌槽,以供適配嵌入熱導管,並使熱導管具有平整貼底面,且外露結合於底座的底端面。The high-efficiency heat sink according to the first patent application scope, which is stamped and combined with heat dissipation fins, is characterized in that: the other end of the base is provided with more than one recessed groove for fitting into the heat pipe and making the heat pipe It has a flat bottom surface and is exposed to the bottom end surface of the base. 如申請專利範圍第6項所述沖壓結合散熱鰭片的高效型散熱器,其特徵在於:所述熱導管是彎折貫穿複數散熱片,形成緊配組合。The high-efficiency heat sink according to item 6 of the scope of the patent application, wherein the heat pipe is bent through a plurality of heat sinks to form a tight-fitting combination. 如申請專利範圍第1項所述沖壓結合散熱鰭片的高效型散熱器,其特徵在於:所述底座是圓形座體,並于周壁面開設複數軸向相鄰的溝槽,以供對應插植複數個散熱鰭片。The high-efficiency heat sink according to the first patent application scope, which is punched and combined with heat dissipation fins, is characterized in that: the base is a circular base body, and a plurality of axially adjacent grooves are provided on the peripheral wall surface for corresponding correspondence. Plant a plurality of cooling fins.
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