JP2017000789A - 背景パターン及びマクロパターンを形成するテクスチャー区域を有する吸収性物品 - Google Patents
背景パターン及びマクロパターンを形成するテクスチャー区域を有する吸収性物品 Download PDFInfo
- Publication number
- JP2017000789A JP2017000789A JP2016155884A JP2016155884A JP2017000789A JP 2017000789 A JP2017000789 A JP 2017000789A JP 2016155884 A JP2016155884 A JP 2016155884A JP 2016155884 A JP2016155884 A JP 2016155884A JP 2017000789 A JP2017000789 A JP 2017000789A
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- JP
- Japan
- Prior art keywords
- substrate
- pattern
- belt portion
- absorbent article
- texture
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/45—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape
- A61F13/49—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape specially adapted to be worn around the waist, e.g. diapers, nappies
- A61F13/49007—Form-fitting, self-adjusting disposable diapers
- A61F13/49009—Form-fitting, self-adjusting disposable diapers with elastic means
- A61F13/49011—Form-fitting, self-adjusting disposable diapers with elastic means the elastic means is located at the waist region
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- A61F13/4906—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape specially adapted to be worn around the waist, e.g. diapers, nappies characterised by the modular concept of constructing the diaper the diaper having an outer chassis forming the diaper and an independent absorbent structure attached to the chassis
- A61F13/49061—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape specially adapted to be worn around the waist, e.g. diapers, nappies characterised by the modular concept of constructing the diaper the diaper having an outer chassis forming the diaper and an independent absorbent structure attached to the chassis the diaper having one or two waist members forming the diaper waist region and an independent absorbent structure attached to the one or two waist members forming the crotch region
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- A61F13/00—Bandages or dressings; Absorbent pads
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- A61F13/514—Backsheet, i.e. the impermeable cover or layer furthest from the skin
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Abstract
【解決手段】吸収性物品は、第1及び第2の基材と、基材の間に少なくとも部分的に配設された1つ以上の弾性要素とを備える。第2の基材は、第1の基材に、及び/又は弾性要素の一部に取り付けられる。吸収性物品は、第1の基材上に配設された第1及び第2の要素パターンを有する接着剤と、第1及び第2のテクスチャー区域とを備える。第1のテクスチャー区域は、基材の第1の部分と、弾性要素の第1の部分と、第1の接着剤要素パターンとを備え、基材の第1の部分に背景パターンを形成する。第2のテクスチャー区域は、基材の第2の部分と、1つ以上の弾性要素の第2の部分と、第2の接着剤要素パターンとを備え、基材の第2の部分にマクロパターンを形成する。
【選択図】図1
Description
「吸収性物品(1つ以上)」は、本明細書では、その主な機能が汚れ及び排泄物を吸収し保持することである、消費者製品を指すのに使用される。吸収性物品は、パンツ型及び/又はテープ式おむつを指してもよい。用語「おむつ」及び「パンツ」は、本明細書では、一般に、乳児、小児、及び失禁症状のある人によって下部胴体の周りに着用される吸収性物品を指すのに使用される。用語「使い捨て」は、本明細書では、洗濯又は別の方法で吸収性物品として復元若しくは再使用することを一般に意図しない吸収性物品を説明するのに使用される(例えば、それらの物品は、1回の使用後に廃棄することが意図され、またリサイクルするか、堆肥化するか、又は別の方法として環境に適応した形で処分するように構成されても良い)。
パンツは、吸収性物品が着用者に適用される前は、連続した又は閉じた腰部開口部と、少なくとも1つの連続した閉じた脚部開口部とを有して構成されてもよい。パンツは、任意の再締結可能及び/又は恒久的なクロージャ部材(例えば、シーム、熱接着、圧力溶接、接着剤、粘着結合、機械的締結具など)を使用して、物品の一部を共に接合することが挙げられるが、それに限定されない、様々な技術によって予備成形されてもよい。パンツは、腰部領域における物品の周辺に沿った任意の場所で予備成形されてもよい(例えば、側部が締結されるか又は継ぎ合わされるか、前側腰部が締結されるか又は継ぎ合わされるか、後側腰部が締結されるか又は継ぎ合わされる)。パンツは、側部シームの一方又は両方の辺りで開かれ、次に再締結されてもよい。様々な構成のおむつパンツの例が、米国特許第5,246,433号、同第5,569,234号、同第6,120,487号、同第6,120,489号、同第4,940,464号、同第5,092,861号、同第5,897,545号、同第5,957,908号、及び米国特許公開第2003/0233082号に開示されている。
図1は、衣類に面する表面が見る者の方に向けられた、テープ式おむつ100Tの平面図の一例を示す。図1Aは、着用者に面する表面が見る者の方に向けられた、テープ式おむつ100Tの平面図を示す。図1及び1Aに示されるテープ式おむつ100Tは、シャーシ102と、第1の後側耳部104及び第2の後側耳部106を備えるベルト部分103と、第1の前側耳部108及び第2の前側耳部110とを備えてもよい。第1の後側耳部104及び第2の後側耳部106は、ベルト部分103と一体的に形成されてもよい。ベルト部分103は、1つ以上の弾性要素又は弾性スタンド105を内部に備えてもよい。
図示されていないが、前側耳部108及び110は、弾性要素又はストランドを備える第2のベルト部分から形成されてもよい。図2は、衣類に面する表面が見る者の方に向けられた、平らに広げられた状態のおむつパンツ100Pの平面図を示す。図2に示されるパンツ型おむつ100Pもまた、シャーシ102と、第1のベルト耳部112及び第2のベルト耳部114を備えるか又は形成する、ベルト部分111とを備える。ベルト部分111もまた、内部に位置する弾性要素又は弾性ストランド105を備えてもよい。図3は、衣類に面する表面が見る者の方に向けられた、平らに広げられた状態のおむつパンツ100P及びシャーシ102を示す。しかしながら、図3のおむつパンツ100Pは、第2のベルト部分111bに形成された第1の後側ベルト耳部112b及び第2の後側ベルト耳部114bと、第1のベルト部分111aに形成された第1の前側ベルト耳部112a及び第2の前側ベルト耳部114bとを備える。様々な実施形態では、ベルト部分111b及び111aは、シャーシ102から横方向及び長手方向の両方に延びてもよく、着用者に面する表面又は衣類に面する表面のどちらかでシャーシ102に接合されてもよく、或いは、シャーシ102の一部分を形成するのに使用される材料の1つ以上と一体的に形成されてもよい。
同時に、シャーシの側縁部128及び130並びに脚部開口縁部127a及び127b(図3を参照)は、着用者の脚部の一部分を取り囲んでもよい。股部領域120は、吸収性コア142が前側腰部領域116から股部領域120を通って後側腰部領域118まで延びる状態で、着用者の脚部の間に概ね位置付けられてもよい。
バックシート136のサイズは、吸収性コア142のサイズ、並びに/又はおむつ100T及び100Pの特定の構成若しくはサイズによって決定付けられてもよい。
締結システム及び/又は締結構成要素162、164のいくつかの例が、米国特許第3,848,594号、同第4,662,875号、同第4,846,815号、同第4,894,060号、同第4,946,527号、同第5,151,092号、同第5,221,274号、同第6,251,097号、同第6,669,618号、同第6,432,098号、及び同第7,799,006号、並びに米国特許公開第2007/0078427号において考察されている。
接続区域168は、テープ式おむつ100Tのシャーシ102又はベルト部分と接続される、別個の基材から構築されてもよいことを理解されたい。いくつかの実施形態では、米国特許第5,735,840号及び同第5,928,212号などに記載されているように、接続区域168は、おむつ100Tのバックシート136又はベルト部分の一部として一体的に形成されてもよく、或いは腰部領域の一方若しくは両方の第1及び第2の耳部の一部として形成されてもよい。
例えば、第1のベルト耳部112及び第2のベルト耳部114の近位端領域174はベルト部分111と共に形成され、第1のベルト耳部112及び第2のベルト耳部114の遠位端領域176は、シャーシ102の前側腰部領域116と接続されて、パンツ型おむつ100Pが形成される。
吸収性物品200は、前側又は第1のベルト部分202と、後側又は第2のベルト部分204とを備えてもよい。第1のベルト部分202は第1の腰部領域116に位置付けられてもよく、第2のベルト部分204は第2の腰部領域118に位置付けられてもよい。第1のベルト部分202及び第2のベルト部分204は共に、第1のベルト部分202の一部が第2のベルト部分204の一部と接合されるか、又は取外し可能に接合されると、着用者の腰部の少なくとも一部分を取り囲むことが意図される。第1のベルト部分202及び第2のベルト部分204は、シャーシ206によって互いに接続されてもよい。シャーシ206は、吸収性物品200の股部領域120を形成してもよい。シャーシ206はまた、第1の腰部領域116及び第2の腰部領域118の一部を形成してもよい。様々な実施形態では、第1のベルト部分202及び第2のベルト部分204は、シャーシ206の第1及び第2の終端部と重なり合ってもよい。この重なりは、シャーシ206の着用者に面する表面で、又は衣類に面する表面で生じてもよい。図7の実例では、シャーシ206の着用者に面する表面が見る者の方に向けられている。他の実施形態では、第1のベルト部分202及び第2のベルト部分204とシャーシ206とが全く重なり合わないか、又は重なりが非常に限定されていてもよい。かかる実施形態では、第1のベルト部分202及び第2のベルト部分204は、シャーシ206の第1及び第2の終端部とベルト部分202及び204との間の交点又はその付近で終端部に接合されてもよい。図8a〜8gは、様々な実施形態における、図7の線8−8について取った構造的断面のいくつかの例である。また、断面における弾性要素の数は非限定的であり、より多数又はより少数の弾性要素が使用されてもよい。例示を明瞭にするため、図8a〜8gでは、吸収性物品の様々な特徴が除外されている。
前側ベルト部分202及び後側ベルト部分204の一方若しくは両方におけるしわ、ひだ、折り目、プリーツ、又はテクスチャーは、外側カバー基材242及び/又はバックシート136とは異なる構成、サイズ、配向、形状などを有してもよい。
図9及び11では、第1の基材302が見る者の方に向いている。第1の基材302及び第2の基材304は、不織布材料又は上述したような他の好適な材料で構成されてもよい。長手方向軸線301及び横方向軸線303は、シャーシ310を通って画成されてもよい。
一実施形態では、弾性要素306は、例えば、弾性フィルム材料のストリップを含んでもよい。いくつかの実施形態では、弾性要素は、基材に取り付けられたとき、異なる予歪みレベルを有してもよい。
更に、ベルト部分に任意の好適なパターンを形成する3つ以上の他のテクスチャー区域は、第1の基材302及び/又は第2の基材304並びに弾性要素306の第3の部分若しくは範囲又は他の部分若しくは範囲を含んでもよい。言い換えれば、吸収性物品312に形成されるそれぞれのテクスチャー区域は、基材のうち少なくとも1つの一部分若しくは範囲と、弾性要素306の一部分とを含んでもよい。様々なテクスチャー区域が、例えば、ベルト部分上又は他の弾性のある部分上など、吸収性物品の任意の好適な場所に位置してもよい。様々な非限定的実施形態における例示のため、背景パターン及びマクロパターンを形成するテクスチャー区域のいくつかの特定の例示の実施形態を以下に提供する。
また、第1のベルト部分300の第2のマクロパターン338は、第2のベルト部分308の第2のマクロパターン338とは異なる形状を形成してもよく、異なる面積を有してもよい。マクロパターン及び追加のマクロパターンの他の構成は、本開示の範囲内である。
第1及び/又は第2の基材の複数の高密度化領域は、第1及び/又は第2の基材に形成された1つ以上のテクスチャー区域のしわ出現率を定義してもよい。様々な高密度化領域は、連続的及び/又は非連続的であってもよい。基材は、連続的な高密度化領域と、非連続的な高密度化領域とを有してもよい。ベルト部分はまた、第1及び第2の基材の間に少なくとも部分的に配設された弾性要素を備えてもよい。
パターンは、連続的若しくは非連続的であってもよく、又は連続的若しくは非連続的な部分を有してもよい。パターンはまた、線形若しくは非線形であってもよく、又は離散的な形状を含んでもよい。一実施形態では、接着剤は、接着剤塗布デバイスを、基材302及び304の一方若しくは両方又は複数の弾性要素306と接触させることによって塗布されてもよい。接着剤及び/又は接着剤塗布デバイスは、接着剤の分配又は塗布の助けとするため、加熱されてもよい。本開示の接着剤を塗布するための技術及び装置のいくつかの例が、2011年11月10日付けでブラウンら(Brown et al.)に発行された米国特許公開第2011/0274834号に開示されている。
未結合範囲(U)も示される。長さ(L)は、デカルト座標系のX若しくはY方向で、一次繊維結合又は高密度化領域の一端から一次繊維結合又は高密度化領域の他端までで線形的に測定される。長さ(L)は、X方向若しくはY方向のどちらであるかに係わらず、一次繊維結合又は高密度化領域の最長寸法を形成する。幅(W)は、一次繊維結合又は高密度化領域の一方の側から一次繊維結合又は高密度化領域の他方の側までで線形的に測定される。幅は、長さ(L)に垂直なY又はX方向(長さ(L)を測定したのとは逆の方向)に関して測定される。一次繊維結合又は高密度化領域が円形を形成する場合、幅(W)は長さ(L)に等しくなる。
一実施形態では、高密度化領域はそれぞれ、約2mm2超過、約4mm2超過、約5mm2超過、約6mm2超過、又は約7mm2超過の面積を有してもよい。他の実施形態では、高密度化領域の面積は、約0.5mm2〜約150mm2、或いは約2mm2〜約100mm2の範囲であってもよく、具体的には、指定範囲内及びその中で又はそれによって形成される全ての範囲内の、0.1mm2の増分が全て列挙される。高密度化領域それぞれの外周及び面積は、一次繊維結合それぞれの外周及び面積よりも大きくてもよい。様々な実施形態では、高密度化領域はそれぞれ、約0.5mm、或いは約0.5mm〜約20mmの範囲内の最小寸法又は最も狭い寸法を有してもよく、具体的には、その範囲内及びその中で形成される全ての範囲内の、0.1mmの増分が全て列挙される。高密度化領域はそれぞれ、0.5mm〜約30mmの最長寸法を有してもよく、具体的には、その範囲内及びその中で形成される全ての範囲内の、0.1mmの増分が全て列挙される。基材中の高密度化領域は、同じ寸法を有してもよく、又は異なる寸法を有してもよい。高密度化領域が連続的である場合、高密度化領域の最大寸法の長さは測定したサンプルサイズに等しいものと仮定してもよい。提案されるサンプルサイズは長さ25mmである。本明細書で検討する全ての寸法は、巻き尺を使用して、又は測定器を使用することによって、手作業で測定されてもよい。更に、積層体のある基材中の高密度化領域は、積層体の第2の基材中の高密度化領域と同じであるか、又は異なってもよい。他の実施形態では、積層体の1つのみの基材が高密度化領域を有してもよい。
寸法測定は、反射モードにおいて少なくとも2400dpiの解像度でスキャン可能なフラットベッドスキャナーを使用して生成された画像上で実施する(好適なスキャナーは、米国のエプソン(Epson,USA)製のEpson Perfection V750 Proである)。解析は、ImageJソフトウェア(アメリカ国立衛生研究所(National Institutes of Health,USA))、又は等価の画像解析ソフトウェアを使用して実施し、認証済みのNISTルーラーに対して較正する。サンプルは、試験前に、約23℃±2℃及び相対湿度約50%±2%で2時間にわたって事前に調湿する。
ベルト部分の基材の損傷を回避するため、凍結スプレー又は好適な方法を使用して、ベルト部分を吸収性物品から除去する。吸収性物品がパンツである場合、シーム範囲の長手方向軸線に沿ってベルトを切断して、ベルトを前側及び後側ベルト部分に分離し、それぞれのベルト部分を水平ベンチ上に平らに置く。それぞれのベルト部分に対して、次のステップを実行する:
切断したベルト部分を、切断したベルト部分の1つの縁部に沿ってテープでベンチに固定する。選択された縁部は、しわの最長寸法に対して直交又は横断する方向に延びていなければならない。
しわ長さ(mm)及びしわ振幅の測定値を、画像解析を含む光学顕微鏡検査によって得る。好適な計器は、OL−35アダプタ及びMXG 10−Cレンズを取り付けたHIROXマイクロスコープ(モデルKH7700)、又は等価物である。外部白色光源を使用する。画像は、HIROXソフトウェア(バージョン2.10C)又は等価の3D画像解析ソフトウェアを用いて獲得し解析する。サンプルは、試験前に、23℃±2℃及び相対湿度50%±2%で2時間にわたって事前に調湿する。
しわ長さ、しわ出現率、しわ振幅、弾性要素間隔、及びテクスチャー比の方法を使用して、以下の表1に示されるように、比較用の吸収性物品及び本開示の吸収性物品の様々なテクスチャー区域について試験した。広くは、比較用の吸収性物品は、前側及び後側に均一なテクスチャーを有していた。いくつかの比較用の吸収性物品では、前側を使用し、他の比較用の吸収性物品では、後側を使用した。前側/後側を使用した場合、その特定の比較用の吸収性物品の試験全体に対して使用した。
図26及び27は、試験した比較用の吸収性物品のテクスチャー区域のテクスチャー比を、本開示の吸収性物品のテクスチャー区域のテクスチャー比と比較したグラフを示す。図26は、x軸に沿った平均しわ長さ(cm)を、y軸に沿った平均弾性間隔(cm)と比較したグラフである。図27は、試験した比較用の吸収性物品のテクスチャー区域のテクスチャー比を、本開示の吸収性物品のテクスチャー区域のテクスチャー比と比較した別のグラフを示す。図から分かるように、本開示の吸収性物品におけるベルト部分のテクスチャー区域のテクスチャー比は、試験した比較用の吸収性物品よりも高く、それにより、本開示の吸収性物品は、吸収性物品の製造に対してコストを、又は著しいコストを追加することなく、適合性が改善され、快適な感触、美観的に心地よい外観を備え、衣服又は下着により一層類似した製品を提供する。約6.0のテクスチャー比を有するテクスチャー区域の一例は、例えば、図20Aに示される。
Claims (15)
- シャーシであって、
トップシートと、
バックシートと、
前記トップシートと前記バックシートとの間に少なくとも部分的に配設されたコアと、を備えるシャーシと、
前記シャーシから延びるベルト部分と、
を備え、
前記ベルト部分が、
第1の基材と、
第2の基材と、
前記第1の基材と前記第2の基材との間に少なくとも部分的に配設された1つ以上の弾性要素であって、前記弾性要素の一部が前記第1の基材に接合され、前記第2の基材が前記第1の基材に、又は前記弾性要素の一部に接合された、1つ以上の弾性要素と、
前記第1の基材に形成された複数のしわを含む第1のテクスチャー区域であって、複数の前記しわが第1の出現率範囲を有し、前記第1のテクスチャー区域が前記ベルト部分に背景パターンを形成する、第1のテクスチャー区域と、
前記第1の基材に形成された複数のしわを含む第2のテクスチャー区域であって、複数の前記しわが第2の異なる出現率範囲を有し、前記第2のテクスチャー区域が前記ベルト部分にマクロパターンを形成する、第2のテクスチャー区域と、を備える、吸収性物品。 - 前記第1の基材が第1の不織布基材を含み、前記第2の基材が第2の不織布基材を含み、前記弾性要素が弾性ストランドを含む、請求項1に記載の吸収性物品。
- 前記ベルト部分が、
前記第1の基材上にあり、前記1つ以上の弾性要素の第1の部分を接着係合する、第1の接着剤要素パターンと、
前記第2の基材上にあり、前記1つ以上の弾性要素の第2の部分を接着係合する、第2の接着剤要素パターンと、を備える、請求項1又は2に記載の吸収性物品。 - 前記第1の接着剤要素パターンが前記第2の接着剤要素パターンと同じである、請求項3に記載の吸収性物品。
- 前記基材の1つには、第1の高密度化領域のパターン及び第2の高密度化領域のパターンが形成され、前記第1の高密度化領域のパターンが前記第2の高密度化領域のパターンと異なる、請求項1〜4のいずれか一項に記載の吸収性物品。
- 前記第1の接着剤要素パターンが前記第2の接着剤要素パターンと異なる、請求項3に記載の吸収性物品。
- 前記第1の基材における第1の高密度化領域のパターンが、前記第2の基材における第2の高密度化領域のパターンと実質的に同じである、請求項6に記載の吸収性物品。
- 前記基材の1つは第1の高密度化領域のパターン及び第2の高密度化領域のパターンを有し、前記第1の高密度化領域のパターンが前記第2の高密度化領域のパターンと異なる、請求項6に記載の吸収性物品。
- 前記第1の接着剤要素パターンが第1のサイズ又は形状を有する要素を含み、前記第2の接着剤要素パターンが第2の異なるサイズ又は形状を有する要素を含む、請求項3に記載の吸収性物品。
- 前記背景パターンが前記マクロパターンを少なくとも部分的に包囲する、請求項1〜9のいずれか一項に記載の吸収性物品。
- 前記第1のテクスチャー区域の複数の前記しわの振幅範囲が、前記第2のテクスチャー区域の複数の前記しわの振幅範囲と異なる、請求項1〜10のいずれか一項に記載の吸収性物品。
- 前記ベルト部分が、
前記第1の基材上にあり、前記1つ以上の弾性要素の第1の部分を接着係合して前記第1のテクスチャー区域を形成する、第1の接着剤要素パターンと、
前記第1の基材上にあり、前記1つ以上の弾性要素の第2の部分を接着係合して前記第2のテクスチャーを形成する、第2の接着剤要素パターンと、を備える請求項1に記載の吸収性物品。 - 前記ベルト部分が前側ベルト部分であり、前記シャーシから延びる後側ベルト部分を備え、前記後側ベルト部分が前記前側ベルト部分とは長手方向反対側にあり、
前記後側ベルト部分が、
第1の基材と、
第2の基材と、
前記第1の基材と前記第2の基材との間に少なくとも部分的に配設された1つ以上の弾性要素であって、前記弾性要素の一部が前記第1の基材に接合され、前記第2の基材が前記第1の基材に、又は前記弾性要素の一部に接合された、1つ以上の弾性要素と、
前記第1の基材に形成された複数のしわを含む第1のテクスチャー区域であって、複数の前記しわが第1の出現率範囲を有し、前記第1のテクスチャー区域が前記ベルト部分に背景パターンを形成する、第1のテクスチャー区域と、
前記第1の基材に形成された複数のしわを含む第2のテクスチャー区域であって、複数の前記しわが第2の出現率範囲を有し、前記第2のテクスチャー区域が前記ベルト部分にマクロパターンを形成する、第2のテクスチャー区域と、
を備える請求項1〜12のいずれか一項に記載の吸収性物品。 - 前記前側ベルト部分の一部が前記後側ベルト部分の一部に恒久的又は取外し可能に接合されて、腰部開口部及び2つの脚部開口部を有するパンツを形成する、請求項13に記載の吸収性物品。
- 前記後側ベルト部分の一部が、締結具を使用して前記前側ベルト部分の一部に接合されて、腰部開口部及び2つの脚部開口部を有する吸収性物品を形成するように構成される、請求項13に記載の吸収性物品。
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