EP3269521B1 - Procédé de fabrication de plaques en bois - Google Patents
Procédé de fabrication de plaques en bois Download PDFInfo
- Publication number
- EP3269521B1 EP3269521B1 EP17164384.4A EP17164384A EP3269521B1 EP 3269521 B1 EP3269521 B1 EP 3269521B1 EP 17164384 A EP17164384 A EP 17164384A EP 3269521 B1 EP3269521 B1 EP 3269521B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- cooling
- ageing
- boards
- press
- store
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/08—Moulding or pressing
- B27N3/10—Moulding of mats
- B27N3/14—Distributing or orienting the particles or fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/08—Moulding or pressing
- B27N3/18—Auxiliary operations, e.g. preheating, humidifying, cutting-off
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B5/00—Presses characterised by the use of pressing means other than those mentioned in the preceding groups
- B30B5/04—Presses characterised by the use of pressing means other than those mentioned in the preceding groups wherein the pressing means is in the form of an endless band
- B30B5/06—Presses characterised by the use of pressing means other than those mentioned in the preceding groups wherein the pressing means is in the form of an endless band co-operating with another endless band
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/08—Moulding or pressing
- B27N3/24—Moulding or pressing characterised by using continuously acting presses having endless belts or chains moved within the compression zone
Definitions
- the mentioned stations are known in the production process of wood-based panels. Particle boards, OSB boards, lightweight boards, multi-layer boards, HDF or MDF boards are mentioned by way of example.
- the scatterable good scattered on the conveyor belt (essentially glued wood chips) will be referred to below as wood-based material mat.
- wood-based material mats can have thicknesses of a few millimeters up to one meter.
- the scattering stations are now able both in the conveying direction of the conveyor belt and in the transverse direction, the spread rate to vary over one or more in-line metered adjustable scattering stations. Several successive scattering stations allow the formation of different layers, such as cover and middle layers.
- the conveyor belt forwards the wood-based mat to a press.
- this press is realized for applying the supplied via the conveyor belt in a conveying direction wood mat material with pressure and heat usually by a double belt press.
- Such devices are often used for two purposes. Once they are made by solid products of pressed chips or fibers.
- the invention focuses on the production of particleboard or fiberboard, as for example from the EP 1 236 552 B1 is known. About the pressure and possibly a distance setting, the grit mat is thus compressed and pressed.
- the heat supply allows to liquefy binder or to allow moisture to evaporate.
- the produced relatively compacted mat is cut into sheets. These are often measured with regard to their geometric data and, for example, the density in order to intervene directly in terms of control technology in the spreader or the press.
- the sheets produced are cooled and / or stored in a known manner before they are treated in a final processing, for example, ground.
- a final processing for example, ground.
- the manufacturer understandably wants little scrap to be scraped. It would be welcome if the grinding was only used to level the surface quality and no longer had to influence the desired geometric end plate dimensions.
- the plates are stored after the wood material plant in defined stacks in a maturing storage for a certain period of time. During this period, the plates mature and shrink by a fraction dependent on many boundary conditions. These conditions include, for example, the humidity and temperature in the warehouse, but also at what point in the stack, the respective plate, because the lower plates undergo a significant pressure, while the overhead plates are rather unloaded. This means that the thicknesses of the individual plates in the stack are actually different.
- the plate manufacturer usually wants to vary the dimensions of the product to be produced from time to time. In particular, different plate thicknesses are produced, but also the dimensions in length and width can vary.
- DE10005251A1 discloses a method of producing wood-based panels according to the preamble of claim 1.
- the object of the invention is therefore to reduce the effort in the final production of the wood-based panels. It is also the object of the invention to obtain the production accuracy in format changes.
- the object with the features of claim 1 is achieved in particular by carrying out at least one further measurement of geometrical dimensions of the plate after the maturing process in the maturing store and by means of the difference of the measured values, a manipulated variable for the metering-adjustable spreading device and / or a setting for the press and / or a setting of the separator is determined and adjusted.
- a setting for the press means either the pressure setting in the press or the temperature setting in the press or the distance setting in the press. These can vary in the longitudinal and transverse directions.
- the central computer is also supplied with the parameters product type and / or storage time and / or ambient temperature and humidity in the warehouse.
- control values are forwarded from the central computer to the spreading device or the press or the separating device.
- the central computer which has determined the actual change of a particular format that occurs during the cooling or maturing storage, can allocate manipulated variable changes to the spreading device or the press or the separating device in the fastest way which minimizes the oversize to be abraded or cut off in the production process.
- the plates supplied to the cooling or maturing storage are identified.
- Identifications make it possible with great certainty to be able to unambiguously assign the dimensions before and after the cooling or maturing storage of each plate.
- Identifications may be by markings such as color markings, bar code imprints, numbering, or even RFID chips.
- all produced plates can be verified with their associated measurement data.
- the measurement effort is considerably reduced if, for example, the thickness or its difference in the ripening process is determined exactly at the same point on a plate.
- the number of measuring points depends on different production parameters.
- each plate is subjected to a predefined measuring grid in both measurements.
- the plates supplied to the maturing warehouse are assigned to the mat section corresponding to the preceding production process.
- the setting potential is again increased significantly.
- the plate measurement can be used to identify how the spreading device must be corrected, for example in the transverse profile, so that the accuracy of the plate thickness across the width is particularly good after passing through the press.
- These characteristics can be stored in the data memories or in the central computer. For a desired format or product conversion can be made to the stored characteristics and the throughput of the spreader or the pressures in the press, preferably longitudinally, but also cross profile controlled from the outset to be set. This considerably reduces the otherwise resulting rejects during format or product changes.
- aggregates or stations of the apparatus for the production of wood-based panels 1 are outlined, which are in succession from right to left in succession.
- a spreader 2 with three scatter stations 3a, 3b, 3c is shown in the upper row.
- the scattering station 3a and 3c scatter a lower and an upper cover layer, the station 3b, the middle layer of a wood material mat, not shown on the conveyor belt 4.
- the flow rate of the material to be spread, ie the wood material is by means of the indicated scattering rollers and possibly by guide and closure plates, preferably also different in the transverse profile, metered.
- the scattered wood-based material mat is passed on the conveyor belt 4 via the illustrated Fehl thoroughlyungsability 5 to the continuous double belt press 6.
- the wood-based mat is compressed under pressure and temperature to a solid wood material.
- hydraulic cylinders are used, which are multiple times in the conveying direction and across and act on heatable press plates. Thickness and density profiles in the transverse and longitudinal directions can be influenced by these hydraulic cylinders.
- the separator 7 On the double belt press follows the separator 7 in the form of a sawing station. There, the pressed wood material is cut into slabs both in the longitudinal and in the transverse direction.
- the (circle) saws are motor-adjustable, both in their distance and in their cutting angle setting. As a result, the cutting of the plates in the 1/10 mm range can be set exactly.
- an identification point 16 follows, in which the plates are made unambiguously assignable for later purposes, and a plate scale 8.
- the first measuring station 9.1 follows on the right. In it at least geometrical data of the plate can be detected. These include length, width and thickness.
- the acquired data is sent via a data line 14.1 to a data memory 11.1, stored there and / or forwarded to a central computer 12.
- the plates are often stacked on top of each other so that the lower plates are subjected to a greater load. After maturation, the plates may thus have a very different thickness, for example.
- a second measuring process of the geometric data after the maturing process which can take place on a second measuring station 9.2 with separate data memory 11.2 or else on the first measuring station 9.1, the geometric data are again recorded.
- the identified plate is measured by means of a predefined measuring grid in the same places as in the first measuring process.
- These data are also supplied to the central computer via data lines 14.1, 14.2.
- the measured data are compared and evaluated.
- other variables such as the product type and / or the storage time and / or the ambient temperature and humidity in the warehouse can be included in calculations.
- the central computer determines characteristic curves for specific products or formats and can change control variables on the spreader 2, the double-belt press 6 or the separating device 7 via control lines 13.1, 13.2, 13.3.
- the plates supplied to the maturing storage can be assigned to the corresponding in the previous manufacturing process mat section. That means the ones in the stack below and those in the stack overhead plates already scattered or pressed in the manufacturing process. This results in the entirety that, for example, all plates have the predetermined same thickness.
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Mechanical Engineering (AREA)
- Dry Formation Of Fiberboard And The Like (AREA)
- Chemical And Physical Treatments For Wood And The Like (AREA)
Claims (10)
- Procédé destiné à la fabrication de panneaux en matériau dérivé du bois passant par les postes suivants :- système de dispersion à dosage réglable (2) pour l'alimentation de matériau dérivé du bois sur une bande transporteuse (4) pour former une natte en matériau dérivé du bois,- au moins un pressage continu ou discontinu (6) pour compacter la natte en matériau dérivé du bois par application de pression,- au moins un dispositif de séparation (7) destiné à séparer la natte en matériau dérivé du bois comprimée en panneaux individuels successifs,- un poste de mesure (9.1) pour déterminer des données de panneau géométriques, et- un stockage de refroidissement ou de conditionnement (10) dans lequel les panneaux sont stockés dans des conditions atmosphériques prédéfinies avant d'être transportés vers un poste de traitement définitif (15) ou une expédition,caractérisé en ce qu'au moins une autre mesure de dimensions géométriques du panneau a lieu après le processus de conditionnement dans le stockage de refroidissement ou de conditionnement (10) et en ce que l'on détermine et établit au moyen de la différence des valeurs de mesure, une valeur de réglage pour le système de dispersion à dosage réglable (2) et/ou un réglage pour le pressage (6) et/ou un réglage du dispositif de séparation (7).
- Procédé selon la revendication 1, caractérisé en ce que les données de mesure mesurées tant celles avant que celles après le stockage de refroidissement ou de conditionnement sont mémorisées dans au moins une mémoire de données (11.1,11.2), et sont comparées et exploitées par un ordinateur central (12).
- Procédé selon la revendication 2, caractérisé en ce que l'ordinateur central (12) est également alimenté avec les paramètres : type de produit et/ou durée de stockage et/ou température ambiante et humidité de l'air dans le stockage de refroidissement et/ou de conditionnement (10).
- Procédé selon la revendication 2 ou 3, caractérisé en ce que l'on tient compte dans l'ordinateur central (12) de la corrélation avec les paramètres de production, comme la température ambiante ou l'humidité de l'air.
- Procédé selon l'une quelconque des revendications 2 à 4, caractérisé en ce que des valeurs de réglage sont transmises à partir de l'ordinateur central (12) au système de dispersion (2) ou au pressage (6) ou au dispositif de séparation (7).
- Procédé selon l'une quelconque des revendications 2 à 4, caractérisé en ce que les panneaux acheminés au stockage de refroidissement ou de conditionnement sont identifiés.
- Procédé selon l'une quelconque des revendications 1 à 6, caractérisé en ce que concernant les panneaux leur épaisseur est mesurée aux mêmes endroits avant et après le stockage de refroidissement ou de conditionnement.
- Procédé selon l'une quelconque des revendications 1 à 7, caractérisé en ce que chaque panneau est soumis à une grille de mesures prédéfinie dans les deux mesures.
- Procédé selon l'une quelconque des revendications 1 à 8, caractérisé en ce que les panneaux acheminés au stockage de refroidissement ou de conditionnement (10) sont affectés à la section de natte correspondante dans le processus de fabrication précédent.
- Procédé selon l'une quelconque des revendications 1 à 9, caractérisé en ce que des caractéristiques de valeurs de réglage pour chaque format et/ou chaque produit sont établies sur la base des mesures de différence.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102016008608.4A DE102016008608B3 (de) | 2016-07-15 | 2016-07-15 | Verfahren zur Herstellung von Holzwerkstoffplatten |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP3269521A1 EP3269521A1 (fr) | 2018-01-17 |
| EP3269521B1 true EP3269521B1 (fr) | 2018-12-05 |
Family
ID=58464452
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP17164384.4A Active EP3269521B1 (fr) | 2016-07-15 | 2017-03-31 | Procédé de fabrication de plaques en bois |
Country Status (5)
| Country | Link |
|---|---|
| EP (1) | EP3269521B1 (fr) |
| CN (1) | CN107618090B (fr) |
| DE (1) | DE102016008608B3 (fr) |
| ES (1) | ES2710326T3 (fr) |
| PT (1) | PT3269521T (fr) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102019121476A1 (de) * | 2019-08-08 | 2021-02-11 | Siempelkamp Maschinen- Und Anlagenbau Gmbh | Werkstoffplatte, Verfahren und Anlage zur Herstellung einer Werkstoffplatte sowie Verwendung einer Werkstoffplatte |
| CN111098376A (zh) * | 2019-12-31 | 2020-05-05 | 广州市鼎好家具有限公司 | 一种板材加工工艺 |
| EP4282566A1 (fr) * | 2022-05-25 | 2023-11-29 | Flooring Industries Limited, SARL | Procédé de production de panneaux |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19750847C1 (de) * | 1997-11-17 | 1999-07-01 | Dornier Gmbh Lindauer | Verfahren zum Kühlen von heißverpressten Platten, insbesondere Holzspan- und Faserplatten und Kühlstrecke zur Verfahrensdurchführung |
| DE10005251B4 (de) * | 1999-05-01 | 2016-03-10 | Dieffenbacher GmbH Maschinen- und Anlagenbau | Verfahren und Anlage zur kontinuierlichen Herstellung organischgebundener Holzwerkstoffplatten |
| DE10106815A1 (de) | 2001-02-14 | 2002-08-29 | Dieffenbacher Gmbh Maschf | Verfahren und Anlage zur Herstellung von Holzwerkstoffplatten |
| DE102006062627A1 (de) * | 2006-12-30 | 2008-07-03 | Dieffenbacher Gmbh + Co. Kg | Vorpresse zur Vorverdichtung und Entlüftung einer Pressgutmatte im Zuge der Herstellung von Werkstoffplatten |
| CN102006990B (zh) * | 2008-04-17 | 2014-10-01 | 克诺普拉斯技术股份公司 | 对连续压机的调节和控制 |
| CL2009001830A1 (es) * | 2009-09-09 | 2011-07-29 | Rootman Spa | Procedimiento de obtencion de una lamina de radicula prensada que comprende producir un colchón reticular, dejar crecer, cortar, drenar, agregar adhesivo, prensar; y procedimiento para fabricar un panel. |
| CN101817988A (zh) * | 2010-05-17 | 2010-09-01 | 张玉军 | 热压成型木塑环保生态材料的生产工艺 |
| DE102011007336A1 (de) * | 2011-04-13 | 2013-04-25 | Dieffenbacher GmbH Maschinen- und Anlagenbau | Verfahren zum Betreiben einer Anlage und Vorrichtung zur Beleimung von Spänen, Fasern oder faserähnlichem Material im Zuge der Herstellung von Werkstoffplatten |
| KR20140032384A (ko) * | 2011-04-20 | 2014-03-14 | 존 그리엠 | 내화성의 배향형 스트랜드 보드 및 그 제조 |
| CN104999538B (zh) * | 2015-08-05 | 2017-04-12 | 刘志伟 | 一种玉米秸秆制备零甲醛刨花板的方法 |
-
2016
- 2016-07-15 DE DE102016008608.4A patent/DE102016008608B3/de active Active
-
2017
- 2017-03-31 EP EP17164384.4A patent/EP3269521B1/fr active Active
- 2017-03-31 PT PT17164384T patent/PT3269521T/pt unknown
- 2017-03-31 ES ES17164384T patent/ES2710326T3/es active Active
- 2017-07-14 CN CN201710573749.9A patent/CN107618090B/zh active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN107618090A (zh) | 2018-01-23 |
| DE102016008608B3 (de) | 2017-10-26 |
| PT3269521T (pt) | 2019-03-21 |
| ES2710326T3 (es) | 2019-04-24 |
| CN107618090B (zh) | 2019-12-13 |
| EP3269521A1 (fr) | 2018-01-17 |
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