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CN1300059C - Ceramic tile making process - Google Patents

Ceramic tile making process Download PDF

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Publication number
CN1300059C
CN1300059C CNB2004100512256A CN200410051225A CN1300059C CN 1300059 C CN1300059 C CN 1300059C CN B2004100512256 A CNB2004100512256 A CN B2004100512256A CN 200410051225 A CN200410051225 A CN 200410051225A CN 1300059 C CN1300059 C CN 1300059C
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China
Prior art keywords
porcelain brick
manufacture method
texture
preparation
ceramic tile
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Expired - Lifetime
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CNB2004100512256A
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Chinese (zh)
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CN1740116A (en
Inventor
叶荣恒
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GUANGDONG BODE FINE BUILDING MATERIAL CO Ltd
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Individual
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Abstract

The present invention relates to a making method for a ceramic tile, which is combined with a miropowder technology, a pattern permeating technology and a crystallizing texture granule technology. The making method comprises the following steps: 1. miropowder materials are made; 2. crystallizing texture granules and glaze granules are made; 3. fusion cake granules are made; 4. the miropowder materials, the crystallizing texture granules, the glaze granules and the fusion cake granules are mixed, distributed and then shaped by pressing, and a semi-product of a ceramic tile is obtained by drying, permeating pattern, calcinating and cooling; 5. the semi-product of the ceramic tile is process by edge cutting, polish and antifouling treatment, and a finished product of the ceramic tile is obtained. The crystallizing texture granules are made by secondary rolling dry pelletization of mixed miropowder materials, the finished product of the ceramic tile has the advantages of various colors, diversified patterns and no repeat, and the texture of the finished product of the ceramic tile is similar to the texture of natural stone materials.

Description

A kind of manufacture method of porcelain brick
Technical field
The present invention relates to a kind of manufacture method of porcelain brick, refer in particular to a kind of in conjunction with micro mist, the manufacture method of oozing the flower and the polished brick in porcelain character of granule technology.
Background technology
As everyone knows, can be made into color and luster difference, porcelain brick that texture is different according to different complete processings.Traditional porcelain brick is mostly by becoming glaze with the thickening of the micro mist coloring ion aqueous solution, utilize the screen printing technology to be printed on the ceramic body surface then, spray enough sepages that helps again, with the coloring metal iontophoretic injection to briquet inside, fired at last, polishing forms, but only the porcelain brick pattern that productive technology makes is stereotyped by oozing, color is limited by coloring ion, and decorative effect does not still reach nature, smoothness.Therefore, in order to produce rich color, the diversified porcelain brick of pattern, people have added in the complete processing of porcelain brick oozes flower process, forms the decorative pattern of nature coating on porcelain brick, make porcelain brick have the art effect of broken sense, but still lack the natural texture and the texture of lithotome.
Therefore, provide a kind of production method of making rich color, pattern variation, not having the polished brick in porcelain character of repetition and the approximate lithotome of effect, very necessary with the shortcoming that overcomes prior art.
Summary of the invention
The object of the present invention is to provide a kind of production method of making rich color, pattern variation, not having the polished brick in porcelain character of repetition and the approximate lithotome of effect.
A kind of manufacture method of porcelain brick is characterized in that: it comprises the following steps:
(1) preparation micro powder material;
(2) preparation crystallographic texture particle and glaze grain;
(3) preparation frit grain;
(4) with compression moulding behind micro powder material, crystallographic texture particle, glaze grain and the frit grain mixing cloth
Ooze flower after the drying, burn till, get the porcelain brick work in-process after the cooling; Again it is carried out aftertreatment
After can obtain the porcelain brick finished product.
Wherein, the preparation technology of micro powder material is as follows: at first prepare burden, adopt ceramic raw material mineral such as feldspar, quartz, clay, kaolin, Wingdale, talcum, thinner to mix, weigh by proportioning, to satisfy following chemical constitution (weight percent):
SiO 2 Al 2O 3 Fe 2O 3?TiO 2 CaO+MgO?K 2O+Na 2O I.L
65~72% 17~23% 0~2% 0~2% <2% 4.5~6.5% <6%
Add various colorants 0~10%, wherein can select for use several colorants to mix.Then, to required fineness, through screening out iron, stock tank is old with the powder ball milling, spray pulverization, and it is old standby to put in storage at last.
Wherein, the crystallographic texture particle adopts the dry method granulation processes preparation of micro mist batch mixing secondary rolled, its preparation technology is as follows: at first prepare burden, adopt ceramic raw material mineral such as feldspar, quartz, clay, kaolin, Wingdale, talcum, thinner to mix, weigh by proportioning, to satisfy following chemical constitution (weight percent):
SiO 2 Al 2O 3 Fe 2O 3?TiO 2 CaO+MgO K 2O+Na 2O?I.L
60~72% 12~23% 0~2% 0~2% <3.5% 4~14% <6%
Add various colorants 0~10%, wherein can select for use several colorants to mix.Standby by the powder process of micro powder material technology, then powder is polished into micro mist and mixes, through pre-press fit texture once, secondary rolled is promptly plastic, it is crushed to the particle of required size again, and getting size after screening is that 3~20 purpose particles put in storage standby.
Wherein, the preparation of glaze grain is identical with the preparation method of micro powder material, at first prepares burden, and adopts ceramic raw material mineral such as feldspar, quartz, clay, kaolin, Wingdale, talcum, thinner to mix, weigh by proportioning, to satisfy following chemical constitution (weight percent):
SiO 2 Al 2O 3 Fe 2O 3?TiO 2 CaO+MgO K 2O+Na 2O?I.L
60~72% 12~23% 0~2% 0~2% <3.5% 4~14% <6%
Add various colorants 0~10%, wherein can select for use several colorants to mix, then, to required fineness, through screening out iron, stock tank is old with the powder ball milling, the spray pulverization granulation, and it is old standby to put in storage at last.
Wherein, the preparation technology of frit is as follows: at first prepare burden, adopt ceramic raw material mineral such as feldspar, quartz, clay, kaolin, Wingdale, talcum, thinner, calcite, lime carbonate, cobalt oxide, borax, barium carbonate to mix, weigh by proportioning, to satisfy following chemical constitution (weight percent):
SiO 2 Al 2O 3 Fe 2O 3 TiO 2 CaO MgO K 2O+Na 2O
55~63% 6~10% 0~0.5% 0~0.5% 6~18.5% 0~3.5% 3~7%
BaO B 2O 3 ZnO ZrO 2 I.L
0~5% 0~3% 3~15% 0~8% <0.15%
Add various colorants 0~10%, wherein can select for use several colorants to mix, at 1430 ℃~1500 ℃ fusings, the sudden one-tenth particle of water frit, then the raw material frit of selecting for use is crushed to 10~100 orders, carry out iron removal step behind the thorough mixing, it is standby to put in storage.
Compared with prior art, the manufacture method of porcelain brick of the present invention has integrated single micro mist or has oozed productive technology, and produce the crystal grain that can produce natural texture with a kind of technology of creating, by the collocation of multiple color and specific processing parameter control cloth pattern, make micro mist, ooze flower and the combination each other of three kinds of technologies of particle, permeate each other, reached in appearance and compared the effect that is difficult to differentiate with lithotome, rich color, pattern variation, nothing repeat, the clear exquisiteness of superficial makings, well arranged, and the physicochemical property aspect has surmounted lithotome far away.
Description of drawings
Fig. 1 is the schema of micro powder material preparation of the present invention.
Fig. 2 is the schema of crystallographic texture granules preparation of the present invention.
Fig. 3 is the schema of porcelain brick preparation of the present invention.
Embodiment
Further set forth the present invention below in conjunction with accompanying drawing.
One, preparation micro powder material:
With reference to figure 1,11 prepare burden set by step, adopt ceramic raw material mineral such as feldspar, quartz, clay, kaolin, Wingdale, talcum, thinner to mix, weigh by proportioning, to satisfy following chemical constitution (weight percent):
SiO 2 Al 2O 3 Fe 2O 3?TiO 2 CaO+MgO?K 2O+Na 2O?I.L
65~72% 17~23% 0~2% 0~2% <2% 4.5~6.5% <6%
Add various colorants 0~10%, wherein can select for use several colorants to mix.
Next, carry out ball milling to required fineness according to step 12-16 in regular turn, through screening out iron, stock tank is old, spray pulverization, and it is old standby to put in storage at last.
Two, preparation crystallographic texture particle:
Adopt the dry method granulation processes of micro mist batch mixing secondary rolled to prepare the crystallographic texture particle, with reference to figure 2,21 prepare burden set by step, adopt ceramic raw material mineral such as feldspar, quartz, clay, kaolin, Wingdale, talcum, thinner to mix, weigh by proportioning, to satisfy following chemical constitution (weight percent):
SiO 2 Al 2O 3 Fe 2O 3?TiO 2 CaO+MgO?K 2O+Na 2O I.L
60~72% 12~23% 0~2% 0~2% <3.5% 4~14% <6%
Add various colorants 0~10%, wherein can select for use several colorants to mix, prepare powder by technique for producing miropowder.
Next, according to step 22-27 the toner material is polished into micro mist in regular turn, then by the said ratio thorough mixing, through pre-press fit texture once, formation is similar to the texture of lithotome, it is promptly plastic to pass through secondary rolled again, it is crushed to the particle of required size again, and getting size after screening is that 3~20 purpose particles put in storage standby.
Three, preparation glaze grain:
The preparation of glaze grain is identical with the preparation method of micro powder material, with reference to figure 1,11 prepare burden set by step, adopt ceramic raw material mineral such as feldspar, quartz, clay, kaolin, Wingdale, talcum, thinner to mix, weigh by proportioning, to satisfy following chemical constitution (weight percent):
SiO 2 Al 2O 3 Fe 2O 3?TiO 2 CaO+MgO?K 2O+Na 2O I.L
60~72% 12~23% 0~2% 0~2% <3.5% 4~14% <6%
Add various colorants 0~10%, wherein can select for use several colorants to mix.
Next, carry out ball milling to required fineness according to step 12-16 in regular turn, through screening out iron, stock tank is old, the spray pulverization granulation, and it is old standby to put in storage at last.
Four, preparation frit:
Adopt ceramic raw material mineral such as feldspar, quartz, clay, kaolin, Wingdale, talcum, thinner, calcite, lime carbonate, cobalt oxide, borax, barium carbonate to mix, weigh by proportioning, to satisfy following chemical constitution (weight percent):
SiO 2 Al 2O 3 Fe 2O 3 TiO 2 CaO MgO K 2O+Na 2O
55~63% 6~10% 0~0.5% 0~0.5% 6~18.5% 0~3.5% 3~7%
BaO B 2O 3 ZnO ZrO 2 I.L
0~5% 0~3% 3~15% 0~8% <0.15%
Add various colorants 0~10%, wherein can select for use several colorants to mix, 1430 ℃~1500 ℃ fusings, the sudden one-tenth particulate state of water frit.Frit is crushed to 8~20 orders, carries out iron removal step behind the thorough mixing, it is standby to put in storage.
Five, preparation porcelain brick:
In the present embodiment, micro powder material is selected three kinds of toners for use, and it is formed and proportioning is: pale red material: 30%, and white material: 13%, pale yellow material: 50%; The crystallographic texture particle is selected two kinds of particles for use: it is formed and proportioning is: white particle: 2%, and pale yellow particle: 2%; In addition, the frit proportioning is 2%, glaze grain 1%.
With reference to figure 3, at first set by step 30 pale red material, white material, pale yellow material with above-mentioned micro powder material on request the powder feeding polishing to 20~250 orders, simultaneously, with without the white material particle in the crystallographic texture particle of polishing with after pale yellow particle, frit and glaze grain fully stir by said ratio feeding to press cloth system, the porcelain brick of mixing cloth required specification of compression moulding in press die, step 31; Again with the porcelain brick drying machine drying, the drifting dust that are shaped, step 32; Next, by printing machine porcelain brick is carried out stamp and handle, form various floral designs, step 33; Afterwards, on porcelain brick, spray water or help sepage to help and ooze, make the coloring metal ion-transfer, be penetrated on the ceramic briquet step 34; Then porcelain brick was burnt till under 1190~1210 ℃ temperature 60~75 minutes, step 35, i.e. formation has micro mist, oozes flower and crystallographic texture particulate porcelain brick; At last, 36-39 carries out postprocessing working procedures set by step, with packing warehouse-in after its cooling, side cut, polishing, the antifouling processing.
In the present invention, in the porcelain brick manufacturing processing technic, add the overall aesthetic that the particle with crystallization and grain effect has increased porcelain brick, wherein crystallographic texture particulate color spot has transparent or semitransparent texture, the natural and tripping distribution of its texture, the utmost point is like the natural texture of lithotome, broken aesthetic feeling is arranged, and rich color, pattern variation, do not have and repeat.
In another embodiment of the present invention, in mix, can not add frit.
In yet another embodiment of the present invention, also can omit and ooze flower processing technique, formation has micro mist and crystallographic texture particulate porcelain brick.
In yet another embodiment of the present invention, also can omit crystallographic texture particle complete processing, do not add the crystallographic texture particle in mix, formation has micro mist and oozes colored porcelain brick.
Above disclosed only is preferred embodiment of the present invention, can not limit the present invention's interest field certainly with this, and therefore the equivalent variations of being done according to the present patent application claim still belongs to the scope that the present invention is contained.

Claims (9)

1. the manufacture method of a porcelain brick, it is characterized in that: it comprises the following steps:
(1) preparation micro powder material;
(2) preparation crystallographic texture particle and glaze grain;
(3) with compression moulding behind micro powder material, crystallographic texture particle and the glaze grain mixing cloth, ooze flower after the drying, burn till, get the porcelain brick work in-process after the cooling; Again it is carried out can obtaining the porcelain brick finished product after the aftertreatment.
2. the manufacture method of a kind of porcelain brick according to claim 1, it is characterized in that: described porcelain brick preparation method further comprises the preparation frit.
3. the manufacture method of a kind of porcelain brick according to claim 1 is characterized in that: the non-slurry pelletizing of described crystallographic texture particle employing micro mist batch mixing secondary rolled.
4. according to the manufacture method of claim 1 or 3 described a kind of porcelain brick, it is characterized in that: described crystallographic texture granule preparing process is as follows: (1) selects the powder process of preparing burden of ceramic raw material mineral for use; (2) powder being polished into micro mist mixes; (3) micro mist is through pre-press fit texture; (4) through the roll forming briquet; (5) the moulding briquet is broken into the particle of certain order number.
5. the manufacture method of a kind of porcelain brick according to claim 2, it is characterized in that: the preparation technology of described porcelain brick is as follows: after (1) will polish micro powder material mix with glaze grain, crystallographic texture particle, frit, cloth; (2) with mix compression moulding; (3) drying; (4) stamp; (5) water spray helps and oozes; (6) under 1190~1210 ℃ temperature, burnt till 60~75 minutes; (7) cooling; (8) polishing, side cut, antifouling processing.
6. the manufacture method of a kind of porcelain brick according to claim 1 is characterized in that: described crystallographic texture particulate composition range, and weight percent, as follows:
SiO 2 Al 2O 3 Fe 2O 3 TiO 2 CaO+MgO K 2O+Na 2O I.L
60~72% 12~23% 0~2% 0~2% <3.5% 4~14% <6%。
7. the manufacture method of a kind of porcelain brick according to claim 1 is characterized in that: the composition range of described micro powder material, and weight percent, as follows:
SiO 2 Al 2O 3 Fe 2O 3 TiO 2 CaO+MgO K 2O+Na 2O I.L
65~72% 17~23% 0~2% 0~2% <2% 4.5~6.5% <6%。
8. the manufacture method of a kind of porcelain brick according to claim 1 is characterized in that: the composition range of described glaze grain, and weight percent, as follows:
SiO 2 Al 2O 3 Fe 2O 3 TiO 2 CaO+MgO K 2O+Na 2O I.L
60~72% 12~23% 0~2% 0~2% <3.5% 4~14% <6%。
9. the manufacture method of a kind of porcelain brick according to claim 2 is characterized in that: the composition range of described frit, and weight percent, as follows:
SiO 2 Al 2O 3 Fe 2O 3 TiO 2 CaO MgO K 2O+Na 2O
55~63% 6~10% 0~0.5% 0~0.5% 6~18.5% 0~3.5% 3~7%
BaO B 2O 3 ZnO ZrO 2 I.L
0~5% 0~3% 3~15% 0~8% <0.15%。
CNB2004100512256A 2004-08-26 2004-08-26 Ceramic tile making process Expired - Lifetime CN1300059C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNB2004100512256A CN1300059C (en) 2004-08-26 2004-08-26 Ceramic tile making process

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Application Number Priority Date Filing Date Title
CNB2004100512256A CN1300059C (en) 2004-08-26 2004-08-26 Ceramic tile making process

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Publication Number Publication Date
CN1740116A CN1740116A (en) 2006-03-01
CN1300059C true CN1300059C (en) 2007-02-14

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Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1887808A (en) * 2006-07-20 2007-01-03 广东东鹏陶瓷股份有限公司 Prepn of decorating ceramic tile with stereo holes
CN101177352B (en) * 2006-11-10 2011-11-23 霍炳祥 Method for solving glaze lamination of ceramic products
CN101805209B (en) * 2010-04-21 2012-01-04 伟业陶瓷有限公司 Matt porcelain glaze prepared by using waste porcelains and production method thereof
CN102219382B (en) * 2011-03-31 2013-06-26 广东道氏技术股份有限公司 Frit for full polish and preparation method thereof

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1433995A (en) * 2003-02-21 2003-08-06 中国地质大学(武汉) Coal gangue porcelain brick and preparation method thereof
CN1480308A (en) * 2003-07-18 2004-03-10 范玉容 Method for manufacturing ceramic tile with transparent or semitransparent color spots or color blocks

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1433995A (en) * 2003-02-21 2003-08-06 中国地质大学(武汉) Coal gangue porcelain brick and preparation method thereof
CN1480308A (en) * 2003-07-18 2004-03-10 范玉容 Method for manufacturing ceramic tile with transparent or semitransparent color spots or color blocks

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Owner name: GUANGDONG BODE FINE BUILDING MATERIAL CO., LTD.

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Address after: High tech Industrial Zone, Guangdong city of Foshan Province Sanshui Lubao 528100

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Address before: 6, building 528000, building 162, Fenjiang South Road, Foshan, Guangdong

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