CN1316343A - Technology for producing ceramic tile with relief on it - Google Patents
Technology for producing ceramic tile with relief on it Download PDFInfo
- Publication number
- CN1316343A CN1316343A CN 01114715 CN01114715A CN1316343A CN 1316343 A CN1316343 A CN 1316343A CN 01114715 CN01114715 CN 01114715 CN 01114715 A CN01114715 A CN 01114715A CN 1316343 A CN1316343 A CN 1316343A
- Authority
- CN
- China
- Prior art keywords
- base cream
- biscuiting
- stamp
- drying
- adobe
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000005516 engineering process Methods 0.000 title claims abstract description 15
- 239000000919 ceramic Substances 0.000 title claims abstract description 14
- 238000000465 moulding Methods 0.000 claims abstract description 13
- 238000007639 printing Methods 0.000 claims abstract description 13
- 238000001035 drying Methods 0.000 claims abstract description 12
- 239000000843 powder Substances 0.000 claims description 23
- 238000000034 method Methods 0.000 claims description 18
- 239000006071 cream Substances 0.000 claims description 16
- 238000004519 manufacturing process Methods 0.000 claims description 13
- 238000003825 pressing Methods 0.000 claims description 11
- 238000010304 firing Methods 0.000 claims description 7
- 238000005507 spraying Methods 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 5
- 238000002360 preparation method Methods 0.000 claims description 5
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- 239000011449 brick Substances 0.000 claims description 3
- 230000001105 regulatory effect Effects 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 9
- 238000001354 calcination Methods 0.000 abstract 1
- 210000003298 dental enamel Anatomy 0.000 abstract 1
- 239000000047 product Substances 0.000 description 8
- 238000000498 ball milling Methods 0.000 description 4
- 239000002002 slurry Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000010433 feldspar Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000010453 quartz Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- 239000005995 Aluminium silicate Substances 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- 235000019738 Limestone Nutrition 0.000 description 1
- 229910004298 SiO 2 Inorganic materials 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- NWXHSRDXUJENGJ-UHFFFAOYSA-N calcium;magnesium;dioxido(oxo)silane Chemical compound [Mg+2].[Ca+2].[O-][Si]([O-])=O.[O-][Si]([O-])=O NWXHSRDXUJENGJ-UHFFFAOYSA-N 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 229910052570 clay Inorganic materials 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000012084 conversion product Substances 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 229910052637 diopside Inorganic materials 0.000 description 1
- 229910052900 illite Inorganic materials 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 239000006028 limestone Substances 0.000 description 1
- VGIBGUSAECPPNB-UHFFFAOYSA-L nonaaluminum;magnesium;tripotassium;1,3-dioxido-2,4,5-trioxa-1,3-disilabicyclo[1.1.1]pentane;iron(2+);oxygen(2-);fluoride;hydroxide Chemical compound [OH-].[O-2].[O-2].[O-2].[O-2].[O-2].[F-].[Mg+2].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[K+].[K+].[K+].[Fe+2].O1[Si]2([O-])O[Si]1([O-])O2.O1[Si]2([O-])O[Si]1([O-])O2.O1[Si]2([O-])O[Si]1([O-])O2.O1[Si]2([O-])O[Si]1([O-])O2.O1[Si]2([O-])O[Si]1([O-])O2.O1[Si]2([O-])O[Si]1([O-])O2.O1[Si]2([O-])O[Si]1([O-])O2 VGIBGUSAECPPNB-UHFFFAOYSA-L 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000011505 plaster Substances 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000001694 spray drying Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 235000012222 talc Nutrition 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 239000010456 wollastonite Substances 0.000 description 1
- 229910052882 wollastonite Inorganic materials 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Images
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- Finishing Walls (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
A technology for making ceramic tiles with relief effect includes such steps as moulding, drying, silk screen print to generate concave-convex relief effect, applying enamel, printing pattern and calcining. Its advantages include lifelike relief effect and low cost.
Description
The present invention relates to a kind of production technology of Ceramic Tiles, particularly the working pressure machine is with the ceramic tile production technology of powder moulding.
The construction sanitary ceramic product, have and manyly decorate with the stereo concave-convex anaglyph, architectural pottery wall floor tile series modelled after an antique, imitation natural stone series of products popular in recent years particularly, the decorative effect of stereo concave-convex embossment is utilized more and morely, and in the Production of Ceramics process, in order to reach this decorative effect, a kind of method is in the forming process of product, realizes by the surface of handling mould: the surface of passing through the processing press die as sanitary china by processing plaster mold surface, wall floor tile.Its technology is: powder, and------glaze spraying or pouring glaze--stamp--burn till for drying or biscuiting for relief die, press-molding.Another kind method is to stack dry powder glaze or frit or print the anaglyph that the thicker glaze of one deck reaches concavo-convex variation again on the glaze surface of product.Its technology is: powder, and--------stamp--is piled dry powder glaze or frit or is printed protruding glaze--and burns till for glaze spraying or pouring glaze for drying or biscuiting for plane mould, press-molding.These two kinds of processes respectively have pluses and minuses:
The advantage of first method is that glazing on the base substrate of existing concave-convex effect, stamp are decorated again, and product simulation is effective, and is true to nature naturally, but its Mold Making expense costliness, and conversion product variety difficulty, the cycle is long, brings very big obstacle for the exploitation of new fancy variety; The advantage of second method is that the conversion designs and varieties are flexible, cycle is short, be beneficial to the exploitation of new fancy variety, but its simulated effect is relatively poor, naturally degree true to nature is poor, and glaze layer projection is on the surface of product, so its anti-wear performance is affected, easily produce defectives such as pin hole, bubble because of the glaze bed thickness in the production process, cause certain difficulty to production.
The objective of the invention is for overcoming the weak point of above-mentioned existing technology, provide a kind of concavo-convex anaglyph natural, easy flexible, the low ceramic tile with relief on it production technology of short expense of exploitation new design cycle of fancy conversion true to nature.
The objective of the invention is to be achieved through the following technical solutions: a kind of production technology of ceramic tile with relief on it, include conventional known press-molding operation, revenue stamp process, drying or biscuiting operation, the glazing operation, firing process,--plane mould press-molding operation--drying or biscuiting operation--glazing operation that its process route is: the powder preparation section, glaze spraying or pouring glaze--revenue stamp process--firing process, set up the hand-pressing operation after drying behind press-molding or the biscuiting operation, the hand-pressing operation at first prepares the base cream identical or close with the adobe composition, the surface that ceramic printing machine and silk screen by routine is imprinted on base cream adobe, and by regulating the proportion of base cream, the order number of silk screen, thickness and printing machine differ adobe surface formation thickness, rough base cream layer, and then descend the glazing operation one.Base cream adopts the blank dry powder of green brick forming to mix with stamp-pad ink to be made into further, and stamp-pad ink and blank dry powder proportioning are 100: 10～500, and its density is 1.05-2.50g/cm
3, and used its order number of silk screen of hand-pressing is the 10-100 order, its thickness is between 70 μ m-3mm.
Fig. 1 is the schematic diagram before and after the hand-pressing operation of the present invention;
Fig. 2 is the enlarged diagram in adobe cross section after the glazing.
Below in conjunction with drawings and Examples technology of the present invention and advantage are elaborated.
Referring to Fig. 1, Fig. 2, the technological process of production of the present invention is as follows:
The powder preparation section--(comprise the apolegamy material--wet ball grinding--spray-drying--old)--press-molding operation (employing plane mould)------the hand-pressing operation is burnt till for drying or biscuiting operation by glazing operation--revenue stamp process--
Particularly:
1, powder preparation section:
A, raw materials used: feldspar, quartz, porcelain sand, wollastonite, diopside, clay (white, black mud), illite etc.
The chemical composition of b, powder:
Composition: SiO
2Al
2O
3Fe
2O
3CaO MgO K
2O+Na
2O IL adds up to
Content: 66.83 14.74 1.67 4.27 2.41 3.6 6.47 99.99%
C, ball milling base slurry parameter:
Ball mill feeding: 14 tons
Material: ball: water=1: 2: 0.45
The ball milling time: 14～16 hours
Slurry volume density: 1.73～1.76g/cm
3
Slurry moisture content (%): 30～32
The slurry fineness: 250 mesh sieves tail over (%) 2.0 ± 0.2
D, formation blank dry powder:
Preparation method: spray-drying spray tower: 3200 types
Dry powder moisture content (%): 7.5 ± 0.5
The old time of dry powder: 2～3 days
The dry powder particle grating:
＞20 orders: 5～10% 20～40 order: 18～25% 40～60 order: 45～55%
60～100 orders: 13～18% 100 below the order:＜5%
2, plane mould press-molding operation:
Press: this machine of 1500T Lay
Mould: adopt common planar pattern tool
Briquetting pressure: 240bar
Moulding speed: 10～12 times/min
Powder moisture content: 5.5～7%
Green compact rupture strength:＞0.8MPa
3, drying or biscuiting operation:
A, drying: this vertical drier of Lay
Dry humidity: 130～150 ℃
Arid cycle: 100～120min
Dry back moisture content (%):＜1%
Dry back base substrate rupture strength (MPa):＞1.7
B, biscuiting:
Biscuiting temperature: 1080～1100 ℃
The biscuiting cycle: 30～40min
Water absorption rate after the biscuiting: 15～23%
4, hand-pressing operation:
Printing machine: OMIC pottery printing machine
Base cream proportioning: blank dry powder: stamp-pad ink=100: 70
Ball milling or stir bulk density: 1.5～1.7g/cm
3
Meshcount: 60 orders
Screen thickness: 1.5mm
5, glazing operation:
Raw materials used: frit, feldspar, quartz, kaolin, zirconium English powder, zinc oxide, brium carbonate, lime stone, burning talcum, colorant etc.
Ball milling parameter: material: ball: water=1: 2: 0.3～0.4
Glaze slip moisture content (%): 30～35
The glaze slip fineness: 250 mesh sieves tail over 0.1～0.3%
Glazing mode: drench glaze or glaze spraying
6, firing process:
Burn till and use kiln: homemade kiln length 85m
Firing period: 40～50min
Firing temperature: 1150～1170 ℃
Core of the present invention is the hand-pressing operation, is characterized in:
A, at first be made into the base cream identical or close with the adobe composition, normally directly be made into the blank dry powder and the stamp-pad ink of green brick forming, proportioning is a stamp-pad ink: blank dry powder=100: 10～500, base cream density is at 1.05～2.50g/cm
3
B, make silk screen, meshcount is generally at 10～100 orders, and screen thickness is looked the requirement of concave-convex effect and changed between 70 μ m～3mm.
C, printing machine can adopt the chain-type printing machine, belt-type printing machine and pulley type printing machine etc.
Dried adobe of compression moulding or the later adobe of biscuiting stamp one deck base cream on its surface, by the proportion of regulating base cream, the order number of silk screen and the operation of thickness and adjustment printing machine, make the adobe surface be printed on the concavo-convex base cream layer that thickness differs; Again through after a procedure as operation such as drench glaze, glaze spraying, printing ornament, burn till, produce Ceramic Tiles with plastic relief effect.
Adopt above-mentioned production technology, the Ceramic Tiles product of producing has and the same natural anaglyph true to nature of product that adopts concavo-convex relief die to produce, but degree, size that flexible transformation is concavo-convex are easy to the design transformation pattern variety, and the exploitation new design cycle is short, expense is low.Certainly, above-mentionedly only enumerate a kind of embodiment, except that the hand-pressing operation, other operation is all identical with conventional traditional operation or roughly the same, repeats no more here.
Claims (3)
1, a kind of production technology of ceramic tile with relief on it, include conventional known press-molding operation, revenue stamp process, drying or biscuiting operation, the glazing operation, firing process,--plane mould press-molding operation--drying or biscuiting operation--glazing operation that its process route is: the powder preparation section, glaze spraying or pouring glaze--revenue stamp process--firing process, it is characterized in that: set up the hand-pressing operation after drying behind press-molding or the biscuiting operation, the hand-pressing operation at first prepares the base cream identical or close with the adobe composition, the surface that ceramic printing machine and silk screen by routine is imprinted on base cream adobe, and by regulating the proportion of base cream, the order number of silk screen, thickness and printing machine differ adobe surface formation thickness, rough base cream layer, and then descend the glazing operation one.
2, production technology according to claim 1 is characterized in that base cream adopts the blank dry powder of green brick forming to mix with stamp-pad ink and is made into, and stamp-pad ink and blank dry powder proportioning are 100: 10～500, and its density is 1.05-2.50g/cm
3
3, production technology according to claim 1 is characterized in that its order number of the used silk screen of hand-pressing is the 10-100 order, and its thickness is between 70 μ m-3mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 01114715 CN1207157C (en) | 2001-05-21 | 2001-05-21 | Technology for producing ceramic tile with relief on it |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 01114715 CN1207157C (en) | 2001-05-21 | 2001-05-21 | Technology for producing ceramic tile with relief on it |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1316343A true CN1316343A (en) | 2001-10-10 |
| CN1207157C CN1207157C (en) | 2005-06-22 |
Family
ID=4661339
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 01114715 Expired - Fee Related CN1207157C (en) | 2001-05-21 | 2001-05-21 | Technology for producing ceramic tile with relief on it |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1207157C (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100551653C (en) * | 2006-09-11 | 2009-10-21 | 黄建平 | A kind of manufacturing process method of artistic ceramic tile |
| CN101805209A (en) * | 2010-04-21 | 2010-08-18 | 伟业陶瓷有限公司 | Matt porcelain glaze prepared by using waste porcelains and production method thereof |
| CN101804762A (en) * | 2010-02-10 | 2010-08-18 | 斯达高瓷艺发展（深圳）有限公司 | Manufacturing method of embossment layer halftone and manufacturing method of famille-rose embossment porcelain |
| CN102615693A (en) * | 2011-01-28 | 2012-08-01 | 上海庄信柚木品制造有限公司 | Stereoscopic tile production method |
| CN101875557B (en) * | 2009-04-28 | 2013-01-09 | 中国建材检验认证集团(陕西)有限公司 | Method for producing large-size thin ceramic bricks by microwave and hot air composite drying |
| CN102311277B (en) * | 2006-06-30 | 2013-02-13 | 广东萨米特陶瓷有限公司 | Spraying apparatus for producing ceramic tiles with imitated natural stone textures |
| CN104003757A (en) * | 2014-05-09 | 2014-08-27 | 高建 | Making method of luminous fire label |
| CN106183507A (en) * | 2016-07-05 | 2016-12-07 | 深圳职业技术学院 | A kind of 3D ceramic tile picture manufacture method and the ceramic tile being printed with 3D picture and text |
| CN108422791A (en) * | 2017-02-11 | 2018-08-21 | 主父春霖 | A kind of preparation process of floor tile auxiliary products |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2716672C2 (en) | 2013-12-20 | 2020-03-13 | Флоринг Индастриз Лимитед, Сарл | Ceramic tiles and method of making ceramic tiles |
-
2001
- 2001-05-21 CN CN 01114715 patent/CN1207157C/en not_active Expired - Fee Related
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102311277B (en) * | 2006-06-30 | 2013-02-13 | 广东萨米特陶瓷有限公司 | Spraying apparatus for producing ceramic tiles with imitated natural stone textures |
| CN100551653C (en) * | 2006-09-11 | 2009-10-21 | 黄建平 | A kind of manufacturing process method of artistic ceramic tile |
| CN101875557B (en) * | 2009-04-28 | 2013-01-09 | 中国建材检验认证集团(陕西)有限公司 | Method for producing large-size thin ceramic bricks by microwave and hot air composite drying |
| CN101804762A (en) * | 2010-02-10 | 2010-08-18 | 斯达高瓷艺发展（深圳）有限公司 | Manufacturing method of embossment layer halftone and manufacturing method of famille-rose embossment porcelain |
| CN101804762B (en) * | 2010-02-10 | 2013-01-02 | 斯达高瓷艺发展（深圳）有限公司 | Manufacturing method of embossment layer halftone and manufacturing method of famille-rose embossment porcelain |
| CN101805209A (en) * | 2010-04-21 | 2010-08-18 | 伟业陶瓷有限公司 | Matt porcelain glaze prepared by using waste porcelains and production method thereof |
| CN101805209B (en) * | 2010-04-21 | 2012-01-04 | 伟业陶瓷有限公司 | Matt porcelain glaze prepared by using waste porcelains and production method thereof |
| CN102615693A (en) * | 2011-01-28 | 2012-08-01 | 上海庄信柚木品制造有限公司 | Stereoscopic tile production method |
| CN104003757A (en) * | 2014-05-09 | 2014-08-27 | 高建 | Making method of luminous fire label |
| CN104003757B (en) * | 2014-05-09 | 2016-08-17 | 高建 | The manufacture method of Luminous fire mark |
| CN106183507A (en) * | 2016-07-05 | 2016-12-07 | 深圳职业技术学院 | A kind of 3D ceramic tile picture manufacture method and the ceramic tile being printed with 3D picture and text |
| CN108422791A (en) * | 2017-02-11 | 2018-08-21 | 主父春霖 | A kind of preparation process of floor tile auxiliary products |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1207157C (en) | 2005-06-22 |
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