WO2023181637A1 - ハイブリッドボンディング絶縁膜形成材料、半導体装置の製造方法、及び半導体装置 - Google Patents
ハイブリッドボンディング絶縁膜形成材料、半導体装置の製造方法、及び半導体装置 Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
- C09J7/38—Pressure-sensitive adhesives [PSA]
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- H10W72/90—
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J179/00—Adhesives based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen, with or without oxygen, or carbon only, not provided for in groups C09J161/00 - C09J177/00
- C09J179/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C09J179/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/46—Polymerisation initiated by wave energy or particle radiation
- C08F2/48—Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light
- C08F2/50—Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light with sensitising agents
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F290/00—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
- C08F290/08—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated side groups
- C08F290/14—Polymers provided for in subclass C08G
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F290/00—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
- C08F290/08—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated side groups
- C08F290/14—Polymers provided for in subclass C08G
- C08F290/145—Polyamides; Polyesteramides; Polyimides
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- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/04—Non-macromolecular additives inorganic
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- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J5/00—Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers
- C09J5/04—Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers involving separate application of adhesive ingredients to the different surfaces to be joined
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
- H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
- H01B3/30—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
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- H10P54/00—
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- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2203/00—Applications of adhesives in processes or use of adhesives in the form of films or foils
- C09J2203/326—Applications of adhesives in processes or use of adhesives in the form of films or foils for bonding electronic components such as wafers, chips or semiconductors
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/40—Additional features of adhesives in the form of films or foils characterized by the presence of essential components
- C09J2301/414—Additional features of adhesives in the form of films or foils characterized by the presence of essential components presence of a copolymer
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/40—Additional features of adhesives in the form of films or foils characterized by the presence of essential components
- C09J2301/416—Additional features of adhesives in the form of films or foils characterized by the presence of essential components use of irradiation
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- H10W72/20—
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- H10W72/951—
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- H10W80/312—
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- H10W80/327—
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- H10W90/794—
Definitions
- the present disclosure relates to a hybrid bonding insulating film forming material, a method for manufacturing a semiconductor device, and a semiconductor device.
- Non-Patent Document 1 discloses an example of three-dimensional mounting of a semiconductor chip.
- hybrid bonding technology used in W2W (Wafer-to-Wafer) bonding is used to perform fine bonding of wiring between devices. is being considered.
- Patent Document 1 discloses an example of a technique for lowering the bonding temperature by using a cyclic olefin resin.
- a photolithography process is performed to remove the insulating film in the area where the pillars are to be formed. From the viewpoint of manufacturing costs and the like, it is desired that organic insulating films have high exposure sensitivity.
- the present disclosure has been made in view of the above, and aims to provide a hybrid bonding insulating film forming material that has excellent exposure sensitivity and can suppress the generation of voids during bonding, a method for manufacturing a semiconductor device, and a semiconductor device. purpose.
- a hybrid bonding insulating film forming material containing (A) a polyimide precursor having a polymerizable unsaturated bond site, (B) a solvent, and (C) an oxime-based photopolymerization initiator.
- a hybrid bonding insulating film forming material containing (A) a polyimide precursor having a polymerizable unsaturated bond site, (B) a solvent, and (C) an oxime-based photopolymerization initiator.
- R 1 represents an alkyl group, an alkoxy group, a phenyl group, or a phenoxy group
- R 2 represents an alkyl group
- R 3 represents a carbonyl group or a monovalent organic group connected by a single bond. represents a group.
- the oxime photopolymerization initiator (C) is a compound in which R 1 in the formula (I) is represented by an alkoxy group, and a compound in which R 1 in the formula (I) is represented by an alkyl group or a phenyl group.
- X represents a tetravalent organic group
- Y represents a divalent organic group
- R 6 and R 7 each independently represent a hydrogen atom or a monovalent organic group.
- R 6 and R 7 have a polymerizable unsaturated bond.
- E The hybrid bonding insulating film forming material according to ⁇ 5>, wherein the tetravalent organic group represented by X in the general formula (1) is a group represented by the following formula (E).
- two R A 's each independently represent a hydrogen atom, an alkyl group, or a phenyl group), a siloxane bond (-O- (Si(R B ) 2 -O-) n ;
- Two R B 's each independently represent a hydrogen atom, an alkyl group, or a phenyl group, and n represents an integer of 1 or 2 or more.) or at least these Represents a combination of two divalent groups.
- the divalent organic group represented by Y in the general formula (1) is a group represented by the following formula (H).
- R each independently represents an alkyl group, an alkoxy group, a halogenated alkyl group, a phenyl group, or a halogen atom
- n each independently represents an integer of 0 to 4.
- two R A 's each independently represent a hydrogen atom, an alkyl group, or a phenyl group), siloxane bond (-O-(Si(R B ) 2 -O-) n ;
- Two R B each independently represent a hydrogen atom, an alkyl group, or a phenyl group, and n represents an integer of 1 or 2 or more.) or a divalent combination of at least two of these.
- the monovalent organic group in R 6 and R 7 is a group represented by the following general formula (2), an ethyl group, an isobutyl group, or a t-butyl group.
- R 8 to R 10 each independently represent a hydrogen atom or an aliphatic hydrocarbon group having 1 to 3 carbon atoms, and R x represents a divalent linking group.
- D The hybrid bonding insulating film forming material according to any one of ⁇ 1> to ⁇ 9>, further comprising a sensitizer.
- E The hybrid bonding insulating film forming material according to any one of ⁇ 1> to ⁇ 10>, further comprising a polymerizable monomer.
- ⁇ 12> The hybrid bonding insulating film forming material according to any one of ⁇ 1> to ⁇ 11>, which has a glass transition temperature of 50° C. to 300° C. when cured.
- ⁇ 13> Prepare a first semiconductor substrate having a first substrate body, a first electrode and a first organic insulating film provided on one surface of the first substrate body, preparing a semiconductor chip having a semiconductor chip substrate body, a second organic insulating film and a second electrode provided on one surface of the semiconductor chip substrate body; bonding the first electrode and the second electrode and bonding the first organic insulating film and the second organic insulating film; A method for manufacturing a semiconductor device using the hybrid bonding insulating film forming material according to any one of ⁇ 1> to ⁇ 12> for manufacturing at least one of the first organic insulating film and the second organic insulating film. .
- ⁇ 14> The method for manufacturing a semiconductor device according to ⁇ 13>, wherein the first electrode and the second electrode are bonded after the first organic insulating film and the second organic insulating film are bonded together.
- the first semiconductor substrate is The method for manufacturing a semiconductor device according to any one of ⁇ 13> to ⁇ 14>, wherein at least one of the one surface and the one surface of the semiconductor chip is polished.
- the polishing includes chemical mechanical polishing.
- ⁇ 17> The method for manufacturing a semiconductor device according to ⁇ 16>, wherein the polishing further includes mechanical polishing.
- the thickness of the first organic insulating film is greater than the thickness of the first electrode, and the thickness of the second organic insulating film is greater than the thickness of the second organic insulating film.
- a first semiconductor substrate having a first substrate body, a first organic insulating film and a first electrode provided on one surface of the first substrate body,
- a semiconductor chip having a semiconductor chip substrate body, a second organic insulating film and a second electrode provided on one surface of the semiconductor chip substrate body, The first organic insulating film and the second organic insulating film are bonded, the first electrode and the second electrode are bonded,
- a semiconductor device wherein at least one of the first organic insulating film and the second organic insulating film is a cured product of the hybrid bonding insulating film forming material according to any one of ⁇ 1> to ⁇ 12>.
- a hybrid bonding insulating film forming material that has excellent exposure sensitivity and can suppress the generation of voids during bonding, a method for manufacturing a semiconductor device, and a semiconductor device.
- FIG. 1 is a cross-sectional view schematically showing an example of a semiconductor device manufactured by a method for manufacturing a semiconductor device according to an embodiment.
- FIG. 2 is a diagram sequentially showing a method for manufacturing the semiconductor device shown in FIG.
- FIG. 3 is a diagram showing in more detail the bonding method in the method of manufacturing the semiconductor device shown in FIG.
- FIG. 4 shows a method for manufacturing the semiconductor device shown in FIG. 1, and is a diagram showing the steps after the step shown in FIG. 2 in order.
- FIG. 5 is a diagram showing an example in which the method for manufacturing a semiconductor device according to an embodiment is applied to Chip-to-Wafer (C2W).
- C2W Chip-to-Wafer
- the present disclosure is not limited to the following embodiments.
- the constituent elements including elemental steps and the like
- the term "step” includes not only a step that is independent from other steps, but also a step that cannot be clearly distinguished from other steps, as long as the purpose of the step is achieved.
- numerical ranges indicated using " ⁇ ” include the numerical values written before and after " ⁇ " as minimum and maximum values, respectively.
- each component may contain multiple types of applicable substances. If there are multiple types of substances corresponding to each component in the composition, the content rate or content of each component is the total content rate or content of the multiple types of substances present in the composition, unless otherwise specified. means quantity.
- the term "layer” or “film” refers to the case where the layer or film is formed only in a part of the region, in addition to the case where the layer or film is formed in the entire region when observing the region where the layer or film is present. This also includes cases where it is formed.
- the thickness of a layer or film is a value given as the arithmetic average value of the thicknesses measured at five points of the target layer or film.
- the thickness of a layer or film can be measured using a micrometer or the like. In this disclosure, when the thickness of a layer or film can be measured directly, it is measured using a micrometer. On the other hand, when measuring the thickness of one layer or the total thickness of a plurality of layers, it may be measured by observing a cross section of the measurement target using an electron microscope.
- (meth)acrylic group means “acrylic group” and “methacrylic group”
- (meth)acrylate means “acrylate” and “methacrylate”
- (meth) "Acryloyl” means “acryloyl” and "methacryloyl”.
- the number of carbon atoms in the functional group means the total number of carbon atoms including the number of carbon atoms of the substituent.
- the hybrid bonding insulating film forming material of the present disclosure includes (A) a polyimide precursor having a polymerizable unsaturated bond site, (B) a solvent, and (C) an oxime-based photopolymerization initiator.
- the hybrid bonding insulating film forming material of the present disclosure will also be referred to as "insulating film forming material”
- the polyimide precursor having a polymerizable unsaturated bond site will also be referred to as "(A) polyimide precursor”.
- the configuration of the hybrid bonding insulating film forming material of the present disclosure provides excellent exposure sensitivity and suppresses the generation of voids during bonding. Although the reason is not clear, it can be considered as follows. Compared to the polyimide precursor (A) according to the present disclosure, the oxime-based photopolymerization initiator (C) has higher exposure sensitivity than other photopolymerization initiators because it has absorption on the longer wavelength side. In addition, since the 5% thermogravimetric loss temperature is high, volatilization is suppressed during heating during bonding, etc., and the generation of voids is suppressed.
- the components contained in the insulating film forming material of the present disclosure and the components that can be contained will be explained.
- the insulating film forming material of the present disclosure includes (A) a polyimide precursor having a polymerizable unsaturated bond site.
- the polyimide precursor is preferably at least one resin selected from the group consisting of polyamic acid, polyamic acid ester, polyamic acid salt, and polyamic acid amide.
- Polyamic acid ester and polyamic acid amide are compounds in which at least some of the carboxy groups in polyamic acid have hydrogen atoms substituted with monovalent organic groups
- polyamic acid salts are compounds in which at least some of the carboxy groups in polyamic acid have been replaced with monovalent organic groups. It is a compound that forms a salt structure with a basic compound with a pH of over 7.
- the polyimide precursor preferably contains a compound having a structural unit represented by the following general formula (1). Thereby, a semiconductor device including an insulating film exhibiting high reliability tends to be obtained.
- X represents a tetravalent organic group
- Y represents a divalent organic group
- R 6 and R 7 each independently represent a hydrogen atom or a monovalent organic group, and at least one of R 6 and R 7 has a polymerizable unsaturated bond.
- the polyimide precursor may have a plurality of structural units represented by the above general formula (1), and X, Y, R 6 and R 7 in the plurality of structural units may be the same or different. You can leave it there. Note that the combination of R 6 and R 7 is not particularly limited as long as they are each independently a hydrogen atom or a monovalent organic group.
- R 6 and R 7 may be a hydrogen atom, and the remainder may be a monovalent organic group described below, or both may be the same or different monovalent organic groups.
- the combination of R 6 and R 7 of each structural unit may be the same or different. .
- the tetravalent organic group represented by X preferably has 4 to 30 carbon atoms, more preferably 4 to 25 carbon atoms, and more preferably 5 to 13 carbon atoms. is more preferred, and 6 to 12 is particularly preferred.
- the tetravalent organic group represented by X may include an aromatic ring. Examples of aromatic rings include aromatic hydrocarbon groups (for example, the number of carbon atoms constituting the aromatic ring is 6 to 20), aromatic heterocyclic groups (for example, the number of atoms constituting the heterocycle is 5 to 20), etc. It will be done.
- the tetravalent organic group represented by X is preferably an aromatic hydrocarbon group.
- aromatic hydrocarbon group examples include a benzene ring, a naphthalene ring, and a phenanthrene ring.
- each aromatic ring may have a substituent or may be unsubstituted.
- substituents on the aromatic ring include alkyl groups, fluorine atoms, halogenated alkyl groups, hydroxyl groups, and amino groups.
- the tetravalent organic group represented by X contains a benzene ring
- the tetravalent organic group represented by X preferably contains one to four benzene rings, and preferably contains one to three benzene rings.
- ether bond (-O-), sulfide bond (-S-), silylene bond (-Si(R A ) 2 -; two R A 's each independently represent a hydrogen atom, an alkyl group, or a phenyl group.
- siloxane bond (-O-(Si(R B ) 2 -O-) n ; two R B 's each independently represent a hydrogen atom, an alkyl group, or a phenyl group, and n is an integer of 1 or 2 or more ), or a composite linking group combining at least two of these linking groups.
- two benzene rings may be bonded at two locations by at least one of a single bond and a linking group, to form a five-membered ring or a six-membered ring containing a linking group between the two benzene rings.
- -COOR 6 groups and -CONH- groups are preferably located at ortho positions
- -COOR 7 groups and -CO- groups are preferably located at ortho positions.
- tetravalent organic group represented by X include groups represented by the following formulas (A) to (F).
- a group represented by the following formula (E) is preferable from the viewpoint of obtaining an insulating film that has excellent flexibility and further suppresses the generation of voids at the bonding interface. is more preferably a group containing an ether bond, and even more preferably an ether bond.
- the following formula (F) has a structure in which C in the following formula (E) is a single bond. Note that the present disclosure is not limited to the specific examples below.
- a and B are each independently a single bond or a divalent group that is not conjugated with a benzene ring. However, both A and B cannot be a single bond.
- Divalent groups that are not conjugated with the benzene ring include methylene group, halogenated methylene group, halogenated methylmethylene group, carbonyl group, sulfonyl group, ether bond (-O-), sulfide bond (-S-), and silylene bond.
- a and B are each independently preferably a methylene group, a bis(trifluoromethyl)methylene group, a difluoromethylene group, an ether bond, a sulfide bond, etc., and an ether bond is more preferable.
- C preferably contains an ether bond, and is preferably an ether bond. Further, C may include a structure
- the alkylene group represented by C in formula (E) is preferably an alkylene group having 1 to 10 carbon atoms, more preferably an alkylene group having 1 to 5 carbon atoms, and an alkylene group having 1 to 5 carbon atoms. or 2 alkylene group is more preferable.
- alkylene group represented by C in formula (E) include linear alkylene groups such as methylene group, ethylene group, trimethylene group, tetramethylene group, pentamethylene group, and hexamethylene group; methylmethylene group; Methylethylene group, ethylmethylene group, dimethylmethylene group, 1,1-dimethylethylene group, 1-methyltrimethylene group, 2-methyltrimethylene group, ethylethylene group, 1-methyltetramethylene group, 2-methyltetramethylene group group, 1-ethyltrimethylene group, 2-ethyltrimethylene group, 1,1-dimethyltrimethylene group, 1,2-dimethyltrimethylene group, 2,2-dimethyltrimethylene group, 1-methylpentamethylene group, 2-methylpentamethylene group, 3-methylpentamethylene group, 1-ethyltetramethylene group, 2-ethyltetramethylene group, 1,1-dimethyltetramethylene group, 1,2-dimethyltramethylene group
- the halogenated alkylene group represented by C in formula (E) is preferably a halogenated alkylene group having 1 to 10 carbon atoms, more preferably a halogenated alkylene group having 1 to 5 carbon atoms. Preferably, a halogenated alkylene group having 1 to 3 carbon atoms is more preferable.
- at least one hydrogen atom contained in the alkylene group represented by C in formula (E) above is a fluorine atom, a chlorine atom, etc.
- Examples include alkylene groups substituted with halogen atoms. Among these, fluoromethylene group, difluoromethylene group, hexafluorodimethylmethylene group, etc. are preferred.
- the alkyl group represented by R A or R B included in the silylene bond or siloxane bond is preferably an alkyl group having 1 to 5 carbon atoms, and preferably an alkyl group having 1 to 3 carbon atoms. is more preferable, and even more preferably an alkyl group having 1 or 2 carbon atoms.
- Specific examples of the alkyl group represented by R A or R B include methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, isobutyl group, s-butyl group, t-butyl group, etc. Can be mentioned.
- tetravalent organic group represented by X may be groups represented by the following formulas (J) to (O).
- the divalent organic group represented by Y preferably has 4 to 25 carbon atoms, more preferably 6 to 20 carbon atoms, and even more preferably 12 to 18 carbon atoms.
- the skeleton of the divalent organic group represented by Y may be the same as the skeleton of the tetravalent organic group represented by X, and the preferable skeleton of the divalent organic group represented by Y is It may be the same as the preferred skeleton of the tetravalent organic group represented by.
- the skeleton of the divalent organic group represented by Y is a tetravalent organic group represented by X, in which two bonding positions are substituted with atoms (e.g. hydrogen atoms) or functional groups (e.g.
- the divalent organic group represented by Y may be a divalent aliphatic group or a divalent aromatic group. From the viewpoint of heat resistance, the divalent organic group represented by Y is preferably a divalent aromatic group.
- divalent aromatic groups include divalent aromatic hydrocarbon groups (for example, the number of carbon atoms constituting the aromatic ring is 6 to 20), divalent aromatic heterocyclic groups (for example, the number of carbon atoms constituting the aromatic ring is 6 to 20), The number of atoms is 5 to 20), and divalent aromatic hydrocarbon groups are preferred.
- divalent aromatic group represented by Y include groups represented by the following formulas (G) and (H).
- a group represented by the following formula (H) is preferable, and among them, in the following formula (H), D is more preferably a group containing a single bond or an ether bond, even more preferably a group containing a single bond or an ether bond, particularly preferably a group containing an ether bond, and most preferably an ether bond. preferable.
- R each independently represents an alkyl group, an alkoxy group, a halogenated alkyl group, a phenyl group, or a halogen atom
- n each independently represents an integer from 0 to 4.
- two R A 's each independently represent a hydrogen atom, an alkyl group, or a phenyl group), a siloxane bond (-O- (Si(R B ) 2 -O-) n ;
- Two R B 's each independently represent a hydrogen atom, an alkyl group, or a phenyl group, and n represents an integer of 1 or 2 or more.) or at least these Represents a combination of two divalent groups.
- D may have a structure represented by the above formula (C1).
- a specific example of D in formula (H) is the same as a specific example of C in formula (E).
- D in formula (H) is preferably a single bond, an ether bond, a group containing an ether bond and a phenylene group, a group containing an ether bond, a phenylene group, and an alkylene group, etc., each independently.
- the alkyl group represented by R in formulas (G) to (H) is preferably an alkyl group having 1 to 10 carbon atoms, more preferably an alkyl group having 1 to 5 carbon atoms. , more preferably an alkyl group having 1 or 2 carbon atoms.
- Specific examples of the alkyl group represented by R in formulas (G) to (H) include methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, isobutyl group, s-butyl group, Examples include t-butyl group.
- the alkoxy group represented by R in formulas (G) to (H) is preferably an alkoxy group having 1 to 10 carbon atoms, more preferably an alkoxy group having 1 to 5 carbon atoms. , more preferably an alkoxy group having 1 or 2 carbon atoms.
- Specific examples of the alkoxy group represented by R in formulas (G) to (H) include methoxy group, ethoxy group, n-propoxy group, isopropoxy group, n-butoxy group, isobutoxy group, and s-butoxy group. , t-butoxy group and the like.
- the halogenated alkyl group represented by R in formulas (G) to (H) is preferably a halogenated alkyl group having 1 to 5 carbon atoms, and preferably a halogenated alkyl group having 1 to 3 carbon atoms. More preferably, it is a halogenated alkyl group having 1 or 2 carbon atoms.
- Specific examples of the halogenated alkyl group represented by R in formulas (G) to (H) include at least one hydrogen atom contained in the alkyl group represented by R in formulas (G) to (H). Examples include alkyl groups in which is substituted with a halogen atom such as a fluorine atom or a chlorine atom. Among these, fluoromethyl group, difluoromethyl group, trifluoromethyl group, etc. are preferred.
- n is each independently preferably 0 to 2, more preferably 0 or 1, and even more preferably 0.
- divalent aliphatic group represented by Y examples include a linear or branched alkylene group, a cycloalkylene group, a divalent group having a polyalkylene oxide structure, and the like.
- the linear or branched alkylene group represented by Y is preferably an alkylene group having 1 to 20 carbon atoms, more preferably an alkylene group having 1 to 15 carbon atoms. More preferably, the number is 1 to 10 alkylene groups.
- Specific examples of the alkylene group represented by Y include tetramethylene group, hexamethylene group, heptamethylene group, octamethylene group, nonamethylene group, decamethylene group, undecamethylene group, dodecamethylene group, 2-methylpentamethylene group. , 2-methylhexamethylene group, 2-methylheptamethylene group, 2-methyloctamethylene group, 2-methylnonamethylene group, 2-methyldecamethylene group, and the like.
- the cycloalkylene group represented by Y is preferably a cycloalkylene group having 3 to 10 carbon atoms, more preferably a cycloalkylene group having 3 to 6 carbon atoms.
- Specific examples of the cycloalkylene group represented by Y include a cyclopropylene group and a cyclohexylene group.
- the unit structure contained in the divalent group having a polyalkylene oxide structure represented by Y is preferably an alkylene oxide structure having 1 to 10 carbon atoms, more preferably an alkylene oxide structure having 1 to 8 carbon atoms.
- An alkylene oxide structure of 1 to 4 is more preferred.
- the polyalkylene oxide structure a polyethylene oxide structure or a polypropylene oxide structure is preferable.
- the alkylene group in the alkylene oxide structure may be linear or branched.
- the number of unit structures in the polyalkylene oxide structure may be one, or two or more.
- the divalent organic group represented by Y may be a divalent group having a polysiloxane structure.
- a divalent group having a polysiloxane structure represented by Y a silicon atom in the polysiloxane structure is bonded to a hydrogen atom, an alkyl group having 1 to 20 carbon atoms, or an aryl group having 6 to 18 carbon atoms. Examples include divalent groups having a polysiloxane structure.
- alkyl group having 1 to 20 carbon atoms bonded to the silicon atom in the polysiloxane structure include methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, t-butyl group, n- Examples include octyl group, 2-ethylhexyl group, n-dodecyl group, and the like. Among these, methyl group is preferred.
- the aryl group having 6 to 18 carbon atoms bonded to the silicon atom in the polysiloxane structure may be unsubstituted or substituted with a substituent.
- substituent when the aryl group has a substituent include a halogen atom, an alkoxy group, and a hydroxy group.
- aryl group having 6 to 18 carbon atoms include phenyl group, naphthyl group, and benzyl group. Among these, phenyl group is preferred.
- the number of alkyl groups having 1 to 20 carbon atoms or aryl groups having 6 to 18 carbon atoms in the polysiloxane structure may be one type or two or more types.
- the silicon atom constituting the divalent group having a polysiloxane structure represented by Y is an NH group in general formula (1) via an alkylene group such as a methylene group or an ethylene group, or an arylene group such as a phenylene group. May be combined with
- the group represented by the formula (G) is preferably a group represented by the following formula (G'), and the group represented by the formula (H) is preferably a group represented by the following formula (H') or the formula (H').
- a group represented by the following formula (H') or formula (H'') is preferable, from the viewpoint of having a flexible skeleton and excellent bonding properties. More preferably, it is a group in which
- R each independently represents an alkyl group, an alkoxy group, a halogenated alkyl group, a phenyl group, or a halogen atom.
- R is preferably an alkyl group, more preferably a methyl group.
- the combination of the tetravalent organic group represented by X and the divalent organic group represented by Y in general formula (1) is not particularly limited.
- X is a group represented by formula (E)
- Y is a group represented by formula (H). Examples include combinations of groups.
- R 6 and R 7 each independently represent a hydrogen atom or a monovalent organic group, provided that at least one has a polymerizable unsaturated bond.
- the monovalent organic group is preferably an aliphatic hydrocarbon group having 1 to 4 carbon atoms or an organic group having an unsaturated double bond, such as a group represented by the following general formula (2), an ethyl group, It is more preferably either an isobutyl group or a t-butyl group, and even more preferably an aliphatic hydrocarbon group having 1 or 2 carbon atoms or a group represented by the following general formula (2).
- at least one of R 6 and R 7 is a group represented by general formula (2).
- the monovalent organic group contains an organic group having an unsaturated double bond, preferably a group represented by the following general formula (2), the i-line transmittance is high, and it can be cured at a low temperature of 400°C or less. Also tends to be able to form a good cured product.
- the monovalent organic group includes an organic group having an unsaturated double bond, preferably a group represented by the following general formula (2), at least a portion of the unsaturated double bond moiety is removed by the compound (C). is detached.
- aliphatic hydrocarbon groups having 1 to 4 carbon atoms include methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, t-butyl group, etc. Among them, ethyl group, Isobutyl and t-butyl groups are preferred.
- R 8 to R 10 each independently represent a hydrogen atom or an aliphatic hydrocarbon group having 1 to 3 carbon atoms, and R x represents a divalent linking group.
- the aliphatic hydrocarbon group represented by R 8 to R 10 in general formula (2) has 1 to 3 carbon atoms, preferably 1 or 2 carbon atoms.
- Specific examples of the aliphatic hydrocarbon group represented by R 8 to R 10 include a methyl group, an ethyl group, an n-propyl group, an isopropyl group, and a methyl group is preferred.
- R 8 to R 10 in general formula (2) is preferably a combination in which R 8 and R 9 are hydrogen atoms, and R 10 is a hydrogen atom or a methyl group.
- R x in general formula (2) is a divalent linking group, preferably a hydrocarbon group having 1 to 10 carbon atoms.
- the hydrocarbon group having 1 to 10 carbon atoms include linear or branched alkylene groups.
- the number of carbon atoms in R x is preferably 1 to 10, more preferably 2 to 5, and even more preferably 2 or 3.
- R 6 and R 7 are preferably a group represented by the above general formula (2), and both R 6 and R 7 are preferably a group represented by the above general formula (2). It is more preferable to be a group represented by:
- R 6 and R are calculated based on the sum of R 6 and R 7 of all structural units contained in the compound.
- the proportion of the group represented by general formula (2) as 7 is preferably 60 mol% or more, more preferably 70 mol% or more, and even more preferably 80 mol% or more.
- the upper limit is not particularly limited, and may be 100 mol%.
- the above-mentioned ratio may be 0 mol% or more and less than 60 mol%.
- the group represented by general formula (2) is preferably a group represented by general formula (2') below.
- R 8 to R 10 each independently represent a hydrogen atom or an aliphatic hydrocarbon group having 1 to 3 carbon atoms, and q represents an integer of 1 to 10.
- q is an integer of 1 to 10, preferably an integer of 2 to 5, and more preferably 2 or 3.
- the content of the structural unit represented by the general formula (1) contained in the compound having the structural unit represented by the general formula (1) is preferably 60 mol% or more based on the total structural units, More preferably 70 mol% or more, and even more preferably 80 mol% or more.
- the upper limit of the above-mentioned content is not particularly limited, and may be 100 mol%.
- the polyimide precursor may be synthesized using a tetracarboxylic dianhydride and a diamine compound.
- X corresponds to a residue derived from a tetracarboxylic dianhydride
- Y corresponds to a residue derived from a diamine compound.
- the polyimide precursor may be synthesized using tetracarboxylic acid instead of tetracarboxylic dianhydride.
- tetracarboxylic dianhydride examples include pyromellitic dianhydride, 2,3,6,7-naphthalenetetracarboxylic dianhydride, and 3,3',4,4'-biphenyltetracarboxylic dianhydride.
- 3,3',4,4'-biphenyl ether tetracarboxylic dianhydride and 3,3',4,4'-biphenyl tetracarboxylic dianhydride are preferable, and From the viewpoint of bonding, 3,3',4,4'-biphenyl ether tetracarboxylic dianhydride is more preferable.
- One type of tetracarboxylic dianhydride may be used alone or two or more types may be used in combination.
- diamine compounds include 2,2'-dimethylbiphenyl-4,4'-diamine, 2,2'-bis(trifluoromethyl)-4,4'-diaminobiphenyl, and 2,2'-difluoro- 4,4'-diaminobiphenyl, p-phenylenediamine, m-phenylenediamine, p-xylylenediamine, m-xylylenediamine, 1,5-diaminonaphthalene, benzidine, 4,4'-diaminodiphenyl ether, 3,4 '-Diaminodiphenyl ether, 3,3'-diaminodiphenyl ether, 2,4'-diaminodiphenyl ether, 2,2'-diaminodiphenyl ether, 4,4'-diaminodiphenyl sulfone, 3,4'-diaminodiphenyl sulfone, 3,3
- diamine compound 2,2'-dimethylbiphenyl-4,4'-diamine, m-phenylenediamine, 4,4'-diaminodiphenyl ether and 1,3-bis(3-aminophenoxy)benzene are preferred.
- 4,4'-diaminodiphenyl ether, 1,3-bis(3-aminophenoxy)benzene, and 2,2-bis ⁇ 4-(4' -aminophenoxy)phenyl ⁇ propane is more preferred.
- the diamine compounds may be used alone or in combination of two or more.
- a compound having a structural unit represented by general formula (1) and in which at least one of R 6 and R 7 in general formula (1) is a monovalent organic group is, for example, the following (a) or It can be obtained by the method (b).
- a diester is produced by reacting a tetracarboxylic dianhydride (preferably a tetracarboxylic dianhydride represented by the following general formula (8)) and a compound represented by R-OH in an organic solvent. After making the derivative, the diester derivative and a diamine compound represented by H 2 N--Y--NH 2 are subjected to a condensation reaction.
- Tetracarboxylic dianhydride and a diamine compound represented by H 2 N-Y-NH 2 are reacted in an organic solvent to obtain a polyamic acid solution, and the compound represented by R-OH is mixed into polyamide.
- the reaction is carried out in an organic solvent to introduce an ester group.
- Y in the diamine compound represented by H 2 N-Y-NH 2 is the same as Y in general formula (1), and specific examples and preferred examples are also the same.
- R in the compound represented by R-OH represents a monovalent organic group, and specific examples and preferred examples are the same as those for R 6 and R 7 in general formula (1).
- the tetracarboxylic dianhydride represented by the general formula (8), the diamine compound represented by H 2 N-Y-NH 2 and the compound represented by R-OH may each be used alone. Often, two or more types may be combined. Examples of the organic solvents mentioned above include N-methyl-2-pyrrolidone, ⁇ -butyrolactone, dimethoxyimidazolidinone, 3-methoxy-N,N-dimethylpropanamide, and among others, 3-methoxy-N,N- Dimethylpropanamide is preferred.
- a polyimide precursor may be synthesized by allowing a dehydration condensation agent to act on a polyamic acid solution together with a compound represented by R-OH.
- the dehydration condensation agent preferably contains at least one selected from the group consisting of trifluoroacetic anhydride, N,N'-dicyclohexylcarbodiimide (DCC), and 1,3-diisopropylcarbodiimide (DIC).
- DCC N,N'-dicyclohexylcarbodiimide
- DIC 1,3-diisopropylcarbodiimide
- the above-mentioned compound contained in the polyimide precursor is obtained by reacting a tetracarboxylic dianhydride represented by the following general formula (8) with a compound represented by R-OH to form a diester derivative, and then converting it into a diester derivative. It can be obtained by converting it into an acid chloride by applying a chlorinating agent such as thionyl, and then reacting the acid chloride with a diamine compound represented by H 2 N-Y-NH 2 .
- the above-mentioned compound contained in the polyimide precursor is obtained by reacting a tetracarboxylic dianhydride represented by the following general formula (8) with a compound represented by R-OH to form a diester derivative, and then converting it into a carbodiimide. It can be obtained by reacting a diamine compound represented by H 2 N-Y-NH 2 with a diester derivative in the presence of the compound.
- the above-mentioned compound contained in the polyimide precursor is obtained by reacting a tetracarboxylic dianhydride represented by the following general formula (8) with a diamine compound represented by H 2 N-Y-NH 2 It can be obtained by converting the polyamic acid into isoimidization in the presence of a dehydration condensation agent such as trifluoroacetic anhydride, and then reacting with a compound represented by R-OH. Alternatively, a compound represented by R-OH may be reacted on a portion of the tetracarboxylic dianhydride in advance to form a partially esterified tetracarboxylic dianhydride and a compound represented by H 2 N-Y-NH 2 . may be reacted with a diamine compound.
- X is the same as X in general formula (1), and specific examples and preferred examples are also the same.
- Compounds represented by R-OH used in the synthesis of the above-mentioned compounds contained in the polyimide precursor include compounds in which a hydroxy group is bonded to R x of the group represented by general formula (2); It may also be a compound in which a hydroxy group is bonded to the terminal methylene group of the group represented by formula (2').
- Specific examples of compounds represented by R-OH include methanol, ethanol, n-propanol, isopropanol, n-butanol, 2-hydroxyethyl methacrylate, 2-hydroxyethyl acrylate, 2-hydroxyethyl methacrylate, and acrylic.
- Examples include 2-hydroxypropyl acid, 2-hydroxypropyl methacrylate, 2-hydroxybutyl acrylate, 2-hydroxybutyl methacrylate, 4-hydroxybutyl acrylate, and 4-hydroxybutyl methacrylate. -hydroxyethyl and 2-hydroxyethyl acrylate are preferred.
- the weight average molecular weight of the polyimide precursor (A) is preferably 10,000 to 200,000, more preferably 10,000 to 100,000.
- the weight average molecular weight can be measured, for example, by gel permeation chromatography, and can be determined by conversion using a standard polystyrene calibration curve.
- the insulating film forming material of the present disclosure may further contain a dicarboxylic acid, and the (A) polyimide precursor contained in the insulating film forming material is such that some of the amino groups in the (A) polyimide precursor are in the dicarboxylic acid. It may have a structure formed by reacting with a carboxy group. For example, when synthesizing a polyimide precursor, a portion of the amino groups of the diamine compound and the carboxy groups of the dicarboxylic acid may be reacted.
- the dicarboxylic acid may be a dicarboxylic acid having a (meth)acrylic group, for example, a dicarboxylic acid represented by the following formula.
- the insulating film forming material of the present disclosure may contain a polyimide resin in addition to the polyimide precursor (A).
- a polyimide resin By combining a polyimide precursor and a polyimide resin, it is possible to suppress the production of volatiles due to dehydration cyclization during imide ring formation, and therefore it tends to be possible to suppress the generation of voids.
- the polyimide resin herein refers to a resin having an imide skeleton in all or part of the resin skeleton. It is preferable that the polyimide resin is soluble in a solvent in an insulating film forming material using a polyimide precursor.
- the polyimide resin is not particularly limited as long as it is a polymeric compound having a plurality of structural units containing imide bonds, and preferably includes, for example, a compound having a structural unit represented by the following general formula (X).
- X a compound having a structural unit represented by the following general formula (X).
- X represents a tetravalent organic group
- Y represents a divalent organic group.
- Preferred examples of substituents X and Y in general formula (X) are the same as preferred examples of substituents X and Y in general formula (1) described above.
- the proportion of the polyimide resin to the total of the polyimide precursor and the polyimide resin may be 15% to 50% by mass, or 10% to 20% by mass. There may be.
- the insulating film forming material of the present disclosure may contain (A) a polyimide precursor and a resin other than the polyimide resin.
- a polyimide precursor examples include novolak resin, acrylic resin, polyether nitrile resin, polyether sulfone resin, epoxy resin, polyethylene terephthalate resin, polyethylene naphthalate resin, polyvinyl chloride resin, etc. from the viewpoint of heat resistance.
- the other resins may be used alone or in combination of two or more.
- the content of the polyimide precursor (A) based on the total amount of resin components is preferably 50% by mass to 100% by mass, more preferably 70% by mass to 100% by mass. , more preferably 90% by mass to 100% by mass.
- the insulating film forming material of the present disclosure includes a (B) solvent (hereinafter also referred to as "component (B)").
- Component (B) may be used alone or in combination of two or more.
- Component (B) contains at least one selected from the group consisting of compounds represented by the following formulas (3) to (8), for example, from the viewpoint of reducing reproductive toxicity and environmental load of the insulating film forming material. It is preferable.
- R 1 , R 2 , R 8 , R 10 and R 11 are each independently an alkyl group having 1 to 4 carbon atoms
- R 3 to R 7 and R 9 are , each independently a hydrogen atom or an alkyl group having 1 to 4 carbon atoms.
- s is an integer from 0 to 8
- t is an integer from 0 to 4
- r is an integer from 0 to 4
- u and v are integers from 0 to 3.
- the alkyl group having 1 to 4 carbon atoms in R 2 is preferably a methyl group or an ethyl group.
- t is preferably 0, 1 or 2, more preferably 1.
- the alkyl group having 1 to 4 carbon atoms for R 3 is preferably a methyl group, ethyl group, propyl group or butyl group.
- the alkyl group having 1 to 4 carbon atoms for R 4 and R 5 is preferably a methyl group or an ethyl group.
- the alkyl group having 1 to 4 carbon atoms in R 6 to R 8 is preferably a methyl group or an ethyl group.
- r is preferably 0 or 1, more preferably 0.
- the alkyl group having 1 to 4 carbon atoms in R 9 and R 10 is preferably a methyl group or an ethyl group.
- u is preferably 0 or 1, more preferably 0.
- the alkyl group having 1 to 4 carbon atoms for R 11 is preferably a methyl group or an ethyl group.
- v is preferably 0 or 1, more preferably 0.
- Component (B) may be, for example, at least one of the compounds represented by formulas (4), (5), (6), (7), and (8); It may be at least one of the compounds represented by 7) and (8).
- component (B) include the following compounds.
- component (B) contained in the insulating film forming material of the present disclosure is not limited to the above-mentioned compounds, and may be other solvents.
- Component (B) may be an ester solvent, an ether solvent, a ketone solvent, a hydrocarbon solvent, an aromatic hydrocarbon solvent, a sulfoxide solvent, or the like.
- Solvents for esters include ethyl acetate, n-butyl acetate, isobutyl acetate, amyl formate, isoamyl acetate, isobutyl acetate, butyl propionate, isopropyl butyrate, ethyl butyrate, butyl butyrate, methyl lactate, ethyl lactate, ⁇ -butyrolactone. , ⁇ -caprolactone, ⁇ -valerolactone, alkyl alkoxy acetates such as methyl alkoxy acetate, ethyl alkoxy acetate, butyl alkoxy acetate (e.g.
- 3-Alkoxypropionate alkyl esters such as methyl 3-alkoxypropionate, ethyl 3-alkoxypropionate (e.g.
- 2-alkoxypropionate alkyl esters e.g., methyl 2-methoxypropionate, ethyl 2-methoxypropionate, Propyl 2-methoxypropionate, methyl 2-ethoxypropionate and ethyl 2-ethoxypropionate
- 2-alkoxy-2-methylpropionate such as methyl 2-methoxy-2-methylpropionate
- 2-ethoxy-2 - Ethyl 2-alkoxy-2-methylpropionate such as ethyl methylpropionate, methyl pyruvate, ethyl pyruvate, propyl pyruvate, methyl acetoacetate, ethyl acetoacetate, methyl 2-oxobutanoate, ethyl 2-oxobutanoate, etc.
- 2-alkoxypropionate alkyl esters e.g., methyl 2-methoxypropionate, ethyl 2-methoxypropionate, Prop
- Ether solvents include diethylene glycol dimethyl ether, tetrahydrofuran, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, methyl cellosolve acetate, ethyl cellosolve acetate, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, propylene glycol monomethyl ether, propylene.
- Examples include glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, propylene glycol monopropyl ether acetate, and the like.
- Examples of the ketone solvent include methyl ethyl ketone, cyclohexanone, cyclopentanone, 2-heptanone, 3-heptanone, and N-methyl-2-pyrrolidone (NMP).
- Examples of hydrocarbon solvents include limonene and the like.
- Examples of aromatic hydrocarbon solvents include toluene, xylene, anisole, and the like.
- Examples of solvents for sulfoxides include dimethyl sulfoxide and the like.
- Preferred examples of the solvent for component (B) include ⁇ -butyrolactone, cyclopentanone, ethyl lactate, and 3-methoxy-N,N-dimethylpropanamide.
- the content of NMP may be 1% by mass or less based on the total amount of the insulating film forming material, and (A) the polyimide precursor The amount may be 3% by mass or less based on the total amount of the body.
- the content of component (B) is preferably 1 part by mass to 10,000 parts by mass, and preferably 50 parts by mass to 10,000 parts by mass, based on 100 parts by mass of (A) polyimide precursor. It is more preferable that
- Component (B) includes at least one solvent (1) selected from the group consisting of compounds represented by formulas (3) to (6), as well as ester solvents, ether solvents, and ketone solvents. It is preferable to contain at least one of the solvents (2) selected from the group consisting of solvents, hydrocarbon solvents, aromatic hydrocarbon solvents, and sulfoxide solvents. Further, the content of the solvent (1) may be 5% by mass to 100% by mass, or even 5% by mass to 50% by mass, based on the total of the solvent (1) and the solvent (2). good. The content of the solvent (1) may be 10 parts by mass to 1000 parts by mass, 10 parts by mass to 100 parts by mass, and 10 parts by mass based on 100 parts by mass of the polyimide precursor (A). Parts to 50 parts by mass may be used.
- solvent (1) selected from the group consisting of compounds represented by formulas (3) to (6), as well as ester solvents, ether solvents, and ketone solvents. It is preferable to contain at least one of the solvents (2) selected
- the insulating film forming material of the present disclosure includes (C) an oxime-based photopolymerization initiator. This provides excellent exposure sensitivity and suppresses the generation of voids during bonding. (C) The oxime photopolymerization initiators may be used alone or in combination of two or more.
- the oxime-based photopolymerization initiator (C) preferably contains a compound represented by the following formula (I).
- R 1 represents an alkyl group, an alkoxy group, a phenyl group, or a phenoxy group
- R 2 represents an alkyl group
- R 3 represents a carbonyl group or a monovalent organic group connected by a single bond.
- R 1 is preferably an alkyl group, an alkoxy group, or a phenyl group, and more preferably an alkoxy group from the viewpoint of excellent resolution and pattern profile. On the other hand, from the viewpoint of increasing exposure sensitivity, R 1 is more preferably an alkyl group or a phenyl group.
- compound A in which R 1 in formula (I) is an alkoxy group and compound A in which R 1 in formula (I) is an alkyl group or a phenyl group. It is preferable to use it in combination with the represented compound B.
- the blending ratio of compound A and compound B is preferably 1:1 to 1:0.01, more preferably 1:0.5 to 1:0.01, and 1 :0.2 to 1:0.01 is more preferable.
- the number of carbon atoms in the alkoxy group represented by R 1 is preferably 1 to 10, more preferably 1 to 5, and even more preferably 1 to 3.
- the alkoxy group represented by R 1 may be linear, branched, or cyclic, and is preferably linear.
- the number of carbon atoms in the alkyl group represented by R 1 is preferably 1 to 10, more preferably 1 to 5, and even more preferably 1 to 3.
- the alkyl group represented by R 1 may be linear, branched, or cyclic, and is preferably linear.
- the alkyl group, alkoxy group, phenyl group, and phenoxy group represented by R 1 may have a substituent or may be unsubstituted, and are preferably unsubstituted.
- R 2 is preferably an alkyl group, more preferably an alkyl group having 1 to 10 carbon atoms, and even more preferably an alkyl group having 1 to 6 carbon atoms.
- the alkyl group represented by R 2 may be linear, branched, or cyclic, and preferably linear.
- R 3 represents a carbonyl group or a monovalent organic group connected through a single bond.
- the monovalent organic group include a phenyl group which may have a substituent.
- the substituent that the phenyl group has include a phenoxy group, a phenylthio group, a phenyl group, an amino group, and an alkyl group, and these groups may further have a substituent.
- Substituents possessed by the phenyl group may be bonded to each other to form a ring.
- the formed ring include a carbazole ring.
- the formed ring may further have a substituent.
- the substituent that the formed ring has include an alkyl group, a phenyl group, and an acyl group, and these groups may further have a substituent.
- the insulating film forming material of the present disclosure may contain other photopolymerization initiators together with (C) the oxime-based photopolymerization initiator.
- Other photoinitiators include acetophenone, 2,2-diethoxyacetophenone, 3'-methylacetophenone, 2,2-dimethoxy-2-phenylacetophenone, 2-hydroxy-2-methylpropiophenone, 4'- (Methylthio)- ⁇ -morpholino- ⁇ -methylpropiophenone, acetophenone derivatives such as 1-hydroxycyclohexylphenylketone; thioxanthone derivatives such as thioxanthone, 2-methylthioxanthone, 2-isopropylthioxanthone, 2-chlorothioxanthone, diethylthioxanthone; Benzyl derivatives such as benzyl, benzyl dimethyl ketal, benzyl- ⁇ -methoxyethyl acetal
- N-arylglycines such as benzoyl perchloride; 2-(o-chlorophenyl)-4,5-diphenylimidazole dimer, 2-(o-fluorophenyl)-4,5-diphenylimidazole Aromatic biimidazoles such as 2-(o- or p-methoxyphenyl)-4,5-diphenylimidazole dimer; 2,4,6-trimethylbenzoyl-diphenylphosphine oxide, bis(2, Examples include acylphosphine oxide derivatives such as 4,6-trimethylbenzoyl)phenylphosphine oxide, Irgacure OXE03 (manufactured by BASF), Irgacure OXE04 (manufactured by BASF), and the like. Other photopolymerization initiators may be used alone or in combination of two or more.
- the content of the oxime photoinitiator (C) relative to the total amount of photopolymerization initiators is preferably 60% by mass or more, more preferably 80% by mass or more, and preferably 90% by mass or more. It is more preferable, and particularly preferably 95% by mass or more.
- the total amount of the photopolymerization initiator is preferably 0.1 parts by mass to 20 parts by mass, more preferably 1 parts by mass to 20 parts by mass, and 5 parts by mass to 20 parts by mass, based on 100 parts by mass of the polyimide precursor (A). Part is more preferable.
- the insulating film forming material of the present disclosure contains (A) a polyimide precursor, (B) a solvent, and (C) an oxime-based photopolymerization initiator, and optionally (D) a sensitizer, (E) a polymerizable Contains a monomer, (F) a thermal polymerization initiator, (G) a polymerization inhibitor, an antioxidant, a coupling agent, a surfactant, a leveling agent, a rust preventive, a nitrogen-containing compound, etc., and does not impair the effects of the present disclosure. Other components and unavoidable impurities may be included within the range.
- the insulating film forming material of the present disclosure further includes a component (D) and a component (E).
- the sensitizer is the (D) component
- the polymerizable monomer is the (E) component
- the thermal polymerization initiator is the (F) component
- the polymerization inhibitor is the (G) component. Also called.
- polyimide precursor ⁇ (C) component For example, 80% by mass or more, 90% by mass or more, 95% by mass or more, 98% by mass or more, or 100% by mass of the insulating film forming material of the present disclosure, (A) polyimide precursor ⁇ (C) component, (A) polyimide precursor to (D) component, (A) polyimide precursor to (E) component, (A) polyimide precursor to (F) component, (A) polyimide precursor ⁇ (G) component, (A) polyimide precursor to (G) component and at least one selected from the group consisting of antioxidants, coupling agents, surfactants, leveling agents, rust preventives, and nitrogen-containing compounds; It may consist of.
- preferred forms of each component will be explained.
- the insulating film forming material of the present disclosure preferably contains (D) a sensitizer.
- D) Sensitizers include benzophenone, N,N'-tetramethyl-4,4'-diaminobenzophenone (Michler's ketone), N,N'-tetraethyl-4,4'-diaminobenzophenone, 4-methoxy-4 '-dimethylaminobenzophenone, 4-chlorobenzophenone, 4,4'-dimethoxybenzophenone, 4,4'-diaminobenzophenone, 4,4'-bis(diethylamino)benzophenone, methyl o-benzoylbenzoate, 4-benzoyl-4 Examples include benzophenone derivatives such as '-methyldiphenylketone, dibenzylketone, and fluorenone.
- the sensitizers may be used alone or in combination of two or more.
- the content of the (D) sensitizer is not particularly limited, and is 0.01 parts by mass with respect to 100 parts by mass of (A) polyimide precursor.
- the amount is preferably from 1 part to 3 parts by weight, and more preferably from 0.1 part to 1 part by weight.
- the insulating film forming material of the present disclosure preferably contains (E) a polymerizable monomer.
- Component (E) preferably has at least one group containing a polymerizable unsaturated double bond, and from the viewpoint of being suitably polymerizable in combination with a photopolymerization initiator, component (E) contains at least one (meth)acrylic group. It is more preferable to have one. From the viewpoint of improving crosslink density and exposure sensitivity, it is preferable to have 2 to 6 groups, and more preferably 2 to 4 groups containing polymerizable unsaturated double bonds.
- the polymerizable monomers may be used alone or in combination of two or more.
- the polymerizable monomer having a (meth)acrylic group is not particularly limited, and examples thereof include diethylene glycol diacrylate, triethylene glycol diacrylate, tetraethylene glycol diacrylate, diethylene glycol dimethacrylate, triethylene glycol dimethacrylate, and tetraethylene glycol diacrylate.
- the polymerizable monomer other than the polymerizable monomer having a (meth)acrylic group is not particularly limited, and examples include styrene, divinylbenzene, 4-vinyltoluene, 4-vinylpyridine, N-vinylpyrrolidone, methylenebisacrylamide, N , N-dimethylacrylamide and N-methylolacrylamide.
- Component (E) is not limited to a compound having a group containing a polymerizable unsaturated double bond, and may be a compound having a polymerizable group other than an unsaturated double bond group (for example, an oxirane ring). .
- component (E) when the insulating film forming material of the present disclosure contains component (E), the content of component (E) is not particularly limited, and is 1 part by mass to 100 parts by mass with respect to 100 parts by mass of (A) polyimide precursor. The amount is preferably from 1 part by weight to 75 parts by weight, and even more preferably from 1 part by weight to 50 parts by weight.
- the insulating film forming material of the present disclosure may contain (F) a thermal polymerization initiator from the viewpoint of improving the physical properties of the cured product.
- component (F) include ketone peroxide such as methyl ethyl ketone peroxide, 1,1-di(t-hexylperoxy)-3,3,5-trimethylcyclohexane, 1,1-di(t-hexylperoxy) ) Peroxyketals such as cyclohexane, 1,1-di(t-butylperoxy)cyclohexane, 1,1,3,3-tetramethylbutyl hydroperoxide, cumene hydroperoxide, p-menthane hydroperoxide, diisopropylbenzene hydroperoxide hydroperoxides such as dicumyl peroxide, dialkyl peroxides such as di-t-butyl peroxide, diacyl peroxides such as dilauroyl peroxide and dibenzoyl peroxide, di(4-t-butylcyclohexyl) peroxydicarbonate, di(2- peroxydicarbonates
- the content of component (F) may be 0.1 parts by mass to 20 parts by mass with respect to 100 parts by mass of the polyimide precursor, The amount may be 1 part by mass to 15 parts by mass, or 1 part by mass to 10 parts by mass.
- the insulating film forming material of the present disclosure may contain component (G) from the viewpoint of ensuring good storage stability.
- the polymerization inhibitor include radical polymerization inhibitors and radical polymerization inhibitors.
- component (G) examples include p-methoxyphenol, diphenyl-p-benzoquinone, benzoquinone, hydroquinone, pyrogallol, phenothiazine, resorcinol, orthodinitrobenzene, paradinitrobenzene, metadinitrobenzene, phenanthraquinone, N-phenyl- Examples include 2-naphthylamine, cuperone, 2,5-torquinone, tannic acid, parabenzylaminophenol, nitrosamines, and hindered phenol compounds.
- the polymerization inhibitors may be used alone or in combination of two or more.
- the hindered phenol compound may have both the function of a polymerization inhibitor and the function of an antioxidant described below, or it may have either one of the functions.
- the hindered phenol compound is not particularly limited, and examples thereof include 2,6-di-t-butyl-4-methylphenol, 2,5-di-t-butyl-hydroquinone, octadecyl-3-(3,5- di-t-butyl-4-hydroxyphenyl) propionate, isooctyl-3-(3,5-di-t-butyl-4-hydroxyphenyl) propionate, 4,4'-methylenebis(2,6-di- t-butylphenol), 4,4'-thio-bis(3-methyl-6-t-butylphenol), 4,4'-butylidene-bis(3-methyl-6-t-butylphenol), triethylene glycol-bis [3-(3-t-butyl-5-methyl-4-hydroxyphenyl)propionate], 1,6-hexanediol-bis[3-(3,5-di-t-butyl-4-hydroxyphenyl)propionate ], 2,
- the content of the (G) component is determined from the viewpoint of the storage stability of the insulating film-forming material and the heat resistance of the obtained cured product.
- the amount is preferably 0.01 parts by mass to 30 parts by mass, more preferably 0.01 parts by mass to 10 parts by mass, and 0.05 parts by mass to 5 parts by mass, based on 100 parts by mass of the body. It is even more preferable.
- the insulating film forming material of the present disclosure may contain an antioxidant from the viewpoint of suppressing deterioration of adhesive properties by capturing oxygen radicals and peroxide radicals generated during high-temperature storage, reflow treatment, etc. . Since the insulating film forming material of the present disclosure contains an antioxidant, oxidation of the electrode during an insulation reliability test can be suppressed.
- antioxidants include the compounds listed above as the hindered phenol compounds, N,N'-bis[2-[2-(3,5-di-tert-butyl-4-hydroxyphenyl)ethyl] carbonyloxy]ethyl]oxamide, N,N'-bis-3-(3,5-di-tert-butyl-4'-hydroxyphenyl)propionylhexamethylenediamine, 1,3,5-tris(3-hydroxy- 4-tert-butyl-2,6-dimethylbenzyl)-1,3,5-triazine-2,4,6(1H,3H,5H)-trione, 1,3,5-tris(4-t-butyl) -3-hydroxy-2,6-dimethylbenzyl)isocyanuric acid and the like.
- the antioxidants may be used alone or in combination of two or more.
- the content of the antioxidant is preferably 0.1 parts by mass to 20 parts by mass with respect to 100 parts by mass of (A) polyimide precursor. , more preferably 0.1 parts by mass to 10 parts by mass, and even more preferably 0.1 parts by mass to 5 parts by mass.
- the insulating film forming material of the present disclosure may include a coupling agent.
- the coupling agent reacts with the polyimide precursor (A) to crosslink, or the coupling agent itself polymerizes. This tends to further improve the adhesiveness between the obtained cured product and the substrate.
- Coupling agents include 3-aminopropyltrimethoxysilane, N-(2-aminoethyl)-3-aminopropylmethyldimethoxysilane, 3-glycidoxypropylmethyldimethoxysilane, 3-mercaptopropylmethyldimethoxysilane, -Methacryloxypropyldimethoxymethylsilane, 3-methacryloxypropyltrimethoxysilane, dimethoxymethyl-3-piperidinopropylsilane, diethoxy-3-glycidoxypropylmethylsilane, N-(3-diethoxymethylsilylpropyl) Succinimide, N-[3-(triethoxysilyl)propyl]phthalamic acid, benzophenone-3,3'-bis(N-[3-triethoxysilyl]propylamide)-4,4'-dicarboxylic acid, benzene-1
- the content of the coupling agent is preferably 0.1 parts by mass to 20 parts by mass, and 0.1 parts by mass to 20 parts by mass, based on 100 parts by mass of the polyimide precursor (A).
- the amount is more preferably 3 parts by weight to 10 parts by weight, and even more preferably 1 part to 10 parts by weight.
- the insulating film forming material of the present disclosure may include at least one of a surfactant and a leveling agent.
- a surfactant and a leveling agent When the insulating film forming material contains at least one of a surfactant and a leveling agent, it improves coating properties (for example, suppressing striae (unevenness in film thickness)), improves adhesion, and improves the compatibility of compounds in the insulating film forming material. etc. can be improved.
- surfactant or leveling agent examples include polyoxyethylene uralyl ether, polyoxyethylene stearyl ether, polyoxyethylene oleyl ether, polyoxyethylene octylphenol ether, and the like.
- the surfactants and leveling agents may be used alone or in combination of two or more.
- the total content of the surfactant and the leveling agent is 0.01 mass parts with respect to 100 mass parts of (A) polyimide precursor.
- the amount is preferably from 10 parts to 10 parts by weight, more preferably from 0.05 parts to 5 parts by weight, even more preferably from 0.05 parts to 3 parts by weight.
- the insulating film forming material of the present disclosure may contain a rust preventive agent from the viewpoint of suppressing corrosion of metals such as copper and copper alloys, and from the viewpoint of suppressing discoloration of the metals.
- rust preventive agents include azole compounds and purine derivatives.
- azole compounds include 1H-triazole, 5-methyl-1H-triazole, 5-ethyl-1H-triazole, 4,5-dimethyl-1H-triazole, 5-phenyl-1H-triazole, 4-t- Butyl-5-phenyl-1H-triazole, 5-hydroxyphenyl-1H-triazole, phenyltriazole, p-ethoxyphenyltriazole, 5-phenyl-1-(2-dimethylaminoethyl)triazole, 5-benzyl-1H- Triazole, hydroxyphenyltriazole, 1,5-dimethyltriazole, 4,5-diethyl-1H-triazole, 1H-benzotriazole, 2-(5-methyl-2-hydroxyphenyl)benzotriazole, 2-[2-hydroxy- 3,5-bis( ⁇ , ⁇ -dimethylbenzyl)phenyl]-benzotriazole, 2-(3,5-di-t-butyl-2-hydroxyphenyl)
- purine derivatives include purine, adenine, guanine, hypoxanthine, xanthine, theobromine, caffeine, uric acid, isoguanine, 2,6-diaminopurine, 9-methyladenine, 2-hydroxyadenine, 2-methyladenine, 1-methyladenine, N-methyladenine, N,N-dimethyladenine, 2-fluoroadenine, 9-(2-hydroxyethyl)adenine, guanine oxime, N-(2-hydroxyethyl)adenine, 8-aminoadenine, 6-amino-8-phenyl-9H-purine, 1-ethyladenine, 6-ethylaminopurine, 1-benzyladenine, N-methylguanine, 7-(2-hydroxyethyl)guanine, N-(3-chlorophenyl) Examples include guanine, N-(3-ethylphenyl)guanine, 2-azaa
- the rust inhibitors may be used alone or in combination of two or more.
- the content of the rust preventive agent is preferably 0.01 parts by mass to 10 parts by mass based on 100 parts by mass of (A) polyimide precursor. , more preferably 0.1 parts by mass to 5 parts by mass, and even more preferably 0.5 parts by mass to 3 parts by mass.
- the content of the rust preventive agent is 0.1 parts by mass or more, when the insulating film forming material of the present disclosure is applied on the surface of copper or copper alloy, discoloration of the surface of copper or copper alloy is prevented. suppressed.
- the resin composition of the present disclosure may contain a nitrogen-containing compound from the viewpoint of accelerating the imidization reaction of component (A) and obtaining a highly reliable cured product.
- nitrogen-containing compounds include 2-(methylphenylamino)ethanol, 2-(ethylanilino)ethanol, N-phenyldiethanolamine, N-methylaniline, N-ethylaniline, N,N'-dimethylaniline, N- Phenylethanolamine, 4-phenylmorpholine, 2,2'-(4-methylphenylimino)diethanol, 4-aminobenzamide, 2-aminobenzamide, nicotinamide, 4-amino-N-methylbenzamide, 4-aminoacetanilide , 4-aminoacetophenone, among others, N-phenyldiethanolamine, N-methylaniline, N-ethylaniline, N,N'-dimethylaniline, N-phenylethanolamine, 4-phenylmorpholine, 2,2 '-(4-methylphenylimino)diethanol and the like are preferred.
- One type of nitrogen-containing compound may be used alone, or two or more types may be used in combination
- the nitrogen-containing compound includes a compound represented by the following formula (17).
- R 31A to R 33A are each independently a hydrogen atom, a monovalent aliphatic hydrocarbon group, a monovalent aliphatic hydrocarbon group having a hydroxy group, or a monovalent aromatic group. and at least one (preferably one) of R 31A to R 33A is a monovalent aromatic group. Adjacent groups of R 31A to R 33A may form a ring structure. Examples of the ring structure formed include a 5-membered ring and a 6-membered ring which may have a substituent such as a methyl group or a phenyl group.
- the hydrogen atom of the monovalent aliphatic hydrocarbon group may be substituted with a functional group other than a hydroxy group.
- At least one (preferably one) of R 31A to R 33A is a monovalent aliphatic hydrocarbon group, a monovalent aliphatic hydrocarbon group having a hydroxy group, or a monovalent aromatic A group group is preferred.
- the monovalent aliphatic hydrocarbon groups R 31A to R 33A preferably have 1 to 10 carbon atoms, more preferably 1 to 6 carbon atoms.
- the monovalent aliphatic hydrocarbon group is preferably a methyl group, an ethyl group, or the like.
- the monovalent aliphatic hydrocarbon group having a hydroxy group of R 31A to R 33A is one or more hydroxy groups bonded to the monovalent aliphatic hydrocarbon group of R 31A to R 33A .
- the group is preferably a group with 1 to 3 hydroxy groups bonded thereto, and more preferably a group with one to three hydroxy groups bonded thereto.
- Specific examples of the monovalent aliphatic hydrocarbon group having a hydroxy group include a methylol group, a hydroxyethyl group, and the like, with a hydroxyethyl group being preferred.
- Examples of the monovalent aromatic group R 31A to R 33A in formula (17) include a monovalent aromatic hydrocarbon group, a monovalent aromatic heterocyclic group, etc. Groups are preferred.
- the monovalent aromatic hydrocarbon group preferably has 6 to 12 carbon atoms, more preferably 6 to 10 carbon atoms.
- Examples of the monovalent aromatic hydrocarbon group include a phenyl group and a naphthyl group.
- the monovalent aromatic groups R 31A to R 33A in formula (17) may have a substituent.
- substituents include monovalent aliphatic hydrocarbon groups represented by R 31A to R 33A in formula (17), and monovalent aliphatic hydrocarbon groups having a hydroxy group represented by R 31A to R 33A in formula (17) above. Groups similar to the group are mentioned.
- the content of the nitrogen-containing compound is preferably 0.1 parts by mass to 20 parts by mass with respect to 100 parts by mass of component (A), and is storage stable. From the viewpoint of properties, the amount is more preferably 0.3 parts by mass to 15 parts by mass, and even more preferably 0.5 parts by mass to 10 parts by mass.
- the insulating film forming material of the present disclosure preferably has a glass transition temperature of 50° C. to 300° C., more preferably 50° C. to 250° C., when cured from the viewpoint of bonding at low temperatures.
- the glass transition temperature of the cured product may be 200° C. or lower.
- the glass transition temperature of the cured product is measured as follows. First, an insulating film forming material is heated in a nitrogen atmosphere for 2 hours at a predetermined curing temperature (for example, 150° C. to 375° C.) that allows a curing reaction to occur, to obtain a cured product. The obtained cured product was cut to make a rectangular parallelepiped of 5 mm x 50 mm x 3 mm, and a dynamic viscoelasticity measuring device (for example, RSA-G2 manufactured by TA Instruments) was used with a tension jig at a frequency of 1 Hz. Dynamic viscoelasticity is measured in a temperature range of 50°C to 350°C under the conditions of heating rate: 5°C/min.
- the glass transition temperature (Tg) is defined as the temperature at the peak top of tan ⁇ , which is determined from the ratio of the storage modulus and loss modulus obtained by the above method.
- the insulating film forming material of the present disclosure may be a negative photosensitive insulating film forming material or a positive photosensitive insulating film forming material. Further, the negative photosensitive insulating film forming material or the positive photosensitive insulating film forming material is used for arranging a plurality of terminal electrodes on a first organic insulating film provided on one surface of the first substrate body, which will be described later. The method is used for at least one of providing a plurality of through holes for arranging a plurality of terminal electrodes in a second organic insulating film provided on one surface of the second substrate body. It's okay.
- the insulating film forming material of the present disclosure preferably has a coefficient of thermal expansion of 150 ppm/K or less, more preferably 100 ppm/K or less, even more preferably 70 ppm/K or less when cured. .
- the coefficient of thermal expansion of the insulating film, which is a cured product, and the coefficient of thermal expansion of the electrode are equal to or close to each other, so even if heat generation occurs during use of the semiconductor device, the insulating layer and the electrode Damage to the semiconductor device due to the difference in coefficient of thermal expansion between the two can be suppressed.
- the coefficient of thermal expansion indicates the rate at which the length of a cured product expands due to temperature rise, per temperature.
- the coefficient of thermal expansion can be calculated by measuring the amount of change in length of the cured product at 100° C. to 150° C. using a thermomechanical analyzer or the like.
- the insulating film forming material of the present disclosure preferably has a 5% thermal weight loss temperature of 200°C or higher, and preferably 250°C or higher when formed into a cured product, from the viewpoint of suppressing the generation of voids during bonding, etc. is more preferable.
- the 5% thermogravimetric loss temperature is the temperature at which 10 mg of a polyimide resin film is used as a measurement sample, and when the temperature is increased by 10°C per minute from 25°C to 800°C using a simultaneous differential thermogravimetry measurement device. Calculated by measuring the temperature at which the temperature decreases by 5%.
- a semiconductor device of the present disclosure includes a first semiconductor substrate including a first substrate body, the first organic insulating film and a first electrode provided on one surface of the first substrate body, and a semiconductor chip substrate body. , a semiconductor chip having the second organic insulating film and a second electrode provided on one surface of the semiconductor chip substrate body, wherein the first organic insulating film and the second organic insulating film are bonded. However, the first electrode and the second electrode are bonded to each other, and at least one of the first organic insulating film and the second organic insulating film is a cured product of the insulating film forming material of the present disclosure.
- the semiconductor device of the present disclosure since at least one of the first organic insulating film and the organic insulating film portion is a cured product of the insulating film forming material of the present disclosure, there are few voids at the bonding interface of the insulating films.
- a semiconductor device is manufactured using the insulating film forming material of the present disclosure.
- the method for manufacturing a semiconductor device of the present disclosure includes a first semiconductor device including a first substrate body, a first electrode and a first organic insulating film provided on one surface of the first substrate body.
- a substrate is prepared, a semiconductor chip having a semiconductor chip substrate body, a second organic insulating film and a second electrode provided on one surface of the semiconductor chip substrate body is prepared, and the first electrode and the second electrode are provided on one surface of the semiconductor chip substrate body. bonding with two electrodes and bonding the first organic insulating film and the second organic insulating film,
- the insulating film forming material of the present disclosure is used to fabricate at least one of the first organic insulating film and the second organic insulating film.
- FIG. 1 is a cross-sectional view schematically showing an example of a semiconductor device of the present disclosure.
- the semiconductor device 1 is an example of a semiconductor package, and includes a first semiconductor chip 10 (first semiconductor substrate), a second semiconductor chip 20 (semiconductor chip), a pillar part 30, and a rewiring layer 40. , a substrate 50, and a circuit board 60.
- the first semiconductor chip 10 is a semiconductor chip such as an LSI (Large Scale Integrated Circuit) chip or a CMOS (Complementary Metal Oxide Semiconductor) sensor, and has a three-dimensional mounting structure in which the second semiconductor chip 20 is mounted downward. There is.
- the second semiconductor chip 20 is a semiconductor chip such as an LSI or a memory, and is a chip component having a smaller area in plan view than the first semiconductor chip 10.
- the second semiconductor chip 20 is chip-to-chip (C2C) bonded to the back surface of the first semiconductor chip 10.
- the first semiconductor chip 10 and the second semiconductor chip 20 have their respective terminal electrodes and their surrounding insulating films firmly and finely bonded to each other by hybrid bonding, which will be described in detail later.
- the pillar part 30 is a connection part in which a plurality of pillars 31 made of metal such as copper (Cu) are sealed with resin 32.
- the plurality of pillars 31 are conductive members extending from the upper surface to the lower surface of the pillar section 30.
- the plurality of pillars 31 may have a cylindrical shape, for example, with a diameter of 3 ⁇ m or more and 20 ⁇ m or less (in one example, a diameter of 5 ⁇ m), and may be arranged such that the distance between the centers of each pillar 31 is 15 ⁇ m or less.
- the plurality of pillars 31 connect the lower terminal electrode of the first semiconductor chip 10 and the upper terminal electrode of the rewiring layer 40 by flip-chip connection.
- connection electrode can be formed in the semiconductor device 1 without using a technique called TMV (Through Mold Via) in which a hole is made in a mold and a solder connection is made.
- the pillar section 30 has, for example, the same thickness as the second semiconductor chip 20, and is arranged on the side of the second semiconductor chip 20 in the horizontal direction. Note that a plurality of solder balls may be arranged instead of the pillar portion 30, and the solder balls electrically connect the lower terminal electrode of the first semiconductor chip 10 and the upper terminal electrode of the rewiring layer 40. You may.
- the rewiring layer 40 is a wiring layer that has a terminal pitch conversion function, which is a function of a package substrate, and is made of polyimide, copper wiring, etc. on the insulating film on the lower side of the second semiconductor chip 20 and on the lower surface of the pillar section 30. This is a layer in which a rewiring pattern is formed.
- the rewiring layer 40 is formed by turning the first semiconductor chip 10, the second semiconductor chip 20, etc. upside down (see (d) in FIG. 4).
- the rewiring layer 40 electrically connects the terminal electrodes of the first semiconductor chip 10 via the terminal electrodes on the lower surface of the second semiconductor chip 20 and the pillar portion 30 to the terminal electrodes of the substrate 50.
- the terminal pitch of the substrate 50 is wider than the terminal pitch of the pillar 31 and the terminal pitch of the second semiconductor chip 20.
- various electronic components 51 may be mounted on the board 50.
- an inorganic interposer or the like may be used between the rewiring layer 40 and the substrate 50 to ensure electrical connection between the rewiring layer 40 and the substrate 50. You can also make a connection.
- the circuit board 60 has the first semiconductor chip 10 and the second semiconductor chip 20 mounted thereon, and is electrically connected to the board 50 which is connected to the first semiconductor chip 10, the second semiconductor chip 20, the electronic component 51, etc. This is a substrate that has a plurality of through electrodes inside.
- each terminal electrode of the first semiconductor chip 10 and the second semiconductor chip 20 is electrically connected to a terminal electrode 61 provided on the back surface of the circuit board 60 by a plurality of through electrodes.
- FIG. 2 is a diagram sequentially showing a method for manufacturing the semiconductor device shown in FIG.
- FIG. 3 is a diagram showing in more detail the bonding method (hybrid bonding) in the method of manufacturing the semiconductor device shown in FIG.
- FIG. 4 shows a method for manufacturing the semiconductor device shown in FIG. 1, and is a diagram sequentially showing steps after the step shown in FIG. 2.
- the semiconductor device 1 can be manufactured, for example, through the following steps (a) to (n).
- step (k) A process of grinding and thinning the resin 301 side of the semi-finished product M1 molded in step (j) to obtain a semi-finished product M2.
- step (l) A step of forming a wiring layer 400 corresponding to the rewiring layer 40 on the semi-finished product M2 thinned in step (k).
- step (m) A step of cutting the semi-finished product M3 on which the wiring layer 400 has been formed in step (l) along the cutting line A to form each semiconductor device 1.
- the insulating film forming material of the present disclosure provides a first organic insulating film and a second organic insulating film in a method for manufacturing a semiconductor device including at least one step corresponding to step (f) and steps (i) to (n). It may be an insulating film forming material for use in producing at least one of the insulating films.
- Step (a) is a step of preparing a first semiconductor substrate 100, which is a silicon substrate, corresponding to a plurality of first semiconductor chips 10 and on which an integrated circuit including semiconductor elements and wiring connecting them is formed.
- a plurality of terminal electrodes 103 made of copper, aluminum, etc. are placed on one surface 101a of the first substrate body 101 made of silicon or the like. are provided at predetermined intervals, and an insulating film 102 (first insulating film), which is a cured product of the insulating film forming material of the present disclosure, is provided in the spaced portion.
- a plurality of terminal electrodes 103 may be provided after the insulating film 102 is provided on one surface 101a of the first substrate main body 101, or a plurality of terminal electrodes 103 may be provided on one surface 101a of the first substrate main body 101.
- the insulating film 102 may be provided after that. Note that a predetermined interval is provided between the plurality of terminal electrodes 103 in order to form the pillar 300 in a process described later, and another terminal electrode (not shown) connected to the pillar 300 is provided between the plurality of terminal electrodes 103. It is formed.
- Step (b) is a step of preparing a second semiconductor substrate 200, which is a silicon substrate, on which an integrated circuit corresponding to a plurality of second semiconductor chips 20 and including semiconductor elements and wiring connecting them is formed.
- a plurality of terminal electrodes 203 a plurality of second An insulating film 202 (second insulating film, organic insulating region) which is a cured product of the insulating film forming material of the present disclosure is provided.
- the plurality of terminal electrodes 203 may be provided after the insulating film 202 is provided on the one surface 201a of the second substrate main body 201, or the plurality of terminal electrodes 203 may be provided on the one surface 201a of the second substrate main body 201. Alternatively, the insulating film 202 may be provided.
- one of the insulating films 102 and 202 used in step (a) and step (b) are both cured products of the insulating film forming material of the present disclosure
- one of the insulating films 102 and 202 is made of the insulating film forming material of the present disclosure.
- One may be a cured product and the other may be another cured product.
- Insulating film forming materials for forming other cured products include (A) materials that do not contain polyimide precursors (A) materials that contain resins other than polyimide precursors, and (C) materials that contain oxime-based photopolymerization initiators. There are things that are not included.
- the tensile modulus of the insulating films 102 and 202 at 25° C. is preferably 7.0 GPa or less, more preferably 5.0 GPa or less, even more preferably 3.0 GPa or less, and 2.0 GPa or less. It is particularly preferably at most 1.5 GPa, even more preferably at most 1.5 GPa.
- the coefficient of thermal expansion of the insulating films 102 and 202 is preferably 150 ppm/K or less, more preferably 100 ppm/K or less, and even more preferably 90 ppm/K or less.
- the thickness of the insulating films 102 and 202 is preferably 0.1 ⁇ m to 50 ⁇ m, more preferably 1 ⁇ m to 15 ⁇ m. This makes it possible to reduce the processing time in the subsequent polishing step while ensuring uniformity in the thickness of the insulating film.
- the polishing rate of the insulating film 102 is 0.1 to 5 times the polishing rate of the terminal electrode 103 in order to facilitate the work in steps (c) and (d) and to simplify these steps. It is preferable that the polishing rate of the insulating film 202 is 0.1 to 5 times the polishing rate of the terminal electrode 203 (preferably both). stomach.
- the polishing rate of the insulating film 102 or 202 is 200 nm/min or less (4 times the polishing rate of copper or less). It is preferably 100 nm/min or less (twice or less the polishing rate of copper), and even more preferably 50 nm/min or less (equivalent to or less than the polishing rate of copper).
- the insulating film is obtained by curing an insulating film forming material.
- the method for producing the above-mentioned insulating film includes, for example, ( ⁇ ) a step of applying an insulating film forming material onto a substrate and drying it to form a resin film, and a step of heat-treating the resin film; ( ⁇ ) After forming a film with a constant thickness using an insulating film forming material on a film that has been subjected to mold release treatment, the process of transferring the resin film to the substrate by lamination method, and the process of forming the resin film on the substrate after transfer. Examples include a method including a step of heat-treating the resin film. From the viewpoint of flatness, the method ( ⁇ ) above is preferred.
- Examples of the method for applying the insulating film forming material include a spin coating method, an inkjet method, and a slit coating method.
- the rotation speed is 300 rpm (rotations per minute) to 3,500 rpm, preferably 500 rpm to 1,500 rpm, the acceleration is 500 rpm/second to 15,000 rpm/second, and the rotation time is 30 seconds to 300 seconds.
- the insulating film forming material may be spin coated under certain conditions.
- a drying step may be included after applying the insulating film forming material to the support, film, etc. Drying may be performed using a hot plate, oven, or the like.
- the drying temperature is preferably 75° C. to 130° C., and more preferably 90° C. to 120° C. from the viewpoint of improving the flatness of the insulating film.
- the drying time is preferably 30 seconds to 5 minutes. Drying may be performed two or more times. Thereby, it is possible to obtain a resin film in which the above-mentioned insulating film forming material is formed into a film shape.
- the chemical liquid discharge speed is 10 ⁇ L/sec to 400 ⁇ L/sec
- the chemical liquid discharge part height is 0.1 ⁇ m to 1.0 ⁇ m
- the stage speed (or chemical liquid discharge part speed) is 1.0 mm/sec to 50.0 mm. /second
- stage acceleration 10mm/second to 1000mm/second ultimate vacuum during vacuum drying 10Pa to 100Pa
- vacuum drying time 30 seconds to 600 seconds drying temperature 60°C to 150°C
- drying time 30 to 300 seconds The insulating film forming material may be slit coated.
- the formed resin film may be heat-treated.
- the heating temperature is preferably 150°C to 450°C, more preferably 150°C to 350°C.
- the insulating film can be suitably produced while suppressing damage to the substrate, devices, etc. and realizing energy saving in the process.
- the heating time is preferably 5 hours or less, more preferably 30 minutes to 3 hours.
- the atmosphere for the heat treatment may be air or an inert atmosphere such as nitrogen, but a nitrogen atmosphere is preferable from the viewpoint of preventing oxidation of the resin film.
- Devices used for heat treatment include quartz tube furnaces, hot plates, rapid thermal annealing, vertical diffusion furnaces, infrared curing furnaces, electron beam curing furnaces, microwave curing furnaces, and the like.
- the insulating film forming material of the present disclosure which is a negative photosensitive insulating film forming material or a positive photosensitive insulating film forming material
- the insulating film 202 is provided on one surface 201a of the second substrate main body 201, and then a plurality of
- a method including a step of obtaining a patterned resin film and a step of heat-treating the patterned resin film may be used. Thereby, a cured patterned insulating film can be obtained.
- an insulating film forming material other than the insulating film forming material of the present disclosure may be used on the substrate.
- a method may also be used that includes a step of subsequently performing pattern exposure and developing using a developer to obtain a patterned resin film, and a step of heat-treating the patterned resin film. Thereby, a cured patterned insulating film can be obtained.
- a predetermined pattern is exposed through a photomask.
- the active light to be irradiated includes i-line, broadband ultraviolet rays, visible light, radiation, etc., and i-line is preferable.
- the exposure device a parallel exposure device, a projection exposure device, a stepper, a scanner exposure device, etc. can be used.
- a patterned resin film which is a patterned resin film
- the insulating film forming material of the present disclosure is a negative photosensitive insulating film forming material
- the unexposed portions are removed with a developer.
- the organic solvent used as a negative developing solution may be a good solvent for the photosensitive resin film alone, or a suitable mixture of a good solvent and a poor solvent.
- Good solvents include N-methyl-2-pyrrolidone, N-acetyl-2-pyrrolidone, N,N-dimethylacetamide, N,N-dimethylformamide, dimethylsulfoxide, ⁇ -butyrolactone, ⁇ -acetyl- ⁇ -butyrolactone, Examples include 3-methoxy-N,N-dimethylpropanamide, cyclopentanone, cyclohexanone, and cycloheptanone.
- Examples of the poor solvent include toluene, xylene, methanol, ethanol, isopropanol, propylene glycol monomethyl ether acetate, propylene glycol monomethyl ether, water, and the like.
- the exposed portion is removed with a developer.
- the solution used as a positive developer include a tetramethylammonium hydroxide (TMAH) solution and a sodium carbonate solution.
- At least one of the negative developer and the positive developer may contain a surfactant.
- the content of the surfactant is preferably 0.01 parts by mass to 10 parts by mass, more preferably 0.1 parts by mass to 5 parts by mass, based on 100 parts by mass of the developer.
- the development time can be, for example, twice the time required for the photosensitive resin film to be completely dissolved after being immersed in the developer.
- the development time may be adjusted depending on the polyimide precursor (A) contained in the insulating film forming material of the present disclosure, for example, it is preferably 10 seconds to 15 minutes, more preferably 10 seconds to 5 minutes, and productivity From this point of view, a period of 20 seconds to 5 minutes is more preferable.
- the patterned resin film after development may be washed with a rinsing liquid.
- a rinsing liquid distilled water, methanol, ethanol, isopropanol, toluene, xylene, propylene glycol monomethyl ether acetate, propylene glycol monomethyl ether, etc. may be used alone or in an appropriate mixture, or they may be used in a stepwise combination. You can.
- organic materials constituting the insulating films 102 and 202 other than the cured product of the insulating film forming material of the present disclosure include photosensitive resins, thermosetting non-conductive films (NCF), etc. ), or a thermosetting resin may be used.
- This organic material may be an underfill material.
- the organic material forming the insulating films 102 and 202 may be a heat-resistant resin.
- Step (c) is a step of polishing the first semiconductor substrate 100.
- step (c) as shown in FIG. 3(a), chemical treatment is applied so that each surface 103a of the terminal electrode 103 is at the same position or slightly higher (protrudes) from the surface 102a of the insulating film 102.
- One surface 101a side which is the surface of the first semiconductor substrate 100, is polished using a mechanical polishing method (CMP method).
- CMP method mechanical polishing method
- the first semiconductor substrate 100 may be polished by CMP under the condition that the terminal electrode 103 made of copper or the like is selectively etched deeply.
- each surface 103a of the terminal electrode 103 may be polished using a CMP method so as to match the surface 102a of the insulating film 102.
- the polishing method is not limited to the CMP method, and back grinding or the like may be employed.
- mechanical polishing may be performed using a polishing device such as a surface planer.
- the difference in height between each surface 103a and the surface 102a may be 1 nm to 150 nm, or 1 nm to 15 nm. It may be.
- Step (d) is a step of polishing the second semiconductor substrate 200.
- step (d) as shown in FIG. 3(a), each surface 203a of the terminal electrode 203 is placed at the same position or slightly higher (protrudes) from the surface 202a of the insulating film 202.
- One surface 201a side which is the surface of the second semiconductor substrate 200, is polished using the CMP method.
- the second semiconductor substrate 200 is polished by CMP under conditions that selectively and deeply shave the terminal electrode 203 made of copper or the like, for example.
- each surface 203a of the terminal electrode 203 may be polished using a CMP method so as to match the surface 202a of the insulating film 202.
- the polishing method is not limited to the CMP method, and back grinding or the like may be used.
- the difference in height between each surface 203a and the surface 202a may be 1 nm to 50 nm, or 1 nm to 15 nm. It may be.
- polishing may be performed so that the thickness of the insulating film 102 and the thickness of the insulating film 202 are the same, but for example, the thickness of the insulating film 202 may be the same as the thickness of the insulating film 102. It may be polished to be larger than the diameter. On the other hand, polishing may be performed so that the thickness of the insulating film 202 is smaller than the thickness of the insulating film 102.
- the thickness of the insulating film 202 covers most of the foreign matter that adheres to the bonding interface when the second semiconductor substrate 200 is diced or when chips are mounted. This makes it possible to further reduce bonding defects.
- step (c) and step (d) may be performed, and it is preferable to perform both step (c) and step (d).
- Step (e) is a step of dividing the second semiconductor substrate 200 into pieces to obtain a plurality of semiconductor chips 205.
- the second semiconductor substrate 200 is diced into a plurality of semiconductor chips 205 by cutting means such as dicing.
- the insulating film 202 may be coated with a protective material or the like, and then it may be diced.
- the insulating film 202 of the second semiconductor substrate 200 is divided into insulating film portions 202b corresponding to each semiconductor chip 205. Examples of the dicing method for dividing the second semiconductor substrate 200 into pieces include plasma dicing, stealth dicing, laser dicing, and the like.
- a surface protection material for the second semiconductor substrate 200 during dicing for example, an organic film that can be removed with water, TMAH, etc., or a thin film such as a carbon film that can be removed with plasma or the like may be provided. Note that in this embodiment, a large-area second semiconductor substrate 200 is prepared and then separated into pieces to obtain a plurality of semiconductor chips 205; however, the method for preparing the semiconductor chips 205 is not limited to this.
- Step (f) is a step of aligning the terminal electrodes 203 of each of the plurality of semiconductor chips 205 with respect to the terminal electrodes 103 of the first semiconductor substrate 100.
- step (f) as shown in FIG. 2C, each semiconductor chip 205 is placed so that the terminal electrode 203 of each semiconductor chip 205 faces the corresponding plurality of terminal electrodes 103 of the first semiconductor substrate 100.
- Perform alignment for this alignment, an alignment mark or the like may be provided on the first semiconductor substrate 100.
- Step (g) is a step of bonding the insulating film 102 of the first semiconductor substrate 100 and each insulating film portion 202b of the plurality of semiconductor chips 205 to each other.
- step (g) after removing organic substances, metal oxides, etc. attached to the surface of each semiconductor chip 205, the semiconductor chips 205 are aligned with respect to the first semiconductor substrate 100, as shown in FIG. 2(c).
- the insulating film portions 202b of each of the plurality of semiconductor chips 205 are bonded to the insulating film 102 of the first semiconductor substrate 100 as hybrid bonding (see FIG. 3(b)).
- the insulating film portions of the plurality of semiconductor chips 205 and the insulating film 102 of the first semiconductor substrate 100 may be uniformly heated before bonding.
- the insulating film 102 and the insulating film portion 202b are more easily bonded than the terminal electrodes 103 and 203 due to the difference between the coefficient of thermal expansion of the insulating film 102 and the insulating film portion 202b and that of the terminal electrodes 103 and 203. It also expands.
- the first semiconductor substrate 100 may be polished in step (c) so that the height of the insulating film 102 becomes equal to or higher than the height of the terminal electrode 103 due to thermal expansion due to heating, and the insulating film portion 202b is polished.
- the second semiconductor substrate 200 may be polished in step (d) so that the height is approximately equal to or higher than the height of the terminal electrode 203.
- the temperature difference between the semiconductor chip 205 and the first semiconductor substrate 100 during bonding is preferably within 10° C., for example.
- the insulating film 102 and the insulating film portion 202b are bonded to form an insulating bonding portion S1, and the plurality of semiconductor chips 205 are mechanically firmly attached to the first semiconductor substrate 100. can be attached to.
- the bonding is performed by heating at a highly uniform temperature, it is difficult for positional deviations to occur at the bonding location, and highly accurate bonding can be performed.
- the terminal electrodes 103 of the first semiconductor substrate 100 and the terminal electrodes 203 of the semiconductor chip 205 are separated from each other and are not connected (however, they are aligned).
- the semiconductor chip 205 may be bonded to the first semiconductor substrate 100 by other bonding methods, for example, by room temperature bonding or the like.
- the thickness of the organic insulating film which is the insulating bonding portion where the insulating film 102 and the insulating film portion 202b are bonded, is not particularly limited, and may be, for example, 0.1 ⁇ m or more. From this point of view, the thickness may be 1 ⁇ m to 20 ⁇ m, preferably 1 ⁇ m to 5 ⁇ m.
- Step (h) is a step of bonding the terminal electrode 103 of the first semiconductor substrate 100 and the terminal electrode 203 of each of the plurality of semiconductor chips 205.
- step (h) as shown in FIG. 2(d), after the bonding in step (g) is completed, heat H, pressure, or both are applied to bond the terminals of the first semiconductor substrate 100 as hybrid bonding.
- the electrode 103 and each terminal electrode 203 of the plurality of semiconductor chips 205 are bonded (see FIG. 3(c)).
- the annealing temperature in step (g) is preferably 150°C or more and 400°C or less, more preferably 200°C or more and 300°C or less.
- the terminal electrode 103 and the corresponding terminal electrode 203 are bonded to form an electrode bonding portion S2, and the terminal electrode 103 and the terminal electrode 203 are mechanically and electrically strongly bonded.
- the electrode bonding in step (h) may be performed after the bonding in step (g), or may be performed simultaneously with the bonding in step (g).
- the plurality of semiconductor chips 205 are electrically and mechanically installed at predetermined positions on the first semiconductor substrate 100 with high precision.
- a product reliability test (connection test, etc.) may be performed at the semi-finished product stage shown in FIG. 2(d), and only non-defective products may be used in subsequent steps.
- a method for manufacturing an example of a semiconductor device using such a semi-finished product will be described with reference to FIG.
- Step (i) is a step of forming a plurality of pillars 300 on the connection surface 100a of the first semiconductor substrate 100 and between the plurality of semiconductor chips 205.
- step (i) as shown in FIG. 4A, a large number of pillars 300 made of copper, for example, are formed between a plurality of semiconductor chips 205.
- Pillar 300 can be formed from copper plating, conductive paste, copper pins, or the like. The pillar 300 is formed such that one end is connected to a terminal electrode of the first semiconductor substrate 100 that is not connected to the terminal electrode 203 of the semiconductor chip 205, and the other end extends upward.
- the pillar 300 has a diameter of 10 ⁇ m or more and 100 ⁇ m or less, and a height of 10 ⁇ m or more and 1000 ⁇ m or less, for example. Note that, for example, one or more and 10,000 or less pillars 300 may be provided between the pair of semiconductor chips 205.
- Step (j) is a step of molding resin 301 on the connection surface 100a of the first semiconductor substrate 100 so as to cover the plurality of semiconductor chips 205 and the plurality of pillars 300.
- step (j) as shown in FIG. 4B, epoxy resin or the like is molded to completely cover the plurality of semiconductor chips 205 and the plurality of pillars 300.
- the molding method include compression molding, transfer molding, and a method of laminating film-like epoxy films.
- a curing treatment may be performed after molding the epoxy resin or the like.
- step (i) and step (j) are performed almost simultaneously, that is, when the pillar 300 is also formed at the same time as resin molding, the pillar is formed using imprint, which is fine transfer, and conductive paste or electrolytic plating. may be formed.
- step (k) the semi-finished product M1, which is molded in step (j) and includes the resin 301, a plurality of pillars 300, and a plurality of semiconductor chips 205, is ground from the resin 301 side to obtain a semi-finished product M2. It is a process.
- step (k) as shown in FIG. 4(c), the resin-molded first semiconductor substrate 100 and the like are thinned by polishing the upper part of the semi-finished product M1 with a grinder, etc., to form a semi-finished product M2. .
- step (k) By polishing in step (k), the thickness of the semiconductor chip 205, the pillar 300, and the resin 301 is reduced to, for example, about several tens of ⁇ m, and the semiconductor chip 205 has a shape corresponding to the second semiconductor chip 20, and the pillar 300 and the resin 301 are thinned. 301 has a shape corresponding to the pillar portion 30.
- Step (l) is a step of forming a wiring layer 400 corresponding to the rewiring layer 40 on the semi-finished product M2 thinned in step (k).
- step (l) as shown in FIG. 4(d), a rewiring pattern is formed using polyimide, copper wiring, etc. on the second semiconductor chip 20 and pillar portion 30 of the ground semi-finished product M2.
- a semi-finished product M3 having a wiring structure in which the terminal pitch of the second semiconductor chip 20 and the pillar portion 30 is widened is formed.
- Step (m) is a step of cutting the semi-finished product M3 on which the wiring layer 400 was formed in step (l) along the cutting line A to form each semiconductor device 1.
- step (m) as shown in FIG. 4(d), the semiconductor device substrate is cut along cutting lines A by dicing or the like to form each semiconductor device 1.
- step (n) the semiconductor devices 1a that were individualized in step (m) are reversed and placed on the substrate 50 and the circuit board 60 to obtain a plurality of semiconductor devices 1 shown in FIG.
- the insulating film 102 of the first semiconductor substrate 100 and the insulating film 202 of the second semiconductor substrate 200 are made of a cured product of the insulating film forming material of the present disclosure. It is.
- the insulating film forming material of the present disclosure has high exposure sensitivity and can suppress the generation of voids during bonding and the like.
- the present invention is not limited to the above embodiment.
- the step (i) of forming the pillar 300 in the steps shown in FIG. 4, after the step (i) of forming the pillar 300, the step (j) of molding the resin 301 and the step (k) of grinding and thinning the resin 301 etc. were carried out in order, but the step (j) of molding the resin 301 on the connection surface of the first semiconductor substrate 100 was first performed, and then the step (k) of thinning the resin 301 by grinding it to a predetermined thickness.
- the step (i) of forming the pillar 300 may be performed. In this case, the work of cutting the pillar 300, etc. can be reduced, and since the portion of the pillar 300 to be cut is not necessary, the material cost can be reduced.
- a semiconductor wafer 410 has a substrate body 411 (first substrate body), an insulating film 412 (first insulating film) provided on one surface of the substrate body 411, and a plurality of terminal electrodes 413 (first electrodes). (first semiconductor substrate), a substrate body 421 (second substrate body), an insulating film portion 422 (second insulating film) provided on one surface of the substrate body 421, and a plurality of terminal electrodes 423 (first semiconductor substrate).
- a semiconductor substrate (second semiconductor substrate) before being diced into pieces of a plurality of semiconductor chips 420 having two electrodes) is prepared. Then, one surface side of the semiconductor wafer 410 and one surface side of the second semiconductor substrate before being singulated into semiconductor chips 420 are subjected to the CMP process in the same manner as in the above steps (c) and (d). Polish by etc. Thereafter, the second semiconductor substrate is subjected to the same singulation process as in step (e) to obtain a plurality of semiconductor chips 420.
- the terminal electrodes 423 of the semiconductor chip 420 are aligned with the terminal electrodes 413 of the semiconductor wafer 410 (step (f)). Then, the insulating film 412 of the semiconductor wafer 410 and the insulating film portion 422 of the semiconductor chip 420 are bonded together (step (g)), and the terminal electrodes 413 of the semiconductor wafer 410 and the terminal electrodes 423 of the semiconductor chip 420 are bonded. (step (h)) to obtain a semi-finished product shown in FIG. 5(b).
- the insulating film portion 412 and the insulating film portion 422 become an insulating bonding portion S3, and the semiconductor chip 420 is mechanically firmly attached to the semiconductor wafer 410 with high precision.
- the terminal electrode 413 and the corresponding terminal electrode 423 are joined to form an electrode joint portion S4, and the terminal electrode 413 and the terminal electrode 423 are mechanically and electrically firmly joined.
- a semiconductor device 401 is obtained by bonding a plurality of semiconductor chips 420 to a semiconductor wafer 410 in the same manner.
- the plurality of semiconductor chips 420 may be bonded to the semiconductor wafer 410 one by one by hybrid bonding, or may be bonded to the semiconductor wafer 410 all together by hybrid bonding.
- the manufacturing method related to C2W described above can perform fine bonding between semiconductor wafer 410 and semiconductor chip 420 while reducing bonding defects.
- an inorganic material may be included in a part of the insulating film 102 of the semiconductor substrate 110, the insulating film 202 of the semiconductor chip 205, etc., as long as the effects of the present invention are achieved.
- Synthesis Example 2 (Synthesis of A2) 23 g of 4,4'-diaminodiphenyl ether (ODA) and 5 g of m-phenylenediamine (MPD) in Synthesis Example 1 were replaced with 51 g of 1,3-bis(3-aminophenoxy)benzene (APB-1,3,3).
- Polyimide precursor A2 was obtained by performing the same operation as in Synthesis Example 1 except for the following steps. The weight average molecular weight of A2 was 25,000.
- the esterification rate of A2 was calculated by performing NMR measurement under the conditions described above.
- the esterification rate was 75 mol%, and the proportion of unreacted carboxyl groups was 25 mol%.
- Synthesis example 3 (synthesis of A3)
- ODPA in Synthesis Example 2 was changed to 104 g of 4,4'-(4,4'-isopropylidene diphenoxy) diphthalic anhydride (BPADA), and polyimide precursor A3 was obtained. I got it.
- the weight average molecular weight of A3 was 25,000.
- the esterification rate of A4 was calculated by performing NMR measurement under the conditions described above.
- the esterification rate was 78 mol%, and the proportion of unreacted carboxyl groups was 22 mol%.
- Synthesis example 4 Synthesis of A4 Synthesis except that 23 g of 4,4'-diaminodiphenyl ether (ODA) and 5 g of m-phenylenediamine (MPD) in Synthesis Example 1 were changed to 36 g of 2,2'-dimethylbiphenyl-4,4'-diamine (DMAP). The same operation as in Example 1 was performed to obtain polyimide precursor A4. The weight average molecular weight of A4 was 25,000.
- the esterification rate of A2 was calculated by performing NMR measurement under the conditions described above.
- the esterification rate was 74 mol%, and the proportion of unreacted carboxyl groups was 26 mol%.
- Example 1 to 14 Insulating film forming materials of Examples 1 to 14 and Comparative Examples 1 to 2 were prepared as follows using the components and blending amounts shown in Table 1. The unit of the amount of each component in Table 1 is parts by mass. In addition, a blank column in Table 1 means that the corresponding component is not blended. In each example and comparative example, the mixture of each component was kneaded overnight at room temperature (25°C) in a general solvent-resistant container, and then filtered under pressure using a 0.2 ⁇ m pore filter. Ta. The following evaluations were performed using the obtained insulating film forming material.
- the insulating film forming materials of Examples 1 to 14 and Comparative Examples 1 to 2 were spin-coated onto an 8-inch Si wafer using a spin coater coating device, and dried by heating at 100° C. for 240 seconds to form a resin film. did.
- a mask capable of producing a circular resin film with a diameter of 180 mm was placed on the obtained resin film, and a predetermined amount of light with a wavelength of 365 nm (i-line) was irradiated thereon. Thereafter, it was developed with cyclopentanone or 2.38% by volume TMAH for a predetermined time.
- the obtained patterned resin film was cured in a vertical diffusion furnace ⁇ -TF at 200°C for 2 hours in a nitrogen atmosphere, and 10 mm from the outer periphery of the resin film on the Si wafer was removed to form a patterned resin film. was created.
- the obtained cured film was polished by the CMP method to obtain a polished cured film with a surface roughness Ra of 0.5 nm to 3 nm within 10 ⁇ m 2 as measured using an AFM (atomic force microscope). .
- a part of the cleaned polished cured film was cut into 5 mm square pieces using a blade dicer (Disco Co., Ltd., DFD-6362).
- a chip with resin was obtained.
- the resulting resin-coated chip was bonded to the polished cured film using a flip-chip bonder at a predetermined pressure and 250° C. for 15 seconds to produce a chip-coated cured film.
- the below-mentioned evaluation was performed on five chips that were pressure-bonded to the polished cured film.
- the obtained cured film with chips was observed using SAT (Scanning Acoustic Tomography) for the presence or absence of voids indicating poor adhesion at the insulating film interface.
- the evaluation criteria for voids are as follows. The results are shown in Table 1. If the evaluation is A, the generation of voids is suppressed and the evaluation is judged to be good.
- Voids were observed in two or less of the five chips.
- B More than two of the five chips had voids observed.
- C One or more chips peeled off during SAT measurement.
- the insulating film forming material was spin-coated onto the Si substrate and dried by heating at 100° C. for 240 seconds on a hot plate to form a resin film having a thickness of about 12 ⁇ m after coating.
- This resin film was exposed to i-rays of 100 to 1100 mJ/cm 2 in a predetermined pattern in 100 mJ/cm 2 increments using an i-ray stepper NES2WA06 (manufactured by Nikon Corporation) through a photomask. . Thereafter, the exposed resin film was developed with cyclopentanone for 20 seconds using a coater developer ACT8 (manufactured by Tokyo Electron Ltd.).
- the minimum exposure amount at which the thickness of the resin film in the exposed area was 70% or more of the initial film thickness was defined as the sensitivity.
- the sensitivity evaluation criteria are as follows. The results are shown in Table 1. If the evaluation is A, the sensitivity is high and the evaluation is judged to be good.
- Sensitivity evaluation criteria A: Sensitivity is 300 mJ/cm 2 or less B: Sensitivity is greater than 300 mJ/cm 2 and 500 mJ/cm 2 or less C: Sensitivity is greater than 500 mJ/cm 2
- PP pattern profile
- a patterned resin film and a resin-coated chip were prepared in the same manner as in the above-mentioned evaluation of void generation, and the resin-coated chip was placed on the patterned resin film and covered with a carbon sheet for level difference absorption.
- crimping device manufactured by EVG
- crimping was carried out under atmospheric conditions at 180° C. for 180 seconds by applying a load of 100 N to a 1 cm sized pressure area.
- Three chips were crimped, and the low-temperature bondability was measured by whether the chips would come off even if a small external force was applied to the crimped chips.
- the evaluation criteria for low temperature bondability are as follows. The results are shown in Table 1. If the evaluation is A, it is determined that the low-temperature bondability is excellent and the evaluation is good.
- Examples 1 to 14 had better exposure sensitivity than Comparative Examples 1 to 2, and the generation of voids at the insulating film interface was suppressed.
- Examples 1 to 4, 6, 9, and 11 to 14 in which C1 was used as a photopolymerization initiator had excellent pattern profiles.
- Examples 4, 6, 9, and 12, in which C1 and any of C2 to C4 were used in combination as photopolymerization initiators had even better exposure sensitivity while maintaining the pattern profile.
- Comparative Examples 1 and 2 more voids were generated at the bonding interface than in the Examples, and the sensitivity was also lower. Comparative Examples 1 and 2 were also inferior in pattern profile to the Examples.
- the obtained photosensitive resin film was subjected to broadband (BB) exposure at an exposure dose of 800 mJ/cm 2 using Mask Aligner MA-8 (manufactured by SUSS Microtech).
- the exposed resin film was developed with cyclopentanone for 20 seconds using a coater developer ACT8 (manufactured by Tokyo Electron Ltd.) to obtain a strip-shaped patterned resin film with a width of 10 mm.
- the resulting patterned resin film was cured in a nitrogen atmosphere at 200° C. for 2 hours using a vertical diffusion furnace ⁇ -TF to obtain a patterned cured product with a thickness of 10 ⁇ m.
- the obtained patterned cured product was immersed in a 4.9% by mass hydrofluoric acid aqueous solution, and the patterned cured product with a width of 10 mm was peeled off from the Si substrate.
- the Tg of Example 1 was 210°C
- the Tg of Example 13 was 160°C
- the Tg of Example 14 was 220°C
- the Tg of Comparative Example 1 was 170°C.
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Abstract
Description
<1> (A)重合性の不飽和結合部位を有するポリイミド前駆体と、(B)溶剤と、(C)オキシム系光重合開始剤と、を含むハイブリッドボンディング絶縁膜形成材料。
<2> 前記(C)オキシム系光重合開始剤が、下記式(I)で表される化合物を含む、<1>に記載のハイブリッドボンディング絶縁膜形成材料。
〔式(I)中、R1は、アルキル基、アルコキシ基、フェニル基、又はフェノキシ基を表し、R2は、アルキル基を表し、R3はカルボニル基又は単結合で連結する1価の有機基を表す。〕
<3> 前記(C)オキシム系光重合開始剤は、前記式(I)におけるR1がアルコキシ基で表される化合物を含む、<2>に記載のハイブリッドボンディング絶縁膜形成材料。
<4> 前記(C)オキシム系光重合開始剤は、前記式(I)におけるR1がアルコキシ基で表される化合物と、前記式(I)におけるR1がアルキル基又はフェニル基で表される化合物とを含む、<2>又は<3>に記載のハイブリッドボンディング絶縁膜形成材料。
<5> 前記(A)ポリイミド前駆体は、下記一般式(1)で表される構造単位を有する化合物を含む<1>~<4>のいずれか1項に記載のハイブリッドボンディング絶縁膜形成材料。
一般式(1)中、Xは、4価の有機基を表し、Yは2価の有機基を表し、R6及びR7は、それぞれ独立に、水素原子、又は1価の有機基を表し、R6及びR7の少なくとも1つは、重合性の不飽和結合を有する。
<6> 前記一般式(1)中、前記Xで表される4価の有機基は、下記式(E)で表される基である<5>に記載のハイブリッドボンディング絶縁膜形成材料。
式(E)において、Cは、単結合、アルキレン基、ハロゲン化アルキレン基、カルボニル基、スルホニル基、エーテル結合(-O-)、スルフィド結合(-S-)、フェニレン基、エステル結合(-O-C(=O)-)、シリレン結合(-Si(RA)2-;2つのRAは、それぞれ独立に、水素原子、アルキル基又はフェニル基を表す。)、シロキサン結合(-O-(Si(RB)2-O-)n;2つのRBは、それぞれ独立に、水素原子、アルキル基又はフェニル基を表し、nは1又は2以上の整数を表す。)又はこれらを少なくとも2つ組み合わせた2価の基を表す。
<7> 前記一般式(1)中、前記Yで表される2価の有機基は、下記式(H)で表される基である<5>又は<6>に記載のハイブリッドボンディング絶縁膜形成材料。
式(H)において、Rは、それぞれ独立に、アルキル基、アルコキシ基、ハロゲン化アルキル基、フェニル基又はハロゲン原子を表し、nは、それぞれ独立に、0~4の整数を表す。Dは、単結合、アルキレン基、ハロゲン化アルキレン基、カルボニル基、スルホニル基、エーテル結合(-O-)、スルフィド結合(-S-)、フェニレン基、エステル結合(-O-C(=O)-)、シリレン結合(-Si(RA)2-;2つのRAは、それぞれ独立に、水素原子、アルキル基又はフェニル基を表す。)、シロキサン結合(-O-(Si(RB)2-O-)n;2つのRBは、それぞれ独立に、水素原子、アルキル基又はフェニル基を表し、nは1又は2以上の整数を表す。)又はこれらを少なくとも2つ組み合わせた2価の基を表す。
<8> 前記式(H)におけるDがエーテル結合(-O-)を含む<7>に記載のハイブリッドボンディング絶縁膜形成材料。
<9> 前記一般式(1)中、前記R6及び前記R7における前記1価の有機基は、下記一般式(2)で表される基、エチル基、イソブチル基又はt-ブチル基のいずれかであり、前記R6及び前記R7の少なくとも1つが一般式(2)で表される基である<5>~<8>のいずれか1項に記載のハイブリッドボンディング絶縁膜形成材料。
一般式(2)中、R8~R10は、それぞれ独立に、水素原子又は炭素数1~3の脂肪族炭化水素基を表し、Rxは2価の連結基を表す。
<10> (D)増感剤をさらに含む<1>~<9>のいずれか1項に記載のハイブリッドボンディング絶縁膜形成材料。
<11> (E)重合性モノマーをさらに含む<1>~<10>のいずれか1項に記載のハイブリッドボンディング絶縁膜形成材料。
<12> 硬化物としたときのガラス転移温度が50℃~300℃である<1>~<11>のいずれか1項に記載のハイブリッドボンディング絶縁膜形成材料。
<13> 第1基板本体と、前記第1基板本体の一の面上に設けられる第1電極及び第1有機絶縁膜と、を有する第1半導体基板を準備し、
半導体チップ基板本体と、前記半導体チップ基板本体の一の面上に設けられる第2有機絶縁膜及び第2電極と、を有する半導体チップを準備し、
前記第1電極と前記第2電極との接合、及び前記第1有機絶縁膜と前記第2有機絶縁膜との貼り合わせを行い、
第1有機絶縁膜及び第2有機絶縁膜の少なくとも一方の有機絶縁膜の作製に、<1>~<12>のいずれか1項に記載のハイブリッドボンディング絶縁膜形成材料を用いる半導体装置の製造方法。
<14> 前記第1有機絶縁膜と前記第2有機絶縁膜との貼り合わせの後で、前記第1電極と前記第2電極との接合を行う<13>に記載の半導体装置の製造方法。
<15> 前記第1電極と前記第2電極との接合、及び前記第1有機絶縁膜と前記第1有機絶縁膜との貼り合わせのいずれもが実施される前に、前記第1半導体基板の前記一の面、及び前記半導体チップの前記一の面の側の少なくとも一方を研磨する<13>~<14>のいずれか1項に記載の半導体装置の製造方法。
<16> 前記研磨が化学機械研磨を含む<15>に記載の半導体装置の製造方法。
<17> 前記研磨がさらに機械研磨を含む<16>に記載の半導体装置の製造方法。
<18> 前記第1電極と前記第2電極との接合において、前記第1有機絶縁膜の厚さが前記第1電極の厚さよりも厚いこと、及び前記第2有機絶縁膜の厚さが前記第2電極の厚さよりも厚いことの少なくとも一方を満たす<13>~<17>のいずれか1項に記載の半導体装置の製造方法。
<19> 第1基板本体と、前記第1基板本体の一の面に設けられた第1有機絶縁膜及び第1電極とを有する第1半導体基板と、
半導体チップ基板本体と、前記半導体チップ基板本体の一の面に設けられた第2有機絶縁膜及び第2電極とを有する半導体チップと、を備え、
前記第1有機絶縁膜と前記第2有機絶縁膜とが接合し、前記第1電極と前記第2電極とが接合し、
前記第1有機絶縁膜及び前記第2有機絶縁膜の少なくとも一方が、<1>~<12>のいずれか1項に記載のハイブリッドボンディング絶縁膜形成材料の硬化物である半導体装置。
本開示において、その構成要素(要素ステップ等も含む)は、特に明示した場合を除き、必須ではない。数値及びその範囲についても同様であり、本開示を制限するものではない。
本開示において「工程」との語には、他の工程から独立した工程に加え、他の工程と明確に区別できない場合であってもその工程の目的が達成されれば、当該工程も含まれる。
本開示において「~」を用いて示された数値範囲には、「~」の前後に記載される数値がそれぞれ最小値及び最大値として含まれる。
本開示中に段階的に記載されている数値範囲において、一つの数値範囲で記載された上限値又は下限値は、他の段階的な記載の数値範囲の上限値又は下限値に置き換えてもよい。また、本開示中に記載されている数値範囲において、その数値範囲の上限値又は下限値は、実施例に示されている値に置き換えてもよい。
本開示において、各成分には、該当する物質が複数種含まれていてもよい。組成物中に各成分に該当する物質が複数種存在する場合、各成分の含有率又は含有量は、特に断らない限り、組成物中に存在する当該複数種の物質の合計の含有率又は含有量を意味する。
本開示において「層」又は「膜」との語には、当該層又は膜が存在する領域を観察したときに、当該領域の全体に形成されている場合に加え、当該領域の一部にのみ形成されている場合も含まれる。
本開示において、層又は膜の厚さは、対象となる層又は膜の5点の厚さを測定し、その算術平均値として与えられる値とする。
層又は膜の厚さは、マイクロメーター等を用いて測定することができる。本開示において、層又は膜の厚さを直接測定可能な場合には、マイクロメーターを用いて測定する。一方、1つの層の厚さ又は複数の層の総厚さを測定する場合には、電子顕微鏡を用いて、測定対象の断面を観察することで測定してもよい。
本開示において官能基が置換基を有する場合、官能基中の炭素数は、置換基の炭素数も含んだ全体の炭素数を意味する。
本開示において図面を参照して実施形態を説明する場合、当該実施形態の構成は図面に示された構成に限定されない。また、各図における部材の大きさは概念的なものであり、部材間の大きさの相対的な関係はこれに限定されない。
本開示のハイブリッドボンディング絶縁膜形成材料は、(A)重合性の不飽和結合部位を有するポリイミド前駆体と、(B)溶剤と、(C)オキシム系光重合開始剤と、を含む。以下、本開示のハイブリッドボンディング絶縁膜形成材料を「絶縁膜形成材料」ともいい、(A)重合性の不飽和結合部位を有するポリイミド前駆体を「(A)ポリイミド前駆体」ともいう。また、本開示における「オキシム系」とは、オキシム構造:>C=N-OHにおけるOHのHが置換した構造を含む。
本開示に係る(A)ポリイミド前駆体に対して、(C)オキシム系光重合開始剤は他の光重合開始剤に比べて長波長側に吸収を有するため露光感度が高い。また、5%熱重量減少温度が高いことから接合等での加熱において揮発が抑制され、ボイドの発生が抑制される。
以下、本開示の絶縁膜形成材料に含まれる成分及び含まれ得る成分について説明する。
本開示の絶縁膜形成材料は、(A)重合性の不飽和結合部位を有するポリイミド前駆体を含む。
ポリイミド前駆体は、上記一般式(1)で表される構造単位を複数有していてもよく、複数の構造単位におけるX、Y、R6及びR7はそれぞれ同じであってもよく、異なっていてもよい。
なお、R6及びR7は、それぞれ独立に水素原子、又は1価の有機基であればその組み合わせは特に限定されない。例えば、R6及びR7は、少なくとも1つが水素原子であり、残りが後述する1価の有機基であってもよく、いずれも同じ又は互いに異なる1価の有機基であってもよい。前述のようにポリイミド前駆体が上記一般式(1)で表される構造単位を複数有する場合、各構造単位のR6及びR7の組み合わせはそれぞれ同じであってもよく、異なっていてもよい。
Xで表される4価の有機基は、芳香環を含んでもよい。芳香環としては、芳香族炭化水素基(例えば、芳香環を構成する炭素数は6~20)、芳香族複素環式基(例えば、複素環を構成する原子数は5~20)等が挙げられる。Xで表される4価の有機基は、芳香族炭化水素基であることが好ましい。芳香族炭化水素基としては、ベンゼン環、ナフタレン環、フェナントレン環等が挙げられる。
Xで表される4価の有機基が芳香環を含む場合、各芳香環は、置換基を有していてもよいし、無置換であってもよい。芳香環の置換基としては、アルキル基、フッ素原子、ハロゲン化アルキル基、水酸基、アミノ基等が挙げられる。
Xで表される4価の有機基がベンゼン環を含む場合、Xで表される4価の有機基は1つ~4つのベンゼン環を含むことが好ましく、1つ~3つのベンゼン環を含むことがより好ましく、1つ又は2つのベンゼン環を含むことがさらに好ましい。
Xで表される4価の有機基が2つ以上のベンゼン環を含む場合、各ベンゼン環は、単結合により連結されていてもよいし、アルキレン基、ハロゲン化アルキレン基、カルボニル基、スルホニル基、エーテル結合(-O-)、スルフィド結合(-S-)、シリレン結合(-Si(RA)2-;2つのRAは、それぞれ独立に、水素原子、アルキル基又はフェニル基を表す。)、シロキサン結合(-O-(Si(RB)2-O-)n;2つのRBは、それぞれ独立に、水素原子、アルキル基又はフェニル基を表し、nは1又は2以上の整数を表す。)等の連結基、これら連結基を少なくとも2つ組み合わせた複合連結基などにより結合されていてもよい。また、2つのベンゼン環が単結合及び連結基の少なくとも一方により2箇所で結合されて、2つのベンゼン環の間に連結基を含む5員環又は6員環が形成されていてもよい。
なお、本開示は下記具体例に限定されるものではない。
また、Cは、下記式(C1)で表される構造を含んでもよい。
式(E)におけるCで表されるアルキレン基の具体例としては、メチレン基、エチレン基、トリメチレン基、テトラメチレン基、ペンタメチレン基、ヘキサメチレン基等の直鎖状アルキレン基;メチルメチレン基、メチルエチレン基、エチルメチレン基、ジメチルメチレン基、1,1-ジメチルエチレン基、1-メチルトリメチレン基、2-メチルトリメチレン基、エチルエチレン基、1-メチルテトラメチレン基、2-メチルテトラメチレン基、1-エチルトリメチレン基、2-エチルトリメチレン基、1,1-ジメチルトリメチレン基、1,2-ジメチルトリメチレン基、2,2-ジメチルトリメチレン基、1-メチルペンタメチレン基、2-メチルペンタメチレン基、3-メチルペンタメチレン基、1-エチルテトラメチレン基、2-エチルテトラメチレン基、1,1-ジメチルテトラメチレン基、1,2-ジメチルテトラメチレン基、2,2-ジメチルテトラメチレン基、1,3-ジメチルテトラメチレン基、2,3-ジメチルテトラメチレン基、1,4-ジメチルテトラメチレン基等の分岐鎖状アルキレン基;などが挙げられる。これらの中でも、メチレン基が好ましい。
式(E)におけるCで表されるハロゲン化アルキレン基の具体例としては、上述の式(E)におけるCで表されるアルキレン基に含まれる少なくとも1つの水素原子がフッ素原子、塩素原子等のハロゲン原子で置換されたアルキレン基が挙げられる。これらの中でも、フルオロメチレン基、ジフルオロメチレン基、ヘキサフルオロジメチルメチレン基等が好ましい。
基であることがより好ましく、炭素数が1又は2のアルキル基であることがさらに好ましい。RA又はRBで表されるアルキル基の具体例としては、メチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、イソブチル基、s-ブチル基、t-ブチル基等が挙げられる。
Yで表される2価の有機基の骨格は、Xで表される4価の有機基の骨格と同様であってもよく、Yで表される2価の有機基の好ましい骨格は、Xで表される4価の有機基の好ましい骨格と同様であってもよい。Yで表される2価の有機基の骨格は、Xで表される4価の有機基にて、2つの結合位置が原子(例えば水素原子)又は官能基(例えばアルキル基)に置換された構造であってもよい。
Yで表される2価の有機基は、2価の脂肪族基であってもよく、2価の芳香族基であってもよい。耐熱性の観点から、Yで表される2価の有機基は、2価の芳香族基であることが好ましい。2価の芳香族基としては、2価の芳香族炭化水素基(例えば、芳香環を構成する炭素数は6~20)、2価の芳香族複素環式基(例えば、複素環を構成する原子数は
5~20)等が挙げられ、2価の芳香族炭化水素基が好ましい。
式(H)において、Dは、単結合、アルキレン基、ハロゲン化アルキレン基、カルボニル基、スルホニル基、エーテル結合(-O-)、スルフィド結合(-S-)、フェニレン基、エステル結合(-O-C(=O)-)、シリレン結合(-Si(RA)2-;2つのRAは、それぞれ独立に、水素原子、アルキル基又はフェニル基を表す。)、シロキサン結合(-O-(Si(RB)2-O-)n;2つのRBは、それぞれ独立に、水素原子、アルキル基又はフェニル基を表し、nは1又は2以上の整数を表す。)又はこれらを少なくとも2つ組み合わせた2価の基を表す。また、Dは、上記式(C1)で表される構造であってもよい。式(H)におけるDの具体例は、式(E)におけるCの具体例と同様である。
式(H)におけるDとしては、各々独立に、単結合、エーテル結合、エーテル結合とフェニレン基とを含む基、エーテル結合とフェニレン基とアルキレン基とを含む基等であることが好ましい。
式(G)~式(H)におけるRで表されるアルキル基の具体例としては、メチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、イソブチル基、s-ブチル基、t-ブチル基等が挙げられる。
式(G)~式(H)におけるRで表されるアルコキシ基の具体例としては、メトキシ基、エトキシ基、n-プロポキシ基、イソプロポキシ基、n-ブトキシ基、イソブトキシ基、s-ブトキシ基、t-ブトキシ基等が挙げられる。
式(G)~式(H)におけるRで表されるハロゲン化アルキル基の具体例としては、式(G)~式(H)におけるRで表されるアルキル基に含まれる少なくとも1つの水素原子がフッ素原子、塩素原子等のハロゲン原子で置換されたアルキル基が挙げられる。これらの中でも、フルオロメチル基、ジフルオロメチル基、トリフルオロメチル基等が好ましい。
Yで表されるアルキレン基の具体例としては、テトラメチレン基、ヘキサメチレン基、ヘプタメチレン基、オクタメチレン基、ノナメチレン基、デカメチレン基、ウンデカメチレン基、ドデカメチレン基、2-メチルペンタメチレン基、2-メチルヘキサメチレン基、2-メチルヘプタメチレン基、2-メチルオクタメチレン基、2-メチルノナメチレン基、2-メチルデカメチレン基等が挙げられる。
Yで表されるシクロアルキレン基の具体例としては、シクロプロピレン基、シクロヘキシレン基等が挙げられる。
構造は1種類でもよく、2種類以上であってもよい。
ポリシロキサン構造中のケイ素原子と結合する炭素数1~20のアルキル基の具体例としては、メチル基、エチル基、n-プロピル基、イソプロピル基、n-ブチル基、t-ブチル基、n-オクチル基、2-エチルヘキシル基、n-ドデシル基等が挙げられる。これらの中でも、メチル基が好ましい。
ポリシロキサン構造中のケイ素原子と結合する炭素数6~18のアリール基は、無置換でも置換基で置換されていてもよい。アリール基が置換基を有する場合の置換基の具体例としては、ハロゲン原子、アルコキシ基、ヒドロキシ基等が挙げられる。炭素数6~18のアリール基の具体例としては、フェニル基、ナフチル基、ベンジル基等が挙げられる。これらの中でも、フェニル基が好ましい。
ポリシロキサン構造中の炭素数1~20のアルキル基又は炭素数6~18のアリール基は、1種類でもよく、2種類以上であってもよい。
Yで表されるポリシロキサン構造を有する2価の基を構成するケイ素原子は、メチレン基、エチレン基等のアルキレン基、フェニレン基等のアリーレン基などを介して一般式(1)中のNH基と結合していてもよい。
1価の有機基が不飽和二重結合を有する有機基、好ましくは下記一般式(2)で表される基を含むことでi線の透過率が高く、400℃以下の低温硬化の際にも良好な硬化物を形成できる傾向にある。また、1価の有機基が不飽和二重結合を有する有機基、好ましくは下記一般式(2)で表される基を含む場合、(C)化合物によって不飽和二重結合部分の少なくとも一部が脱離する。
Rxにおける炭素数は、1つ~10つが好ましく、2つ~5つがより好ましく、2つ又は3つがさらに好ましい。
なお、前述の割合は、0モル%以上60モル%未満であってもよい。
テトラカルボン酸二無水物は、1種を単独で用いても2種以上を併用してもよい。
ジアミン化合物は、1種を単独で用いても2種以上を併用してもよい。
(a) テトラカルボン酸二無水物(好ましくは、下記一般式(8)で表されるテトラカルボン酸二無水物)とR-OHで表される化合物とを、有機溶剤中にて反応させジエステル誘導体とした後、ジエステル誘導体とH2N-Y-NH2で表されるジアミン化合物とを縮合反応させる。
(b) テトラカルボン酸二無水物とH2N-Y-NH2で表されるジアミン化合物とを有機溶剤中にて反応させポリアミド酸溶液を得て、R-OHで表される化合物をポリアミド酸溶液に加え、有機溶剤中で反応させエステル基を導入する。
ここで、H2N-Y-NH2で表されるジアミン化合物におけるYは、一般式(1)におけるYと同様であり、具体例及び好ましい例も同様である。また、R-OHで表される化合物におけるRは、1価の有機基を表し、具体例及び好ましい例は、一般式(1)におけるR6及びR7の場合と同様である。
一般式(8)で表されるテトラカルボン酸二無水物、H2N-Y-NH2で表されるジアミン化合物及びR-OHで表される化合物は、各々、1種単独で用いてもよく、2種以上を組み合わせてもよい。
前述の有機溶媒としては、N-メチル-2-ピロリドン、γ-ブチロラクトン、ジメトキシイミダゾリジノン、3-メトキシ-N,N-ジメチルプロパンアミド等が挙げられ、中でも、3-メトキシ-N,N-ジメチルプロパンアミドが好ましい。
R-OHで表される化合物とともに脱水縮合剤をポリアミド酸溶液に作用させてポリイミド前駆体を合成してもよい。脱水縮合剤は、トリフルオロ酢酸無水物、N,N’-ジシクロヘキシルカルボジイミド(DCC)及び1,3-ジイソプロピルカルボジイミド(DIC)からなる群より選択される少なくとも1種を含むことが好ましい。
(A)ポリイミド前駆体に含まれる前述の化合物は、下記一般式(8)で表されるテトラカルボン酸二無水物にR-OHで表される化合物を作用させてジエステル誘導体とした後、カルボジイミド化合物の存在下でH2N-Y-NH2で表されるジアミン化合物とジエステル誘導体とを反応させることで得ることができる。
(A)ポリイミド前駆体に含まれる前述の化合物は、下記一般式(8)で表されるテトラカルボン酸二無水物とH2N-Y-NH2で表されるジアミン化合物とを反応させてポリアミド酸とした後、トリフルオロ酢酸無水物等の脱水縮合剤の存在下でポリアミド酸をイソイミド化し、次いでR-OHで表される化合物を作用させて得ることができる。あるいは、テトラカルボン酸二無水物の一部に予めR-OHで表される化合物を作用させて、部分的にエステル化されたテトラカルボン酸二無水物とH2N-Y-NH2で表されるジアミン化合物とを反応させてもよい。
重量平均分子量は、例えば、ゲルパーミエーションクロマトグラフィー法によって測定することができ、標準ポリスチレン検量線を用いて換算することによって求めることができる。
ジカルボン酸は、(メタ)アクリル基を有するジカルボン酸であってもよく、例えば、以下の式で表されるジカルボン酸であってもよい。このとき、(A)ポリイミド前駆体を合成する際に、ジアミン化合物のアミノ基の一部とジカルボン酸のカルボキシ基とを反応させることで、(A)ポリイミド前駆体にジカルボン酸由来のメタクリル基を導入することができる。
本開示の絶縁膜形成材料は(B)溶剤(以下、「(B)成分」とも称する。)を含む。(B)成分は、1種単独で用いてもよく、2種以上を組み合わせてもよい。(B)成分は、例えば、絶縁膜形成材料の生殖毒性及び環境負荷を低減させる観点から、下記式(3)~式(8)で表される化合物からなる群より選択される少なくとも一種を含むことが好ましい。
式(4)において、R2の炭素数1~4のアルキル基としては、好ましくはメチル基又はエチル基である。tは好ましくは0、1又は2であり、より好ましくは1である。
式(5)において、R3の炭素数1~4のアルキル基としては、好ましくはメチル基、エチル基、プロピル基又はブチル基である。R4及びR5の炭素数1~4のアルキル基としては、好ましくはメチル基又はエチル基である。
式(6)において、R6~R8の炭素数1~4のアルキル基としては、好ましくはメチル基又はエチル基である。rは好ましくは0又は1であり、より好ましくは0である。
式(7)において、R9及びR10の炭素数1~4のアルキル基としては、好ましくはメチル基又はエチル基である。uは好ましくは0又は1であり、より好ましくは0である。
式(8)において、R11の炭素数1~4のアルキル基としては、好ましくはメチル基又はエチル基である。vは好ましくは0又は1であり、より好ましくは0である。
ケトン類の溶剤として、メチルエチルケトン、シクロヘキサノン、シクロペンタノン、2-ヘプタノン、3-ヘプタノン、N-メチル-2-ピロリドン(NMP)等が挙げられる。
炭化水素類の溶剤としては、リモネン等が挙げられる。
芳香族炭化水素類の溶剤として、トルエン、キシレン、アニソール等が挙げられる。
スルホキシド類の溶剤として、ジメチルスルホキシド等が挙げられる。
また、溶剤(1)の含有率は、溶剤(1)及び溶剤(2)の合計に対して、5質量%~100質量%であってもよく、5質量%~50質量%であってもよい。
溶剤(1)の含有量は、(A)ポリイミド前駆体100質量部に対して、10質量部~1000質量部であってもよく、10質量部~100質量部であってもよく、10質量部~50質量部であってもよい。
本開示の絶縁膜形成材料は、(C)オキシム系光重合開始剤を含む。これにより、露光感度に優れ、接合の際のボイドの発生が抑制される。(C)オキシム系光重合開始剤は、1種単独で用いてもよく、2種以上を組み合わせてもよい。
化合物Aと化合物Bとの配合割合(化合物A:化合物B)は、質量基準で、1:1~1:0.01が好ましく、1:0.5~1:0.01がより好ましく、1:0.2~1:0.01がさらに好ましい。
R1で表されるアルキル基の炭素数は、1~10が好ましく、1~5がより好ましく、1~3がさらに好ましい。R1で表されるアルキル基は、直鎖状、分岐状及び環状のいずれであってもよく、直鎖状であることが好ましい。
セトフェノン、3’-メチルアセトフェノン、2,2-ジメトキシ-2-フェニルアセトフェノン、2-ヒドロキシ-2-メチルプロピオフェノン、4’-(メチルチオ)-α-モルホリノ-α-メチルプロピオフェノン、1-ヒドロキシシクロヘキシルフェニルケトン等のアセトフェノン誘導体;チオキサントン、2-メチルチオキサントン、2-イソプロピルチオキサントン、2-クロロチオキサントン、ジエチルチオキサントン等のチオキサントン誘導体;ベンジル、ベンジルジメチルケタール、ベンジル-β-メトキシエチルアセタール等のベンジル誘導体;ベンゾイン、ベンゾインメチルエーテル、ベンゾインエチルエーテル、ベンゾインフェニルエーテル、メチルベンゾイン、エチルベンゾイン、プロピルベンゾイン等のベンゾイン誘導体;N-フェニルグリシン等のN-アリールグリシン類;ベンゾイルパークロライド等の過酸化物類;2-(o-クロロフェニル)-4,5-ジフェニルイミダゾール二量体、2-(o-フルオロフェニル)-4,5-ジフェニルイミダゾール二量体、2-(o-又はp-メトキシフェニル)-4,5-ジフェニルイミダゾール二量体等の芳香族ビイミダゾール類;2,4,6-トリメチルベンゾイル-ジフェニルホスフィンオキサイド、ビス(2,4,6-トリメチルベンゾイル)フェニルホスフィンオキサイド等のアシルホスフィンオキサイド誘導体、Irgacure OXE03(BASF社製)、Irgacure OXE04(BASF社製)等が挙げられる。他の光重合開始剤は、1種単独で用いてもよく、2種以上を組み合わせてもよい。
以下、(D)増感剤を(D)成分、(E)重合性モノマーを(E)成分、(F)熱重合開始剤を(F)成分、(G)重合禁止剤を(G)成分とも称する。
(A)ポリイミド前駆体~(C)成分、
(A)ポリイミド前駆体~(D)成分、
(A)ポリイミド前駆体~(E)成分、
(A)ポリイミド前駆体~(F)成分、
(A)ポリイミド前駆体~(G)成分、
(A)ポリイミド前駆体~(G)成分並びに酸化防止剤、カップリング剤、界面活性剤、レベリング剤、防錆剤、及び含窒素化合物からなる群より選択される少なくともいずれか1つ、
からなっていてもよい。
以下、各成分の好ましい形態について説明する。
本開示の絶縁膜形成材料は、(D)増感剤を含むことが好ましい。(D)増感剤として
は、ベンゾフェノン、N,N’-テトラメチル-4,4’-ジアミノベンゾフェノン(ミヒラーケトン)、N,N’-テトラエチル-4,4’-ジアミノベンゾフェノン、4-メトキシ-4’-ジメチルアミノベンゾフェノン、4-クロロベンゾフェノン、4,4’-ジメトキシベンゾフェノン、4,4’-ジアミノベンゾフェノン、4,4’-ビス(ジエチルアミノ)ベンゾフェノン、o-ベンゾイル安息香酸メチル、4-ベンゾイル-4’-メチルジフェニルケトン、ジベンジルケトン、フルオレノン等のベンゾフェノン誘導体等が挙げられる。(D)増感剤は、1種単独で用いてもよく、2種以上を組み合わせてもよい。
本開示の絶縁膜形成材料は、(E)重合性モノマーを含むことが好ましい。(E)成分は、重合性の不飽和二重結合を含む基を少なくとも1つ有することが好ましく、光重合開始剤との併用によって好適に重合可能である観点から、(メタ)アクリル基を少なくとも1つ有することがより好ましい。架橋密度の向上及び露光感度の向上の観点から、重合性の不飽和二重結合を含む基を、2つ~6つ有することが好ましく、2つ~4つ有することがより好ましい。
重合性モノマーは、1種単独で用いてもよく、2種以上を組み合わせてもよい。
ず、(A)ポリイミド前駆体100質量部に対して、1質量部~100質量部であることが好ましく、1質量部~75質量部であることがより好ましく、1質量部~50質量部であることがさらに好ましい。
本開示の絶縁膜形成材料は、硬化物の物性を向上させる観点から、(F)熱重合開始剤を含んでもよい。
本開示の絶縁膜形成材料は、良好な保存安定性を確保する観点から、(G)成分を含んでもよい。重合禁止剤としては、ラジカル重合禁止剤、ラジカル重合抑制剤等が挙げられる。
本開示の絶縁膜形成材料は、高温保存、リフロー処理等で発生する酸素ラジカル及び過酸化物ラジカルを捕捉することで、接着性の低下を抑制できる観点から、酸化防止剤を含んでいてもよい。本開示の絶縁膜形成材料が酸化防止剤を含むことで、絶縁信頼性試験時の電極の酸化を抑制することができる。
酸化防止剤は、1種単独で用いてもよく、2種以上を組み合わせてもよい。
本開示の絶縁膜形成材料は、カップリング剤を含んでもよい。カップリング剤は、加熱処理において、(A)ポリイミド前駆体と反応して架橋する、又はカップリング剤自体が重合する。これにより、得られる硬化物と基板との接着性をより向上させることができる傾向にある。
カップリング剤は、1種単独で用いてもよく、2種以上を組み合わせてもよい。
本開示の絶縁膜形成材料は、界面活性剤及びレベリング剤の少なくとも一方を含んでもよい。絶縁膜形成材料が界面活性剤及びレベリング剤の少なくとも一方を含むことにより、塗布性(例えばストリエーション(膜厚のムラ)の抑制)、接着性の改善、絶縁膜形成材料中の化合物の相溶性等を向上させることができる。
本開示の絶縁膜形成材料は、銅、銅合金等の金属の腐食を抑制する観点、及び、当該金属の変色を抑制する観点から、防錆剤を含んでもよい。防錆剤としては、アゾール化合物、プリン誘導体等が挙げられる。
基であることが好ましく、1つ~3つのヒドロキシ基が結合した基であることがより好ましい。ヒドロキシ基を有する1価の脂肪族炭化水素基の具体例としては、メチロール基、ヒドロキシエチル基等が挙げられ、中でも、ヒドロキシエチル基が好ましい。
1価の芳香族炭化水素基としては、フェニル基、ナフチル基等が挙げられる。
本開示の絶縁膜形成材料は、低温での接合の観点から、硬化物としたときのガラス転移温度が50℃~300℃であることが好ましく、50℃~250℃であることがより好ましい。硬化物としたときのガラス転移温度は200℃以下であってもよい。
たときの5%熱重量減少温度が200℃以上であることが好ましく、250℃以上であることがより好ましい。
5%熱重量減少温度は、ポリイミド樹脂膜10mgを測定試料とし、示差熱熱重量同時測定装置を用いて、25℃から800℃まで、毎分10℃ずつ昇温した時に、測定試料の重量が5%減少する温度を測定することで算出する。
本開示の半導体装置は、第1基板本体と、前記第1基板本体の一の面に設けられた前記第1有機絶縁膜及び第1電極とを有する第1半導体基板と、半導体チップ基板本体と、前記半導体チップ基板本体の一の面に設けられた前記第2有機絶縁膜及び第2電極とを有する半導体チップと、を備え、前記第1有機絶縁膜と前記第2有機絶縁膜とが接合し、前記第1電極と前記第2電極とが接合し、前記第1有機絶縁膜及び前記第2有機絶縁膜の少なくとも一方が、本開示の絶縁膜形成材料の硬化物である。
本開示の半導体装置は、第1有機絶縁膜及び有機絶縁膜部分の少なくとも一方が本開示の絶縁膜形成材料の硬化物であるため、絶縁膜の接合界面でのボイドが少ない。
本開示の半導体装置の製造方法では、本開示の絶縁膜形成材料を用いて半導体装置を製造する。具体的には、本開示の半導体装置の製造方法は、第1基板本体と、前記第1基板本体の一の面上に設けられる第1電極及び第1有機絶縁膜と、を有する第1半導体基板を準備し、半導体チップ基板本体と、前記半導体チップ基板本体の一の面上に設けられる第2有機絶縁膜及び第2電極と、を有する半導体チップを準備し、前記第1電極と前記第2電極との接合、及び前記第1有機絶縁膜と前記第2有機絶縁膜との貼り合わせを行い、
第1有機絶縁膜及び第2有機絶縁膜の少なくとも一方の有機絶縁膜の作製に、本開示の絶縁膜形成材料を用いる。
図1は、本開示の半導体装置の一例を模式的に示す断面図である。図1に示すように、半導体装置1は、例えば半導体パッケージの一例であり、第1半導体チップ10(第1半導体基板)、第2半導体チップ20(半導体チップ)、ピラー部30、再配線層40、基板50、及び、回路基板60を備えている。
次に、半導体装置1の製造方法の一例について、図2~図4を参照して、説明する。図2は、図1に示す半導体装置を製造するための方法を順に示す図である。図3は、図2に示す半導体装置の製造方法における接合方法(ハイブリッドボンディング)をより詳細に示す図である。図4は、図1に示す半導体装置を製造するための方法であり、図2に示す工程の後の工程を順に示す図である。
(a)第1半導体チップ10に対応する第1半導体基板100を準備する工程。
(b)第2半導体チップ20に対応する第2半導体基板200を準備する工程。
(c)第1半導体基板100を研磨する工程。
(d)第2半導体基板200を研磨する工程。
(e)第2半導体基板200を個片化し、複数の半導体チップ205を取得する工程。
(f)第1半導体基板100の端子電極103に対して複数の半導体チップ205それぞれの端子電極203の位置合わせを行う工程。
(g)第1半導体基板100の絶縁膜102と複数の半導体チップ205の各絶縁膜部分202bとを互いに貼り合わせる工程(図3の(b)参照)。
(h)第1半導体基板100の端子電極103と複数の半導体チップ205それぞれの端子電極203とを接合する工程(図3の(c)参照)。
(i)第1半導体基板100の接続面上であって複数の半導体チップ205の間に複数の
ピラー300(ピラー31に対応)を形成する工程。
(j)半導体チップ205とピラー300とを覆うように、第1半導体基板100の接続面上に樹脂301をモールドして半製品M1を取得する工程。
(k)工程(j)でモールドがされた半製品M1の樹脂301側を研削して薄化し、半製品M2を取得する工程。
(l)工程(k)で薄化された半製品M2に再配線層40に対応する配線層400を形成する工程。
(m)工程(l)で配線層400が形成された半製品M3を各半導体装置1となるように切断線Aに沿って切断する工程。
(n)工程(m)で個別化された半導体装置1aを反転して基板50及び回路基板60上に設置する工程(図1参照)。
工程(a)は、複数の第1半導体チップ10に対応し、半導体素子及びそれらを接続する配線等からなる集積回路が形成されたシリコン基板である第1半導体基板100を準備する工程である。工程(a)では、図2の(a)に示すように、シリコン等からなる第1基板本体101の一の面101aには、銅、アルミニウム等からなる複数の端子電極103(第1電極)を所定の間隔で設けられ、かつその間隔部分に本開示の絶縁膜形成材料の硬化物である絶縁膜102(第1絶縁膜)が設けられる。絶縁膜102を第1基板本体101の一の面101a上に設けてから、複数の端子電極103を設けてもよいし、複数の端子電極103を第1基板本体101の一の面101aに設けてから絶縁膜102を設けてもよい。なお、複数の端子電極103の間には、後述する工程でピラー300を形成するため、所定の間隔が設けられており、その間にはピラー300に接続される別の端子電極(不図示)が形成されている。
乾燥は、2回以上行ってもよい。これにより、上述の絶縁膜形成材料を膜状に形成した樹脂膜を得ることができる。
加熱処理の雰囲気は大気中であっても、窒素等の不活性雰囲気中であってもよいが、樹脂膜の酸化を防ぐことができる観点から、窒素雰囲気下が好ましい。
照射する活性光線は、i線、広帯域等の紫外線、可視光線、放射線などが挙げられ、i線であることが好ましい。露光装置としては、平行露光機、投影露光機、ステッパ、スキャナ露光機等を用いることができる。
ネガ型の現像液として用いる有機溶剤は、現像液としては、感光性樹脂膜の良溶媒を単独で、又は良溶媒と貧溶媒とを適宜混合して用いることができる。
良溶媒としては、N-メチル-2-ピロリドン、N-アセチル-2-ピロリドン、N,N-ジメチルアセトアミド、N,N-ジメチルホルムアミド、ジメチルスルホキシド、γ-ブチロラクトン、α-アセチル-γ-ブチロラクトン、3-メトキシ-N、N-ジメチルプロパンアミド、シクロペンタノン、シクロヘキサノン、シクロヘプタノン等が挙げられる。
貧溶媒としては、トルエン、キシレン、メタノール、エタノール、イソプロパノール、プロピレングリコールモノメチルエーテルアセテート、プロピレングリコールモノメチルエーテル、水等が挙げられる。
ポジ型の現像液として用いる溶液としては水酸化テトラメチルアンモニウム(TMAH)溶液、炭酸ナトリウム溶液等が挙げられる。
現像時間は、本開示の絶縁膜形成材料に含まれる(A)ポリイミド前駆体に応じて調節してもよく、例えば、10秒間~15分間が好ましく、10秒間~5分間がより好ましく、生産性の観点から、20秒間~5分間がさらに好ましい。
リンス液としては、蒸留水、メタノール、エタノール、イソプロパノール、トルエン、キシレン、プロピレングリコールモノメチルエーテルアセテート、プロピレングリコールモノメチルエーテル等を単独又は適宜混合して用いてもよく、またこれらを段階的に組み合わせて用いてもよい。
)、又は、熱硬化性樹脂を用いてもよい。この有機材料は、アンダーフィル材であってもよい。また、絶縁膜102及び202を構成する有機材料は耐熱性の樹脂であってもよい。
工程(c)は、第1半導体基板100を研磨する工程である。工程(c)では、図3の(a)に示すように、端子電極103の各表面103aが絶縁膜102の表面102aに対して同等の位置か少し高い(突き出た)位置となるように化学機械研磨法(CMP法)を用いて第1半導体基板100の表面である一の面101a側を研磨する。工程(c)では、例えば、銅等からなる端子電極103を選択的に深く削る条件でCMP法によって第1半導体基板100を研磨することもできる。工程(c)において、端子電極103の各表面103aが絶縁膜102の表面102aと一致するようにCMP法で研磨してもよい。研磨方法はCMP法に限定されず、バックグラインド等を採用してもよい。CMP法による研磨に先立って、サーフェスプレーナー等の研磨装置により機械研磨を行ってもよい。
端子電極103の各表面103aが絶縁膜102の表面102aに対して少し高い位置である場合、各表面103aと表面102aとの高さの差は、1nm~150nmであってもよく、1nm~15nmであってもよい。
端子電極203の各表面203aが絶縁膜202の表面202aに対して少し高い位置である場合、各表面203aと表面202aとの高さの差は、1nm~50nmであって
もよく、1nm~15nmであってもよい。
工程(c)及び工程(d)は少なくとも一方を実行してもよく、工程(c)及び工程(d)の双方を実行することが好ましい。
工程(e)は、第2半導体基板200を個片化し、複数の半導体チップ205を取得する工程である。工程(e)では、図2の(b)に示すように、第2半導体基板200をダイシング等の切断手段により複数の半導体チップ205に個片化する。第2半導体基板200をダイシングする際に絶縁膜202に保護材等を被覆して、それから個片化してもよい。工程(e)により、第2半導体基板200の絶縁膜202は、各半導体チップ205に対応する絶縁膜部分202bへと分割される。第2半導体基板200を個片化するダイシング方法としては、プラズマダイシング、ステルスダイシング、レーザーダイシング等が挙げられる。ダイシングの際の第2半導体基板200の表面保護材としては、例えば、水、TMAH等で除去可能な有機膜、又は、プラズマ等で除去可能な炭素膜などの薄膜を設けてもよい。
なお、この実施形態では、大面積の第2半導体基板200を準備した後、個片化して複数の半導体チップ205を得ているが、半導体チップ205の準備方法はこれに限定されない。
工程(f)は、第1半導体基板100の端子電極103に対して複数の半導体チップ205それぞれの端子電極203の位置合わせを行う工程である。工程(f)では、図2の(c)に示すように、各半導体チップ205の端子電極203が第1半導体基板100の対応する複数の端子電極103に対向するように、各半導体チップ205の位置合わせを行う。この位置合わせ用に、第1半導体基板100上にアライアメントマーク等を設けてもよい。
工程(g)は、第1半導体基板100の絶縁膜102と複数の半導体チップ205の各絶縁膜部分202bとを互いに貼り合わせる工程である。工程(g)では、各半導体チップ205の表面に付着した有機物、金属酸化物等を除去した後、図2の(c)に示すように、第1半導体基板100に対する半導体チップ205の位置合わせを行い、その後、ハイブリッドボンディングとして複数の半導体チップ205それぞれの絶縁膜部分202bを第1半導体基板100の絶縁膜102に接合する(図3の(b)参照)。この際、複数の半導体チップ205の絶縁膜部分と第1半導体基板100の絶縁膜102とを均一に加熱してから接合を行ってもよい。加熱しながら接合を行うことで絶縁膜102及び絶縁膜部分202bの熱膨張率と端子電極103、203の熱膨張率との差により、絶縁膜102及び絶縁膜部分202bが端子電極103、203よりも膨張する。加熱による熱膨張により、絶縁膜102の高さが端子電極103の高さと同程度以上となるように、工程(c)にて第1半導体基板100を研磨してもよく、絶縁膜部分202bの高さが端子電極203の高さと同程度以上となるように、工程(d)にて第2半導体基板200を研磨してもよい。接合の際の半導体チップ205と第1半導体基板100との温度差は、例えば10℃以内が好ましい。このような均一性の高い温度での加熱接合により、絶縁膜102と絶縁膜部分202bが接合された絶縁接合部分S1となり、複数の半導体チップ205が第1半導体基板100に対して機械的に強固に取り付けられる。また、均一性の高い温度での加熱接合であることから、接合箇所における位置ズレ等が生じ難く、高精度な接合を行うことができる。この取り付けの段階では、第1半導体基板100の端子電極103と半導体チップ205の端子電極203とは互いに離間しており、接続されていない(但し位置合わせはされている)。半導体チップ205の第1半導体基板100への貼り合わせは、他の接合方法によって行ってもよく、例えば常温接合等で接合してもよい。
工程(h)は、第1半導体基板100の端子電極103と複数の半導体チップ205それぞれの端子電極203とを接合する工程である。工程(h)では、図2の(d)に示すように、工程(g)の貼り合わせが終了すると、熱H、圧力又はその両方を付与して、ハイブリッドボンディングとして第1半導体基板100の端子電極103と複数の半導体チップ205の各端子電極203とを接合する(図3の(c)参照)。端子電極103及び203が銅から構成されている場合、工程(g)でのアニーリング温度は、150℃以上400℃以下であることが好ましく、200℃以上300℃以下であることがより好ましい。このような接合処理により、端子電極103とそれに対応する端子電極203とが接合された電極接合部分S2となり、端子電極103と端子電極203とが機械的且つ電気的に強固に接合される。なお、工程(h)の電極接合は、工程(g)の貼り合わせ後に行われてもよく、工程(g)の貼り合わせと同時に行われてもよい。
工程(i)は、第1半導体基板100の接続面100a上であって複数の半導体チップ205の間に複数のピラー300を形成する工程である。工程(i)では、図4の(a)に示すように、複数の半導体チップ205の間に、例えば銅製の多数のピラー300を形成する。ピラー300は、銅めっき、導電体ペースト、銅ピン等から形成することができる。ピラー300は、一端が第1半導体基板100の端子電極のうち半導体チップ205の端子電極203に接続されていない端子電極に接続されるように形成され、他端が上方に向かって延在する。ピラー300は、例えば、直径10μm以上100μm以下であり、また、高さ10μm以上1000μm以下である。なお、一対の半導体チップ205の間には、例えば1個以上10000個以下のピラー300が設けられてもよい。
工程(j)は、複数の半導体チップ205と複数のピラー300とを覆うように、第1半導体基板100の接続面100a上に樹脂301をモールドする工程である。工程(j)では、図4の(b)に示すように、エポキシ樹脂等をモールドして、複数の半導体チップ205と複数のピラー300とを全体的に覆う。モールド方法としては、例えば、コンプレッションモールド、トランスファモールド、フィルム状のエポキシフィルムをラミネートする方法等が挙げられる。この樹脂モールドにより、複数のピラー300の間及びピラー300と半導体チップ205との間が樹脂301によって充填される。
これにより、樹脂が充填された半製品M1が形成される。なお、エポキシ樹脂等をモールドした後に硬化処理を行ってもよい。また、工程(i)と工程(j)とを略同時に行う場合、すなわち樹脂モールドするタイミングでピラー300も形成する場合、微細転写であるインプリントと導電性ペースト若しくは電解めっきとを用いてピラーを形成してもよい。
工程(k)は、工程(j)でモールドがされた樹脂301、複数のピラー300及び複数の半導体チップ205からなる半製品M1を樹脂301側から研削して薄化し、半製品M2を取得する工程である。工程(k)では、図4の(c)に示すように、半製品M1の上方をグランダー等で研磨することにより、樹脂モールドされた第1半導体基板100等を薄化し、半製品M2とする。工程(k)での研磨により、半導体チップ205、ピラー300及び樹脂301の厚さは例えば数10μm程度に薄化され、半導体チップ205は第2半導体チップ20に対応する形状となり、ピラー300及び樹脂301は、ピラー部30に対応する形状となる。
工程(l)は、工程(k)で薄化された半製品M2に再配線層40に対応する配線層400を形成する工程である。工程(l)では、図4の(d)に示すように、研削された半製品M2の第2半導体チップ20及びピラー部30の上にポリイミド、銅配線等で再配線パターンを形成する。これにより、第2半導体チップ20及びピラー部30の端子ピッチを広げた配線構造を有する半製品M3が形成される。
工程(m)は、工程(l)で配線層400が形成された半製品M3を各半導体装置1となるように切断線Aに沿って切断する工程である。工程(m)では、図4の(d)に示すように、ダイシング等によって、各半導体装置1となるように、半導体装置基板を切断線Aに沿って切断する。その後、工程(n)では、工程(m)で個別化された半導体装置1aを反転して基板50及び回路基板60上に設置し、図1に示す半導体装置1を複数取得する。
本明細書に記載された全ての文献、特許出願、および技術規格は、個々の文献、特許出願、および技術規格が参照により取り込まれることが具体的かつ個々に記された場合と同程度に、本明細書中に援用されて取り込まれる。
3,3’,4,4’-ビフェニルエーテルテトラカルボン酸二無水物(ODPA)62gと4,4’-ジアミノジフェニルエーテル(ODA)23gとm-フェニレンジアミン(MPD)5gとを3-メトキシ-N,N-ジメチルプロパンアミド915gに溶解させた。得られた溶液を30℃で2時間撹拌し、ポリアミド酸を得た。そこに室温(25℃)にて無水トリフルオロ酢酸78g及びメタクリル酸2-ヒドロキシエチル(HEMA)109gを加え、45℃で10時間撹拌した。この反応液を蒸留水に滴下し、沈殿物をろ別して集め、減圧乾燥することによってポリイミド前駆体A1を得た。
ゲルパーミエーションクロマトグラフィー(GPC)法を用いて、標準ポリスチレン換算により、A1の重量平均分子量を求めた。A1の重量平均分子量は22000であった。具体的には、A1 0.5mgを溶剤[テトラヒドロフラン(THF)/ジメチルホルムアミド(DMF)=1/1(容積比)]1mLに溶解させた溶液を用い、以下の条件で重量平均分子量を測定した。
測定装置:株式会社島津製作所SPD-M20A
ポンプ:株式会社島津製作所LC-20AD
カラムオーブン:株式会社島津製作所:CTO-20A
測定条件:カラムGelpack GL-S300MDT-5×2本
溶離液:THF/DMF=1/1(容積比)
LiBr(0.03mol/L)、H3PO4(0.06mol/L)
流速:1.0mL/min、検出器:UV270nm、カラム温度:40℃
標準ポリスチレン:東ソー製 TSKgel standard Polystyrene Type F-1,F-4,F-20,F-80,A-2500にて検量線を作成
以下の条件でNMR測定を行うことで、A1のエステル化率(HEMAと反応してなるエステル基及びHEMAと未反応のカルボキシ基の合計に対するHEMAと反応してなるエステル基の割合)を算出した。エステル化率は78モル%であり、未反応のカルボキシ基の割合は22モル%であった。
測定機器:ブルカー・バイオスピン社 AV400M
磁場強度:400MHz
基準物質:テトラメチルシラン(TMS)
溶剤:ジメチルスルホキシド(DMSO)
合成例1の4,4’-ジアミノジフェニルエーテル(ODA)23g及びm-フェニレンジアミン(MPD)5gを、1,3-ビス(3-アミノフェノキシ)ベンゼン(APB-1,3,3)51gに変更した以外は合成例1と同様の操作を行い、ポリイミド前駆体A2を得た。A2の重量平均分子量は25000であった。
合成例2のODPAを、4,4’-(4,4’-イソプロピリデンジフェノキシ)ジフタル酸無水物(BPADA)104gに変更した以外は合成例2と同様の操作を行い、ポリイミド前駆体A3を得た。A3の重量平均分子量は25000であった。
合成例1の4,4’-ジアミノジフェニルエーテル(ODA)23g及びm-フェニレンジアミン(MPD)5gを、2,2’-ジメチルビフェニル-4,4’-ジアミン(DMAP)36gに変更した以外は合成例1と同様の操作を行い、ポリイミド前駆体A4を得た。A4の重量平均分子量は25,000であった。
(絶縁膜形成材料の調製)
表1に示した成分及び配合量にて、実施例1~14及び比較例1~2の絶縁膜形成材料を以下のようにして調製した。表1の各成分の配合量の単位は質量部である。また、表1中の空欄は該当成分が未配合であることを意味する。各実施例及び比較例にて、各成分の混合物を一般的な耐溶剤性容器内にて室温(25℃)で一晩混練した後、0.2μm孔のフィルターを用いて加圧ろ過を行った。得られた絶縁膜形成材料を用いて以下の評価を行った。
・(A)成分:ポリイミド前駆体
上述のA1~A4
・(B)成分:溶剤
B1:3-メトキシ-N,N-ジメチルプロパンアミド
B2:γ-ブチロラクトン
・(C)成分:光重合開始剤
C1:1-フェニル-1,2-プロパンジオン-2-(O-エトキシカルボニル)オキシム
C2:1-[4-(フェニルチオ)フェニル]オクタン-1,2-ジオン=2-(O-ベンゾイルオキシム)
C3:O‐アセチル‐1‐[6‐(2‐メチルベンゾイル)‐9‐エチル‐9H‐カルバゾール‐3‐イル]エタノンオキシム
C4:1-[4-(4-ヒドロキシエチルオキシ-フェニルチオ)フェニル]-1,2-プロパンジオン-2-(O-アセチルオキシム)
C5:2-ヒドロキシ-2-メチルプロピオフェノン(IRGACURE 1173)
C6:4’-(メチルチオ)-α-モルホリノ-α-メチルプロピオフェノン(Irgacure 907)
D1:4,4’-ビス(ジエチルアミノ)ベンゾフェノン(EMK)
・(E)成分:重合性モノマー
E1:トリエチレングリコールジメタアクリレート(TEGDMA)
・(G)成分:重合禁止剤
G1:1,4,4-トリメチル-2,3-ジアザビシクロ[3.2.2]ノナ-2-エン-2,3-ジオキシド
・(H)成分:カップリング剤
H1:3-ウレイドプロピルトリエトキシシランの50質量%メタノール溶液
実施例1~14及び比較例1~2の絶縁膜形成材料を、塗布装置スピンコーターを用いて、8インチSiウェハー上にスピンコートし、100℃、240秒で加熱乾燥して樹脂膜を形成した。得られた樹脂膜に対して直径180mmの円形状の樹脂膜が作製できるマスクを載せ、波長365nm(i線)の光を所定露光量照射した。その後、シクロペンタノン又は2.38体積%TMAHで所定時間現像した。得られたパターン樹脂膜を、縦型拡散炉μ-TFを用いて、窒素雰囲気下、200℃、2時間にて硬化し、Siウェハー上の樹脂膜のうち、外周から10mmを取り除きパターン樹脂膜を作製した。
得られた樹脂付きチップを研磨済み硬化膜に対し、フリップチップボンダによって所定圧力及び250℃で15秒間圧着しチップ付き硬化膜を作製した。各絶縁膜形成材料について研磨済み硬化膜に圧着させた5個のチップずつ後述の評価を実施した。
A:5つのチップの中でボイドが観察されたチップが2つ以下である。
B:5つのチップの中でボイドが観察されたチップが2つより多い。
C:SATを測定する際にチップが1つ以上剥離している。
絶縁膜形成材料をSi基板上にスピンコートし、ホットプレート上で、100℃、240秒で加熱乾燥し、塗布後の厚さが約12μmとなるよう樹脂膜を形成した。この樹脂膜にフォトマスクを介して、i線ステッパNES2WA06(株式会社ニコン製)を用いて、100~1100mJ/cm2のi線を100mJ/cm2刻みで所定パターンに照射して露光を行った。その後、露光後の樹脂膜をシクロペンタノンにより、コーターデベロッパーACT8(東京エレクトロン株式会社製)を用いて20秒現像した。露光部の樹脂膜の膜厚が初期膜厚の70%以上となる最小露光量を感度とした。
感度の評価基準は以下の通りである。結果を表1に示す。評価がAであれば感度が高く、評価良好と判断される。
A:感度が300mJ/cm2以下である
B:感度が300mJ/cm2より大きく500mJ/cm2以下である
C:感度が500mJ/cm2より大きい
上記の感度の評価において600mJ/cm2で露光した領域をダイヤモンドペンで切り出し、100μmのラインパターンの断面を走査型電子顕微鏡(SEM)で観察し、パターン断面の形状についてパターンプロファイルを評価した。
パターンプロファイルの評価基準は以下の通りである。結果を表1に示す。評価がAであればパターンプロファイルに優れ、評価良好と判断される。
A:断面形状において上面と側面の交点が明確であり、交点において突起等の異常が存在しない。
B:断面形状において側面のテーパー形状が崩れ、上面と側面の交点が明確でない。
C:断面形状において上面と側面の交点において突起等の異常が存在する。
上述のボイド発生の評価と同様の方法でパターン樹脂膜及び樹脂付きチップを準備し、パターン樹脂膜の上に樹脂付きチップを乗せ、段差吸収用のカーボンシートを被せた。圧着装置(EVG製)を用いて、大気条件にて180℃で180秒、1センチサイズの加圧エリアに100Nの荷重を加え圧着を実施した。3つのチップに対して圧着を実施し、圧着後のチップに小さな外力を加えてもチップが外れないかを低温接合性の指標とした。
低温接合性の評価基準は以下の通りである。結果を表1に示す。評価がAであれば低温接合性に優れ、評価良好と判断される。
A:3つのチップのうちすべてのチップで接着が認められた。
B:3つのチップのうち1つ又は2つのチップで接着が認められた。
C:3つのチップのうちすべてのチップで接着が認められなかった。
一方、比較例1~2は、実施例よりも接合界面でのボイドが多く発生し、感度も低くなっていた。比較例1~2は、実施例よりもパターンプロファイルも劣っていた。
実施例1、13、14及び比較例1の絶縁膜形成材料を用いて以下のように硬化膜を形成し、次いでガラス転移温度を測定した。感光性絶縁膜形成材料をSi基板上にスピンコートし、ホットプレート上で、100℃、240秒で加熱乾燥し、硬化後約10μmとなるよう感光性樹脂膜を形成した。
得られたパターン樹脂膜を、縦型拡散炉μ-TFを用いて、窒素雰囲気下、200℃、2時間にて硬化し膜厚10μmのパターン硬化物を得た。得られたパターン硬化物を、4.9質量%フッ酸水溶液に浸漬して、10mm幅のパターン硬化物をSi基板から剥離した。
Claims (19)
- (A)重合性の不飽和結合部位を有するポリイミド前駆体と、(B)溶剤と、(C)オキシム系光重合開始剤と、を含むハイブリッドボンディング絶縁膜形成材料。
- 前記(C)オキシム系光重合開始剤が、下記式(I)で表される化合物を含む、請求項1に記載のハイブリッドボンディング絶縁膜形成材料。
〔式(I)中、R1は、アルキル基、アルコキシ基、フェニル基、又はフェノキシ基を表し、R2は、アルキル基を表し、R3はカルボニル基又は単結合で連結する1価の有機基を表す。〕 - 前記(C)オキシム系光重合開始剤は、前記式(I)におけるR1がアルコキシ基で表される化合物を含む、請求項2に記載のハイブリッドボンディング絶縁膜形成材料。
- 前記(C)オキシム系光重合開始剤は、前記式(I)におけるR1がアルコキシ基で表される化合物Aと、前記式(I)におけるR1がアルキル基又はフェニル基で表される化合物Bとを含む、請求項2又は請求項3に記載のハイブリッドボンディング絶縁膜形成材料。
- 前記(A)ポリイミド前駆体は、下記一般式(1)で表される構造単位を有する化合物を含む請求項1~請求項4のいずれか1項に記載のハイブリッドボンディング絶縁膜形成材料。
一般式(1)中、Xは、4価の有機基を表し、Yは2価の有機基を表し、R6及びR7は、それぞれ独立に、水素原子、又は1価の有機基を表し、R6及びR7の少なくとも1つは、重合性の不飽和結合を有する。 - 前記一般式(1)中、前記Xで表される4価の有機基は、下記式(E)で表される基である請求項5に記載のハイブリッドボンディング絶縁膜形成材料。
式(E)において、Cは、単結合、アルキレン基、ハロゲン化アルキレン基、カルボニル基、スルホニル基、エーテル結合(-O-)、スルフィド結合(-S-)、フェニレン基、エステル結合(-O-C(=O)-)、シリレン結合(-Si(RA)2-;2つのRAは、それぞれ独立に、水素原子、アルキル基又はフェニル基を表す。)、シロキサン結合(-O-(Si(RB)2-O-)n;2つのRBは、それぞれ独立に、水素原子、アルキル基又はフェニル基を表し、nは1又は2以上の整数を表す。)又はこれらを少なくとも2つ組み合わせた2価の基を表す。 - 前記一般式(1)中、前記Yで表される2価の有機基は、下記式(H)で表される基である請求項5又は請求項6に記載のハイブリッドボンディング絶縁膜形成材料。
式(H)において、Rは、それぞれ独立に、アルキル基、アルコキシ基、ハロゲン化アルキル基、フェニル基又はハロゲン原子を表し、nは、それぞれ独立に、0~4の整数を表す。Dは、単結合、アルキレン基、ハロゲン化アルキレン基、カルボニル基、スルホニル基、エーテル結合(-O-)、スルフィド結合(-S-)、フェニレン基、エステル結合(-O-C(=O)-)、シリレン結合(-Si(RA)2-;2つのRAは、それぞれ独立に、水素原子、アルキル基又はフェニル基を表す。)、シロキサン結合(-O-(Si(RB)2-O-)n;2つのRBは、それぞれ独立に、水素原子、アルキル基又はフェニル基を表し、nは1又は2以上の整数を表す。)又はこれらを少なくとも2つ組み合わせた2価の基を表す。 - 前記式(H)におけるDがエーテル結合(-O-)を含む請求項7に記載のハイブリッドボンディング絶縁膜形成材料。
- 前記一般式(1)中、前記R6及び前記R7における前記1価の有機基は、下記一般式(2)で表される基、エチル基、イソブチル基又はt-ブチル基のいずれかであり、前記
R6及び前記R7の少なくとも1つが一般式(2)で表される基である請求項5~請求項8のいずれか1項に記載のハイブリッドボンディング絶縁膜形成材料。
一般式(2)中、R8~R10は、それぞれ独立に、水素原子又は炭素数1~3の脂肪族炭化水素基を表し、Rxは2価の連結基を表す。 - (D)増感剤をさらに含む請求項1~請求項9のいずれか1項に記載のハイブリッドボンディング絶縁膜形成材料。
- (E)重合性モノマーをさらに含む請求項1~請求項10のいずれか1項に記載のハイブリッドボンディング絶縁膜形成材料。
- 硬化物としたときのガラス転移温度が50℃~300℃である請求項1~請求項11のいずれか1項に記載のハイブリッドボンディング絶縁膜形成材料。
- 第1基板本体と、前記第1基板本体の一の面上に設けられる第1電極及び第1有機絶縁膜と、を有する第1半導体基板を準備し、
半導体チップ基板本体と、前記半導体チップ基板本体の一の面上に設けられる第2有機絶縁膜及び第2電極と、を有する半導体チップを準備し、
前記第1電極と前記第2電極との接合、及び前記第1有機絶縁膜と前記第2有機絶縁膜との貼り合わせを行い、
第1有機絶縁膜及び第2有機絶縁膜の少なくとも一方の有機絶縁膜の作製に、請求項1~請求項12のいずれか1項に記載のハイブリッドボンディング絶縁膜形成材料を用いる半導体装置の製造方法。 - 前記第1有機絶縁膜と前記第2有機絶縁膜との貼り合わせの後で、前記第1電極と前記第2電極との接合を行う請求項13に記載の半導体装置の製造方法。
- 前記第1電極と前記第2電極との接合、及び前記第1有機絶縁膜と前記第1有機絶縁膜との貼り合わせのいずれもが実施される前に、前記第1半導体基板の前記一の面、及び前記半導体チップの前記一の面の側の少なくとも一方を研磨する請求項13~請求項14のいずれか1項に記載の半導体装置の製造方法。
- 前記研磨が化学機械研磨を含む請求項15に記載の半導体装置の製造方法。
- 前記研磨がさらに機械研磨を含む請求項16に記載の半導体装置の製造方法。
- 前記第1電極と前記第2電極との接合において、前記第1有機絶縁膜の厚さが前記第1電極の厚さよりも厚いこと、及び前記第2有機絶縁膜の厚さが前記第2電極の厚さよりも厚いことの少なくとも一方を満たす請求項13~請求項17のいずれか1項に記載の半導体装置の製造方法。
- 第1基板本体と、前記第1基板本体の一の面に設けられた第1有機絶縁膜及び第1電極とを有する第1半導体基板と、
半導体チップ基板本体と、前記半導体チップ基板本体の一の面に設けられた第2有機絶縁膜及び第2電極とを有する半導体チップと、を備え、
前記第1有機絶縁膜と前記第2有機絶縁膜とが接合し、前記第1電極と前記第2電極とが接合し、
前記第1有機絶縁膜及び前記第2有機絶縁膜の少なくとも一方が、請求項1~請求項12のいずれか1項に記載のハイブリッドボンディング絶縁膜形成材料の硬化物である半導体装置。
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| WO2025122256A1 (en) * | 2023-12-05 | 2025-06-12 | Adeia Semiconductor Bonding Technologies Inc. | Organic-to-inorganic bonding methods and structures |
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