WO2022244779A1 - 分散液、樹脂組成物、合わせガラス用中間膜及び合わせガラス - Google Patents
分散液、樹脂組成物、合わせガラス用中間膜及び合わせガラス Download PDFInfo
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- WO2022244779A1 WO2022244779A1 PCT/JP2022/020553 JP2022020553W WO2022244779A1 WO 2022244779 A1 WO2022244779 A1 WO 2022244779A1 JP 2022020553 W JP2022020553 W JP 2022020553W WO 2022244779 A1 WO2022244779 A1 WO 2022244779A1
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- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/10009—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets
- B32B17/10036—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets comprising two outer glass sheets
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- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/1055—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
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- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/1055—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
- B32B17/10605—Type of plasticiser
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- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/1055—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
- B32B17/10614—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer comprising particles for purposes other than dyeing
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- C01G15/00—Compounds of gallium, indium or thallium
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- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
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- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
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- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
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- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
- C09J7/38—Pressure-sensitive adhesives [PSA]
- C09J7/381—Pressure-sensitive adhesives [PSA] based on macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
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- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
- B32B27/20—Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
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- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
- B32B27/306—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl acetate or vinyl alcohol (co)polymers
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- C01P2004/64—Nanometer sized, i.e. from 1-100 nanometer
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- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/40—Additional features of adhesives in the form of films or foils characterized by the presence of essential components
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- C09J2400/00—Presence of inorganic and organic materials
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Definitions
- the present invention relates to a dispersion in which tin-doped indium oxide particles are dispersed, and a resin composition containing the dispersion.
- the present invention also relates to an intermediate film for laminated glass containing tin-doped indium oxide particles, and a laminated glass using the intermediate film for laminated glass.
- Laminated glass has excellent safety, as it scatters a small amount of glass fragments even if it is damaged by an external impact. Therefore, laminated glass is widely used in automobiles, railroad vehicles, aircraft, ships, buildings, and the like. Laminated glass is manufactured by sandwiching an interlayer film between a pair of glass plates.
- infrared rays have a large thermal effect, and when infrared rays are absorbed by substances, they are released as heat. For this reason, infrared rays are generally called heat rays. Therefore, in order to improve the heat shielding properties of laminated glass, it is necessary to sufficiently shield infrared rays.
- Patent Document 1 discloses an intermediate film containing tin-doped indium oxide particles (ITO particles) or antimony-doped tin oxide particles (ATO particles). .
- An object of the present invention is to provide a dispersion that can improve the transparency and heat shielding properties of the obtained interlayer film for laminated glass when a material containing the dispersion is used as the material for the interlayer film for laminated glass. be.
- Another object of the present invention is to provide an interlayer film for laminated glass that can improve transparency and heat shielding properties.
- a further object of the present invention is to provide a resin composition using the above-described dispersion and a laminated glass using the above-described intermediate film for laminated glass.
- the present invention comprises tin-doped indium oxide particles having at least one of the first configuration below, the second configuration below, and the third configuration below, and a dispersion medium. , a dispersion is provided.
- I 0 /I t where I t is the sum of integrated intensities of peaks in wide-angle X-ray scattering of the tin-doped indium oxide particles, and I 0 is the integrated intensity of peaks in the (222) plane. is less than 0.380.
- the tin-doped indium oxide particles have the first configuration.
- the tin-doped indium oxide particles have the second configuration.
- the tin-doped indium oxide particles have the third configuration.
- the tin-doped indium oxide particles have at least two configurations among the first configuration, the second configuration and the third configuration.
- the tin-doped indium oxide particles have the first configuration, the second configuration, and the third configuration.
- the dispersion contains a plasticizer.
- the plasticizer is an organic ester plasticizer.
- the dispersion medium contains an organic solvent, and the organic solvent contains an alcohol.
- the alcohol is monohydric alcohol or dihydric alcohol.
- the dispersion contains a dispersion stabilizer.
- the dispersion stabilizer is a sulfate ester compound, a phosphate ester compound, ricinoleic acid, polyricinoleic acid, polycarboxylic acid, or a polyhydric alcohol surfactant.
- the tin-doped indium oxide particles have an average particle size of 10 nm or more and 100 nm or less.
- the tin-doped indium oxide particles have a crystal lattice constant of 10.11 ⁇ or more and 10.16 ⁇ or less.
- a resin composition containing the dispersion liquid described above and a thermoplastic resin.
- an intermediate film for laminated glass comprising a layer molded from the resin composition described above.
- tin-doped indium oxide particles having at least one of the first configuration below, the second configuration below, and the third configuration below, and a thermoplastic resin
- An intermediate film for laminated glass (hereinafter sometimes abbreviated as an intermediate film) is provided, which includes a layer X containing the layer X.
- I 0 /I t where I t is the sum of integrated intensities of peaks in wide-angle X-ray scattering of the tin-doped indium oxide particles, and I 0 is the integrated intensity of peaks in the (222) plane. is less than 0.380.
- the tin-doped indium oxide particles have the first configuration.
- the tin-doped indium oxide particles have the second configuration.
- the tin-doped indium oxide particles have the third configuration.
- the tin-doped indium oxide particles have at least two configurations among the first configuration, the second configuration and the third configuration.
- the tin-doped indium oxide particles have the first configuration, the second configuration, and the third configuration.
- the content of the tin-doped indium oxide particles in the layer X is 0.1 parts by weight with respect to 100 parts by weight of the thermoplastic resin in the layer X. 3 parts by weight or less.
- the layer X contains a plasticizer.
- the plasticizer is an organic ester plasticizer.
- the content of the plasticizer in the layer X is 20 parts by weight or more and 60 parts by weight or less with respect to 100 parts by weight of the thermoplastic resin in the layer X. is.
- the tin-doped indium oxide particles have an average particle size of 10 nm or more and 100 nm or less.
- the tin-doped indium oxide particles have a crystal lattice constant of 10.11 ⁇ or more and 10.16 ⁇ or less.
- the first laminated glass member, the second laminated glass member, and the interlayer film for laminated glass described above are provided, and the first laminated glass member and the second laminated glass A laminated glass is provided in which the interlayer film for laminated glass is arranged between members.
- a dispersion liquid according to the present invention includes tin-doped indium oxide particles having at least one of the above first configuration, the above second configuration, and the above third configuration, and a dispersion medium. Since the dispersion liquid according to the present invention has the above configuration, when a material containing the dispersion liquid is used as the material for the interlayer film for laminated glass, the resulting interlayer film for laminated glass has transparency and heat shielding properties. can increase
- An intermediate film according to the present invention includes tin-doped indium oxide particles having at least one of the first configuration, the second configuration, and the third configuration, and a thermoplastic resin.
- a layer X is provided. Since the intermediate film according to the present invention has the above configuration, transparency and heat shielding properties can be enhanced.
- FIG. 1 is a cross-sectional view schematically showing an interlayer film for laminated glass according to a first embodiment of the present invention.
- FIG. 2 is a cross-sectional view schematically showing an interlayer film for laminated glass according to a second embodiment of the present invention.
- FIG. 3 is a cross-sectional view schematically showing an example of laminated glass using the interlayer film for laminated glass shown in FIG.
- FIG. 4 is a cross-sectional view schematically showing an example of laminated glass using the interlayer film for laminated glass shown in FIG.
- FIG. 5 shows measurement data of wide-angle X-ray scattering of tin-doped indium oxide particles used in Examples.
- the dispersion according to the present invention includes tin-doped indium oxide particles having at least one of the following first configuration, second configuration, and third configuration below, and a dispersion medium.
- interlayer film for laminated glass according to the present invention (which may be abbreviated as "interlayer film” in this specification) has the following first configuration, second configuration and third configuration below. and a layer X containing a thermoplastic resin.
- I 0 /I t where I t is the sum of integrated intensities of peaks in wide-angle X-ray scattering of the tin-doped indium oxide particles, and I 0 is the integrated intensity of peaks of the (222) plane. is less than 0.380.
- the dispersion liquid according to the present invention has the above configuration, when a material containing the dispersion liquid is used as the material for the interlayer film for laminated glass, the resulting interlayer film for laminated glass has transparency and heat shielding properties.
- the material containing the dispersion used as the material for the intermediate film is, for example, a resin composition containing the dispersion and a thermoplastic resin.
- the dispersion liquid according to the present invention when the above resin composition is used as the material for the intermediate film, the transparency and heat shielding properties of the obtained intermediate film can be enhanced.
- the intermediate film according to the present invention has the above configuration, transparency and heat shielding properties can be enhanced.
- a dispersion according to the present invention comprises tin-doped indium oxide particles having at least one of the above first configuration, the above second configuration and the above third configuration.
- An intermediate film according to the present invention comprises a layer X containing tin-doped indium oxide particles having at least one of the first configuration, the second configuration and the third configuration.
- ITO particles (X). tin-doped indium oxide particles having at least one of the first configuration, the second configuration, and the third configuration are referred to as "ITO particles (X)." may be described.
- the dispersion contains ITO particles (X).
- the intermediate film contains ITO particles (X).
- the intermediate film has a layer containing ITO particles (X).
- the intermediate film includes a layer (layer X) containing ITO particles (X) and a thermoplastic resin.
- the intermediate film comprises at least one layer containing ITO particles (X).
- Tube Cu tube Tube voltage: 40 kV Tube current: 40mA Measurement method: Concentration method X-ray diffraction method: ⁇ -2 ⁇ method
- the ITO particles (X) can be obtained, for example, as follows.
- the ITO particles (X) preferably have the first structure, the second structure, and the third structure.
- the ITO particles (X) may have only the first structure, only the second structure, or only the third structure.
- the ITO particles (X) should have at least two configurations among the first configuration, the second configuration, and the third configuration. is preferred. From the viewpoint of exhibiting the effects of the present invention even more effectively, the ITO particles (X) preferably have the first configuration, the second configuration, and the third configuration.
- the integrated intensity ratio (I 0 /I t ) is preferably 0.300 or more, more preferably 0.330 or more, still more preferably 0.360 or more, preferably is less than or equal to 0.379.
- the integrated intensity ratio (I 0 /I t ) is equal to or more than the lower limit and equal to or less than the upper limit, the effects of the present invention can be exhibited more effectively.
- the integrated intensity ratio (I 0 /I t ) may be 0.420 or less, or 0.400 or less. good.
- the integrated intensity of the (222) plane peak in wide-angle X-ray scattering of the ITO particles is I0
- the integrated intensity of the (622) plane peak is Ia .
- the integrated intensity ratio (I a /I 0 ) is preferably 0.310 or more, more preferably 0.320 or more, still more preferably 0.330 or more, preferably is 0.360 or less, more preferably 0.350 or less, and still more preferably 0.340 or less.
- the integrated intensity ratio (I a /I 0 ) is equal to or greater than the lower limit and equal to or less than the upper limit, the effects of the present invention can be exhibited more effectively.
- the integrated intensity of the (222) plane peak in wide-angle X-ray scattering of the ITO particles is I0
- the integrated intensity of the (440) plane peak is Ib . It is an ITO particle having an I b /I 0 (ratio of I b to I 0 ) of 0.41 or more.
- the integrated intensity ratio (I b /I 0 ) is preferably 0.410 or more, preferably 0.440 or less, more preferably 0.430 or less, and still more preferably is less than or equal to 0.420.
- the integrated intensity ratio (I b /I 0 ) is equal to or greater than the lower limit and equal to or less than the upper limit, the effects of the present invention can be exhibited more effectively.
- the integrated intensity ratio (I b /I 0 ) may be 0.390 or more, or 0.400 or more. good.
- the average particle size of the ITO particles (X) contained in the dispersion liquid is preferably 5 nm or more, more preferably 10 nm or more, preferably 100 nm or less, and more preferably 90 nm or less.
- the average particle size is at least the lower limit, the heat ray shielding property of the intermediate film to be obtained is sufficiently high.
- the average particle size is equal to or less than the upper limit, the dispersibility of the ITO particles (X) is enhanced.
- both the transparency and heat shielding properties of the obtained intermediate film can be further enhanced.
- the average particle diameter of the ITO particles (X) contained in the layer X is preferably 5 nm or more, more preferably 10 nm or more, preferably 100 nm or less, more preferably 90 nm or less.
- the heat ray shielding property is sufficiently high.
- the average particle size is equal to or less than the upper limit, the dispersibility of the ITO particles (X) is enhanced.
- both transparency and heat shielding properties can be further enhanced.
- the above “average particle size” indicates the volume average particle size.
- the average particle size of the ITO particles (X) can be measured using a particle size distribution analyzer (eg, "LB-550" and “SZ-100” manufactured by HORIBA).
- the ITO particles (X) consist of first tin-doped indium oxide particles (first ITO particles (X)) having an average particle diameter of 5 nm or more and less than 60 nm, and second tin-doped indium oxide particles having an average particle diameter of 60 nm or more and 100 nm or less. It is also preferable to include tin-doped indium oxide particles (second ITO particles (X)).
- first ITO particles (X) having an average particle diameter of 5 nm or more and less than 60 nm
- second ITO particles tin-doped indium oxide particles
- the average particle size of the ITO particles (X) is small, the scattering of blue light due to Rayleigh scattering is effectively suppressed, and the haze can be improved.
- the average particle size of the ITO particles (X) is small, the durability of the intermediate film may be impaired. can sometimes be increased.
- the volume-based particle size distribution of the ITO particles (X) it is preferable that two or more peaks are present in a region where the particle diameter is 5 nm or more and 100 nm or less.
- the volume-based particle size distribution of the ITO particles (X) there are two or more peaks in a region where the particle diameter is 5 nm or more and 100 nm or less, and at least one of the two or more peaks has a particle diameter is more preferably present in a region of 60 nm or more and 100 nm or less.
- the scattering of blue light due to Rayleigh scattering due to the small average particle size of the ITO particles (X) can be effectively suppressed, and the haze can be improved.
- the average particle size of the ITO particles (X) is small, the durability of the intermediate film may be impaired. can sometimes be increased.
- the content of the ITO particles (X) having a particle diameter of 50 nm or more is preferably 5 particles/ ⁇ m 2 or less, more preferably 0.1 particles/ ⁇ m 2 or less.
- the average particle size of the ITO particles (X) is small, the scattering of blue light due to Rayleigh scattering is effectively suppressed, and the haze can be improved.
- the durability of the intermediate film may be impaired. can sometimes be increased.
- the content of the ITO particles (X) having a particle diameter of 50 nm or more may be 0/ ⁇ m 2 or may exceed 0/ ⁇ m 2 .
- the content (particles/ ⁇ m 2 ) of the ITO particles (X) having a particle diameter of 50 nm or more can be measured by observing the layer X with an electron microscope (TEM).
- TEM electron microscope
- the crystal lattice constant of the ITO particles (X) contained in the dispersion liquid is preferably 10.11 ⁇ or more and preferably 10.16 ⁇ or less.
- the crystal lattice constant is equal to or higher than the lower limit and equal to or lower than the upper limit, both the transparency and heat shielding properties of the resulting intermediate film can be further enhanced.
- the crystal lattice constant of the ITO particles (X) contained in the layer X is preferably 10.11 ⁇ or more and preferably 10.16 ⁇ or less.
- the crystal lattice constant is equal to or greater than the lower limit and equal to or less than the upper limit, both transparency and heat shielding properties can be further enhanced.
- the crystal lattice constant of the ITO particles (X) can be obtained by measuring X-ray diffraction.
- the content of the ITO particles (X) in 100% by weight of the dispersion is preferably 10% by weight or more, more preferably 20% by weight or more, still more preferably 30% by weight or more, and more preferably 75% by weight or less. is 60% by weight or less, more preferably 45% by weight or less.
- the content of the ITO particles (X) is not less than the above lower limit and not more than the above upper limit, both the transparency and heat shielding properties of the resulting intermediate film can be further enhanced.
- the content of the ITO particles (X) in 100% by weight of the layer X is preferably 0.01% by weight or more, more preferably 0.1% by weight or more, still more preferably 0.5% by weight or more, and still more preferably It is at least 1% by weight, particularly preferably at least 1.5% by weight.
- the content of the ITO particles (X) in 100% by weight of the layer X is preferably 6% by weight or less, more preferably 5.5% by weight or less, even more preferably 4% by weight or less, and particularly preferably 3.5% by weight. Below, it is most preferably 3% by weight or less. When the content of the ITO particles (X) is not less than the above lower limit and not more than the above upper limit, both transparency and heat shielding properties can be further enhanced.
- the content of the ITO particles (X) in the layer X is preferably 0.01 parts by weight or more, more preferably 0.1 parts by weight or more, with respect to 100 parts by weight of the thermoplastic resin in the layer X. is 10 parts by weight or less, more preferably 6 parts by weight or less, and still more preferably 3 parts by weight or less.
- the content of the ITO particles (X) is not less than the above lower limit and not more than the above upper limit, both transparency and heat shielding properties can be further enhanced.
- the dispersion preferably contains a plasticizer.
- the plasticizer may serve as a dispersion medium.
- the intermediate film preferably contains a plasticizer.
- the layer X preferably contains a plasticizer.
- the first layer which will be described later, may or may not contain a plasticizer.
- the second layer which will be described later, may or may not contain a plasticizer.
- the third layer which will be described later, may or may not contain a plasticizer.
- the above plasticizer is not particularly limited. Conventionally known plasticizers can be used as the plasticizer. Only one type of the plasticizer may be used, or two or more types may be used in combination.
- plasticizers examples include organic ester plasticizers such as monobasic organic acid esters and polybasic organic acid esters, organic phosphoric acid plasticizers, and organic phosphorous acid plasticizers.
- the plasticizer is an organic ester plasticizer.
- the plasticizer is a liquid plasticizer.
- Examples of the monobasic organic acid esters include glycol esters obtained by reacting glycols with monobasic organic acids.
- examples of the glycol include triethylene glycol, tetraethylene glycol and tripropylene glycol.
- Examples of the monobasic organic acids include butyric acid, isobutyric acid, caproic acid, 2-ethylbutyric acid, heptylic acid, n-octylic acid, 2-ethylhexylic acid, n-nonylic acid, decylic acid and benzoic acid.
- polybasic organic acid esters examples include ester compounds of polybasic organic acids and alcohols having a linear or branched structure with 4 to 8 carbon atoms.
- polybasic organic acids examples include adipic acid, sebacic acid and azelaic acid.
- organic ester plasticizer examples include dihexyl adipate, tetraethylene glycol-di-2-ethylhexanoate, tetraethylene glycol-di-heptanoate, triethylene glycol-di-heptanoate, triethylene glycol di-2-ethylpropanoate.
- organic phosphoric acid plasticizer examples include tributoxyethyl phosphate, isodecylphenyl phosphate and triisopropyl phosphate.
- the plasticizer is preferably a diester plasticizer represented by the following formula (1).
- R1 and R2 each represent an organic group having 2 to 10 carbon atoms
- R3 represents an ethylene group, an isopropylene group or an n-propylene group
- p represents an integer of 3 to 10.
- Each of R1 and R2 in the above formula (1) is preferably an organic group having 5 to 10 carbon atoms, more preferably an organic group having 6 to 10 carbon atoms.
- R1 and R2 may be the same or different.
- the plasticizer is preferably an organic ester plasticizer.
- the above plasticizers include dihexyl adipate, tetraethylene glycol-di-2-ethylhexanoate, tetraethylene glycol-di-heptanoate, triethylene glycol-di-heptanoate, triethylene glycol di-2-ethylbutyrate, triethylene It preferably contains glycol di-2-ethylhexanoate or tetraethylene glycol di-2-ethylbutyrate.
- the plasticizer more preferably includes triethylene glycol di-2-ethylhexanoate (3GO), triethylene glycol di-2-ethylbutyrate (3GH) or triethylene glycol di-2-ethylpropanoate. preferable. More preferably, the plasticizer contains triethylene glycol di-2-ethylhexanoate (3GO) or triethylene glycol di-2-ethylbutyrate (3GH). It is particularly preferred to include ate (3GO).
- the content of the plasticizer in 100% by weight of the dispersion is preferably 15% by weight or more, more preferably 25% by weight or more, still more preferably 35% by weight or more, preferably 90% by weight or less, and more preferably 80% by weight. % by weight or less, more preferably 70% by weight or less.
- the content of the plasticizer is at least the above lower limit, the flexibility of the obtained interlayer film increases, and the interlayer film becomes easy to handle.
- the content of the plasticizer is equal to or less than the upper limit, the penetration resistance of the laminated glass is further enhanced.
- the content of the plasticizer with respect to 100 parts by weight of the thermoplastic resin is preferably 15 parts by weight or more, more preferably 25 parts by weight or more, and still more preferably 35 parts by weight. Part by weight or more, preferably 80 parts by weight or less, more preferably 65 parts by weight or less, still more preferably 50 parts by weight or less.
- the content of the plasticizer is at least the above lower limit, the flexibility of the obtained interlayer film increases, and the interlayer film becomes easy to handle.
- the content of the plasticizer is equal to or less than the upper limit, the penetration resistance of the laminated glass is further enhanced.
- the content of the plasticizer in the layer containing the plasticizer is preferably 20 parts by weight or more, more preferably 30 parts by weight or more, with respect to 100 parts by weight of the thermoplastic resin in the layer containing the plasticizer. is 60 parts by weight or less, more preferably 50 parts by weight or less.
- the content of the plasticizer is at least the above lower limit, the flexibility of the intermediate film increases, and the handling of the intermediate film becomes easy.
- the content of the plasticizer is equal to or less than the upper limit, the penetration resistance of the laminated glass is further enhanced.
- the content of the plasticizer in the layer X is preferably 20 parts by weight or more, more preferably 30 parts by weight or more, and preferably 60 parts by weight or less with respect to 100 parts by weight of the thermoplastic resin in the layer X. More preferably, it is 50 parts by weight or less.
- the content of the plasticizer is at least the above lower limit, the flexibility of the intermediate film increases, and the handling of the intermediate film becomes easy.
- the content of the plasticizer is equal to or less than the upper limit, the penetration resistance of the laminated glass is further enhanced.
- the dispersion preferably contains an organic solvent.
- the organic solvent functions as a dispersion medium. Therefore, the dispersion medium preferably contains the organic solvent.
- the intermediate film may or may not contain an organic solvent.
- the layer X may or may not contain an organic solvent. When the resin composition containing the dispersion liquid is used as the material for the intermediate film, most or all of the organic solvent usually volatilizes during molding. As such, layer X contains little or no organic solvent.
- the first layer which will be described later, may or may not contain an organic solvent.
- the second layer which will be described later, may or may not contain an organic solvent.
- the third layer which will be described later, may or may not contain an organic solvent.
- organic solvent examples include alcohols and carboxylic acids. Only one of the above organic solvents may be used, or two or more thereof may be used in combination.
- Examples of the above alcohols include monohydric alcohols, dihydric alcohols, and trihydric or higher alcohols. Only one of the above alcohols may be used, or two or more thereof may be used in combination.
- Examples of the alcohol include methanol, ethanol, propanol, isopropanol, n-butanol, isobutanol, sec-butanol, tert-butanol, lauryl alcohol, diacetone alcohol, cyclohexanol, ethylene glycol, diethylene glycol, and triethylene glycol. be done.
- the alcohol is preferably a monohydric alcohol or a dihydric alcohol.
- the alcohol may include methanol, ethanol, propanol, isopropanol, n-butanol, isobutanol, sec-butanol, tert-butanol, lauryl alcohol, diacetone alcohol, cyclohexanol, ethylene glycol, diethylene glycol, or triethylene glycol. preferable.
- the dispersibility of the ITO particles (X) can be further enhanced.
- the content of the alcohol in 100% by weight of the organic solvent is preferably more than 0% by weight, more preferably 1% by weight or more, still more preferably 2% by weight or more, preferably 20% by weight or less, and more preferably 18% by weight. % by weight or less, more preferably 16% by weight or less.
- a content of the alcohol may be 100% by weight in 100% by weight of the organic solvent. That is, the organic solvent may be alcohol.
- the content of the organic solvent in 100% by weight of the dispersion is preferably more than 0% by weight, more preferably 1% by weight or more, still more preferably 2% by weight or more, preferably 20% by weight or less, and more preferably It is 19% by weight or less, more preferably 18% by weight or less.
- the content of the organic solvent satisfies the above lower limit and above upper limit, the dispersibility of the ITO particles (X) can be further enhanced.
- the dispersion preferably contains a dispersion stabilizer.
- the intermediate film preferably contains a dispersion stabilizer.
- the layer X preferably contains a dispersion stabilizer. By using the dispersion stabilizer, the dispersion stability of the ITO particles (X) can be enhanced, and as a result, the effects of the present invention can be exhibited more effectively.
- the first layer which will be described later, may or may not contain a dispersion stabilizer.
- the second layer which will be described later, may or may not contain a dispersion stabilizer.
- the third layer which will be described later, may or may not contain a dispersion stabilizer.
- dispersion stabilizer examples include sulfate compounds, phosphate compounds, ricinoleic acid, polyricinoleic acid, polycarboxylic acids, polyhydric alcohol surfactants, and the like. Only one of the above dispersion stabilizers may be used, or two or more thereof may be used in combination.
- the dispersion stabilizer preferably contains a sulfate compound, a phosphate compound, ricinoleic acid, polyricinoleic acid, polycarboxylic acid, or a polyhydric alcohol surfactant. More preferably, the dispersion stabilizer is a sulfate compound, a phosphate compound, ricinoleic acid, polyricinoleic acid, polycarboxylic acid, or polyhydric alcohol surfactant. In this case, the dispersion stability of the ITO particles (X) can be further enhanced.
- the content of the dispersion stabilizer in 100% by weight of the dispersion is preferably 1.0% by weight or more, more preferably 2.0% by weight or more, and still more preferably 3.0% by weight or more. It is 0% by weight or less, more preferably 7.0% by weight or less, and even more preferably 6.0% by weight or less.
- the content of the dispersion stabilizer is equal to or more than the lower limit and equal to or less than the upper limit, the dispersion stability of the ITO particles (X) can be further enhanced.
- the weight ratio of the content of the ITO particles (X) to the content of the dispersion stabilizer is preferably 0.5. , more preferably 1 or more, more preferably 2 or more, preferably 20 or less, more preferably 19 or less, still more preferably 18 or less.
- the weight ratio (the content of the ITO particles (X)/the content of the dispersion stabilizer) is equal to or greater than the lower limit and equal to or less than the upper limit, the dispersion stability of the ITO particles (X) can be further enhanced.
- the content of the dispersion stabilizer with respect to 100 parts by weight of the thermoplastic resin is preferably 0.001 parts by weight or more, more preferably 0.005 parts by weight or more. and more preferably 0.010 parts by weight or more.
- the content of the dispersion stabilizer with respect to 100 parts by weight of the thermoplastic resin is preferably 0.030 parts by weight or less, more preferably 0.020 parts by weight or less. and more preferably 0.015 parts by weight or less.
- the weight ratio of the content of the ITO particles (X) to the content of the dispersion stabilizer is preferably 0.5 or more, more preferably 1 or more, still more preferably 2 or more, preferably 20 or less, more preferably 19 or less, and still more preferably 18 or less.
- the weight ratio the content of the ITO particles (X)/the content of the dispersion stabilizer
- the dispersion stability of the ITO particles (X) can be further enhanced.
- the content of the dispersion stabilizer in 100% by weight of the layer containing the dispersion stabilizer is preferably 0.001% by weight or more, more preferably 0.005% by weight or more, and still more preferably 0.010% by weight or more, It is preferably 0.020% by weight or less, more preferably 0.016% by weight or less, and still more preferably 0.012% by weight or less.
- the content of the dispersion stabilizer is equal to or more than the lower limit and equal to or less than the upper limit, the dispersion stability of the ITO particles (X) can be further enhanced.
- the content of the dispersion stabilizer in 100% by weight of the layer X is preferably 0.001% by weight or more, more preferably 0.005% by weight or more, still more preferably 0.010% by weight or more, and preferably 0.020% by weight. % by weight or less, more preferably 0.016% by weight or less, and even more preferably 0.012% by weight or less.
- the content of the dispersion stabilizer is equal to or more than the lower limit and equal to or less than the upper limit, the dispersion stability of the ITO particles (X) can be further enhanced.
- the weight ratio of the content of the ITO particles (X) to the content of the dispersion stabilizer is preferably 0.5. , more preferably 1 or more, more preferably 2 or more, preferably 20 or less, more preferably 19 or less, still more preferably 18 or less.
- the weight ratio is equal to or greater than the lower limit and equal to or less than the upper limit, the dispersion stability of the ITO particles (X) can be further enhanced.
- the resin composition contains a thermoplastic resin.
- the intermediate film contains a thermoplastic resin.
- the layer X contains a thermoplastic resin.
- the first layer which will be described later, may or may not contain a thermoplastic resin.
- the second layer which will be described later, may or may not contain a thermoplastic resin.
- the third layer which will be described later, may or may not contain a thermoplastic resin.
- thermoplastic resin examples include polyvinyl acetal resin, ethylene-vinyl acetate copolymer resin, ethylene-acrylic acid copolymer resin, polyurethane resin, ionomer resin and polyvinyl alcohol resin.
- Thermoplastic resins other than these may be used. Only one kind of the thermoplastic resin may be used, or two or more kinds thereof may be used in combination.
- thermoplastic resin is preferably a polyvinyl acetal resin, more preferably a polyvinyl butyral resin.
- the thermoplastic resin contained in each layer may be the same or different.
- the polyvinyl acetal resin can be produced, for example, by acetalizing polyvinyl alcohol (PVA) with aldehyde.
- PVA polyvinyl alcohol
- the polyvinyl acetal resin is preferably an acetalized product of polyvinyl alcohol.
- the polyvinyl alcohol is obtained, for example, by saponifying polyvinyl acetate.
- the degree of saponification of the polyvinyl alcohol is generally within the range of 70 mol % to 99.9 mol %.
- the average degree of polymerization of the polyvinyl alcohol (PVA) is preferably 200 or more, more preferably 500 or more, still more preferably 1500 or more, still more preferably 1600 or more, particularly preferably 2600 or more, most preferably 2700 or more, preferably It is 5,000 or less, more preferably 4,000 or less, and still more preferably 3,500 or less.
- PVA polyvinyl alcohol
- the average degree of polymerization of polyvinyl alcohol is determined by a method based on JIS K6726 "Polyvinyl alcohol test method".
- the number of carbon atoms in the acetal group contained in the polyvinyl acetal resin is not particularly limited. Aldehyde used when producing the polyvinyl acetal resin is not particularly limited.
- the acetal group in the polyvinyl acetal resin preferably has 3 to 5 carbon atoms, more preferably 3 or 4 carbon atoms. When the number of carbon atoms in the acetal group in the polyvinyl acetal resin is 3 or more, the glass transition temperature of the intermediate film becomes sufficiently low.
- the acetal group in the polyvinyl acetal resin may have 4 or 5 carbon atoms.
- aldehyde is not particularly limited. Generally, aldehydes having 1 to 10 carbon atoms are preferably used. Examples of the aldehyde having 1 to 10 carbon atoms include propionaldehyde, n-butyraldehyde, isobutyraldehyde, n-valeraldehyde, 2-ethylbutyraldehyde, n-hexylaldehyde, n-octylaldehyde, and n-nonylaldehyde. , n-decylaldehyde, formaldehyde, acetaldehyde and benzaldehyde.
- the aldehyde is preferably propionaldehyde, n-butyraldehyde, isobutyraldehyde, n-hexylaldehyde or n-valeraldehyde, more preferably propionaldehyde, n-butyraldehyde or isobutyraldehyde, n-butyl Aldehydes are more preferred. Only one kind of the aldehyde may be used, or two or more kinds thereof may be used in combination.
- the hydroxyl group content (hydroxyl group amount) of the polyvinyl acetal resin is preferably 15 mol% or more, more preferably 18 mol% or more, and preferably 40 mol% or less, more preferably 35 mol% or less.
- the hydroxyl content is equal to or higher than the lower limit, the adhesive strength of the intermediate film is further increased.
- the content of hydroxyl groups is equal to or less than the upper limit, the flexibility of the intermediate film is increased, and the handling of the intermediate film is facilitated.
- the hydroxyl content (hydroxyl group content) of the polyvinyl acetal resin is It is preferable to satisfy the following lower limit or upper limit.
- the hydroxyl content (hydroxyl group amount) of the polyvinyl acetal resin contained in the intermediate layer of the multilayer intermediate film preferably satisfies the following lower or upper limit. That is, the hydroxyl group content (hydroxyl group amount) of the polyvinyl acetal resin is preferably 17 mol % or more, more preferably 20 mol % or more, and still more preferably 22 mol % or more.
- the hydroxyl content (hydroxyl group content) of the polyvinyl acetal resin is preferably 30 mol% or less, more preferably 28 mol% or less, even more preferably 27 mol% or less, still more preferably 25 mol% or less, and particularly preferably Less than 25 mol %, most preferably 24 mol % or less.
- the hydroxyl content is equal to or higher than the lower limit, the mechanical strength of the intermediate film is further increased.
- the hydroxyl group content of the polyvinyl acetal resin is 20 mol% or more, the reaction efficiency is high and the productivity is excellent. % or less, the sound insulation is further enhanced.
- the content of hydroxyl groups is equal to or less than the upper limit or less than the upper limit, the flexibility of the intermediate film is increased, and the handling of the intermediate film is facilitated. Moreover, it is preferable that the content of hydroxyl groups in the polyvinyl acetal resin of the intermediate layer not containing the ITO particles (X) also satisfies the above lower limit and above upper limit.
- the polyvinyl When the resin composition is used as a material for the surface layer of a multilayer intermediate film or a material for a single layer intermediate film, and when the layer X is the surface layer of the multilayer intermediate film or the single layer intermediate film itself, the polyvinyl
- the hydroxyl content (hydroxyl group amount) of the acetal resin preferably satisfies the following lower limit or upper limit.
- the hydroxyl content (hydroxyl group amount) of the polyvinyl acetal resin contained in the surface layer of the multilayer interlayer and the single-layer interlayer preferably satisfies the following lower or upper limits.
- the content of the polyvinyl acetal resin is preferably 25 mol % or more, more preferably 28 mol % or more, still more preferably 30 mol % or more, still more preferably over 31 mol %, and even more preferably 31.5 mol %. % or more, particularly preferably 32 mol % or more, most preferably 33 mol % or more.
- the content of the polyvinyl acetal resin is preferably 38 mol % or less, more preferably 37 mol % or less, still more preferably 36.5 mol % or less, and particularly preferably 36 mol % or less.
- the content of hydroxyl groups is equal to or less than the upper limit, the flexibility of the intermediate film is increased, and the handling of the intermediate film is facilitated.
- the hydroxyl group content of the polyvinyl acetal resin of the surface layer not containing the ITO particles (X) also satisfies the above lower limit and above upper limit.
- the content of hydroxyl groups in the polyvinyl acetal resin is the molar fraction obtained by dividing the amount of ethylene groups to which hydroxyl groups are bonded by the total amount of ethylene groups in the main chain, expressed as a percentage.
- the amount of ethylene groups to which the hydroxyl groups are bonded can be measured according to, for example, JIS K6728 "Polyvinyl butyral test method".
- the degree of acetylation (acetyl group content) of the polyvinyl acetal resin is preferably 0.1 mol % or more, more preferably 0.3 mol % or more, still more preferably 0.5 mol % or more, and preferably 30 mol %. % or less, more preferably 25 mol % or less, still more preferably 20 mol % or less.
- Compatibility of polyvinyl acetal resin and a plasticizer becomes it high that the said degree of acetylation is more than the said minimum.
- the degree of acetylation is equal to or less than the upper limit, the interlayer film and the laminated glass have high humidity resistance.
- the acetylation degree (acetyl group amount) of the polyvinyl acetal resin is It is preferable to satisfy the following lower limit or upper limit.
- the degree of acetylation (acetyl group content) of the polyvinyl acetal resin contained in the intermediate layer of the multilayer intermediate film preferably satisfies the following lower or upper limits.
- the degree of acetylation (acetyl group content) of the polyvinyl acetal resin is preferably 0.01 mol% or more, more preferably 0.1 mol% or more, still more preferably 7 mol% or more, and still more preferably 9 mol% or more. is preferably 30 mol % or less, more preferably 25 mol % or less, still more preferably 24 mol % or less, and particularly preferably 20 mol % or less.
- Compatibility of polyvinyl acetal resin and a plasticizer becomes it high that the said degree of acetylation is more than the said minimum.
- the degree of acetylation is equal to or less than the upper limit, the interlayer film and the laminated glass have high humidity resistance.
- the degree of acetylation of the polyvinyl acetal resin is 0.1 mol % or more and 25 mol % or less, the penetration resistance is excellent.
- the degree of acetylation of the polyvinyl acetal resin of the intermediate layer that does not contain the ITO particles (X) also preferably satisfies the above lower limit and above upper limit.
- the polyvinyl When the resin composition is used as a material for the surface layer of a multilayer intermediate film or a material for a single layer intermediate film, and when the layer X is the surface layer of the multilayer intermediate film or the single layer intermediate film itself, the polyvinyl
- the degree of acetylation (the amount of acetyl groups) of the acetal resin preferably satisfies the following lower limit or upper limit.
- the degree of acetylation (acetyl group content) of the polyvinyl acetal resin contained in the surface layer of the multilayer interlayer and the single-layer interlayer preferably satisfies the following lower or upper limits.
- the degree of acetylation (acetyl group content) of the polyvinyl acetal resin is preferably 0.01 mol% or more, more preferably 0.5 mol% or more, and preferably 10 mol% or less, more preferably 2 mol% or less. is. Compatibility of polyvinyl acetal resin and a plasticizer becomes it high that the said degree of acetylation is more than the said minimum. When the degree of acetylation is equal to or less than the upper limit, the interlayer film and the laminated glass have high humidity resistance.
- the degree of acetylation of the polyvinyl acetal resin of the surface layer not containing the ITO particles (X) also preferably satisfies the lower limit and the upper limit.
- the degree of acetylation is a value expressed as a percentage of the mole fraction obtained by dividing the amount of ethylene groups to which acetyl groups are bonded by the total amount of ethylene groups in the main chain.
- the amount of ethylene groups to which the acetyl groups are bonded can be measured according to, for example, JIS K6728 "Polyvinyl butyral test method".
- the degree of acetalization of the polyvinyl acetal resin (the degree of butyralization in the case of polyvinyl butyral resin) preferably satisfies the following lower or upper limit.
- the degree of acetalization of the polyvinyl acetal resin (degree of butyralization in the case of polyvinyl butyral resin) is preferably 60 mol% or more, more preferably 63 mol% or more, preferably 85 mol% or less, more preferably 75 mol%. mol % or less, more preferably 70 mol % or less.
- Compatibility of polyvinyl acetal resin and a plasticizer becomes it high that the said degree of acetalization is more than the said minimum.
- the degree of acetalization is equal to or less than the upper limit, the reaction time required for producing the polyvinyl acetal resin is shortened.
- the degree of acetalization of the polyvinyl acetal resin preferably satisfies the following lower or upper limits.
- the degree of acetalization (degree of butyralization in the case of polyvinyl butyral resin) of the polyvinyl acetal resin contained in the intermediate layer of the multilayer interlayer preferably satisfies the following lower or upper limit.
- the degree of acetalization of the polyvinyl acetal resin is preferably 47 mol% or more, more preferably 60 mol% or more, preferably 85 mol% or less, more preferably 80 mol%. mol % or less, more preferably 75 mol % or less. Compatibility of polyvinyl acetal resin and a plasticizer becomes it high that the said degree of acetalization is more than the said minimum.
- the degree of acetalization is equal to or less than the upper limit, the reaction time required for producing the polyvinyl acetal resin is shortened.
- the degree of acetalization of the polyvinyl acetal resin of the intermediate layer that does not contain the ITO particles (X) also preferably satisfies the above lower limit and above upper limit.
- the polyvinyl When the resin composition is used as a material for the surface layer of a multilayer intermediate film or a material for a single layer intermediate film, and when the layer X is the surface layer of the multilayer intermediate film or the single layer intermediate film itself, the polyvinyl
- the degree of acetalization of the acetal resin preferably satisfies the following lower or upper limit.
- the degree of acetalization (degree of butyralization in the case of polyvinyl butyral resin) of the polyvinyl acetal resin contained in the surface layer of the multilayer interlayer and the single layer interlayer preferably satisfies the following lower or upper limits.
- the degree of acetalization of the polyvinyl acetal resin (the degree of butyralization in the case of polyvinyl butyral resin) is preferably 55 mol% or more, more preferably 60 mol% or more, and preferably 75 mol% or less, more preferably 71 mol%. mol% or less. Compatibility of polyvinyl acetal resin and a plasticizer becomes it high that the said degree of acetalization is more than the said minimum. When the degree of acetalization is equal to or less than the upper limit, the reaction time required for producing the polyvinyl acetal resin is shortened.
- the degree of acetalization of the polyvinyl acetal resin of the surface layer not containing the ITO particles (X) also preferably satisfies the above lower limit and above upper limit.
- the degree of acetalization is obtained as follows. First, a value is obtained by subtracting the amount of ethylene groups to which hydroxyl groups are bonded and the amount of ethylene groups to which acetyl groups are bonded from the total amount of ethylene groups in the main chain. The obtained value is divided by the total amount of ethylene groups in the main chain to obtain the mole fraction. The degree of acetalization is the value of this mole fraction expressed as a percentage.
- the content of hydroxyl groups (hydroxyl group amount), the degree of acetalization (degree of butyralization), and the degree of acetylation are preferably calculated from the results measured by a method based on JIS K6728 "Polyvinyl butyral test method". However, measurement by ASTM D1396-92 may be used.
- the polyvinyl acetal resin is a polyvinyl butyral resin
- the hydroxyl content (hydroxyl group amount), the degree of acetalization (degree of butyralization), and the degree of acetylation are determined according to JIS K6728 "Polyvinyl butyral test method”. can be calculated from the results measured by
- the content of the polyvinyl acetal resin in 100% by weight of the thermoplastic resin contained in the resin composition is preferably 10% by weight or more, more preferably 30% by weight or more, still more preferably 50% by weight or more, and still more preferably. is 70% by weight or more, particularly preferably 80% by weight or more, most preferably 90% by weight or more, and preferably 100% by weight or less.
- the main component (50% by weight or more) of the thermoplastic resin in the resin composition is preferably polyvinyl acetal resin.
- the content of the polyvinyl acetal resin in 100% by weight of the thermoplastic resin contained in the layer containing the thermoplastic resin is preferably 10% by weight or more, more preferably 30% by weight or more, and even more preferably 50% by weight or more, More preferably 70% by weight or more, particularly preferably 80% by weight or more, most preferably 90% by weight or more, and preferably 100% by weight or less.
- the main component (50% by weight or more) of the thermoplastic resin in the layer containing the thermoplastic resin is preferably polyvinyl acetal resin.
- the content of the polyvinyl acetal resin in 100% by weight of the thermoplastic resin contained in the layer X is preferably 10% by weight or more, more preferably 30% by weight or more, even more preferably 50% by weight or more, and still more preferably 70% by weight or more, particularly preferably 80% by weight or more, most preferably 90% by weight or more, and preferably 100% by weight or less.
- the main component (50% by weight or more) of the thermoplastic resin in the layer X is preferably polyvinyl acetal resin.
- the dispersion liquid may or may not contain components other than the components described above.
- the resin composition may or may not contain components other than the components described above.
- the layer X may or may not contain components other than the components described above.
- the first layer which will be described later, may or may not contain components other than the components described above.
- the second layer which will be described later, may or may not contain components other than the components described above.
- the third layer which will be described later, may or may not contain components other than the components described above.
- Other components include heat-shielding substances other than ITO particles (X), metal salts, UV shielding agents, antioxidants, coupling agents, surfactants, flame retardants, antistatic agents, and adhesion other than metal salts. Examples include modifiers, anti-moisture agents, fluorescent whitening agents and infrared absorbents. Only one of the other components may be used, or two or more thereof may be used in combination.
- Heat-shielding substance other than ITO particles (X) examples include heat-shielding compounds and heat-shielding particles other than the ITO particles (X). Only one type of the above heat shielding substance may be used, or two or more types may be used in combination.
- heat shielding compound examples include phthalocyanine compounds, naphthalocyanine compounds and anthracyanine compounds.
- heat shielding particles include aluminum-doped tin oxide particles, indium-doped tin oxide particles, antimony-doped tin oxide particles (ATO particles), gallium-doped zinc oxide particles (GZO particles), indium-doped zinc oxide particles (IZO particles), and aluminum.
- Doped zinc oxide particles AZO particles
- niobium-doped titanium oxide particles tungsten oxide particles (sodium-doped tungsten oxide particles, cesium-doped tungsten oxide particles, thallium-doped tungsten oxide particles, rubidium-doped tungsten oxide particles), other than ITO particles
- Metal oxide particles such as tin-doped indium oxide particles (ITO particles), tin-doped zinc oxide particles, silicon-doped zinc oxide particles, and lanthanum hexaboride (LaB 6 ) particles are included.
- the intermediate film preferably contains at least one metal salt selected from alkali metal salts and alkaline earth metal salts (hereinafter sometimes referred to as metal salt M).
- metal salt M alkali metal salts and alkaline earth metal salts
- Alkaline earth metals mean six kinds of metals, Be, Mg, Ca, Sr, Ba, and Ra.
- the use of the metal salt M makes it easy to control the adhesion between the interlayer and a laminated glass member such as a glass plate or the adhesion between the layers in the interlayer. Only one kind of the metal salt M may be used, or two or more kinds thereof may be used in combination.
- the metal salt M preferably contains at least one metal selected from the group consisting of Li, Na, K, Rb, Cs, Mg, Ca, Sr and Ba, and at least one of K and Mg more preferably contains a metal of
- UV shielding agent By using the ultraviolet shielding agent, even if the interlayer film and the laminated glass are used for a long period of time, the visible light transmittance is less likely to decrease. Only one type of the ultraviolet shielding agent may be used, or two or more types may be used in combination.
- the above ultraviolet shielding agents include ultraviolet absorbers.
- the ultraviolet shielding agent is preferably an ultraviolet absorber.
- the ultraviolet shielding agent examples include an ultraviolet shielding agent containing a metal atom, an ultraviolet shielding agent containing a metal oxide, an ultraviolet shielding agent having a benzotriazole structure (benzotriazole compound), and an ultraviolet shielding agent having a benzophenone structure (benzophenone compound ), an ultraviolet shielding agent having a triazine structure (triazine compound), an ultraviolet shielding agent having a malonic ester structure (malonic acid ester compound), an ultraviolet shielding agent having an oxalic acid anilide structure (oxalic acid anilide compound) and a benzoate structure UV shielding agents (benzoate compounds) and the like can be mentioned.
- antioxidants examples include phenol antioxidants, sulfur antioxidants, phosphorus antioxidants, and the like.
- the phenol-based antioxidant is an antioxidant having a phenol skeleton.
- the sulfur-based antioxidant is an antioxidant containing a sulfur atom.
- the phosphorus antioxidant is an antioxidant containing a phosphorus atom. Only one kind of the antioxidant may be used, or two or more kinds thereof may be used in combination.
- the above dispersion is preferably used by being mixed with a thermoplastic resin.
- the dispersion is preferably used to obtain a resin composition containing a dispersion and a thermoplastic resin.
- the dispersion liquid is preferably used to obtain a material for an interlayer film for laminated glass.
- the resin composition contains the above-described dispersion liquid and the above-described thermoplastic resin.
- the above resin composition can be suitably used as a material for an interlayer film for laminated glass.
- the resin composition is preferably used to obtain an interlayer film for laminated glass.
- the intermediate film has a layer containing ITO particles (X).
- the intermediate film preferably includes a layer containing ITO particles (X) and a thermoplastic resin.
- the intermediate film preferably includes a layer formed from the resin composition.
- the intermediate film preferably has a layer X containing ITO particles (X) and a thermoplastic resin.
- the intermediate film may be a single-layer intermediate film or a multi-layer intermediate film.
- the intermediate film may have a one-layer structure, a two-layer structure, a two-layer or more structure, or a three-layer structure. may have a structure of three or more layers, or may have a structure of four or more layers.
- the intermediate film includes at least a first layer.
- An intermediate film having a structure of two or more layers comprises a first layer and a second layer. In this case, the second layer is arranged on the first surface side of the first layer.
- An intermediate film having a structure of three or more layers comprises a first layer, a second layer and a third layer. In this case, the second layer is arranged on the first surface side of the first layer, and the third layer is opposite the first surface of the first layer. is located on the second surface side of the
- the first layer may be the layer X
- the second layer may be the layer X
- the third layer may be the layer X.
- each layer X may have the same composition or different compositions.
- the first layer is the layer X when the intermediate film is a single-layer intermediate film including only the first layer.
- the first layer may be a layer containing ITO particles (X) and a thermoplastic resin. It may be a layer molded from the resin composition containing the dispersion and the thermoplastic resin.
- the second layer may be a layer containing ITO particles (X) and a thermoplastic resin. It may be a layer molded from the resin composition containing the dispersion and the thermoplastic resin.
- the third layer comprises ITO particles (X) and a thermoplastic resin. It may be a layer containing the resin composition, or a layer formed by molding the resin composition containing the dispersion liquid and the thermoplastic resin.
- the layer X may be a surface layer or an intermediate layer in the intermediate film.
- the layer X may constitute a surface layer and an intermediate layer in the intermediate film.
- FIG. 1 is a cross-sectional view schematically showing the interlayer film for laminated glass according to the first embodiment of the present invention.
- the intermediate film 11 shown in FIG. 1 is a multilayer intermediate film having a structure of two or more layers.
- the intermediate film 11 is used to obtain laminated glass.
- the intermediate film 11 is an intermediate film for laminated glass.
- the intermediate film 11 comprises a first layer 1 , a second layer 2 and a third layer 3 .
- the intermediate film 11 has a three-layer structure.
- a second layer 2 is arranged and laminated on the first surface 1a of the first layer 1 .
- a third layer 3 is arranged and laminated on a second surface 1b of the first layer 1 opposite the first surface 1a.
- the first layer 1 is an intermediate layer.
- Each of the second layer 2 and the third layer 3 is a protective layer, which in this embodiment is a surface layer.
- a first layer 1 is arranged between and sandwiched between a second layer 2 and a third layer 3 . Therefore, the intermediate film 11 has a multilayer structure in which the second layer 2, the first layer 1 and the third layer 3 are laminated in this order (second layer 2/first layer 1/third layer). layer 3).
- the second layer 2 and the third layer 3 are layers X containing ITO particles (X) and a thermoplastic resin.
- both the second layer 2 and the third layer 3 may be the layer X containing the ITO particles (X) and the first layer 1 containing the ITO particles (X) and the thermoplastic resin.
- the first layer 1, the second layer 2 and the third layer 3 may be layers X containing ITO particles (X) and a thermoplastic resin.
- FIG. 2 is a cross-sectional view schematically showing an interlayer film for laminated glass according to the second embodiment of the present invention.
- the intermediate film 11A shown in FIG. 2 is a single-layer intermediate film having a one-layer structure.
- the intermediate film 11A is the first layer.
- the intermediate film 11A is used to obtain laminated glass.
- the intermediate film 11A is an intermediate film for laminated glass.
- the intermediate film 11A, which is the first layer, is a layer X containing ITO particles (X) and a thermoplastic resin.
- the average thickness of the intermediate film is not particularly limited. From the viewpoint of practical use and the viewpoint of sufficiently enhancing the penetration resistance and bending rigidity of laminated glass, the average thickness of the intermediate film is preferably 0.1 mm or more, more preferably 0.25 mm or more, and preferably 3 mm or less. , and more preferably 1.5 mm or less. When the thickness of the intermediate film is at least the lower limit, the penetration resistance and bending rigidity of the laminated glass are further enhanced. When the thickness of the intermediate film is equal to or less than the above upper limit, the transparency of the intermediate film and the laminated glass is further improved.
- T the average thickness of the intermediate film.
- the intermediate layer of the intermediate film may be a layer containing ITO particles (X), may be layer X, or may be a layer not containing ITO particles (X).
- the average thickness of the intermediate layer is preferably 0.005 T or more, more preferably 0.01 T or more, still more preferably 0.02 T or more, preferably 0.17 T or less, more preferably 0.15 T or less, more preferably 0 0.13 T or less, more preferably 0.1 T or less, and even more preferably 0.09 T or less.
- the average thickness of the first layer is preferably 0.005 T or more, more preferably 0.01 T or more, and still more preferably is greater than or equal to 0.02T.
- the average thickness of the first layer is preferably 0.17 T or less, more preferably 0.15 T or less, and more preferably is 0.13 T or less, more preferably 0.1 T or less, and still more preferably 0.09 T or less.
- the average thickness of the first layer is equal to or more than the lower limit and equal to or less than the upper limit, the sound insulation is further enhanced over a wide temperature range.
- the surface layer of the intermediate film may be a layer containing ITO particles (X), may be layer X, or may be a layer not containing ITO particles (X).
- the average thickness of the surface layer is preferably 0.005 T or more, more preferably 0.01 T or more, still more preferably 0.02 T or more, preferably 0.17 T or less, more preferably 0.15 T or less, more preferably 0 0.13 T or less, more preferably 0.1 T or less, and even more preferably 0.09 T or less.
- the average thickness of the second layer is preferably 0.005 T or more, more preferably 0.01 T or more, and still more preferably is greater than or equal to 0.02T.
- the average thickness of the second layer is preferably 0.17 T or less, more preferably 0.15 T or less, and more preferably is 0.13 T or less, more preferably 0.1 T or less, and still more preferably 0.09 T or less.
- the average thickness of the third layer is preferably 0.005 T or more, more preferably 0.01 T or more, and still more preferably is greater than or equal to 0.02T.
- the average thickness of the third layer is preferably 0.17 T or less, more preferably 0.15 T or less, and more preferably is 0.13 T or less, more preferably 0.1 T or less, and still more preferably 0.09 T or less.
- the average thicknesses of the second layer and the third layer are equal to or more than the lower limit and equal to or less than the upper limit, the sound insulation is further enhanced over a wide temperature range.
- the intermediate film may be an intermediate film having a uniform thickness, or may be an intermediate film having a varying thickness.
- the cross-sectional shape of the intermediate film may be rectangular or wedge-shaped.
- the intermediate film may be wound into a roll body of the intermediate film.
- the roll body may include a winding core and an intermediate film wound around the outer periphery of the winding core.
- the distance between one end and the other end of the intermediate film is preferably 0.5 m or more, more preferably 0.8 m or more, particularly preferably 1 m or more, preferably 3 m or less, more preferably 2 m or less, and particularly preferably 1.5 m or less.
- the manufacturing method of the intermediate film is not particularly limited.
- the intermediate film can be produced, for example, using a resin composition obtained by mixing the dispersion and the thermoplastic resin.
- Examples of the method for producing an interlayer film according to the present invention include a method of extruding a resin composition using an extruder and a method of hot press molding in the case of a single-layer interlayer film.
- As a method for producing an interlayer film according to the present invention in the case of a multilayer interlayer film, for example, each layer is formed using each resin composition for forming each layer, and then the obtained layers are laminated. and a method of laminating each layer by co-extrusion of each resin composition for forming each layer using an extruder.
- the two surface layers contain the same polyvinyl acetal resin because the production efficiency of the intermediate film is excellent. It is more preferable that the two surface layers contain the same polyvinyl acetal resin and the same plasticizer because the production efficiency of the intermediate film is excellent. It is more preferable that the two surface layers are made of the same resin composition because the production efficiency of the intermediate film is excellent. In the intermediate film having a multilayer structure of second layer/first layer/third layer, it is preferable that the second layer and the third layer are made of the same resin composition.
- the intermediate film has an uneven shape. More preferably, the intermediate film has an uneven surface on both sides.
- the method for forming the uneven shape is not particularly limited, and examples thereof include a lip embossing method, an embossing roll method, a calender roll method, and a profile extrusion method.
- the embossing roll method is preferred because it can form a large number of embossed patterns that are quantitatively constant.
- a laminated glass according to the present invention includes a first laminated glass member, a second laminated glass member, and the above-described interlayer film for laminated glass.
- the interlayer film for laminated glass is arranged between the first laminated glass member and the second laminated glass member.
- FIG. 3 is a cross-sectional view schematically showing an example of laminated glass using the interlayer film for laminated glass shown in FIG.
- the laminated glass 31 shown in FIG. 3 includes a first laminated glass member 21, a second laminated glass member 22, and an intermediate film 11.
- the intermediate film 11 is arranged and sandwiched between the first laminated glass member 21 and the second laminated glass member 22 .
- a first laminated glass member 21 is laminated on the first surface 11 a of the intermediate film 11 .
- a second laminated glass member 22 is laminated on the second surface 11b of the intermediate film 11 opposite to the first surface 11a.
- a first laminated glass member 21 is laminated on the outer surface 2 a of the second layer 2 .
- a second laminated glass member 22 is laminated on the outer surface 3 a of the third layer 3 .
- FIG. 4 is a cross-sectional view schematically showing an example of laminated glass using the interlayer film for laminated glass shown in FIG.
- a laminated glass 31A shown in FIG. 4 includes a first laminated glass member 21, a second laminated glass member 22, and an intermediate film 11A.
- the intermediate film 11A is arranged and sandwiched between the first laminated glass member 21 and the second laminated glass member 22 .
- a first laminated glass member 21 is laminated on the first surface 11Aa of the intermediate film 11A.
- a second laminated glass member 22 is laminated on a second surface 11Ab opposite to the first surface 11Aa of the intermediate film 11A.
- the first laminated glass member is preferably the first glass plate.
- the second laminated glass member is preferably a second glass plate.
- first and second laminated glass members include glass plates and PET (polyethylene terephthalate) films.
- the above laminated glass includes not only laminated glass in which an interlayer film is sandwiched between two glass plates, but also laminated glass in which an interlayer film is sandwiched between a glass plate and a PET film or the like.
- the laminated glass is a laminate including glass plates, and preferably at least one glass plate is used.
- the first laminated glass member and the second laminated glass member are glass plates or PET films, respectively, and the laminated glass is one of the first laminated glass member and the second laminated glass member. At least one preferably comprises a glass plate. It is particularly preferred that both the first and second laminated glass members are glass plates.
- the glass plate examples include inorganic glass and organic glass.
- examples of the inorganic glass include float plate glass, heat absorbing plate glass, heat reflecting plate glass, polished plate glass, figured glass, lined plate glass, and green glass.
- the organic glass is a synthetic resin glass that replaces inorganic glass.
- examples of the organic glass include a polycarbonate plate and a poly(meth)acrylic resin plate.
- Examples of the poly(meth)acrylic resin plate include a polymethyl(meth)acrylate plate.
- Each thickness of the first laminated glass member and the second laminated glass member is preferably 1 mm or more, preferably 5 mm or less, and more preferably 3 mm or less.
- the thickness of the glass plate is preferably 0.5 mm or more, more preferably 0.7 mm or more, preferably 5 mm or less, and more preferably 3 mm or less.
- the thickness of the PET film is preferably 0.03 mm or more and preferably 0.5 mm or less.
- the manufacturing method of the laminated glass is not particularly limited.
- an intermediate film is sandwiched and passed through a pressing roll, or put in a rubber bag and vacuum-sucked to obtain the first laminated glass member. Air remaining between the second laminated glass member and the second laminated glass member and the intermediate film is removed. After that, pre-bonding is performed at about 70° C. to 110° C. to obtain a laminate.
- the laminate is put into an autoclave or pressed to be crimped at about 120° C.-150° C. and a pressure of 1 MPa-1.5 MPa.
- a laminated glass can be obtained.
- Each layer in the intermediate film may be laminated during the production of the laminated glass.
- the interlayer film and laminated glass can be used in automobiles, railroad vehicles, aircraft, ships, buildings, and the like.
- the intermediate film and the laminated glass can be used for purposes other than these uses.
- the intermediate film and laminated glass are preferably intermediate films and laminated glasses for vehicles or buildings, and more preferably intermediate films and laminated glasses for vehicles.
- the interlayer film and the laminated glass can be used for automobile windshields, side glasses, rear glasses, roof glasses, and the like.
- the intermediate film and the laminated glass are suitably used for automobiles.
- the above interlayer films are used to obtain laminated glass for automobiles.
- n-butyraldehyde with 4 carbon atoms is used for acetalization.
- degree of acetalization degree of butyralization
- degree of acetylation degree of acetylation
- content of hydroxyl groups were measured according to JIS K6728 "Polyvinyl butyral test method”.
- ASTM D1396-92 values similar to those of the method based on JIS K6728 "Polyvinyl butyral test method" were shown.
- ITO particles ITO particles
- ITO particles ITO particles (X1) (average particle size: 55 nm, crystal lattice constant: 10.13 ⁇ )
- ITO particles (X2) (average particle size: 45 nm, crystal lattice constant: 10.13 ⁇ )
- ITO particles (X3) average particle size: 35 nm, crystal lattice constant: 10.12 ⁇ )
- ITO particles (Y1) (average particle size: 65 nm, crystal lattice constant: 10.11 ⁇ )
- the average particle size and crystal lattice constant of each ITO particle are values measured by the above method.
- Polyvinyl acetal resin (PVB, average polymerization degree 1700, hydroxyl group content 30 mol%, acetylation degree 1 mol%, acetalization degree 69 mol%)
- Example 1 Preparation of Dispersion A dispersion was prepared by blending the following components and using a bead mill.
- ITO particles (X1) 100 parts by weight 3GO: 125 parts by weight
- Ethanol 12.5 parts by weight
- Polyoxyethylene nonylphenyl ether phosphate 10 parts by weight
- PVB 100 parts by weight 3GO: 40 parts by weight Dispersion liquid: 1.07 parts by weight
- the resulting resin composition contains ITO particles (X1) in an amount of 0.3% by weight based on 100% by weight of the resulting intermediate film (first layer).
- Example 2 to 11 and Comparative Examples 1 to 5 Example 1, except that the type of ITO particles was changed as shown in Tables 1 to 3, and the content in the intermediate film from which the blending amount of ITO particles was obtained was changed to be the content shown in Tables 1 to 3.
- a dispersion liquid, a resin composition, an intermediate film and a laminated glass were prepared in the same manner.
- the organic solvent and dispersion stabilizer not listed in the table were used in the same amount as in Example 1.
- FIG. 5 shows measurement data in wide-angle X-ray scattering of ITO particles (X1), ITO particles (X2) and ITO particles (X3).
- Yellow index is less than 1.0
- Yellow index is 1.0 or more
- T550 / T1400 Using a spectrophotometer ("U-4100" manufactured by Hitachi High-Tech Co., Ltd.), parallel to the normal to the optical axis on the optical path between the light source and the integrating sphere so that only the transmitted parallel light is received by the integrating sphere.
- the obtained laminated glass was placed at a position 13 cm away from the integrating sphere, and the transmittance was measured. Assuming that the transmittance of the laminated glass at a wavelength of 550 nm is T 550 and the transmittance of the laminated glass at a wavelength of 1400 nm is T 1400 , T 550 /T 1400 (ratio of T 550 to T 1400 ) was calculated.
- T550 the higher the transparency.
- the lower the T 1400 the higher the heat shielding properties. Therefore, the higher the T550 / T1400 , the higher the transparency and heat shielding properties.
- T 550 /T 1400 exceeds 6.8 ⁇ : T 550 /T 1400 is 6.8 or less
- T 550 /Infrared Shielding Rate The transmittance (T 550 ) of the obtained laminated glass at a wavelength of 550 nm was measured in the same manner as in "(3) T 550 /T 1400 ".
- the infrared shielding rate of the laminated glass is normalized so that the sum of the respective weight coefficients of 780 nm to 2100 nm shown in Appendix 2 of JIS R3106: 1998 is 1, and a new weight coefficient is obtained. calculated as the sum of the values obtained by multiplying the respective transmittances from 780 nm to 2100 nm.
- T 550 /infrared shielding rate ratio of T 550 to infrared shielding rate
- T 550 / infrared shielding rate exceeds 3.0 ⁇ : T 550 / infrared shielding rate is 3.0 or less
- a multi-layer interlayer film containing a layer containing ITO particles (X) and other layers also yields good results similar to a single-layer interlayer film due to the layer containing ITO particles (X).
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Abstract
Description
本発明に係る分散液は、上記第1の構成、上記第2の構成及び上記第3の構成の内の少なくとも1つの構成を備える錫ドープ酸化インジウム粒子を含む。本発明に係る中間膜は、上記第1の構成、上記第2の構成及び上記第3の構成の内の少なくとも1つの構成を備える錫ドープ酸化インジウム粒子を含む層Xを備える。
管電圧 :40kV
管電流 :40mA
測定法 :集中法
X線回折法:θ-2θ法
上記分散液は、可塑剤を含むことが好ましい。上記分散液において、上記可塑剤は、分散媒としての役割を果たしていてもよい。上記中間膜は、可塑剤を含むことが好ましい。上記層Xは、可塑剤を含むことが好ましい。後述する第1の層は、可塑剤を含んでいてもよく、含んでいなくてもよい。後述する第2の層は、可塑剤を含んでいてもよく、含んでいなくてもよい。後述する第3の層は、可塑剤を含んでいてもよく、含んでいなくてもよい。
上記分散液は、有機溶剤を含むことが好ましい。上記分散液において、上記有機溶剤は、分散媒としての役割を果たす。したがって、上記分散媒は、上記有機溶剤を含むことが好ましい。上記中間膜は、有機溶剤を含んでいてもよく、含んでいなくてもよい。上記層Xは、有機溶剤を含んでいてもよく、含んでいなくてもよい。上記分散液を含む樹脂組成物を中間膜の材料として用いた場合、通常、有機溶剤は、大部分又は全部が成形時に揮発する。そのため、層Xは、有機溶剤をほとんど含まないか又は全く含まない。後述する第1の層は、有機溶剤を含んでいてもよく、含んでいなくてもよい。後述する第2の層は、有機溶剤を含んでいてもよく、含んでいなくてもよい。後述する第3の層は、有機溶剤を含んでいてもよく、含んでいなくてもよい。
上記分散液は、分散安定剤を含むことが好ましい。上記中間膜は、分散安定剤を含むことが好ましい。上記層Xは、分散安定剤を含むことが好ましい。上記分散安定剤を用いることにより、ITO粒子(X)の分散安定性を高めることができ、その結果、本発明の効果をより一層効果的に発揮することができる。後述する第1の層は、分散安定剤を含んでいてもよく、含んでいなくてもよい。後述する第2の層は、分散安定剤を含んでいてもよく、含んでいなくてもよい。後述する第3の層は、分散安定剤を含んでいてもよく、含んでいなくてもよい。
上記樹脂組成物は、熱可塑性樹脂を含む。上記中間膜は、熱可塑性樹脂を含む。上記層Xは、熱可塑性樹脂を含む。後述する第1の層は、熱可塑性樹脂を含んでいてもよく、含んでいなくてもよい。後述する第2の層は、熱可塑性樹脂を含んでいてもよく、含んでいなくてもよい。後述する第3の層は、熱可塑性樹脂を含んでいてもよく、含んでいなくてもよい。
上記分散液は、上述した成分以外の他の成分を含んでいてもよく、含んでいなくてもよい。上記樹脂組成物は、上述した成分以外の他の成分を含んでいてもよく、含んでいなくてもよい。上記層Xは、上述した成分以外の他の成分を含んでいてもよく、含んでいなくてもよい。後述する第1の層は、上述した成分以外の他の成分を含んでいてもよく、含んでいなくてもよい。後述する第2の層は、上述した成分以外の他の成分を含んでいてもよく、含んでいなくてもよい。後述する第3の層は、上述した成分以外の他の成分を含んでいてもよく、含んでいなくてもよい。
上記ITO粒子(X)以外の遮熱性物質としては、遮熱性化合物、ITO粒子(X)以外の遮熱粒子等が挙げられる。上記遮熱性物質は、1種のみが用いられてもよく、2種以上が併用されてもよい。
上記金属塩としては、アルカリ金属塩及びアルカリ土類金属塩等が挙げられる。上記中間膜は、アルカリ金属塩及びアルカリ土類金属塩の内の少なくとも1種の金属塩(以下、金属塩Mと記載することがある)を含むことが好ましい。なお、アルカリ土類金属とは、Be、Mg、Ca、Sr、Ba、及びRaの6種の金属を意味する。上記金属塩Mの使用により、中間膜とガラス板などの合わせガラス部材との接着性又は中間膜における各層間の接着性を制御することが容易になる。上記金属塩Mは、1種のみが用いられてもよく、2種以上が併用されてもよい。
上記紫外線遮蔽剤の使用により、中間膜及び合わせガラスが長期間使用されても、可視光線透過率がより一層低下し難くなる。上記紫外線遮蔽剤は、1種のみが用いられてもよく、2種以上が併用されてもよい。
上記酸化防止剤としては、フェノール系酸化防止剤、硫黄系酸化防止剤及びリン系酸化防止剤等が挙げられる。上記フェノール系酸化防止剤はフェノール骨格を有する酸化防止剤である。上記硫黄系酸化防止剤は硫黄原子を含有する酸化防止剤である。上記リン系酸化防止剤はリン原子を含有する酸化防止剤である。上記酸化防止剤は、1種のみが用いられてもよく、2種以上が併用されてもよい。
上記分散液は、熱可塑性樹脂と混合されて用いられることが好ましい。上記分散液は、分散液と熱可塑性樹脂とを含む樹脂組成物を得るために用いられることが好ましい。上記分散液は、合わせガラス用中間膜の材料を得るために用いられることが好ましい。
上記樹脂組成物は、上述した分散液と、上記熱可塑性樹脂とを含む。上記樹脂組成物は、合わせガラス用中間膜の材料として、好適に用いることができる。上記樹脂組成物は、合わせガラス用中間膜を得るために用いられることが好ましい。
上記中間膜は、ITO粒子(X)を含む層を備える。上記中間膜は、ITO粒子(X)と熱可塑性樹脂とを含む層を備えることが好ましい。上記中間膜は、上記樹脂組成物が成形された層を備えることが好ましい。上記中間膜は、ITO粒子(X)と熱可塑性樹脂とを含む層Xを備えることが好ましい。
本発明に係る合わせガラスは、第1の合わせガラス部材と、第2の合わせガラス部材と、上述した合わせガラス用中間膜とを備える。本発明に係る合わせガラスでは、上記第1の合わせガラス部材と上記第2の合わせガラス部材との間に、上記合わせガラス用中間膜が配置されている。
ITO粒子(X1)(平均粒子径:55nm、結晶格子定数:10.13Å)
ITO粒子(X2)(平均粒子径:45nm、結晶格子定数:10.13Å)
ITO粒子(X3)(平均粒子径:35nm、結晶格子定数:10.12Å)
ITO粒子(Y1)(平均粒子径:65nm、結晶格子定数:10.11Å)
トリエチレングリコールジ-2-エチルヘキサノエート(3GO)
エタノール
ポリオキシエチレンノニルフェニルエーテルリン酸エステル
ポリビニルアセタール樹脂(PVB、平均重合度1700、水酸基の含有率30モル%、アセチル化度1モル%、アセタール化度69モル%)
(1)分散液の作製
以下の成分を配合し、ビーズミルを用いて、分散液を作製した。
3GO:125重量部
エタノール:12.5重量部
ポリオキシエチレンノニルフェニルエーテルリン酸エステル:10重量部
以下の成分を配合し、ミキシングロールで充分に混練し、樹脂組成物を作製した。
3GO:40重量部
分散液:1.07重量部
得られた樹脂組成物を押出機により押出して、第1の層(層X)のみを備える厚み760μmの単層の合わせガラス用中間膜(中間膜)を得た。得られた中間膜の構成を表1に示す。
得られた中間膜を、縦30cm×横30cmの大きさに切断した。次に、JIS R3208に準拠した2枚のグリーンガラス(縦30cm×横30cm×厚み2mm)を用意した。この2枚のグリーンガラスの間に、得られた中間膜を挟み込み、真空バック法によって仮圧着した。仮圧着された積層体を、オートクレーブ内で、温度140℃及び圧力1.3MPaの条件下で10分間保持した後、50℃まで温度を下げ大気圧に戻すことにより本圧着を終了して、合わせガラスを得た。
ITO粒子の種類を表1~3に示すように変更したこと、ITO粒子の配合量を得られる中間膜において表1~3に示す含有量となるように変更したこと以外は、実施例1と同様にして分散液、樹脂組成物、中間膜及び合わせガラスを作製した。なお、表中に記載されていない有機溶剤及び分散安定剤は、実施例1と同じ配合量で用いた。
(1)ITO粒子の広角X線散乱
上述した方法により、ITO粒子の広角X線散乱におけるピークの積分強度の総和It、(222)面のピークの積分強度I0、(622)面のピークの積分強度Ia、(440)面のピークの積分強度Ibを求めた。得られた各積分強度から、積分強度比(I0/It)、積分強度比(Ia/I0)及び積分強度比(Ib/I0)を算出した。
分光光度計(日立ハイテク社製「U-4100」)を用いて、透過した平行光のみが積分球へ受光するように、光源と積分球との光路上で光軸の法線に平行に、かつ積分球から13cm離れた位置に、得られた合わせガラスを設置して、可視光線透過率を測定し、JIS K7373に準拠して、イエローインデックスを算出した。なお、イエローインデックスの値が小さいほど、黄色味が少なく美観に優れる。
○:イエローインデックスが1.0未満
×:イエローインデックスが1.0以上
分光光度計(日立ハイテク社製「U-4100」)を用いて、透過した平行光のみが積分球へ受光するように、光源と積分球との光路上で光軸の法線に平行に、かつ積分球から13cm離れた位置に、得られた合わせガラスを設置して、透過率を測定した。合わせガラスの波長550nmの透過率をT550、合わせガラスの波長1400nmの透過率をT1400として、T550/T1400(T550のT1400に対する比)を算出した。T550が高いほど透明性が高い。T1400が低いほど遮熱性が高い。従って、T550/T1400が高いほど透明性と遮熱性との双方を高めることができている。
○:T550/T1400が6.8を超える
×:T550/T1400が6.8以下
上記「(3)T550/T1400」と同様にして、得られた合わせガラスの波長550nmの透過率(T550)を測定した。また、合わせガラスの赤外遮蔽率を、JIS R3106:1998の付表2に示された780nm~2100nmのそれぞれの重価係数の総和が1となるように規格化して新たな重価係数とし、得られた780nm~2100nmの透過率をそれぞれ乗じた値の総和として算出した。T550と赤外遮蔽率とから、T550/赤外遮蔽率(T550の赤外遮蔽率に対する比)を算出した。T550が高いほど透明性が高い。赤外遮蔽率が低いほど遮熱性が高い。従って、T550/赤外遮蔽率が高いほど透明性と遮熱性との双方を高めることができている。
○:T550/赤外遮蔽率が3.0を超える
×:T550/赤外遮蔽率が3.0以下
1a…第1の表面
1b…第2の表面
2…第2の層
2a…外側の表面
3…第3の層
3a…外側の表面
11…中間膜
11A…中間膜(第1の層)
11a,11Aa…第1の表面
11b,11Ab…第2の表面
21…第1の合わせガラス部材
22…第2の合わせガラス部材
31,31A…合わせガラス
Claims (29)
- 下記の第1の構成、下記の第2の構成及び下記の第3の構成の内の少なくとも1つの構成を備える錫ドープ酸化インジウム粒子と、分散媒とを含む、分散液。
第1の構成:前記錫ドープ酸化インジウム粒子の広角X線散乱におけるピークの積分強度の総和をItとし、(222)面のピークの積分強度をI0としたときに、I0/Itが0.380未満である。
第2の構成:前記錫ドープ酸化インジウム粒子の広角X線散乱における(222)面のピークの積分強度をI0とし、(622)面のピークの積分強度をIaとしたときに、Ia/I0が0.31以上である。
第3の構成:前記錫ドープ酸化インジウム粒子の広角X線散乱における(222)面のピークの積分強度をI0とし、(440)面のピークの積分強度をIbとしたときに、Ib/I0が0.41以上である。 - 前記錫ドープ酸化インジウム粒子が、前記第1の構成を備える、請求項1に記載の分散液。
- 前記錫ドープ酸化インジウム粒子が、前記第2の構成を備える、請求項1に記載の分散液。
- 前記錫ドープ酸化インジウム粒子が、前記第3の構成を備える、請求項1に記載の分散液。
- 前記錫ドープ酸化インジウム粒子が、前記第1の構成、前記第2の構成及び前記第3の構成の内の少なくとも2つの構成を備える、請求項1~4のいずれか1項に記載の分散液。
- 前記錫ドープ酸化インジウム粒子が、前記第1の構成と、前記第2の構成と、前記第3の構成とを備える、請求項1~5のいずれか1項に記載の分散液。
- 可塑剤を含む、請求項1~6のいずれか1項に記載の分散液。
- 前記可塑剤が、有機エステル可塑剤である、請求項7に記載の分散液。
- 前記分散媒が、有機溶剤を含み、
前記有機溶剤が、アルコールを含む、請求項1~8のいずれか1項に記載の分散液。 - 前記アルコールが、1価アルコール又は2価アルコールである、請求項9に記載の分散液。
- 分散安定剤を含む、請求項1~10のいずれか1項に記載の分散液。
- 前記分散安定剤が、硫酸エステル系化合物、リン酸エステル系化合物、リシノール酸、ポリリシノール酸、ポリカルボン酸、又は多価アルコール型界面活性剤である、請求項11に記載の分散液。
- 前記錫ドープ酸化インジウム粒子の平均粒子径が10nm以上100nm以下である、請求項1~12のいずれか1項に記載の分散液。
- 前記錫ドープ酸化インジウム粒子の結晶格子定数が10.11Å以上10.16Å以下である、請求項1~13のいずれか1項に記載の分散液。
- 請求項1~14のいずれか1項に記載の分散液と、
熱可塑性樹脂とを含む、樹脂組成物。 - 請求項15に記載の樹脂組成物が成形された層を備える、合わせガラス用中間膜。
- 下記の第1の構成、下記の第2の構成及び下記の第3の構成の内の少なくとも1つの構成を備える錫ドープ酸化インジウム粒子と、熱可塑性樹脂とを含む層Xを備える、合わせガラス用中間膜。
第1の構成:前記錫ドープ酸化インジウム粒子の広角X線散乱におけるピークの積分強度の総和をItとし、(222)面のピークの積分強度をI0としたときに、I0/Itが0.380未満である。
第2の構成:前記錫ドープ酸化インジウム粒子の広角X線散乱における(222)面のピークの積分強度をI0とし、(622)面のピークの積分強度をIaとしたときに、Ia/I0が0.31以上である。
第3の構成:前記錫ドープ酸化インジウム粒子の広角X線散乱における(222)面のピークの積分強度をI0とし、(440)面のピークの積分強度をIbとしたときに、Ib/I0が0.41以上である。 - 前記錫ドープ酸化インジウム粒子が、前記第1の構成を備える、請求項17に記載の合わせガラス用中間膜。
- 前記錫ドープ酸化インジウム粒子が、前記第2の構成を備える、請求項17に記載の合わせガラス用中間膜。
- 前記錫ドープ酸化インジウム粒子が、前記第3の構成を備える、請求項17に記載の合わせガラス用中間膜。
- 前記錫ドープ酸化インジウム粒子が、前記第1の構成、前記第2の構成及び前記第3の構成の内の少なくとも2つの構成を備える、請求項17~20のいずれか1項に記載の合わせガラス用中間膜。
- 前記錫ドープ酸化インジウム粒子が、前記第1の構成と、前記第2の構成と、前記第3の構成とを備える、請求項17~21のいずれか1項に記載の合わせガラス用中間膜。
- 前記層X中の前記熱可塑性樹脂100重量部に対して、前記層X中の前記錫ドープ酸化インジウム粒子の含有量が、0.1重量部以上3重量部以下である、請求項17~22のいずれか1項に記載の合わせガラス用中間膜。
- 前記層Xが、可塑剤を含む、請求項17~23のいずれか1項に記載の合わせガラス用中間膜。
- 前記可塑剤が、有機エステル可塑剤である、請求項24に記載の合わせガラス用中間膜。
- 前記層X中の前記熱可塑性樹脂100重量部に対して、前記層X中の前記可塑剤の含有量が、20重量部以上60重量部以下である、請求項24又は25に記載の合わせガラス用中間膜。
- 前記錫ドープ酸化インジウム粒子の平均粒子径が10nm以上100nm以下である、請求項17~26のいずれか1項に記載の合わせガラス用中間膜。
- 前記錫ドープ酸化インジウム粒子の結晶格子定数が10.11Å以上10.16Å以下である、請求項17~27のいずれか1項に記載の合わせガラス用中間膜。
- 第1の合わせガラス部材と、
第2の合わせガラス部材と、
請求項16~28のいずれか1項に記載の合わせガラス用中間膜とを備え、
前記第1の合わせガラス部材と前記第2の合わせガラス部材との間に、前記合わせガラス用中間膜が配置されている、合わせガラス。
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| US18/562,045 US20240239085A1 (en) | 2021-05-18 | 2022-05-17 | Dispersion, resin composition, intermediate film for laminated glass, and laminated glass |
| JP2023522679A JPWO2022244779A1 (ja) | 2021-05-18 | 2022-05-17 | |
| BR112023021638A BR112023021638A2 (pt) | 2021-05-18 | 2022-05-17 | Dispersão, composição de resina, filme intermediário para vidro laminado e vidro laminado |
| KR1020237039338A KR20240009412A (ko) | 2021-05-18 | 2022-05-17 | 분산액, 수지 조성물, 접합 유리용 중간막 및 접합 유리 |
| MX2023013546A MX2023013546A (es) | 2021-05-18 | 2022-05-17 | Dispersion, composicion de resina, pelicula intermedia para vidrio laminado y vidrio laminado. |
| EP22804690.0A EP4342847A4 (en) | 2021-05-18 | 2022-05-17 | Dispersion, resin composition, interlayer film for laminated glass and laminated glass |
| CN202280035482.7A CN117321004A (zh) | 2021-05-18 | 2022-05-17 | 分散液、树脂组合物、夹层玻璃用中间膜和夹层玻璃 |
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| WO2001042158A1 (fr) * | 1999-12-13 | 2001-06-14 | Asahi Glass Company, Limited | Composition d'une dispersion de fines particules inorganiques, composition pour couche intermediaire de verre feuillete, couche intermediaire et verre feuillete |
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- 2022-05-17 CN CN202280035482.7A patent/CN117321004A/zh active Pending
- 2022-05-17 EP EP22804690.0A patent/EP4342847A4/en active Pending
- 2022-05-17 US US18/562,045 patent/US20240239085A1/en active Pending
- 2022-05-17 JP JP2023522679A patent/JPWO2022244779A1/ja active Pending
- 2022-05-17 WO PCT/JP2022/020553 patent/WO2022244779A1/ja not_active Ceased
- 2022-05-17 BR BR112023021638A patent/BR112023021638A2/pt unknown
- 2022-05-17 KR KR1020237039338A patent/KR20240009412A/ko active Pending
- 2022-05-18 TW TW111118515A patent/TW202311033A/zh unknown
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2001025162A1 (fr) | 1999-10-01 | 2001-04-12 | Sekisui Chemical Co., Ltd. | Film intermediaire pour verre feuillete et verre feuillete |
| WO2005061405A1 (ja) * | 2003-12-24 | 2005-07-07 | Mitsubishi Materials Corporation | 錫ドープ酸化インジウム微粒子分散液とその製造方法、および該分散液を用いた熱線遮蔽性を有する合わせガラス用中間膜、ならびにその合わせガラス |
| JP2010100519A (ja) * | 2008-09-24 | 2010-05-06 | Sekisui Chem Co Ltd | 金属酸化物粒子分散液、合わせガラス用中間膜及び合わせガラス |
| JP2012062230A (ja) * | 2010-09-17 | 2012-03-29 | Sekisui Chem Co Ltd | 分散液、合わせガラス用中間膜及び合わせガラス |
| WO2012057053A1 (ja) * | 2010-10-26 | 2012-05-03 | 三菱マテリアル株式会社 | インジウム錫酸化物粉末、その製造方法、分散液、塗料、及び機能性薄膜 |
Non-Patent Citations (1)
| Title |
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| See also references of EP4342847A4 |
Also Published As
| Publication number | Publication date |
|---|---|
| EP4342847A4 (en) | 2025-05-14 |
| US20240239085A1 (en) | 2024-07-18 |
| KR20240009412A (ko) | 2024-01-22 |
| MX2023013546A (es) | 2023-11-29 |
| CN117321004A (zh) | 2023-12-29 |
| BR112023021638A2 (pt) | 2023-12-19 |
| TW202311033A (zh) | 2023-03-16 |
| EP4342847A1 (en) | 2024-03-27 |
| JPWO2022244779A1 (ja) | 2022-11-24 |
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