WO2016043231A1 - 発光素子、表示装置および照明装置 - Google Patents
発光素子、表示装置および照明装置 Download PDFInfo
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- WO2016043231A1 WO2016043231A1 PCT/JP2015/076341 JP2015076341W WO2016043231A1 WO 2016043231 A1 WO2016043231 A1 WO 2016043231A1 JP 2015076341 W JP2015076341 W JP 2015076341W WO 2016043231 A1 WO2016043231 A1 WO 2016043231A1
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Definitions
- the present invention relates to a light emitting element, a display device, and a lighting device.
- Light-emitting elements such as organic EL (organic electroluminescence) elements are widely used in displays (display devices), backlights, lighting devices, and the like.
- a general light emitting element has a first electrode disposed on a substrate, a second electrode, and a light emitting layer disposed between these electrodes.
- a voltage is applied between both electrodes, holes and electrons are injected from each electrode into the light emitting layer.
- the holes and electrons are recombined in the light emitting layer, binding energy is generated, and the light emitting material in the light emitting layer is excited by this binding energy. Since light is emitted when the excited light emitting material returns to the ground state, light can be extracted to the outside by using this.
- Patent Document 1 In such a light emitting element, it is disclosed that an antistatic film is formed on the back surface of the substrate in order to prevent the element from being charged (Patent Document 1).
- Some light-emitting elements are susceptible to the influence of oxygen, moisture, etc. in the environment, resulting in performance degradation.
- the light-emitting element is manufactured or used in an environment in which oxygen and moisture are controlled in order to suppress performance degradation.
- the light emitting element is easily charged by static electricity, and when the static electricity is discharged, the constituent elements may be electrostatically destroyed. For this reason, countermeasures against static electricity are an important issue in the field of light emitting devices.
- Patent Document 1 discloses that an antistatic film is formed on the back surface of a substrate constituting an element in order to prevent static electricity of the organic electroluminescence element.
- the antistatic film when an antistatic film is formed on the back surface of the substrate, the antistatic film may be rubbed and peeled off from the substrate when the light emitting element is handled or transported. When the antistatic film is peeled off, the antistatic effect can no longer be obtained. Moreover, when such peeling occurs in the manufacturing process, the peeled material causes contamination.
- the present invention has been made in view of such a background, and an object of the present invention is to provide a light-emitting element capable of significantly suppressing electrostatic breakdown in both the manufacturing process and the use state. It is another object of the present invention to provide a display device and a lighting device having such a light emitting element.
- a light emitting device A pair of first electrodes disposed on the first surface of the substrate so as to face each other at a distance from each other; A light emitting layer disposed on at least one of the first electrodes; A second electrode disposed on the light emitting layer; A bridge layer connecting each of the first electrodes; Have A light emitting device is provided in which the bridge layer is made of a material having a resistance in a range of 100 k ⁇ to 100 M ⁇ .
- a display device and a lighting device having such a light emitting element are provided.
- the present invention it is possible to provide a light emitting element capable of significantly suppressing electrostatic breakdown in both the manufacturing process and the use state.
- a display device and a lighting device having such a light emitting element it is possible to provide a display device and a lighting device having such a light emitting element.
- FIG. 1 is a diagram schematically showing a cross section of a light emitting device according to an embodiment of the present invention. It is the figure which showed schematically the cross section of another light emitting element by one Embodiment of this invention. It is the figure which showed schematically the cross section of another light emitting element by one Embodiment of this invention. It is the figure which showed schematically the cross section of another light emitting element by one Embodiment of this invention. It is the figure which showed schematically the cross section of another light emitting element by one Embodiment of this invention. It is the figure which showed schematically the cross section of another light emitting element by one Embodiment of this invention.
- FIG. 3 is a schematic top view of a light emitting element for an illumination device used in Example 1.
- 6 is a schematic top view of a light emitting element for a display device used in Example 2.
- FIG. 6 is a schematic top view of a light emitting element for a display device used in Example 3.
- FIG. 10 is an X-ray diffraction spectrum of samples of Examples 1 to 9.
- 2 is a UPS spectrum (work function) in the sample of Example 1.
- 2 is a UPS spectrum (ionization potential) in the sample of Example 1.
- 2 is a Tauc plot of a film of inorganic material in the sample of Example 1.
- FIG. 10 is a diagram collectively showing current-voltage characteristics of the electronic-only device and the samples of Examples 2 to 7.
- FIG. 10 is a diagram showing current-voltage-luminance characteristics measured in the organic EL element in Example 10.
- FIG. 1 schematically shows a cross section of a light emitting device 100 (hereinafter referred to as “first light emitting device”) 100 according to an embodiment of the present invention.
- the first light emitting element 100 includes a substrate 110, a first electrode 120, an organic layer 150, and a second electrode 180.
- the first electrode 120 has a pair of opposing electrode layers (a first bottom electrode layer 120a and a second bottom electrode layer 120b) on the first surface 112 of the substrate 110 that are not in direct contact with each other.
- the resin layer 130 is disposed so as to fill the space S between the first bottom electrode layer 120a and the second bottom electrode layer 120b of the first electrode 120 disposed to face each other.
- the organic layer 150 includes an electron injection layer, an electron transport layer, an organic light emitting layer, a hole transport layer, a hole injection layer, and the like. However, each layer other than the organic light emitting layer may be omitted if unnecessary.
- the second electrode 180 is disposed so as to cover the organic layer 150, and is electrically connected to one bottom electrode layer (for example, the second bottom electrode layer 120b) constituting the first electrode 120.
- the lower surface (second surface) 114 of the substrate 110 is a light extraction surface. Therefore, the substrate 110 is a transparent substrate, and the first electrode 120 is a transparent electrode. is there.
- the first light emitting element 100 having such a configuration can be used in, for example, a lighting device.
- first When operating the first light emitting element 100, first, a voltage is applied between the first bottom electrode layer 120a and the second bottom electrode layer 120b so that the first bottom electrode layer 120a serves as a cathode and the second bottom electrode layer 120b serves as an anode.
- electrons are emitted from the first bottom electrode layer 120a side toward the organic layer 150, and holes are emitted from the second electrode 180 side connected to the second bottom electrode layer 120b toward the organic layer 150. Is done.
- the electrons and holes are recombined in the organic light emitting layer provided in the organic layer 150, and the light emitting material in the organic light emitting layer is excited by the binding energy generated at this time. Light emission occurs when the excited luminescent material returns to the ground state. This light emission is output from the second surface 114 of the substrate 110, thereby making it possible to brighten (“turn on”) an illumination device or the like including the first light emitting element 100.
- the first light emitting device 100 further includes a bridge layer 140 disposed on the resin layer 130 so as to cover the resin layer 130.
- the bridge layer 140 is electrically connected to each of the two bottom electrode layers 120a and 120b constituting the first electrode 120, and is configured to straddle the space S between the opposing electrodes 120.
- the bridge layer 140 is made of a material selected from the group consisting of zinc-tin-silicon-oxygen, zinc-tin-oxygen, and zinc-silicon-oxygen, and has a resistance in the range of 100 k ⁇ to 100 M ⁇ .
- the conventional light emitting device has a problem of electrostatic breakdown caused by electrostatic discharge.
- the bridge layer 140 is disposed so as to connect the first bottom electrode layer 120a and the second bottom electrode layer 120b.
- the bridge layer 140 can function as an appropriate resistance element between the first bottom electrode layer 120a and the second bottom electrode layer 120b. For this reason, during electrostatic discharge, for example, a relatively small current (bypass current) flows from the second bottom electrode layer 120b to the first bottom electrode layer 120a via the bridge layer 140.
- the bridge layer 140 is made of the above-described oxide, and is less likely to be damaged by a surge voltage.
- the light emitting device 100 it is possible to significantly suppress electrostatic breakdown of the light emitting device due to a large current instantaneously flowing between the bottom electrode layers 120a and 120b during electrostatic discharge. .
- the bridge layer 140 is made of an amorphous oxide. Since such an amorphous layer does not have grains and domains, it has a feature that a smooth exposed surface can be formed during the patterning process.
- the organic layer 150 is formed on the bridge layer 140 (and the side portion), the coverage of the layer at the interface of the bridge layer 140 / organic layer 150 is improved, and the coverage characteristics of the organic layer 150 can be improved. become.
- the bridge layer 140 has a high mobility with respect to carriers such as electrons or holes. For this reason, the bridge layer 140 can supplement a part of the function of the organic layer 150. Specifically, the bridge layer 140 can be used as an electron injection layer, an electron transport layer, a hole injection layer, and / or a hole transport layer. In such an aspect, in the configuration of FIG. 1, the bridge layer 140 may be disposed so as to substantially cover the upper portion of the first bottom electrode layer 120a, for example.
- FIG. 2 schematically shows a cross section of another light emitting device (hereinafter referred to as a “second light emitting device”) 200 according to an embodiment of the present invention.
- the second light emitting element 200 basically has the same configuration as that of the first light emitting element 100 shown in FIG. Therefore, in the second light emitting device 200 shown in FIG. 2, the same reference numerals as those used in FIG. 1 plus 100 are used for the same components as those in FIG.
- the second light-emitting element 200 includes a substrate 210, a first electrode 220 (first bottom electrode layer 220a and second bottom electrode layer 220b), a bridge layer 240, an organic layer 250, a second layer, Electrode 280.
- the second light emitting element 200 is different from the first light emitting element 100 in that the resin layer 230 is not provided in the space S between the first bottom electrode layer 220a and the second bottom electrode layer 220b. ing. That is, in the second light emitting element 200, the space S is filled with the bridge layer 240.
- the bridge layer 240 is made of a material selected from the group consisting of a zinc-tin-silicon-oxygen system, a zinc-tin-oxygen system, and a zinc-silicon-oxygen system, and ranges from 100 k ⁇ to 100 M ⁇ . It has the characteristic of having the resistance of.
- the bridge layer 240 made of an oxide does not have grains and domains, a smooth exposed surface can be formed in the patterning process. For this reason, in the second light emitting device 200, the layer attachment at the interface of the bridge layer 240 / organic layer 250 is improved, and the coverage characteristics of the organic layer 250 can be improved.
- the installation of the resin layer 130 used for filling the space S in the first light emitting element 100 can be omitted, and the manufacturing process can be simplified.
- FIG. 3 schematically shows a cross section of yet another light emitting device (hereinafter referred to as “third light emitting device”) 300 according to an embodiment of the present invention.
- the third light emitting element 300 basically has the same configuration as the second light emitting element 200 shown in FIG. Therefore, in the third light emitting device 300 shown in FIG. 3, the same reference numerals as those in FIG. 2 plus 100 are used for the same components as in FIG.
- the third light-emitting element 300 includes a substrate 310, a first electrode 320 (a first bottom electrode layer 320a and a second bottom electrode layer 320b), a bridge layer 340, an organic layer 350, a second Electrode 380.
- the arrangement form of the bridge layer 340 is different from that in the second light emitting element 200.
- the bridge layer 340 has a high mobility with respect to a carrier such as an electron or a hole, a part of the function of the organic layer 350 can be complemented.
- the bridge layer 340 has a function as an electron injection layer, and the first bottom electrode layer 320a is formed on the first bottom surface. It arrange
- the third light-emitting element 300 having such a configuration can provide the same electrostatic breakdown preventing effect as the first and second light-emitting elements 100 and 200.
- FIG. 4 schematically shows a cross section of a part of a light-emitting element (hereinafter referred to as “fourth light-emitting element”) according to an embodiment of the present invention, which can be used in a display device or the like.
- the fourth light-emitting element 400 includes a substrate 410, a first column electrode 420, a bridge layer 440, an organic layer 450, and a second row electrode 480.
- the first column electrode 420 has a pair of opposing electrode layers (a first bottom electrode layer 420a and a second bottom electrode layer 420b) on the first surface 412 of the substrate 410.
- the first column electrode 420 may be composed of a set of three or more bottom electrode layers that are arranged with a space S therebetween.
- the space S is filled and arranged with a bridge layer 440.
- the bridge layer 440 is electrically connected to each of the two adjacent bottom electrode layers 420a and 420b, and is configured to straddle both bottom electrode layers 420a and 420b.
- the space S may be filled with a resin layer, and the bridge layer 440 may be disposed so as to cover the resin layer.
- the bridge layer 440 is made of a material selected from the group consisting of a zinc-tin-silicon-oxygen system, a zinc-tin-oxygen system, and a zinc-silicon-oxygen system, and has a resistance in the range of 100 k ⁇ to 100 M ⁇ .
- the organic layer 450 is disposed on the first column electrode 420 and the bridge layer 440.
- the organic layer 450 includes an electron injection layer, an electron transport layer, an organic light emitting layer, a hole transport layer, a hole injection layer, and the like. However, each layer other than the organic light emitting layer may be omitted if unnecessary.
- the second row electrode 480 is disposed so as to cover the organic layer 450.
- the second row electrode 480 is usually composed of a plurality of upper electrode layers arranged adjacent to each other via a space.
- the lower surface (second surface) 414 of the substrate 410 is a light extraction surface. Therefore, the substrate 410 is a transparent substrate, and the first column electrode 420 is a transparent electrode. It is.
- the fourth light emitting element 400 having such a configuration can be used, for example, for a passive control display device.
- the fourth light emitting element 400 includes the bridge layer 440 having the above-described characteristics. For this reason, also in the 4th light emitting element 400, the electrostatic breakdown of the light emitting element which may arise at the time of electrostatic discharge can be suppressed significantly.
- the bridge layer 440 made of an amorphous oxide does not have grains and domains, a smooth exposed surface can be formed during the patterning process. For this reason, in the 4th light emitting element 400, the surrounding of a layer in the bridge
- FIG. 5 schematically shows a cross section of yet another light emitting device (hereinafter referred to as “fifth light emitting device”) 500 according to an embodiment of the present invention.
- the fifth light emitting element 500 has basically the same configuration as the fourth light emitting element 400 shown in FIG. 4. Therefore, in the fifth light emitting device 500 shown in FIG. 5, the same reference numerals as those used in FIG. 5 plus 100 are used for the same components as in FIG.
- the fifth light-emitting element 500 includes a substrate 510, a first column electrode 520 (first bottom electrode layer 520a and second bottom electrode layer 520b), a bridge layer 540, an organic layer 550, 2 row electrodes 580.
- the arrangement form of the bridge layer 540 is different from that in the fourth light emitting element 400.
- the bridge layer 540 has a high mobility with respect to a carrier such as an electron or a hole, a part of the function of the organic layer can be supplemented. Therefore, in the example of the fifth light emitting element 500 shown in FIG. 5, the bridge layer 540 has a function as an electron injection layer, and the bottom electrode layers 520 a and 520 b constituting the first column electrode 520. Is placed on top of these layers so as to cover these layers. With such a configuration, the number of layers constituting the organic layer 550 can be reduced.
- the fifth light-emitting element 500 can also provide an electrostatic breakdown preventing effect as in the fourth light-emitting element 400.
- FIG. 6 schematically shows a cross section of yet another light emitting device (hereinafter referred to as “sixth light emitting device”) 600 according to an embodiment of the present invention.
- the sixth light emitting element 600 includes a substrate 610, a TFT backplane 630, a first electrode 620, a bridge layer 640, layers 651 to 655 constituting the organic layer, a second Electrode 680.
- the TFT backplane 630 is disposed on the first surface 612 of the substrate 610.
- the TFT backplane 630 has various semiconductor circuit elements.
- the first electrode 620 has a pair of opposing electrode layers (a first bottom electrode layer 620a and a second bottom electrode layer 620b) on the TFT backplane 630. Note that the first electrode 620 may be formed of a set of three or more bottom electrode layers that are disposed with a space S therebetween.
- a bridge layer 640 is disposed on the first electrode 620.
- the bridge layer 640 has a high mobility with respect to a carrier such as an electron or a hole, a part of the function of the organic layer can be complemented. Therefore, in the example of the sixth light-emitting element 600 illustrated in FIG. 6, the bridge layer 640 has a function as an electron injection layer, and each of the bottom electrode layers 620 a and 620 b that configure the first electrode 620. At the top, it is arranged to cover these layers.
- the bridge layer 640 fills the space S.
- the space S may be filled with a resin layer, and the bridge layer 640 may be disposed so as to cover the resin layer.
- the bridge layer 640 is made of a material selected from the group consisting of a zinc-tin-silicon-oxygen system, a zinc-tin-oxygen system, and a zinc-silicon-oxygen system, and has a resistance in the range of 100 k ⁇ to 100 M ⁇ .
- the layers 651 to 655 constituting the organic layer are arranged. More specifically, an electron transport layer 651, an organic light emitting layer 653, and a hole transport layer (or injection layer) 655 are stacked in this order on the bridge layer 640.
- the organic light emitting layer 653 is not disposed as a continuous layer but is disposed as a separate layer in a region corresponding to each bottom electrode layer.
- the first organic light emitting layer 653a is disposed in the region corresponding to the bottom electrode layer 620a
- the second organic light emitting layer 653b is disposed in the region corresponding to the bottom electrode layer 620b. Is done.
- the first organic light emitting layer 653a and the second organic light emitting layer 653b may have different emission colors.
- the second electrode 680 is disposed so as to cover the hole transport layer (or injection layer) 655.
- the lower surface (second surface) 614 of the substrate 610 is a light extraction surface. Therefore, the substrate 610 is a transparent substrate, and the first electrode 620 is a transparent electrode. is there.
- the sixth light emitting element 600C having such a configuration can be used for, for example, an active control type display device.
- the sixth light emitting element 600 includes the bridge layer 640 having the above-described characteristics. For this reason, also in the 6th light emitting element 600, the electrostatic destruction of the light emitting element which may arise at the time of electrostatic discharge can be suppressed significantly.
- the bridge layer 640 made of an amorphous oxide does not have grains and domains, a smooth exposed surface can be formed during the patterning process. For this reason, in the sixth light emitting element 600, the layer attachment at the bridge layer 640 / electron transport layer 651 interface is improved, and the coverage characteristics of the organic layer 450 can be improved.
- the material constituting the substrate 110 is not particularly limited, and the substrate 110 may be a glass substrate or a plastic substrate. Note that when the light-emitting element is a bottom emission type and the second surface 114 of the substrate 110 is a light extraction surface, the substrate 110 is a transparent substrate.
- the first electrode 120 When the light emitting element is a bottom emission type, the first electrode 120 is a transparent electrode. In that case, the first electrode 120 may be ITO, tin oxide, or the like.
- the first electrode 120 may be a metal electrode such as an aluminum alloy.
- the resin layer 130 may be made of any resin material as long as the space S can be filled appropriately.
- the resin layer 130 may be, for example, a polyimide resin or an acrylic resin.
- the bridge layer 140 is an oxide and is made of a material selected from the group consisting of a zinc-tin-silicon-oxygen system, a zinc-tin-oxygen system, and a zinc-silicon-oxygen system.
- the bridge layer 140 may be a zinc-tin-germanium-oxygen system.
- the bridge layer 140 may be amorphous, microcrystalline, or a mixture of amorphous and microcrystalline.
- the bridge layer 140 When the bridge layer 140 is composed of a zinc-silicon-oxygen-based material, the bridge layer 140 contains zinc (Zn), silicon (Si), and oxygen (O), and the atomic ratio of Zn / (Zn + Si) is 0. It is preferably 30 to 0.95. This is because, when the atomic ratio of Zn / (Zn + Si) is 0.30 or more and 0.95 or less, the above-described resistance is easily obtained, and a layer with high flatness is easily obtained.
- the bridge layer 140 may be an indium-silicon-oxygen-based, indium-gallium-zinc-oxygen-based, indium-zinc-oxygen-based, or germanium-zinc-oxygen-based material.
- the atomic ratio of Zn / (Zn + Si) is more preferably 0.6 or more, and further preferably 0.7 or more.
- the atomic ratio of Zn / (Zn + Si) is more preferably 0.92 or less, and further preferably 0.90 or less.
- the bridge layer 140 When the bridge layer 140 is composed of a zinc-tin-silicon-oxygen-based material, the bridge layer 140 contains zinc (Zn), tin (Sn), silicon (Si), and oxygen (O), and is converted into an oxide.
- SnO 2 is preferably more than 15 mol% and 95 mol% or less with respect to 100 mol% in total of the oxides of the bridge layer 140. This is because if the SnO 2 content exceeds 15 mol% and 95 mol% or less, the bridge layer 140 with high flatness can be easily obtained, and the above-described resistance can be easily obtained.
- SnO 2 is more preferably 60 mol% or more, and further preferably 70 mol% or more.
- SnO 2 is more preferably 90 mol% or less, and still more preferably 80 mol% or less.
- the bridge layer 140 is more preferably 7 mol% or more and 30 mol% or less of SiO 2 with respect to 100 mol% in total of the oxides of the bridge layer 140 in terms of oxide. This is because if the SiO 2 content is 7 mol% or more and 30 mol% or less, the electron affinity is not too high, the volume resistivity is not too high, and the above-described resistance is easily obtained.
- SiO 2 is more preferably 10 mol% or more, and further preferably 20 mol% or more. SiO 2 is more preferably at most 40 mol%, further preferably at most 30 mol%.
- the bridge layer 140 When the bridge layer 140 is made of a zinc-tin-oxygen-based material, the bridge layer 140 contains zinc (Zn), tin (Sn), and oxygen (O), and the oxide of the bridge layer 140 in terms of oxides. against a total of 100 mol%, SnO 2 is 15 mol% greater, preferably at most 95 mol%.
- SnO 2 is more than 15 mol% and 95 mol% or less, it is easy to obtain a bridge layer 140 with high flatness, and it is easy to maintain the state of amorphous, microcrystal, or a thin film in which amorphous and microcrystal are mixed, This is because the above-described resistance can be easily obtained, an oxide target for film formation can be easily obtained, and a thin film can be easily formed.
- SnO 2 is more preferably at least 30 mol%, further preferably at least 40 mol%. SnO 2 is more preferably 65 mol% or less, and even more preferably 55 mol% or less.
- the bridge layer 140 has a resistance in the range of 100 k ⁇ to 100 M ⁇ .
- the resistance of the bridge layer 140 is more preferably 200 k ⁇ or more, further preferably 500 k ⁇ or more, and particularly preferably 1 M ⁇ or more.
- the resistance of the bridge layer 140 is more preferably 50 M ⁇ or less, further preferably 20 M ⁇ or less, and particularly preferably 10 M ⁇ or less.
- the bridge layer 140 may have a specific resistance of a film formed of 500 ⁇ cm to 500 k ⁇ cm.
- a film having an electron density of 10 16 cm ⁇ 1 and a mobility of 0.13 cm 2 / Vs may be used.
- a film having a specific resistance of about 500 k ⁇ cm a film having an electron density of 10 17 cm ⁇ 1 and a mobility of 1.25 ⁇ 10 ⁇ 4 cm 2 / Vs may be used.
- the specific resistance of the film formed by the bridge layer 140 is more preferably 800 ⁇ cm or more, and further preferably 1 k ⁇ cm or more.
- the specific resistance of the film formed by the bridge layer 140 is more preferably 300 k ⁇ cm or less, and even more preferably 100 k ⁇ cm or less.
- the physical parameters such as the electrical resistance and mobility of the bridge layer 140 can be adjusted to some extent by changing the material composition.
- the bridge layer 140 can be used in place of the electron injection layer, the electron transport layer, the organic light emitting layer, the hole transport layer, and the hole injection layer in the organic layer 150 as necessary.
- the bridge layer 140 made of such an amorphous oxide can be formed by a film forming technique such as a sputtering method and a PVD method.
- the bridge layer 140 is more easily flat when the amorphous or amorphous state is dominant.
- the relationship between the electron affinity and the composition tends to be linear, so that the power supplied to the layer can be easily controlled.
- the bridge layer is more easily obtained when the amorphous or amorphous state is dominant. Since the bridge layer is more easily oriented in the layer thickness direction than the amorphous layer, the bridge layer is more likely to improve the electronic characteristics in the layer thickness direction when the crystallite is dominant.
- the resin layer 130 may be omitted.
- the space S is filled with the bridge layer 240 (see, for example, FIG. 2).
- the bridge layer 240 can be sufficiently thicker than the first electrode 120 so that the step of the first electrode 120 can be sufficiently covered.
- the short circuit between the first electrode 120 and the second electrode 280 can be suppressed.
- the bridge layer may be thicker than the first electrode, and the bridge layer may be 1.5 or more times thicker than the first electrode.
- the film thickness of the layer may be twice or more the film thickness of the first electrode.
- the thickness of the bridge layer is preferably 100 nm or more, more preferably 200 nm or more, and particularly preferably 300 nm or more.
- the organic layer 150 includes an electron injection layer, an electron transport layer, an organic light emitting layer, a hole transport layer, a hole injection layer, and the like. Conventionally known layers can be used for these layers.
- one or more layers other than the organic light emitting layer may be omitted.
- the bridge layer 140 when used as an electron injection layer or a hole injection layer, the electron injection layer and the hole injection layer in the organic layer 150 can be omitted.
- the second electrode 180 may be a metal electrode such as an aluminum alloy.
- the second electrode 180 is a transparent electrode, and may be made of, for example, ITO and tin oxide.
- FIG. 7 schematically shows a flow of a method for manufacturing a light-emitting element according to an embodiment of the present invention (hereinafter referred to as “first manufacturing method”).
- the first manufacturing method is: Forming a pair of opposing electrode layers on the substrate as a first electrode (step S110); Placing a bridge layer in electrical contact with each of the pair of electrode layers and connecting each of the first electrodes (step S120); Forming an organic layer on at least one of the pair of electrode layers (step S130); Disposing a second electrode on the organic layer (step S140); Have
- Step S110 First, the substrate 210 is prepared.
- the substrate is a transparent substrate.
- the first electrode 220 is formed on the substrate.
- the first electrode 220 is a transparent electrode.
- the first electrode 220 is patterned so as to have at least a pair of electrode layers 220a and 220b.
- Step S120 Next, the bridge layer 240 is formed so as to come into contact with and connect the electrode layers 220a and 220b.
- the bridge layer 240 may be formed, for example, by forming it as an entire film by a film forming technique such as sputtering, and then patterning the film by, for example, an etching process.
- a film forming technique such as sputtering
- the bridge layer 240 is made of an oxide and has no grains and domains. Therefore, a smooth exposed surface can be formed after the patterning process of the bridge layer 240. Such a smooth exposed surface makes it possible to properly form each layer in the processes after step S130. In order to obtain a smooth exposed surface, it is advantageous that the oxide is amorphous.
- the bridge layer 240 functions as an appropriate resistance element between the pair of electrode layers 220a and 220b in the subsequent steps. Therefore, in the first manufacturing method, electrostatic breakdown due to electrostatic discharge can be significantly avoided even during the manufacturing of the light emitting element.
- the organic layer 250 is formed on at least one of the pair of electrode layer layers 220a and 220b.
- the organic layer 250 may be in contact with at least a part of the bridge layer 240.
- the exposed surface of the bridge layer 240 is a relatively smooth surface. For this reason, at the interface of the bridge layer 240 / organic layer 250, the coverage of the organic layer 250 is improved, and the coverage characteristics of the organic layer 150 can be improved.
- the organic layer 250 includes a plurality of layers including an organic light emitting layer.
- the bridge layer 240 can be disposed so as to cover the electrode layer 220a and function as an electron injection layer (see FIG. 3).
- one or more layers constituting the organic layer 250, such as an electron injection layer, can be omitted.
- the second electrode 280 is disposed on the organic layer 250.
- the second electrode 280 may be made of metal.
- the second electrode 280 is electrically connected to at least one of the pair of electrode layers 220a and 220b (for example, the electrode layer 220b). This makes it possible to apply voltages having opposite polarities to the pair of electrode layers 220a and 220b.
- the second light emitting element 200 as shown in FIG. 2 can be manufactured.
- Example I Using the configuration of the second light emitting element 200 shown in FIG. 2 as an example, it was verified whether the light emitting element according to the embodiment of the present invention can actually be used as a light emitting element for a lighting device.
- the AA cross section of the light emitting element 200A in FIG. 8 schematically corresponds to the configuration shown in FIG. In FIG. 8, the substrate is omitted.
- the light emitting element 200A has a light emitting portion having a square shape with a vertical L and a horizontal L, and the space S between the first bottom electrode layer 220a and the second bottom electrode layer 220b has a width.
- G L was 100 mm and G was 200 ⁇ m.
- the characteristics relating to the bridge layer 240 were actually measured from an oxide film formed on a glass substrate by a sputtering method.
- a sputtering target having a composition of 90 mol% ZnO-10 mol% SiO 2 was used.
- the film formation conditions were as follows: Deposition pressure: 0.3 Pa Gas composition; Ar + 10% O 2 Target-substrate distance: 6.5 cm Deposition energy density: 9.9 W / cm 2
- the current value I 1 flowing through the bridge layer 240 was sufficiently smaller than the current value i 1 flowing through the light emitting element 200A (about 0.002%). From this, it was confirmed that the installation of the bridge layer 240 has almost no influence on the deterioration of the characteristics of the light emitting element, and the light emitting element 200A can be sufficiently used as a light emitting element for a lighting device.
- Example II Using the configuration of the fifth light emitting element 500 shown in FIG. 5 as an example, it was verified whether the light emitting element according to an embodiment of the present invention can actually be used as a light emitting element for a passive control display device. .
- the BB cross section in FIG. 9 of the light emitting element 500B roughly corresponds to the configuration shown in FIG. In FIG. 9, the substrate is omitted.
- the first electrode 520 is a column electrode
- the second electrode 580 is a row electrode.
- One intersection region of one of the column electrodes and one of the row electrodes is a light emitting portion.
- Each bottom electrode layers 520a constituting the first electrode 520, the width of 520b is W 1, the gap therebetween is G 1.
- the upper electrode layer 580a constituting the second electrode 580, the width of 580b is W 2, the gap therebetween is G 2.
- the area S of one light emitting portion is a value obtained by multiplying W 1 by W 2 .
- W 1 and W 2 are both 270 ⁇ m
- G 1 and G 2 are both 30 ⁇ m.
- the bridge layer 540 and the organic layer 550 have the same shape in a top view, and both are formed in a square shape with one side length L.
- L was 20 mm.
- the characteristics relating to the bridge layer 540 were actually measured from an oxide film formed on a glass substrate by a sputtering method.
- a sputtering target having a composition of 85 mol% ZnO-15 mol% SiO 2 was used.
- the film formation conditions were as follows: Deposition pressure: 0.25 Pa Gas composition; Ar Target-substrate distance: 10 cm Deposition energy density: 9.9 W / cm 2
- the light emitting area S is a value obtained by multiplying W 1 by W 2 , W 1 is 270 ⁇ m, W 2 is 270 ⁇ m, and the area S is 7.29 ⁇ 10 ⁇ 8 m 2 .
- Example III Using the configuration of the sixth light emitting element 600 shown in FIG. 6 as an example, it was verified whether the light emitting element according to the embodiment of the present invention can actually be used as a light emitting element for an active control display device. .
- each member has a dimensional relationship as shown in the top view 10 is assumed.
- the CC cross section in FIG. 10 of the light emitting element 600C roughly corresponds to the configuration shown in FIG.
- only the TFT backplane 630 and the first electrode 620 (bottom electrode layers 620a and 620b) are shown in FIG. 10 for clarity.
- the dimension and the formation position of the bridge layer 640 substantially coincide with the dimension and the formation position of the TFT backplane 630 when viewed from above. Furthermore, when viewed from the top, the dimensions and formation positions of the bottom electrode layers 620a and 620b constituting the first electrode 620 are assumed to match the dimensions and formation positions of the corresponding organic light emitting layers 653a and 653b.
- W 1 was 70 ⁇ m
- W 2 was 260 ⁇ m
- G 1 was 30 ⁇ m
- G 2 was 40 ⁇ m.
- the characteristics relating to the bridge layer 640 were actually measured from an oxide film formed on a glass substrate by a sputtering method.
- a sputtering target having a composition of 90 mol% ZnO-10 mol% SiO 2 was used.
- the light emission area S was obtained by multiplying W 1 by W 2 , W 1 was 260 ⁇ m, W 2 was 70 ⁇ m, and the light emission area S was 1.82 ⁇ 10 ⁇ 8 m 2 .
- the luminance of the light-emitting element 600C is set to 2000 cd / m 2 .
- Example 1 Samples in which oxide films were formed on various deposition substrates were manufactured by the following method.
- the film formation substrate a nickel substrate, a glass substrate, or the like was used.
- RF magnetron sputtering apparatus manufactured by ULVAC
- sputtering target a sintered body target having a diameter of 2 inches and containing ZnO and SiO 2 at a predetermined ratio was used.
- the deposition target substrate was introduced into the chamber of the sputtering apparatus.
- a predetermined sputtering gas As a sputtering gas, argon (Ar) gas (G1 grade: purity 99.99995 vol.%) Or a mixed gas of oxygen (O 2 ) gas (G1 grade: purity 99.99995 vol.%) And Ar gas (G1 grade) It was used. That is, Ar gas or an O 2 / Ar mixed gas having an oxygen concentration of 20% was used as the sputtering gas.
- the sputtering gas pressure was set to a predetermined pressure
- the distance between the target and the deposition target substrate (TS distance) was set to a predetermined distance
- power of 50 W was applied to the cathode of the sputtering apparatus.
- the substrate temperature during film formation was 70 ° C. or lower.
- Example 2 to Example 9 Samples in which oxide films were formed on various deposition substrates were prepared in the same manner as in Example 1 (Examples 2 to 9). However, in Examples 2 to 9, film forming conditions different from those in Example 1 were adopted.
- Table 1 summarizes the film forming conditions used in Examples 1 to 9.
- the atomic ratio was determined by SEM-EDX analysis of the oxide film.
- the acceleration voltage was set to 10 kV.
- the X-ray diffraction spectrum was measured by the Zeeman Borin method using an Rigaku X-ray diffractometer RINT-2000. Details of the Zeemanborin method are shown in the Japan Institute of Metals, Vol. 27, No. 6, pages 461-465 (1988).
- An electron beam was irradiated onto Cu under the conditions of an acceleration voltage of 50 kV and a discharge current of 300 mA, the generated CuK ⁇ ray was fixed at an incident angle of 0.5 °, and the sample was irradiated to obtain a diffraction pattern.
- FIG. 11 shows the diffraction pattern obtained for each sample.
- the films obtained in Examples 1 to 7 all have a Scherrer diameter of 5 nm or less, and no sharp peak is observed in X-ray diffraction, confirming that the amorphous or amorphous state is dominant. It was. On the other hand, in Examples 8 and 9, the Scherrer diameter was larger than 5 nm, and it was confirmed that the crystal quality was dominant in X-ray diffraction.
- the deposition target substrate was a substrate in which 150 nm of ITO was deposited on an alkali-free glass substrate (hereinafter referred to as an ITO substrate).
- the oxide film (thickness 10 nm) was formed on the surface of the ITO substrate on which ITO was formed.
- Ultraviolet photoelectron spectroscopy was carried out by irradiating the film with ultraviolet light (He (I), 21.22 eV) from a He lamp in a high vacuum of 10 ⁇ 7 Pa or higher.
- FIG. 12 is a diagram showing the relationship between the photoelectron count number and the photoelectron kinetic energy
- FIG. 13 is a diagram showing the relationship between the photoelectron count number and the binding energy.
- the work function of the thin film in the sample of Example 1 was calculated to be 3.9 eV. Further, from FIG. 13, the ionization potential of the oxide film in the sample of Example 1 obtained by the sum of the binding energy and the work function was calculated to be 6.6 eV.
- the light absorption coefficient was calculated by measuring the reflectance and transmittance using each sample. Moreover, the optical band gap was calculated
- FIGS. 14 and 15 show Tauc plots of the oxide films in Examples 1 and 2, respectively.
- the electron affinity of the oxide film in the sample of Example 1 is expected to be 2.6 eV when compared with the result of the ionization potential obtained by the UPS measurement described above. Also in the oxide films in the samples of Examples 2 to 7, assuming the same ionization potential, the electron affinity is expected to be about 3.3 to 3.4 eV.
- a 2 mol% Nd-containing aluminum (product name: AD20) target manufactured by Kobelco Research Institute with a diameter of 2 inches was used.
- the electron-only device has a cathode as a bottom electrode on a glass substrate, an electron transport layer having a thickness of 150 nm on the bottom electrode, and an anode as a top electrode on the electron transport layer so as to be orthogonal to the bottom electrode. Arranged and configured.
- the cathode was formed by sputtering film formation using Nd-containing aluminum having a thickness of 80 nm and a width of 1 mm using a 2 mol% Nd-containing aluminum target (product name: AD20) manufactured by Kobelco Research Institute. A 150 nm thick Alq3 layer was formed as the electron transport layer. The anode was formed by vacuum vapor deposition of aluminum so as to have a thickness of 80 nm.
- a voltage was applied to the cathode and anode of the electronic only element, and the current value generated at this time was measured.
- FIG. 16 shows current-voltage characteristics (denoted as “Alq3”) obtained in the electronic-only device.
- I / A E / ( ⁇ ⁇ L) Formula (1)
- I is the current density
- A is the area
- E is the voltage
- ⁇ is the resistivity
- L is the thickness of the electron transport layer.
- the thickness of the electron transport layer was 150 nm.
- FIG. 16 shows that when the oxide film in the samples of Examples 2 to 7 is used for the electron transport layer, it has sufficient electron transport properties as an organic EL device even when the thickness is 150 nm.
- the organic EL element was produced by the following method and its characteristics were evaluated.
- An organic EL device has a cathode as a bottom electrode on a glass substrate, and an electron transport layer, a light emitting layer, a hole transport layer, a hole injection layer, and an anode as a top electrode are disposed on the cathode in order, and light is emitted from the anode side. It was set as the structure which takes out. In Example 11, the formation of the electron injection layer, the hole block layer, and the electron block layer was omitted.
- a cathode was formed on a glass substrate.
- An alkali-free glass substrate was used as the glass substrate.
- the cleaned glass substrate and metal mask were placed in the chamber of the sputtering apparatus.
- a target for cathode film formation was placed in the chamber of the sputtering apparatus.
- an aluminum (product name: AD20) target of 2 mol% Nd containing 2 inches in diameter manufactured by Kobelco Research Institute was used.
- a cathode 120 was formed by sputtering on a glass substrate so as to have a thickness of 80 nm and a width of 1 mm.
- the sputtering gas was Ar
- the sputtering gas pressure was 0.3 Pa
- a power of 50 W was applied to the sputtering cathode.
- an electron transport layer was formed on the cathode. Without moving the metal mask, an oxide film having a thickness of 100 nm was formed as an electron transport layer on the glass substrate on which the cathode was formed under the sputtering conditions in Example 7.
- a light emitting layer, a hole transport layer, and a hole injection layer were formed on the electron transport layer.
- the glass substrate on which the electron transport layer (and the cathode) was formed was transported from the sputtering apparatus chamber to the vacuum deposition chamber in a high vacuum atmosphere of 10 ⁇ 4 Pa or less.
- Alq3 was deposited as a light emitting layer on the electron transport layer to a thickness of 50 nm.
- ⁇ -NPD was deposited as a hole transport layer on the light emitting layer to a thickness of 50 nm.
- MoO x was deposited to a thickness of 0.8 nm as a hole injection layer on the hole transport layer.
- an anode was formed on the hole injection layer.
- gold was deposited as an anode with a thickness of 10 nm and a width of 1 mm.
- the degree of vacuum at the time of vapor deposition was about 8 ⁇ 10 ⁇ 6 Pa. Since the anode transmits visible light, light is extracted from the anode (top electrode) side.
- the light emitting layer, the hole transport layer, and the hole injection layer were formed using a metal mask so as to completely cover the cathode and the electron transport layer.
- the anode was formed using a metal mask so as to be orthogonal to the cathode.
- the overlapping 1 mm ⁇ 1 mm region of the 1 mm wide anode deposited so as to be orthogonal to the 1 mm wide cathode is the region that emits light when voltage is applied.
- An organic EL element including an injection layer and an anode made of gold was produced.
- FIG. 17 shows the obtained current-voltage-luminance characteristics.
- the luminance and current density of the organic EL element increased from 8 V, and the luminance was 1500 cd / m 2 and the current density was 2.6 A / cm 2 at 12 V. From this result, it was confirmed that the oxide film having a thickness of 100 nm functions as an electron transporting layer.
- the oxide layer can be used both as a bridge layer and an electron transport layer. In this case, it is possible to simultaneously form the bridge layer and the electron transport layer without increasing the number of film forming steps.
- the present invention can be used for, for example, a lighting device and a display device.
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Abstract
Description
基板の第1の表面に、相互に離間して対向するように配置された一対の第1の電極と、
前記第1の電極の少なくとも一つの上に配置された発光層と、
前記発光層の上に配置された第2の電極と、
前記第1の電極のそれぞれをつなぐブリッジ層と、
を有し、
前記ブリッジ層は、100kΩ~100MΩの範囲の抵抗を有する材料で構成される、発光素子が提供される。
図1には、本発明の一実施形態による発光素子(以下、「第1の発光素子」と称する)100の断面を概略的に示す。
次に、図2を参照して、本発明の一実施形態による別の発光素子について説明する。図2には、本発明の一実施形態による別の発光素子(以下、「第2の発光素子」と称する)200の断面を概略的に示す。
次に、図3を参照して、本発明の一実施形態によるさらに別の発光素子について説明する。図3には、本発明の一実施形態によるさらに別の発光素子(以下、「第3の発光素子」と称する)300の断面を概略的に示す。
以上、本発明による発光素子が照明装置に適用される場合を想定して、発光素子の構成およびその効果を説明した。しかしながら、本発明による発光素子の適用例は、これに限られるものではない。そこで以下、別の例として、本発明による発光素子が表示装置用の発光素子である場合を例に、その構成および効果について説明する。
次に、図5を参照して、本発明の一実施形態によるさらに別の発光素子について説明する。図5には、本発明の一実施形態によるさらに別の発光素子(以下、「第5の発光素子」と称する)500の断面を概略的に示す。
次に、図6を参照して、本発明の一実施形態によるさらに別の発光素子について説明する。図6には、本発明の一実施形態によるさらに別の発光素子(以下、「第6の発光素子」と称する)600の断面を概略的に示す。
次に、本発明の一実施形態による発光素子の各構成部材について詳しく説明する。なお、ここでは、一例として、図1に示した第1の発光素子100の構成を例に、各構成部材の仕様等について説明する。ただし、以下の記載が、その他の構成の発光素子、例えば第2~第6の発光素子200~600においても、同様にまたは軽微な修正で適用することができることは、当業者には明らかである。
基板110を構成する材料は、特に限られず、基板110は、ガラス基板またはプラスチック基板等であっても良い。なお、発光素子がボトムエミッション型であり、基板110の第2の表面114が光取り出し面となる場合、基板110は、透明基板である。
発光素子がボトムエミッション型の場合、第1の電極120は、透明電極である。その場合、第1の電極120は、ITOおよび酸化スズなどであっても良い。
樹脂層130は、空間Sを適切に充填することができる限り、いかなる樹脂材料で構成されても良い。樹脂層130は、例えば、ポリイミド樹脂またはアクリル樹脂であっても良い。
ブリッジ層140は、酸化物であり、亜鉛-錫-ケイ素-酸素系、亜鉛-錫-酸素系、および亜鉛-ケイ素-酸素系からなる群から選定された材料で構成される。ブリッジ層140は、その他、亜鉛-錫-ゲルマニウム-酸素系であっても良い。
有機層150は、電子注入層、電子輸送層、有機発光層、ホール輸送層、およびホール注入層などで構成される。これらの層には、従来から知られているものを使用することができる。
発光素子がボトムエミッション型の場合、第2の電極180は、アルミニウム合金などの金属電極であっても良い。あるいは、発光素子がトップエミッション型の場合、第2の電極180は、透明電極であり、例えばITOおよび酸化スズなどで構成されても良い。
次に、図7を参照して、本発明の一実施形態による発光素子の製造方法の一例について説明する。なお、ここでは、一例として、図2に示した第2の発光素子200を例に、その製造方法について説明する。ただし、以下の記載が、その他の構成の発光素子、例えば第1、第3~第6の発光素子100、300~600においても、同様にまたは軽微な修正で適用することができることは、当業者には明らかである。
基板の上に、第1の電極として、対向して配置された一対の電極層を形成するステップ(ステップS110)と、
前記一対の電極層のそれぞれと電気的に接触し、第1の電極のそれぞれをつなぐブリッジ層を配置するステップ(ステップS120)と、
前記一対の電極層の少なくとも一つの上部に、有機層を形成するステップ(ステップS130)と、
前記有機層の上部に、第2の電極を配置するステップ(ステップS140)と、
を有する。
まず、基板210が準備される。製造される発光素子がボトムエミッション方式の場合、基板は、透明基板である。
次に、電極層220a、220bと接触し、両者をつなぐように、ブリッジ層240が形成される。
次に、一対の電極層層220a、220bの少なくとも一つの上部に、有機層250が形成される。有機層250は、ブリッジ層240の少なくとも一部と接しても良い。
次に、有機層250の上部に、第2の電極280が配置される。第2の電極280は、金属で構成されても良い。発光素子200を照明装置に適用する場合、第2の電極280は、一対の電極層220a、220bの少なくとも一つ(例えば電極層220b)と電気的に接続される。これにより、一対の電極層220a、220bのそれぞれに、反対の極性の電圧を印加することが可能になる。
前述の図2に示した第2の発光素子200の構成を例に、本発明の一実施形態による発光素子が照明装置用の発光素子として、実際に使用可能かどうかを検証した。
成膜圧力;0.3Pa
ガス組成;Ar+10%O2
ターゲット-基板間距離;6.5cm
成膜エネルギー密度;9.9W/cm2
酸化物の膜の厚さtは、300nm(=0.3μm)とした。
抵抗値R1=ρ(kΩcm)×G(μm)/(L(cm)×t(μm))=653kΩ
一方、発光素子200Aの抵抗r1は、輝度を3000cd/m2とし、発光面積S=L2=0.01m2とし、電流効率を30cd/A、電圧を15Vとしたとき、以下の式で求められる:
発光素子200Aの抵抗r1=15(V)/(3000(cd/m2)/30(cd/A)×0.01(m2))=15Ω
この計算の結果、ブリッジ層240に流れる電流値I1は、発光素子200Aに流れる電流値i1と比較して十分小さいことがわかった(0.002%程度)。このことから、ブリッジ層240の設置による、発光素子の特性低下の影響はほとんどなく、発光素子200Aは、照明装置用の発光素子として、十分に使用可能であることが確認された。
前述の図5に示した第5の発光素子500の構成を例に、本発明の一実施形態による発光素子がパッシブ制御方式の表示装置用の発光素子として、実際に使用可能かどうかを検証した。
成膜圧力;0.25Pa
ガス組成;Ar
ターゲット-基板間距離;10cm
成膜エネルギー密度;9.9W/cm2
酸化物の膜の厚さtは、150nm(=0.15μm)とした。
抵抗値R2=ρ(kΩcm)×G(μm)/(L(cm)×t(μm))=14MΩ
一方、発光素子500Bにおいて、走査線本数を50本(1/50duty)とし、輝度を300cd/m2とすると、瞬間輝度は300cd/m2×50本=15000cd/m2となる。また、発光面積SはW1にW2を乗算した値であり、W1を270μm、W2を270μmとし、面積Sは7.29×10-8m2とした。
発光素子500Bの抵抗r2=10(V)/(15000(cd/m2)×7.29×10-8(m2)/10(cd/A))=91.4kΩ
この計算の結果、ブリッジ層540に流れる電流値I1は、発光素子500Bに流れる電流値i1と比較して十分に小さいことがわかった(6.5%程度)。このことから、ブリッジ層540の設置による、発光素子500Bの特性低下の影響はほとんどなく、発光素子500Bは、パッシブ制御方式の表示装置用の発光素子として、十分に使用可能であることが確認された。
前述の図6に示した第6の発光素子600の構成を例に、本発明の一実施形態による発光素子がアクティブ制御方式の表示装置用の発光素子として、実際に使用可能かどうかを検証した。
成膜圧力;0.25Pa
ガス組成;Ar
ターゲット-基板間距離;5cm
成膜エネルギー密度;9.9W/cm2
酸化物の膜の厚さtは、125nm(=0.125μm)とした。
抵抗値Rh=ρ(kΩcm)×G1(μm)/(W2(cm)×t(μm))=194MΩ
となる。一方、垂直方向におけるブリッジ層640の抵抗値Rvは、
抵抗値Rv=ρ(kΩcm)×G2(μm)/(W1(cm)×t(μm))=960MΩ
となる。よって、これらの並列和として得られる、一画素の周囲のブリッジ層640の抵抗値R3は、以下の式で求められる:
抵抗値R3=Rh×Rv/((Rh+Rv)×0.5)=80.6MΩ
一方、発光素子600Cにおいて、発光面積SはW1にW2を乗算して得られ、W1を260μm、W2を70μmとし、発光面積Sは1.82×10-8m2とした。また、発光素子600Cの輝度を2000cd/m2とする。
発光素子600Cの抵抗r3=5(V)/(2000(cd/m2)×1.82×10-8(m2)/10(cd/A))=1.73MΩ
この計算の結果、ブリッジ層640に流れる電流値I1は、発光素子600Cに流れる電流値i1と比較して十分に小さいことがわかった(2.1%程度)。このことから、ブリッジ層640の設置による、発光素子600Cの特性低下の影響はほとんどなく、発光素子600Cは、アクティブ制御方式の表示装置用の発光素子として、十分に使用可能であることが確認された。
以下の方法により、各種被成膜基板上に酸化物の膜を成膜したサンプルを作製した。被成膜基板には、ニッケル基板およびガラス基板等を使用した。
成膜装置には、RFマグネトロンスパッタ装置(アルバック社製)を使用した。スパッタリングターゲットには、直径2インチで、所定の比率でZnOとSiO2を含む焼結体ターゲットを使用した。
例1と同様の方法で、各種被成膜基板上に酸化物の膜を成膜したサンプルを作製した(例2~例9)。ただし、例2~例9では、例1の場合とは異なる成膜条件を採用した。
例1~例9において得られた各サンプルを用いて、酸化物の膜の原子数比(Zn/(Zn+Si))を評価した。なお、各サンプルにおいて、被成膜基板はニッケル基板とした。
例1~例9において得られた各サンプルを用いて、紫外光電子分光(UPS)法により、イオン化ポテンシャルを測定した。
例1~例9において得られた各サンプルを用いて、各酸化物の膜の光吸収係数を算定した。なお、各サンプルにおいて、被成膜基板は、厚さ1mmの石英ガラス基板とした。
例2~例7において得られた各サンプルを用いて、各酸化物の膜の抵抗率を測定した。なお、各サンプルにおいて、被成膜基板は、厚さ1mmの石英ガラス基板とした。
以下の方法により、電子のみを流す素子、いわゆる電子オンリー素子を作製し、その特性を評価した。
I/A=E/(ρ・L) 式(1)
ここでIは電流密度、Aは面積、Eは電圧、ρは抵抗率、Lは電子輸送層の厚さである。電子輸送層の厚さは150nmとした。
次に、このような酸化物の膜をブリッジ層のみならず、有機EL素子の電子輸送層に適用した例を示す。
次に、得られた有機EL素子について、直流電圧を印加し、電流および輝度を測定した。測定は、窒素パージしたグローブボックス内において、有機EL素子の陰極と陽極の間に所定の値の電圧を印加した際に得られる輝度および電流値を測定することにより実施した。輝度測定には、TOPCOM社製の輝度計(BM-7A)を使用した。
110 基板
112 第1の表面
114 第2の表面
120 第1の電極
120a 第1の底面電極層
120b 第2の底面電極層
130 樹脂層
140 ブリッジ層
150 有機層
180 第2の電極
200、200A 第2の発光素子
210 基板
212 第1の表面
214 第2の表面
220 第1の電極
220a 第1の底面電極層
220b 第2の底面電極層
240 ブリッジ層
250 有機層
280 第2の電極
300 第3の発光素子
310 基板
312 第1の表面
314 第2の表面
320 第1の電極
320a 第1の底面電極層
320b 第2の底面電極層
340 ブリッジ層
350 有機層
380 第2の電極
400 第4の発光素子
410 基板
412 第1の表面
414 第2の表面
420 第1の列電極
420a 第1の底面電極層
420b 第2の底面電極層
440 ブリッジ層
450 有機層
480 第2の行電極
500、500B 第5の発光素子
510 基板
512 第1の表面
514 第2の表面
520 第1の列電極
520a 第1の底面電極層
520b 第2の底面電極層
540 ブリッジ層
550 有機層
580 第2の行電極
580a 上部電極層
580b 上部電極層
600、600C 第6の発光素子
610 基板
612 第1の表面
614 第2の表面
620 第1の電極
620a 第1の底面電極層
620b 第2の底面電極層
630 TFTバックプレーン
640 ブリッジ層
651 電子輸送層
653 有機発光層
653a 第1の有機発光層
653b 第2の有機発光層
655 ホール注入層またはホール輸送層
680 第2の電極
S 空間
Claims (15)
- 発光素子であって、
基板の第1の表面に、相互に離間して対向するように配置された一対の第1の電極と、
前記第1の電極の少なくとも一つの上に配置された発光層と、
前記発光層の上に配置された第2の電極と、
前記第1の電極のそれぞれをつなぐブリッジ層と、
を有し、
前記ブリッジ層は、100kΩ~100MΩの範囲の抵抗を有する材料で構成される、発光素子。 - 前記ブリッジ層は、亜鉛-錫-ケイ素-酸素系材料、亜鉛-錫-酸素系材料、および亜鉛-ケイ素-酸素系材料からなる群から選定される、請求項1に記載の発光素子。
- 前記亜鉛-ケイ素-酸素系材料は、亜鉛(Zn)、ケイ素(Si)および酸素(O)を含み、Zn/(Zn+Si)の原子数比が0.30~0.95である、請求項2に記載の発光素子。
- 前記亜鉛-錫-ケイ素-酸素系材料は、亜鉛(Zn)、錫(Sn)、ケイ素(Si)および酸素(O)を含み、酸化物換算で、前記ブリッジ層の酸化物の合計100mol%に対して、SnO2が15mol%超、95mol%以下である、請求項2に記載の発光素子。
- 酸化物換算で、前記ブリッジ層の酸化物の合計100mol%に対して、SiO2が7mol%以上、30mol%以下である、請求項4に記載の発光素子。
- 前記亜鉛-錫-酸素系材料は、亜鉛(Zn)、錫(Sn)および酸素(O)を含み、酸化物換算で、前記ブリッジ層の酸化物の合計100mol%に対して、SnO2が15mol%超、95mol%以下である、請求項2に記載の発光素子。
- 前記ブリッジ層は、非晶質の酸化物を含む、請求項1乃至6のいずれか一つに記載の発光素子。
- 前記発光層は、有機発光層で構成される、請求項1乃至7のいずれか一つに記載の発光素子。
- 前記ブリッジ層は、前記基板の第1の表面に接するように配置される、請求項1乃至8のいずれか一つに記載の発光素子。
- 前記ブリッジ層は、電子注入層として機能する、請求項1乃至9のいずれか一つに記載の発光素子。
- 前記前記第1の電極の少なくとも一方は、ITO、SnO2およびIZOからなる群から選定された少なくとも一つの材料を有する、請求項1乃至10のいずれか一つに記載の発光素子。
- 前記第1の電極の両者は、同一極性の電極である、請求項1乃至11のいずれか一つに記載の発光素子。
- 発光素子を有する表示装置であって、
前記発光素子は、請求項12に記載の発光素子である、表示装置。 - 前記第1の電極の両者は、反対極性の電極である、請求項1乃至11のいずれか一つに記載の発光素子。
- 発光素子を有する照明装置であって、
前記発光素子は、請求項14に記載の発光素子である、照明装置。
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| JP2016548916A JP6542243B2 (ja) | 2014-09-18 | 2015-09-16 | 発光素子、表示装置および照明装置 |
| KR1020177007140A KR102331372B1 (ko) | 2014-09-18 | 2015-09-16 | 발광 소자, 표시 장치 및 조명 장치 |
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| CN109301080B (zh) * | 2017-07-24 | 2024-03-05 | 固安翌光科技有限公司 | 一种有机电致发光器件 |
| TWI706205B (zh) * | 2019-02-19 | 2020-10-01 | 陳冠宇 | 有機發光顯示裝置 |
| US11805677B2 (en) | 2019-08-27 | 2023-10-31 | Boe Technology Group Co., Ltd. | Display substrate, display panel, and manufacturing method of display substrate |
| JP2022153170A (ja) * | 2021-03-29 | 2022-10-12 | 株式会社ジャパンディスプレイ | 表示装置及び表示装置の製造方法 |
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| JP6542243B2 (ja) | 2019-07-10 |
| KR20170056554A (ko) | 2017-05-23 |
| JPWO2016043231A1 (ja) | 2017-07-06 |
| US20170186989A1 (en) | 2017-06-29 |
| US10446783B2 (en) | 2019-10-15 |
| TWI679791B (zh) | 2019-12-11 |
| CN107078222B (zh) | 2018-12-18 |
| KR102331372B1 (ko) | 2021-11-26 |
| TW201614895A (en) | 2016-04-16 |
| CN107078222A (zh) | 2017-08-18 |
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