WO2014188959A1 - 酸化マグネシウム粒子、酸化マグネシウム粒子の製造方法、樹脂組成物及び該樹脂組成物を用いた成形体、接着剤若しくはグリース - Google Patents
酸化マグネシウム粒子、酸化マグネシウム粒子の製造方法、樹脂組成物及び該樹脂組成物を用いた成形体、接着剤若しくはグリース Download PDFInfo
- Publication number
- WO2014188959A1 WO2014188959A1 PCT/JP2014/062977 JP2014062977W WO2014188959A1 WO 2014188959 A1 WO2014188959 A1 WO 2014188959A1 JP 2014062977 W JP2014062977 W JP 2014062977W WO 2014188959 A1 WO2014188959 A1 WO 2014188959A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- magnesium oxide
- surface area
- specific surface
- resin composition
- epoxy resin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01F—COMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
- C01F5/00—Compounds of magnesium
- C01F5/02—Magnesia
- C01F5/06—Magnesia by thermal decomposition of magnesium compounds
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01F—COMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
- C01F5/00—Compounds of magnesium
- C01F5/02—Magnesia
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01F—COMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
- C01F5/00—Compounds of magnesium
- C01F5/02—Magnesia
- C01F5/06—Magnesia by thermal decomposition of magnesium compounds
- C01F5/08—Magnesia by thermal decomposition of magnesium compounds by calcining magnesium hydroxide
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01F—COMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
- C01F5/00—Compounds of magnesium
- C01F5/14—Magnesium hydroxide
- C01F5/22—Magnesium hydroxide from magnesium compounds with alkali hydroxides or alkaline- earth oxides or hydroxides
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K9/00—Use of pretreated ingredients
- C08K9/02—Ingredients treated with inorganic substances
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L101/00—Compositions of unspecified macromolecular compounds
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09C—TREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
- C09C1/00—Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
- C09C1/36—Compounds of titanium
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/04—Non-macromolecular additives inorganic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J163/00—Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M113/00—Lubricating compositions characterised by the thickening agent being an inorganic material
- C10M113/08—Metal compounds
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M125/00—Lubricating compositions characterised by the additive being an inorganic material
- C10M125/10—Metal oxides, hydroxides, carbonates or bicarbonates
-
- H10W40/251—
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2002/00—Crystal-structural characteristics
- C01P2002/70—Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data
- C01P2002/72—Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data by d-values or two theta-values, e.g. as X-ray diagram
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2006/00—Physical properties of inorganic compounds
- C01P2006/12—Surface area
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2006/00—Physical properties of inorganic compounds
- C01P2006/32—Thermal properties
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2006/00—Physical properties of inorganic compounds
- C01P2006/80—Compositional purity
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2217—Oxides; Hydroxides of metals of magnesium
- C08K2003/222—Magnesia, i.e. magnesium oxide
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/06—Metal compounds
- C10M2201/062—Oxides; Hydroxides; Carbonates or bicarbonates
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/1003—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/101—Condensation polymers of aldehydes or ketones and phenols, e.g. Also polyoxyalkylene ether derivatives thereof
- C10M2209/1013—Condensation polymers of aldehydes or ketones and phenols, e.g. Also polyoxyalkylene ether derivatives thereof used as base material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2010/00—Metal present as such or in compounds
- C10N2010/04—Groups 2 or 12
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/01—Physico-chemical properties
- C10N2020/055—Particles related characteristics
- C10N2020/06—Particles of special shape or size
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2050/00—Form in which the lubricant is applied to the material being lubricated
- C10N2050/08—Solids
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2050/00—Form in which the lubricant is applied to the material being lubricated
- C10N2050/10—Form in which the lubricant is applied to the material being lubricated semi-solid; greasy
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2070/00—Specific manufacturing methods for lubricant compositions
Definitions
- the present invention relates to magnesium oxide particles, a method for producing magnesium oxide particles, a resin composition, and a molded article, an adhesive, or grease using the resin composition.
- Magnesium oxide particles are lightweight, have excellent heat resistance, thermal conductivity, and electrical insulation, and are useful as heat resistant materials and heat dissipation fillers. Above all, it is excellent in the characteristics as a heat-dissipating filler that improves the thermal conductivity of resin products by adding it to resins, etc., and is used as a filler for molded products and adhesives, and also as a filler for grease, etc. ing.
- These molded products containing magnesium oxide, adhesives, greases, etc. are bonded to produce electronic devices such as printed circuit boards for mounting electronic components such as semiconductor elements, electronic components, printed circuit boards mounted with electronic components, etc. It is used as a grease applied to electronic parts and the like in order to improve heat dissipation of the agent and electronic parts.
- Patent Document 1 discloses that magnesium hydroxide containing acetate in a predetermined ratio is prepared and fired at a predetermined temperature in order to ensure high filling properties in the resin and enhance heat dissipation.
- the primary particles are spherical.
- Patent Document 2 discloses magnesium oxide in which (median diameter) / (specific surface area diameter determined from specific surface area) is 3 or less, D90 / D10 is 4 or less, the particle size distribution is sharp, and the degree of aggregation of particles is controlled. Proposed.
- Patent Document 3 discloses that magnesium oxide is used as a filler for resin compositions and grease.
- the present invention has been made in order to solve the above problems, and has a high thermal conductivity, excellent properties as a heat-dissipating filler, and magnesium oxide particles capable of preventing memory soft errors and the like due to a low ⁇ dose.
- An object of the present invention is to provide a method for producing the magnesium oxide particles.
- the present invention uses the magnesium oxide particles described above, has excellent characteristics as a heat dissipation filler, and can prevent a memory soft error and the like, and a molded body or an adhesive using the resin composition
- Another object of the present invention is to provide a grease containing magnesium oxide particles.
- the present invention has a BET specific surface area of 0.1 to 17 m 2 / g, an ⁇ dose of 0.005 c / cm 2 ⁇ Hr or less, and a Bragg angle (2 ⁇ ) in the X-ray diffraction spectrum of 42.80 to
- the present invention relates to a magnesium oxide particle characterized in that the relationship between the peak intensity y (cps) at 43.00 ° and the BET specific surface area x (m 2 / g) is represented by the following formula (1). y ⁇ ⁇ 960x + 33000 (1)
- the magnesium oxide particles of the present invention preferably have the following relationship between the peak intensity y (cps) at the Bragg angle (2 ⁇ ) of 42.80 to 43.00 ° and the BET specific surface area x (m 2 / g): (2). y ⁇ ⁇ 1500x + 55000 (2)
- the magnesium oxide particles of the present invention preferably have a BET specific surface area of 0.1 to 5 m 2 / g.
- the present invention includes a first step in which a titanium compound containing hydrous titanium oxide as a main component is introduced into an aqueous solution in which a magnesium compound is dissolved, and an ⁇ -ray generating substance is adsorbed on the titanium compound, and the first step after the first step.
- An aqueous solution containing a titanium compound is filtered to separate and remove the titanium compound adsorbed by the ⁇ -ray generating substance, and an alkali metal hydroxide and / or an alkali metal carbonate is added to the aqueous solution after the second step.
- Magnesium oxide particles comprising: a third step, and a fourth step in which the compound precipitated by addition of the alkali metal hydroxide and / or the alkali metal carbonate is separated by filtration and then fired. It relates to a manufacturing method.
- the titanium compound has a weight loss of 16% by mass or less when heated at 400 ° C., a BET specific surface area of 150 to 250 m 2 / g, In the diffraction spectrum, the ratio of the peak intensity (cps) at the Bragg angle (2 ⁇ ) of 25.20 to 25.60 ° to the minimum background intensity (cps) is in the range of 10 to 50.
- the pH of the aqueous solution in the first step is preferably in the range of 6-7.
- the firing temperature in the fourth step is preferably 900 to 1500 ° C.
- the alkali metal carbonate is sodium carbonate.
- the present invention relates to a resin composition containing the above-described magnesium oxide particles.
- an epoxy resin is preferably used as the resin contained in the resin composition.
- this invention relates to the molded object or adhesive agent using the above-mentioned resin composition. Furthermore, this invention relates to the grease containing the above-mentioned magnesium oxide particle.
- the magnesium oxide particles of the present invention are used as fillers for molded products, adhesives, greases, etc., but since the ⁇ dose is as low as 0.005 c / cm 2 ⁇ Hr or less, these molded products, adhesives, greases, etc. In the used electronic component and the electronic device on which the electronic component is mounted, it is possible to prevent the occurrence of a memory soft error and an electronic component control error caused by ⁇ rays.
- the magnesium oxide has a BET specific surface area of 0.1 to 17 m 2 / g, and the relationship between the peak intensity y and the BET specific surface area x at a predetermined Bragg angle is expressed by the formula (1). Because of its excellent thermal conductivity, the molded product containing the magnesium oxide particles, the electronic component using the adhesive, the grease and the like and the electronic device equipped with the electronic component are excellent in heat dissipation characteristics.
- the method for producing magnesium oxide particles of the present invention includes a step of filtering the titanium compound containing hydrous titanium oxide after adsorbing the ⁇ -ray generating substance to the titanium compound containing hydrous titanium oxide, so that it is relatively simple.
- magnesium oxide particles having an ⁇ dose of 0.005 c / cm 2 ⁇ Hr or less can be obtained.
- the obtained magnesium oxide particles have a low ⁇ dose, high thermal conductivity, excellent heat dissipation characteristics, and heat dissipation filler. Useful as.
- the resin composition of the present invention contains the above-described magnesium oxide particles having excellent thermal conductivity, it has high thermal conductivity, excellent heat radiation characteristics, and low ⁇ dose. Further, the molded article and adhesive of the present invention contain a resin composition excellent in thermal conductivity, and the grease of the present invention similarly contains the above-mentioned magnesium oxide particles excellent in thermal conductivity. Therefore, these moldings, adhesives, and greases have high thermal conductivity, excellent heat dissipation characteristics, and low ⁇ dose.
- FIG. 1 is a graph showing the relationship between the peak intensity y (cps) of the X-ray diffraction spectrum and the BET specific surface area x (m 2 / g) represented by the formulas (1) and (2) of the present invention. is there.
- FIG. 2 is a graph showing the results of Examples and Comparative Examples of the present invention.
- the magnesium oxide particles of the present invention have a BET specific surface area of 0.1 to 17 m 2 / g, an ⁇ dose of 0.005 c / cm 2 ⁇ Hr or less, and a Bragg angle (2 ⁇ ) in the X-ray diffraction spectrum of 42.
- the relationship between the peak intensity y (cps) at 80 to 43.00 ° and the BET specific surface area x (m 2 / g) is represented by the following formula (1). y ⁇ ⁇ 960x + 33000 (1)
- the magnesium oxide particles of the present invention have an ⁇ dose of 0.005 c / cm 2 ⁇ Hr or less.
- a soft error may occur in the flash memory of the mounted electronic component.
- a control error may occur in the electronic component.
- This soft error is considered to be caused by ⁇ -ray generating substances such as U and Th contained in the resin, and these ⁇ -ray generating substances are mainly contained in fillers such as magnesium oxide particles. It is conceivable that. For this reason, it is necessary to remove the ⁇ -ray generating substance (U, Th, etc.) in the magnesium oxide particles, but the magnesium oxide particles of the present invention have been treated to remove the ⁇ -ray generating substance, and the ⁇ dose is Since it is 0.005 c / cm 2 ⁇ Hr or less, the occurrence of soft errors in a flash memory or the like is reduced when a printed circuit board or the like is produced using the magnesium oxide particles.
- the ⁇ dose of the magnesium oxide particles is preferably 0.003 c / cm 2 ⁇ Hr or less.
- the magnesium oxide particles of the present invention have a BET specific surface area of 0.1 to 17 m 2 / g, and a peak intensity y (cps) at a Bragg angle (2 ⁇ ) of 42.80 to 43.00 ° in an X-ray diffraction spectrum.
- the relationship with the BET specific surface area x (m 2 / g) is represented by the following formula (1). y ⁇ ⁇ 960x + 33000 (1)
- the magnesium oxide particles of the present invention have a BET specific surface area of 0.1 to 17 m 2 / g, an X-ray diffraction spectrum at a Bragg angle (2 ⁇ ) of 42.80 to 43.00 ° considering the equation (1).
- peak intensity y (cps) when the BET specific surface area of 0.1 m 2 / g, not less than 32904Cps, the peak intensity of X-ray diffraction spectrum of the above conditions when the BET specific surface area of 17m 2 / g y (Cps) is 16680 cps or more.
- the peak intensity y (cps) of the X-ray diffraction spectrum under the above conditions when the BET specific surface area is 5 m 2 / g is 28200 cps or more, and the above conditions when the BET specific surface area is 10 m 2 / g.
- the peak intensity y (cps) of the X-ray diffraction spectrum is 23400 cps or more, and the peak intensity y (cps) of the X-ray diffraction spectrum under the above conditions when the BET specific surface area is 15 m 2 / g is 18600 cps or more. .
- the specific surface area refers to the surface area per unit mass of a certain object.
- the BET specific surface area refers to a specific surface area obtained by the BET method, which is one method for measuring the specific surface area.
- the BET method is a gas adsorption method in which gas particles such as nitrogen (N 2 ) are adsorbed on solid particles and the surface area is measured from the adsorbed amount.
- the specific surface area is determined by obtaining the monomolecular adsorption amount VM from the relationship between the pressure P and the adsorption amount V by the BET equation.
- FIG. 1 is a graph showing the relationship between the peak intensity y (cps) of the X-ray diffraction spectrum and the BET specific surface area x (m 2 / g) represented by the equations (1) and (2).
- the straight line A represents the following formula (3)
- the peak intensity y (cps) of the X-ray diffraction spectrum represented by the formula (1) has a BET specific surface area x of 0.1 to 17 m.
- the region including the straight line A is an area above the straight line A.
- y ⁇ 960x + 33000 (3) (where 0.1 ⁇ x ⁇ 17)
- the crystallinity of the magnesium oxide particles is determined taking this into consideration. That is, the crystallinity decreases as the specific surface area increases, but the peak intensity of the magnesium oxide of the present invention includes the formula (3) and the range above the formula (3) (the formula (1)). In the range), high crystallinity is exhibited.
- the magnesium oxide particles having the relationship represented by the above formula (1) have a BET specific surface area in the range of 0.1 to 17 m 2 / g and a high peak intensity of the X-ray diffraction spectrum. Since it has high crystallinity, it has high thermal conductivity and is suitable as a filler for heat dissipation. However, the peak intensity y (cps) of the X-ray diffraction spectrum is usually about 100,000 cps or less.
- the peak intensity y (cps) of the X-ray diffraction spectrum at a Bragg angle (2 ⁇ ) of 42.80 to 43.00 ° considering the equation (2) is 54850 cps or more when the BET specific surface area is 0.1 m 2 / g.
- the peak intensity y (cps) of the X-ray diffraction spectrum under the above conditions when the BET specific surface area is 17 m 2 / g is 29500 cps or more.
- the peak intensity y (cps) of the X-ray diffraction spectrum under the above condition when the BET specific surface area is 5 m 2 / g is 47500 cps or more, and the above condition when the BET specific surface area is 10 m 2 / g.
- the peak intensity y (cps) of the X-ray diffraction spectrum is 40000 cps or more, and the peak intensity y (cps) of the X-ray diffraction spectrum under the above conditions when the BET specific surface area is 15 m 2 / g is 32500 cps or more. .
- the relationship between the peak intensity y (cps) of the X-ray diffraction spectrum represented by the formula (2) and the BET specific surface area x (m 2 / g) is a region above the straight line B including the straight line B. It becomes.
- the straight line B represents the following formula (4).
- the peak intensity y (cps) of the X-ray diffraction spectrum is usually about 100,000 cps or less.
- y ⁇ 1500x + 55000 (4) (where 0.1 ⁇ x ⁇ 17)
- the magnesium oxide particles having the relationship represented by the above formula (2) have a higher peak intensity of the X-ray diffraction spectrum when the BET specific surface area is in the range of 0.1 to 17 m 2 / g. Since it has higher crystallinity, it has high thermal conductivity and is optimal as a filler for heat dissipation.
- the BET specific surface area is preferably 0.1 to 5 m 2 / g. This is because such magnesium oxide particles having a specific surface area of 0.1 to 5 m 2 / g exhibit higher crystallinity and high thermal conductivity among the magnesium oxide particles described above.
- a resin composition containing 86% by weight of magnesium oxide particles having the relationship of formula (1) in an EEA (ethylene-ethyl acrylate copolymer) resin has a thermal conductivity of 1.2 to 3.5 W / m ⁇
- Magnesium oxide particles having the relationship of formula (2) in an EEA (ethylene-ethyl acrylate copolymer) resin in an amount of 86% by weight has a thermal conductivity of 2.1 to 3.5 W /
- the composition exhibits a high thermal conductivity of 2.7 to 3.7 W / m ⁇ K.
- the resin composition containing 83% by weight of magnesium oxide particles having the relationship of the formula (1) in the epoxy resin has a thermal conductivity of 1.0 to 3.5 W / m ⁇ K, and the formula (2)
- the resin composition containing 83% by weight of magnesium oxide particles having the following relationship in the epoxy resin has a thermal conductivity of 2.0 to 3.5 W / m ⁇ K, and has the relationship of the formula (2):
- a resin composition containing 83% by weight of magnesium oxide having a BET specific surface area of 0.1 to 5 m 2 / g in an epoxy resin exhibits a high thermal conductivity of 2.5 to 3.5 W / m ⁇ K.
- the thermal conductivity can be measured by a method based on JIS A 1412-1 to JIS A 1412-3.
- the magnesium oxide particles having such characteristics have an average particle diameter of 0.1 to 12.0 ⁇ m and a purity of preferably 99.5% by mass or more.
- the method for producing magnesium oxide particles of the present invention includes a first step in which a titanium compound containing hydrous titanium oxide as a main component is introduced into an aqueous solution in which a magnesium compound is dissolved, and an ⁇ -ray generating substance is adsorbed on the titanium compound.
- the aqueous solution containing the titanium compound that has undergone the first step is filtered to separate and remove the titanium compound that has adsorbed the ⁇ -ray generating substance, and the alkali metal hydroxide and / or the aqueous solution that has undergone the second step.
- a third step of adding alkali metal carbonate, and a fourth step of firing after separating the compound precipitated by addition of the alkali metal hydroxide and / or the alkali metal carbonate by filtration.
- a titanium compound containing hydrous titanium oxide as a main component is introduced into an aqueous solution in which a magnesium compound is dissolved, and the ⁇ -ray generating substance is used as the titanium compound. Adsorb to.
- magnesium compound examples include magnesium chloride, magnesium sulfate, magnesium nitrate, and magnesium acetate.
- An aqueous solution is preferable, but an organic solvent miscible with water, such as alcohols, may be contained in the aqueous solution.
- concentration of the magnesium compound in the aqueous solution in which the magnesium compound is dissolved is preferably 1 to 8 mol / L.
- a titanium compound containing hydrous titanium oxide as a main component is introduced into an aqueous solution in which a magnesium compound is dissolved.
- Hydrous titanium oxide is also called metatitanic acid, and is generally produced by a method called a sulfuric acid method.
- titanium ores, ilmenite (FeTiO 3) after the natural rutile (TiO 2) compounds such as heating in concentrated sulfuric acid was dissolved to obtain a solution of titanium sulfate (Ti (SO 4) 2)
- Ti (SO 4) 2 titanium sulfate
- This solution is heated and hydrolyzed to obtain particulate hydrous titanium oxide. It is difficult to obtain pure hydrous titanium oxide, and usually contains by-products such as titanium oxide and titanium hydroxide.
- the manufacturing method is not limited to the above method.
- the titanium compound has a weight loss of 16% by mass or less when heated at 400 ° C., has a BET specific surface area of 150 to 250 m 2 / g, and is a Bragg against the lowest background intensity (cps) in the X-ray diffraction spectrum.
- the ratio of peak intensities (cps) at an angle (2 ⁇ ) of 25.20 to 25.60 ° is preferably in the range of 10 to 50.
- the titanium compound may contain titanium oxide or titanium hydroxide to the extent that the adsorption capacity is not lowered.
- the BET specific surface area of the titanium compound is less than 150m 2 / g, U specific surface area is too small, can not be sufficiently adsorb Th, etc., whereas, the BET specific surface area of the titanium compound is 250 meters 2 / If it exceeds g, since the specific surface area is too large, the particles become too small, and it becomes difficult to separate the aqueous solution in which the magnesium compound is dissolved from the titanium compound.
- the ratio of the peak intensity (cps) at the Bragg angle (2 ⁇ ) of 25.20 to 25.60 ° with respect to the minimum intensity (cps) of the background is less than 10, and the crystallinity is low. Separation of the aqueous solution in which the magnesium compound is dissolved and the titanium compound is difficult, while if the ratio of the peak intensity (cps) to the minimum intensity (cps) of the background exceeds 50 and the specific surface area is too small, Titanium compounds cannot sufficiently adsorb ⁇ -ray generating substances such as U and Th.
- the pH at this time is preferably 6 to 7, and an acidic or alkaline compound or an aqueous solution thereof may be added in order to adjust to this pH range. If the pH is less than 6, the adsorption of the ⁇ -ray generating substance by the titanium compound is not sufficient. On the other hand, if the pH exceeds 7, the magnesium hydroxide tends to precipitate, which is not preferable.
- the temperature of the mixed solution at this time is preferably 15 to 35 ° C., and the stirring time is preferably 15 to 30 hours. If the stirring time is less than 15 hours, U and Th that are ⁇ -ray generating substances cannot be sufficiently adsorbed. On the other hand, even if the stirring time exceeds 30 hours, U and Th that are ⁇ -ray generating substances. The amount of adsorbed does not increase so much, which is economically disadvantageous.
- the magnesium compound is dissolved and U, Th, etc., which are ⁇ -ray generating substances contained in the magnesium compound are sufficiently adsorbed to the titanium compound, and then in the second step, an aqueous solution containing the titanium compound. And the titanium compound adsorbed with the ⁇ -ray generating substance is separated and removed.
- an aqueous solution containing a magnesium compound from which U, Th, etc., which are ⁇ -ray generating substances are removed is obtained.
- a cake containing the titanium compound and the ⁇ -ray generating substances U, Th, etc. remains by the filtration step, and an aqueous solution containing an acid such as hydrochloric acid is added to the cake to obtain a mixed solution. Thereafter, the titanium compound can be regenerated by filtering again to separate U, Th, etc. adsorbed on the titanium compound and washing with water. The regenerated titanium compound can be used again to adsorb the ⁇ -ray generating substance in the first step.
- an alkali metal hydroxide and / or an alkali metal carbonate are added and reacted to the aqueous solution containing the magnesium compound which passed through the 2nd process.
- magnesium hydroxide By adding an alkali metal hydroxide, magnesium hydroxide is precipitated.
- basic magnesium carbonate precipitates by adding an alkali metal carbonate. Below, it demonstrates by dividing into the case where basic magnesium carbonate is precipitated, and the case where magnesium hydroxide is precipitated.
- alkali metal carbonate examples include sodium carbonate and potassium carbonate.
- Sodium carbonate is preferable.
- the alkali metal carbonate is dissolved as it is or in water to obtain an aqueous solution, and then added to the aqueous solution that has undergone the second step.
- concentration of the alkali metal carbonate aqueous solution at this time is preferably 1 to 5 mol / L.
- the temperature during addition is preferably 15 to 35 ° C.
- the basic magnesium carbonate precipitated by the addition of the alkali metal carbonate is separated by filtration and then baked.
- the precipitated basic magnesium carbonate is filtered, and then washed with water until the electrical conductivity of the filtrate becomes 100 ⁇ s / cm or less to remove the alkali metal compound as a by-product, at 100 to 150 ° C. dry.
- drying may be performed by a spray drying method.
- magnesium oxide particles may be obtained by drying the mixed slurry containing, using a drying method such as a spray drying method, and firing at 900 to 1500 ° C. for 1 to 10 hours. If the firing temperature is less than 900 ° C., the basic magnesium carbonate may not be completely converted to magnesium oxide. On the other hand, if the firing temperature exceeds 1500 ° C., the sintering proceeds and the particles tend to be large. It is not preferable.
- This magnesium chloride becomes a particle growth aid for magnesium oxide during firing.
- the spray drying can be performed by a known method using a known apparatus.
- the magnesium chloride aqueous solution to be added if the magnesium chloride to be added contains an ⁇ -ray generating substance, the amount of ⁇ -ray generation cannot be reduced.
- the titanium compound to be processed may be used to remove the ⁇ -ray generation amount substance.
- magnesium oxide particles can be obtained by washing the calcined magnesium oxide particles with alcohol or pure water to remove impurities, filtering, and drying.
- the produced magnesium oxide particles can be adjusted in particle size by pulverization using an air mill or the like, if necessary.
- the obtained magnesium oxide particles have a BET specific surface area of 0.1 to 17 m 2 / g, an ⁇ dose of 0.005 c / cm 2 ⁇ Hr or less, and a Bragg angle (2 ⁇ ) in the X-ray diffraction spectrum of 42. It is preferable that the relationship between the peak intensity y (cps) at 80 to 43.00 ° and the BET specific surface area x (m 2 / g) is represented by the following formula (2). y ⁇ ⁇ 1500x + 55000 (2)
- the magnesium oxide particles preferably have an average particle size of 0.1 to 12.0 ⁇ m.
- magnesium hydroxide is precipitated by the above reaction.
- alkali metal hydroxide to be used include sodium hydroxide and potassium hydroxide.
- the alkali metal hydroxide is dissolved as it is or in water to obtain an aqueous solution, and then added to the aqueous solution obtained through the second step.
- concentration of the alkali metal hydroxide aqueous solution at this time is preferably 15 to 25 mol / L.
- the temperature during addition is preferably 15 to 30 ° C.
- the magnesium hydroxide precipitated by the addition of the alkali metal hydroxide is separated by filtration and then fired.
- the precipitated magnesium hydroxide is filtered and then washed with water until the electrical conductivity of the filtrate reaches 100 ⁇ s / cm or less to remove the alkali metal compound as a by-product, followed by drying at 100 to 150 ° C.
- drying may be performed by a spray drying method.
- magnesium hydroxide such as pure water is added to the obtained magnesium hydroxide to form a slurry, and an aqueous solution of magnesium chloride is added to the slurry to obtain a mixed slurry containing magnesium chloride, followed by mixing containing the obtained magnesium chloride.
- Magnesium oxide particles may be obtained by drying the slurry using a drying method such as a spray drying method and firing at 900 to 1500 ° C. for 1 to 10 hours. If the firing temperature is less than 900 ° C., magnesium hydroxide may not be completely converted to magnesium oxide, while if the firing temperature exceeds 1500 ° C., sintering proceeds and particles tend to be large, which is preferable. Absent.
- This magnesium chloride becomes a particle growth aid for magnesium oxide during firing.
- the spray drying can be performed by a known method using a known apparatus.
- the ⁇ -ray generation amount substance may be removed in the same manner as in the production of basic magnesium carbonate powder.
- the washing method, pulverization method, and the like of the obtained magnesium oxide particles are the same as in the case where the reaction is performed using an alkali metal carbonate.
- the obtained magnesium oxide particles have a BET specific surface area of 0.1 to 17 m 2 / g, an ⁇ dose of 0.005 c / cm 2 ⁇ Hr or less, and a Bragg angle (2 ⁇ ) in the X-ray diffraction spectrum of 42.
- the relationship between the peak intensity y (cps) at 80 to 43.00 ° and the BET specific surface area x (m 2 / g) is preferably represented by the following formula (1). y ⁇ ⁇ 960x + 33000 (1)
- the magnesium oxide particles preferably have an average particle size of 0.1 to 12.0 ⁇ m.
- both the alkali metal hydroxide and the alkali metal carbonate may be added in the third step. In that case, both magnesium hydroxide and basic magnesium carbonate precipitate, but both become magnesium oxide upon firing.
- the resin used may be a thermoplastic resin or a thermosetting resin.
- examples thereof include epoxy resins, phenol resins, polyphenylene sulfide (PPS) resins, polyester resins, polyamides.
- Polyimide Polystyrene, polyethylene, polypropylene, polyvinyl chloride, polyvinylidene chloride, fluororesin, polymethyl methacrylate, ethylene / ethyl acrylate copolymer (EEA) resin, polycarbonate, polyurethane, polyacetal, polyphenylene ether, polyetherimide Acrylonitrile-butadiene-styrene copolymer (ABS) resin, liquid crystal resin (LCP), silicone resin, acrylic resin and the like.
- ESA ethylene / ethyl acrylate copolymer
- ABS polyetherimide Acrylonitrile-butadiene-styrene copolymer
- LCP liquid crystal resin
- silicone resin acrylic resin and the like.
- the resin composition containing the magnesium oxide of this invention is used as a molded object or an adhesive agent.
- the magnesium oxide of the present invention is also used for grease.
- Such a molded body, adhesive, and grease are also one aspect of the present invention.
- Examples of the resin used in the molded body of the present invention include the types of resins described above, and the molded body made of these resins contains the magnesium oxide of the present invention.
- the content of magnesium oxide in the molded body is preferably 10 to 90% by weight.
- the molded body containing magnesium oxide can be obtained by mixing the resin powder and magnesium oxide and molding them using various molding methods.
- the magnesium oxide of the present invention can be used in combination with other components to form a resin composition.
- Other components that can be used in combination include metal oxides such as zinc oxide, titanium oxide, and aluminum oxide, and magnesium oxide other than magnesium oxide such as magnesium carbonate, aluminum nitride, boron nitride, silicon nitride, titanium nitride, metal silicon, and diamond. Examples include heat dissipating fillers and surfactants.
- the molded body of the present invention can be suitably used, for example, for various automotive parts, printed circuit boards, electric and electronic parts such as a heat sink. Moreover, the said molded object can be used conveniently also as a container which accommodates various electric and electronic elements and an electric and electronic apparatus. Since these molded bodies are excellent in heat dissipation characteristics, even if heat is generated due to electronic parts or the like, they can be radiated well and the temperature of the electronic parts and electronic devices can be prevented from becoming too high.
- Examples of the adhesive used in the present invention include a phenol resin adhesive, an ⁇ -olefin resin adhesive, a vinyl acetate resin emulsion adhesive, an epoxy resin adhesive, a polyurethane adhesive, an acrylic resin adhesive, and a chloroprene rubber system.
- Examples thereof include an adhesive, a nitrile rubber adhesive, an SBR adhesive, and a natural rubber adhesive.
- the adhesive of the present invention can be suitably used, for example, as an adhesive for various automotive parts, printed circuit boards, electric and electronic parts such as a heat sink.
- the blending amount of magnesium oxide in the adhesive of the present invention can be arbitrarily determined in accordance with the thermal conductivity of the target adhesive. In order to sufficiently exhibit the heat dissipation performance of magnesium oxide, it is preferable to contain 10 to 90% by weight of magnesium oxide with respect to the total amount of the adhesive.
- magnesium oxide of the present invention By adding the magnesium oxide of the present invention to these adhesives, it becomes an adhesive having excellent heat dissipation characteristics, and electronic parts, electronic devices, etc. using these adhesives are heated by electronic parts. Even if it occurs, heat can be efficiently conducted from the heat generator to the heat radiating body, metal, or the like, so that the temperature of the electronic component or electronic device can be prevented from becoming too high.
- the blending amount of magnesium oxide in the grease of the present invention can be arbitrarily determined according to the target thermal conductivity. In order to sufficiently exhibit the heat dissipation performance of magnesium oxide, it is preferable to contain 10 to 90% by volume of magnesium oxide with respect to the total amount in the grease.
- the magnesium oxide of the present invention can be made into a grease by using other components in combination.
- Other components that can be used in combination include metal oxides such as zinc oxide, titanium oxide, and aluminum oxide, and magnesium oxide other than magnesium oxide such as magnesium carbonate, aluminum nitride, boron nitride, silicon nitride, titanium nitride, metal silicon, and diamond. Examples include heat dissipating fillers and surfactants.
- various oily materials such as mineral oil, synthetic oil, silicone oil, fluorine hydrocarbon oil and the like can be used alone or in combination of two or more.
- synthetic oil hydrocarbon oil is particularly preferable.
- synthetic oil ⁇ -olefin, diester, polyol ester, trimellitic acid ester, polyphenyl ether, alkylphenyl ether and the like can be used.
- the grease of the present invention may contain a surfactant as necessary.
- a surfactant a nonionic surfactant is preferable. By blending a nonionic surfactant, high thermal conductivity can be achieved and the consistency can be suitably controlled.
- Nonionic surfactants include polyoxyethylene alkyl ether, polyoxyethylene alkyl phenyl ether, polyoxyethylene alkyl naphthyl ether, polyoxyethylenated castor oil, polyoxyethylene hydrogenated castor oil, polyoxyethylene alkylamide, poly Oxyethylene-polyoxypropylene glycol, polyoxyethylene-polyoxypropylene glycol ethylenediamine, decaglycerin fatty acid ester, polyoxyethylene mono fatty acid ester, polyoxyethylene difatty acid ester, polyoxyethylene propylene glycol fatty acid ester, polyoxyethylene sorbitan mono Fatty acid ester, polyoxyethylene sorbitan tri fatty acid ester, ethylene glycol mono fatty acid ester, die Glycol mono fatty acid esters, propylene glycol mono fatty acid esters, glycerol mono-fatty acid esters, pentaerythritol fatty acid monoesters, sorbitan mono fatty acid esters, Sorubitan
- the grease of the present invention is used by being applied to a heat generator or a heat radiator.
- the heating element include general power supplies; electronic devices such as power transistors for power supplies, power modules, thermistors, thermocouples, temperature sensors; and exothermic electronic components such as integrated circuit elements such as LSIs and CPUs.
- the heat radiating body include heat radiating parts such as heat spreaders and heat sinks; heat pipes and heat radiating plates.
- coating can be performed by screen printing, for example. Screen printing can be performed using, for example, a metal mask or a screen mesh.
- Example 1 [Step of removing ⁇ -ray generator from magnesium chloride aqueous solution]
- a slurry of a titanium compound containing, as a main component, 1000 ml of an aqueous solution of magnesium chloride (first grade reagent manufactured by Wako Pure Chemical Industries) prepared at 396 g / L and hydrous titanium oxide (made by Sakai Chemical Industry Co., Ltd.) prepared at 200 g / L 570 ml of pure water and 500 ml of pure water were mixed and stirred, an aqueous solution of sodium hydroxide (first grade reagent manufactured by Wako Pure Chemical Industries, Ltd.) was added to adjust the pH to 6-7, and then stirred at 25 ° C.
- the magnesium compound aqueous solution (filtrate) from which the titanium compound as the main component and the ⁇ -ray generating substance were removed was separated by filtration.
- the weight loss is 14.0% by mass
- the BET specific surface area is 224 m 2 / g
- the lowest background in the X-ray diffraction spectrum was 19.3.
- Step of calcining basic magnesium carbonate to produce magnesium oxide A white powder mainly composed of basic magnesium carbonate obtained by the above method was fired at 1000 ° C. to obtain a white powder.
- a steam press machine (Gonno Hydraulic Co., Ltd.), and rounded into a circle with a diameter of 50 mm. After penetrating, it was fitted into a mold having a diameter of 50 mm and a thickness of 2 mm, sandwiched between ferro plates, and again, a pressure of 25 MPa was applied at 150 ° C. using a steam press to produce an EEA resin molded body.
- the thermal conductivity of the produced EEA resin molding was measured with a thermal conductivity measuring device HC-110 manufactured by Eihiro Seiki Co., Ltd. and found to be 2.41 W / mK.
- Epoxy resin (Epicoat 828, manufactured by Mitsubishi Chemical Corporation) 6.52 g and curing agent (Licacid MH-700, manufactured by Nippon Nippon Chemical Co., Ltd.) 5.22 g and curing accelerator (N, N-Dimethylbenzylamine reagent) 0.50 g were put in an ointment bowl. After thoroughly mixing with a Teflon (registered trademark) rod, add 59.5 g of magnesium oxide obtained by the above method, and set it on a rotation / revolution super mixer Awatori Nertaro (ARE-250 made by Shinky) at 2000 rpm.
- ARE-250 made by Shinky
- the BET specific surface area, the X-ray diffraction measurement, and the ⁇ dose measurement were performed by the following methods.
- Table 1 below shows the values of 2 ⁇ and the peak intensity of the main peak, the BET specific surface area, and the thermal conductivity of the EEA resin molded product and the epoxy resin molded product with respect to the firing temperature and the X-ray diffraction pattern in the above examples. Show.
- Measurement method of various physical properties [measurement of BET specific surface area]
- the BET specific surface area was measured using a GEMINI VII2390 manufactured by Micromeritics after heat-treating the sample at 200 ° C. for 40 minutes in a nitrogen atmosphere.
- the X-ray source is set to CuK ⁇ ray, voltage 50 kV, current 300 mA, sample rotation speed 90.000 rpm, divergence slit 1.00 mm, divergence length limit slit 10 mm, scattering slit open, light receiving slit open, scanning mode FT, counting time 0.5 seconds, step width 0.0400 °, scanning axis 2 ⁇ / ⁇ , scanning range 10.0000 to 70.000 °, ⁇ offset 0.0000
- the measurement of X-ray diffraction was performed under the conditions of 1 and the number of integrations.
- Example 2 [Step of calcining basic magnesium carbonate to produce magnesium oxide]
- a basic magnesium carbonate was produced by the same method as in Example 1, and the white powder containing the basic magnesium carbonate as a main component was fired at 1100 ° C. to obtain a white powder.
- the white powder was analyzed with an ICP emission spectrometer.
- the specific surface area was 3.61 m 2 / g, and the ⁇ dose was 0.001 ⁇ 0.001 c / cm 2 / h.
- a steam press (Gonno Hydraulic Co., Ltd.), and rounded into a circle with a diameter of 50 mm. After penetrating, it was fitted into a mold having a diameter of 50 mm and a thickness of 2 mm, and sandwiched between ferro plates, and a pressure of 25 MPa was applied again at 150 ° C. using a steam press to produce an EEA resin molded body.
- the thermal conductivity of the produced EEA resin molding was measured with HC-110 manufactured by Eihiro Seiki, and it was 2.68 W / mK.
- Epoxy resin (Epicoat 828, manufactured by Mitsubishi Chemical Corporation) 6.52 g and curing agent (Ricacid MH-700, manufactured by Nippon Nippon Chemical Co., Ltd.) 5.22 g and curing accelerator (N, N-Dimethylbenzylamine reagent) 0.50 g were put in an ointment bowl. After thoroughly mixing with a Teflon stick, 59.5 g of the magnesium oxide obtained by the above method was added and set in a rotation / revolution super mixer Awatori Netaro (ARE-250 manufactured by Shinky) and kneaded at 2000 rpm for 5 minutes. Thereafter, deaeration was performed at 2100 rpm for 2 minutes.
- ARE-250 manufactured by Shinky
- the sample taken out was subjected to 10 passes with a roll width of 10 ⁇ m and a rotation speed of 200 rpm using a three roll (EXAKT 80S EXAKT) to prepare an epoxy resin composition.
- the prepared epoxy resin composition was poured into a mold having a diameter of 50 mm and a thickness of 2 mm, sandwiched between ferroplates, and a pressure of 25 MPa was applied at room temperature for 10 minutes using a press machine (Gonno Hydraulic Co., Ltd.), and then 120 ° C.
- An epoxy resin molding was produced by holding and curing for 12 hours with a dryer set to 1.
- the thermal conductivity of the produced epoxy resin molding was measured by Eihiro Seiki HC-110 to be 2.33 W / mK.
- Example 1 The BET specific surface area, X-ray diffraction measurement, and ⁇ dose measurement were performed by the methods described in Example 1. Table 1 below shows the values of 2 ⁇ , the peak intensity of the main peak, the BET specific surface area, and the thermal conductivity of the EEA resin molded product and the epoxy resin molded product with respect to the firing temperature and the X-ray diffraction pattern in the above examples. Show.
- Example 3 [Step of calcining basic magnesium carbonate to produce magnesium oxide]
- a basic magnesium carbonate was produced by the same method as that of Example 1, and the white powder containing the basic magnesium carbonate as a main component was fired at 1250 ° C. to obtain a white powder.
- the white powder was analyzed with an ICP emission spectrometer.
- the specific surface area was 1.69 m 2 / g, and the ⁇ dose was 0.001 ⁇ 0.001 c / cm 2 / h.
- a steam press (Gonno Hydraulic Co., Ltd.), and rounded into a circle with a diameter of 50 mm. After penetrating, it was fitted into a mold having a diameter of 50 mm and a thickness of 2 mm, and sandwiched between ferro plates, and a pressure of 25 MPa was applied again at 150 ° C. using a steam press to produce an EEA resin molded body.
- the thermal conductivity of the produced EEA resin molding was measured with HC-110 manufactured by Eihiro Seiki Co., Ltd. and found to be 2.97 W / mK.
- Epoxy resin (Epicoat 828, manufactured by Mitsubishi Chemical Corporation) 6.52 g and curing agent (Ricacid MH-700, manufactured by Nippon Nippon Chemical Co., Ltd.) 5.22 g and curing accelerator (N, N-Dimethylbenzylamine reagent) 0.50 g were put in an ointment bowl. After thoroughly mixing with a Teflon stick, 59.5 g of the magnesium oxide obtained by the above method was added and set in a rotation / revolution super mixer Awatori Netaro (ARE-250 manufactured by Shinky) and kneaded at 2000 rpm for 5 minutes. Thereafter, deaeration was performed at 2100 rpm for 2 minutes.
- ARE-250 manufactured by Shinky
- the sample taken out was subjected to 10 passes with a roll width of 10 ⁇ m and a rotation speed of 200 rpm using a three roll (EXAKT 80S EXAKT) to prepare an epoxy resin composition.
- the prepared epoxy resin composition was poured into a mold having a diameter of 50 mm and a thickness of 2 mm, sandwiched between ferroplates, and a pressure of 25 MPa was applied at room temperature for 10 minutes using a press machine (Gonno Hydraulic Co., Ltd.), and then 120 ° C.
- An epoxy resin molding was produced by holding and curing for 12 hours with a dryer set to 1.
- the thermal conductivity of the produced epoxy resin molding was measured with HC-110 manufactured by Eihiro Seiki, and it was 2.64 W / mK.
- Example 1 The BET specific surface area, X-ray diffraction measurement, and ⁇ dose measurement were performed by the methods described in Example 1. Table 1 below shows the values of 2 ⁇ and the peak intensity of the main peak, the BET specific surface area, and the thermal conductivity of the EEA resin molded product and the epoxy resin molded product with respect to the firing temperature and the X-ray diffraction pattern in the above examples. Show.
- Example 4 [Step of calcining basic magnesium carbonate to produce magnesium oxide]
- a basic magnesium carbonate was produced by the same method as in Example 1, and the white powder containing the basic magnesium carbonate as a main component was fired at 1400 ° C. to obtain a white powder.
- the white powder was analyzed with an ICP emission analyzer.
- the specific surface area was 0.92 m 2 / g and the ⁇ dose was 0.001 ⁇ 0.001 c / cm 2 / h.
- a steam press (Gonno Hydraulic Co., Ltd.), and rounded into a circle with a diameter of 50 mm. After penetrating, it was fitted into a mold having a diameter of 50 mm and a thickness of 2 mm, and sandwiched between ferro plates, and a pressure of 25 MPa was applied again at 150 ° C. using a steam press to produce an EEA resin molded body.
- the thermal conductivity of the produced EEA resin molding was measured by HC-110 manufactured by Eihiro Seiki Co., Ltd. and found to be 3.05 W / mK.
- Epoxy resin (Epicoat 828, manufactured by Mitsubishi Chemical Corporation) 6.52 g and curing agent (Ricacid MH-700, manufactured by Nippon Nippon Chemical Co., Ltd.) 5.22 g and curing accelerator (N, N-Dimethylbenzylamine reagent) 0.50 g were put in an ointment bowl. After thoroughly mixing with a Teflon stick, 59.5 g of the magnesium oxide obtained by the above method was added and set in a rotation / revolution super mixer Awatori Netaro (ARE-250 manufactured by Shinky) and kneaded at 2000 rpm for 5 minutes. Thereafter, deaeration was performed at 2100 rpm for 2 minutes.
- ARE-250 manufactured by Shinky
- the sample taken out was subjected to 10 passes with a roll width of 10 ⁇ m and a rotation speed of 200 rpm using a three roll (EXAKT 80S EXAKT) to prepare an epoxy resin composition.
- the prepared epoxy resin composition was poured into a mold having a diameter of 50 mm and a thickness of 2 mm, sandwiched between ferroplates, and a pressure of 25 MPa was applied at room temperature for 10 minutes using a press machine (Gonno Hydraulic Co., Ltd.), and then 120 ° C.
- An epoxy resin molding was produced by holding and curing for 12 hours with a dryer set to 1.
- the thermal conductivity of the produced epoxy resin molding was measured with HC-110 manufactured by Eihiro Seiki, and it was 2.8 W / mK.
- Example 1 The BET specific surface area, X-ray diffraction measurement, and ⁇ dose measurement were performed by the methods described in Example 1. Table 1 below shows the values of 2 ⁇ and the peak intensity of the main peak, the BET specific surface area, and the thermal conductivity of the EEA resin molded product and the epoxy resin molded product with respect to the firing temperature and the X-ray diffraction pattern in the above examples. Show.
- Example 5 While stirring the filtrate (magnesium chloride aqueous solution from which the ⁇ -ray generating substance was removed) obtained in Example 1, 1000 ml of an aqueous solution of sodium carbonate (first grade reagent manufactured by Wako Pure Chemical Industries) prepared to 135 g / L was added to 16.67 ml / min. It was charged at a rate for 1 hour to produce a basic magnesium carbonate precipitate. This was filtered, washed with water until the electrical conductivity of the filtrate was 100 ⁇ s / cm or less, and the filtered precipitate was slurried again.
- sodium carbonate first grade reagent manufactured by Wako Pure Chemical Industries
- Example 2 Magnethyl aqueous solution from which the ⁇ -ray generating substance had been removed
- the white powder Mg content analyzed at 20.1 wt% in ICP emission spectrometer, X-rays diffraction pattern, basic magnesium carbonate (Mg 5 (CO 3) 4 (OH) 2 (H 2 O) 4)
- the peak attributed to was the main.
- Step of calcining basic magnesium carbonate to produce magnesium oxide A white powder containing basic magnesium carbonate as a main component was fired at 1400 ° C. to obtain a white powder.
- the white powder was analyzed with an ICP emission spectrometer.
- the specific surface area was 0.18 m 2 / g, and the ⁇ dose was 0.001 ⁇ 0.001 c / cm 2 / h.
- a steam press (Gonno Hydraulic Co., Ltd.), and rounded into a circle with a diameter of 50 mm. After penetrating, it was fitted into a mold having a diameter of 50 mm and a thickness of 2 mm, and sandwiched between ferro plates, and a pressure of 25 MPa was applied again at 150 ° C. using a steam press to produce an EEA resin molded body.
- the thermal conductivity of the produced EEA resin molded product was measured with HC-110 manufactured by Eihiro Seiki Co., Ltd. and found to be 3.32 W / mK.
- Epoxy resin (Epicoat 828, manufactured by Mitsubishi Chemical Corporation) 6.52 g and curing agent (Ricacid MH-700, manufactured by Nippon Nippon Chemical Co., Ltd.) 5.22 g and curing accelerator (N, N-Dimethylbenzylamine reagent) 0.50 g were put in an ointment bowl. After thoroughly mixing with a Teflon stick, 59.5 g of the magnesium oxide obtained by the above method was added and set in a rotation / revolution super mixer Awatori Netaro (ARE-250 manufactured by Shinky) and kneaded at 2000 rpm for 5 minutes. Thereafter, deaeration was performed at 2100 rpm for 2 minutes.
- ARE-250 manufactured by Shinky
- the sample taken out was subjected to 10 passes with a roll width of 10 ⁇ m and a rotation speed of 200 rpm using a three roll (EXAKT 80S EXAKT) to prepare an epoxy resin composition.
- the prepared epoxy resin composition was poured into a mold having a diameter of 50 mm and a thickness of 2 mm, sandwiched between ferroplates, and a pressure of 25 MPa was applied at room temperature for 10 minutes using a press machine (Gonno Hydraulic Co., Ltd.), and then 120 ° C.
- An epoxy resin molding was produced by holding and curing for 12 hours with a dryer set to 1.
- the thermal conductivity of the produced epoxy resin molding was measured with HC-110 manufactured by Eihiro Seiki, and it was 3.02 W / mK.
- Example 1 The BET specific surface area, X-ray diffraction measurement, and ⁇ dose measurement were performed by the methods described in Example 1. Table 1 below shows the values of 2 ⁇ and the peak intensity of the main peak, the BET specific surface area, and the thermal conductivity of the EEA resin molded product and the epoxy resin molded product with respect to the firing temperature and the X-ray diffraction pattern in the above examples. Show.
- Step of calcining basic magnesium carbonate to produce magnesium oxide A white powder mainly composed of basic magnesium carbonate was baked at 1000 ° C. to obtain a white powder.
- the white powder was analyzed with an ICP emission analyzer.
- the specific surface area was 14.5 m 2 / g and the ⁇ dose was 0.012 ⁇ 0.001 c / cm 2 / h.
- a steam press (Gonno Hydraulic Co., Ltd.), and rounded into a circle with a diameter of 50 mm. After penetrating, it was fitted into a mold having a diameter of 50 mm and a thickness of 2 mm, and sandwiched between ferro plates, and a pressure of 25 MPa was applied again at 150 ° C. using a steam press to produce an EEA resin molded body.
- the thermal conductivity of the produced EEA resin molding was measured with HC-110 manufactured by Eihiro Seiki Co., Ltd. and found to be 1.74 W / mK.
- Epoxy resin (Epicoat 828, manufactured by Mitsubishi Chemical Corporation) 6.52 g and curing agent (Ricacid MH-700, manufactured by Nippon Nippon Chemical Co., Ltd.) 5.22 g and curing accelerator (N, N-Dimethylbenzylamine reagent) 0.50 g were put in an ointment bowl. After thoroughly mixing with a Teflon stick, 59.5 g of the magnesium oxide obtained by the above method was added and set in a rotation / revolution super mixer Awatori Netaro (ARE-250 manufactured by Shinky) and kneaded at 2000 rpm for 5 minutes. Thereafter, deaeration was performed at 2100 rpm for 2 minutes.
- ARE-250 manufactured by Shinky
- the sample taken out was subjected to 10 passes with a roll width of 10 ⁇ m and a rotation speed of 200 rpm using a three roll (EXAKT 80S EXAKT) to prepare an epoxy resin composition.
- the prepared epoxy resin composition was poured into a mold having a diameter of 50 mm and a thickness of 2 mm, sandwiched between ferroplates, and a pressure of 25 MPa was applied at room temperature for 10 minutes using a press machine (Gonno Hydraulic Co., Ltd.), and then 120 ° C.
- An epoxy resin molding was produced by holding and curing for 12 hours with a dryer set to 1.
- the thermal conductivity of the produced epoxy resin molding was measured by HC-110 manufactured by Eihiro Seiki, and it was 1.65 W / mK.
- Example 1 The BET specific surface area, X-ray diffraction measurement, and ⁇ dose measurement were performed by the methods described in Example 1. Table 1 below shows the values of 2 ⁇ and the peak intensity of the main peak, the BET specific surface area, and the thermal conductivity of the EEA resin molded product and the epoxy resin molded product with respect to the firing temperature and the X-ray diffraction pattern in the above examples. Show.
- Comparative Example 2 [Step of calcining basic magnesium carbonate to produce magnesium oxide]
- a basic magnesium carbonate was produced by the same method as that of Comparative Example 1, and the obtained white powder mainly composed of basic magnesium carbonate was baked at 1100 ° C. to obtain a white powder.
- the white powder was analyzed with an ICP emission analyzer.
- the specific surface area was 3.71 m 2 / g, and the ⁇ dose was 0.011 ⁇ 0.001 c / cm 2 / h.
- a steam press (Gonno Hydraulic Co., Ltd.), and rounded into a circle with a diameter of 50 mm. After penetrating, it was fitted into a mold having a diameter of 50 mm and a thickness of 2 mm, and sandwiched between ferro plates, and a pressure of 25 MPa was applied again at 150 ° C. using a steam press to produce an EEA resin molded body.
- the thermal conductivity of the produced EEA resin molding was measured with HC-110 manufactured by Eihiro Seiki Co., Ltd. and found to be 1.78 W / mK.
- Epoxy resin (Epicoat 828, manufactured by Mitsubishi Chemical Corporation) 6.52 g and curing agent (Ricacid MH-700, manufactured by Nippon Nippon Chemical Co., Ltd.) 5.22 g and curing accelerator (N, N-Dimethylbenzylamine reagent) 0.50 g were put in an ointment bowl. After thoroughly mixing with a Teflon stick, 59.5 g of the magnesium oxide obtained by the above method was added and set in a rotation / revolution super mixer Awatori Netaro (ARE-250 manufactured by Shinky) and kneaded at 2000 rpm for 5 minutes. Thereafter, deaeration was performed at 2100 rpm for 2 minutes.
- ARE-250 manufactured by Shinky
- the sample taken out was subjected to 10 passes with a roll width of 10 ⁇ m and a rotation speed of 200 rpm using a three roll (EXAKT 80S EXAKT) to prepare an epoxy resin composition.
- the prepared epoxy resin composition was poured into a mold having a diameter of 50 mm and a thickness of 2 mm, sandwiched between ferroplates, and a pressure of 25 MPa was applied at room temperature for 10 minutes using a press machine (Gonno Hydraulic Co., Ltd.), and then 120 ° C.
- An epoxy resin molding was produced by holding and curing for 12 hours with a dryer set to 1.
- the thermal conductivity of the produced epoxy resin molding was measured by HC-110 manufactured by Eihiro Seiki, and it was 1.68 W / mK.
- Example 1 The BET specific surface area, X-ray diffraction measurement, and ⁇ dose measurement were performed by the methods described in Example 1. Table 1 below shows the values of 2 ⁇ and the peak intensity of the main peak, the BET specific surface area, and the thermal conductivity of the EEA resin molded product and the epoxy resin molded product with respect to the firing temperature and the X-ray diffraction pattern in the above examples. Show.
- Epoxy resin (Epicoat 828, manufactured by Mitsubishi Chemical Corporation) 6.52 g and curing agent (Ricacid MH-700, manufactured by Nippon Nippon Chemical Co., Ltd.) 5.22 g and curing accelerator (N, N-Dimethylbenzylamine reagent) 0.50 g were put in an ointment bowl. After thoroughly mixing with a Teflon stick, 59.5 g of the magnesium oxide obtained by the above method was added and set in a rotation / revolution super mixer Awatori Netaro (ARE-250 manufactured by Shinky) and kneaded at 2000 rpm for 5 minutes. Thereafter, deaeration was performed at 2100 rpm for 2 minutes.
- ARE-250 manufactured by Shinky
- the sample taken out was subjected to 10 passes with a roll width of 10 ⁇ m and a rotation speed of 200 rpm using a three roll (EXAKT 80S EXAKT) to prepare an epoxy resin composition.
- the prepared epoxy resin composition was poured into a mold having a diameter of 50 mm and a thickness of 2 mm, sandwiched between ferroplates, and a pressure of 25 MPa was applied at room temperature for 10 minutes using a press machine (Gonno Hydraulic Co., Ltd.), and then 120 ° C.
- An epoxy resin molding was produced by holding and curing for 12 hours with a dryer set to 1.
- the heat conductivity of the produced epoxy resin molding was measured with HC-110 manufactured by Eihiro Seiki, and it was 1.84 W / mK.
- Example 1 The BET specific surface area, X-ray diffraction measurement, and ⁇ dose measurement were performed by the methods described in Example 1. Table 1 below shows the values of 2 ⁇ and the peak intensity of the main peak, the BET specific surface area, and the thermal conductivity of the EEA resin molded product and the epoxy resin molded product with respect to the firing temperature and the X-ray diffraction pattern in the above examples. Show.
- Epoxy resin (Epicoat 828, manufactured by Mitsubishi Chemical Corporation) 6.52 g and curing agent (Ricacid MH-700, manufactured by Nippon Nippon Chemical Co., Ltd.) 5.22 g and curing accelerator (N, N-Dimethylbenzylamine reagent) 0.50 g were put in an ointment bowl. After thoroughly mixing with a Teflon stick, 59.5 g of the magnesium oxide obtained by the above method was added and set in a rotation / revolution super mixer Awatori Netaro (ARE-250 manufactured by Shinky) and kneaded at 2000 rpm for 5 minutes. Thereafter, deaeration was performed at 2100 rpm for 2 minutes.
- ARE-250 manufactured by Shinky
- the sample taken out was subjected to 10 passes with a roll width of 10 ⁇ m and a rotation speed of 200 rpm using a three roll (EXAKT 80S EXAKT) to prepare an epoxy resin composition.
- the prepared epoxy resin composition was poured into a mold having a diameter of 50 mm and a thickness of 2 mm, sandwiched between ferroplates, and a pressure of 25 MPa was applied at room temperature for 10 minutes using a press machine (Gonno Hydraulic Co., Ltd.), and then 120 ° C.
- An epoxy resin molding was produced by holding and curing for 12 hours with a dryer set to 1.
- the thermal conductivity of the produced epoxy resin molding was measured with HC-110 manufactured by Eihiro Seiki, and it was 1.85 W / mK.
- Example 1 The BET specific surface area, X-ray diffraction measurement, and ⁇ dose measurement were performed by the methods described in Example 1. Table 1 below shows the values of 2 ⁇ and the peak intensity of the main peak, the BET specific surface area, and the thermal conductivity of the EEA resin molded product and the epoxy resin molded product with respect to the firing temperature and the X-ray diffraction pattern in the above examples. Show.
- Example 2 10 ml of the filtrate obtained in Example 1 (magnesium chloride aqueous solution from which the ⁇ -ray generating substance was removed) was added to the slurry, and the mixture was stirred for 15 minutes and then dried at 130 ° C. for 2 hours to obtain a white powder.
- this white powder was analyzed with an ICP emission analyzer, the Mg content was 20.3 wt%, and the X-ray diffraction pattern was basic magnesium carbonate (Mg 5 (CO 3 ) 4 (OH) 2 (H 2 O) 4 ). The peak attributed to was the main.
- Step of calcining basic magnesium carbonate to produce magnesium oxide A white powder containing basic magnesium carbonate as a main component was fired at 1400 ° C. to obtain a white powder.
- the white powder was analyzed with an ICP emission analyzer.
- a steam press (Gonno Hydraulic Co., Ltd.), and rounded into a circle with a diameter of 50 mm. After penetrating, it was fitted into a mold having a diameter of 50 mm and a thickness of 2 mm, and sandwiched between ferro plates, and a pressure of 25 MPa was applied again at 150 ° C. using a steam press to produce an EEA resin molded body.
- the thermal conductivity of the produced EEA resin molding was measured with HC-110 manufactured by Eiko Seiki Co., Ltd. and found to be 2.31 W / mK.
- Epoxy resin (Epicoat 828, manufactured by Mitsubishi Chemical Corporation) 6.52 g and curing agent (Ricacid MH-700, manufactured by Nippon Nippon Chemical Co., Ltd.) 5.22 g and curing accelerator (N, N-Dimethylbenzylamine reagent) 0.50 g were put in an ointment bowl. After thoroughly mixing with a Teflon stick, 59.5 g of the magnesium oxide obtained by the above method was added and set in a rotation / revolution super mixer Awatori Netaro (ARE-250 manufactured by Shinky) and kneaded at 2000 rpm for 5 minutes. Thereafter, deaeration was performed at 2100 rpm for 2 minutes.
- ARE-250 manufactured by Shinky
- the sample taken out was subjected to 10 passes with a roll width of 10 ⁇ m and a rotation speed of 200 rpm using a three roll (EXAKT 80S EXAKT) to prepare an epoxy resin composition.
- the prepared epoxy resin composition was poured into a mold having a diameter of 50 mm and a thickness of 2 mm, sandwiched between ferroplates, and a pressure of 25 MPa was applied at room temperature for 10 minutes using a press machine (Gonno Hydraulic Co., Ltd.), and then 120 ° C.
- An epoxy resin molding was produced by holding and curing for 12 hours with a dryer set to 1.
- the thermal conductivity of the produced epoxy resin molding was measured with HC-110 manufactured by Eihiro Seiki, and it was 2.21 W / mK.
- Example 1 The BET specific surface area, X-ray diffraction measurement, and ⁇ dose measurement were performed by the methods described in Example 1. Table 1 below shows the values of 2 ⁇ , the peak intensity of the main peak, the BET specific surface area, and the thermal conductivity of the EEA resin molded product and the epoxy resin molded product with respect to the firing temperature and the X-ray diffraction pattern in the above examples. Show.
- Example 6 [Step of producing magnesium hydroxide by neutralizing magnesium chloride aqueous solution from which ⁇ -ray generating substance is removed]
- the step of removing the ⁇ -ray generating substance from the magnesium chloride aqueous solution was performed, and the obtained filtrate (magnesium chloride aqueous solution from which the ⁇ -ray generating substance was removed) was stirred and adjusted to 725 g / L. 485 ml of an aqueous sodium hydroxide solution was added at a rate of 8.08 ml / min for 1 hour to prepare a magnesium hydroxide precipitate.
- a steam press (Gonno Hydraulic Co., Ltd.), and rounded into a circle with a diameter of 50 mm. After penetrating, it was fitted into a mold having a diameter of 50 mm and a thickness of 2 mm, and sandwiched between ferro plates, and a pressure of 25 MPa was applied again at 150 ° C. using a steam press to produce an EEA resin molded body.
- the thermal conductivity of the produced EEA resin molding was measured with HC-110 manufactured by Eihiro Seiki Co., Ltd. and found to be 1.36 W / mK.
- Epoxy resin (Epicoat 828, manufactured by Mitsubishi Chemical Corporation) 6.52 g and curing agent (Ricacid MH-700, manufactured by Nippon Nippon Chemical Co., Ltd.) 5.22 g and curing accelerator (N, N-Dimethylbenzylamine reagent) 0.50 g were put in an ointment bowl. After thoroughly mixing with a Teflon stick, 59.5 g of the magnesium oxide obtained by the above method was added and set in a rotation / revolution super mixer Awatori Netaro (ARE-250 manufactured by Shinky) and kneaded at 2000 rpm for 5 minutes. Thereafter, deaeration was performed at 2100 rpm for 2 minutes.
- ARE-250 manufactured by Shinky
- the sample taken out was subjected to 10 passes with a roll width of 10 ⁇ m and a rotation speed of 200 rpm using a three roll (EXAKT 80S EXAKT) to prepare an epoxy resin composition.
- the prepared epoxy resin composition was poured into a mold having a diameter of 50 mm and a thickness of 2 mm, sandwiched between ferroplates, and a pressure of 25 MPa was applied at room temperature for 10 minutes using a press machine (Gonno Hydraulic Co., Ltd.), and then 120 ° C.
- An epoxy resin molding was produced by holding and curing for 12 hours with a dryer set to 1.
- the thermal conductivity of the produced epoxy resin molding was measured by Eihiro Seiki HC-110 to be 1.29 W / mK.
- Example 1 The BET specific surface area, X-ray diffraction measurement, and ⁇ dose measurement were performed by the methods described in Example 1. Table 1 below shows the values of 2 ⁇ and the peak intensity of the main peak, the BET specific surface area, and the thermal conductivity of the EEA resin molded product and the epoxy resin molded product with respect to the firing temperature and the X-ray diffraction pattern in the above examples. Show.
- Example 7 [Step of firing magnesium hydroxide to produce magnesium oxide]
- Magnesium hydroxide was produced by the same method as in Example 6, and the white powder containing magnesium hydroxide as a main component was fired at 1100 ° C. to obtain a white powder.
- the white powder was analyzed with an ICP emission spectrometer.
- the specific surface area was 3.59 m 2 / g, and the ⁇ dose was 0.001 ⁇ 0.001 c / cm 2 / h.
- a steam press (Gonno Hydraulic Co., Ltd.), and rounded into a circle with a diameter of 50 mm. After penetrating, it was fitted into a mold having a diameter of 50 mm and a thickness of 2 mm, and sandwiched between ferro plates, and a pressure of 25 MPa was applied again at 150 ° C. using a steam press to produce an EEA resin molded body.
- the thermal conductivity of the produced EEA resin molding was measured by HC-110 manufactured by Eihiro Seiki Co., Ltd. and found to be 1.39 W / mK.
- Epoxy resin (Epicoat 828, manufactured by Mitsubishi Chemical Corporation) 6.52 g and curing agent (Ricacid MH-700, manufactured by Nippon Nippon Chemical Co., Ltd.) 5.22 g and curing accelerator (N, N-Dimethylbenzylamine reagent) 0.50 g were put in an ointment bowl. After thoroughly mixing with a Teflon stick, 59.5 g of the magnesium oxide obtained by the above method was added and set in a rotation / revolution super mixer Awatori Netaro (ARE-250 manufactured by Shinky) and kneaded at 2000 rpm for 5 minutes. Thereafter, deaeration was performed at 2100 rpm for 2 minutes.
- ARE-250 manufactured by Shinky
- the sample taken out was subjected to 10 passes with a roll width of 10 ⁇ m and a rotation speed of 200 rpm using a three roll (EXAKT 80S EXAKT) to prepare an epoxy resin composition.
- the prepared epoxy resin composition was poured into a mold having a diameter of 50 mm and a thickness of 2 mm, sandwiched between ferroplates, and a pressure of 25 MPa was applied at room temperature for 10 minutes using a press machine (Gonno Hydraulic Co., Ltd.), and then 120 ° C.
- An epoxy resin molding was produced by holding and curing for 12 hours with a dryer set to 1.
- the thermal conductivity of the produced epoxy resin molding was measured with an HC-110 manufactured by Eihiro Seiki, and it was 1.33 W / mK.
- Example 1 The BET specific surface area, X-ray diffraction measurement, and ⁇ dose measurement were performed by the methods described in Example 1. Table 1 below shows the values of 2 ⁇ and the peak intensity of the main peak, the BET specific surface area, and the thermal conductivity of the EEA resin molded product and the epoxy resin molded product with respect to the firing temperature and the X-ray diffraction pattern in the above examples. Show.
- Example 8 [Step of firing magnesium hydroxide to produce magnesium oxide]
- Magnesium hydroxide was produced by the same method as in Example 6, and the white powder mainly containing magnesium hydroxide was fired at 1250 ° C. to obtain a white powder.
- the white powder was analyzed with an ICP emission spectrometer.
- the specific surface area was 1.73 m 2 / g, and the ⁇ dose was 0.001 ⁇ 0.001 c / cm 2 / h.
- a steam press (Gonno Hydraulic Co., Ltd.), and rounded into a circle with a diameter of 50 mm. After penetrating, it was fitted into a mold having a diameter of 50 mm and a thickness of 2 mm, and sandwiched between ferro plates, and a pressure of 25 MPa was applied again at 150 ° C. using a steam press to produce an EEA resin molded body.
- the thermal conductivity of the produced EEA resin molding was measured with HC-110 manufactured by Eiko Seiki Co., Ltd. and found to be 1.59 W / mK.
- Epoxy resin (Epicoat 828, manufactured by Mitsubishi Chemical Corporation) 6.52 g and curing agent (Ricacid MH-700, manufactured by Nippon Nippon Chemical Co., Ltd.) 5.22 g and curing accelerator (N, N-Dimethylbenzylamine reagent) 0.50 g were put in an ointment bowl. After thoroughly mixing with a Teflon stick, 59.5 g of the magnesium oxide obtained by the above method was added and set in a rotation / revolution super mixer Awatori Netaro (ARE-250 manufactured by Shinky) and kneaded at 2000 rpm for 5 minutes. Thereafter, deaeration was performed at 2100 rpm for 2 minutes.
- ARE-250 manufactured by Shinky
- the sample taken out was subjected to 10 passes with a roll width of 10 ⁇ m and a rotation speed of 200 rpm using a three roll (EXAKT 80S EXAKT) to prepare an epoxy resin composition.
- the prepared epoxy resin composition was poured into a mold having a diameter of 50 mm and a thickness of 2 mm, sandwiched between ferroplates, and a pressure of 25 MPa was applied at room temperature for 10 minutes using a press machine (Gonno Hydraulic Co., Ltd.), and then 120 ° C.
- An epoxy resin molding was produced by holding and curing for 12 hours with a dryer set to 1.
- the heat conductivity of the produced epoxy resin molding was measured by HC-110 manufactured by Eihiro Seiki, and it was 1.57 W / mK.
- Example 1 The BET specific surface area, X-ray diffraction measurement, and ⁇ dose measurement were performed by the methods described in Example 1. Table 1 below shows the values of 2 ⁇ and the peak intensity of the main peak, the BET specific surface area, and the thermal conductivity of the EEA resin molded product and the epoxy resin molded product with respect to the firing temperature and the X-ray diffraction pattern in the above examples. Show.
- Example 9 [Step of firing magnesium hydroxide to produce magnesium oxide]
- Magnesium hydroxide was produced by a method similar to the method of Example 6, and the white powder containing magnesium hydroxide as a main component was fired at 1400 ° C. to obtain a white powder.
- the white powder was analyzed with an ICP emission spectrometer.
- the specific surface area was 0.81 m 2 / g, and the ⁇ dose was 0.001 ⁇ 0.001 c / cm 2 / h.
- a steam press (Gonno Hydraulic Co., Ltd.), and rounded into a circle with a diameter of 50 mm. After penetrating, it was fitted into a mold having a diameter of 50 mm and a thickness of 2 mm, and sandwiched between ferro plates, and a pressure of 25 MPa was applied again at 150 ° C. using a steam press to produce an EEA resin molded body.
- the thermal conductivity of the produced EEA resin molding was measured with HC-110 manufactured by Eihiro Seiki Co., Ltd. and found to be 1.61 W / mK.
- Epoxy resin (Epicoat 828, manufactured by Mitsubishi Chemical Corporation) 6.52 g and curing agent (Ricacid MH-700, manufactured by Nippon Nippon Chemical Co., Ltd.) 5.22 g and curing accelerator (N, N-Dimethylbenzylamine reagent) 0.50 g were put in an ointment bowl. After thoroughly mixing with a Teflon stick, 59.5 g of the magnesium oxide obtained by the above method was added and set in a rotation / revolution super mixer Awatori Netaro (ARE-250 manufactured by Shinky) and kneaded at 2000 rpm for 5 minutes. Thereafter, deaeration was performed at 2100 rpm for 2 minutes.
- ARE-250 manufactured by Shinky
- the sample taken out was subjected to 10 passes with a roll width of 10 ⁇ m and a rotation speed of 200 rpm using a three roll (EXAKT 80S EXAKT) to prepare an epoxy resin composition.
- the prepared epoxy resin composition was poured into a mold having a diameter of 50 mm and a thickness of 2 mm, sandwiched between ferroplates, and a pressure of 25 MPa was applied at room temperature for 10 minutes using a press machine (Gonno Hydraulic Co., Ltd.), and then 120 ° C.
- An epoxy resin molding was produced by holding and curing for 12 hours with a dryer set to 1.
- the heat conductivity of the produced epoxy resin molding was measured by HC-110 manufactured by Eihiro Seiki, and it was 1.58 W / mK.
- Example 1 The BET specific surface area, X-ray diffraction measurement, and ⁇ dose measurement were performed by the methods described in Example 1. Table 1 below shows the values of 2 ⁇ and the peak intensity of the main peak, the BET specific surface area, and the thermal conductivity of the EEA resin molded product and the epoxy resin molded product with respect to the firing temperature and the X-ray diffraction pattern in the above examples. Show.
- Example 10 While stirring the filtrate (magnesium chloride aqueous solution from which the ⁇ -ray generating substance was removed) obtained in Example 1, 485 ml of an aqueous solution of sodium hydroxide (first grade reagent manufactured by Wako Pure Chemical Industries, Ltd.) prepared at 725 g / L was added to 8.08 ml / min. At a rate of 1 hour to produce a magnesium hydroxide precipitate. This was filtered, washed with water until the electric conductivity of the filtrate was 100 ⁇ s / cm or less, and then slurried again.
- sodium hydroxide first grade reagent manufactured by Wako Pure Chemical Industries, Ltd.
- Example 2 10 ml of the filtrate obtained in Example 1 (magnesium chloride aqueous solution from which the ⁇ -ray generating substance was removed) was added to the slurry, and the mixture was stirred for 15 minutes and then dried at 130 ° C. for 2 hours to obtain a white powder.
- this white powder was analyzed with an ICP emission spectrometer, the Mg content was 41.6 wt%, and the X-ray diffraction pattern was mainly a peak attributed to magnesium hydroxide.
- Step of firing magnesium hydroxide to produce magnesium oxide A white powder containing magnesium hydroxide as a main component was fired at 1400 ° C. to obtain a white powder.
- the white powder was analyzed with an ICP emission analyzer.
- the specific surface area was 0.17 m 2 / g, and the ⁇ dose was 0.001 ⁇ 0.001 c / cm 2 / h.
- a steam press (Gonno Hydraulic Co., Ltd.), and rounded into a circle with a diameter of 50 mm. After penetrating, it was fitted into a mold having a diameter of 50 mm and a thickness of 2 mm, and sandwiched between ferro plates, and a pressure of 25 MPa was applied again at 150 ° C. using a steam press to produce an EEA resin molded body.
- the thermal conductivity of the produced EEA resin molding was measured with HC-110 manufactured by Eihiro Seiki Co., Ltd. and found to be 1.95 W / mK.
- Epoxy resin (Epicoat 828, manufactured by Mitsubishi Chemical Corporation) 6.52 g and curing agent (Ricacid MH-700, manufactured by Nippon Nippon Chemical Co., Ltd.) 5.22 g and curing accelerator (N, N-Dimethylbenzylamine reagent) 0.50 g were put in an ointment bowl. After thoroughly mixing with a Teflon stick, 59.5 g of the magnesium oxide obtained by the above method was added and set in a rotation / revolution super mixer Awatori Netaro (ARE-250 manufactured by Shinky) and kneaded at 2000 rpm for 5 minutes. Thereafter, deaeration was performed at 2100 rpm for 2 minutes.
- ARE-250 manufactured by Shinky
- the sample taken out was subjected to 10 passes with a roll width of 10 ⁇ m and a rotation speed of 200 rpm using a three roll (EXAKT 80S EXAKT) to prepare an epoxy resin composition.
- the prepared epoxy resin composition was poured into a mold having a diameter of 50 mm and a thickness of 2 mm, sandwiched between ferroplates, and a pressure of 25 MPa was applied at room temperature for 10 minutes using a press machine (Gonno Hydraulic Co., Ltd.), and then 120 ° C.
- An epoxy resin molding was produced by holding and curing for 12 hours with a dryer set to 1. The heat conductivity of the produced epoxy resin molding was measured with HC-110 manufactured by Eihiro Seiki, and it was 1.9 W / mK.
- Example 1 The BET specific surface area, X-ray diffraction measurement, and ⁇ dose measurement were performed by the methods described in Example 1. Table 1 below shows the values of 2 ⁇ and the peak intensity of the main peak, the BET specific surface area, and the thermal conductivity of the EEA resin molded product and the epoxy resin molded product with respect to the firing temperature and the X-ray diffraction pattern in the above examples. Show.
- a steam press (Gonno Hydraulic Co., Ltd.), and rounded into a circle with a diameter of 50 mm. After penetrating, it was fitted into a mold having a diameter of 50 mm and a thickness of 2 mm, and sandwiched between ferro plates, and a pressure of 25 MPa was applied again at 150 ° C. using a steam press to produce an EEA resin molded body.
- the thermal conductivity of the produced EEA resin molding was measured by HC-110 manufactured by Eihiro Seiki Co., Ltd. and found to be 0.89 W / mK.
- Epoxy resin (Epicoat 828, manufactured by Mitsubishi Chemical Corporation) 6.52 g and curing agent (Ricacid MH-700, manufactured by Nippon Nippon Chemical Co., Ltd.) 5.22 g and curing accelerator (N, N-Dimethylbenzylamine reagent) 0.50 g were put in an ointment bowl. After thoroughly mixing with a Teflon stick, 59.5 g of the magnesium oxide obtained by the above method was added and set in a rotation / revolution super mixer Awatori Netaro (ARE-250 manufactured by Shinky) and kneaded at 2000 rpm for 5 minutes. Thereafter, deaeration was performed at 2100 rpm for 2 minutes.
- ARE-250 manufactured by Shinky
- the sample taken out was subjected to 10 passes with a roll width of 10 ⁇ m and a rotation speed of 200 rpm using a three roll (EXAKT 80S EXAKT) to prepare an epoxy resin composition.
- the prepared epoxy resin composition was poured into a mold having a diameter of 50 mm and a thickness of 2 mm, sandwiched between ferroplates, and a pressure of 25 MPa was applied at room temperature for 10 minutes using a press machine (Gonno Hydraulic Co., Ltd.), and then 120 ° C.
- An epoxy resin molding was produced by holding and curing for 12 hours with a dryer set to 1.
- the thermal conductivity of the produced epoxy resin molding was measured by HC-110 manufactured by Eihiro Seiki, and it was 0.88 W / mK.
- Example 1 The BET specific surface area, X-ray diffraction measurement, and ⁇ dose measurement were performed by the methods described in Example 1. Table 1 below shows the values of 2 ⁇ and the peak intensity of the main peak, the BET specific surface area, and the thermal conductivity of the EEA resin molded product and the epoxy resin molded product with respect to the firing temperature and the X-ray diffraction pattern in the above examples. Show.
- Epoxy resin (Epicoat 828, manufactured by Mitsubishi Chemical Corporation) 6.52 g and curing agent (Ricacid MH-700, manufactured by Nippon Nippon Chemical Co., Ltd.) 5.22 g and curing accelerator (N, N-Dimethylbenzylamine reagent) 0.50 g were put in an ointment bowl. After thoroughly mixing with a Teflon stick, 59.5 g of the magnesium oxide obtained by the above method was added and set in a rotation / revolution super mixer Awatori Netaro (ARE-250 manufactured by Shinky) and kneaded at 2000 rpm for 5 minutes. Thereafter, deaeration was performed at 2100 rpm for 2 minutes.
- ARE-250 manufactured by Shinky
- the sample taken out was subjected to 10 passes with a roll width of 10 ⁇ m and a rotation speed of 200 rpm using a three roll (EXAKT 80S EXAKT) to prepare an epoxy resin composition.
- the prepared epoxy resin composition was poured into a mold having a diameter of 50 mm and a thickness of 2 mm, sandwiched between ferroplates, and a pressure of 25 MPa was applied at room temperature for 10 minutes using a press machine (Gonno Hydraulic Co., Ltd.), and then 120 ° C.
- An epoxy resin molding was produced by holding and curing for 12 hours with a dryer set to 1. When the thermal conductivity of the produced epoxy resin molding was measured with HC-110 manufactured by Eihiro Seiki, it was 0.9 W / mK.
- Example 1 The BET specific surface area, X-ray diffraction measurement, and ⁇ dose measurement were performed by the methods described in Example 1. Table 1 below shows the values of 2 ⁇ and the peak intensity of the main peak, the BET specific surface area, and the thermal conductivity of the EEA resin molded product and the epoxy resin molded product with respect to the firing temperature and the X-ray diffraction pattern in the above examples. Show.
- Epoxy resin (Epicoat 828, manufactured by Mitsubishi Chemical Corporation) 6.52 g and curing agent (Ricacid MH-700, manufactured by Nippon Nippon Chemical Co., Ltd.) 5.22 g and curing accelerator (N, N-Dimethylbenzylamine reagent) 0.50 g were put in an ointment bowl. After thoroughly mixing with a Teflon stick, 59.5 g of the magnesium oxide obtained by the above method was added and set in a rotation / revolution super mixer Awatori Netaro (ARE-250 manufactured by Shinky) and kneaded at 2000 rpm for 5 minutes. Thereafter, deaeration was performed at 2100 rpm for 2 minutes.
- ARE-250 manufactured by Shinky
- the sample taken out was subjected to 10 passes with a roll width of 10 ⁇ m and a rotation speed of 200 rpm using a three roll (EXAKT 80S EXAKT) to prepare an epoxy resin composition.
- the prepared epoxy resin composition was poured into a mold having a diameter of 50 mm and a thickness of 2 mm, sandwiched between ferroplates, and a pressure of 25 MPa was applied at room temperature for 10 minutes using a press machine (Gonno Hydraulic Co., Ltd.), and then 120 ° C.
- An epoxy resin molding was produced by holding and curing for 12 hours with a dryer set to 1.
- the heat conductivity of the produced epoxy resin molding was measured by HC-110 manufactured by Eihiro Seiki, and it was 0.95 W / mK.
- Example 1 The BET specific surface area, X-ray diffraction measurement, and ⁇ dose measurement were performed by the methods described in Example 1. Table 1 below shows the values of 2 ⁇ and the peak intensity of the main peak, the BET specific surface area, and the thermal conductivity of the EEA resin molded product and the epoxy resin molded product with respect to the firing temperature and the X-ray diffraction pattern in the above examples. Show.
- a steam press (Gonno Hydraulic Co., Ltd.), and rounded into a circle with a diameter of 50 mm. After penetrating, it was fitted into a mold having a diameter of 50 mm and a thickness of 2 mm, and sandwiched between ferro plates, and a pressure of 25 MPa was applied again at 150 ° C. using a steam press to produce an EEA resin molded body.
- the thermal conductivity of the produced EEA resin molding was measured with HC-110 manufactured by Eihiro Seiki Co., Ltd. and found to be 1.03 W / mK.
- Epoxy resin (Epicoat 828, manufactured by Mitsubishi Chemical Corporation) 6.52 g and curing agent (Ricacid MH-700, manufactured by Nippon Nippon Chemical Co., Ltd.) 5.22 g and curing accelerator (N, N-Dimethylbenzylamine reagent) 0.50 g were put in an ointment bowl. After thoroughly mixing with a Teflon stick, 59.5 g of the magnesium oxide obtained by the above method was added and set in a rotation / revolution super mixer Awatori Netaro (ARE-250 manufactured by Shinky) and kneaded at 2000 rpm for 5 minutes. Thereafter, deaeration was performed at 2100 rpm for 2 minutes.
- ARE-250 manufactured by Shinky
- the sample taken out was subjected to 10 passes with a roll width of 10 ⁇ m and a rotation speed of 200 rpm using a three roll (EXAKT 80S EXAKT) to prepare an epoxy resin composition.
- the prepared epoxy resin composition was poured into a mold having a diameter of 50 mm and a thickness of 2 mm, sandwiched between ferroplates, and a pressure of 25 MPa was applied at room temperature for 10 minutes using a press machine (Gonno Hydraulic Co., Ltd.), and then 120 ° C.
- An epoxy resin molding was produced by holding and curing for 12 hours with a dryer set to 1.
- the thermal conductivity of the produced epoxy resin molding was measured with HC-110 manufactured by Eihiro Seiki, and it was 1.03 W / mK.
- Example 1 The BET specific surface area, X-ray diffraction measurement, and ⁇ dose measurement were performed by the methods described in Example 1. Table 1 below shows the values of 2 ⁇ and the peak intensity of the main peak, the BET specific surface area, and the thermal conductivity of the EEA resin molded product and the epoxy resin molded product with respect to the firing temperature and the X-ray diffraction pattern in the above examples. Show.
- Example 2 Magnethyl aqueous solution from which the ⁇ -ray generating substance had been removed
- Mg content 41.8 wt%
- X-ray diffraction pattern was mainly a peak attributed to magnesium hydroxide.
- Step of firing magnesium hydroxide to produce magnesium oxide A white powder containing magnesium hydroxide as a main component was fired at 1400 ° C. to obtain a white powder.
- the white powder was analyzed with an ICP emission analyzer.
- the specific surface area was 0.19 m 2 / g, and the ⁇ dose was 0.012 ⁇ 0.001 c / cm 2 / h.
- a steam press (Gonno Hydraulic Co., Ltd.), and rounded into a circle with a diameter of 50 mm. After penetrating, it was fitted into a mold having a diameter of 50 mm and a thickness of 2 mm, and sandwiched between ferro plates, and a pressure of 25 MPa was applied again at 150 ° C. using a steam press to produce an EEA resin molded body.
- the thermal conductivity of the produced EEA resin molding was measured with an HC-110 manufactured by Eihiro Seiki Co., Ltd. and found to be 1.51 W / mK.
- Epoxy resin (Epicoat 828, manufactured by Mitsubishi Chemical Corporation) 6.52 g and curing agent (Ricacid MH-700, manufactured by Nippon Nippon Chemical Co., Ltd.) 5.22 g and curing accelerator (N, N-Dimethylbenzylamine reagent) 0.50 g were put in an ointment bowl. After thoroughly mixing with a Teflon stick, 59.5 g of the magnesium oxide obtained by the above method was added and set in a rotation / revolution super mixer Awatori Netaro (ARE-250 manufactured by Shinky) and kneaded at 2000 rpm for 5 minutes. Thereafter, deaeration was performed at 2100 rpm for 2 minutes.
- ARE-250 manufactured by Shinky
- the sample taken out was subjected to 10 passes with a roll width of 10 ⁇ m and a rotation speed of 200 rpm using a three roll (EXAKT 80S EXAKT) to prepare an epoxy resin composition.
- the prepared epoxy resin composition was poured into a mold having a diameter of 50 mm and a thickness of 2 mm, sandwiched between ferroplates, and a pressure of 25 MPa was applied at room temperature for 10 minutes using a press machine (Gonno Hydraulic Co., Ltd.), and then 120 ° C.
- An epoxy resin molding was produced by holding and curing for 12 hours with a dryer set to 1. When the thermal conductivity of the produced epoxy resin molding was measured with HC-110 manufactured by Eihiro Seiki, it was 1.5 W / mK.
- Example 1 The BET specific surface area, X-ray diffraction measurement, and ⁇ dose measurement were performed by the methods described in Example 1. Table 1 below shows the values of 2 ⁇ and the peak intensity of the main peak, the BET specific surface area, and the thermal conductivity of the EEA resin molded product and the epoxy resin molded product with respect to the firing temperature and the X-ray diffraction pattern in the above examples. Show.
- the magnesium chloride aqueous solution (filtrate) from which the titanium compound and ⁇ -ray generating substance were removed was filtered off.
- the weight loss is 14.0% by mass
- the BET specific surface area is 224 m 2 / g
- the lowest background in the X-ray diffraction spectrum was 19.3.
- Step of producing magnesium carbonate by neutralizing magnesium chloride aqueous solution from which ⁇ -ray generating substance is removed While stirring the filtrate (magnesium chloride aqueous solution from which the ⁇ -ray generating substance was removed), 1000 ml of an aqueous solution of sodium carbonate (first grade reagent manufactured by Wako Pure Chemical Industries) prepared to 135 g / L was added at a rate of 16.67 ml / min for 1 hour. A precipitate of basic magnesium carbonate was formed. The precipitate of basic magnesium carbonate was filtered, washed with water until the electric conductivity of the filtrate reached 100 ⁇ s / cm or less, and dried at 130 ° C. for 2 hours to obtain a white powder.
- first grade reagent manufactured by Wako Pure Chemical Industries first grade reagent manufactured by Wako Pure Chemical Industries
- Step of calcining basic magnesium carbonate to produce magnesium oxide A white powder mainly composed of basic magnesium carbonate obtained by the above method was fired at 1000 ° C. to obtain a white powder.
- the BET specific surface area was 14.8 m 2 / g, and the ⁇ dose was 0.010 ⁇ 0.001 c / cm 2 / h.
- a steam press machine (Gonno Hydraulic Co., Ltd.), and rounded into a circle with a diameter of 50 mm. After penetrating, it was fitted into a mold having a diameter of 50 mm and a thickness of 2 mm, sandwiched between ferro plates, and again, a pressure of 25 MPa was applied at 150 ° C. using a steam press to produce an EEA resin molded body.
- the thermal conductivity of the produced EEA resin molding was measured with a thermal conductivity measuring device HC-110 manufactured by Eiko Seiki Co., Ltd. and found to be 1.81 W / mK.
- Epoxy resin (Epicoat 828, manufactured by Mitsubishi Chemical Corporation) 6.52 g and curing agent (Ricacid MH-700, manufactured by Nippon Nippon Chemical Co., Ltd.) 5.22 g and curing accelerator (N, N-Dimethylbenzylamine reagent) 0.50 g were put in an ointment bowl. After thoroughly mixing with a Teflon stick, 59.5 g of the magnesium oxide obtained by the above method was added and set in a rotation / revolution super mixer Awatori Netaro (ARE-250 manufactured by Shinky) and kneaded at 2000 rpm for 5 minutes. Thereafter, deaeration was performed at 2100 rpm for 2 minutes.
- ARE-250 manufactured by Shinky
- the sample taken out was subjected to 10 passes with a roll width of 10 ⁇ m and a rotation speed of 200 rpm using a three roll (EXAKT 80S EXAKT) to prepare an epoxy resin composition.
- the prepared epoxy resin composition was poured into a mold having a diameter of 50 mm and a thickness of 2 mm, sandwiched between ferroplates, and a pressure of 25 MPa was applied at room temperature for 10 minutes using a press machine (Gonno Hydraulic Co., Ltd.), and then 120 ° C.
- An epoxy resin molding was produced by holding and curing for 12 hours with a dryer set to 1. It was 1.79 W / mK when the heat conductivity of the produced epoxy resin molding was measured with HC-110 manufactured by Eihiro Seiki.
- Example 1 The BET specific surface area, X-ray diffraction measurement, and ⁇ dose measurement were performed by the methods described in Example 1. Table 1 below shows the values of 2 ⁇ and the peak intensity of the main peak, the BET specific surface area, and the thermal conductivity of the EEA resin molded product and the epoxy resin molded product with respect to the firing temperature and the X-ray diffraction pattern in the above examples. Show.
- FIG. 2 is a graph showing the results of Examples and Comparative Examples, in which the peak intensity y (cps) of the X-ray diffraction spectrum is taken vertically and the BET specific surface area x (m 2 / g) is taken horizontally.
- the ⁇ doses of the magnesium oxides obtained in Examples 1 to 10 are greatly reduced as compared with the magnesium oxides obtained in Comparative Examples 1 to 10.
- the magnesium oxide obtained in Examples 1 to 10 has a peak intensity at the same firing temperature as compared with the magnesium oxide obtained in Comparative Examples 1 to 10.
- the heat conductivity of the EEA resin composition and the epoxy resin composition is high.
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- General Chemical & Material Sciences (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Compounds Of Alkaline-Earth Elements, Aluminum Or Rare-Earth Metals (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Pigments, Carbon Blacks, Or Wood Stains (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
Abstract
Description
また、特許文献2には、(メジアン径)/(比表面積から求められる比表面積径)が3以下、D90/D10が4以下の粒度分布がシャープで粒子の凝集度合いが制御された酸化マグネシウムが提案されている。特許文献3には、酸化マグネシウムが樹脂組成物、グリース等のフィラーとして用いることが開示されている。
また、本発明は、上記酸化マグネシウム粒子が用いられ、放熱フィラーとしての特性に優れるとともに、メモリーのソフトエラー等を防止することができる樹脂組成物、該樹脂組成物を用いた成形体若しくは接着剤、及び、酸化マグネシウム粒子を含有するグリースを提供することを目的とする。
y≧-960x+33000・・・(1)
y≧-1500x+55000・・・(2)
また、本発明の酸化マグネシウム粒子の製造方法は、好ましくは、第4工程における焼成温度が、900~1500℃である。
また、本発明の酸化マグネシウム粒子の製造方法は、好ましくは、アルカリ金属炭酸塩は、炭酸ナトリウムである。
また、本発明の成型体、接着剤は、熱伝導性に優れた樹脂組成物を含んでおり、本発明のグリースも、同様に、上記の熱伝導性に優れた酸化マグネシウム粒子を含んでいるので、これらの成型体、接着剤、グリースは、熱伝導率が高く、放熱特性に優れ、α線量が低い。
本発明の酸化マグネシウム粒子は、BET比表面積が0.1~17m2/gであり、α線量が0.005c/cm2・Hr以下であり、X線回折スペクトルにおけるブラッグ角(2θ)42.80~43.00°でのピーク強度y(cps)と上記BET比表面積x(m2/g)との関係が下記の(1)式で表わされることを特徴とする。
y≧-960x+33000・・・(1)
α線量が0.005c/cm2・Hrを超えると、酸化マグネシウム粒子等を含有したプリント基板等の成型体を使用した際、搭載された電子部品のフラッシュ・メモリにソフトエラー等が発生したり、電子部品に制御エラーが発生することがある。
酸化マグネシウム粒子のα線量は、0.003c/cm2・Hr以下が好ましい。
y≧-960x+33000・・・(1)
図1において、直線Aは、下記(3)式を示しており、(1)式で示されているX線回折スペクトルのピーク強度y(cps)は、BET比表面積xが0.1~17m2/gの範囲内で、直線Aを含め、直線Aより上の領域となる。
y=-960x+33000・・・(3)(ただし、0.1≦x≦17)
X線回折スペクトルのピーク強度y(cps)が(1)式で示される範囲より下であると、結晶性が低くなるため、熱伝導性が低下し、この酸化マグネシウムが用いられた樹脂組成物の放熱特性が低下する。
y≧-1500x+55000・・・(2)
図1においては、(2)式で表わされるX線回折スペクトルのピーク強度y(cps)とBET比表面積x(m2/g)との関係は、直線Bを含め、直線Bより上の領域となる。なお、直線Bは、下記の(4)式を示している。ただし、この場合も、X線回折スペクトルのピーク強度y(cps)は、通常、100000cps程度以下である。
y=-1500x+55000・・・(4)(ただし、0.1≦x≦17)
また、BET比表面積は、0.1~5m2/gであることが好ましい。このような0.1~5m2/gの比表面積を有する酸化マグネシウム粒子は、上記した酸化マグネシウム粒子のなかで、さらに高い結晶性を示し、高い熱伝導率を有するからである。
なお、上記熱伝導率は、JIS A 1412-1~JIS A 1412-3に準拠した方法により測定することができる。
本発明の酸化マグネシウム粒子の製造方法は、マグネシウム化合物を溶解させた水溶液中に、含水酸化チタンを主成分とするチタン化合物を投入してα線発生物質を上記チタン化合物に吸着させる第1工程と、第1工程を経た上記チタン化合物を含む水溶液を濾過し、上記α線発生物質が吸着したチタン化合物を分離、除去する第2工程と、第2工程を経た水溶液にアルカリ金属水酸化物及び/又はアルカリ金属炭酸塩を添加する第3工程と、上記アルカリ金属水酸化物及び/又は上記アルカリ金属炭酸塩の添加により析出した化合物を濾過により分離した後、焼成する第4工程とを含むことを特徴とする。
含水酸化チタンは、メタチタン酸とも呼ばれ、一般的には、硫酸法と言われる方法により製造される。この製造方法では、チタン鉱石、イルメナイト鉱(FeTiO3)、天然ルチル(TiO2)等の化合物を濃硫酸中で加熱し溶解し、硫酸チタン(Ti(SO4)2)の溶液を得た後、この溶液を加熱、加水分解することにより、粒子状の含水酸化チタンを得る。純粋な含水酸化チタンを得ることは難しく、通常、酸化チタンと水酸化チタン等の副製生物が含まれる。製造方法は、上記方法に限定されるものではない。
含水酸化チタンを含むチタン化合物が上記のような特性を有する場合には、マグネシウム化合物を溶解させた水溶液に投入して撹拌することにより、α線発生物質を良好に吸着するため、良好にα線発生物質を除去することができる。
上記pHが6未満であると、上記チタン化合物によるα線発生物質の吸着が充分とならず、一方、上記pHが7を超えると、水酸化マグネシウムが析出し易くなるので、好ましくない。
撹拌時間が15時間未満では、α線発生物質であるU、Th等を充分に吸着することができず、一方、撹拌時間が30時間を超えても、α線発生物質であるU、Th等の吸着量は余り増加せず、経済的に不利となる。
上記濾過を行って濾別することにより、α線発生物質であるU、Th等が除去されたマグネシウム化合物を含む水溶液を得る。
以下では、塩基性炭酸マグネシウムを析出させる場合と水酸化マグネシウムを析出させる場合とに分けて説明する。
使用するアルカリ金属炭酸塩としては、例えば、炭酸ナトリウム、炭酸カリウム等が挙げられるが、炭酸ナトリウムが好ましい。
このときのアルカリ金属炭酸塩の水溶液の濃度は、1~5mol/Lが好ましい。
焼成温度が900℃未満では、塩基性炭酸マグネシウムが酸化マグネシウムに完全に転換されていないことがあり、一方、焼成温度が1500℃を超えると、焼結が進行し、粒子が大きくなり易いため、好ましくない。
上記スプレイドライは、公知の装置を用いて公知方法により行うことができる。
得られた酸化マグネシウム粒子は、BET比表面積が0.1~17m2/gであり、α線量が0.005c/cm2・Hr以下であり、X線回折スペクトルにおけるブラッグ角(2θ)42.80~43.00°でのピーク強度y(cps)と上記BET比表面積x(m2/g)との関係が下記の(2)式で表わされる粒子であることが好ましい。
y≧-1500x+55000・・・(2)
使用するアルカリ金属水酸化物としては、例えば、水酸化ナトリウム、水酸化カリウム等が挙げられる。
このときのアルカリ金属水酸化物の水溶液の濃度は、15~25mol/Lが好ましい。
焼成温度が900℃未満では、水酸化マグネシウムが酸化マグネシウムに完全に転換されていないことがあり、一方、焼成温度が1500℃を超えると、焼結が進行し、粒子が大きくなり易いため、好ましくない。
上記スプレイドライは、公知の装置を用いて公知方法により行うことができる。
y≧-960x+33000・・・(1)
本発明では、第3工程において、アルカリ金属水酸化物及びアルカリ金属炭酸塩の両方を添加してもよい。その場合には、水酸化マグネシウム及び塩基性炭酸マグネシウムの両方が析出するが、焼成によりいずれも酸化マグネシウムとなる。
この場合、使用する樹脂は、熱可塑性樹脂であっても熱硬化性樹脂であってもよく、その例としては、例えば、エポキシ樹脂、フェノール樹脂、ポリフェニレンサルファイド(PPS)樹脂、ポリエステル系樹脂、ポリアミド、ポリイミド、ポリスチレン、ポリエチレン、ポリプロピレン、ポリ塩化ビニル、ポリ塩化ビニリデン、フッ素樹脂、ポリメタクリル酸メチル、エチレン・アクリル酸エチル共重合体(EEA)樹脂、ポリカーボネート、ポリウレタン、ポリアセタール、ポリフェニレンエーテル、ポリエーテルイミド、アクリロニトリル-ブタジエン-スチレン共重合体(ABS)樹脂、液晶樹脂(LCP)、シリコーン樹脂、アクリル樹脂等が挙られる。
上記酸化マグネシウムを含む成型体は、上記樹脂の粉末と酸化マグネシウムとを混合し、種々の成型法を用いて成型することにより得られる。
これらの成型体は、放熱特性に優れるので、電子部品等に起因する発熱が発生しても、良好に放熱し、電子部品、電子装置等の温度が高くなりすぎるのを防止することができる。
本発明の接着剤中の酸化マグネシウムの配合量は、目的とする接着剤の熱伝導率に合わせて任意に決定する事ができる。酸化マグネシウムの放熱性能を充分に発現させるためには、接着剤の全量に対して10~90重量%の酸化マグネシウムを含有する事が好ましい。
(実施例1)
[塩化マグネシウム水溶液からα線発生物質を取り除く工程]
3リットルビーカーに、396g/Lに調製した塩化マグネシウム(和光純薬製試薬一級)水溶液1000mlと、200g/Lに調製した含水酸化チタン(堺化学工業社製)を主成分とするチタン化合物のスラリー 570mlと純水 500mlとを混合・撹拌し、pH6~7になるように水酸化ナトリウム(和光純薬製試薬一級)水溶液を添加、その後25℃で24時間撹拌した後、濾過により含水酸化チタンを主成分とするチタン化合物とα線発生物質を取り除いた塩化マグネシウム水溶液(濾液)を濾別した。
なお含水酸化チタンを主成分とするチタン化合物を400℃で加熱した際の減量は14.0質量%であり、BET比表面積が224m2/gであり、X線回折スペクトルにおいて、バックグランドの最低強度(cps)に対するブラッグ角(2θ)25.20~25.60°におけるピーク強度(cps)の比が19.3であった。
濾液(α線発生物質を除去した塩化マグネシウム水溶液)を撹拌させながら、135g/Lに調製した炭酸ナトリウム(和光純薬製試薬一級)水溶液 1000mlを16.67ml/分の速度で1時間投入し、塩基性炭酸マグネシウムの沈殿を形成した。この塩基性炭酸マグネシウムの沈殿を濾過し、濾液の電気伝導度が100μs/cm以下になるまで水洗し、130℃で2時間乾燥することにより白色粉末が得られた。
この白色粉末をICP発光分析装置(エスアイアイ・ナノテクノロジー株式会社製 SPS 3100-24HV)で分析した結果、Mg含有率は20.2wt%で、X線回折パターンは、塩基性炭酸マグネシウム(Mg5(CO3)4(OH)2(H2O)4)に帰属するピークがメインであった。
上記方法により得られた塩基性炭酸マグネシウムを主成分とする白色粉末を1000℃で焼成することにより白色の粉末が得られた。この白色粉末をICP発光分析装置で分析したMgO純度は99.9wt%で、X線回折パターンは、酸化マグネシウムに帰属するピークがメインで、2θ= 42.886℃のピーク強度が35004cpsであり、BET比表面積が15.2m2/gで、α線量が0.001±0.001c/cm2/hであった。
LABO PLASTOMILL(東洋精機製作所社製:10C 100)に上記方法により得られた酸化マグネシウム 59.5gとEEA(エチレン―エチルアクリレートコポリマー)樹脂(A-1150 日本ポリエチレン社製)10.0gとを投入後、装置内温度150℃、ローター回転数40rpmで10分間混練し、EEA樹脂組成物を作製した。作製したEEA樹脂組成物を厚み2mm型枠の中央に流し込み、フェロ板で挟み、蒸気プレス機(ゴンノ油圧機製作所社製)を用いて150℃で25MPaの圧力を加え、直径50mmの円形にくり貫いた後、直径50mm×厚み2mmの型枠にはめこみ、フェロ板で挟み込み、再度、蒸気プレス機を用いて150℃で25MPaの圧力を加えEEA樹脂成型体を作製した。作製したEEA樹脂成型体の熱伝導率を英弘精機社製の熱伝導率測定装置HC-110で測定したところ2.41W/mKであった。
エポキシ樹脂(エピコート828 三菱化学製) 6.52gと硬化剤(リカシッド MH-700 新日本理化製) 5.22gと硬化促進剤(N,N-Dimethylbenzylamine 試薬) 0.50gとを軟膏壺に入れ、テフロン(登録商標)棒でよく混ぜた後、上記方法により得られた酸化マグネシウム59.5gを入れ、自転・公転方式スーパーミキサー あわとり練太郎(ARE-250 シンキー社製)にセットし、2000rpmで5分間混練した後、2100rpmで2分間脱泡した。取り出したサンプルを三本ロール(EXAKT 80S EXAKT社製)を用いてロール間幅 10μm、回転数200rpmで10パスし、エポキシ樹脂組成物を作製した。作製したエポキシ樹脂組成物を直径50mm×厚み2mmの型枠に流し込み、フェロ板で挟み、プレス機(ゴンノ油圧機製作所社製)を用いて常温で25MPaの圧力を10分間加えた後、120℃に設定した乾燥機で12時間保持、硬化させ、エポキシ樹脂成型体を作製した。作製したエポキシ樹脂成型体の熱伝導率を英弘精機製HC-110で測定したところ2.2W/mKであった。
[BET比表面積の測定]
BET比表面積は、試料を窒素雰囲気中、200℃で40分間熱処理し、マイクロメリティクス社製GEMINI VII2390を用いて測定した。
(株)リガク社製粉末X線回折装置RINT-TTRIIIを用い、X線源はCuKα線、電圧50kV、電流300mAに設定し、試料回転速度90.000rpm、発散スリット1.00mm、発散縦制限スリット10mm、散乱スリット開放、受光スリット開放、走査モードFT、計数時間0.5秒、ステップ幅0.0400°、走査軸2θ/θ、走査範囲10.0000~70.0000°、θオフセット0.0000°、積算回数1の条件でX線回折の測定を行った。
住化分析センター社製低レベルα線測定装置LACS-4000Mを用い、印加電圧1.90kV、計数ガスPR-10ガス(Ar:90%、CH4:10%)100ml/min、試料面積1000cm2、全計数時間99時間、計数効率80%の条件で測定した。
[塩基性炭酸マグネシウムを焼成し酸化マグネシウムを作製する工程]
実施例1の方法と同様の方法により、塩基性炭酸マグネシウムを製造し、得られた塩基性炭酸マグネシウムを主成分とする白色粉末を1100℃で焼成することにより白色の粉末が得られた。この白色粉末をICP発光分析装置で分析したMgO純度は99.6wt%で、X線回折パターンは、酸化マグネシウムに帰属するピークがメインで、2θ= 42.888°のピーク強度が55696cpsで、BET比表面積が3.61m2/gで、α線量が0.001±0.001c/cm2/hであった。
LABO PLASTOMILL(東洋精機製作所社製:10C 100)に、上記方法により得られた酸化マグネシウム 59.5gとEEA樹脂(A-1150 日本ポリエチレン社製)10.0gとを投入後、装置内温度150℃、ローター回転数40rpmで10分間混練し、EEA樹脂組成物を作製した。作製したEEA樹脂組成物を厚み2mm型枠の中央に流し込み、フェロ板で挟み、蒸気プレス機(ゴンノ油圧機製作所社製)を用いて150℃で25MPaの圧力を加え、直径50mmの円形にくり貫いた後、直径50mm×厚み2mmの型枠にはめこみ、フェロ板で挟み込み、再度蒸気プレス機を用いて150℃で25MPaの圧力を加えEEA樹脂成型体を作製した。作製したEEA樹脂成型体の熱伝導率を英弘精機製HC-110で測定したところ2.68W/mKであった。
エポキシ樹脂(エピコート828 三菱化学製) 6.52gと硬化剤(リカシッド MH-700 新日本理化製) 5.22gと硬化促進剤(N,N-Dimethylbenzylamine 試薬) 0.50gとを軟膏壺に入れ、テフロン棒でよく混ぜた後、上記方法により得られた酸化マグネシウム59.5gを入れ、自転・公転方式スーパーミキサー あわとり練太郎(ARE-250 シンキー社製)にセットし、2000rpmで5分間混練した後、2100rpmで2分間脱泡した。取り出したサンプルを三本ロール(EXAKT 80S EXAKT社製)を用いてロール間幅 10μm、回転数200rpmで10パスし、エポキシ樹脂組成物を作製した。作製したエポキシ樹脂組成物を直径50mm×厚み2mmの型枠に流し込み、フェロ板で挟み、プレス機(ゴンノ油圧機製作所社製)を用いて常温で25MPaの圧力を10分間加えた後、120℃に設定した乾燥機で12時間保持、硬化させ、エポキシ樹脂成型体を作製した。作製したエポキシ樹脂成型体の熱伝導率を英弘精機製HC-110で測定したところ2.33W/mKであった。
[塩基性炭酸マグネシウムを焼成し酸化マグネシウムを作製する工程]
実施例1の方法と同様の方法により、塩基性炭酸マグネシウムを製造し、得られた塩基性炭酸マグネシウムを主成分とする白色粉末を1250℃で焼成することにより白色の粉末が得られた。この白色粉末をICP発光分析装置で分析したMgO純度は99.7wt%で、X線回折パターンは、酸化マグネシウムに帰属するピークがメインで、2θ= 42.890°のピーク強度が58294cpsで、BET比表面積が1.69m2/gで、α線量が0.001±0.001c/cm2/hであった。
LABO PLASTOMILL(東洋精機製作所社製:10C 100)に上記方法により得られた酸化マグネシウム 59.5gとEEA樹脂(A-1150 日本ポリエチレン社製)10.0gとを投入後、装置内温度150℃、ローター回転数40rpmで10分間混練し、EEA樹脂組成物を作製した。作製したEEA樹脂組成物を厚み2mm型枠の中央に流し込み、フェロ板で挟み、蒸気プレス機(ゴンノ油圧機製作所社製)を用いて150℃で25MPaの圧力を加え、直径50mmの円形にくり貫いた後、直径50mm×厚み2mmの型枠にはめこみ、フェロ板で挟み込み、再度蒸気プレス機を用いて150℃で25MPaの圧力を加えEEA樹脂成型体を作製した。作製したEEA樹脂成型体の熱伝導率を英弘精機社製HC-110で測定したところ2.97W/mKであった。
エポキシ樹脂(エピコート828 三菱化学製) 6.52gと硬化剤(リカシッド MH-700 新日本理化製) 5.22gと硬化促進剤(N,N-Dimethylbenzylamine 試薬) 0.50gとを軟膏壺に入れ、テフロン棒でよく混ぜた後、上記方法により得られた酸化マグネシウム59.5gを入れ、自転・公転方式スーパーミキサー あわとり練太郎(ARE-250 シンキー社製)にセットし、2000rpmで5分間混練した後、2100rpmで2分間脱泡した。取り出したサンプルを三本ロール(EXAKT 80S EXAKT社製)を用いてロール間幅 10μm、回転数200rpmで10パスし、エポキシ樹脂組成物を作製した。作製したエポキシ樹脂組成物を直径50mm×厚み2mmの型枠に流し込み、フェロ板で挟み、プレス機(ゴンノ油圧機製作所社製)を用いて常温で25MPaの圧力を10分間加えた後、120℃に設定した乾燥機で12時間保持、硬化させ、エポキシ樹脂成型体を作製した。作製したエポキシ樹脂成型体の熱伝導率を英弘精機製HC-110で測定したところ2.64W/mKであった。
[塩基性炭酸マグネシウムを焼成し酸化マグネシウムを作製する工程]
実施例1の方法と同様の方法により、塩基性炭酸マグネシウムを製造し、得られた塩基性炭酸マグネシウムを主成分とする白色粉末を1400℃で焼成することにより白色の粉末が得られた。この白色粉末をICP発光分析装置で分析したMgO純度は99.7wt%で、X線回折パターンは、酸化マグネシウムに帰属するピークがメインで、2θ= 42.889°のピーク強度が60593cpsで、BET比表面積が0.92m2/gで、α線量が0.001±0.001c/cm2/hであった。
LABO PLASTOMILL(東洋精機製作所社製:10C 100)に上記方法により得られた酸化マグネシウム 59.5gとEEA樹脂(A-1150 日本ポリエチレン社製)10.0gとを投入後、装置内温度150℃、ローター回転数40rpmで10分間混練し、EEA樹脂組成物を作製した。作製したEEA樹脂組成物を厚み2mm型枠の中央に流し込み、フェロ板で挟み、蒸気プレス機(ゴンノ油圧機製作所社製)を用いて150℃で25MPaの圧力を加え、直径50mmの円形にくり貫いた後、直径50mm×厚み2mmの型枠にはめこみ、フェロ板で挟み込み、再度蒸気プレス機を用いて150℃で25MPaの圧力を加えEEA樹脂成型体を作製した。作製したEEA樹脂成型体の熱伝導率を英弘精機社製HC-110で測定したところ3.05W/mKであった。
エポキシ樹脂(エピコート828 三菱化学製) 6.52gと硬化剤(リカシッド MH-700 新日本理化製) 5.22gと硬化促進剤(N,N-Dimethylbenzylamine 試薬) 0.50gとを軟膏壺に入れ、テフロン棒でよく混ぜた後、上記方法により得られた酸化マグネシウム59.5gを入れ、自転・公転方式スーパーミキサー あわとり練太郎(ARE-250 シンキー社製)にセットし、2000rpmで5分間混練した後、2100rpmで2分間脱泡した。取り出したサンプルを三本ロール(EXAKT 80S EXAKT社製)を用いてロール間幅 10μm、回転数200rpmで10パスし、エポキシ樹脂組成物を作製した。作製したエポキシ樹脂組成物を直径50mm×厚み2mmの型枠に流し込み、フェロ板で挟み、プレス機(ゴンノ油圧機製作所社製)を用いて常温で25MPaの圧力を10分間加えた後、120℃に設定した乾燥機で12時間保持、硬化させ、エポキシ樹脂成型体を作製した。作製したエポキシ樹脂成型体の熱伝導率を英弘精機製HC-110で測定したところ2.8W/mKであった。
実施例1で得られた濾液(α線発生物質を除去した塩化マグネシウム水溶液)を撹拌させながら、135g/Lに調製した炭酸ナトリウム(和光純薬製試薬一級)水溶液1000mlを16.67ml/分の速度で1時間投入し、塩基性炭酸マグネシウムの沈殿を作製した。これを濾過し、濾液の電気伝導度が100μs/cm以下になるまで水洗した後、濾過した沈殿物を再度スラリー化させた。そのスラリーに実施例1で得られた濾液(α線発生物質を除去した塩化マグネシウム水溶液)を10ml添加し、15分間撹拌させた後、130℃で2時間乾燥することにより白色粉末が得られた。この白色粉末をICP発光分析装置で分析したMg含有率は20.1wt%で、X線回折パターンは、塩基性炭酸マグネシウム(Mg5(CO3)4(OH)2(H2O)4)に帰属するピークがメインであった。
塩基性炭酸マグネシウムを主成分とする白色粉末を1400℃で焼成することにより白色の粉末が得られた。この白色粉末をICP発光分析装置で分析したMgO純度は99.6wt%で、X線回折パターンは、酸化マグネシウムに帰属するピークがメインで、2θ= 42.892°のピーク強度が62791cpsで、BET比表面積が0.18m2/gで、α線量が0.001±0.001c/cm2/hであった。
LABO PLASTOMILL(東洋精機製作所社製:10C 100)に上記方法により得られた酸化マグネシウム 59.5gとEEA樹脂(A-1150 日本ポリエチレン社製)を10.0g投入後、装置内温度150℃、ローター回転数40rpmで10分間混練し、EEA樹脂組成物を作製した。作製したEEA樹脂組成物を厚み2mm型枠の中央に流し込み、フェロ板で挟み、蒸気プレス機(ゴンノ油圧機製作所社製)を用いて150℃で25MPaの圧力を加え、直径50mmの円形にくり貫いた後、直径50mm×厚み2mmの型枠にはめこみ、フェロ板で挟み込み、再度蒸気プレス機を用いて150℃で25MPaの圧力を加えEEA樹脂成型体を作製した。作製したEEA樹脂成型体の熱伝導率を英弘精機社製HC-110で測定したところ、3.32W/mKであった。
エポキシ樹脂(エピコート828 三菱化学製) 6.52gと硬化剤(リカシッド MH-700 新日本理化製) 5.22gと硬化促進剤(N,N-Dimethylbenzylamine 試薬) 0.50gとを軟膏壺に入れ、テフロン棒でよく混ぜた後、上記方法により得られた酸化マグネシウム59.5gを入れ、自転・公転方式スーパーミキサー あわとり練太郎(ARE-250 シンキー社製)にセットし、2000rpmで5分間混練した後、2100rpmで2分間脱泡した。取り出したサンプルを三本ロール(EXAKT 80S EXAKT社製)を用いてロール間幅 10μm、回転数200rpmで10パスし、エポキシ樹脂組成物を作製した。作製したエポキシ樹脂組成物を直径50mm×厚み2mmの型枠に流し込み、フェロ板で挟み、プレス機(ゴンノ油圧機製作所社製)を用いて常温で25MPaの圧力を10分間加えた後、120℃に設定した乾燥機で12時間保持、硬化させ、エポキシ樹脂成型体を作製した。作製したエポキシ樹脂成型体の熱伝導率を英弘精機製HC-110で測定したところ3.02W/mKであった。
[塩化マグネシウム水溶液を中和し炭酸マグネシウムを作製する工程]
200g/Lに調製した塩化マグネシウム(和光純薬製試薬一級)水溶液1980mlを撹拌させながら、135g/Lに調製した炭酸ナトリウム(和光純薬製試薬一級)水溶液1000mlを16.67ml/分の速度で1時間投入し、塩基性炭酸マグネシウムの沈殿を作製した。これを濾過し、濾液の電気伝導度が100μs/cm以下になるまで水洗し、130℃で2時間乾燥することにより白色粉末が得られた。この白色粉末をICP発光分析装置で分析したMg含有率は20.2wt%で、X線回折パターンは、塩基性炭酸マグネシウム(Mg5(CO3)4(OH)2(H2O)4)に帰属するピークがメインであった。
塩基性炭酸マグネシウムを主成分とする白色粉末を1000℃で焼成することにより白色の粉末が得られた。この白色粉末をICP発光分析装置で分析したMgO純度は99.9wt%で、X線回折パターンは、酸化マグネシウムに帰属するピークがメインで、2θ= 42.887°のピーク強度が30491cpsで、BET比表面積が14.5m2/gで、α線量が0.012±0.001c/cm2/hであった。
LABO PLASTOMILL(東洋精機製作所社製:10C 100)に上記方法により得られた酸化マグネシウム 59.5gとEEA樹脂(A-1150 日本ポリエチレン社製)10.0gとを投入後、装置内温度150℃、ローター回転数40rpmで10分間混練し、EEA樹脂組成物を作製した。作製したEEA樹脂組成物を厚み2mm型枠の中央に流し込み、フェロ板で挟み、蒸気プレス機(ゴンノ油圧機製作所社製)を用いて150℃で25MPaの圧力を加え、直径50mmの円形にくり貫いた後、直径50mm×厚み2mmの型枠にはめこみ、フェロ板で挟み込み、再度蒸気プレス機を用いて150℃で25MPaの圧力を加えEEA樹脂成型体を作製した。作製したEEA樹脂成型体の熱伝導率を英弘精機社製HC-110で測定したところ、1.74W/mKであった。
エポキシ樹脂(エピコート828 三菱化学製) 6.52gと硬化剤(リカシッド MH-700 新日本理化製) 5.22gと硬化促進剤(N,N-Dimethylbenzylamine 試薬) 0.50gとを軟膏壺に入れ、テフロン棒でよく混ぜた後、上記方法により得られた酸化マグネシウム59.5gを入れ、自転・公転方式スーパーミキサー あわとり練太郎(ARE-250 シンキー社製)にセットし、2000rpmで5分間混練した後、2100rpmで2分間脱泡した。取り出したサンプルを三本ロール(EXAKT 80S EXAKT社製)を用いてロール間幅 10μm、回転数200rpmで10パスし、エポキシ樹脂組成物を作製した。作製したエポキシ樹脂組成物を直径50mm×厚み2mmの型枠に流し込み、フェロ板で挟み、プレス機(ゴンノ油圧機製作所社製)を用いて常温で25MPaの圧力を10分間加えた後、120℃に設定した乾燥機で12時間保持、硬化させ、エポキシ樹脂成型体を作製した。作製したエポキシ樹脂成型体の熱伝導率を英弘精機製HC-110で測定したところ1.65W/mKであった。
[塩基性炭酸マグネシウムを焼成し酸化マグネシウムを作製する工程]
比較例1の方法と同様の方法により、塩基性炭酸マグネシウムを製造し、得られた塩基性炭酸マグネシウムを主成分とする白色粉末を1100℃で焼成することにより白色の粉末が得られた。この白色粉末をICP発光分析装置で分析したMgO純度は99.8wt%で、X線回折パターンは、酸化マグネシウムに帰属するピークがメインで、2θ= 42.889°のピーク強度が39629cpsで、BET比表面積が3.71m2/gで、α線量が0.011±0.001c/cm2/hであった。
LABO PLASTOMILL(東洋精機製作所社製:10C 100)に上記方法により得られた酸化マグネシウム 59.5gとEEA樹脂(A-1150 日本ポリエチレン社製)を10.0g投入後、装置内温度150℃、ローター回転数40rpmで10分間混練し、EEA樹脂組成物を作製した。作製したEEA樹脂組成物を厚み2mm型枠の中央に流し込み、フェロ板で挟み、蒸気プレス機(ゴンノ油圧機製作所社製)を用いて150℃で25MPaの圧力を加え、直径50mmの円形にくり貫いた後、直径50mm×厚み2mmの型枠にはめこみ、フェロ板で挟み込み、再度蒸気プレス機を用いて150℃で25MPaの圧力を加えEEA樹脂成型体を作製した。作製したEEA樹脂成型体の熱伝導率を英弘精機社製HC-110で測定したところ、1.78W/mKであった。
エポキシ樹脂(エピコート828 三菱化学製) 6.52gと硬化剤(リカシッド MH-700 新日本理化製) 5.22gと硬化促進剤(N,N-Dimethylbenzylamine 試薬) 0.50gとを軟膏壺に入れ、テフロン棒でよく混ぜた後、上記方法により得られた酸化マグネシウム59.5gを入れ、自転・公転方式スーパーミキサー あわとり練太郎(ARE-250 シンキー社製)にセットし、2000rpmで5分間混練した後、2100rpmで2分間脱泡した。取り出したサンプルを三本ロール(EXAKT 80S EXAKT社製)を用いてロール間幅 10μm、回転数200rpmで10パスし、エポキシ樹脂組成物を作製した。作製したエポキシ樹脂組成物を直径50mm×厚み2mmの型枠に流し込み、フェロ板で挟み、プレス機(ゴンノ油圧機製作所社製)を用いて常温で25MPaの圧力を10分間加えた後、120℃に設定した乾燥機で12時間保持、硬化させ、エポキシ樹脂成型体を作製した。作製したエポキシ樹脂成型体の熱伝導率を英弘精機製HC-110で測定したところ1.68W/mKであった。
[塩基性炭酸マグネシウムを焼成し酸化マグネシウムを作製する工程]
比較例1の方法と同様の方法により、塩基性炭酸マグネシウムを製造し、得られた塩基性炭酸マグネシウムを主成分とする白色粉末を1250℃で焼成することにより白色の粉末が得られた。この白色粉末をICP発光分析装置で分析したMgO純度は99.7wt%で、X線回折パターンは、酸化マグネシウムに帰属するピークがメインで、2θ= 42.888°のピーク強度が44394cpsで、BET比表面積が1.75m2/gで、α線量が0.012±0.001c/cm2/hであった。
LABO PLASTOMILL(東洋精機製作所社製:10C 100)に上記方法により得られた酸化マグネシウム 59.5gとEEA樹脂(A-1150 日本ポリエチレン社製)を10.0g投入後、装置内温度150℃、ローター回転数40rpmで10分間混練し、EEA樹脂組成物を作製した。作製したEEA樹脂組成物を厚み2mm型枠の中央に流し込み、フェロ板で挟み、蒸気プレス機(ゴンノ油圧機製作所社製)を用いて150℃で25MPaの圧力を加え、直径50mmの円形にくり貫いた後、直径50mm×厚み2mmの型枠にはめこみ、フェロ板で挟み込み、再度蒸気プレス機を用いて150℃で25MPaの圧力を加えEEA樹脂成型体を作製した。作製したEEA樹脂成型体の熱伝導率を英弘精機社製HC-110で測定したところ、1.90W/mKであった。
エポキシ樹脂(エピコート828 三菱化学製) 6.52gと硬化剤(リカシッド MH-700 新日本理化製) 5.22gと硬化促進剤(N,N-Dimethylbenzylamine 試薬) 0.50gとを軟膏壺に入れ、テフロン棒でよく混ぜた後、上記方法により得られた酸化マグネシウム59.5gを入れ、自転・公転方式スーパーミキサー あわとり練太郎(ARE-250 シンキー社製)にセットし、2000rpmで5分間混練した後、2100rpmで2分間脱泡した。取り出したサンプルを三本ロール(EXAKT 80S EXAKT社製)を用いてロール間幅 10μm、回転数200rpmで10パスし、エポキシ樹脂組成物を作製した。作製したエポキシ樹脂組成物を直径50mm×厚み2mmの型枠に流し込み、フェロ板で挟み、プレス機(ゴンノ油圧機製作所社製)を用いて常温で25MPaの圧力を10分間加えた後、120℃に設定した乾燥機で12時間保持、硬化させ、エポキシ樹脂成型体を作製した。作製したエポキシ樹脂成型体の熱伝導率を英弘精機製HC-110で測定したところ1.84W/mKであった。
[塩基性炭酸マグネシウムを焼成し酸化マグネシウムを作製する工程]
比較例1の方法と同様の方法により、塩基性炭酸マグネシウムを製造し、得られた塩基性炭酸マグネシウムを主成分とする白色粉末を1400℃で焼成することにより白色の粉末が得られた。この白色粉末をICP発光分析装置で分析したMgO純度は99.8wt%で、X線回折パターンは、酸化マグネシウムに帰属するピークがメインで、2θ= 42.891°のピーク強度が48693cpsで、BET比表面積が0.95m2/gで、α線量が0.012±0.001c/cm2/hであった。
LABO PLASTOMILL(東洋精機製作所社製:10C 100)に上記方法により得られた酸化マグネシウム 59.5gとEEA樹脂(A-1150 日本ポリエチレン社製)を10.0g投入後、装置内温度150℃、ローター回転数40rpmで10分間混練し、EEA樹脂組成物を作製した。作製したEEA樹脂組成物を厚み2mm型枠の中央に流し込み、フェロ板で挟み、蒸気プレス機(ゴンノ油圧機製作所社製)を用いて150℃で25MPaの圧力を加え、直径50mmの円形にくり貫いた後、直径50mm×厚み2mmの型枠にはめこみ、フェロ板で挟み込み、再度蒸気プレス機を用いて150℃で25MPaの圧力を加えEEA樹脂成型体を作製した。作製したEEA樹脂成型体の熱伝導率を英弘精機社製HC-110で測定したところ、1.93W/mKであった。
エポキシ樹脂(エピコート828 三菱化学製) 6.52gと硬化剤(リカシッド MH-700 新日本理化製) 5.22gと硬化促進剤(N,N-Dimethylbenzylamine 試薬) 0.50gとを軟膏壺に入れ、テフロン棒でよく混ぜた後、上記方法により得られた酸化マグネシウム59.5gを入れ、自転・公転方式スーパーミキサー あわとり練太郎(ARE-250 シンキー社製)にセットし、2000rpmで5分間混練した後、2100rpmで2分間脱泡した。取り出したサンプルを三本ロール(EXAKT 80S EXAKT社製)を用いてロール間幅 10μm、回転数200rpmで10パスし、エポキシ樹脂組成物を作製した。作製したエポキシ樹脂組成物を直径50mm×厚み2mmの型枠に流し込み、フェロ板で挟み、プレス機(ゴンノ油圧機製作所社製)を用いて常温で25MPaの圧力を10分間加えた後、120℃に設定した乾燥機で12時間保持、硬化させ、エポキシ樹脂成型体を作製した。作製したエポキシ樹脂成型体の熱伝導率を英弘精機製HC-110で測定したところ1.85W/mKであった。
200g/Lに調製した塩化マグネシウム(和光純薬製試薬一級)水溶液1980mlを撹拌させながら、135g/Lに調製した炭酸ナトリウム(和光純薬製試薬一級)水溶液1000mlを16.67ml/分の速度で1時間投入し、塩基性炭酸マグネシウムの沈殿を作製した。これを濾過し、濾液の電気伝導度が100μs/cm以下になるまで水洗した後、再度スラリー化させる。そのスラリーに実施例1で得られた濾液(α線発生物質を除去した塩化マグネシウム水溶液)を10ml添加、15分間撹拌させた後、130℃で2時間乾燥することにより白色粉末が得られた。この白色粉末をICP発光分析装置で分析したMg含有率は20.3wt%で、X線回折パターンは、塩基性炭酸マグネシウム(Mg5(CO3)4(OH)2(H2O)4)に帰属するピークがメインであった。
塩基性炭酸マグネシウムを主成分とする白色粉末を1400℃で焼成することにより白色の粉末が得られた。この白色粉末をICP発光分析装置で分析したMgO純度は99.8wt%で、X線回折パターンは、酸化マグネシウムに帰属するピークがメインで、2θ= 42.889°のピーク強度が50998cpsで、BET比表面積が0.20m2/gで、α線量が0.011±0.001c/cm2/hであった。
LABO PLASTOMILL(東洋精機製作所社製:10C 100)に上記方法により得られた酸化マグネシウム 59.5gとEEA樹脂(A-1150 日本ポリエチレン社製)を10.0g投入後、装置内温度150℃、ローター回転数40rpmで10分間混練し、EEA樹脂組成物を作製した。作製したEEA樹脂組成物を厚み2mm型枠の中央に流し込み、フェロ板で挟み、蒸気プレス機(ゴンノ油圧機製作所社製)を用いて150℃で25MPaの圧力を加え、直径50mmの円形にくり貫いた後、直径50mm×厚み2mmの型枠にはめこみ、フェロ板で挟み込み、再度蒸気プレス機を用いて150℃で25MPaの圧力を加えEEA樹脂成型体を作製した。作製したEEA樹脂成型体の熱伝導率を英弘精機社製HC-110で測定したところ、2.31W/mKであった。
エポキシ樹脂(エピコート828 三菱化学製) 6.52gと硬化剤(リカシッド MH-700 新日本理化製) 5.22gと硬化促進剤(N,N-Dimethylbenzylamine 試薬) 0.50gとを軟膏壺に入れ、テフロン棒でよく混ぜた後、上記方法により得られた酸化マグネシウム59.5gを入れ、自転・公転方式スーパーミキサー あわとり練太郎(ARE-250 シンキー社製)にセットし、2000rpmで5分間混練した後、2100rpmで2分間脱泡した。取り出したサンプルを三本ロール(EXAKT 80S EXAKT社製)を用いてロール間幅 10μm、回転数200rpmで10パスし、エポキシ樹脂組成物を作製した。作製したエポキシ樹脂組成物を直径50mm×厚み2mmの型枠に流し込み、フェロ板で挟み、プレス機(ゴンノ油圧機製作所社製)を用いて常温で25MPaの圧力を10分間加えた後、120℃に設定した乾燥機で12時間保持、硬化させ、エポキシ樹脂成型体を作製した。作製したエポキシ樹脂成型体の熱伝導率を英弘精機製HC-110で測定したところ2.21W/mKであった。
[α線発生物質を取り除いた塩化マグネシウム水溶液を中和し、水酸化マグネシウムを製造する工程]
実施例1と同様の方法により、塩化マグネシウム水溶液からα線発生物質を取り除く工程を行い、得られた濾液(α線発生物質を取り除いた塩化マグネシウム水溶液)を撹拌させながら、725g/Lに調製した水酸化ナトリウム水溶液 485mlを8.08ml/分の速度で1時間投入し、水酸化マグネシウムの沈殿を作製した。これを濾過し、濾液の電気伝導度が100μs/cm以下になるまで水洗し、130℃で2時間乾燥することにより白色粉末が得られた。この白色粉末をICP発光分析装置で分析したMg含有率は41.7wt%で、X線回折パターンは、水酸化マグネシウムに帰属するピークがメインであった。
水酸化マグネシウムを主成分とする白色粉末を1000℃で焼成することにより白色の粉末が得られる。この白色粉末をICP発光分析装置で分析したMgO純度は99.8wt%で、X線回折パターンは、酸化マグネシウムに帰属するピークがメインで、2θ= 42.885°のピーク強度が22095cpsで、BET比表面積が13.2m2/gで、α線量が0.001±0.001c/cm2/hであった。
LABO PLASTOMILL(東洋精機製作所社製:10C 100)に上記方法により得られた酸化マグネシウム 59.5gとEEA樹脂(A-1150 日本ポリエチレン社製)を10.0g投入後、装置内温度150℃、ローター回転数40rpmで10分間混練し、EEA樹脂組成物を作製した。作製したEEA樹脂組成物を厚み2mm型枠の中央に流し込み、フェロ板で挟み、蒸気プレス機(ゴンノ油圧機製作所社製)を用いて150℃で25MPaの圧力を加え、直径50mmの円形にくり貫いた後、直径50mm×厚み2mmの型枠にはめこみ、フェロ板で挟み込み、再度蒸気プレス機を用いて150℃で25MPaの圧力を加えEEA樹脂成型体を作製した。作製したEEA樹脂成型体の熱伝導率を英弘精機社製HC-110で測定したところ、1.36W/mKであった。
エポキシ樹脂(エピコート828 三菱化学製) 6.52gと硬化剤(リカシッド MH-700 新日本理化製) 5.22gと硬化促進剤(N,N-Dimethylbenzylamine 試薬) 0.50gとを軟膏壺に入れ、テフロン棒でよく混ぜた後、上記方法により得られた酸化マグネシウム59.5gを入れ、自転・公転方式スーパーミキサー あわとり練太郎(ARE-250 シンキー社製)にセットし、2000rpmで5分間混練した後、2100rpmで2分間脱泡した。取り出したサンプルを三本ロール(EXAKT 80S EXAKT社製)を用いてロール間幅 10μm、回転数200rpmで10パスし、エポキシ樹脂組成物を作製した。作製したエポキシ樹脂組成物を直径50mm×厚み2mmの型枠に流し込み、フェロ板で挟み、プレス機(ゴンノ油圧機製作所社製)を用いて常温で25MPaの圧力を10分間加えた後、120℃に設定した乾燥機で12時間保持、硬化させ、エポキシ樹脂成型体を作製した。作製したエポキシ樹脂成型体の熱伝導率を英弘精機製HC-110で測定したところ1.29W/mKであった。
[水酸化マグネシウムを焼成し酸化マグネシウムを作製する工程]
実施例6の方法と同様の方法により、水酸化マグネシウムを製造し、得られた水酸化マグネシウムを主成分とする白色粉末を1100℃で焼成することにより白色の粉末が得られた。この白色粉末をICP発光分析装置で分析したMgO純度は99.6wt%で、X線回折パターンは、酸化マグネシウムに帰属するピークがメインで、2θ= 42.887°のピーク強度が29976cpsで、BET比表面積が3.59m2/gで、α線量が0.001±0.001c/cm2/hであった
LABO PLASTOMILL(東洋精機製作所社製:10C 100)に上記方法により得られた酸化マグネシウム 59.5gとEEA樹脂(A-1150 日本ポリエチレン社製)を10.0g投入後、装置内温度150℃、ローター回転数40rpmで10分間混練し、EEA樹脂組成物を作製した。作製したEEA樹脂組成物を厚み2mm型枠の中央に流し込み、フェロ板で挟み、蒸気プレス機(ゴンノ油圧機製作所社製)を用いて150℃で25MPaの圧力を加え、直径50mmの円形にくり貫いた後、直径50mm×厚み2mmの型枠にはめこみ、フェロ板で挟み込み、再度蒸気プレス機を用いて150℃で25MPaの圧力を加えEEA樹脂成型体を作製した。作製したEEA樹脂成型体の熱伝導率を英弘精機社製HC-110で測定したところ、1.39W/mKであった。
エポキシ樹脂(エピコート828 三菱化学製) 6.52gと硬化剤(リカシッド MH-700 新日本理化製) 5.22gと硬化促進剤(N,N-Dimethylbenzylamine 試薬) 0.50gとを軟膏壺に入れ、テフロン棒でよく混ぜた後、上記方法により得られた酸化マグネシウム59.5gを入れ、自転・公転方式スーパーミキサー あわとり練太郎(ARE-250 シンキー社製)にセットし、2000rpmで5分間混練した後、2100rpmで2分間脱泡した。取り出したサンプルを三本ロール(EXAKT 80S EXAKT社製)を用いてロール間幅 10μm、回転数200rpmで10パスし、エポキシ樹脂組成物を作製した。作製したエポキシ樹脂組成物を直径50mm×厚み2mmの型枠に流し込み、フェロ板で挟み、プレス機(ゴンノ油圧機製作所社製)を用いて常温で25MPaの圧力を10分間加えた後、120℃に設定した乾燥機で12時間保持、硬化させ、エポキシ樹脂成型体を作製した。作製したエポキシ樹脂成型体の熱伝導率を英弘精機製HC-110で測定したところ1.33W/mKであった。
[水酸化マグネシウムを焼成し酸化マグネシウムを作製する工程]
実施例6の方法と同様の方法により、水酸化マグネシウムを製造し、得られた水酸化マグネシウムを主成分とする白色粉末を1250℃で焼成することにより白色の粉末が得られた。この白色粉末をICP発光分析装置で分析したMgO純度は99.7wt%で、X線回折パターンは、酸化マグネシウムに帰属するピークがメインで、2θ= 42.886°のピーク強度が34781cpsで、BET比表面積が1.73m2/gで、α線量が0.001±0.001c/cm2/hであった。
LABO PLASTOMILL(東洋精機製作所社製:10C 100)に上記方法により得られた酸化マグネシウム 59.5gとEEA樹脂(A-1150 日本ポリエチレン社製)を10.0g投入後、装置内温度150℃、ローター回転数40rpmで10分間混練し、EEA樹脂組成物を作製した。作製したEEA樹脂組成物を厚み2mm型枠の中央に流し込み、フェロ板で挟み、蒸気プレス機(ゴンノ油圧機製作所社製)を用いて150℃で25MPaの圧力を加え、直径50mmの円形にくり貫いた後、直径50mm×厚み2mmの型枠にはめこみ、フェロ板で挟み込み、再度蒸気プレス機を用いて150℃で25MPaの圧力を加えEEA樹脂成型体を作製した。作製したEEA樹脂成型体の熱伝導率を英弘精機社製HC-110で測定したところ、1.59W/mKであった。
エポキシ樹脂(エピコート828 三菱化学製) 6.52gと硬化剤(リカシッド MH-700 新日本理化製) 5.22gと硬化促進剤(N,N-Dimethylbenzylamine 試薬) 0.50gとを軟膏壺に入れ、テフロン棒でよく混ぜた後、上記方法により得られた酸化マグネシウム59.5gを入れ、自転・公転方式スーパーミキサー あわとり練太郎(ARE-250 シンキー社製)にセットし、2000rpmで5分間混練した後、2100rpmで2分間脱泡した。取り出したサンプルを三本ロール(EXAKT 80S EXAKT社製)を用いてロール間幅 10μm、回転数200rpmで10パスし、エポキシ樹脂組成物を作製した。作製したエポキシ樹脂組成物を直径50mm×厚み2mmの型枠に流し込み、フェロ板で挟み、プレス機(ゴンノ油圧機製作所社製)を用いて常温で25MPaの圧力を10分間加えた後、120℃に設定した乾燥機で12時間保持、硬化させ、エポキシ樹脂成型体を作製した。作製したエポキシ樹脂成型体の熱伝導率を英弘精機製HC-110で測定したところ1.57W/mKであった。
[水酸化マグネシウムを焼成し酸化マグネシウムを作製する工程]
実施例6の方法と同様の方法により、水酸化マグネシウムを製造し、得られた水酸化マグネシウムを主成分とする白色粉末を1400℃で焼成することにより白色の粉末が得られた。この白色粉末をICP発光分析装置で分析したMgO純度は99.6wt%で、X線回折パターンは、酸化マグネシウムに帰属するピークがメインで、2θ= 42.889°のピーク強度が36293cpsで、BET比表面積が0.81m2/gで、α線量が0.001±0.001c/cm2/hであった。
LABO PLASTOMILL(東洋精機製作所社製:10C 100)に上記方法により得られた酸化マグネシウム 59.5gとEEA樹脂(A-1150 日本ポリエチレン社製)を10.0g投入後、装置内温度150℃、ローター回転数40rpmで10分間混練し、EEA樹脂組成物を作製した。作製したEEA樹脂組成物を厚み2mm型枠の中央に流し込み、フェロ板で挟み、蒸気プレス機(ゴンノ油圧機製作所社製)を用いて150℃で25MPaの圧力を加え、直径50mmの円形にくり貫いた後、直径50mm×厚み2mmの型枠にはめこみ、フェロ板で挟み込み、再度蒸気プレス機を用いて150℃で25MPaの圧力を加えEEA樹脂成型体を作製した。作製したEEA樹脂成型体の熱伝導率を英弘精機社製HC-110で測定したところ、1.61W/mKであった。
エポキシ樹脂(エピコート828 三菱化学製) 6.52gと硬化剤(リカシッド MH-700 新日本理化製) 5.22gと硬化促進剤(N,N-Dimethylbenzylamine 試薬) 0.50gとを軟膏壺に入れ、テフロン棒でよく混ぜた後、上記方法により得られた酸化マグネシウム59.5gを入れ、自転・公転方式スーパーミキサー あわとり練太郎(ARE-250 シンキー社製)にセットし、2000rpmで5分間混練した後、2100rpmで2分間脱泡した。取り出したサンプルを三本ロール(EXAKT 80S EXAKT社製)を用いてロール間幅 10μm、回転数200rpmで10パスし、エポキシ樹脂組成物を作製した。作製したエポキシ樹脂組成物を直径50mm×厚み2mmの型枠に流し込み、フェロ板で挟み、プレス機(ゴンノ油圧機製作所社製)を用いて常温で25MPaの圧力を10分間加えた後、120℃に設定した乾燥機で12時間保持、硬化させ、エポキシ樹脂成型体を作製した。作製したエポキシ樹脂成型体の熱伝導率を英弘精機製HC-110で測定したところ1.58W/mKであった。
実施例1で得られた濾液(α線発生物質を除去した塩化マグネシウム水溶液)を撹拌させながら、725g/Lに調製した水酸化ナトリウム(和光純薬製試薬一級)水溶液 485mlを8.08ml/分の速度で1時間で投入し、水酸化マグネシウムの沈殿を作製した。これを濾過し、濾液の電気伝導度が100μs/cm以下になるまで水洗した後、再度スラリー化させた。そのスラリーに実施例1で得られた濾液(α線発生物質を除去した塩化マグネシウム水溶液)を10ml添加、15分間撹拌させた後、130℃で2時間乾燥することにより白色粉末が得られた。この白色粉末をICP発光分析装置で分析したMg含有率は41.6wt%で、X線回折パターンは、水酸化マグネシウムに帰属するピークがメインであった。
水酸化マグネシウムを主成分とする白色粉末を1400℃で焼成することにより白色の粉末が得られた。この白色粉末をICP発光分析装置で分析したMgO純度は99.6wt%で、X線回折パターンは、酸化マグネシウムに帰属するピークがメインで、2θ= 42.889°のピーク強度が37595cpsで、BET比表面積が0.17m2/gで、α線量が0.001±0.001c/cm2/hであった。
LABO PLASTOMILL(東洋精機製作所社製:10C 100)に上記方法により得られた酸化マグネシウム 59.5gとEEA樹脂(A-1150 日本ポリエチレン社製)を10.0g投入後、装置内温度150℃、ローター回転数40rpmで10分間混練し、EEA樹脂組成物を作製した。作製したEEA樹脂組成物を厚み2mm型枠の中央に流し込み、フェロ板で挟み、蒸気プレス機(ゴンノ油圧機製作所社製)を用いて150℃で25MPaの圧力を加え、直径50mmの円形にくり貫いた後、直径50mm×厚み2mmの型枠にはめこみ、フェロ板で挟み込み、再度蒸気プレス機を用いて150℃で25MPaの圧力を加えEEA樹脂成型体を作製した。作製したEEA樹脂成型体の熱伝導率を英弘精機社製HC-110で測定したところ、1.95W/mKであった。
エポキシ樹脂(エピコート828 三菱化学製) 6.52gと硬化剤(リカシッド MH-700 新日本理化製) 5.22gと硬化促進剤(N,N-Dimethylbenzylamine 試薬) 0.50gとを軟膏壺に入れ、テフロン棒でよく混ぜた後、上記方法により得られた酸化マグネシウム59.5gを入れ、自転・公転方式スーパーミキサー あわとり練太郎(ARE-250 シンキー社製)にセットし、2000rpmで5分間混練した後、2100rpmで2分間脱泡した。取り出したサンプルを三本ロール(EXAKT 80S EXAKT社製)を用いてロール間幅 10μm、回転数200rpmで10パスし、エポキシ樹脂組成物を作製した。作製したエポキシ樹脂組成物を直径50mm×厚み2mmの型枠に流し込み、フェロ板で挟み、プレス機(ゴンノ油圧機製作所社製)を用いて常温で25MPaの圧力を10分間加えた後、120℃に設定した乾燥機で12時間保持、硬化させ、エポキシ樹脂成型体を作製した。作製したエポキシ樹脂成型体の熱伝導率を英弘精機製HC-110で測定したところ1.9W/mKであった。
[塩化マグネシウム水溶液を中和し水酸化マグネシウムを作製する工程]
200g/Lに調製した塩化マグネシウム(和光純薬製試薬一級)水溶液1980mlを撹拌させながら、725g/Lに調製した水酸化ナトリウム(和光純薬製試薬一級)水溶液 485mlを8.08ml/分の速度で1時間で投入し、水酸化マグネシウムの沈殿を作製した。これを濾過し、濾液の電気伝導度が100μs/cm以下になるまで水洗し、130℃で2時間乾燥することにより白色粉末が得られた。この白色粉末をICP発光分析装置で分析したMg含有率は41.7wt%で、X線回折パターンは、水酸化マグネシウムに帰属するピークがメインであった。
水酸化マグネシウムを主成分とする白色粉末を1000℃で焼成することにより白色の粉末が得られた。この白色粉末をICP発光分析装置で分析したMgO純度は99.8wt%で、X線回折パターンは、酸化マグネシウムに帰属するピークがメインで、2θ= 42.879°のピーク強度が17291cpsで、BET比表面積が14.7m2/gで、α線量が0.011±0.001c/cm2/hであった。
LABO PLASTOMILL(東洋精機製作所社製:10C 100)に上記方法により得られた酸化マグネシウム 59.5gとEEA樹脂(A-1150 日本ポリエチレン社製)を10.0g投入後、装置内温度150℃、ローター回転数40rpmで10分間混練し、EEA樹脂組成物を作製した。作製したEEA樹脂組成物を厚み2mm型枠の中央に流し込み、フェロ板で挟み、蒸気プレス機(ゴンノ油圧機製作所社製)を用いて150℃で25MPaの圧力を加え、直径50mmの円形にくり貫いた後、直径50mm×厚み2mmの型枠にはめこみ、フェロ板で挟み込み、再度蒸気プレス機を用いて150℃で25MPaの圧力を加えEEA樹脂成型体を作製した。作製したEEA樹脂成型体の熱伝導率を英弘精機社製HC-110で測定したところ、0.89W/mKであった。
エポキシ樹脂(エピコート828 三菱化学製) 6.52gと硬化剤(リカシッド MH-700 新日本理化製) 5.22gと硬化促進剤(N,N-Dimethylbenzylamine 試薬) 0.50gとを軟膏壺に入れ、テフロン棒でよく混ぜた後、上記方法により得られた酸化マグネシウム59.5gを入れ、自転・公転方式スーパーミキサー あわとり練太郎(ARE-250 シンキー社製)にセットし、2000rpmで5分間混練した後、2100rpmで2分間脱泡した。取り出したサンプルを三本ロール(EXAKT 80S EXAKT社製)を用いてロール間幅 10μm、回転数200rpmで10パスし、エポキシ樹脂組成物を作製した。作製したエポキシ樹脂組成物を直径50mm×厚み2mmの型枠に流し込み、フェロ板で挟み、プレス機(ゴンノ油圧機製作所社製)を用いて常温で25MPaの圧力を10分間加えた後、120℃に設定した乾燥機で12時間保持、硬化させ、エポキシ樹脂成型体を作製した。作製したエポキシ樹脂成型体の熱伝導率を英弘精機製HC-110で測定したところ0.88W/mKであった。
[水酸化マグネシウムを焼成し酸化マグネシウムを作製する工程]
比較例6と同様の方法により、塩化マグネシウム水溶液を中和し水酸化マグネシウムを作製する工程を行い、得られた水酸化マグネシウムを主成分とする白色粉末を1100℃で焼成することにより白色の粉末が得られた。この白色粉末をICP発光分析装置で分析したMgO純度は99.7wt%で、X線回折パターンは、酸化マグネシウムに帰属するピークがメインで、2θ= 42.889°のピーク強度が20034cpsで、BET比表面積が3.65m2/gで、α線量が0.011±0.001c/cm2/hであった。
LABO PLASTOMILL(東洋精機製作所社製:10C 100)に上記方法により得られた酸化マグネシウム 59.5gとEEA樹脂(A-1150 日本ポリエチレン社製)を10.0g投入後、装置内温度150℃、ローター回転数40rpmで10分間混練し、EEA樹脂組成物を作製した。作製したEEA樹脂組成物を厚み2mm型枠の中央に流し込み、フェロ板で挟み、蒸気プレス機(ゴンノ油圧機製作所社製)を用いて150℃で25MPaの圧力を加え、直径50mmの円形にくり貫いた後、直径50mm×厚み2mmの型枠にはめこみ、フェロ板で挟み込み、再度蒸気プレス機を用いて150℃で25MPaの圧力を加えEEA樹脂成型体を作製した。作製したEEA樹脂成型体の熱伝導率を英弘精機社製HC-110で測定したところ、0.92W/mKであった。
エポキシ樹脂(エピコート828 三菱化学製) 6.52gと硬化剤(リカシッド MH-700 新日本理化製) 5.22gと硬化促進剤(N,N-Dimethylbenzylamine 試薬) 0.50gとを軟膏壺に入れ、テフロン棒でよく混ぜた後、上記方法により得られた酸化マグネシウム59.5gを入れ、自転・公転方式スーパーミキサー あわとり練太郎(ARE-250 シンキー社製)にセットし、2000rpmで5分間混練した後、2100rpmで2分間脱泡した。取り出したサンプルを三本ロール(EXAKT 80S EXAKT社製)を用いてロール間幅 10μm、回転数200rpmで10パスし、エポキシ樹脂組成物を作製した。作製したエポキシ樹脂組成物を直径50mm×厚み2mmの型枠に流し込み、フェロ板で挟み、プレス機(ゴンノ油圧機製作所社製)を用いて常温で25MPaの圧力を10分間加えた後、120℃に設定した乾燥機で12時間保持、硬化させ、エポキシ樹脂成型体を作製した。作製したエポキシ樹脂成型体の熱伝導率を英弘精機製HC-110で測定したところ0.9W/mKであった。
[水酸化マグネシウムを焼成し酸化マグネシウムを作製する工程]
比較例6と同様の方法により、塩化マグネシウム水溶液を中和し水酸化マグネシウムを作製する工程を行い、得られた水酸化マグネシウムを主成分とする白色粉末を1250℃で焼成することにより白色の粉末が得られた。この白色粉末をICP発光分析装置で分析したMgO純度は99.6wt%で、X線回折パターンは、酸化マグネシウムに帰属するピークがメインで、2θ= 42.885°のピーク強度が25855cpsで、BET比表面積が1.76m2/gで、α線量が0.011±0.001c/cm2/hであった。
LABO PLASTOMILL(東洋精機製作所社製:10C 100)に上記方法により得られた酸化マグネシウム 59.5gとEEA樹脂(A-1150 日本ポリエチレン社製)を10.0g投入後、装置内温度150℃、ローター回転数40rpmで10分間混練し、EEA樹脂組成物を作製した。作製したEEA樹脂組成物を厚み2mm型枠の中央に流し込み、フェロ板で挟み、蒸気プレス機(ゴンノ油圧機製作所社製)を用いて150℃で25MPaの圧力を加え、直径50mmの円形にくり貫いた後、直径50mm×厚み2mmの型枠にはめこみ、フェロ板で挟み込み、再度蒸気プレス機を用いて150℃で25MPaの圧力を加えEEA樹脂成型体を作製した。作製したEEA樹脂成型体の熱伝導率を英弘精機社製HC-110で測定したところ、0.99W/mKであった。
エポキシ樹脂(エピコート828 三菱化学製) 6.52gと硬化剤(リカシッド MH-700 新日本理化製) 5.22gと硬化促進剤(N,N-Dimethylbenzylamine 試薬) 0.50gとを軟膏壺に入れ、テフロン棒でよく混ぜた後、上記方法により得られた酸化マグネシウム59.5gを入れ、自転・公転方式スーパーミキサー あわとり練太郎(ARE-250 シンキー社製)にセットし、2000rpmで5分間混練した後、2100rpmで2分間脱泡した。取り出したサンプルを三本ロール(EXAKT 80S EXAKT社製)を用いてロール間幅 10μm、回転数200rpmで10パスし、エポキシ樹脂組成物を作製した。作製したエポキシ樹脂組成物を直径50mm×厚み2mmの型枠に流し込み、フェロ板で挟み、プレス機(ゴンノ油圧機製作所社製)を用いて常温で25MPaの圧力を10分間加えた後、120℃に設定した乾燥機で12時間保持、硬化させ、エポキシ樹脂成型体を作製した。作製したエポキシ樹脂成型体の熱伝導率を英弘精機製HC-110で測定したところ0.95W/mKであった。
[水酸化マグネシウムを焼成し酸化マグネシウムを作製する工程]
比較例6と同様の方法により、塩化マグネシウム水溶液を中和し水酸化マグネシウムを作製する工程を行い、得られた水酸化マグネシウムを主成分とする白色粉末を1400℃で焼成することにより白色の粉末が得られた。この白色粉末をICP発光分析装置で分析したMgO純度は99.7wt%で、X線回折パターンは、酸化マグネシウムに帰属するピークがメインで、2θ= 42.886°のピーク強度が27192cpsで、BET比表面積が0.89m2/gで、α線量が0.011±0.001c/cm2/hであった。
LABO PLASTOMILL(東洋精機製作所社製:10C 100)に上記方法により得られた酸化マグネシウム 59.5gとEEA樹脂(A-1150 日本ポリエチレン社製)を10.0g投入後、装置内温度150℃、ローター回転数40rpmで10分間混練し、EEA樹脂組成物を作製した。作製したEEA樹脂組成物を厚み2mm型枠の中央に流し込み、フェロ板で挟み、蒸気プレス機(ゴンノ油圧機製作所社製)を用いて150℃で25MPaの圧力を加え、直径50mmの円形にくり貫いた後、直径50mm×厚み2mmの型枠にはめこみ、フェロ板で挟み込み、再度蒸気プレス機を用いて150℃で25MPaの圧力を加えEEA樹脂成型体を作製した。作製したEEA樹脂成型体の熱伝導率を英弘精機社製HC-110で測定したところ、1.03W/mKであった。
エポキシ樹脂(エピコート828 三菱化学製) 6.52gと硬化剤(リカシッド MH-700 新日本理化製) 5.22gと硬化促進剤(N,N-Dimethylbenzylamine 試薬) 0.50gとを軟膏壺に入れ、テフロン棒でよく混ぜた後、上記方法により得られた酸化マグネシウム59.5gを入れ、自転・公転方式スーパーミキサー あわとり練太郎(ARE-250 シンキー社製)にセットし、2000rpmで5分間混練した後、2100rpmで2分間脱泡した。取り出したサンプルを三本ロール(EXAKT 80S EXAKT社製)を用いてロール間幅 10μm、回転数200rpmで10パスし、エポキシ樹脂組成物を作製した。作製したエポキシ樹脂組成物を直径50mm×厚み2mmの型枠に流し込み、フェロ板で挟み、プレス機(ゴンノ油圧機製作所社製)を用いて常温で25MPaの圧力を10分間加えた後、120℃に設定した乾燥機で12時間保持、硬化させ、エポキシ樹脂成型体を作製した。作製したエポキシ樹脂成型体の熱伝導率を英弘精機製HC-110で測定したところ1.03W/mKであった。
200g/Lに調製した塩化マグネシウム(和光純薬製試薬一級)水溶液1980mlを撹拌させながら、725g/Lに調製した水酸化ナトリウム(和光純薬製試薬一級)水溶液 485mlを8.08ml/分の速度で1時間投入し、水酸化マグネシウムの沈殿を作製した。これを濾過し、濾液の電気伝導度が100μs/cm以下になるまで水洗した後、再度スラリー化させた。そのスラリーに実施例1で得られた濾液(α線発生物質を取り除いた塩化マグネシウム水溶液)を10ml添加、15分間撹拌させた後、130℃で2時間乾燥することにより白色粉末が得られた。この白色粉末をICP発光分析装置で分析したMg含有率は41.8wt%で、X線回折パターンは、水酸化マグネシウムに帰属するピークがメインであった。
水酸化マグネシウムを主成分とする白色粉末を1400℃で焼成することにより白色の粉末が得られた。この白色粉末をICP発光分析装置で分析したMgO純度は99.6wt%で、X線回折パターンは、酸化マグネシウムに帰属するピークがメインで、2θ= 42.887°のピーク強度が28396cpsで、BET比表面積が0.19m2/gで、α線量が0.012±0.001c/cm2/hであった。
LABO PLASTOMILL(東洋精機製作所社製:10C 100)に上記方法により得られた酸化マグネシウム 59.5gとEEA樹脂(A-1150 日本ポリエチレン社製)を10.0g投入後、装置内温度150℃、ローター回転数40rpmで10分間混練し、EEA樹脂組成物を作製した。作製したEEA樹脂組成物を厚み2mm型枠の中央に流し込み、フェロ板で挟み、蒸気プレス機(ゴンノ油圧機製作所社製)を用いて150℃で25MPaの圧力を加え、直径50mmの円形にくり貫いた後、直径50mm×厚み2mmの型枠にはめこみ、フェロ板で挟み込み、再度蒸気プレス機を用いて150℃で25MPaの圧力を加えEEA樹脂成型体を作製した。作製したEEA樹脂成型体の熱伝導率を英弘精機社製HC-110で測定したところ、1.51W/mKであった。
エポキシ樹脂(エピコート828 三菱化学製) 6.52gと硬化剤(リカシッド MH-700 新日本理化製) 5.22gと硬化促進剤(N,N-Dimethylbenzylamine 試薬) 0.50gとを軟膏壺に入れ、テフロン棒でよく混ぜた後、上記方法により得られた酸化マグネシウム59.5gを入れ、自転・公転方式スーパーミキサー あわとり練太郎(ARE-250 シンキー社製)にセットし、2000rpmで5分間混練した後、2100rpmで2分間脱泡した。取り出したサンプルを三本ロール(EXAKT 80S EXAKT社製)を用いてロール間幅 10μm、回転数200rpmで10パスし、エポキシ樹脂組成物を作製した。作製したエポキシ樹脂組成物を直径50mm×厚み2mmの型枠に流し込み、フェロ板で挟み、プレス機(ゴンノ油圧機製作所社製)を用いて常温で25MPaの圧力を10分間加えた後、120℃に設定した乾燥機で12時間保持、硬化させ、エポキシ樹脂成型体を作製した。作製したエポキシ樹脂成型体の熱伝導率を英弘精機製HC-110で測定したところ1.5W/mKであった。
[塩化マグネシウム水溶液からα線発生物質を取り除く工程]
3リットルビーカーに、396g/Lに調製した塩化マグネシウム(和光純薬製試薬一級)水溶液1000mlと、200g/Lに調製した含水酸化チタン(堺化学工業社製)を主成分とするチタン化合物のスラリー 570mlと純水 500mlとを混合・撹拌し、pH5になるように水酸化ナトリウム(和光純薬製試薬一級)水溶液を添加、その後25℃で24時間撹拌した後、濾過により含水酸化チタンを主成分とするチタン化合物とα線発生物質を取り除いた塩化マグネシウム水溶液(濾液)を濾別した。
なお含水酸化チタンを主成分とするチタン化合物を400℃で加熱した際の減量は14.0質量%であり、BET比表面積が224m2/gであり、X線回折スペクトルにおいて、バックグランドの最低強度(cps)に対するブラッグ角(2θ)25.20~25.60°におけるピーク強度(cps)の比が19.3であった。
濾液(α線発生物質を除去した塩化マグネシウム水溶液)を撹拌させながら、135g/Lに調製した炭酸ナトリウム(和光純薬製試薬一級)水溶液 1000mlを16.67ml/分の速度で1時間投入し、塩基性炭酸マグネシウムの沈殿を形成した。この塩基性炭酸マグネシウムの沈殿を濾過し、濾液の電気伝導度が100μs/cm以下になるまで水洗し、130℃で2時間乾燥することにより白色粉末が得られた。
この白色粉末をICP発光分析装置(エスアイアイ・ナノテクノロジー株式会社製:SPS 3100-24HV)で分析した結果、Mg含有率は20.0wt%で、X線回折パターンは、塩基性炭酸マグネシウム(Mg5(CO3)4(OH)2(H2O)4)に帰属するピークがメインであった。
上記方法により得られた塩基性炭酸マグネシウムを主成分とする白色粉末を1000℃で焼成することにより白色の粉末が得られた。この白色粉末をICP発光分析装置で分析したMgO純度は99.7wt%で、X線回折パターンは、酸化マグネシウムに帰属するピークがメインで、2θ= 42.888°のピーク強度が30522cpsであり、BET比表面積が14.8m2/gで、α線量が0.010±0.001c/cm2/hであった。
LABO PLASTOMILL(東洋精機製作所社製:10C 100)に上記方法により得られた酸化マグネシウム 59.5gとEEA(エチレン―エチルアクリレートコポリマー)樹脂(A-1150 日本ポリエチレン社製)10.0gとを投入後、装置内温度150℃、ローター回転数40rpmで10分間混練し、EEA樹脂組成物を作製した。作製したEEA樹脂組成物を厚み2mm型枠の中央に流し込み、フェロ板で挟み、蒸気プレス機(ゴンノ油圧機製作所社製)を用いて150℃で25MPaの圧力を加え、直径50mmの円形にくり貫いた後、直径50mm×厚み2mmの型枠にはめこみ、フェロ板で挟み込み、再度、蒸気プレス機を用いて150℃で25MPaの圧力を加えEEA樹脂成型体を作製した。作製したEEA樹脂成型体の熱伝導率を英弘精機社製の熱伝導率測定装置HC-110で測定したところ1.81W/mKであった。
エポキシ樹脂(エピコート828 三菱化学製) 6.52gと硬化剤(リカシッド MH-700 新日本理化製) 5.22gと硬化促進剤(N,N-Dimethylbenzylamine 試薬) 0.50gとを軟膏壺に入れ、テフロン棒でよく混ぜた後、上記方法により得られた酸化マグネシウム59.5gを入れ、自転・公転方式スーパーミキサー あわとり練太郎(ARE-250 シンキー社製)にセットし、2000rpmで5分間混練した後、2100rpmで2分間脱泡した。取り出したサンプルを三本ロール(EXAKT 80S EXAKT社製)を用いてロール間幅 10μm、回転数200rpmで10パスし、エポキシ樹脂組成物を作製した。作製したエポキシ樹脂組成物を直径50mm×厚み2mmの型枠に流し込み、フェロ板で挟み、プレス機(ゴンノ油圧機製作所社製)を用いて常温で25MPaの圧力を10分間加えた後、120℃に設定した乾燥機で12時間保持、硬化させ、エポキシ樹脂成型体を作製した。作製したエポキシ樹脂成型体の熱伝導率を英弘精機製HC-110で測定したところ1.79W/mKであった。
上記実施例の結果から明らかなように、実施例1~10で得られた酸化マグネシウムは、比較例1~10で得られた酸化マグネシウムと比較して、α線量が大きく低減している。
Claims (12)
- BET比表面積が0.1~17m2/gであり、α線量が0.005c/cm2・Hr以下であり、X線回折スペクトルにおけるブラッグ角(2θ)42.80~43.00°でのピーク強度y(cps)と前記BET比表面積x(m2/g)との関係が下記の(1)式で表わされることを特徴とする酸化マグネシウム粒子。
y≧-960x+33000・・・(1) - 前記ブラッグ角(2θ)42.80~43.00°でのピーク強度y(cps)と前記BET比表面積x(m2/g)との関係が下記の(2)式で表わされる請求項1に記載の酸化マグネシウム粒子。
y≧-1500x+55000・・・(2) - BET比表面積は、0.1~5m2/gである請求項1又は2に記載の酸化マグネシウム粒子。
- マグネシウム化合物を溶解させた水溶液中に、含水酸化チタンを主成分とするチタン化合物を投入してα線発生物質を前記チタン化合物に吸着させる第1工程と、
第1工程を経た前記チタン化合物を含む水溶液を濾過し、前記α線発生物質が吸着したチタン化合物を分離、除去する第2工程と、
第2工程を経た水溶液にアルカリ金属水酸化物及び/又はアルカリ金属炭酸塩を添加する第3工程と、
前記アルカリ金属水酸化物及び/又は前記アルカリ金属炭酸塩の添加により析出した化合物を濾過により分離した後、焼成する第4工程と
を含むことを特徴とする酸化マグネシウム粒子の製造方法。 - 前記チタン化合物は、400℃で加熱した際の減量が16質量%以下であり、BET比表面積が150~250m2/gであり、X線回折スペクトルにおいて、バックグランドの最低強度(cps)に対するブラッグ角(2θ)25.20~25.60°におけるピーク強度(cps)の比が10~50の範囲内にある請求項4に記載の酸化マグネシウム粒子の製造方法。
- 前記第1工程における水溶液のpHは、6~7の範囲内にある請求項4又は5に記載の酸化マグネシウム粒子の製造方法。
- 前記第4工程における焼成温度は、900~1500℃である請求項4~6のいずれかに記載の酸化マグネシウム粒子の製造方法。
- アルカリ金属炭酸塩は、炭酸ナトリウムである請求項4~7のいずれかに記載の酸化マグネシウム粒子の製造方法。
- 請求項1~3のいずれかに記載の酸化マグネシウム粒子を含有する樹脂組成物。
- 前記樹脂組成物中に含まれる樹脂がエポキシ樹脂である請求項9に記載の樹脂組成物。
- 請求項9又は10に記載の樹脂組成物を用いた成型体又は接着剤。
- 請求項1~3のいずれかに記載の酸化マグネシウム粒子を含有するグリース。
Priority Applications (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP14801872.4A EP3006401A4 (en) | 2013-05-24 | 2014-05-15 | Magnesium oxide particles, magnesium oxide particle production method, resin composition and molded body using such resin composition, and adhesive or grease |
| CN201480030038.1A CN105246831B (zh) | 2013-05-24 | 2014-05-15 | 氧化镁颗粒的制造方法 |
| US14/888,837 US9856146B2 (en) | 2013-05-24 | 2014-05-15 | Magnesium oxide particles, magnesium oxide particle production method, resin composition and molded body using such resin composition, and adhesive or grease |
| JP2015518216A JP5773110B2 (ja) | 2013-05-24 | 2014-05-15 | 酸化マグネシウム粒子、酸化マグネシウム粒子の製造方法、樹脂組成物及び該樹脂組成物を用いた成形体、接着剤若しくはグリース |
| KR1020157031559A KR20160014590A (ko) | 2013-05-24 | 2014-05-15 | 산화마그네슘 입자, 산화마그네슘 입자의 제조 방법, 수지 조성물 및 그 수지 조성물을 사용한 성형체, 접착제 혹은 윤활유 |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2013-110236 | 2013-05-24 | ||
| JP2013110236 | 2013-05-24 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2014188959A1 true WO2014188959A1 (ja) | 2014-11-27 |
Family
ID=51933517
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2014/062977 Ceased WO2014188959A1 (ja) | 2013-05-24 | 2014-05-15 | 酸化マグネシウム粒子、酸化マグネシウム粒子の製造方法、樹脂組成物及び該樹脂組成物を用いた成形体、接着剤若しくはグリース |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US9856146B2 (ja) |
| EP (1) | EP3006401A4 (ja) |
| JP (1) | JP5773110B2 (ja) |
| KR (1) | KR20160014590A (ja) |
| CN (1) | CN105246831B (ja) |
| WO (1) | WO2014188959A1 (ja) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2017007904A (ja) * | 2015-06-24 | 2017-01-12 | 神島化学工業株式会社 | 熱伝導性フィラー及びその製造方法 |
| US20210309833A1 (en) * | 2019-03-29 | 2021-10-07 | Tateho Chemical Industries Co., Ltd. | Spherical magnesium oxide, manufacturing method thereof, thermal conductive filler and resin composition |
| WO2023063413A1 (ja) * | 2021-10-15 | 2023-04-20 | タテホ化学工業株式会社 | 球状酸化マグネシウム、その製造方法、樹脂フィラー及び樹脂組成物 |
| CN116495760A (zh) * | 2023-05-25 | 2023-07-28 | 安徽大学绿色产业创新研究院 | 一种球形氧化镁及其制备方法 |
| WO2024204488A1 (ja) * | 2023-03-30 | 2024-10-03 | タテホ化学工業株式会社 | 球状酸化マグネシウム粒子、球状酸化マグネシウム粉末、その製造方法、熱伝導性フィラー及び樹脂組成物 |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2020122684A1 (ko) | 2018-12-13 | 2020-06-18 | 한국기계연구원 | 마그네시아 및 그 제조 방법, 및 고열전도성 마그네시아 조성물, 이를 이용한 마그네시아 세라믹스 |
| TWI818368B (zh) * | 2020-12-25 | 2023-10-11 | 日商宇部材料股份有限公司 | 氧化鎂粉末、熱傳導性填料、樹脂組成物以及氧化鎂粉末之製造方法 |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6218441A (ja) * | 1985-07-17 | 1987-01-27 | Ube Ind Ltd | 電子部品封止用樹脂組成物 |
| JPS63315515A (ja) * | 1987-06-19 | 1988-12-23 | Ube Ind Ltd | マグネシア造粒体およびその製造方法 |
| JP2007022902A (ja) * | 2005-06-17 | 2007-02-01 | Ube Ind Ltd | 潜晶質マグネシア及びその製造方法 |
| JP2009007215A (ja) | 2007-06-29 | 2009-01-15 | Sakai Chem Ind Co Ltd | 球状酸化マグネシウム粒子とその製造方法 |
| JP2011021069A (ja) | 2009-07-14 | 2011-02-03 | Sakai Chem Ind Co Ltd | 放熱性フィラー組成物、樹脂組成物、放熱性グリース及び放熱性塗料組成物 |
| JP2011020870A (ja) | 2009-07-14 | 2011-02-03 | Sakai Chem Ind Co Ltd | 酸化マグネシウム粒子、その製造方法、放熱性フィラー、樹脂組成物、放熱性グリース及び放熱性塗料組成物 |
| WO2011040593A1 (ja) * | 2009-10-02 | 2011-04-07 | タテホ化学工業株式会社 | 分散性に優れる酸化マグネシウム粉末及びその製造方法 |
| WO2011099378A1 (ja) * | 2010-02-09 | 2011-08-18 | 東亞合成株式会社 | 球状ハイドロタルサイト化合物および電子部品封止用樹脂組成物 |
Family Cites Families (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4677026A (en) * | 1985-07-17 | 1987-06-30 | Ube Industries, Ltd. | Resin composition for sealing electronic parts, and hydration-resistant magnesia powder and process for preparation thereof |
| US4797159A (en) * | 1986-07-25 | 1989-01-10 | Dowell Schlumberger Incorporated | Expandable cement composition |
| AT392464B (de) * | 1988-08-10 | 1991-04-10 | Veitscher Magnesitwerke Ag | Magnesiumoxid in form eines feinen pulvers und seine verwendung |
| JP3733599B2 (ja) * | 1993-08-11 | 2006-01-11 | 住友化学株式会社 | 金属酸化物粉末およびその製造方法 |
| JP3836649B2 (ja) * | 1999-11-22 | 2006-10-25 | 協和化学工業株式会社 | 半導体封止用樹脂組成物およびその成型品 |
| JP5081438B2 (ja) * | 2006-12-01 | 2012-11-28 | タテホ化学工業株式会社 | 酸化マグネシウムの製造方法 |
| KR100983118B1 (ko) * | 2007-12-07 | 2010-09-17 | 삼성전기주식회사 | 산화마그네슘 나노입자 제조방법 및 산화마그네슘 나노졸 제조방법 |
| EP2402018A4 (en) * | 2009-02-25 | 2012-10-03 | Kyowa Chem Ind Co Ltd | MAGNESIUM OXIDE GRANULAR PELLETS |
| US20110014469A1 (en) * | 2009-07-14 | 2011-01-20 | Sakai Chemical Industry Co., Ltd. | Magnesium oxide particle, method for producing it, exoergic filler, resin composition, exoergic grease and exoergic coating composition |
| US20150210558A1 (en) * | 2011-04-19 | 2015-07-30 | Graphene Technologies, Inc. | Process for Producing Magnesium Oxide |
| US20130040799A1 (en) * | 2011-08-08 | 2013-02-14 | Basf Se | Process for preparing high-purity magnesium hydroxide and magnesium oxide |
| JP2016106160A (ja) * | 2013-03-25 | 2016-06-16 | 神島化学工業株式会社 | 酸化マグネシウム粒子、樹脂組成物、ゴム組成物及び成形体 |
| JP6300020B2 (ja) * | 2014-06-16 | 2018-03-28 | パナソニックIpマネジメント株式会社 | プリント配線板用樹脂組成物、プリント配線板用プリプレグ、積層板、金属張積層板、プリント配線板、及び酸化マグネシウム |
-
2014
- 2014-05-15 WO PCT/JP2014/062977 patent/WO2014188959A1/ja not_active Ceased
- 2014-05-15 US US14/888,837 patent/US9856146B2/en not_active Expired - Fee Related
- 2014-05-15 KR KR1020157031559A patent/KR20160014590A/ko not_active Withdrawn
- 2014-05-15 JP JP2015518216A patent/JP5773110B2/ja active Active
- 2014-05-15 CN CN201480030038.1A patent/CN105246831B/zh not_active Expired - Fee Related
- 2014-05-15 EP EP14801872.4A patent/EP3006401A4/en not_active Withdrawn
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6218441A (ja) * | 1985-07-17 | 1987-01-27 | Ube Ind Ltd | 電子部品封止用樹脂組成物 |
| JPS63315515A (ja) * | 1987-06-19 | 1988-12-23 | Ube Ind Ltd | マグネシア造粒体およびその製造方法 |
| JP2007022902A (ja) * | 2005-06-17 | 2007-02-01 | Ube Ind Ltd | 潜晶質マグネシア及びその製造方法 |
| JP2009007215A (ja) | 2007-06-29 | 2009-01-15 | Sakai Chem Ind Co Ltd | 球状酸化マグネシウム粒子とその製造方法 |
| JP2011021069A (ja) | 2009-07-14 | 2011-02-03 | Sakai Chem Ind Co Ltd | 放熱性フィラー組成物、樹脂組成物、放熱性グリース及び放熱性塗料組成物 |
| JP2011020870A (ja) | 2009-07-14 | 2011-02-03 | Sakai Chem Ind Co Ltd | 酸化マグネシウム粒子、その製造方法、放熱性フィラー、樹脂組成物、放熱性グリース及び放熱性塗料組成物 |
| WO2011040593A1 (ja) * | 2009-10-02 | 2011-04-07 | タテホ化学工業株式会社 | 分散性に優れる酸化マグネシウム粉末及びその製造方法 |
| WO2011099378A1 (ja) * | 2010-02-09 | 2011-08-18 | 東亞合成株式会社 | 球状ハイドロタルサイト化合物および電子部品封止用樹脂組成物 |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2017007904A (ja) * | 2015-06-24 | 2017-01-12 | 神島化学工業株式会社 | 熱伝導性フィラー及びその製造方法 |
| US20210309833A1 (en) * | 2019-03-29 | 2021-10-07 | Tateho Chemical Industries Co., Ltd. | Spherical magnesium oxide, manufacturing method thereof, thermal conductive filler and resin composition |
| US11912847B2 (en) * | 2019-03-29 | 2024-02-27 | Tateho Chemical Industries Co., Ltd | Spherical magnesium oxide, manufacturing method thereof, thermal conductive filler and resin composition |
| WO2023063413A1 (ja) * | 2021-10-15 | 2023-04-20 | タテホ化学工業株式会社 | 球状酸化マグネシウム、その製造方法、樹脂フィラー及び樹脂組成物 |
| WO2024204488A1 (ja) * | 2023-03-30 | 2024-10-03 | タテホ化学工業株式会社 | 球状酸化マグネシウム粒子、球状酸化マグネシウム粉末、その製造方法、熱伝導性フィラー及び樹脂組成物 |
| CN116495760A (zh) * | 2023-05-25 | 2023-07-28 | 安徽大学绿色产业创新研究院 | 一种球形氧化镁及其制备方法 |
Also Published As
| Publication number | Publication date |
|---|---|
| JP5773110B2 (ja) | 2015-09-02 |
| CN105246831B (zh) | 2017-05-03 |
| JPWO2014188959A1 (ja) | 2017-02-23 |
| US20160083262A1 (en) | 2016-03-24 |
| KR20160014590A (ko) | 2016-02-11 |
| CN105246831A (zh) | 2016-01-13 |
| EP3006401A1 (en) | 2016-04-13 |
| EP3006401A4 (en) | 2017-01-25 |
| US9856146B2 (en) | 2018-01-02 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| JP5773110B2 (ja) | 酸化マグネシウム粒子、酸化マグネシウム粒子の製造方法、樹脂組成物及び該樹脂組成物を用いた成形体、接着剤若しくはグリース | |
| JP2011020870A (ja) | 酸化マグネシウム粒子、その製造方法、放熱性フィラー、樹脂組成物、放熱性グリース及び放熱性塗料組成物 | |
| JP6683715B2 (ja) | 熱伝導性樹脂組成物 | |
| JP5447539B2 (ja) | 球状ハイドロタルサイト化合物および電子部品封止用樹脂組成物 | |
| TW201927689A (zh) | 六方晶氮化硼粉末及其製造方法以及使用其之組成物及散熱材 | |
| KR101751380B1 (ko) | 피복 산화마그네슘 분말 및 그 제조 방법 | |
| WO2012029868A1 (ja) | 球状窒化アルミニウム粉末 | |
| JP2019073419A (ja) | 酸化亜鉛粒子及びその製造方法並びにその用途 | |
| CN100509630C (zh) | 含磷包覆氧化镁粉末、其制造方法以及含该粉末的树脂组合物 | |
| KR20210144762A (ko) | 구상 산화마그네슘, 그 제조 방법, 열전도성 필러 및 수지조성물 | |
| JP6196779B2 (ja) | 絶縁性放熱フィラー及びその製造方法 | |
| WO2022059661A1 (ja) | 酸化マグネシウム粉末、フィラー組成物、樹脂組成物、及び放熱部品 | |
| JP6665398B2 (ja) | 酸化亜鉛粒子及びその製造方法並びにその用途 | |
| JP7623865B2 (ja) | 六方晶窒化ホウ素粉末、及び樹脂組成物 | |
| TW202302448A (zh) | 六方晶氮化硼凝集粒子及六方晶氮化硼粉末、樹脂組成物、樹脂片 | |
| JP7588551B2 (ja) | 六方晶窒化ホウ素凝集粒子 | |
| JP2012121742A (ja) | 球状窒化アルミニウム粉末の製造方法 | |
| WO2022059659A1 (ja) | 酸化マグネシウム粉末、フィラー組成物、樹脂組成物、及び放熱部品 | |
| JP2013234112A (ja) | 板状酸化マグネシウム | |
| JP5552883B2 (ja) | 低導電性酸化亜鉛粒子、放熱性フィラー、放熱性樹脂組成物、放熱性グリース、放熱性塗料組成物及び低導電性酸化亜鉛粒子の製造方法 | |
| JP6665397B2 (ja) | 酸化亜鉛粒子の製造方法及び放熱性組成物の製造方法 | |
| US8546476B2 (en) | Exoergic filler composition, resin composition, exoergic grease and exoergic coating composition | |
| JP6811670B2 (ja) | 酸化マグネシウム粉末および複合材 | |
| JP6944803B2 (ja) | 酸化マグネシウム粉末、その製造方法および複合材 | |
| JP6665399B2 (ja) | 酸化亜鉛粒子及びその製造方法並びにその用途 |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| 121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 14801872 Country of ref document: EP Kind code of ref document: A1 |
|
| ENP | Entry into the national phase |
Ref document number: 2015518216 Country of ref document: JP Kind code of ref document: A |
|
| ENP | Entry into the national phase |
Ref document number: 20157031559 Country of ref document: KR Kind code of ref document: A |
|
| WWE | Wipo information: entry into national phase |
Ref document number: 14888837 Country of ref document: US |
|
| NENP | Non-entry into the national phase |
Ref country code: DE |
|
| WWE | Wipo information: entry into national phase |
Ref document number: 2014801872 Country of ref document: EP |