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WO2013040938A1 - 去毛刺机磨料带及一圈两磨倒角去毛刺机及去毛刺方法 - Google Patents

去毛刺机磨料带及一圈两磨倒角去毛刺机及去毛刺方法 Download PDF

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Publication number
WO2013040938A1
WO2013040938A1 PCT/CN2012/078559 CN2012078559W WO2013040938A1 WO 2013040938 A1 WO2013040938 A1 WO 2013040938A1 CN 2012078559 W CN2012078559 W CN 2012078559W WO 2013040938 A1 WO2013040938 A1 WO 2013040938A1
Authority
WO
WIPO (PCT)
Prior art keywords
belt
grinding
grinding head
deburring
abrasive
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2012/078559
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English (en)
French (fr)
Inventor
陈勇奇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hangzhou Xiangsheng Abrasive Machine Manufacturing Co Ltd
Original Assignee
Hangzhou Xiangsheng Abrasive Machine Manufacturing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hangzhou Xiangsheng Abrasive Machine Manufacturing Co Ltd filed Critical Hangzhou Xiangsheng Abrasive Machine Manufacturing Co Ltd
Priority to US13/996,946 priority Critical patent/US10046431B2/en
Priority to CA2823069A priority patent/CA2823069C/en
Publication of WO2013040938A1 publication Critical patent/WO2013040938A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
    • B24B21/008—Machines comprising two or more tools or having several working posts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
    • B24B21/04—Machines or devices using grinding or polishing belts; Accessories therefor for grinding plane surfaces
    • B24B21/12—Machines or devices using grinding or polishing belts; Accessories therefor for grinding plane surfaces involving a contact wheel or roller pressing the belt against the work
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00—Other grinding machines or devices
    • B24B27/0069—Other grinding machines or devices with means for feeding the work-pieces to the grinding tool, e.g. turntables, transfer means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00—Other grinding machines or devices
    • B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
    • B24B9/002—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor for travelling workpieces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D11/00—Constructional features of flexible abrasive materials; Special features in the manufacture of such materials

Definitions

  • the invention relates to a method in which the annular grinding belt base side is laterally driven, and the grinding head on the lateral annular belt surface is deburred upwards or downwards with high grinding efficiency; the second is that the annular grinding belt rotates once and is located in the ring shape.
  • Grinding belt grinding head (abrasive block) can complete the forward and reverse secondary deburring, polishing deburring machine abrasive belt and one ring two grinding chamfer deburring machine and deburring method for each workpiece surface. Deburring machine manufacturing field.
  • the annular polishing belt disclosed in the patent has a ring-shaped sanding belt composed of an annular grinding base belt and a plurality of sanding heads in structural design, and a plurality of sanding heads are vertically fixed on the surface of the ring-shaped grinding base belt, and the annular grinding belt is driven up and down and driven.
  • a grinding head ring drive is provided.
  • the apparatus having at least one processing unit having a guiding machining element that is approximated in a direction oblique or perpendicular to the feed direction of the workpiece A rotary drive that passes straight through the area of the workpiece to be machined.
  • the machining unit is embodied as a sanding belt, the sanding belt being functionally connected to the drive in the region of the workpiece to be machined, such that the drive device drives the sanding belt, and the sanding belt and the drive device are disengaged from each other at least in the region remote from the workpiece.
  • CN1732065A the name 'Means and methods for machining workpieces', for processing a strip or plate metal workpiece, in particular for removing the cutting surface of the workpiece and / Or a device for cutting an edge oxide layer, characterized in that it is provided with a cyclically rotating transport device provided with at least one brush, wherein the transport device causes the at least one brush At least approximately linearly passes through the workpiece portion to be machined.
  • the annular grinding belt adopts the front mounting sanding head method, so the machine grinding head can only adopt the vertical arrangement, and the workpiece can only be polished once in one direction, and the grinding efficiency is low.
  • Design purpose to avoid the deficiencies in the background art, one is designed to be a ring-shaped grinding belt, the base surface is laterally driven, and the grinding head on the lateral annular belt surface is deburred upwards or downwards and the grinding efficiency is high; It is a one-rotation grinding belt with a round rotation.
  • the grinding head (abrasive block) on the ring grinding belt can perform the deburring abrasive belt for the forward and reverse secondary deburring and polishing of the workpiece surface, and one round of two grinding chamfer deburring. Machine and deburring method.
  • Design plan In order to achieve the above design goals. 1
  • a design in which a plurality of grinding head sides are connected in parallel or non-equally spaced with the belt surface of the endless base belt is one of the technical features of the present invention.
  • the purpose of this is that the grinding head can be horizontally arranged horizontally.
  • the circular grinding belt can be polished in both forward and reverse directions, and the deburring efficiency is doubled.
  • the side of the grinding head is installed in parallel with the base belt, the pitch of the grinding belt to the workpiece can be conveniently adjusted by adjusting the upper and lower sides of the grinding belt, thereby applying deburring of the workpiece surface of different thicknesses and conveniently adjusting the grinding pressure.
  • the design of the upper brush disc on the gantry gantry column is the second technical feature of the present invention.
  • the purpose of this is as follows: First, because the upper brush plate is connected with the lifting mechanism, the lifting mechanism can conveniently move the upper brush plate up and down, and the upper grinding head assembly mounted on the upper brush plate is sleeved on the upper active drum, The upper grinding belt on the upper passive drum can drive the upper grinding belt horizontally under the driving of the upper grinding head motor, so that the plurality of abrasive blocks fixed on the grinding belt are on the surface of the workpiece during the horizontal circumferential rotation.
  • the burr is polished and punctured, and the deburring of the workpiece surface of different thickness can be made by the adjustment of the lifting mechanism;
  • the second is that the pressing plate in the upper grinding belt pressure roller group is connected with the lifting mechanism of the upper grinding belt, and the lifting mechanism of the upper grinding belt is
  • the upper brush plate is connected and drives the upper grinding belt pressing wheel group to be pressed down during the movement. Therefore, when the upper brushing plate is positioned according to the thickness of the workpiece, the upper grinding belt pressing wheel can be conveniently adjusted by adjusting the lifting and lowering mechanism of the upper grinding belt lifting mechanism.
  • the wheel surface is pressed against the grinding belt to force the belt to elastically contact the surface of the workpiece to be punctured, thereby achieving the purpose of deburring.
  • the third is because the upper belt on the upper active drum and the upper passive drum is horizontal. Circumferential Rotation, so when the workpiece passes through the grinding head from vertical to the first time, the ring-shaped upper belt can participate in the grinding in the forward and reverse directions twice, and the deburring efficiency is doubled and the efficiency is high. 3
  • the design of the lower brush plate under the work surface is the third technical feature of the present invention.
  • the purpose of this is to: first, because the lower active drum and the lower passive drum are mounted above the lower brush disc, and the lower active drum is driven by the lower grinding head motor located on the lower brush disc, so that the lower active drum and the lower active drum When the abrasive block on the lower belt on the lower passive drum rotates horizontally to polish the back surface of the workpiece, the adjustment of the lower belt lifter forces the lower belt pressure roller set matched with the end surface of the lower belt to be topped in motion, so that The abrasive block on the belt is in elastic contact with the back surface of the workpiece to achieve the purpose of deburring; the second is because the lower belt on the lower active drum and the lower passive drum rotates horizontally, so when the workpiece is from vertical When passing through the lower grinding head, the annular lower grinding belt can be used for grinding in the forward and reverse directions twice.
  • the deburring efficiency is doubled, the efficiency is high, and the dead angle deburring can not be achieved in one direction and multiple times. effect. 4
  • the design of the tread of the active drum and the passive drum as a tapered drum is the fourth feature of the present invention. The purpose of this is: since the wheel surface of the pulley is tapered, the belt is placed on the two drums during high-speed rotation, and the belt can be effectively controlled by lifting, positioning, etc., in order to ensure the abrasive block in the belt.
  • the surface is elastically contacted with the workpiece, and the belt is pressed or topped by the grinding belt; when it is necessary to leave the abrasive belt away from the working position, the belt pressing wheel set is separated from the end surface of the belt, and the belt automatically rises or falls off the working position. . 5
  • the design of the belt pressing wheel set is the fifth feature of the technical feature of the present invention. The purpose of this is that the grinding belt pressure roller set is composed of a pressure plate and a pinch roller, and the pressure plate is structurally designed, and one side has an uneven or non-equal pitch convex and concave structure, and a pressure belt is arranged on the boss portion.
  • the wheel surface of the pressure wheel is at the same horizontal plane, so when the lifting mechanism drives the pressure plate to move up or down, the pressure plate drives the plurality of pinch rollers located thereon to simultaneously act on the upper end surface of the grinding belt, forcing the grinding belt to synchronously move, thereby Achieve the purpose of pressing down or topping the belt.
  • the design that the diameter of the outer rim of the pinch wheel is larger than the diameter of the inner rim is the sixth feature of the present invention. The purpose of this is: since the diameter of the outer rim of the pinch wheel is larger than the diameter of the inner rim, when it acts on the grinding belt, the outer rim of the pinch wheel can effectively serve as a limit to prevent the belt from deviating from the pressure. With a wheel surface, it ensures the consistency of the dynamic movement height of the belt under motion.
  • a grinding head replaceable deburring abrasive belt comprising an annular base belt, the plurality of grinding head units being connected to the side of the annular base belt at equal or non-equal intervals.
  • a two-scray chamfering deburring machine consisting of a grinding head replaceable deburring abrasive belt, wherein the frame and the table in the chamfer deburring machine are fixed by four supporting columns, grinding The head gantry runs through the workbench, and the lower end is fixedly connected with the frame.
  • the upper brush plate is sleeved on the gantry gantry column and the upper brush plate is driven by the motor driven lifting mechanism on the gantry frame of the grinding head to drive the upper brush plate along the lifting mechanism.
  • the column is lifted and lowered, the upper active drum and the upper passive drum are mounted on the upper brush disc and the upper active drum is driven by the upper grinding head motor located on the upper brush disc, and the upper grinding belt is horizontally sleeved on the upper active drum and the upper passive drum
  • the transmission wheel formed by the wheel is located on one side of the grinding head gantry, the upper grinding belt pressing wheel set is connected with the upper grinding belt lifting mechanism, and the upper grinding belt lifting mechanism drives the upper grinding belt pressing wheel group to press the upper end surface of the grinding belt, and the upper grinding
  • the belt lifting mechanism is driven by the upper belt motor; the lower brush tray is located under the work surface, the lower active drum and the lower passive drum are mounted on the lower brush disc, and the lower active drum is driven by the lower grinding head motor located on the lower brush disc.
  • the lower belt is horizontally placed on the lower active drum and the lower passive drum
  • the transmission wheel formed by the wheel is located on the other side of the grinding head gantry, the lower grinding belt pressing wheel set is connected with the lower grinding belt lifting mechanism, and the lower grinding belt lifting mechanism drives the lower grinding belt pressing wheel set to press the lower end of the grinding belt end face,
  • the belt lifting mechanism is driven by a lower belt motor.
  • a deburring method for a two-scray chamfering deburring machine consisting of a grinding head replaceable deburring abrasive belt, starting up, (1) the upper grinding head motor drives the upper active drum to rotate and drive The grinding belt rotates horizontally; (2) the lower grinding head motor drives the lower driving drum to rotate, and drives the lower grinding belt to rotate horizontally; (3) when the deburred workpiece passes through the passage formed by the active feeding roller row and the upper grinding belt, Each rotation of the upper belt, the upper abrasive block fixed on the upper grinding belt is under the action of the upper grinding belt pressing set, and the upper abrasive block is in elastic contact with the surface of the workpiece and is on the upper grinding motor and the upper active drum.
  • the polishing and deburring of the front side of the workpiece is completed twice, and the lower grinding belt located under the workpiece is rotated by the lower grinding head motor and the lower driving drum, and the abrasive block on the lower grinding belt is under grinding.
  • the lower abrasive block is in elastic contact with the surface of the workpiece and driven by the lower grinding head motor and the lower driving drum, the polishing and deburring of the back surface of the workpiece is completed twice.
  • the first invention is that since the upper grinding head can be adjusted up and down along the gantry type guide column, the grinding pitch can be adjusted to a maximum extent. 180mm or more, it can be used for grinding and deburring of workpieces with different thicknesses. It has good applicability.
  • the contrast background is only 30mm.
  • the second is to grind the belt drive once, complete the forward and reverse secondary grinding, and achieve the drawbacks of the background technology, which has a dead angle in multiple passes. It has the characteristics of polishing, deburring, polishing efficiency and high quality.
  • the grinding head can be replaced, and the base belt will not be scrapped, which not only saves the manufacturing cost, but also avoids the waste of raw materials;
  • the one-time forward and reverse polishing deburring of the front and back of the workpiece is doubled compared with the background technology; the fifth is not only to realize the horizontal rotation polishing deburring of the grinding head on the grinding belt, but also to realize the rotation of the grinding belt and grinding.
  • the first time involved in the polishing and deburring of the workpiece the deburring efficiency is doubled; the sixth is to facilitate the polishing deburring of the workpiece surface with different thickness; the seventh is to achieve the elastic contact between the abrasive block and the workpiece surface. And automatic separation, easy operation and high reliability.
  • Figure 1 is a schematic view of the structure of the abrasive head replaceable deburring abrasive belt.
  • Figure 2 is a top plan view of the abrasive head replaceable deburring abrasive belt after installation.
  • Figure 3 is a schematic view of the structure of the sanding head.
  • Figure 4 is a schematic view of the main structure of a two-round chamfering deburring machine.
  • Figure 5 is a side view of the structure of Figure 1.
  • Figure 6 is a schematic plan view of the top view of Figure 1.
  • Figure 7 is a schematic view of the structure of the drum.
  • Figure 8 is a schematic view of the structure of the belt pressing wheel set.
  • Figure 9 is a schematic plan view of Figure 8.
  • Figure 10 is a schematic diagram of the matching structure of the belt pressing wheel set and the grinding belt.
  • Embodiment 1 Refer to Figures 1-3. Grinding head replaceable deburring abrasive belt, comprising annular base belt 4-1, multiple grinding head units 4-2 The sides are connected to the belt surface of the endless base belt 1 at equal or non-equal intervals.
  • the grinding head 4-2 is composed of a grinding head fixing body 4-4 and an abrasive 4-5, and the abrasive 4-5 is fixed on the grinding head fixing body 4-4.
  • the side of the grinding head 4-2 refers to the side of the grinding head fixing body 4-4 in the grinding head 4-2.
  • the deburring head 4-5 It is a metal abrasive wire grinding head or a non-metallic abrasive grinding head.
  • the wire grinding head is composed of a plurality of steel wires or copper wires; or the non-metal grinding head is composed of a plurality of sand bars or a plurality of sand bands or abrasive wires.
  • Embodiment 2 Refer to the accompanying drawings 4-10 .
  • the utility model relates to a one-round two-screw chamfer deburring machine, which comprises a chamfer deburring machine, wherein the frame 1 and the table 2 in the chamfer deburring machine are fixed by four supporting columns, and the grinding head gantry 9 Through the workbench 2
  • the lower end is fixedly connected with the frame 1
  • the upper brush plate 12 is placed on the gantry gantry 9 column and the upper brush plate 12 is driven by the lifting mechanism 8 by the motor 10 located on the grinding head gantry 9
  • the upper brush disc 12 is driven up and down along the column, the upper active drum 6 and the upper passive drum 6 are mounted on the upper brush disc 12 and the upper active drum 6 is driven by the upper grinding head motor 11 on the upper brush disc 12 band 7 Horizontally sleeved on the transmission wheel composed of the upper active drum 6 and the upper passive drum 6 and located on the side of the grinding head gantry 9, the upper belt pressing wheel set 17
  • the upper belt lifting mechanism 18 Drive the upper grinding belt set 17 Press the upper grinding belt 7 End face, multiple abrasive blocks 5 Installed on the side of the belt 7 , the upper belt lifting mechanism 18 is driven by the upper belt motor; the lower brush tray 3 is located on the table 2 Under the surface, the lower active drum and the lower passive drum are mounted on the lower brush disc 3 and the lower active drum is driven by the lower grinding head motor 20 on the lower brush disc 3, and the lower grinding belt 4 Horizontally sleeved on the transmission wheel formed by the lower active drum and the lower passive drum and located on the other side of the grinding head gantry 9, the lower belt pressing wheel set 21 is connected to the lower belt lifting mechanism 19 and the lower belt lifting mechanism 19 Driving the lower grinding belt pressure roller group 21 Pressing the lower grinding belt 4 End surface, lower belt lifting mechanism 19 Driven by a lower belt motor.
  • the upper active drum has the same structure as the lower active drum, the upper active drum cone slope section is narrower and lower, and the lower active drum cone slope section is opposite to the upper active drum.
  • the upper grinding belt pressing wheel set 17 It is rolled and pressed with the end surface of the upper grinding belt 7; the lower grinding belt pressing wheel group 21 and the lower grinding belt 4 end face are rolled and pressed.
  • the upper grinding belt pressing wheel set has the same structure as the lower grinding belt pressing wheel set, that is, the pressing plate 1701 and the pressing belt wheel 1702.
  • the main body portion of the pressure plate 2 has an uneven or non-equal spacing convex and concave structure 1703.
  • the non-body portion of the pressure plate is a mounting handle 1704, and the boss portion is provided with a pinch roller 1702.
  • the pinch wheel 1702 The outer rim diameter is larger than the inner rim diameter.
  • the table 2 is provided with an active feed roller row 14 and the active feed roller row 14 is driven by a feed motor 15 via a transmission mechanism.
  • the lifting mechanism 8 It is a worm gear lifting mechanism.
  • Example 3 In Example 2 On the basis of a deburring method of a two-scray chamfering deburring machine consisting of a grinding head replaceable deburring abrasive belt, starting up, (1) the upper grinding head motor 11 drives the upper active driving drum Rotate and drive the upper belt 7 Horizontal rotation; (2) The lower grinding head motor 20 drives the lower driving drum to rotate, and drives the lower grinding belt 4 to rotate horizontally; (3) the deburred workpiece passes through the active feeding roller row 14 and the upper grinding belt 7 In the passage formed, the upper abrasive block 5 fixed to the upper grinding belt 7 is rotated by the upper grinding belt 7 every one rotation, and the upper abrasive block is in elastic contact with the surface of the workpiece.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)

Abstract

一种去毛刺方法，上磨头电机（11）通过驱动上主动鼓轮（6）带动上磨带（7）水平转动，下磨头电机（20）通过驱动下主动鼓轮带动下磨带（4）水平转动，被去毛刺的工件在通过主动送料辊排（14）和上磨带（7）构成的通道时，上磨带（7）每旋转一周，固定在上磨带（7）上的上磨料块（5）在上磨带压轮组（17）的作用下，上磨料块（5）与工件表面呈弹性相触且在上磨头电机（11）及上主动鼓轮（6）的带动下，二次完成对工件正面的抛光去毛刺，此时位于工件下方的下磨带（4）在下磨头电机（20）及下主动鼓轮的驱动下每旋转一周，下磨带（4）上的磨料块在下磨带压轮组（21）的顶压作用下，下磨料块与工件表面呈弹性相触且在下磨头电机（20）及下主动鼓轮的带动下，二次完成对工件背面的抛光去毛刺。该方法操作简便，可靠性高，可提高去毛刺效率。还公开了一种去毛刺机磨料带及一圈两磨倒角去毛刺机。

Description

去毛刺机磨料带及一圈两磨倒角去毛刺机及去毛刺方法 技术领域
本发明涉及一种一是环形打磨带基体面侧向环形传动、而位于侧向环形带面上的打磨头的向上或向下去毛刺且打磨效率很高；二是环形打磨带旋转一周，位于环形打磨带上打磨头（磨料块）能够对每个工件面完成正向和反向二次去毛刺、抛光作用的去毛刺机磨料带及一圈两磨倒角去毛刺机及去毛刺方法，属去毛刺机制造领域。
背景技术
DE10320295A1 专利公开的环形打磨带，在结构设计上其环形打磨带由环形打磨基带和多个打磨头构成，多个打磨头垂直固定在环形打磨基带带面上，环形打磨带上下环向传动且带动多个打磨头环形传动。
CN101262980B 、名称'用于带状或板状金属工件去毛刺或打磨加的装置'，该装置具有至少一个加工单元，该加工单元具有一引导加工元件沿倾斜或垂直于工件的送进方向的方向近似直线地通过待加工工件的区域的旋转驱动装置。按照本发明,加工单元设计成打磨带,其中打磨带在待加工工件区域内与驱动装置这样功能连接，使得驱动装置驱动打磨带，以及打磨带和驱动装置至少在远离工件的区域内相互脱离。
CN1732065A 、名称'用于加工工件的装置和方法'，用于加工一种带状或板状金属工件的装置，尤其是用于去除工件的切割面和 / 或切割边的氧化层的装置，其特征在于，设有一个循环旋转的运输装置 ，它设有至少一个刷子 ，其中运输装置使所述至少一个刷子 至少近似直线地在所要加工的工件部位处经过。
上述背景技术的不足之处：该环形打磨带采用正面安装打磨头方式，故机器磨头只能采用立式布置，工件单向通过只能进行一次打磨，打磨效率低。
 技术问题
设计目的：避免背景技术中的不足之处，设计一种一是环形打磨带基体面侧向环形传动、而位于侧向环形带面上的磨头向上或向下去毛刺且打磨效率很高；二是环形打磨带旋转一周，位于环形磨带上磨头（磨料块）能够对工件面完成正向和反向二次去毛刺、抛光作用的去毛刺机磨料带及一圈两磨倒角去毛刺机及去毛刺方法。
技术解决方案
设计方案：为了实现上述设计目的。1 、多个磨头侧面等间距或非等间距地与环形基带的带面平行连接的设计，是本发明技术特征之一。这样做的目的在于：磨头可以卧式横向布置，当工件从垂直向一次经过磨头，环状打磨带可以正向和反向两次参与打磨，其去毛刺效率整整提高一倍；其次，由于磨头的侧面与基带平行安装，因此通过调整磨带的上下，就能够方便地调整磨带于工件的间距，从而适用不同厚度工件表面的去毛刺和方便的调节打磨压力。2 、上刷盘套在磨头龙门架立柱上的设计，是本发明的技术特征之二。这样做的目的在于：一是由于上刷盘与升降机构连接，升降机构能够方便地带动上刷盘上下升降，而安装在上刷盘上的上磨头总成中套在上主动鼓轮、上被动鼓轮上的上磨带在上磨头电机的驱动下，不仅能够带动上磨带水平转动，使固定在磨带上的多块磨料块在水平环向转动过程中对工件面上的毛刺进行抛光去刺，而且通过升降机构的调整可以使应不同厚度工件面的去毛刺；二是由于上磨带压轮组中的压板与上磨带升降机构连接，而上磨带升降机构与上刷盘连接且带动上磨带压轮组能够在运动中下压工作，因此当上刷盘根据工件厚度定位后，通过调整上磨带升降机构的升降，可以方便地使上磨带压轮组轮面压在磨带上，迫使磨带与被去刺工件面呈弹性接触，从而达到去毛刺的目的；三是由于套在上主动鼓轮、上被动鼓轮上的上磨带呈水平环向 转动，因此当工件从垂直向一次经过磨头，环状上磨带可以正向和反向两次参与打磨，其去毛刺效率整整提高一倍，效率高。3 、下刷盘位于工作台面下的设计，是本发明的技术特征之三。这样做的目的在于：一是由于下主动鼓轮和下被动鼓轮安装在下刷盘的上方，而下主动鼓轮由位于下刷盘上的下磨头电机驱动，因此套在下主动鼓轮和下被动鼓轮上的下磨带上的磨料块水平转动抛光工件背面时，通过下磨带升降机的调整，迫使与下磨带端面匹配的下磨带压轮组在运动中上顶，使下磨带上的磨料块与工件背面呈弹性接触，从而达到去毛刺的目的；二是由于套在下主动鼓轮、下被动鼓轮上的下磨带呈水平环向转动，因此当工件从垂直向一次经过下磨头时，环状下磨带可以正向和反向两次参与打磨，其去毛刺效率整整提高一倍，效率高，而且更能达到单向多遍不能达到的死角去毛刺的效果。4 、主动鼓轮和被动鼓轮的轮面设计成锥形鼓身的设计，是本发明的技术特征之四。这样做的目的在于：由于带轮的轮面呈锥形，因此套在两鼓轮上磨带在高速旋转过程中，磨带可以得到升降和定位等的有效控制，为了确保磨带中磨料块面与工件呈弹性接触，采用磨带压轮组下压或上顶；当有需要让磨料带离开工作位置时，磨带压轮组与磨带端面分离，磨带自动上升或下降离开工作位置。5 、磨带压轮组的设计，是本发明的技术特征之五。这样做的目的在于：磨带压轮组由压板和压带轮构成，而压板在结构设计上，其一侧呈等间距或非等间距的凸凹结构，并且在凸台部均装有压带轮，压轮的轮面在同一水平面，因此当升降机构驱动压板向上或向下移动时，压板带动位于其上的多个压带轮同步作用在磨带上端面，迫使磨带同步动作，从而达到下压或上顶磨带的目的。6 、压带轮外轮圈直径大于内轮圈直径的设计，是本发明的技术特征之六。这样做的目的在于：由于压带轮外轮圈直径大于内轮圈直径，因此当其作用在磨带上时，其压带轮外轮圈能有效地起到限位的作用，防止磨带偏离压带轮面，确保在运动状态下磨带动态运动高度的一致性。
技术方案 1 ：一种磨头可更换式去毛刺机磨料带，它包括环形基带，多个磨头单元侧面等间距或非等间距地与环形基带的带面连接。
技术方案 2 ：一种由磨头可更换式去毛刺机磨料带构成的一圈两磨倒角去毛刺机，所述倒角去毛刺机中的机架与工作台之间采用四支撑柱固接，磨头龙门架贯穿工作台，其下端与机架固定连接，上刷盘套在磨头龙门架立柱上且上刷盘通过升降机构由位于磨头龙门架上的电机驱动升降机构带动上刷盘沿立柱升降，上主动鼓轮和上被动鼓轮安装在上刷盘上且上主动鼓轮由位于上刷盘上的上磨头电机驱动，上磨带水平套在上主动鼓轮与上被动鼓轮构成的传动轮上且位于磨头龙门架一侧，上磨带压轮组与上磨带升降机构连接且上磨带升降机构带动上磨带压轮组下压上磨带端面，上磨带升降机构由上磨带电机驱动；下刷盘位于工作台面下，下主动鼓轮和下被动鼓轮安装在下刷盘上且下主动鼓轮由位于下刷盘上的下磨头电机驱动，下磨带水平套在下主动鼓轮与下被动鼓轮构成的传动轮上且位于磨头龙门架另一侧，下磨带压轮组与下磨带升降机构连接且下磨带升降机构带动下磨带压轮组顶压下磨带端面，下磨带升降机构由下磨带电机驱动。
技术方案 3 ：一种由磨头可更换式去毛刺机磨料带构成的一圈两磨倒角去毛刺机的去毛刺方法，开机启动，（1）上磨头电机通过驱动上主动鼓轮转动、带动上磨带水平转动；（2）下磨头电机通过驱动下主动鼓轮转动、带动下磨带水平转动；（3）被去毛刺的工件在通过主动送料辊排和上磨带构成的通道时，上磨带每旋转一周，固定在上磨带上的上磨料块在上磨带压轮组的作用下，上磨料块与工件表面呈弹性相触且在上磨头电机及上主动鼓轮的带动下，正反二次完成对工件正面的抛光去毛刺，此时位于工件下方的下磨带在下磨头电机及下主动鼓轮的驱动下每旋转一周，下磨带上的磨料块在下磨带压轮组的顶压作用下，下磨料块与工件表面呈弹性相触且在下磨头电机及下主动鼓轮的带动下，正反二次完成对工件背面的抛光去毛刺。
 有益效果
本发明与背景技术相比，一是由于上磨头能够整体沿龙门式导柱上下调整，因而打磨间距调整幅度可达 180mm 以上，能够适用于不同厚度工件的打磨、去毛刺、适用性好，对比背景技术只有 30mm 左右；二是打磨带传动一次，完成正向和反向二次打磨、达到背景技术多遍单向留有死角的弊端。具有打磨、去毛刺、抛光效率高质量好的特点；三是磨头磨损后，更换磨头即可，不会造成基带报废，不仅节省了制造成本，而且避免了原材料的浪费；四是是实现了工件正反面的一次性正反向抛光去毛刺，效率相比背景技术提高一倍；五是不仅实现了磨带上的打磨头水平旋转抛光去毛刺，而且实现了磨带旋转一圈，打磨头二次参与对工件进行抛光去毛刺的目，其去毛刺效率整整提高一倍；六是方便地实现了对不同厚度工件表面的抛光去毛刺；七是实现了磨料块与工件面的弹性接触和自动分离，操作简便，可靠性高。
附图说明
图 1 是打磨头可更换式去毛刺机磨料带的结构示意图。
图 2 是打磨头可更换式去毛刺机磨料带安装后的俯视结构示意图。
图 3 是打磨头的结构示意图。
图 4 是一圈两磨倒角去毛刺机的主视结构示意图。
图 5 是图 1 的侧视结构示意图。
图 6 是图 1 的俯视结构示意图。
图 7 是鼓轮的结构示意图。
图 8 是磨带压轮组的结构示意图。
图 9 是图 8 的俯视结构示意图。
图 10 是磨带压轮组与磨带的匹配结构示意图。
 本发明的实施方式
实施例 1 ：参照附图 1-3 。一种磨头可更换式去毛刺机磨料带，它包括环形基带 4-1 ，多个磨头单元 4-2 侧面等间距或非等间距地与环形基带 1 的带面连接。
所述磨头 4-2 由磨头固定体 4-4 和磨料 4-5 构成，磨料 4-5 固植在打磨头固定体 4-4 上。所述磨头 4-2 侧面是指磨头 4-2 中磨头固定体 4-4 的侧面。所述去毛刺磨头 4-5 为金属磨料丝磨头或非金属磨料磨头。所述金属丝磨头是指由多根钢丝或铜丝构成；或所述非金属磨头是指由多片砂条构成或由多层砂带或磨料丝构成。
实施例 2 ：参照附图 4-10 。一种一圈两磨倒角去毛刺机，它包括倒角去毛刺机，所述倒角去毛刺机中的机架 1 与工作台 2 之间采用四支撑柱固接，磨头龙门架 9 贯穿工作台 2 ，其下端与机架 1 固定连接，上刷盘 12 套在磨头龙门架 9 立柱上且上刷盘 12 通过升降机构 8 由位于磨头龙门架 9 上的电机 10 驱动升降机构 8 带动上刷盘 12 沿立柱升降，上主动鼓轮 6 和上被动鼓轮 6 安装在上刷盘 12 上且上主动鼓轮 6 由位于上刷盘 12 上的上磨头电机 11 驱动，上磨带 7 水平套在上主动鼓轮 6 与上被动鼓轮 6 构成的传动轮上且位于磨头 龙门架 9 一侧，上磨带压轮组 17 与上磨带升降机构 18 连接且上磨带升降机构 18 带动上磨带压轮组 17 下压上磨带 7 端面，多块磨料块 5 安装在磨带 7 侧面，上磨带升降机构 18 由上磨带电机驱动；下刷盘 3 位于工作台 2 面下，下主动鼓轮和下被动鼓轮安装在下刷盘 3 上且下主动鼓轮由位于下刷盘 3 上的下磨头电机 20 驱动，下磨带 4 水平套在下主动鼓轮与下被动鼓轮构成的传动轮上且位于磨头龙门架 9 另一侧，下磨带压轮组 21 与下磨带升降机构 19 连接且下磨带升降机构 19 带动下磨带压轮组 21 顶压下磨带 4 端面，下磨带升降机构 19 由下磨带电机驱动。所述上主动鼓轮与下主动鼓轮结构相同，上主动鼓轮锥度坡面剖视呈上窄、下宽，而下主动鼓轮锥度坡面剖视与上主动鼓轮相板。所述上磨带压轮组 17 与上磨带 7 端面呈滚动下压配合；下磨带压轮组 21 与下磨带 4 端面呈滚动顶压配合。所述上磨带压轮组与下磨带压轮组结构相同，即由压板 1701 和压带轮 1702 构成，压板 2 主体部分呈等间距或非等间距的凸凹结构 1703 、压板非主体部分为安装柄 1704 ，其凸台部装有压带轮 1702 。所述压带轮 1702 外轮圈直径大于内轮圈直径。所述工作台 2 上设有主动送料辊排 14 且主动送料辊排 14 通过传动机构由送料电机 15 驱动。所述升降机构 8 为蜗轮蜗杆升降机构。
实施例 3 ：在实施例 2 的基础上，一种由磨头可更换式去毛刺机磨料带构成的一圈两磨倒角去毛刺机的去毛刺方法，开机启动，（1）上磨头电机 11 通过驱动上主动鼓轮转动、带动上磨带 7 水平转动；（2）下磨头电机 20 通过驱动下主动鼓轮转动、带动下磨带 4 水平转动；（3）被去毛刺的工件在通过主动送料辊排 14 和上磨带 7 构成的通道时，上磨带 7 每旋转一周，固定在上磨带 7 上的上磨料块 5 在上磨带压轮组 17 的作用下，上磨料块与工件表面呈弹性相触且在上磨头电机 11 及上主动鼓轮的带动下，正反二次完成对工件正面的抛光去毛刺，此时位于工件下方的下磨带 7 在下磨头电机 20 及下主动鼓轮的驱动下每旋转一周，下磨带 4 上的磨料块在下磨带压轮组 21 的顶压作用下，下磨料块与工件表面呈弹性相触且在下磨头电机 20 及下主动鼓轮的带动下，二次完成对工件背面的抛光去毛刺。
需要理解到的是：上述实施例虽然对本发明的设计思路作了比较详细的文字描述，但是这些文字描述，只是对本发明设计思路的简单文字描述，而不是对本发明设计思路的限制，任何不超出本发明设计思路的组合、增加或修改，均落入本发明的保护范围内。

Claims (13)

1 、一种磨头可更换式去毛刺机磨料带，它包括环形基带，其特征是：多个磨头单元侧面等间距或非等间距地与环形基带的带面连接。
2 、根据权利要求 1 所述的磨头可更换式去毛刺机磨料带，其特征是：所述磨头由磨头固定体和磨料构成，磨料固植在磨头固定体上。
3 、根据权利要求 2 所述的磨头可更换式去毛刺机磨料带，其特征是：所述去毛刺磨头为金属磨料丝磨头或非金属磨料磨头。
4 、根据权利要求 3 所述的磨头可更换式去毛刺机磨料带，其特征是：所述金属丝磨头是指由多根钢丝或铜丝构成；或所述非金属磨头是指由多片砂条构成或由多层砂带或磨料丝构成。
5 、根据权利要求 1 或 2 所述的磨头可更换式去毛刺机磨料带，其特征是：所述磨头侧面是指磨头中磨头固定体的侧面。
6 、一种由磨头可更换式去毛刺机磨料带构成的一圈两磨倒角去毛刺机，它包括倒角去毛刺机，其特征是：所述倒角去毛刺机中的机架与工作台之间采用四支撑柱固接，磨头龙门架贯穿工作台，其下端与机架固定连接，上刷盘套在磨头龙门架立柱上且上刷盘通过升降机构由位于磨头龙门架上的电机驱动升降机构带动上刷盘沿立柱升降，上主动鼓轮和上被动鼓轮安装在上刷盘上且上主动鼓轮由位于上刷盘上的上磨头电机驱动，上磨带水平套在上主动鼓轮与上被动鼓轮构成的传动轮上且位于磨头龙门架一侧，上磨带压轮组与上磨带升降机构连接且上磨带升降机构带动上磨带压轮组下压上磨带端面，上磨带升降机构由上磨带电机驱动；下刷盘位于工作台面下，下主动鼓轮和下被动鼓轮安装在下刷盘上且下主动鼓轮由位于下刷盘上的下磨头电机驱动，下磨带水平套在下主动鼓轮与下被动鼓轮构成的传动轮上且位于磨头龙门架另一侧，下磨带压轮组与下磨带升降机构连接且下磨带升降机构带动下磨带压轮组顶压下磨带端面，下磨带升降机构由下磨带电机驱动。
7 、根据权利要求 6 所述的由磨头可更换式去毛刺机磨料带构成的一圈两磨倒角去毛刺机，其特征是：所述上主动鼓轮与下主动鼓轮结构相同，上主动鼓轮锥度坡面剖视呈上窄、下宽，而下主动鼓轮锥度坡面剖视与上主动鼓轮相板。
8 、根据权利要求 6 所述的由磨头可更换式去毛刺机磨料带构成的一圈两磨倒角去毛刺机，其特征是：所述上磨带压轮组与上磨带端面呈滚动下压配合；下磨带压轮组与下磨带端面呈滚动顶压配合。
9 、根据权利要求 6 所述的由磨头可更换式去毛刺机磨料带构成的一圈两磨倒角去毛刺机，其特征是：所述上磨带压轮组与下磨带压轮组结构相同，即由压板和压带轮构成，压板呈等间距或非等间距的凸凹结构，其凸台部装有压带轮。
10 、根据权利要求 6 所述的由磨头可更换式去毛刺机磨料带构成的一圈两磨倒角去毛刺机，其特征是：所述压带轮外轮圈直径大于内轮圈直径。
11 、根据权利要求 6 所述的由磨头可更换式去毛刺机磨料带构成的一圈两磨倒角去毛刺机，其特征是：所述工作台上设有主动送料辊排且主动送料辊排通过传动机构由送料电机驱动。
12 、根据权利要求 6 所述的由磨头可更换式去毛刺机磨料带构成的一圈两磨倒角去毛刺机，其特征是：所述升降机构为蜗轮蜗杆升降机构。
13 、一种由磨头可更换式去毛刺机磨料带构成的一圈两磨倒角去毛刺机的去毛刺方法，其特征是：开机启动，（1）上磨头电机通过驱动上主动鼓轮转动、带动上磨带水平转动；（2）下磨头电机通过驱动下主动鼓轮转动、带动下磨带水平转动；（3）被去毛刺的工件在通过主动送料辊排和上磨带构成的通道时，上磨带每旋转一周，固定在上磨带上的上磨料块在上磨带压轮组的作用下，上磨料块与工件表面呈弹性相触且在上磨头电机及上主动鼓轮的带动下，正反二次完成对工件正面的抛光去毛刺，此时位于工件下方的下磨带在下磨头电机及下主动鼓轮的驱动下每旋转一周，下磨带上的磨料块在下磨带压轮组的顶压作用下，下磨料块与工件表面呈弹性相触且在下磨头电机及下主动鼓轮的带动下，正反二次完成对工件背面的抛光去毛刺。
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