WO2012066782A1 - 真空排気装置の連結構造及び真空排気システム - Google Patents
真空排気装置の連結構造及び真空排気システム Download PDFInfo
- Publication number
- WO2012066782A1 WO2012066782A1 PCT/JP2011/006397 JP2011006397W WO2012066782A1 WO 2012066782 A1 WO2012066782 A1 WO 2012066782A1 JP 2011006397 W JP2011006397 W JP 2011006397W WO 2012066782 A1 WO2012066782 A1 WO 2012066782A1
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- WIPO (PCT)
- Prior art keywords
- casing
- exhaust
- vacuum
- end surface
- evacuation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D25/00—Component parts, details, or accessories, not provided for in, or of interest apart from, other groups
- F01D25/24—Casings; Casing parts, e.g. diaphragms, casing fastenings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01C—ROTARY-PISTON OR OSCILLATING-PISTON MACHINES OR ENGINES
- F01C21/00—Component parts, details or accessories not provided for in groups F01C1/00 - F01C20/00
- F01C21/007—General arrangements of parts; Frames and supporting elements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01C—ROTARY-PISTON OR OSCILLATING-PISTON MACHINES OR ENGINES
- F01C21/00—Component parts, details or accessories not provided for in groups F01C1/00 - F01C20/00
- F01C21/10—Outer members for co-operation with rotary pistons; Casings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B37/00—Pumps having pertinent characteristics not provided for in, or of interest apart from, groups F04B25/00 - F04B35/00
- F04B37/10—Pumps having pertinent characteristics not provided for in, or of interest apart from, groups F04B25/00 - F04B35/00 for special use
- F04B37/14—Pumps having pertinent characteristics not provided for in, or of interest apart from, groups F04B25/00 - F04B35/00 for special use to obtain high vacuum
- F04B37/16—Means for nullifying unswept space
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C11/00—Combinations of two or more machines or pumps, each being of rotary-piston or oscillating-piston type; Pumping installations
- F04C11/001—Combinations of two or more machines or pumps, each being of rotary-piston or oscillating-piston type; Pumping installations of similar working principle
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/08—Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
- F04C18/12—Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type
- F04C18/14—Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type with toothed rotary pistons
- F04C18/18—Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type with toothed rotary pistons with similar tooth forms
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2/00—Rotary-piston machines or pumps
- F04C2/08—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
- F04C2/082—Details specially related to intermeshing engagement type machines or pumps
- F04C2/084—Toothed wheels
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2/00—Rotary-piston machines or pumps
- F04C2/08—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
- F04C2/12—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type
- F04C2/126—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type with radially from the rotor body extending elements, not necessarily co-operating with corresponding recesses in the other rotor, e.g. lobes, Roots type
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C23/00—Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C23/00—Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids
- F04C23/001—Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids of similar working principle
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C25/00—Adaptations of pumps for special use of pumps for elastic fluids
- F04C25/02—Adaptations of pumps for special use of pumps for elastic fluids for producing high vacuum
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01C—ROTARY-PISTON OR OSCILLATING-PISTON MACHINES OR ENGINES
- F01C1/00—Rotary-piston machines or engines
- F01C1/08—Rotary-piston machines or engines of intermeshing engagement type, i.e. with engagement of co- operating members similar to that of toothed gearing
- F01C1/082—Details specially related to intermeshing engagement type machines or engines
- F01C1/084—Toothed wheels
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01C—ROTARY-PISTON OR OSCILLATING-PISTON MACHINES OR ENGINES
- F01C1/00—Rotary-piston machines or engines
- F01C1/08—Rotary-piston machines or engines of intermeshing engagement type, i.e. with engagement of co- operating members similar to that of toothed gearing
- F01C1/12—Rotary-piston machines or engines of intermeshing engagement type, i.e. with engagement of co- operating members similar to that of toothed gearing of other than internal-axis type
- F01C1/126—Rotary-piston machines or engines of intermeshing engagement type, i.e. with engagement of co- operating members similar to that of toothed gearing of other than internal-axis type with elements extending radially from the rotor body not necessarily cooperating with corresponding recesses in the other rotor, e.g. lobes, Roots type
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/08—Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
- F04C18/12—Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type
- F04C18/126—Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type with radially from the rotor body extending elements, not necessarily co-operating with corresponding recesses in the other rotor, e.g. lobes, Roots type
Definitions
- the present invention relates to a connection structure of a vacuum exhaust apparatus that connects a plurality of vacuum exhaust apparatuses that evacuate an exhaust target device such as a vacuum chamber, and a vacuum exhaust system provided in the connection structure.
- vacuum exhaust devices used to decompress and exhaust equipment to be exhausted such as vacuum chambers
- the target performance is achieved by connecting multiple different vacuum exhaust devices in series in a gas flow depending on the application. It is generally done.
- a mechanical booster pump is used as the main pump to exhaust the equipment to be exhausted to the operating pressure and maintain that pressure
- a roughing pump to exhaust the vacuum system from atmospheric pressure to a pressure at which the main pump can operate
- an oil rotary pump or a dry pump is adopted.
- an evacuation system that achieves the target performance is constructed.
- the combination of vacuum pumps is not limited to this, and there are cases where three or more vacuum pumps are combined.
- each vacuum pump When combining a plurality of such vacuum pumps, each vacuum pump is usually arranged at a suitable place and then connected by a connecting pipe or the like.
- a connection structure in which each vacuum pump is fixed to a predetermined frame (installation base) and the exhaust port of the main pump and the intake port of the roughing pump are connected by piping is common.
- Non-Patent Document 1 shows a vacuum exhaust system in which an exhaust port of an upper pump and an intake port of a lower pump are connected by a pipe.
- Non-Patent Document 2 discloses a vacuum exhaust system in which a vacuum pump is installed on and in a frame, and exhaust ports and intake ports of upper and lower vacuum pumps are connected by piping.
- each vacuum pump is generally designed and manufactured individually except for some specifications such as connection specifications of the exhaust port and the intake port.
- connection specifications such as connection specifications of the exhaust port and the intake port.
- a vacuum pump is installed, in order to effectively use a limited installation space, it is required to make the installation area for installing the vacuum exhaust system as small as possible.
- a frame used for installation it is required to use a frame that is as simple and durable as possible.
- the pipes connecting the vacuum pumps are required to be connected so that they are short, thick, and not bent.
- the frame has to be sized with a margin to accommodate vacuum pumps of various shapes. Even if the vacuum pump can be designed to be small, the installation area cannot be effectively used because the installation area increases depending on the frame.
- the present invention has been made in view of such circumstances, and an object of the present invention is to provide a vacuum exhaust apparatus that can save space and cost.
- connection structure of the vacuum exhaust apparatus is a connection structure of a vacuum exhaust apparatus that includes a pump chamber and a casing that defines the pump chamber.
- the connection structure includes a first end surface formed on the first side of the casing, and a second end surface formed on the second side of the casing opposite to the first side.
- the first vacuum evacuation is performed such that the first end surface provided in the first evacuation device and the second end surface provided in the second evacuation device are in contact with each other.
- the casing of the apparatus and the casing of the second evacuation apparatus are arranged to be directly stacked. By fastening the first end face and the second end face, gas can flow between the casing of the first evacuation apparatus and the casing of the second evacuation apparatus.
- the vacuum exhaust device and the second vacuum exhaust device are connected to each other.
- the plurality of vacuum evacuation devices may include an intake portion and an exhaust portion.
- the intake part has at least one intake port communicating with the pump chamber and an end face of the intake part, and is formed on the first side of the casing.
- the exhaust part has at least one exhaust port communicating with the pump chamber and an exhaust part end face, and is formed on the second side of the casing.
- the casing of the first vacuum evacuation device and the casing of the second vacuum evacuation device are directly overlapped so that the intake portion end surface of the intake portion and the exhaust portion end surface of the exhaust portion are in contact with each other. Has been placed. By fastening the first end surface and the second end surface, the intake portion end surface and the exhaust portion end surface are directly connected, and the intake port and the exhaust port communicate with each other.
- connection structure may further include a plurality of pedestal portions and a plurality of leg portions.
- the plurality of pedestal portions include the first end surfaces, respectively, and are formed on the first side of the casing.
- the plurality of leg portions include the second end surfaces, respectively, and are formed on the second side of the casing.
- the plurality of pedestal portions and the intake portion may be formed on the casing independently of each other.
- the plurality of leg portions and the exhaust portion may be formed on the casing independently of each other.
- the intake portion end surface of the intake portion and the plurality of pedestal portions may be formed on the same plane.
- the exhaust part end surface of the exhaust part and the plurality of leg parts may be formed on the same plane.
- connection structure may further include a sealing member that is provided on the end face of the intake section or the end face of the exhaust section and maintains airtightness in the casing.
- connection structure may further include a positioning mechanism having a concavo-convex shape provided on the first end surface of the plurality of pedestal portions or the second end surface of the plurality of leg portions.
- the casing may be formed of a lower casing and an upper casing that can be divided into two parts.
- An evacuation system is an evacuation system including a plurality of connected evacuation devices, and the plurality of evacuation devices includes a pump chamber and a casing that defines the pump chamber. Each is provided.
- the casing has a first end surface formed on the first side of the casing, and a second end surface formed on the second side of the casing opposite to the first side.
- the first vacuum evacuation is performed such that the first end surface provided in the first evacuation device and the second end surface provided in the second evacuation device are in contact with each other.
- the casing of the apparatus and the casing of the second evacuation apparatus are arranged to be directly stacked. By fastening the first end face and the second end face, gas can flow between the casing of the first evacuation apparatus and the casing of the second evacuation apparatus.
- the vacuum exhaust device and the second vacuum exhaust device are connected to each other. Vacuum exhaust system.
- the evacuation system may further include a connection unit and at least a cooling mechanism provided in the connection unit.
- the connection unit is provided outside each casing of the plurality of vacuum evacuation devices, and among the plurality of vacuum evacuation devices, a vacuum evacuation device that is subsequent to the front-stage vacuum evacuation device connected to a target device for vacuum evacuation.
- the pump chamber provided in one of the plurality of vacuum evacuation devices communicates with the pump chamber of the last vacuum evacuation device.
- the plurality of vacuum evacuation devices may include an intake portion and an exhaust portion.
- the intake part has at least one intake port communicating with the pump chamber and an end face of the intake part, and is formed on the first side of the casing.
- the exhaust part has at least one exhaust port communicating with the pump chamber and an exhaust part end face, and is formed on the second side of the casing.
- the casing of the first vacuum evacuation device and the casing of the second vacuum evacuation device are directly overlapped so that the intake portion end surface of the intake portion and the exhaust portion end surface of the exhaust portion are in contact with each other. Has been placed. By fastening the first end surface and the second end surface, the intake portion end surface and the exhaust portion end surface are directly connected, and the intake port and the exhaust port communicate with each other.
- the connection unit may include an intake side path forming member, an exhaust side path forming member, and a piping member.
- the intake-side path forming member has an intake-side path communicating with the intake port of the first vacuum evacuation device, and is connected to the casing of the first vacuum evacuation device.
- the exhaust side path forming member has an exhaust side path communicating with the exhaust port of the second vacuum exhaust apparatus, and is connected to the casing of the second vacuum exhaust apparatus.
- the piping member has a piping path communicating with the first connection path and the second connection path, and is connected to the first connection body and the second connection body.
- the cooling mechanism may be provided on at least one of the exhaust side path forming member and the piping member.
- the plurality of vacuum evacuation devices may be arranged to be stacked.
- the exhaust-side path forming member is disposed at a lower portion of the last-stage vacuum exhaust device that is the lowermost of the plurality of vacuum exhaust devices.
- the connection unit may communicate the pump chamber of the first vacuum exhaust device and the pump chamber of the second vacuum exhaust device.
- At least one of the plurality of vacuum evacuation devices includes a partition formed in the casing so as to partition a plurality of pump chambers in the casing of the at least one vacuum evacuation device. Also good.
- the cooling mechanism may be further provided on the partition wall.
- the aspect of the present invention it becomes possible to directly connect the casings of the vacuum evacuation apparatus without using a frame or the like, and therefore it is possible to provide a vacuum evacuation apparatus that can save space and cost.
- the casings of the vacuum evacuation devices are connected to each other, the rigidity of the entire system including a plurality of vacuum evacuation devices can be increased, and heat generated from the vacuum evacuation devices can be dispersed.
- FIG. 1 is a perspective view of the vacuum exhaust system according to the first embodiment of the present invention as viewed from above.
- FIG. 2 is a perspective view of the vacuum exhaust apparatus according to the embodiment as viewed from above.
- FIG. 3 is a perspective view of the vacuum exhaust device as viewed from below.
- FIG. 4 is a cross-sectional view of the evacuation apparatus taken along the line CC of FIG.
- FIG. 5 is a cross-sectional view of the vacuum exhaust system taken along line AA of FIG. 6 is a cross-sectional view of the vacuum exhaust system taken along line BB in FIG.
- FIG. 7 is a perspective view of the vacuum exhaust system according to the second embodiment of the present invention as viewed from above.
- FIG. 8 is a cross-sectional view of the vacuum exhaust system taken along line GG of FIG.
- FIG. 9 is a side view of the vacuum exhaust system as viewed from the H direction in FIG.
- FIG. 10 is a cross-sectional view of the base unit as seen from above.
- 11 is a cross-sectional view taken along line LL shown in FIG.
- FIG. 12 is a top perspective view showing the vacuum exhaust device.
- 13 is a perspective view of the vacuum exhaust device shown in FIG. 12 as viewed from below.
- FIG. 14 is a sectional view showing an evacuation system according to the third embodiment of the present invention.
- FIG. 15 is a side view showing a piping member constituting a part of the connection unit of the vacuum exhaust system.
- FIG. 16 is a view for explaining a cooling mechanism provided in the vacuum exhaust system according to the fourth embodiment of the present invention.
- the evacuation system 10A of this embodiment is a system in which two evacuation apparatuses 1A and 1B are connected.
- the vacuum exhaust system 10A compresses the gas sucked from the intake port 31A of the vacuum exhaust apparatus 1A connected to an exhaust target device such as a vacuum chamber (not shown) by the two vacuum exhaust apparatuses 1A and 1B.
- This is a system for exhausting air from an exhaust port 41B (see FIG. 5).
- the evacuation apparatuses 1A and 1B constituting the evacuation system 10A have casings having substantially the same outer shape as constituent elements. Further, the vacuum evacuation device 1A (first vacuum evacuation device) is directly overlapped with the vacuum evacuation device 1B (second vacuum evacuation device) on the plane indicated by the symbol E (see FIG. 5). It is possible. Further, the evacuation device 1A is arranged so as to be stacked in the vertical direction (vertical direction) with respect to the evacuation device 1B, so that the exhaust port 41A (see FIG. 5) of the upper evacuation device 1A and the lower The suction port 31B of the side vacuum exhaust apparatus 1B can be directly connected without a pipe.
- the vacuum exhaust apparatus 1B is defined by a casing 25B including an upper casing 25Ba and a lower casing 25Bb, two rotating shafts 81 and 81 (see FIG. 6), and the casing 25B.
- This is a roots vacuum pump having eyebrows type rotors 82a and 82b housed in two pump chambers 21B and 22B, respectively, and a motor 8 for driving rotary shafts 81 and 81.
- the rotors 82a and 82b are each composed of a pair of rotors, and the two rotors are respectively arranged on the rotating shaft 81 and accommodated in the pump chambers 21B and 22B.
- the pair of rotors are synchronously rotated in opposite directions by drive gears 85 provided at the shaft ends of the rotary shafts 81 of the respective rotors.
- the casing 25B defines two pump chambers 21B and 22B and forms the outer shape of the vacuum exhaust device 1B.
- the rotating shafts 81 and 81 are supported by bearings 83 and 84.
- the pump chamber 21 ⁇ / b> B and the pump chamber 22 ⁇ / b> B are directly connected inside the casing 25 ⁇ / b> B constituting the vacuum exhaust device 1 ⁇ / b> B via the connection pipe 29.
- the pump chamber 21B communicates with a suction port 31B formed in the upper part of the casing 25B.
- the pump chamber 22B communicates with an exhaust port 41B formed in the lower part of the casing 25B.
- the casing 25B constituting the vacuum exhaust device 1B will be described.
- the casing 25B has an upper and lower split structure, and an intake portion 3 having an intake port 31B is formed on the upper portion (first side), and an exhaust portion 4 having an exhaust port 41B on the lower portion (second side). Is formed. Further, four pedestal portions 5 are formed on the upper portion (first side) of the casing 25B, and four leg portions 6 are formed on the lower portion (second side).
- the casing 25B has an elliptic cylindrical shape depending on the shapes of the pump chambers 21B and 22B.
- the intake part 3, the exhaust part 4, the pedestal part 5, and the leg part 6 are formed integrally with the casing 25B. Specifically, it is preferable that these are integrally formed by casting.
- the vacuum exhaust apparatus 1B is installed so that the longitudinal direction of the casing 25B (the axial direction of the rotary shaft 81) is horizontal. In the following description, a plane including the two rotation shafts 81 is referred to as a horizontal center plane (indicated by D in FIG. 4).
- the casing 25B is divided into two parts, an upper casing 25Ba and a lower casing 25Bb.
- the upper casing 25Ba and the lower casing 25Bb are fastened by fastening members such as bolts and nuts.
- the bearing case 86 on the motor 8 side and the anti-motor side bearing case 87 are It is comprised so that it can hold
- the space 89 including the non-motor side bearing 84 and the oil scooping plate 88 can be sealed.
- the dividing plane substantially coincides with the horizontal center plane D.
- the intake part 3 is formed integrally with the casing 25B (upper casing 25Ba) so as to protrude upward in the upper part of the casing 25B.
- the intake part 3 has an end face (intake part end face) 3a parallel to the horizontal center plane D.
- the end face 3a has a substantially rectangular shape having a length in the longitudinal direction of the casing 25B.
- the intake portion 3 is provided with an intake port 31B.
- the intake port 31B is opened in the end surface 3a and communicates with the pump chamber 21B.
- a groove 36 is formed slightly inside the end surface 3a of the intake portion 3 along the outer shape of the end surface 3a.
- An O-ring 53 (sealing member) is fitted in the groove 36.
- the exhaust part 4 is formed in the lower part of the casing 25B so as to protrude downward, and is formed integrally with the casing 25B (lower casing 25Bb), and is parallel to the horizontal center plane D in the same manner as the intake part 3. It has an end face (exhaust part end face) 4a.
- the exhaust part 4 is provided with an exhaust port 41B.
- the exhaust port 41B is opened in the end surface 4a and communicates with the pump chamber 22B.
- the end surface 3a of the intake portion 3 and the end surface 4a of the exhaust portion 4 have substantially the same shape in plan view.
- the pedestal portion 5 is an upper portion of the casing 25B (upper casing 25Ba) and is a protruding pedestal provided at four locations on the outermost side in a plan view.
- the pedestal 5 has a protruding shape that protrudes upward from the vacuum exhaust device 1B.
- Each of the four pedestal portions 5 has a surface 51 (hereinafter referred to as a first end surface 51) at its upper end.
- the four first end surfaces 51 are formed on the same surface.
- the first end surface 51 of the pedestal portion 5 and the end surface 3a of the intake portion 3 described above are formed on the same surface.
- the pedestal portion 5 is provided independently of the intake portion 3. That is, the first end surface 51 of the pedestal portion 5 and the end surface 3a of the intake portion 3 are formed apart from each other.
- the leg portion 6 is a projecting leg provided at four locations on the outermost portion in plan view, which is the lower portion of the casing 25B (lower casing 25Bb).
- the leg 6 has a protruding shape that protrudes downward in the vacuum exhaust device 1B. Further, the position in plan view is substantially the same as the pedestal portion 5.
- Each of the four legs 6 has a lower surface forming a surface 61 (hereinafter referred to as a second end surface 61).
- the four second end surfaces 61 are formed on the same surface.
- the end surface 61 of the leg part 6 and the end surface 4a of the exhaust part 4 are formed on the same surface.
- the leg 6 is provided independently of the exhaust port 4.
- the end surface 61 of the leg portion 6 and the end surface 4a of the exhaust portion 4 are formed apart from each other. Moreover, the base part 5 and the leg part 6 are formed in the hollow shape which made the side surface the opening surface, and the fastening hole 54 is formed in each end surface 51,61.
- the pedestal 5 is provided with a protrusion 52 (positioning mechanism).
- a positioning hole 62 positioning mechanism is formed in the leg portion 6.
- the vacuum exhaust apparatus 1A has substantially the same configuration as the vacuum exhaust apparatus 1B except for the arrangement of the pump chambers 21A and 22A.
- the vacuum exhaust system 10A is a system in which the vacuum exhaust device 1A is directly stacked above the vacuum exhaust device 1B. At this time, the end surface 3a of the suction unit 3 of the vacuum exhaust device 1B and the end surface 4a of the exhaust unit 4 of the vacuum exhaust device 1A are overlapped with each other. Further, the exhaust port 41A of the vacuum exhaust device 1A and the intake port 31B of the vacuum exhaust device 1B are formed at substantially the same position in plan view.
- the vacuum evacuation devices 1A and 1B can be directly stacked in the vertical direction on the plane indicated by the symbol E (see FIG. 5).
- the vacuum exhaust device 1A can be placed directly above the vacuum exhaust device 1B so that the end surface 4a of the exhaust port 4 of the vacuum exhaust device 1A is in contact with and overlapped with the end surface 3a.
- the exhaust port 41A of the evacuation apparatus 1A and the intake port 31B of the evacuation apparatus 1B can be communicated in a gas flow manner.
- the gas flowing in from the suction port 31A of the vacuum exhaust device 1A is compressed by the pump chambers 21A and 22A and exhausted from the exhaust port 41A.
- the gas is compressed in the pump chambers 21B and 22B via the suction port 31B of the vacuum exhaust device 1B and exhausted from the exhaust port 41B.
- the gas is confined in the space between the casing 25 and the rotor 82, and is discharged to the exhaust side by the rotation of the rotor 82.
- the upper and lower casings 25a and 25b are combined to hold the bearing cases 86 and 87 and to form a space 89 on the side opposite to the motor (acting as a cover).
- the number of parts can be reduced, and the bearing cases 86 and 87 are held by the entire casing 25, so that deformation of the vacuum exhaust devices 1A and 1B during the exhaust operation can be suppressed.
- the vacuum exhaust device 1A and the vacuum exhaust device 1B are arranged in the vertical direction. By doing so, the first end surface 51 of the pedestal portion 5 and the second end surface 61 of the leg portion 6 can be contacted and overlapped.
- the evacuation device 1 ⁇ / b> A and the evacuation device 1 ⁇ / b> B can be securely fixed by fastening the pedestal portion 5 and the leg portion 6 with a fastening member 91 such as a bolt and a nut.
- the airtight state when the intake portion 3 and the exhaust portion 4 are connected can be improved.
- the groove 36 may be provided not on the intake portion 3 side but on the exhaust portion 4 side (in this case, on the exhaust portion side of the casing 25A of the vacuum exhaust apparatus 1A).
- Positioning can be facilitated by fitting the projections 52 of the base 5 and the positioning holes 62 of the legs 6 when the vacuum exhaust devices 1A and 1B are connected.
- the protrusions 52 and the positioning holes 62 are preferably provided in all the leg parts 6 and the pedestal part 5, but may be provided in at least two places.
- the number of pump chambers defined inside the casing 25 may be one or three or more, and can be freely set according to the specification.
- the vacuum exhaust device is not limited to the roots type vacuum pump as described above, and any vacuum pump can be used as long as it has a suction port and an exhaust port in the casing and can have the same structure.
- a vacuum pump may be employed.
- the pedestal portion 5 is not limited to this, and any method can be used as long as the pedestal portion 5 can reliably support the leg portions 6. It may be a simple configuration. Furthermore, if the base part 5 can support the leg part 6 reliably, the 1st end surface 51 of the base part 5 and the end surface 3a of the intake part 3 may not be formed apart, but may be shape
- the vacuum exhaust system 10B compresses the gas sucked from the intake port 11 connected to an exhaust target device such as a vacuum chamber (not shown) by the three vacuum exhaust devices 1C, 1D, and 1E. 12 is an exhaust system.
- the vacuum evacuation devices 1C, 1D, and 1E constituting the vacuum evacuation system 10B can be directly stacked.
- the casings constituting the evacuation apparatuses 1C, 1D, and 1E can be directly connected.
- the foremost evacuation device 1C is a mechanical booster pump having a single pump chamber 21C in the casing.
- the vacuum exhaust apparatus 1C is connected to an exhaust target device such as a vacuum chamber (not shown).
- the vacuum exhaust apparatuses 1D and 1E subsequent to the front stage are multi-stage roots vacuum pumps, each having a plurality of pump chambers.
- the vacuum exhaust devices 1D and 1E include a plurality of intake ports and exhaust ports for a plurality of pump chambers. That is, the plurality of pump chambers constituting the vacuum exhaust apparatus 1D (1E) of the present embodiment are not connected so that all of the pump chambers are in series.
- At least two pump chambers of the plurality of pump chambers are not connected to other pump chambers formed in the same casing.
- these pump chambers individually have both an intake port and an exhaust port.
- the pump chamber 21D of the vacuum exhaust device 1D is not connected to the other pump chambers 22D and 23D of the same vacuum exhaust device 1D, and the exhaust chamber 41D of the vacuum exhaust device 1E is directly connected to the pump chamber 21D. It is connected to the pump chamber 21E. Further, the evacuation device 1D and the evacuation device 1E are directly connected in a plane indicated by a symbol J without using piping or the like.
- the vacuum exhaust system 10B includes a connection unit 7 (manifold) for supplementing the connection between the vacuum exhaust devices 1.
- the connection unit 7 is divided into an intake side path forming member 71, a base unit 72 as an exhaust side path forming member, a piping member 73, and a valve unit 74 (valve assembly).
- connection piping for connecting a plurality of pump chambers constituting the vacuum evacuation devices 1C to 1E is completed, and functions as the vacuum evacuation system 10B.
- the intake-side path forming member 71 is a block-shaped member arranged so as to be interposed between the vacuum exhaust device 1C and the vacuum exhaust device 1D.
- a path 75 (see FIG. 8) for connecting the pump chamber 21C of the vacuum exhaust apparatus 1C and the pump chamber 21D of the vacuum exhaust apparatus 1D is formed in the intake side path forming member 71, and the piping member 73 and the vacuum exhaust are connected.
- An intake side path 76 (see FIG. 9) that connects the pump chambers 22D and 23D of the apparatus 1D is formed.
- the piping member 73 is connected to a side portion of the intake side path forming member 71, and a piping path 78 formed in the piping member 73 is connected to the intake side path 76.
- the intake side path 76 includes two paths as indicated by reference numerals 76a and 76b in FIG.
- FIG. 12 is a top perspective view showing the vacuum exhaust apparatus 1E (or 1D).
- FIG. 13 is a perspective view of this viewed from below.
- the casing of the vacuum exhaust apparatus 1E has an upper and lower divided structure as described above, and includes an upper casing 25Ea and a lower casing 25Eb.
- the upper casing 25Ea is provided with the intake section 103 (see FIG. 12), and the lower casing 25Eb is provided with the exhaust section 104.
- a gasket (not shown) is applied to the end surface 103a of the intake portion 103.
- the gasket is a seal member for blocking communication between adjacent intake ports 31E, 32E, 33E.
- the end surface 103a of the casing 25E and the end surface of the exhaust portion of the casing of the vacuum exhaust device 1D are in contact with each other. These are connected by contact.
- a corrosion-resistant rubber such as silicon or fluorine is used, but is not limited thereto.
- the gasket is applied to the end surface 103a of the intake portion 103.
- the gasket may of course be applied to the end surface 104a of the exhaust portion 104.
- this coating-type gasket is not required if the gas leak rate is sufficiently low.
- the base unit 72 is disposed so as to be connected to the bottom surface of the vacuum exhaust device 1E, that is, the lower portion thereof, and is connected to the pump chamber, the piping member 73, and the valve unit 74 that constitute the vacuum exhaust system 1E.
- the base unit 72 is formed with an exhaust side path 77 (see FIG. 9) for connecting the pump chamber of the evacuation apparatus 1C and the piping member 73 and connecting the pump chamber of the evacuation apparatus 1E and the valve unit 74. Yes.
- the vacuum exhaust device 1E, the piping member 73, and the valve unit 74 are all connected to the upper surface of the base unit 72, and the base unit 72 has a structure that supports the entire vacuum exhaust system 10B.
- the exhaust side path 77 includes two paths 77a and 77b (see FIG. 8) connected to the piping path 78 of the piping member 73, an exhaust port 43E communicating with the pump chamber 24E of the vacuum exhaust apparatus 1E, and the valve unit 74. There are three paths 77c to be connected.
- the piping member 73 is a piping-shaped member, and the piping path 78 connecting the exhaust port of the vacuum exhaust device 1E and the intake port of the vacuum exhaust device 1D is formed therein.
- the piping path 78 is divided into two by a dividing surface along the length direction corresponding to the two paths corresponding to the paths 76 a and 76 b (see FIG. 8) of the intake side path forming member 71.
- FIG. 10 is a cross-sectional view of the base unit 72 as viewed from above.
- 11 is a cross-sectional view taken along line LL shown in FIG.
- a pump connection part 721 connected to the casing of the vacuum exhaust apparatus 1E
- a pipe connection part 722 connected to the piping member 73
- a valve unit connection connected to the valve unit 74 A portion 723 is formed.
- Seal members 721d, 722d, and 723d such as O-rings are fitted in circumferential grooves formed around the pump connection portion 721, the pipe connection portion 722, and the valve unit connection portion 723, respectively.
- the pump connection portion 721 is formed so that three communication ports 721a, 721b, and 721c are arranged. These three communication ports 721a, 721b, and 721c communicate with the exhaust ports 41E, 42E, and 43E of the vacuum exhaust device 1E, respectively.
- Two communication ports 722 a and 722 b are formed in the pipe connection portion 722, and these communication ports 722 a and 722 b communicate with the piping path 78 of the piping member 73.
- the valve unit connecting portion 723 is formed so that three communication ports 723a, 723b, and 723c are arranged.
- All of the communication ports 721 a, 722 a, and 723 a communicate with the path 77 a in the exhaust side path 77. All of the communication ports 721b, 722b, and 723b communicate with the path 77b in the exhaust side path. All of the communication ports 721c and 723c communicate with the path 77c in the exhaust side path.
- the valve unit 74 has a total exhaust port 12 that is an exhaust port of the entire vacuum exhaust system 10B. As shown in the sectional view of FIG. 11, the valve unit 74 is provided with a plurality of valves 79 (check valves). Thereby, it is a pump chamber which comprises the vacuum exhaust apparatus 1E, Comprising: It becomes possible to exhaust separately from arbitrary pump chambers among the pump chambers 21E, 22E and 24E directly connected to the exhaust ports 41E, 42E and 43E. .
- valve unit 74 By providing the valve unit 74, over-compression by the pump can be prevented and loss of power transmission by the motor 8 can be suppressed.
- the plurality of valves 79 may be ball-shaped, or may be adjustment valves capable of adjusting the pressure to individual values.
- each valve 79 is an adjustment valve that can be adjusted to an individual pressure, the pressure is appropriately set, and the pressure band used by the user can be expanded.
- the base unit 72 and the valve unit 74 are arranged at the lower part of the last stage of the vacuum exhaust apparatus 1E, that is, at the lowest part of the vacuum exhaust system 10B.
- the center of gravity of the vacuum exhaust system 10B can be arranged as low as possible, and the stability of the installation of the multi-stage vacuum exhaust system 10B by stacking up and down can be improved.
- the vacuum exhaust apparatus 1C located at the uppermost stage is a mechanical booster pump having one pump chamber 21C, and the pump chamber 21C includes an intake port 11 and an exhaust port 41C.
- the vacuum exhaust apparatus 1D has three pump chambers 21D, 22D, and 23D.
- the three pump chambers 21D, 22D, and 23D include the above-described three intake ports 31D, 32D, and 33D and three exhaust ports 41D, 42D, and 43D, respectively.
- the vacuum exhaust apparatus 1E includes four pump chambers 21E, 22E, 23E, and 24E, and includes three intake ports 31E, 32E, and 33E, and three exhaust ports 41E, 42E, and 43E. Of the four pump chambers of the vacuum exhaust apparatus 1E, the two pump chambers 23E and 24E are directly connected to each other inside the casing constituting the vacuum exhaust apparatus 1E via the connection pipe 29.
- connection unit 7 the intake side path forming member 71, the base unit 72, and the piping member 73 cooperate to connect the exhaust port 41E of the vacuum exhaust device 1E and the intake port 32D of the vacuum exhaust device 1D. It is configured. Similarly, the connection unit 7 is configured to connect the exhaust port 42E of the vacuum exhaust device 1E and the intake port 33D of the vacuum exhaust device 1D. Further, the connection unit 7 is configured to connect the exhaust port 43E of the vacuum exhaust device 1E and the valve unit 74.
- the gas flowing into the vacuum exhaust device 1C from the intake port 11 is compressed in the pump chamber 21C and exhausted from the exhaust port 41C.
- the gas flows into the pump chamber 21D of the vacuum exhaust apparatus 1D and is compressed.
- the gas flows into the pump chamber 21E of the vacuum exhaust apparatus 1E directly connected to the pump chamber 21D.
- the gas exhausted from the pump chamber 21 ⁇ / b> E flows into the passage 77 a of the exhaust side passage 77 formed in the base unit 72.
- the above gas flow is shown by an arrow F1 in FIG.
- FIG. 9 shows a flow in which the gas is returned from the base unit 72 to another pump chamber of the vacuum exhaust apparatus 1D through the piping member 73 (arrow F4).
- the gas that has flowed into the pump chamber 22D is compressed along a path that reaches the base unit 72, as indicated by an arrow F2 in FIG.
- the gas compressed in the path indicated by the arrow F ⁇ b> 3 in FIG. 8 is finally guided to the valve unit 74 and exhausted from the exhaust port 12.
- valve unit 74 By operating a plurality of valves 79 provided in the valve unit 74, it is possible to exhaust from the pump chamber 21E or 22E of the vacuum exhaust device 1E.
- the intake ports 32D and 33D of the vacuum exhaust device 1D arranged on one end side and the exhaust ports of the vacuum exhaust device 1E arranged on the other end side are connected 41E and 42E.
- the gas exhausted from the vacuum exhaust apparatus 1E disposed on the other end side is caused to flow into the vacuum exhaust apparatus 1D disposed on the one end side.
- valve unit 74 is directly connected to the base unit 72, exhaust from an arbitrary pump chamber is facilitated, so that complicated piping connection is unnecessary, and both optimization and downsizing of the apparatus can be achieved.
- FIG. 14 is a sectional view showing an evacuation system according to the third embodiment of the present invention.
- FIG. 15 is a side view showing a part of the connection unit of the vacuum exhaust system, as viewed in a direction perpendicular to the rotation axis of the rotor of each vacuum exhaust device.
- the difference between the vacuum exhaust system 10C according to the present embodiment and the vacuum exhaust system 10B according to the second embodiment is that the vacuum exhaust system 10C includes a cooling mechanism.
- the cooling mechanism is, for example, a cooling pipe 15 for circulating a refrigerant.
- the cooling pipe 15 is provided at a plurality of locations of the casings 25C, 25D, and 25E of the vacuum exhaust system 10C, the motor housing 8a of the motor 8, and the piping member 173 as shown in FIG.
- the cooling pipes 15 provided in the casings 25C, 25D, and 25E are provided so as to be inserted through, for example, the vicinity of the bearings and the partition wall 16 and the like.
- the partition wall 16 has a function of partitioning a plurality of pump chambers 21D to 23D (21E to 23E) in one casing 25D (25E) in the vacuum exhaust apparatus 1D (1E). With such a cooling mechanism, the vacuum exhaust system 10C can be efficiently cooled.
- a holding box 173 a that holds a part of the cooling pipe 15 is connected to the side surface of the piping member 173.
- the cooling pipe 15 is formed in a U shape so as to turn once in the holding box 173a.
- the cooling pipe 15 is not limited to the U-shape, and the design of the shape and length can be changed.
- cooling pipes 15 provided at a plurality of locations as described above may be configured to be connected by a single pipe having one inlet and one outlet, that is, as a single channel.
- the cooling pipe 15 may be comprised with the some pipe
- FIG. 16 is a view for explaining the fourth embodiment of the present invention, and is a cross-sectional view showing a partial structure of the vacuum exhaust system.
- This is a base unit 172 obtained by adding a cooling mechanism to the base unit 72 according to the second embodiment.
- This cooling mechanism has cooling fins 115 provided in the exhaust side paths 177a, 177b, and 177c in addition to the cooling pipe 15, respectively.
- the cooling fin 115 is formed by integral molding on the block of the base unit 172, for example.
- the cooling pipe 15 is disposed below the exhaust side passages 177a, 177b, and 177c, and is inserted through the block of the base unit 172.
- the exhaust side is hotter than the intake side.
- the cooling fin 115 is provided as a cooling mechanism, but this may not be provided.
- the outer shape of the casing 25 is not limited to an elliptical cylindrical shape.
- the vacuum pump may have a shape independent of the shape of the pump chamber, for example, a block shape.
- the plurality of vacuum exhaust devices are stacked and arranged in the vertical direction, but may be stacked in the horizontal direction or may be arranged in both the vertical and horizontal directions.
- the vacuum exhaust system includes two or three vacuum exhaust devices, but may include four or more vacuum exhaust devices connected in a vertical and / or horizontal direction. .
- the second (or third, fourth) embodiment When the second (or third, fourth) embodiment is applied to a configuration in which three or more or four or more vacuum exhaust devices are provided as described above, the four or more vacuum exhaust devices are applied.
- a pipe member having a function of an external pipe such as the pipe member 73 may be connected so as to connect the casings of two adjacent vacuum exhaust devices.
- the piping member which has the function of external piping like the piping member 73 may be connected so that the casing of two vacuum exhaust apparatuses which are not adjacent among these four or more exhaust apparatuses may be connected mutually.
- a plurality of piping members having a function of external piping such as the piping member 73 may be provided.
- the cooling mechanism shown in FIG. 16 may be provided between the front-stage vacuum exhaust apparatus 1C and the next-stage vacuum exhaust apparatus 1D as shown in FIG. 8 or 14, for example.
- Vacuum exhaust device 3 103 Intake section 3a, 103a End face 4, 104 Exhaust section 4a, 104a End face 5 Pedestal section 6 Leg section 21-24 Pump chamber 25A, 25B Casing 25Ba, 25Ea Upper casing 25Bb, 25Eb Lower casing 31 to 33 Intake port 41 to 43 Exhaust port 51 First end surface 52 Projection (positioning mechanism) 53 Sealing member 61 Second end face 62 Positioning hole (positioning mechanism)
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Abstract
Description
本願は、2010年11月17日に、日本に出願された特願2010-257141号に基づき優先権を主張し、その内容をここに援用する。
本発明の一態様に係る真空排気装置の連結構造は、ポンプ室と、前記ポンプ室を画定するケーシングとをそれぞれ備えた真空排気装置の連結構造である。
前記連結構造は、前記ケーシングの第1側に形成された第1端面と、前記ケーシングの、前記第1側とは反対側の前記第2側に形成された第2端面とを備える。
複数の真空排気装置のうち第1の真空排気装置に設けられた前記第1端面と、前記第2の真空排気装置に設けられた前記第2端面とが接するように、前記第1の真空排気装置の前記ケーシング及び前記第2の真空排気装置の前記ケーシングが直接重ねられて配置されている。
前記第1端面と前記第2端面とを締結することにより、前記第1の真空排気装置の前記ケーシング及び前記第2の真空排気装置の前記ケーシングの間で気体が流通可能に、前記第1の真空排気装置及び前記第2の真空排気装置同士が連結される。
前記吸気部は、前記ポンプ室と連通する少なくとも1つの吸気口と、吸気部端面とを有し、前記ケーシングの前記第1側に形成されている。
前記排気部は、前記ポンプ室と連通する少なくとも1つの排気口と、排気部端面とを有し、前記ケーシングの前記第2側に形成されている。
前記吸気部の前記吸気部端面と前記排気部の前記排気部端面とが接して重なるように、前記第1の真空排気装置の前記ケーシング及び前記第2の真空排気装置の前記ケーシング同士が直接重ねられて配置されている。
前記第1端面及び前記第2端面の締結により、前記吸気部端面と前記排気部端面とが直接接続され、前記吸気口と前記排気口とが連通する。
前記複数の台座部は、前記第1端面をそれぞれ含み、前記ケーシングの前記第1側に形成されている。
前記複数の脚部は、前記第2端面をそれぞれ含み、前記ケーシングの前記第2側に形成されている。
前記ケーシングは、前記ケーシングの第1側に形成された第1端面と、前記ケーシングの、前記第1側とは反対側の前記第2側に形成された第2端面とを有する。
複数の真空排気装置のうち第1の真空排気装置に設けられた前記第1端面と、前記第2の真空排気装置に設けられた前記第2端面とが接するように、前記第1の真空排気装置の前記ケーシング及び前記第2の真空排気装置の前記ケーシングが直接重ねられて配置されている。
前記第1端面と前記第2端面とを締結することにより、前記第1の真空排気装置の前記ケーシング及び前記第2の真空排気装置の前記ケーシングの間で気体が流通可能に、前記第1の真空排気装置及び前記第2の真空排気装置同士が連結される。
真空排気システム。
前記接続ユニットは、前記複数の真空排気装置の各ケーシングの外部に設けられ、前記複数の真空排気装置のうち、真空排気の対象機器に接続された最前段の真空排気装置より後段の真空排気装置のうちの1つに備えられた前記ポンプ室と、前記複数の真空排気装置のうち最後段の真空排気装置の前記ポンプ室とを連通させる。
前記吸気部は、前記ポンプ室と連通する少なくとも1つの吸気口と、吸気部端面とを有し、前記ケーシングの前記第1側に形成されている。
前記排気部は、前記ポンプ室と連通する少なくとも1つの排気口と、排気部端面とを有し、前記ケーシングの前記第2側に形成されている。
前記吸気部の前記吸気部端面と前記排気部の前記排気部端面とが接して重なるように、前記第1の真空排気装置の前記ケーシング及び前記第2の真空排気装置の前記ケーシング同士が直接重ねられて配置されている。
前記第1端面及び前記第2端面の締結により、前記吸気部端面と前記排気部端面とが直接接続され、前記吸気口と前記排気口とが連通する。
前記接続ユニットは、吸気側経路形成部材と、排気側経路形成部材と、配管部材とを含んでいてもよい。
前記吸気側経路形成部材は、前記第1の真空排気装置の前記吸気口に連通する吸気側経路を有し、前記第1の真空排気装置の前記ケーシングに接続されている。
排気側経路形成部材は、前記第2の真空排気装置の前記排気口に連通する排気側経路を有し、前記第2の真空排気装置の前記ケーシングに接続されている。
前記配管部材は、前記第1接続経路及び前記第2接続経路に連通する配管経路を有し、前記第1接続体及び前記第2接続体に接続されている。
また、真空排気装置のケーシング同士が接続されるため、複数の真空排気装置から構成されるシステム全体の剛性が高まるとともに、真空排気装置から発せられる熱を分散させることができる。
以下、本発明の第1実施形態に係る真空排気装置の連結構造を採用した真空排気システム10Aについて、図面を参照して詳細に説明する。図1に示すように、本実施形態の真空排気システム10Aは、2つの真空排気装置1A,1Bを連結させたシステムである。この真空排気システム10Aは、図示しない真空チャンバー等の排気対象機器に接続された真空排気装置1Aの吸気口31Aから吸気した気体を2つの真空排気装置1A,1Bによって圧縮し、真空排気装置1Bの排気口41B(図5参照)から排気するシステムである。
さらに、真空排気装置1Bに対して真空排気装置1Aが上下方向(縦方向)に積み上げられるように重ねて配置されることにより、上側の真空排気装置1Aの排気口41A(図5参照)と下側の真空排気装置1Bの吸気口31Bとを配管を介さずに直接接続することができる。
図2~4に示すように、真空排気装置1Bは、上側ケーシング25Baと下側ケーシング25Bbとからなるケーシング25Bと、2本の回転軸81,81(図6参照)と、ケーシング25Bによって画定された2つのポンプ室21B,22Bにそれぞれ収容されたマユ型ロータ82a,82bと、回転軸81,81を駆動するモータ8とを有するルーツ真空ポンプである。
ケーシング25Bは、2つのポンプ室21B,22Bを画定するとともに真空排気装置1Bの外形を形成している。また、回転軸81,81は、ベアリング83,84によって支持されている。
真空排気装置1Bは、ケーシング25Bの長手方向(回転軸81の軸方向)が水平となるように設置される。なお、以下の説明において、2本の回転軸81を含む平面を水平中心面と称する(図4にDで示す)。
また、吸気部3には、吸気口31Bが設けられている。吸気口31Bは端面3aに開口されており、ポンプ室21Bに連通している。さらに、吸気部3の端面3aのやや内側には、端面3aの外形に沿って溝36が形成されている。溝36には、Oリング53(封止部材)が嵌め込まれている。
吸気部3の端面3aと、排気部4の端面4aとは、平面視において、略同形状である。
さらに、台座部5の第1端面51と前述した吸気部3の端面3aとは、同一面上に形成されている。ただし、台座部5は、吸気部3とは独立して設けられている。つまり、台座部5の第1端面51と、吸気部3の端面3aとは離間して形成されている。
さらに、脚部6の端面61と排気部4の端面4aとは、同一面上に形成されている。ただし、脚部6は、排気口4とは独立して設けられている。つまり、脚部6の端面61と、排気部4の端面4aとは離間して形成されている。
また、台座部5と脚部6とは、側面を開口面とした中空状に形成されており、それぞれの端面51,61には締結孔54が形成されている。
真空排気装置1A、1Bを構成するケーシング25A、25B同士が接続されるため、複数の真空排気装置から構成されるシステム全体の剛性が高まるとともに、真空排気装置1A、1Bから発せられる熱を分散させることができる。
なお、この溝36は、吸気部3側ではなく、排気部4側(この場合、真空排気装置1Aのケーシング25Aの排気部側)に設けてもよい。
さらに、台座部5が脚部6を確実に支持することができれば、台座部5の第1端面51と吸気部3の端面3aは離間して形成せず、一体に成型されていてもよい。同様に、脚部6の第2端面61と排気部4の端面4aに関しても、一体に成型されていてもよい。
次に、本発明の第2実施形態に係る真空排気システム10Bについて、図面を参照して詳細に説明する。図7に示すように、真空排気システム10Bは、図示しない真空チャンバー等の排気対象機器に接続された吸気口11から吸気した気体を3つの真空排気装置1C,1D、1Eによって圧縮し、排気口12から排気するシステムである。
図7、図8に示されているように、真空排気システム10Bを構成する真空排気装置1C,1D,1Eは、直接重ねて配置されることが可能である。具体的には、真空排気装置1C,1D,1Eを構成するケーシング同士を直接接続することが可能である。
また、真空排気装置1Dと真空排気装置1Eとは、配管等を使用することなく、符号Jで示す平面において直接連結している。
例えば端面103a及び104aの平面度が高い場合に、気体のリーク速度が十分に小さければ、この塗布式のガスケットは不要である。
配管部材73は配管形状の部材であり、その内部には、真空排気装置1Eの排気口と真空排気装置1Dの吸気口を接続する上記の配管経路78が形成されている。配管経路78は、吸気側経路形成部材71の経路76a、76b(図8参照)に対応した2つの経路に対応して、長さ方向に沿う分割面によって2分割されている。
最上段に位置する真空排気装置1Cは、1つのポンプ室21Cを有するメカニカルブースターポンプであり、ポンプ室21Cは、吸気口11、及び排気口41Cを備えている。
真空排気装置1Dは、3つのポンプ室21D、22D、23Dを有している。3つのポンプ室21D、22D、23Dは、それぞれ上述した3つの吸気口31D、32D、33D、及び3つの排気口41D、42D、43Dを備えている。
真空排気装置1Eは、4つのポンプ室21E、22E、23E、24Eを備えており、3つの吸気口31E、32E、33E、及び3つの排気口41E、42E、43Eを備えている。真空排気装置1Eの4つのポンプ室のうち、2つのポンプ室23E、24Eは、接続配管29を介して真空排気装置1Eを構成するケーシングの内部で直接接続されている。
さらに、接続ユニット7は、真空排気装置1Eの排気口43Eとバルブユニット74とを接続するように構成されている。
まず、吸気口11から真空排気装置1Cに流入した気体が、ポンプ室21Cで圧縮され、排気口41Cから排気される。次に、気体は、真空排気装置1Dのポンプ室21Dに流入し、圧縮される。次いで、気体は、ポンプ室21Dと直接接続されている真空排気装置1Eのポンプ室21Eに流入する。ポンプ室21Eから排気された気体は、ベースユニット72に形成された排気側経路77の経路77aに流入する。以上の気体の流れを図8の矢印F1に示す。
ポンプ室22Dに流入した気体は、図8の矢印F2に示すように、ベースユニット72に至る経路で圧縮される。次いで、図8の矢印F3で示される経路で圧縮された気体は、最終的に、バルブユニット74に導かれ、排気口12から排気される。
これにより、複数のポンプ室を有する複数の真空排気装置を接続して気体の圧縮を行う際に、ポンプ室の配置の自由度が高くなるため、第1の実施形態の効果に加え、より効率的な真空排気システムを構築することが可能となる。
図14は、本発明の第3の実施形態に係る真空排気システムを示す断面図である。図15は、その真空排気システムの接続ユニットの一部を示す側面図であり、各真空排気装置のロータの回転軸に直交する方向で見た図である。本実施形態に係る真空排気システム10Cと、例えば上記第2の実施形態に係る真空排気システム10Bと異なる点は、真空排気システム10Cが冷却機構を備えている点である。
図16は、本発明の第4の実施形態を説明するための図であり、真空排気システムの一部の構造を示す断面図である。これは、上記第2の実施形態に係るベースユニット72に冷却機構を加えたベースユニット172である。
3、103 吸気部
3a、103a 端面
4、104 排気部
4a、104a 端面
5 台座部
6 脚部
21~24 ポンプ室
25A,25B ケーシング
25Ba、25Ea 上側ケーシング
25Bb、25Eb 下側ケーシング
31~33 吸気口
41~43 排気口
51 第1端面
52 突起部(位置決め機構)
53 封止部材
61 第2端面
62 位置決め穴(位置決め機構)
Claims (16)
- ポンプ室と、前記ポンプ室を画定するケーシングとをそれぞれ備えた真空排気装置の連結構造であって、
前記ケーシングの第1側に形成された第1端面と、
前記ケーシングの、前記第1側とは反対側の前記第2側に形成された第2端面とを備え、
複数の真空排気装置のうち第1の真空排気装置に設けられた前記第1端面と、前記第2の真空排気装置に設けられた前記第2端面とが接するように、前記第1の真空排気装置の前記ケーシング及び前記第2の真空排気装置の前記ケーシングが直接重ねられて配置され、
前記第1端面と前記第2端面とを締結することにより、前記第1の真空排気装置の前記ケーシング及び前記第2の真空排気装置の前記ケーシングの間で気体が流通可能に、前記第1の真空排気装置及び前記第2の真空排気装置同士が連結される
連結構造。 - 請求項1に記載の連結構造であって、
前記複数の真空排気装置は、
前記ポンプ室と連通する少なくとも1つの吸気口と、吸気部端面とを有し、前記ケーシングの前記第1側に形成された吸気部と、
前記ポンプ室と連通する少なくとも1つの排気口と、排気部端面とを有し、前記ケーシングの前記第2側に形成された排気部とを備え、
前記吸気部の前記吸気部端面と前記排気部の前記排気部端面とが接して重なるように、前記第1の真空排気装置の前記ケーシング及び前記第2の真空排気装置の前記ケーシング同士が直接重ねられて配置され、
前記第1端面及び前記第2端面の締結により、前記吸気部端面と前記排気部端面とが直接接続され、前記吸気口と前記排気口とが連通する
連結構造。 - 請求項1または2に記載の連結構造であって、
前記第1端面をそれぞれ含み、前記ケーシングの前記第1側に形成された複数の台座部と、
前記第2端面をそれぞれ含み、前記ケーシングの前記第2側に形成された複数の脚部とをさらに具備する
連結構造。 - 請求項3に記載の連結構造であって、
前記複数の台座部と、前記吸気部とは独立して前記ケーシングに形成され、
前記複数の脚部と、前記排気部とは独立して前記ケーシングに形成されている
連結構造。 - 請求項4に記載の連結構造であって、
前記吸気部の前記吸気部端面と、前記複数の台座部とは、同一平面上に形成され、
前記排気部の前記排気部端面と、前記複数の脚部とは、同一平面上に形成されている
連結構造。 - 請求項2から5のうちいずれか1項に記載の連結構造であって、
前記吸気部端面または前記排気部端面に設けられ、前記ケーシング内の気密を維持する封止部材をさらに具備する
連結構造。 - 請求項2から5のうちいずれか1項に記載の連結構造であって、
前記複数の台座部の前記第1端面または前記複数の脚部の前記第2端面に設けられた、凹凸形状を有する位置決め機構をさらに具備する
連結構造。 - 請求項1から7のうちいずれか1項に記載の連結構造であって、
前記ケーシングは、上下2つに分割可能な、下側ケーシングと上側ケーシングとにより形成される
連結構造。 - 連結された複数の真空排気装置を備えた真空排気システムであって、
前記複数の真空排気装置は、ポンプ室と、前記ポンプ室を画定するケーシングとをそれぞれ備え、
前記ケーシングは、前記ケーシングの第1側に形成された第1端面と、前記ケーシングの、前記第1側とは反対側の前記第2側に形成された第2端面とを有し、
複数の真空排気装置のうち第1の真空排気装置に設けられた前記第1端面と、前記第2の真空排気装置に設けられた前記第2端面とが接するように、前記第1の真空排気装置の前記ケーシング及び前記第2の真空排気装置の前記ケーシングが直接重ねられて配置され、
前記第1端面と前記第2端面とを締結することにより、前記第1の真空排気装置の前記ケーシング及び前記第2の真空排気装置の前記ケーシングの間で気体が流通可能に、前記第1の真空排気装置及び前記第2の真空排気装置同士が連結される
真空排気システム。 - 請求項9に記載の真空排気システムであって、
前記複数の真空排気装置の各ケーシングの外部に設けられ、前記複数の真空排気装置のうち、真空排気の対象機器に接続された最前段の真空排気装置より後段の真空排気装置のうちの1つに備えられた前記ポンプ室と、前記複数の真空排気装置のうち最後段の真空排気装置の前記ポンプ室とを連通させる接続ユニットと、
少なくとも前記接続ユニットに設けられた冷却機構と
をさらに具備する真空排気システム。 - 請求項10に記載の真空排気システムであって、
前記複数の真空排気装置は、
前記ポンプ室と連通する少なくとも1つの吸気口と、吸気部端面とを有し、前記ケーシングの前記第1側に形成された吸気部と、
前記ポンプ室と連通する少なくとも1つの排気口と、排気部端面とを有し、前記ケーシングの前記第2側に形成された排気部とを備え、
前記吸気部の前記吸気部端面と前記排気部の前記排気部端面とが接して重なるように、前記第1の真空排気装置の前記ケーシング及び前記第2の真空排気装置の前記ケーシング同士が直接重ねられて配置され、
前記第1端面及び前記第2端面の締結により、前記吸気部端面と前記排気部端面とが直接接続され、前記吸気口と前記排気口とが連通する
真空排気システム。 - 請求項11に記載の真空排気システムであって、
前記接続ユニットは、
前記第1の真空排気装置の前記吸気口に連通する吸気側経路を有し、前記第1の真空排気装置の前記ケーシングに接続された吸気側経路形成部材と、
前記第2の真空排気装置の前記排気口に連通する排気側経路を有し、前記第2の真空排気装置の前記ケーシングに接続された排気側経路形成部材と、
前記第1接続経路及び前記第2接続経路に連通する配管経路を有し、前記第1接続体及び前記第2接続体に接続された配管部材とを含む
真空排気システム。 - 請求項12に記載の真空排気システムであって、
前記冷却機構は、前記排気側経路形成部材及び前記配管部材のうち少なくとも一方に設けられている
真空排気システム。 - 請求項12または13に記載の真空排気システムであって、
前記複数の真空排気装置は、積まれるように配置され、
前記排気側経路形成部材は、前記複数の真空排気装置のうち最下部である前記最後段の真空排気装置の下部に配置されている
真空排気システム。 - 請求項10に記載の真空排気システムであって、
前記接続ユニットは、前記第1の真空排気装置の前記ポンプ室と前記第2の真空排気装置の前記ポンプ室とを連通させる
真空排気システム。 - 請求項10から15のうちいずれか1項に記載の真空排気システムであって、
前記複数の真空排気装置のうち少なくとも1つの真空排気装置は、この少なくとも1つの真空排気装置の前記ケーシング内で複数のポンプ室を区画するように、前記ケーシング内に形成された隔壁を有し、
前記冷却機構は、さらに前記隔壁に設けられている
真空排気システム。
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| JP4201522B2 (ja) * | 2002-04-15 | 2008-12-24 | 樫山工業株式会社 | 多段ルーツポンプ |
| JP2004293420A (ja) * | 2003-03-27 | 2004-10-21 | Aisin Seiki Co Ltd | ドライポンプの潤滑油シール構造 |
| JP4218756B2 (ja) * | 2003-10-17 | 2009-02-04 | 株式会社荏原製作所 | 真空排気装置 |
| JP5410824B2 (ja) | 2009-04-23 | 2014-02-05 | ホーチキ株式会社 | 警報器 |
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- 2011-11-16 JP JP2012544114A patent/JP5645229B2/ja active Active
- 2011-11-16 US US13/988,219 patent/US9273568B2/en active Active
- 2011-11-16 WO PCT/JP2011/006397 patent/WO2012066782A1/ja not_active Ceased
- 2011-11-16 CN CN201180055636.0A patent/CN103228921B/zh active Active
- 2011-11-16 KR KR1020137011817A patent/KR101465925B1/ko active Active
- 2011-11-16 DE DE112011103800T patent/DE112011103800T5/de not_active Ceased
- 2011-11-17 TW TW100141988A patent/TWI512199B/zh active
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2500603A (en) * | 2012-03-26 | 2013-10-02 | Edwards Ltd | Vacuum pump stators and vacuum pumps |
| JP2021513023A (ja) * | 2018-02-02 | 2021-05-20 | 中山市天元真空設備技術有限公司Zhongshan Tianyuan Vacuum Equipment Technology Co., Ltd. | 多段ルーツ型ドライ真空ポンプ |
| JP7121416B2 (ja) | 2018-02-02 | 2022-08-18 | 中山市天元真空設備技術有限公司 | 多段ルーツ型ドライ真空ポンプ |
Also Published As
| Publication number | Publication date |
|---|---|
| JP5645229B2 (ja) | 2014-12-24 |
| CN103228921A (zh) | 2013-07-31 |
| US20130280062A1 (en) | 2013-10-24 |
| CN103228921B (zh) | 2015-11-25 |
| KR101465925B1 (ko) | 2014-11-26 |
| US9273568B2 (en) | 2016-03-01 |
| KR20130065726A (ko) | 2013-06-19 |
| JPWO2012066782A1 (ja) | 2014-05-12 |
| TWI512199B (zh) | 2015-12-11 |
| TW201233906A (en) | 2012-08-16 |
| DE112011103800T5 (de) | 2013-09-05 |
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