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WO2010066184A1 - 双燃料汽车的燃料供给系统 - Google Patents

双燃料汽车的燃料供给系统 Download PDF

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Publication number
WO2010066184A1
WO2010066184A1 PCT/CN2009/075374 CN2009075374W WO2010066184A1 WO 2010066184 A1 WO2010066184 A1 WO 2010066184A1 CN 2009075374 W CN2009075374 W CN 2009075374W WO 2010066184 A1 WO2010066184 A1 WO 2010066184A1
Authority
WO
WIPO (PCT)
Prior art keywords
fuel
fuel tank
oil
methanol
gasoline
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2009/075374
Other languages
English (en)
French (fr)
Inventor
宋金环
金先扬
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Maple Automobile Co Ltd
Original Assignee
Shanghai Maple Automobile Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CNU2008203032023U external-priority patent/CN201320958Y/zh
Priority claimed from CNU2008201701564U external-priority patent/CN201333926Y/zh
Application filed by Shanghai Maple Automobile Co Ltd filed Critical Shanghai Maple Automobile Co Ltd
Publication of WO2010066184A1 publication Critical patent/WO2010066184A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M37/00Apparatus or systems for feeding liquid fuel from storage containers to carburettors or fuel-injection apparatus; Arrangements for purifying liquid fuel specially adapted for, or arranged on, internal-combustion engines
    • F02M37/0047Layout or arrangement of systems for feeding fuel
    • F02M37/0064Layout or arrangement of systems for feeding fuel for engines being fed with multiple fuels or fuels having special properties, e.g. bio-fuels; varying the fuel composition
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K15/00Arrangement in connection with fuel supply of combustion engines or other fuel consuming energy converters, e.g. fuel cells; Mounting or construction of fuel tanks
    • B60K15/03Fuel tanks
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M35/00Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
    • F02M35/10Air intakes; Induction systems
    • F02M35/10209Fluid connections to the air intake system; their arrangement of pipes, valves or the like
    • F02M35/10216Fuel injectors; Fuel pipes or rails; Fuel pumps or pressure regulators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M37/00Apparatus or systems for feeding liquid fuel from storage containers to carburettors or fuel-injection apparatus; Arrangements for purifying liquid fuel specially adapted for, or arranged on, internal-combustion engines
    • F02M37/0076Details of the fuel feeding system related to the fuel tank
    • F02M37/0088Multiple separate fuel tanks or tanks being at least partially partitioned
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K15/00Arrangement in connection with fuel supply of combustion engines or other fuel consuming energy converters, e.g. fuel cells; Mounting or construction of fuel tanks
    • B60K15/03Fuel tanks
    • B60K2015/03118Multiple tanks, i.e. two or more separate tanks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K15/00Arrangement in connection with fuel supply of combustion engines or other fuel consuming energy converters, e.g. fuel cells; Mounting or construction of fuel tanks
    • B60K15/03Fuel tanks
    • B60K2015/03118Multiple tanks, i.e. two or more separate tanks
    • B60K2015/03125Suction lines for dual tanks
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M35/00Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
    • F02M35/10Air intakes; Induction systems
    • F02M35/104Intake manifolds
    • F02M35/112Intake manifolds for engines with cylinders all in one line
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M37/00Apparatus or systems for feeding liquid fuel from storage containers to carburettors or fuel-injection apparatus; Arrangements for purifying liquid fuel specially adapted for, or arranged on, internal-combustion engines
    • F02M37/0047Layout or arrangement of systems for feeding fuel
    • F02M37/0052Details on the fuel return circuit; Arrangement of pressure regulators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M43/00Fuel-injection apparatus operating simultaneously on two or more fuels, or on a liquid fuel and another liquid, e.g. the other liquid being an anti-knock additive
    • F02M43/04Injectors peculiar thereto

Definitions

  • the present invention relates to a fuel supply system for an automobile, and more particularly to a fuel supply system for use in a dual fuel vehicle. Background technique
  • the fuel conversion of the system is completed by a gasoline electromagnetic shut-off valve and a liquefied petroleum gas electromagnetic shut-off valve.
  • a gas supply device is generally added to the original gasoline vehicle, and the gas is delivered to the engine through the switching of various valve bodies, and the supply system of the gasoline oil remains unchanged. Disclosure of invention
  • the invention mainly provides a fuel supply system for a dual-fuel vehicle which is neatly arranged, convenient for identifying and installing system components, convenient for maintenance and overhaul, and fully utilizing limited space of the vehicle floor; There are technical problems in the installation of large space, unreasonable layout, inconvenient installation and maintenance of system components, and difficulty in identification.
  • the invention also provides a fuel supply system for a dual-fuel automobile with simple manufacturing process, good isolation between two fuel tanks, convenient installation, low production cost and improved production efficiency; A separate fuel tank, high production costs, low production efficiency, and unreasonable technical problems in the car.
  • a fuel supply system for a dual fuel automobile comprising a fuel tank, wherein the oil tank is connected with an oil inlet and a return oil line, the oil inlet and the oil return
  • the oil pipeline is connected to the intake manifold assembly
  • the oil tank is an integral fuel tank
  • the fuel tank comprises two sub-tanks, each sub-tank is connected with a set of oil inlet and return pipelines, and two sets of oil inlet and return pipelines are
  • the left and right sides of the car body are symmetrically arranged, and the oil inlet and return oil pipelines are located on the same side as their corresponding sub-tank tanks.
  • the integral fuel tank has a simple structure, and two sub-tanks are respectively arranged therein.
  • Two independent and integrated fuel tanks can be manufactured by one-shot molding, and one mold can be used to produce two chambers with one large and one small one at a time.
  • the one-piece fuel tank improves production efficiency, reduces production costs, and reduces assembly processes in automobiles.
  • the two sub-tanks are respectively connected to different oil circuit systems, and the sub-tank and its corresponding oil inlet and return oil pipelines are on the same side.
  • the gasoline fuel tank is located on the left side of the fuel tank, and the oil inlet and return oil lines connected to the gasoline fuel tank are also arranged.
  • the corresponding oil inlet and return lines are also arranged on the right side of the bottom of the car.
  • the two sets of oil inlet and return lines are symmetrical, easy to distinguish, neatly arranged, and effective.
  • the limited space of the vehicle floor is fully considered, and the convenience of disassembly and maintenance is fully considered.
  • all components of a fuel are arranged on the same side for easy identification.
  • the intake manifold assembly comprises two front and rear oil rails fixed on the intake manifold, and the oil inlet and the oil return port of each oil rail are on the same side, and the oil inlet and the oil are externally connected.
  • the connecting ends of the two sets of oil rails are arranged on both sides of the intake manifold, and the connecting ends of the two sets of oil rails are located on the same side as the corresponding oil inlet and return oil lines.
  • the oil inlet and return ports of the oil rail are on the same side, which is convenient for external oil inlet and return lines, reducing the number of hoses, reducing costs and reducing the assembly process.
  • connection end of each oil rail corresponds to the respective oil inlet and return oil pipelines
  • the connection end of the gasoline oil rail is located on the left side, corresponding to the gasoline oil inlet and return oil pipeline located on the left side of the vehicle floor;
  • the connection end is located on the right side corresponding to the methanol inlet and return lines on the right side of the underbody. It facilitates the connection of oil inlet and return lines to the fuel rail, which is easy to identify and install, and improves work efficiency.
  • the volume of the fuel tank is 2. 5 ⁇ 5 times
  • the volume of the gasoline fuel tank is 2. 5 ⁇ 5 times
  • the methanol fuel tank and the gasoline fuel tank form an integrated joint structure through a laterally disposed connecting belt, and a feeding port and a feeding exhaust port are arranged on the two sub-tanks, and a check valve is arranged in the feeding port. It is possible to use dual fuels for automotive engines by setting up two separate fuel tanks, one large and one small.
  • the main fuel is methanol
  • the large fuel tank is set as a methanol fuel tank
  • the auxiliary gasoline is a small fuel tank, and there is only one laterally disposed connecting belt between the two fuel tanks. Connected to completely isolate the two fuel tanks.
  • two separate and integrated fuel tanks can be manufactured in a single-shot manufacturing process.
  • a methanol gas pipe, a methanol fuel pump and a methanol liquid level sensor are arranged above the methanol fuel tank; an integrated gasoline pump is arranged on the gasoline fuel tank, and the integrated gasoline pump comprises a gasoline fuel pump and a gasoline liquid level sensor.
  • the fuel tank is provided with a methanol fuel pump and a methanol liquid level sensor.
  • the methanol pump is used to transport a certain pressure of methanol to the engine, and the methanol liquid level sensor monitors the fuel remaining amount information in real time; and the auxiliary gasoline uses a small fuel tank.
  • an integrated gasoline pump is arranged on the small fuel tank, which integrates a gasoline fuel pump and
  • the gasoline level sensor is used to pump gasoline and monitor the remaining amount of gasoline in real time. Therefore, the limited space position is reasonably utilized to achieve the required functions.
  • the methanol fuel tank and the gasoline fuel tank are provided with rollover valves, each of which is connected with an air guiding tube, and the two air guiding tubes are connected to the evaporation recovery tube through a three-way valve, and the evaporation recovery tube is connected to the fuel of the carbon canister
  • the fuel vapor desorption port on the canister is connected to the engine through a canister control valve.
  • the canister is an absorption tank containing activated carbon to adsorb fuel vapor evaporates from the fuel tank. When the engine is not operating, the discharged fuel vapor enters the absorption tank.
  • the rollover valve on the two sub-tanks avoids the danger of fuel leakage when the vehicle is tilted or overturned.
  • Two air-conducting pipes are connected to each of the two turrets, and the steam in the oil tank is collected and then led out by the air-conducting pipe, connected to the evaporation recovery pipe through the three-way valve, and then connected to the carbon canister through the adsorption port; the desorbed steam is carbonized
  • the tank control valve controls the input engine to burn with the combustible mixture to reduce evaporative emissions of the fuel.
  • the fuel vapor in the two sub-tanks is recovered by a steam recovery unit.
  • the structure is simple, the limited space is fully utilized, and the disassembly and assembly is convenient.
  • the gasoline fuel system is equipped with a gasoline fuel tank key for switching a gasoline fuel tank
  • the methanol fuel system is equipped with a methanol fuel tank key for switching a methanol fuel tank, the methanol fuel tank
  • the key is also the ignition key of the car.
  • Two keys control two fuel tanks, which are used separately to facilitate differentiation and control, avoiding the mismatch of the two fuels.
  • each of the two sides of the outer casing of the vehicle body is symmetrically provided with an oil filling port, and each oil filling port is connected to the sub-tank in the oil tank through the fuel filler pipe assembly, each oil filling port and its corresponding sub-tank, oil inlet and The return line is on the same side.
  • Correction page (Article 91)
  • the oil and oil return pipelines are correspondingly distributed, and the two oil filling ports outside the vehicle body and the instrument display devices in the vehicle are all corresponding to the respective fuel supply systems.
  • On the left is the gasoline level indicator, the gasoline fuel shortage alarm device marked with the word “gasoline” and the oil pot pattern; the right side is the methanol level indicator, marked with the word “methanol” and the oil can
  • the pattern of methanol fuel shortage alarm device convenient identification, always remind drivers and passengers to prevent misfueling.
  • there is a fuel state indicating device When gasoline is used as fuel, the "gasoline” character light is on; when methanol is used as fuel, the "methanol” character light is on.
  • the fuel supply system of the dual fuel vehicle of the present invention has the following advantages:
  • the two fuels each correspond to a fuel supply system, and the corresponding components of a fuel supply system: a fuel tank, an oil inlet and a return line, and an intake manifold.
  • the pipe assembly, the external oil filling port and the internal display instrument are all located on the same side of the car, which is convenient to distinguish and install and maintain, avoiding the wrong addition of fuel;
  • the two sets of fuel systems are symmetrically arranged, the structure is simple and tidy, the piping system is clearly arranged, and the utilization is fully utilized.
  • a limited space taking into account the convenience of assembly and disassembly and maintenance.
  • Figure 1 is a schematic illustration of a fuel supply system for a dual fuel vehicle of the present invention.
  • FIG. 2 is a schematic view of the intake manifold assembly of FIG. 1.
  • Figure 3 is a front elevational view of the fuel tank of Figure 1.
  • Figure 4 is a plan view of Figure 3.
  • Figure 5 is a rear elevational view of Figure 3.
  • Figure 6 is a schematic diagram of the meter in Figure 1.
  • Figure 7 is a schematic view of the outer casing of the dual fuel automobile of the present invention. Best way to implement the invention
  • a fuel supply system for a dual-fuel automobile includes a fuel tank 1 , which is an integrally formed integral fuel tank, and includes two sub-tanks in the fuel tank, the fuel tank on the left side is a gasoline fuel tank 2, and the fuel tank on the right side.
  • methanol is the main fuel of the dual fuel vehicle, and the volume of the methanol tank 3 is larger than the volume of the gasoline tank 2.
  • the methanol fuel tank 3 is connected with a methanol fuel supply system, the gasoline fuel tank 2 is connected with a gasoline fuel supply system, and two sets of fuel supply systems are symmetrically arranged on the bottom plate of the automobile.
  • the automobile fuel supply system includes a vehicle oil inlet pipe 21 and a return oil pipe 22, and is arranged. On the left side of the car floor, it is connected to the gasoline oil rail 23; the methanol fuel supply system includes a methanol oil feed pipe 31 and a return oil pipe 32, and is disposed on the right side of the car floor to be connected to the methanol oil rail 33.
  • the gasoline fuel rail 23 and the methanol fuel rail 33 are fixed in parallel to the intake manifold, and the intake manifold is connected to the engine 5.
  • the gasoline fuel tank 2 is provided with an integrated integrated gasoline pump 24, the integrated gasoline pump 24 includes a gasoline pump and a liquid level sensor, and the integrated gasoline pump 24 is below the gasoline dump valve 25; the methanol fuel tank 3 is provided with a separate The methanol fuel pump 34 and the methanol level sensor 36 arranged side by side are provided with a methanol rollover valve 35 obliquely below the methanol pump.
  • An air guiding pipe 6 is connected to the gasoline dump valve 25 and the methanol overturning valve 35.
  • the two air guiding pipes 6 are connected to one end of the evaporation recovery pipe 4 through the three-way valve 7 at the upper right of the oil tank, and the evaporation recovery pipe 4 is located at the automobile floor.
  • a gasoline filling port 61 is disposed on the left side of the outer casing of the vehicle body, and the gasoline filling port 61 is connected to the gasoline feeding port 501 of the gasoline fuel tank 2 in the oil tank through the gasoline fueling pipe assembly 43;
  • the right side of the outer casing is provided with a methanol filling port 60, and the methanol filling port is connected to the methanol feeding port 50 of the methanol tank 3 in the oil tank by adding a methanol oil pipe assembly 44.
  • two display fuel level display devices, two fuel alarm devices and one integrated fuel state indicating device are arranged on the display instrument in the cockpit of the vehicle body, and the gasoline liquid level display instrument 45 is on the left side.
  • the gasoline fuel shortage alarm device 46 marked with the word “gasoline” and the oil pot pattern; the methanol liquid level display instrument 47 on the right side, the methanol fuel shortage alarm device marked with the word “methanol” and the oil pot pattern 48; In the middle, there is a display fuel state indicating device 62.
  • the "gasoline” character light is on; when methanol is used as fuel, the "methanol” character light is on.
  • the front oil rail is a methanol oil rail 33
  • the oil inlet 39 and the oil return port 40 of the methanol oil rail 33 are located in the intake manifold.
  • the oil inlet line 31 and the return line 32 of the methanol are connected;
  • the rear oil rail is a gasoline oil rail 23, and the oil inlet 41 and the oil return port 42 of the gasoline oil rail 23 are located at the left of the intake manifold 38.
  • the side is connected to the oil feed line 21 and the return line 22 of the gasoline.
  • the twin-fuel tank includes a methanol fuel tank 3 and a gasoline fuel tank 2, and the methanol fuel tank 3 has a volume of 40 liters, and is provided with a methanol fuel pump 34 and a methanol liquid.
  • the gasoline fuel tank 2 has a volume of 12 liters, and is provided with an integrated gasoline pump 24 and a gasoline rollover valve 25, and the integrated gasoline pump 24 includes a gasoline fuel pump and a gasoline liquid.
  • the position sensor, the rollover valve 25 is connected to the vehicle fuel evaporation recovery device, and the methanol fuel tank 3 is provided with a methanol feed port 50 and a methanol feed exhaust port 51.
  • the gasoline fuel tank 2 is provided with a gasoline feed port 501 and a gasoline feed exhaust.
  • the port 511, the methanol feeding port 50 and the gasoline feeding port 501 are provided with a one-way valve, the bottom of the two fuel tanks is provided with a fuel tank fixing groove 52, and the corner of the gasoline fuel tank is provided with a fixing plate 53, the bottom of the methanol fuel tank A pipeline slot 54 is provided, and an integrated connecting structure is formed between the gasoline fuel tank 2 and the methanol fuel tank 3 through a laterally disposed connecting belt 55.
  • the methanol fuel tank 3, the gasoline fuel tank 2 and the connecting belt 55 are all six layers of plastic. Composite structure .
  • a methanol filter holder 56 is disposed on the methanol fuel tank 3
  • a gasoline filter holder 57 is disposed on the gasoline fuel tank 2
  • an exhaust gas is disposed near the connecting belt 55 between the gasoline fuel tank 2 and the methanol fuel tank 3.
  • the tank 58 and the gasoline fuel tank 2 and the methanol fuel tank 3 on both sides of the exhaust pipe groove 58 are provided with a fixing seat 59 for fixing the heat insulating plate between the automobile exhaust pipe and the fuel tank.
  • the gasoline fuel tank 2 is equipped with a gasoline fuel tank key for switching the gasoline fuel tank 2
  • the methanol fuel tank 3 is equipped with a methanol fuel tank key for switching the methanol fuel tank.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Transportation (AREA)
  • Cooling, Air Intake And Gas Exhaust, And Fuel Tank Arrangements In Propulsion Units (AREA)
  • Output Control And Ontrol Of Special Type Engine (AREA)

Description

双燃料汽车的燃料供给系统 技术领域
本发明涉及一种汽车的燃料供给系统, 尤其涉及一种应用在双燃料汽车上 的燃料供给系统。 背景技术
随着工业技术的发展, 汽车成为人们重要的代步工具。 目前汽车的主要燃 料为汽油, 为不可再生的燃料, 而且对环境会造成污染。 新型的燃料是人们所 期待的, 现在汽车发动机燃料的来源开始朝多元化发展, 双燃料汽车已经越来 越多的被人们所重视。 以优势能源代替稀缺能源, 以新能源代替传统能源, 是 现在汽车燃料的主要研究方向, 双燃料的汽车已经成为未来汽车发展的趋势。 如中国专利申请: "汽车双燃料供给转换装置 (CN2391994)", 是针对一种汽油 和液化石油气混合的双燃料汽车设计的燃料供给系统, 其为了提高了双燃料的 燃料效率, 其燃料供给系统的燃料转换是通过汽油电磁截止阀和液化石油气电 磁截止阀完成的。 对于燃料和燃气混合的双燃料汽车, 其一般是在原有汽油车 上新增一套燃气供给装置, 通过各类阀体的切换, 将燃气输送至发动机, 而汽 油的供给系统保持不变。 发明的公开
本发明主要是提供一种布置整齐, 方便辨识和安装系统部件, 便于维护和 检修, 充分利用了车辆底板有限空间的双燃料汽车的燃料供给系统; 解决现有 技术存在的所需安装布置空间较大, 布置不合理, 系统部件安装、维护不方便, 不易辨识等的技术问题。
本发明同时还提供一种制造工艺简单、 两燃料箱间隔离性好, 安装方便、 生产成本低、 提高生产效率的双燃料汽车的燃料供给系统; 解决现有技术所存 在的双燃料汽车使用两个独立的油箱, 生产成本高、 生产效率低、 在汽车上布 置不合理的技术问题。
本发明的上述技术问题主要是通过下述技术方案得以解决的: 一种双燃料 汽车的燃料供给系统, 包括油箱, 所述的油箱连接有进油和回油管路, 所述的 进油和回油管路连接着进气歧管总成, 所述的油箱为一个整体式油箱, 油箱包 含两个子油箱, 每个子油箱对应连接有一套进油和回油管路, 两套进油和回油 管路在车体底部左右两侧对称布置, 进油和回油管路与其对应的子油箱位于同 一侧。 整体式油箱结构简单, 其内分别设置两个子油箱, 两个相互独立而又连 成一体的燃料箱可以采用一次成型的制造方式, 采用一个模具就可以一次生产 出带有一大一小两个腔的连体油箱, 提高了生产效率, 降低了生产成本, 减少 了在汽车上的装配工序。 两个子油箱分别连接不同的油路系统, 且子油箱和其 对应的进油和回油管路位于同一侧, 如汽油油箱位于油箱的左侧, 与汽油油箱 相连的进油和回油管路也布置在汽车底部的左侧, 而甲醇油箱位于右侧, 其对 应的进油和回油管路也布置在汽车底部的右侧, 两套进油和回油管路相对称, 方便区分, 布置整齐, 有效的利用车辆底板的有限空间, 充分考虑了拆装和维 修的方便性, 同时将一种燃料的所有部件都布置在同一侧, 方便辨识。
作为优选,所述的进气歧管总成包含有固定于进气歧管上的前后两套油轨, 每套油轨的进油口和回油口位于同一侧, 作为外接进油和回油管路的连接端, 两套油轨的连接端分列在进气歧管的两侧, 两套油轨的连接端与其对应的进油 和回油管路位于同一侧。 油轨的进油口和回油口位于同一侧, 方便外接进油和 回油管路, 减少了软管的数量, 降低了成本, 减少了装配工序。 同时每套油轨 的连接端与各自的进油和回油管路对应, 如汽油油轨的连接端位于左侧, 与位 于车身底板左侧的汽油进油和回油管路对应; 甲醇油轨的连接端位于右侧与位 于车身底板右侧的甲醇进油和回油管路对应。 方便进油和回油管路与油轨的连 接, 便于辨识和安装, 提高了工作效率。
作为优选, 所述的整体式油箱的两个子油箱中的其中一个为甲醇燃料箱, 另外一个为汽油燃料箱,所述的甲醇燃料箱的容积是汽油燃料箱容积的 2. 5〜5 倍, 甲醇燃料箱和汽油燃料箱通过横向设置的连接带形成一体化的连体结构, 在两个子油箱上均设有加料口和加料排气口, 在加料口内设有单向阀。 通过设 置一大一小的两个独立的燃料箱, 为汽车发动机采用双燃料提供了可能。 同时 对于甲醇汽车来说, 由于主燃料为甲醇, 因此, 将大燃料箱设置为甲醇燃料箱, 而作为辅助作用的汽油则使用小燃料箱, 两个燃料箱之间仅有一横向设置的连 接带连接, 这样可以将两个燃料箱完全隔离。 同时, 两个相互独立而又连成一 体的燃料箱可以采用一次成型的制造方式进行制造。
作为优选, 在甲醇燃料箱上方设有甲醇取气管、 甲醇燃料泵及甲醇液位传 感器; 在汽油燃料箱上设有集成式汽油泵, 集成式汽油泵包括汽油燃料泵与汽 油液位传感器。 该燃料箱上设置甲醇燃料泵及甲醇液位传感器, 甲醇泵用于将 一定压力的甲醇输送到发动机, 甲醇液位传感器实时监测燃料剩余量信息; 而 起辅助作用的汽油则使用小燃料箱, 考虑到小燃料箱本身容积较小, 其上的安 装空间有限, 因此在小燃料箱上设置集成式汽油泵, 该泵集成了汽油燃料泵及 汽油液位传感器, 分别用于泵送汽油和实时监测汽油剩余量信息, 因此, 合理 的利用了有限的空间位置, 实现了所需的功能。
作为优选, 甲醇燃料箱和汽油燃料箱上均设有翻车阀, 每个翻车阀连接着 一个导气管, 两根导气管通过三通阀连接着蒸发回收管, 蒸发回收管连接在碳 罐的燃料蒸汽吸附口上, 碳罐上的燃料蒸汽脱附口通过碳罐控制阀与发动机相 连。碳罐是装有活性碳的吸收罐, 吸附燃油箱燃油蒸发物。当发动机不工作时, 排出的燃油蒸气进到吸收罐中, 当发动机开动时, 新鲜空气吸收罐的内部碳料 层被吸入, 携脱附出的燃油蒸气通向发动机。 两个子油箱上的翻车阀, 可在车 辆发生倾斜或翻车时, 避免燃油外泄而带来的危险。 两个翻车阔各连接一个导 气管,将油箱内的蒸汽收集后由导气管导出,经过三通阀连接到蒸发回收管内, 然后通过吸附口连接到碳罐内; 脱附后的蒸汽, 由碳罐控制阀控制, 输入发动 机与可燃混合气一起燃烧, 减少燃料的蒸发排放。 两个子油箱内的燃油蒸汽由 一套蒸汽回收装置进行回收, 结构简单, 充分利用了有限的空间, 拆装方便。
作为优选, 在所述的汽油燃料系统上配备有开关汽油燃料箱的汽油燃料箱 钥匙, 在所述的甲醇燃料系统上配备有开关甲醇燃料箱的甲醇燃料箱钥匙, 所 述的甲醇燃料箱的钥匙同时为汽车的点火开关钥匙。 两把钥匙控制两个油箱, 分开使用, 方便区分和控制, 避免两种燃料的错加。
作为优选, 在车体的外壳的两侧对称的各设有一个注油口, 每个注油口通 过加油管总成与油箱内的子油箱相连, 每个注油口与其对应的子油箱、 进油和 回油管路位于同一侧。 在车体驾驶舱内的显示仪表上设有两个燃料液位显示装 置、 两个燃料报警装置和一个综合的燃料状态指示装置, 所述两个燃料液位显 示装置和两个燃料报警装置在显示仪表上左右对称布置, 与车体底部的两套进
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更正页 (细则第 91条) 油和回油管路分布相对应, 车体外的两个注油口、 车内的仪表显示装置都与各 自燃料的供给系统相对应。 左侧的为汽油液位显示仪表、 标记有 "汽油"两个 字和油壶图样的汽油燃料不足报警装置; 右侧的为甲醇液位显示仪表、 标记有 "甲醇 "两个字和油壶图样的甲醇燃料不足报警装置; 方便辨识, 时刻提醒驾 乘人员, 防止加错油。 在中部设有显示燃料状态指示装置, 使用汽油做为燃料 时, "汽油 "字符灯亮; 使用甲醇做为燃料时, "甲醇 "字符灯亮。
因此, 本发明的双燃料汽车的燃料供给系统具有下述优点: 两种燃料各对 应一套燃料供给系统, 同时一套燃料供给系统的相应构件: 油箱、 进油和回油 管路, 进气歧管总成、 外部的注油口、 内部的显示仪表都位于汽车同一侧, 方 便区分和安装维护,避免燃料的错加; 两套燃料系统对称布置, 结构简单整齐, 管路系统布置清晰, 充分利用了有限的空间, 考虑到了装拆和维护的方便性。 附图说明
图 1是本发明的双燃料汽车的燃料供给系统示意图。
图 2是图 1内进气歧管总成的示意图。
图 3是图 1内油箱的主视图。
图 4是图 3的俯视图。
图 5是图 3的后视图。
图 6是图 1内仪表示意图。
图 7是本发明的双燃料汽车的外壳示意图。 实现本发明的最佳方法
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更正页 (细则第 91条) 下面通过实施例,并结合附图,对本发明的技术方案作进一步具体的说明。 实施例:
如图 1所示, 一种双燃料汽车的燃料供给系统, 包括油箱 1, 油箱是一体 成型的整体式油箱, 在油箱内包括两个子油箱, 左侧的油箱为汽油油箱 2, 右 侧的油箱为甲醇油箱 3, 甲醇是双燃料汽车的主要燃料, 甲醇油箱 3的容积大 于汽油油箱 2的容积。 甲醇油箱 3连接有甲醇燃油供给系统, 汽油油箱 2连接 有汽油燃油供给系统, 两套燃油供给系统对称布置在汽车的底板上, 汽车燃油 供给系统包括汽车进油管道 21和回油管道 22, 布置在汽车底板的左侧与汽油 油轨 23相连; 甲醇燃油供给系统包括甲醇进油管道 31和回油管道 32, 布置在 汽车底板的右侧与甲醇油轨 33相连。汽油油轨 23和甲醇油轨 33前后平行的固 定在进气歧管上, 进气歧管与发动机 5相连。 汽油油箱 2上设有集成在一起的 集成式汽油泵 24, 集成式汽油泵 24包括汽油泵及液位传感器, 集成式汽油泵 24的下方为汽油翻车阀 25; 在甲醇油箱 3上设有分开并列布置的甲醇燃料泵 34和甲醇液位传感器 36, 在甲醇泵的斜下方设有甲醇翻车阀 35。 汽油翻车阀 25和甲醇翻车阀 35上均连接有一根导气管 6,两根导气管 6在油箱的右上方通 过三通阀 7与蒸发回收管 4的一端相接, 蒸发回收管 4位于汽车底板的右侧, 与甲醇的进油管道 31和回油管道 32位于同一侧。 蒸发回收管 4的另一端连接 在碳罐 37的吸附口 11上, 碳罐 37位于发动机 5的右侧, 碳罐 1的脱附口 12 通过碳罐控制阀 8连接着发动机 5。 如图 7所示, 在车体的外壳的左侧设置的 是汽油注油口 61,汽油注油口 61通过汽油加油管总成 43与油箱内的汽油油箱 2的汽油加料口 501相连; 在车体的外壳的右侧设置的是甲醇注油口 60, 甲醇 注油口通过加甲醇油管总成 44与油箱内的甲醇油箱 3 的甲醇加料口 50相连。 如图 6所示, 在车体驾驶舱内的显示仪表上设有两个燃料液位显示装置、 两个 燃料报警装置和一个综合的燃料状态指示装置, 左侧的为汽油液位显示仪表 45、 标记有 "汽油 "两个字和油壶图样的汽油燃料不足报警装置 46; 右侧的为 甲醇液位显示仪表 47、 标记有 "甲醇"两个字和油壶图样的甲醇燃料不足报警 装置 48; 在中部设有显示燃料状态指示装置 62, 使用汽油做为燃料时, "汽油" 字符灯亮; 使用甲醇做为燃料时, "甲醇 "字符灯亮。
如图 2所示, 在进气歧管 38上固定有前后两排油轨, 前排油轨为甲醇油 轨 33, 甲醇油轨 33的进油口 39和回油口 40位于进气歧管的右侧, 与甲醇的 进油管路 31和回油管路 32相连; 后排油轨为汽油油轨 23, 汽油油轨 23的进 油口 41和回油口 42位于进气歧管 38的左侧, 与汽油的进油管路 21和回油管 路 22相连。
在如图 3、 4和 5所示,连体式双燃料油箱包括一个甲醇燃料箱 3及一个汽 油燃料箱 2, 甲醇燃料箱 3的容积为 40升, 上面设有甲醇燃料泵 34、 甲醇液位 传感器 36、 甲醇翻车阀 35及甲醇取气管 49; 汽油燃料箱 2的容积为 12升, 上 面设有集成式汽油泵 24及汽油翻车阀 25,集成式汽油泵 24包括汽油燃料泵及 汽油液位传感器, 翻车阀 25 与汽车燃料蒸发回收装置相连接, 甲醇燃料箱 3 上设有甲醇加料口 50和甲醇加料排气口 51, 汽油燃料箱 2上设有汽油加料口 501及汽油加料排气口 511, 甲醇加料口 50和汽油加料口 501内设有单向阀, 两个燃料箱的底部设有燃料箱固定槽 52,汽油燃料箱的角部设有固定板 53, 甲 醇燃料箱的底部设有管线槽 54,汽油燃料箱 2和甲醇燃料箱 3之间通过横向设 置的连接带 55形成一体化的连体结构, 甲醇燃料箱 3、 汽油燃料箱 2及连接带 55均为六层塑料复合结构。 甲醇燃料箱 3上设有甲醇滤清器固定架 56,汽油燃料箱 2上设有汽油滤清 器固定架 57, 汽油燃料箱 2和甲醇燃料箱 3之间的连接带 55附近设有排气管 槽 58, 排气管槽 58两侧的汽油燃料箱 2和甲醇燃料箱 3上均设有固定座 59, 固定座 59用于固定汽车排气管与燃料箱之间的隔热板。
在汽油燃料箱 2上配备有开关汽油燃料箱 2的汽油燃料箱钥匙, 在甲醇燃 料箱 3上配备有开关甲醇燃料箱的甲醇燃料箱钥匙。
以上所述, 仅是本发明的较佳实施例而已, 并非对本发明作任何形式上的 限制。 虽然本发明已以较佳实施例揭露如上, 然而并非用以限定本发明。 任何 熟悉本领域的技术人员, 在不脱离本发明技术方案范围情况下, 都可利用上述 揭示的方法和技术内容对本发明技术方案做出许多可能的变动和修饰, 或修改 为等同变化的等效实施例。 因此, 凡是未脱离本发明技术方案的内容, 依据本 发明的技术实质对以上实施例所做的任何简单修改、 等同变化及修饰, 均仍属 于本发明技术方案保护的范围内。

Claims

权 利 要 求
1. 一种双燃料汽车的燃料供给系统,包括油箱,所述的油箱连接有燃油蒸 发回收装置、 进油和回油管路, 所述的进油和回油管路连接着进气歧管总成, 其特征在于: 所述的油箱为一个整体式油箱, 油箱包含两个子油箱, 每个子油 箱对应连接有一套进油和回油管路, 两套进油和回油管路在车体底部左右两侧 对称布置, 进油和回油管路与其对应的子油箱位于同一侧。
2. 根据权利要求 1所述的双燃料汽车的燃料供给系统,其特征在于:所述 的进气歧管总成包含有固定于进气歧管上的前后两套油轨, 每套油轨的进油口 和回油口位于同一侧, 作为外接进油和回油管路的连接端, 两套油轨的连接端 分列在进气歧管的两侧, 两套油轨的连接端与其对应的进油和回油管路位于同
3.根据权利要求 1所述的双燃料汽车的燃料供给系统, 其特征在于: 所述 的整体式油箱的两个子油箱中的其中一个为甲醇燃料箱, 另外一个为汽油燃料 箱,所述的甲醇燃料箱的容积是汽油燃料箱的容积的 2. 5〜5倍, 甲醇燃料箱和 汽油燃料箱通过横向设置的连接带形成一体化的连体结构, 在两个子油箱上均 设有加料口和加料排气口, 在加料口内设有单向阀。
4.根据权利要求 3所述的双燃料汽车的燃料供给系统, 其特征在于: 在甲 醇燃料箱上方设有甲醇取气管、 甲醇燃料泵及甲醇液位传感器; 在汽油燃料箱 上设有集成式汽油泵, 集成式汽油泵包括汽油燃料泵与汽油液位传感器。
5. 根据权利要求 3所述的双燃料汽车的燃料供给系统, 其特征在于: 甲醇 燃料箱和汽油燃料箱上均设有翻车阀, 每个翻车阀连接着一个导气管, 两根导 气管通过三通阀连接着蒸发回收管, 蒸发回收管连接在碳罐的燃料蒸汽吸附口 上, 碳罐上的燃料蒸汽脱附口通过碳罐控制阀与发动机相连。
6.根据权利要求 3所述的双燃料汽车的燃料供给系统, 其特征在于: 在所 述的汽油燃料箱上配备有开关汽油燃料箱的汽油燃料箱钥匙, 在所述的甲醇燃 料箱上配备有开关甲醇燃料箱的甲醇燃料箱钥匙, 所述的甲醇燃料箱的钥匙同 时为汽车的点火开关钥匙。
7.根据权利要求 1至 6任意一项所述的双燃料汽车的燃料供给系统,其特 征在于: 在车体的外壳的两侧对称的各设有一个注油口, 每个注油口通过加油 管总成与油箱内的子油箱相连, 每个注油口与其对应的子油箱、 进油和回油管 路位于同一侧。
8.根据权利要求 1至 6任意一项所述的双燃料汽车的燃料供给系统,其特 征在于: 在驾驶舱内的显示仪表上设有两个燃料液位显示装置、 两个燃料报警 装置和一个综合的燃料状态指示装置, 所述两个燃料液位显示装置和两个燃料 报警装置在显示仪表上左右对称布置, 与车体底部的两套进油和回油管路分布 相对应。
10
更正页 (细则第 91条)
PCT/CN2009/075374 2008-12-08 2009-12-07 双燃料汽车的燃料供给系统 Ceased WO2010066184A1 (zh)

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CNU2008201701564U CN201333926Y (zh) 2008-12-10 2008-12-10 连体式双燃料油箱
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