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WO1998038374A3 - Carpet, carpet backing and method for making same using homogeneously branched ethylene polymer - Google Patents

Carpet, carpet backing and method for making same using homogeneously branched ethylene polymer Download PDF

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Publication number
WO1998038374A3
WO1998038374A3 PCT/US1998/003886 US9803886W WO9838374A3 WO 1998038374 A3 WO1998038374 A3 WO 1998038374A3 US 9803886 W US9803886 W US 9803886W WO 9838374 A3 WO9838374 A3 WO 9838374A3
Authority
WO
WIPO (PCT)
Prior art keywords
carpet
backing
ethylene polymer
homogeneously branched
primary backing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/US1998/003886
Other languages
French (fr)
Other versions
WO1998038374A2 (en
Inventor
John O Bieser
Joseph A Dibbern
Charles F Diehl
James D Goins
David C Kelley
Rexford A Maugans
Osborne K Mckinney
Lichih R Peng
Robert R Turley
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dow Chemical Co
Original Assignee
Dow Chemical Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to EP98908770A priority Critical patent/EP0963476B1/en
Application filed by Dow Chemical Co filed Critical Dow Chemical Co
Priority to DE69816040T priority patent/DE69816040T2/en
Priority to JP53790598A priority patent/JP3974943B2/en
Priority to BR9807787-2A priority patent/BR9807787A/en
Priority to AU66718/98A priority patent/AU743091B2/en
Priority to PL98335380A priority patent/PL335380A1/en
Priority to AT98908770T priority patent/ATE244331T1/en
Priority to CA002281928A priority patent/CA2281928C/en
Publication of WO1998038374A2 publication Critical patent/WO1998038374A2/en
Publication of WO1998038374A3 publication Critical patent/WO1998038374A3/en
Priority to NO994182A priority patent/NO994182L/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
    • D06N7/0063—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf
    • D06N7/0071—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by their backing, e.g. pre-coat, back coating, secondary backing, cushion backing
    • D06N7/0076—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by their backing, e.g. pre-coat, back coating, secondary backing, cushion backing the back coating or pre-coat being a thermoplastic material applied by, e.g. extrusion coating, powder coating or laminating a thermoplastic film
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
    • D06N7/0063—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf
    • D06N7/0068—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by the primary backing or the fibrous top layer
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2203/00—Macromolecular materials of the coating layers
    • D06N2203/04—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06N2203/042—Polyolefin (co)polymers
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2209/00—Properties of the materials
    • D06N2209/10—Properties of the materials having mechanical properties
    • D06N2209/105—Resistant to abrasion, scratch
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2213/00—Others characteristics
    • D06N2213/02—All layers being of the same kind of material, e.g. all layers being of polyolefins, all layers being of polyesters

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Carpets (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Laminated Bodies (AREA)
  • Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)

Abstract

The present invention pertains to carpet and methods of making carpet. In one aspect, the carpet includes (a) a primary backing (11) which has a face and a back surface, (b) a plurality of fibers (12) attached to the primary backing and extending from the face of the primary backing and exposed at the back surface of the primary backing, (c) an adhesive backing (13), (d) an optional secondary backing (14) adjacent to the adhesive backing, and (e) at least one homogeneously branched ethylene polymer. The method includes extrusion coating at least one homogeneously branched ethylene polymer onto the back surface of a primary backing to provide an adhesive backing. The method can include additional steps or procedures, either separately or in various combinations. Additional steps and procedures include washing or scouring the primary backing and fibers prior to the extrusion step, and utilizing implosion agents. The preferred homogeneously branched ethylene polymer is a substantially linear ethylene polymer. The constructions and methods described herein are particularly suited for making tufted, broad-loom carpet having improved abrasion resistance.
PCT/US1998/003886 1997-02-28 1998-02-27 Carpet, carpet backing and method for making same using homogeneously branched ethylene polymer Ceased WO1998038374A2 (en)

Priority Applications (9)

Application Number Priority Date Filing Date Title
CA002281928A CA2281928C (en) 1997-02-28 1998-02-27 Carpet, carpet backing and method for making same using homogeneously branched ethylene polymer
DE69816040T DE69816040T2 (en) 1997-02-28 1998-02-27 CARPET AND THEIR PRODUCTION PROCESS, WHICH HOMOGENOUS SIDE CHAIN BRANCHED ETHYLENE POLYMER IS USED
JP53790598A JP3974943B2 (en) 1997-02-28 1998-02-27 Carpets, carpet backings, and methods of making them using uniformly branched ethylene polymers
BR9807787-2A BR9807787A (en) 1997-02-28 1998-02-27 Carpet and method for producing a carpet
AU66718/98A AU743091B2 (en) 1997-02-28 1998-02-27 Carpet, carpet backing and method for making same using homogeneously branched ethylene polymer
EP98908770A EP0963476B1 (en) 1997-02-28 1998-02-27 Carpet and method for making same using homogeneously branched ethylene polymer
AT98908770T ATE244331T1 (en) 1997-02-28 1998-02-27 CARPET AND PRODUCTION PROCESS THEREOF USING HOMOGENEOUS SIDE CHAIN BRANCHED ETHYLENE POLYMER
PL98335380A PL335380A1 (en) 1997-02-28 1998-02-27 Carpet, carpet substrate and method of making them using a homogenously branched ethylene polymer
NO994182A NO994182L (en) 1997-02-28 1999-08-27 Carpet, Carpet Back and Method of Preparation Using Homogeneously Branched Ethylene Polymer

Applications Claiming Priority (8)

Application Number Priority Date Filing Date Title
US3958797P 1997-02-28 1997-02-28
US3941297P 1997-02-28 1997-02-28
US3958497P 1997-02-28 1997-02-28
US3941197P 1997-02-28 1997-02-28
US60/039,412 1997-02-28
US60/039,584 1997-02-28
US60/039,411 1997-02-28
US60/039,587 1997-02-28

Publications (2)

Publication Number Publication Date
WO1998038374A2 WO1998038374A2 (en) 1998-09-03
WO1998038374A3 true WO1998038374A3 (en) 1998-12-10

Family

ID=27488596

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US1998/003886 Ceased WO1998038374A2 (en) 1997-02-28 1998-02-27 Carpet, carpet backing and method for making same using homogeneously branched ethylene polymer

Country Status (15)

Country Link
EP (1) EP0963476B1 (en)
JP (1) JP3974943B2 (en)
KR (1) KR20000075741A (en)
CN (2) CN1308541C (en)
AT (1) ATE244331T1 (en)
AU (1) AU743091B2 (en)
BR (1) BR9807787A (en)
CA (1) CA2281928C (en)
DE (1) DE69816040T2 (en)
HU (1) HUP0002145A2 (en)
NO (1) NO994182L (en)
PL (1) PL335380A1 (en)
RU (1) RU2188265C2 (en)
TR (1) TR199902077T2 (en)
WO (1) WO1998038374A2 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7223822B2 (en) 2002-10-15 2007-05-29 Exxonmobil Chemical Patents Inc. Multiple catalyst and reactor system for olefin polymerization and polymers produced therefrom
US7294681B2 (en) 2002-10-15 2007-11-13 Exxonmobil Chemical Patents Inc. Mutliple catalyst system for olefin polymerization and polymers produced therefrom
US7541402B2 (en) 2002-10-15 2009-06-02 Exxonmobil Chemical Patents Inc. Blend functionalized polyolefin adhesive
US7550528B2 (en) 2002-10-15 2009-06-23 Exxonmobil Chemical Patents Inc. Functionalized olefin polymers

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AU6344098A (en) 1997-02-28 1998-09-18 Shaw Industries, Inc. Carpet, carpet backings and methods
US20030211280A1 (en) 1997-02-28 2003-11-13 Shaw Industries, Inc. Carpet, carpet backings and methods
US7338698B1 (en) * 1997-02-28 2008-03-04 Columbia Insurance Company Homogeneously branched ethylene polymer carpet, carpet backing and method for making same
CA2410155A1 (en) * 2000-06-05 2001-12-13 Milliken & Company Low weight cushioned carpet, carpet tile and method
US6740386B2 (en) 2001-05-02 2004-05-25 Burlington Industries, Inc. Tufted covering for floors and/or walls
RU2278187C2 (en) * 2001-09-28 2006-06-20 Аквафил С.П.А. Improved synthetic fibers based on polyolefins and a method for fabrication thereof
US6905751B2 (en) 2003-01-22 2005-06-14 Mohawk Brands Inc. Tile coverings with borders and inserts and methods of installation
US20050112320A1 (en) * 2003-11-20 2005-05-26 Wright Jeffery J. Carpet structure with plastomeric foam backing
US8043713B2 (en) * 2005-12-15 2011-10-25 Dow Global Technologies Llc Compositions and aqueous dispersions
EP1963573B1 (en) 2005-12-15 2016-02-17 Dow Global Technologies LLC Improved cellulose articles containing an additive composition
DE102007049506B3 (en) * 2007-10-15 2009-05-28 Bayer Materialscience Ag Ground covering with viscoelastic damping properties
RU2382840C1 (en) * 2008-07-28 2010-02-27 Открытое акционерное общество "Завод тормозных, уплотнительных и теплоизоляционных изделий" (ОАО "Завод АТИ") Cloth
CN102459737B (en) * 2009-05-18 2015-07-08 欧拓管理公司 Tufted carpet for automotive applications
US9885149B2 (en) * 2009-07-08 2018-02-06 Dow Global Technologies Llc Carpet and carpet backing
WO2013043944A1 (en) 2011-09-23 2013-03-28 Dow Global Technologies Llc Olefin-based polymer compositions and articles prepared therefrom
CN102599790B (en) * 2012-03-19 2014-09-17 江苏华峰自然纤维制品有限公司 Non-braiding one-step formed carpet
US10337141B2 (en) 2012-04-16 2019-07-02 Engineered Floors LLC Textile floor-covering with liquid blocking surface
DE102012104656A1 (en) * 2012-05-30 2013-12-19 Ideal Automotive Oelsnitz Gmbh Insert mat for motor vehicles for placement on a floor carpet structure of the motor vehicle
JP6454276B2 (en) * 2012-08-31 2019-01-16 ダウ グローバル テクノロジーズ エルエルシー Heat-resistant polyolefin composition suitable as a film
KR101373247B1 (en) 2013-01-14 2014-03-11 이연실 Carpet having antibacterail and deodorization function
ES2791030T3 (en) * 2013-03-15 2020-10-30 Shaw Ind Group Inc Deconstructed carpet and manufacturing method
US10253452B2 (en) 2013-12-08 2019-04-09 Hyundai Motor Company Auxiliary mat for vehicle and apparatus for processing the same
KR101558713B1 (en) * 2013-12-31 2015-10-07 현대자동차주식회사 Low-melting adhesive film
EP2918635A1 (en) * 2014-03-12 2015-09-16 Autoneum Management AG Thermoplastic compostition comprising Polyethylene, manufacture and use thereof
CN107428148B (en) * 2015-02-09 2019-12-10 帝斯曼知识产权资产管理有限公司 Method of making a laminated textile, primary backing for the method and method of making the primary backing
JP2018507334A (en) * 2015-02-20 2018-03-15 シャウ インダストリーズ グループ， インコーポレイテッド Elastic flooring product and manufacturing method thereof
CN105236185A (en) * 2015-09-18 2016-01-13 广东金明精机股份有限公司 Coil receiving device and method for lint-type coiled material processing process
CN105172010B (en) * 2015-09-28 2017-05-10 广东金明精机股份有限公司 Plastic and lint type fabric combination device and process
CA3007418A1 (en) * 2015-12-15 2017-06-22 Shaw Industries Group, Inc. Carpet coatings, carpets with improved wet delamination strength and methods of making same
US11346047B2 (en) 2017-01-04 2022-05-31 Columbia Insurance Company Carpets having an improved delamination strength and fluid barrier properties and methods of making same
BR112019020503A2 (en) * 2017-03-30 2020-05-05 Shaw Ind Group Inc carpet tile, and method for making a carpet tile.
AU2019271396A1 (en) * 2018-05-17 2021-01-14 Shaw Industries Group, Inc. Carpet compositions having laminated film backings and methods for making same
WO2020146316A1 (en) * 2019-01-07 2020-07-16 Shaw Industries Group, Inc. Carpet compositions having laminated film backings and methods for making same
CN110978732A (en) * 2019-11-29 2020-04-10 上海新安汽车隔音毡有限公司 Preparation method of rear-leaning carpet part for automobile
CN116113541A (en) * 2020-06-26 2023-05-12 肖氏工业集团公司 Composite material and carpet composition comprising same
CN113715357B (en) * 2021-09-02 2023-05-26 海宁舒毯地毯科技股份有限公司 Composite technology of transparent anti-slip carpet

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0009993A1 (en) * 1978-10-10 1980-04-16 Plasticisers Engineering Limited Improvements relating to methods and apparatus for plastic coating sheet material
EP0018233A1 (en) * 1979-04-24 1980-10-29 Plasticisers Engineering Limited Fire resistant carpets
JPH04133829A (en) * 1990-09-26 1992-05-07 Kotobukiya Furonte Kk Carpet for vehicle and its manufacture
DE9212981U1 (en) * 1992-09-30 1992-12-03 Clariant GmbH, 65929 Frankfurt Flame-retardant carpet
WO1993008221A2 (en) * 1991-10-15 1993-04-29 The Dow Chemical Company Elastic substantially linear olefin polymers
WO1993015909A1 (en) * 1992-02-10 1993-08-19 Polyloom Corporation Of America Carpet and techniques for making and recycling same
US5272236A (en) * 1991-10-15 1993-12-21 The Dow Chemical Company Elastic substantially linear olefin polymers
GB2284152A (en) * 1993-11-24 1995-05-31 Du Pont Canada Tufted pile carpet and method of preparation
EP0688899A2 (en) * 1994-06-22 1995-12-27 Gff Holding Company Tufted carpeting having an improved backing and process of making same
EP0696654A1 (en) * 1994-08-09 1996-02-14 Hercules Incorporated Textile structures containing linear low density poly-ethylene binder fibers
WO1996029460A1 (en) * 1995-03-17 1996-09-26 Amoco Corporation Improved carpet construction and carpet backings for same
US5688842A (en) * 1995-06-05 1997-11-18 The Dow Chemical Company Process for preparing high internal phase ratio emulsions and latexes derived thereof

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GB1522303A (en) * 1974-07-25 1978-08-23 Sidlaw Industries Ltd Method and machine for coating carpeting
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DK0710305T3 (en) * 1993-07-23 1998-10-07 Shell Int Research Carpet backsides derived from block copolymer compositions
GB9415930D0 (en) * 1994-08-04 1994-09-28 Forbo Nairn Ltd Floor coverings

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EP0009993A1 (en) * 1978-10-10 1980-04-16 Plasticisers Engineering Limited Improvements relating to methods and apparatus for plastic coating sheet material
EP0018233A1 (en) * 1979-04-24 1980-10-29 Plasticisers Engineering Limited Fire resistant carpets
JPH04133829A (en) * 1990-09-26 1992-05-07 Kotobukiya Furonte Kk Carpet for vehicle and its manufacture
US5278272A (en) * 1991-10-15 1994-01-11 The Dow Chemical Company Elastic substantialy linear olefin polymers
WO1993008221A2 (en) * 1991-10-15 1993-04-29 The Dow Chemical Company Elastic substantially linear olefin polymers
US5272236A (en) * 1991-10-15 1993-12-21 The Dow Chemical Company Elastic substantially linear olefin polymers
WO1993015909A1 (en) * 1992-02-10 1993-08-19 Polyloom Corporation Of America Carpet and techniques for making and recycling same
DE9212981U1 (en) * 1992-09-30 1992-12-03 Clariant GmbH, 65929 Frankfurt Flame-retardant carpet
GB2284152A (en) * 1993-11-24 1995-05-31 Du Pont Canada Tufted pile carpet and method of preparation
EP0688899A2 (en) * 1994-06-22 1995-12-27 Gff Holding Company Tufted carpeting having an improved backing and process of making same
EP0696654A1 (en) * 1994-08-09 1996-02-14 Hercules Incorporated Textile structures containing linear low density poly-ethylene binder fibers
WO1996029460A1 (en) * 1995-03-17 1996-09-26 Amoco Corporation Improved carpet construction and carpet backings for same
US5688842A (en) * 1995-06-05 1997-11-18 The Dow Chemical Company Process for preparing high internal phase ratio emulsions and latexes derived thereof

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7223822B2 (en) 2002-10-15 2007-05-29 Exxonmobil Chemical Patents Inc. Multiple catalyst and reactor system for olefin polymerization and polymers produced therefrom
US7294681B2 (en) 2002-10-15 2007-11-13 Exxonmobil Chemical Patents Inc. Mutliple catalyst system for olefin polymerization and polymers produced therefrom
US7524910B2 (en) 2002-10-15 2009-04-28 Exxonmobil Chemical Patents Inc. Polyolefin adhesive compositions and articles made therefrom
US7541402B2 (en) 2002-10-15 2009-06-02 Exxonmobil Chemical Patents Inc. Blend functionalized polyolefin adhesive
US7550528B2 (en) 2002-10-15 2009-06-23 Exxonmobil Chemical Patents Inc. Functionalized olefin polymers
US8957159B2 (en) 2002-10-15 2015-02-17 Exxonmobil Chemical Patents Inc. Multiple catalyst system for olefin polymerization and polymers produced therefrom

Also Published As

Publication number Publication date
ATE244331T1 (en) 2003-07-15
EP0963476A2 (en) 1999-12-15
CN1251146A (en) 2000-04-19
TR199902077T2 (en) 2001-01-22
HK1075922A1 (en) 2005-12-30
CN1308541C (en) 2007-04-04
CN1590636A (en) 2005-03-09
NO994182D0 (en) 1999-08-27
BR9807787A (en) 2001-09-18
CA2281928C (en) 2008-05-06
CA2281928A1 (en) 1998-09-03
JP2001527608A (en) 2001-12-25
JP3974943B2 (en) 2007-09-12
WO1998038374A2 (en) 1998-09-03
PL335380A1 (en) 2000-04-25
CN1182292C (en) 2004-12-29
DE69816040D1 (en) 2003-08-07
RU2188265C2 (en) 2002-08-27
HUP0002145A2 (en) 2001-01-29
DE69816040T2 (en) 2004-04-22
AU6671898A (en) 1998-09-18
KR20000075741A (en) 2000-12-26
AU743091B2 (en) 2002-01-17
NO994182L (en) 1999-10-27
EP0963476B1 (en) 2003-07-02

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