Classifications

• • E—FIXED CONSTRUCTIONS
  • E04—BUILDING
  • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
  • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
  • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
  • E04C2/10—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
  • E04C2/16—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of fibres, chips, vegetable stems, or the like
• • E—FIXED CONSTRUCTIONS
  • E04—BUILDING
  • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
  • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B28—WORKING CEMENT, CLAY, OR STONE
  • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
  • B28B1/00—Producing shaped prefabricated articles from the material
  • B28B1/52—Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement
  • B28B1/525—Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement containing organic fibres, e.g. wood fibres
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B28—WORKING CEMENT, CLAY, OR STONE
  • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
  • B28B1/00—Producing shaped prefabricated articles from the material
  • B28B1/52—Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement
• • E—FIXED CONSTRUCTIONS
  • E04—BUILDING
  • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
  • E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
• • E—FIXED CONSTRUCTIONS
  • E04—BUILDING
  • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
  • E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
• • E—FIXED CONSTRUCTIONS
  • E04—BUILDING
  • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
  • E04B7/00—Roofs; Roof construction with regard to insulation
• • E—FIXED CONSTRUCTIONS
  • E04—BUILDING
  • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
  • E04B9/00—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation
• • E—FIXED CONSTRUCTIONS
  • E04—BUILDING
  • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
  • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
  • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
  • E04C2/10—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products

Definitions

• the invention relates to a mineral bonded Wood Strand Cement (Magnesite, Gypsum) Board which is composed of a mixture of wood strands or other similar fibre material (such as wood wool, wafers, chips, flakes, et cetera), a suitable binder such as cement, magnesite or gypsum and possibly additives, which mixture is cured under pressure to form a board with a practically fully closed surface.
• a mineral bonded Wood Strand Cement (Magnesite, Gypsum) Board which is composed of a mixture of wood strands or other similar fibre material (such as wood wool, wafers, chips, flakes, et cetera), a suitable binder such as cement, magnesite or gypsum and possibly additives, which mixture is cured under pressure to form a board with a practically fully closed surface.
• Wood Cement Boards and Fibre Cement Boards are used worldwide in a large number of varying applications. Advantages of these boards are, amongst others, the durability and the resistance against fire, moisture, rot, fungi and termites.
• Wood Wool Cement Boards have been known for almost a century. These boards are made of wood wool, preferably curled fibres of restricted width, and cement, magnesite or gypsum. These known boards have an open matrix and therefore a relatively low density. Initially these boards were used for insulation purposes and as a base for stuccoed ceilings. Today these boards are also used for decoration purposes and as sound absorbing boards. These applications are made possible by the introduction of automated machines for the production of these boards. With the development of machines with control systems that control the accurate dosing and mixing of the raw materials, the even distribution of the mixture in the moulds and the stacking and pressing of the moulds with the fresh mixture, the production of boards of a constant quality is feasible. With the availability of these machines it is possible to produce boards of high quality at low costs. In particular by using wooden moulds (concrete form boards) and a low pressure press, the costs for the equipment of a production line of Wood Wool Cement Boards are relatively low.
• Wood Wool Cement Boards are unsuitable for structural applications like external wall claddings and roofing, for which a closed and water proof surface is important. Moreover, the strength of the Wood Wool Cement Boards is not sufficient for such applications.
• the Dutch patent 1 0010 195 describes Wood Strand Cement Boards which possess the advantages of Wood and Fibre Cement Boards concerning the durability and the resistance against fire, moisture, rot, fungi and termites.
• One of the disadvantages is that in the compressed upper layer made of cement mortar or an other sealing material, hair cracks can appear in the surface specially in case the cement layer is not supplied with a coating finish such as paint.
• An other disadvantage is that due to the relatively low density of these boards, of 800 to 900 kg per m 3 , the bending strength leaves much to be desired and further the screwability and nailability and screw and nail holding capability of these boards is problematic.
• the present invention provides a Wood Strand Cement (Magnesite, Gypsum) Board that is made from a mixture of wood strands or a similar fibre material, water, a suitable binder like cement, magnesite or gypsum and possible supplements, which mixture is cured under pressure to form a board with a practically fully closed surface, characterised in that the wood strands are broader but thinner than the wood wool that is used until today in Wood Wool Cement (Magnesite, Gypsum) Boards for acoustic absorption purposes.
• Wood Strand Cement (Magnesite, Gypsum) Board that is made from a mixture of wood strands or a similar fibre material, water, a suitable binder like cement, magnesite or gypsum and possible supplements, which mixture is cured under pressure to form a board with a practically fully closed surface, characterised in that the wood strands are broader but thinner than the wood wool that is used until today in Wood Wool Cement (Magnesite, Gypsum) Boards for acou
• a width of the wood strands of 1-12 mm or more, preferably 3-10 mm, and a thickness of 0.15-1.0 mm, preferably 0.15-0.3 mm.
• the boards according to the invention can have a density of between 900 and 1200 kg per m 3 , preferably of 1000-1100 kg per m 3 , it has turned out that the boards have a higher bending strength compared to the known boards as described in the before mentioned Dutch patent, which have a density of 800 to 900 kg per m 3 .
• the boards according to the invention are better nailable and screwable and the screws, staples and nails hold better in the new material.
• the board can be painted or stuccoed, there is no need for stuccoing on account of the particularly smooth surface. It has been proven that without further surface treatment like painting, the boards are weatherproof.
• the boards according to the invention are very durable and can be applied successfully in tropical countries that are afflicted by hurricanes, rainstorms and earthquakes like in Central America (Honduras, Guatemala, El Salvador, Portugal).
• the invention relates to the operating process for the production of Wood Strand Cement Boards, which is characterized by the following steps:
• Wood strands with a width of 1-12 mm or more, preferably 3-10 mm, and a thickness of 0.15-1.0 mm, preferably 0.15-0.3 mm are used.
• At least part of the wood strands is oriented more longitudinally than transversely to the length of the board during the application and distribution of the mixture of wood strands, water and cement, magnesite or gypsum. Due to such orientation of the wood strands lengthwise in relation to the board, the strength and the elasticity of the board will increase in longitudinal direction and the linear stability in this direction due to variations in moisture content is improved.
• the boards can be sawed into lath or strips of timber, or planks.
• I beam and other profiles are assembled from strips, lath or planks obtained from the invention.
• Such lath can be glued together to I beams.
• planks and beams are, because of their strength and stability and their resistance to fire and termites, very suitable for applications in construction work, in particular in countries with many wooden buildings, such as the United States, Scandinavia, Canada, and so on.
• planks can also be favorably used for durable exterior claddings of buildings.

Landscapes

• Engineering & Computer Science (AREA)
• Architecture (AREA)
• Civil Engineering (AREA)
• Structural Engineering (AREA)
• Electromagnetism (AREA)
• Physics & Mathematics (AREA)
• Wood Science & Technology (AREA)
• Life Sciences & Earth Sciences (AREA)
• Manufacturing & Machinery (AREA)
• Mechanical Engineering (AREA)
• Ceramic Engineering (AREA)
• Chemical & Material Sciences (AREA)
• Building Environments (AREA)
• Curing Cements, Concrete, And Artificial Stone (AREA)
• Panels For Use In Building Construction (AREA)

Priority Applications (3)

Applications Claiming Priority (4)

Related Parent Applications (1)

Related Child Applications (2)

Publications (1)

Family

ID=30113368

Family Applications (1)

Country Status (8)

Cited By (3)

Families Citing this family (8)

Citations (6)

Family Cites Families (8)

• 2002
  • 2002-07-03 NL NL1020982A patent/NL1020982C2/nl not_active IP Right Cessation
• 2003
  • 2003-07-03 RU RU2005102601/03A patent/RU2359092C2/ru active
  • 2003-07-03 CN CN038156350A patent/CN1665996B/zh not_active Expired - Fee Related
  • 2003-07-03 AU AU2003253494A patent/AU2003253494A1/en not_active Abandoned
  • 2003-07-03 KR KR1020057000032A patent/KR101020677B1/ko not_active Expired - Fee Related
  • 2003-07-03 EP EP03762917A patent/EP1546483B1/en not_active Expired - Lifetime
  • 2003-07-03 WO PCT/NL2003/000488 patent/WO2004005643A1/en not_active Ceased
• 2004
  • 2004-12-29 US US11/025,181 patent/US20050193661A1/en not_active Abandoned

Patent Citations (6)

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