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TWM658196U - Process device - Google Patents

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Publication number
TWM658196U
TWM658196U TW113202556U TW113202556U TWM658196U TW M658196 U TWM658196 U TW M658196U TW 113202556 U TW113202556 U TW 113202556U TW 113202556 U TW113202556 U TW 113202556U TW M658196 U TWM658196 U TW M658196U
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Taiwan
Prior art keywords
coating
resin
probe
process device
substrate
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TW113202556U
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Chinese (zh)
Inventor
陳俊發
李攸軒
許淨雯
楊兆璿
林廷韋
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山太士股份有限公司
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Priority to TW113202556U priority Critical patent/TWM658196U/en
Publication of TWM658196U publication Critical patent/TWM658196U/en

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Abstract

A process device including a substrate and a coating layer is provided. The coating layer is disposed on the substrate. A material of the coating layer includes resin, cross-linking agent and cleaning material. Based on 100 weight units of the resin, the cross-linking agent is 5 to 50 parts by weight. Based on 100 weight units of resin, the cleaning material is 5 to 200 parts by weight. Based on the above, at least because the cross-linking agent and cleaning material in the coating layer have a specific weight ratio range, the processing device may be suitable for a corresponding cleaning step during or after a testing process of an electronic component.

Description

製程裝置 Process equipment

本新型創作是有關於一種製程裝置,且特別是有關於一種可適用於電子元件相關製程的製程裝置。 This novel invention relates to a process device, and in particular to a process device applicable to processes related to electronic components.

在電子元件的測試中(如:最終測試(final test,FT)或晶圓針測(chip probing,CP),但不限上述),常需藉由探針(probe pin)進行電性的量測。然後,若探針上有雜質或刮痕(scratch),可能會影響電子元件的測試結果。 In the testing of electronic components (such as final test (FT) or chip probing (CP), but not limited to the above), it is often necessary to use a probe pin to measure electrical properties. Then, if there are impurities or scratches on the probe pin, it may affect the test results of the electronic component.

本新型創作提供一種製程裝置,其可適用於電子元件相關製程。 This novel invention provides a process device that can be applied to electronic component related processes.

本新型創作的製程裝置包括基板以及塗層。塗層位於基板上。塗層的材質包括樹脂、架橋劑以及清潔材料。以樹脂為100重量單位計,架橋劑為5重量份至50重量份。以樹脂為100重量單位計,清潔材料為5重量份至200重量份。 The process device of the novel invention includes a substrate and a coating. The coating is located on the substrate. The materials of the coating include resin, bridge agent and cleaning material. The bridge agent is 5 to 50 parts by weight based on 100 weight units of resin. The cleaning material is 5 to 200 parts by weight based on 100 weight units of resin.

在本新型創作的一實施例中,塗層的邵氏硬度(Shore Hardness)介於40 A至80 A。 In one embodiment of the present invention, the Shore hardness of the coating is between 40 A and 80 A.

在本新型創作的一實施例中,塗層的彈性係數介於50kg/cm2至300kg/cm2In one embodiment of the present invention, the elastic coefficient of the coating is between 50 kg/cm 2 and 300 kg/cm 2 .

在本新型創作的一實施例中,塗層的平整度小於或等於50微米。 In one embodiment of the present invention, the flatness of the coating is less than or equal to 50 microns.

在本新型創作的一實施例中,樹脂的分子量介於20,000g/mol至1,500,000g/mol。在本新型創作的一實施例中,樹脂的分子量更介於20,000g/mol至1,000,000g/mol。 In one embodiment of the present invention, the molecular weight of the resin is between 20,000 g/mol and 1,500,000 g/mol. In one embodiment of the present invention, the molecular weight of the resin is further between 20,000 g/mol and 1,000,000 g/mol.

在本新型創作的一實施例中,樹脂的玻璃轉化點大於或等於-60℃。在本新型創作的一實施例中,樹脂的玻璃轉化點更介於-60℃至-20℃。 In one embodiment of the present invention, the glass transition point of the resin is greater than or equal to -60°C. In one embodiment of the present invention, the glass transition point of the resin is between -60°C and -20°C.

在本新型創作的一實施例中,塗層為藉由將塗料塗佈於基板上且固化而成,其中塗料的黏度介於200cps至5,000cps。 In one embodiment of the present invention, the coating is formed by applying a coating on a substrate and curing the coating, wherein the viscosity of the coating is between 200 cps and 5,000 cps.

在本新型創作的一實施例中,塗層為藉由將塗料塗佈於基板上且固化而成,其中固化的步驟包括熱固化步驟以及光固化步驟。 In one embodiment of the present invention, the coating layer is formed by applying the coating material on the substrate and curing it, wherein the curing step includes a thermal curing step and a photocuring step.

在本新型創作的一實施例中,熱固化步驟為藉由紅外光加熱。 In one embodiment of the present invention, the thermal curing step is performed by heating with infrared light.

在本新型創作的一實施例中,光固化步驟為於絕氧的環境中進行。 In one embodiment of the present invention, the photocuring step is performed in an oxygen-free environment.

基於上述,製程裝置可以適用於電子元件的測試製程中或之後,對應的清潔步驟。 Based on the above, the process device can be applied to the corresponding cleaning steps during or after the testing process of electronic components.

100:製程裝置 100: Process equipment

110:離型層 110: Release layer

120:黏著層 120: Adhesive layer

130:基板 130: Substrate

140:塗層 140:Coating

300:電子元件 300: Electronic components

320:導電端子 320: Conductive terminal

90:探針卡 90: Probe card

91:探針 91: Probe

99:物質 99:Matter

圖1是依照本新型創作的一實施例的一種製程裝置的剖面示意圖。 Figure 1 is a schematic cross-sectional view of a process device according to an embodiment of the present invention.

圖2是依照一種常用的測試方法的側視示意圖。 Figure 2 is a side view schematic diagram according to a commonly used test method.

圖3A至圖3D是依照以本新型創作的一實施例的一種製程裝置進行清潔或去汙過程的側視示意圖。 Figures 3A to 3D are schematic side views of a process device performing a cleaning or decontamination process according to an embodiment of the present invention.

在附圖中,為了清楚起見,放大或縮小了部分的元件或膜層的尺寸。並且,為求清楚表示,於圖示中可能省略繪示了部分的膜層或構件。 In the attached figures, for the sake of clarity, the size of some components or film layers is enlarged or reduced. In addition, for the sake of clarity, some film layers or components may be omitted in the illustration.

本文所使用之方向術語(例如,上、下、右、左、前、後、頂部、底部)僅參看所繪圖式使用且不意欲暗示絕對定向。 Directional terms used herein (e.g., up, down, right, left, front, back, top, bottom) are used only with reference to the drawings and are not intended to imply an absolute orientation.

在說明書中以「介於」或「約」表示兩不同數質之範圍,其為大於或約等於較小之數值,且小於或約等於較大之數值。 In the specification, "between" or "approximately" is used to indicate the range of two different numerical values, which is greater than or approximately equal to the smaller value, and less than or approximately equal to the larger value.

在說明書中所表示的數值,可以包括所述數值以及在本領域中具有通常知識者可接受的偏差範圍內的偏差值。上述偏差值可以是於製造過程或量測過程的一個或多個標準偏差(Standard Deviation),或是於計算或換算過程因採用位數的多寡、四捨五入或經由誤差傳遞(Error Propagation)等其他因素所產生的計算誤 差。 The numerical values indicated in the specification may include the numerical values and deviation values within the deviation range acceptable to persons of ordinary skill in the art. The above deviation values may be one or more standard deviations (Standard Deviation) in the manufacturing process or measurement process, or calculation errors caused by other factors such as the number of digits used, rounding, or error propagation in the calculation or conversion process.

圖1是依照本新型創作的第一實施例的一種製程裝置的剖面示意圖。 Figure 1 is a cross-sectional schematic diagram of a process device according to the first embodiment of the present invention.

請參照圖1,製程裝置100可以包括基板130以及塗層140。塗層140位於基板130上(於圖1中的上方)。 Referring to FIG. 1 , the process device 100 may include a substrate 130 and a coating layer 140. The coating layer 140 is located on the substrate 130 (on the top in FIG. 1 ).

在一實施例中,製程裝置100可以更包括離型層110以及黏著層120。離型層110位於黏著層120下(於圖1中的下方)。黏著層120位於基板130下(於圖1中的下方)。也就是說,黏著層120與塗層140分別位於基板130的兩相對側。 In one embodiment, the process device 100 may further include a release layer 110 and an adhesive layer 120. The release layer 110 is located below the adhesive layer 120 (at the bottom in FIG. 1 ). The adhesive layer 120 is located below the substrate 130 (at the bottom in FIG. 1 ). In other words, the adhesive layer 120 and the coating layer 140 are located at two opposite sides of the substrate 130 , respectively.

在一實施例中,若製程裝置100包括離型層110、黏著層120、基板130以及塗層140,則在製程裝置100的一示例性使用方式上,可以先將離型層110移除,以藉由黏著層120而黏固於對應的物件上。 In one embodiment, if the process device 100 includes a release layer 110, an adhesive layer 120, a substrate 130, and a coating layer 140, then in an exemplary use of the process device 100, the release layer 110 may be removed first, so as to be fixed to a corresponding object by the adhesive layer 120.

製程裝置100中各層的示例性特徵及對應的功效可以如以下詳細敘述。 Exemplary features of each layer in the process device 100 and the corresponding functions can be described in detail as follows.

[離型層][Release layer]

在一實施例中,離型層110可以包括離型膜(release film)或離型紙(release paper),但本新型創作不限於此。 In one embodiment, the release layer 110 may include a release film or a release paper, but the present invention is not limited thereto.

在一實施例中,前述作為離型層110的離型膜的材質可以包括為聚對苯二甲酸乙二酯(polyethylene terephthalate;PET)。 In one embodiment, the material of the release film used as the release layer 110 may include polyethylene terephthalate (PET).

在一實施例中,離型層110的厚度可為25微米(micrometer;μm)至175微米,但本新型創作不限於此。 In one embodiment, the thickness of the release layer 110 may be 25 micrometers (μm) to 175 micrometers, but the present invention is not limited thereto.

在一實施例中,離型層110的離型力可為2gf/25mm至200gf/25mm,但本新型創作不限於此。 In one embodiment, the release force of the release layer 110 may be 2gf/25mm to 200gf/25mm, but the present invention is not limited thereto.

[黏著層][Adhesive layer]

在一實施例中,黏著層120的厚度介於10微米至50微米。舉例而言,黏著層120的厚度基本上為25微米。 In one embodiment, the thickness of the adhesive layer 120 is between 10 microns and 50 microns. For example, the thickness of the adhesive layer 120 is substantially 25 microns.

若黏著層(類似於黏著層120,但厚度不同)的厚度小於10微米,則可能降低黏著層的黏著力。 If the thickness of the adhesive layer (similar to the adhesive layer 120 but different in thickness) is less than 10 microns, the adhesive force of the adhesive layer may be reduced.

若黏著層(類似於黏著層120,但厚度不同)的厚度大於50微米,則可能會因為黏著層過厚,而對應地使製程裝置的整體厚度增厚,而使材料成本增加或影響其他膜層的功能。 If the thickness of the adhesive layer (similar to the adhesive layer 120, but with a different thickness) is greater than 50 microns, the adhesive layer may be too thick, which may correspondingly increase the overall thickness of the process device, thereby increasing the material cost or affecting the functions of other film layers.

[基板][Substrate]

在一實施例中,基材130的材質可以包括聚對苯二甲酸乙二醇酯(polyethylene terephthalate,PET)、聚醯亞胺(polyimide,PI)、聚醚醚酮(polyether ether ketone,PEEK)、聚乙烯亞胺(polyethylenimine,PEI)、聚醯胺(polyamide,PA)、聚醚碸(polyethersulfone,PES)、聚萘二甲酸乙二醇酯(polyethylene naphthalate,PEN)、晶圓、玻璃、金屬板、玻纖板、陶瓷板上述的堆疊或上述之組合。 In one embodiment, the material of the substrate 130 may include polyethylene terephthalate (PET), polyimide (PI), polyether ether ketone (PEEK), polyethylene imine (PEI), polyamide (PA), polyethersulfone (PES), polyethylene naphthalate (PEN), wafer, glass, metal plate, fiberglass plate, ceramic plate, stacks of the above, or combinations thereof.

在一實施例中,基板130的材質可以包括矽、碳化矽、氮化鎵、氧化鋁(Al2O3)、石英或適用於電子元件製程的材質。在一實施例中,基板130的外觀可以相同或相似於圓形,其直徑例如可為3英寸、4英寸、5英寸、6英寸、8英寸、12英寸、14英吋、 15英吋、16英吋、20英吋或其他適宜的規格。 In one embodiment, the material of the substrate 130 may include silicon, silicon carbide, gallium nitride, aluminum oxide (Al 2 O 3 ), quartz or a material suitable for electronic component manufacturing. In one embodiment, the appearance of the substrate 130 may be the same as or similar to a circle, and its diameter may be, for example, 3 inches, 4 inches, 5 inches, 6 inches, 8 inches, 12 inches, 14 inches, 15 inches, 16 inches, 20 inches or other appropriate specifications.

在一實施例中,基板130可以包括適用於半導體製程的晶圓(可簡稱為:半導體晶圓;如:矽晶圓)。如此一來,包括以半導體晶圓作為基板130的製程裝置100可以直接適用於電子元件相關製程(如:晶圓針測(chip probing,CP))。 In one embodiment, the substrate 130 may include a wafer suitable for semiconductor processing (may be referred to as a semiconductor wafer; such as a silicon wafer). In this way, the process device 100 including the semiconductor wafer as the substrate 130 can be directly applied to electronic component related processes (such as chip probing (CP)).

在一實施例中,基板130的厚度介於12微米至2000微米。在一實施例中,基板130的厚度介於150微米至1,800微米;例如:介於750微米至800微米。在一實施例中,基板130的厚度可以對應於一般電子元件相關製程中所使用的晶圓的厚度。 In one embodiment, the thickness of the substrate 130 is between 12 microns and 2000 microns. In one embodiment, the thickness of the substrate 130 is between 150 microns and 1,800 microns; for example, between 750 microns and 800 microns. In one embodiment, the thickness of the substrate 130 may correspond to the thickness of a wafer used in a general electronic component-related process.

[塗層][Coating]

[塗層的組成][Coating composition]

在本實施例中,用於形成塗層140的材質可以包括樹脂、架橋劑以及清潔材料。也就是說,塗層140的材質可以包括樹脂、架橋劑以及清潔材料。 In this embodiment, the material used to form the coating layer 140 may include a resin, a bridge agent, and a cleaning material. That is, the material of the coating layer 140 may include a resin, a bridge agent, and a cleaning material.

在一實施例中,前述的樹脂可以包括有機矽樹脂(silicone resin)、有機矽橡膠(silicone rubber)、聚氨酯樹脂(polyurethane resin;PU resin)、丙烯酸酯樹脂(acrylic resin)或上述之混合。 In one embodiment, the aforementioned resin may include silicone resin, silicone rubber, polyurethane resin (PU resin), acrylic resin, or a mixture thereof.

在一實施例中,以使用的樹脂為100重量單位計,所使用的架橋劑(可以更包括對應的觸媒)約為5重量份至50重量份。 In one embodiment, based on 100 weight units of the resin used, the amount of the bridging agent used (which may further include a corresponding catalyst) is approximately 5 to 50 parts by weight.

在一實施例中,前述的架橋劑可以包括為胺類架橋劑、酸酐類架橋劑、有機過氧化物架橋劑或上述之混合。在一實施例中,在使用架橋劑的前提下,可以進一步地使用對應的觸媒。前述的觸 媒可以包括白金觸媒。 In one embodiment, the aforementioned bridging agent may include an amine bridging agent, an acid anhydride bridging agent, an organic peroxide bridging agent or a mixture thereof. In one embodiment, under the premise of using a bridging agent, a corresponding catalyst may be further used. The aforementioned catalyst may include a platinum catalyst.

在一實施例中,胺類架橋劑例如可以包括三烷基胺(如:三乙胺、三丁胺等)、胺基吡啶(如:4-二甲基胺基吡啶)、芳基胺(如:苯甲基二甲胺、2,4,6-三(二甲基胺基甲基)苯酚)或上述之混合,但本新型創作不限於此。 In one embodiment, the amine crosslinker may include, for example, trialkylamine (such as triethylamine, tributylamine, etc.), aminopyridine (such as 4-dimethylaminopyridine), arylamine (such as benzyldimethylamine, 2,4,6-tris(dimethylaminomethyl)phenol) or a mixture thereof, but the present invention is not limited thereto.

在一實施例中,酸酐架橋劑例如可以包括丁烯二酸酐、甲基四氫苯酐(Methyl Tetrahydrophthalic Anhydride,MTHPA,CAS:26590-20-5)或上述之混合,但本新型創作不限於此。 In one embodiment, the anhydride bridge agent may include, for example, maleic anhydride, methyl tetrahydrophthalic anhydride (Methyl Tetrahydrophthalic Anhydride, MTHPA, CAS: 26590-20-5) or a mixture thereof, but the present invention is not limited thereto.

在一實施例中,有機過氧化物架橋劑例如可以包括過氧化苯甲醯(Benzoyl peroxide,BPO,CAS:94-36-0)、2-(叔丁基過氧異丙基)苯(Bis-(tert-butylperoxyisopropyl)benzene peroxide,BIBP,CAS:25155-25-3/2212-81-9)或上述之混合,但本新型創作不限於此。 In one embodiment, the organic peroxide crosslinker may include, for example, benzoyl peroxide (BPO, CAS: 94-36-0), 2-(tert-butylperoxyisopropyl)benzene (BIBP, CAS: 25155-25-3/2212-81-9), or a mixture thereof, but the present invention is not limited thereto.

在一實施例中,觸媒可以包括鉑觸媒。鉑觸媒例如可以包括鉑黑、氯鉑酸、有機鉑化合物(如:鉑雙乙醯乙酸、鉑(0)-1,3-二乙烯-1,1,3,3-四甲基二矽氧烷(Platinium 1,3-diethenyl-1,1,3,3-tetramethyldisiloxane complexes;CAS:68478-92-2))。在一實施例中,在樹脂包括有機矽樹脂或有機矽橡膠的前提下,鉑觸媒的存在可以提升對應的硬化程度。 In one embodiment, the catalyst may include a platinum catalyst. The platinum catalyst may include, for example, platinum black, chloroplatinic acid, and organic platinum compounds (such as platinum diacetyl acetic acid, platinum (0)-1,3-diethenyl-1,1,3,3-tetramethyldisiloxane complexes; CAS: 68478-92-2). In one embodiment, under the premise that the resin includes an organic silicone resin or an organic silicone rubber, the presence of the platinum catalyst may enhance the corresponding degree of hardening.

在一實施例中,前述的清潔材料可以包括有機矽樹脂粉末、有機矽橡膠粉末、矽酸鹽礦物或上述之混合。 In one embodiment, the aforementioned cleaning material may include organic silicone resin powder, organic silicone rubber powder, silicate mineral or a mixture thereof.

在一實施例中,前述清潔材料的粒徑可以大於或約等於 0.05微米,且小於或約等於10微米。若清潔材料的粒徑過小(如:小於0.05微米),則在相同的重量比例下雖然可以提升對應的表面積,但可能降低對應的摩擦力,而可能降低清潔效果。若清潔材料的粒徑過大(如:小於10微米),則在相同的重量比例下會將低對應的表面積,並可能提升對應的摩擦力,而可能降低清潔效果,且可能會提升對應被清潔物(如:探針)損傷或損壞的可能。 In one embodiment, the particle size of the cleaning material may be greater than or approximately equal to 0.05 microns, and less than or approximately equal to 10 microns. If the particle size of the cleaning material is too small (e.g., less than 0.05 microns), the corresponding surface area may be increased at the same weight ratio, but the corresponding friction may be reduced, which may reduce the cleaning effect. If the particle size of the cleaning material is too large (e.g., less than 10 microns), the corresponding surface area may be reduced at the same weight ratio, and the corresponding friction may be increased, which may reduce the cleaning effect and may increase the possibility of damage or damage to the corresponding object to be cleaned (e.g., probe).

在一實施例中,以使用的樹脂為100重量單位計,所使用的清潔材料約為5重量份至200重量份。清潔材料的添加量可能會影響的內聚力。若添加比例低(如:以使用的樹脂為100重量單位計,清潔材料的添加量小於5重量份),則雖然對應的內聚力或回復性較佳,但由於添加比例過低反而清潔效果可能較差。若添加比例高(如:以使用的樹脂為100重量單位計,清潔材料的添加量大於200重量份),則雖然由於添加比例過高而清潔效果可能較好,但對應的內聚力與回復性可能較差,而在使用上較為不便。 In one embodiment, the amount of cleaning material used is about 5 to 200 parts by weight based on 100 parts by weight of the resin used. The amount of cleaning material added may affect the cohesion. If the addition ratio is low (e.g., the amount of cleaning material added is less than 5 parts by weight based on 100 parts by weight of the resin used), although the corresponding cohesion or resilience is better, the cleaning effect may be poor due to the low addition ratio. If the addition ratio is high (e.g., the amount of cleaning material added is greater than 200 parts by weight based on 100 parts by weight of the resin used), although the cleaning effect may be better due to the high addition ratio, the corresponding cohesion and resilience may be poor, and it is more inconvenient to use.

[塗層的形成方式][How the coating is formed]

塗層140可以藉由塗佈以及固化的方式而形成。前述固化的方式可以包括熱固化方式及/或光固化方式,但本新型創作不限於此。 The coating 140 can be formed by coating and curing. The aforementioned curing method may include a thermal curing method and/or a light curing method, but the present invention is not limited thereto.

在一實施例中,塗層140的形成方式可以如下。 In one embodiment, the coating 140 may be formed as follows.

首先,可以將包含或混有樹脂、架橋劑以及清潔材料的膠狀、膏狀或液狀塗料藉由適當的方式(如:以刮刀或其他類似的治具進行塗佈的方式)塗覆於基板130上。前述的塗料可以選擇性 地使用適當的有機溶劑。 First, a gel, paste or liquid coating containing or mixed with resin, bridging agent and cleaning material can be applied to the substrate 130 by an appropriate method (e.g., coating with a scraper or other similar jig). The aforementioned coating can selectively use an appropriate organic solvent.

在將適當的塗料塗覆於基板130上的過程中及/或塗覆完成之後,可以進行第一階段固化步驟與第二階段固化步驟。 During the process of coating the substrate 130 with a suitable coating material and/or after the coating is completed, a first stage curing step and a second stage curing step may be performed.

第一階段固化步驟可以包括藉由照光加熱的方式使於基板130上的塗料被固化或半固化。前述的照光加熱例如可以包括以紅外光(IR)進行照光加熱。相較於以熱風加熱的方式,照光加熱的受熱可以較為均勻,且所形成的塗層(如:塗層140)可以具有較佳的平整度(如:具有較少的氣泡、縮孔(俗稱:火山孔)或乾燥不均的現象;或,幾乎無前述的表徵)。 The first stage curing step may include curing or semi-curing the coating on the substrate 130 by means of photothermal heating. The aforementioned photothermal heating may include, for example, photothermal heating with infrared light (IR). Compared with hot air heating, photothermal heating can be more uniformly heated, and the formed coating (such as coating 140) can have better flatness (such as having fewer bubbles, shrinkage holes (commonly known as: volcanic holes) or uneven drying; or, almost no aforementioned characteristics).

由於紅外光的光子能量較弱(相較於紫光或紫外光;相較於高分子中兩鍵結原子的鍵能;且/或,相較於高分子中某π鍵被激發而對應地為π*鍵所需的能量),因此紅外光基本上不會促使對應的光化學反應產生,故第一階段固化步驟可以被稱為熱固化方式。 Since the photon energy of infrared light is relatively weak (compared to violet or ultraviolet light; compared to the bond energy of two bonding atoms in a polymer; and/or, compared to the energy required for a π bond in a polymer to be excited and correspondingly to a π* bond), infrared light basically does not induce the corresponding photochemical reaction, so the first stage of curing can be called thermal curing.

第二階段固化步驟可以包括使塗覆於基板130上的塗料(可為未固化狀態或半固化狀態)處於絕氧的環境中,並以照射高能光線的方式進行固化。絕氧的環境例如將整個物件(如:具有塗料塗覆於其上的基板130)置於絕氧空間(如:氮氣箱)中;且/或,在塗覆於基板130上的塗料之上更覆蓋對應的隔絕物件(如:離型膜)。另外,前述的高能光線所指為對應單一光子(photon)之能量,舉例而言,高能光線為紫光或紫外光。由於在高能光線的照射之下,氧氣可能分解成氧自由基及/或產生臭氧(ozone),而 氧自由基及/或臭氧容易與樹脂中的高分子反應而造成材料上的缺陷。因此,使塗覆於基板130上的塗料於絕氧的環境中進行照射高能光線的方式予以固化,可以提升所形成的塗層及/或對應材料的穩定度、強度及/或耐久性。 The second stage curing step may include placing the coating (which may be in an uncured state or a semi-cured state) coated on the substrate 130 in an oxygen-free environment and curing it by irradiating it with high-energy light. The oxygen-free environment, for example, places the entire object (e.g., the substrate 130 with the coating coated thereon) in an oxygen-free space (e.g., a nitrogen box); and/or, a corresponding isolation object (e.g., a release film) is further covered on the coating coated on the substrate 130. In addition, the aforementioned high-energy light refers to the energy corresponding to a single photon, for example, the high-energy light is violet light or ultraviolet light. Under the irradiation of high-energy light, oxygen may decompose into oxygen free radicals and/or generate ozone, and oxygen free radicals and/or ozone easily react with polymers in the resin to cause defects in the material. Therefore, curing the coating applied on the substrate 130 by irradiating high-energy light in an oxygen-free environment can improve the stability, strength and/or durability of the formed coating and/or the corresponding material.

由於紫光或紫外光的光子能量較強(相較於紅外光;相較於高分子中兩鍵結原子的鍵能;且/或,相較於高分子中某π鍵被激發而對應地為π*鍵所需的能量),因此紫光或紫外光可能會促使對應的光化學反應(如:架橋反應)產生,故第二階段固化步驟可以被稱為光固化方式。 Since the photon energy of violet or ultraviolet light is stronger (compared to infrared light; compared to the bond energy of two bonding atoms in a polymer; and/or, compared to the energy required for a π bond in a polymer to be excited and correspondingly to a π* bond), violet or ultraviolet light may promote the corresponding photochemical reaction (such as bridging reaction), so the second stage curing step can be called light curing.

在一實施例中,可以先進行前述的第一階段固化步驟;而後,進行前述的第二階段固化步驟。在一實施例中,第一階段固化步驟的執行時序可以與第二階段固化步驟的執行時序可以重疊。舉例而言,可以在接近完成但尚未完成第一階段固化步驟時,即進行第二階段固化步驟。又舉例而言,可以在進行第一階段固化步驟的過程中,進行一次的或多次的第二階段固化步驟。當然,若有需要,第一階段固化步驟也可以於絕氧的環境中進行。 In one embodiment, the aforementioned first stage curing step may be performed first; and then, the aforementioned second stage curing step may be performed. In one embodiment, the execution timing of the first stage curing step may overlap with the execution timing of the second stage curing step. For example, the second stage curing step may be performed when the first stage curing step is nearly completed but not yet completed. For another example, the second stage curing step may be performed once or multiple times during the first stage curing step. Of course, if necessary, the first stage curing step may also be performed in an oxygen-free environment.

在一實施例中,塗層140僅藉由前述第一階段固化步驟,則在厚度為150微米至300微米的對應情況下,其對應的平整度(可以算數平均粗度(Ra)判斷)可以約為30微米至50微米。 In one embodiment, the coating 140 is cured only in the first stage, and the corresponding flatness (which can be determined by the arithmetic average roughness (Ra)) can be about 30 microns to 50 microns when the thickness is 150 microns to 300 microns.

在一實施例中,塗層140為藉由包括前述第一階段固化步驟及前述第二階段固化步驟的方式所形成,則在厚度為150微米至300微米的對應情況下,其對應的平整度(可以算數平均粗 度(Ra)判斷)可以更小(如:小於或約等於30微米)。 In one embodiment, the coating 140 is formed by a method including the aforementioned first stage curing step and the aforementioned second stage curing step. In the corresponding case of a thickness of 150 microns to 300 microns, the corresponding flatness (which can be determined by the arithmetic average roughness (Ra)) can be smaller (e.g., less than or approximately equal to 30 microns).

在一些電子元件的相關製程中,常會使用探針/探針卡。在使用探針/探針卡時,其具有對應的壓縮量(Over Drive,OD)。壓縮量是控制探針/探針卡與被測試物(如:晶圓或晶片)接觸的重要參數。壓縮量不能超過探針/探針卡的供應商所指定的最大值,以避免針壓過大而造成探針/探針卡變形。壓縮量不能過小,以避免探針/探針卡未與被測試物接觸的可能。在一般的電子元件相關製程中,考量對應的元件製程品質及對應的探針/探針卡規格,壓縮量大多設定於30微米至80微米的範圍。 In some electronic component-related processes, probes/probe cards are often used. When using probes/probe cards, they have corresponding compression (Over Drive, OD). Compression is an important parameter to control the contact between the probe/probe card and the object under test (such as a wafer or chip). The compression cannot exceed the maximum value specified by the supplier of the probe/probe card to avoid deformation of the probe/probe card due to excessive needle pressure. The compression cannot be too small to avoid the possibility that the probe/probe card does not contact the object under test. In general electronic component-related processes, considering the corresponding component process quality and the corresponding probe/probe card specifications, the compression is mostly set in the range of 30 microns to 80 microns.

基於前段所述,考量製程裝置100被原位(in-situ)地用於探針/探針卡清潔(即,不改變如壓縮量或其他類似的參數條件下)的方式之下,塗層140的平整度小於或約等於50微米;較佳地,更小於或約等於30微米。如此一來,可以使製程裝置100可以適用於探針/探針卡的清潔,且/或可以降低探針/探針卡損傷或損壞的可能。 Based on the above, when the process device 100 is used in-situ for cleaning the probe/probe card (i.e., without changing parameters such as compression or other similar conditions), the flatness of the coating 140 is less than or equal to 50 microns; preferably, less than or equal to 30 microns. In this way, the process device 100 can be used for cleaning the probe/probe card and/or the possibility of damage or destruction of the probe/probe card can be reduced.

[用於形成塗層的塗料的黏度影響][Effect of viscosity of coating material used to form coating]

在一實施例中,用於形成塗層140的塗料的黏度可以介於200cps至5,000cps。架橋劑及/或清潔材料的添加比例可能會對於塗料的黏度有所影響。 In one embodiment, the viscosity of the coating used to form the coating layer 140 may be between 200 cps and 5,000 cps. The added ratio of the bridging agent and/or the cleaning material may have an effect on the viscosity of the coating.

若架橋劑的添加比例過低(如:以使用的樹脂為100重量單位計,所使用的架橋劑小於5重量份),則對應形成的塗料的黏度可能較低(如:小於200cps),雖然流平性(levelling property) 可以較佳,而可以使所形成的塗層具有較佳的平整度,但可能較難一次地形成至具有適當的厚度,而可能需要進行多次的工序而可能提升製程上的複雜度或難度。並且,若厚度過低(如:厚度小於150微米),則對於探針的使用上可能會使對應的清潔能力降低。另外,由於架橋密度可能過低,而可能造成硬度較軟,在使用時回復性較差,對應的清潔能力降低。 If the proportion of the bridge agent added is too low (e.g., the bridge agent used is less than 5 parts by weight based on 100 weight units of the resin used), the viscosity of the corresponding coating may be lower (e.g., less than 200cps). Although the leveling property may be better, and the formed coating may have better flatness, it may be difficult to form it to an appropriate thickness at one time, and multiple processes may be required, which may increase the complexity or difficulty of the process. In addition, if the thickness is too low (e.g., the thickness is less than 150 microns), the corresponding cleaning ability may be reduced when using the probe. In addition, because the bridge density may be too low, it may cause the hardness to be softer, the recovery is poor during use, and the corresponding cleaning ability is reduced.

若架橋劑的添加比例過高(如:以使用的樹脂為100重量單位計,所使用的架橋劑大於50重量份),則對應形成的塗料的黏度可能較高(如:大於5,000cps),因此需要較小心地控制使用的量,以避免所形成的厚度過厚(如:厚度大於300微米)。若厚度過厚可能會提升對應形成的塗層產生自身缺陷(如:脫膠、殘膠、自身斷裂或其他類似的混合性破壞)的可能。並且,由於黏度可能較高而使對應的流平性較差,因此對應形成的塗層可能平整度較差。另外,由於架橋密度可能較高,而可能造成硬度較硬,在對於探針的使用上較難使探針插入於其中,而可能使對應的清潔能力降低或無清潔能力,甚至對探針造成損傷或損壞。 If the proportion of bridging agent added is too high (e.g., the amount of bridging agent used is greater than 50 parts by weight based on 100 parts by weight of the resin used), the viscosity of the corresponding coating may be higher (e.g., greater than 5,000 cps), so the amount used needs to be carefully controlled to avoid the thickness being too thick (e.g., greater than 300 microns). If the thickness is too thick, the possibility of the corresponding coating to have its own defects (e.g., debonding, residual glue, self-fracture or other similar mixed damage) may increase. In addition, since the viscosity may be higher, the corresponding leveling property may be poor, so the corresponding coating may have poor flatness. In addition, since the density of the bridge may be higher, it may cause the hardness to be higher, making it more difficult to insert the probe into it, which may reduce or eliminate the corresponding cleaning ability, and even cause damage or destruction to the probe.

若清潔材料的添加比例過低(如:以使用的樹脂為100重量單位計,所使用的清潔材料小於5重量份),則對應形成的塗料的黏度可能較低(如:小於200cps)。類似於前述,較低的黏度雖然流平性可以較佳,而可以使所形成的塗層具有較佳的平整度,但可能較難一次地形成至具有適當的厚度,而可能需要進行多次的工序而可能提升製程上的複雜度或難度。若厚度過低(如:厚度小 於150微米),則對於探針的使用上可能會使對應的清潔能力降低。 If the proportion of cleaning material added is too low (e.g., the cleaning material used is less than 5 parts by weight based on 100 parts by weight of the resin used), the viscosity of the corresponding coating may be lower (e.g., less than 200cps). Similar to the above, although lower viscosity can improve leveling and make the formed coating have better flatness, it may be more difficult to form it to an appropriate thickness at one time, and multiple steps may be required, which may increase the complexity or difficulty of the process. If the thickness is too low (e.g., the thickness is less than 150 microns), the use of the probe may reduce the corresponding cleaning ability.

若清潔材料的添加比例過高(如:以使用的樹脂為100重量單位計,所使用的清潔材料大於200重量份),則對應形成的塗料的黏度可能較高(如:大於5,000cps)。類似於前述,較高的黏度需要較小心地控制使用的量,以避免所形成的厚度過厚(如:厚度大於300微米)。並且,由於黏度可能較高而使對應的流平性較差,因此對應形成的塗層可能平整度較差。 If the proportion of cleaning material added is too high (e.g., the amount of cleaning material used is greater than 200 parts by weight based on 100 parts by weight of the resin used), the viscosity of the corresponding coating may be higher (e.g., greater than 5,000cps). Similar to the above, higher viscosity requires more careful control of the amount used to avoid excessive thickness (e.g., thickness greater than 300 microns). In addition, since the viscosity may be higher, the corresponding leveling property may be poor, so the corresponding coating may have poor flatness.

[塗層的硬度及其對應的影響][Hardness of coating and its corresponding effects]

在一實施例中,塗層140的邵氏硬度(Shore Hardness)介於40A至80A。在前述的範圍內,硬度較為適中。並且,若欲以穿刺的方式使被清潔物件(如:探針)刺入塗層140,而使塗層140得以黏附被清潔物件上的汙塵,則邵氏硬度介於40A至80A的塗層140適於使被清潔物件(如:探針)從垂直於塗層140表面的方向上進行穿刺。 In one embodiment, the Shore Hardness of the coating 140 is between 40A and 80A. In the aforementioned range, the hardness is moderate. Furthermore, if the object to be cleaned (such as a probe) is to be pierced into the coating 140 so that the coating 140 can adhere to the dust on the object to be cleaned, the coating 140 with a Shore Hardness between 40A and 80A is suitable for the object to be cleaned (such as a probe) to be pierced in a direction perpendicular to the surface of the coating 140.

在一實施例中,邵氏硬度可以藉由一般常用的標準方法進行測試。舉例而言,邵氏硬度可以藉由ASTM D2240或ISO 868的標準測試方法/規範進行測試,而進行換算或估算。 In one embodiment, the Shore hardness can be tested by a commonly used standard method. For example, the Shore hardness can be tested by the standard test method/specification of ASTM D2240 or ISO 868 and converted or estimated.

在一實施例中,塗層140的硬度可能跟其中的分子結構及/或架橋結構有關。 In one embodiment, the hardness of the coating 140 may be related to the molecular structure and/or bridge structure therein.

以樹脂材料或橡膠材料為例,若其分子結構具有較長的碳鏈,則其硬度可能相對地較低。再以樹脂材料或橡膠材料為例,若其分子結構包括芳香烴或是具有高立體障礙的結構(如:橋聯雙 環基團(bridged bicyclic group)),則其硬度可能相對地較高。 Taking a resin or rubber material as an example, if its molecular structure has a longer carbon chain, its hardness may be relatively low. Taking a resin or rubber material as another example, if its molecular structure includes aromatic hydrocarbons or a structure with high steric hindrance (such as a bridged bicyclic group), its hardness may be relatively high.

架橋結構的密度可能與架橋劑和樹脂的比例有關。為便於進行評估及/或配方調配,在一般與高分子相關的領域中,架橋結構的密度關係可以藉由其架橋劑對樹脂的重量比例比較評估。 The density of the bridge structure may be related to the ratio of the bridge agent to the resin. For the convenience of evaluation and/or formulation, in general polymer-related fields, the density relationship of the bridge structure can be evaluated by comparing the weight ratio of its bridge agent to the resin.

若架橋結構的密度過低(以使用的樹脂為100重量單位計,所使用的架橋劑(可以更包括對應的觸媒)小於5重量份),則對應的塗層的內聚力可能較低;且/或,對應的塗層的硬度可能較低(如:邵氏硬度小於40A)。 If the density of the bridge structure is too low (the bridge agent (which may further include the corresponding catalyst) is less than 5 parts by weight based on 100 parts by weight of the resin used), the cohesion of the corresponding coating may be lower; and/or the hardness of the corresponding coating may be lower (e.g., Shore hardness is less than 40A).

若塗層的硬度過低(如:邵氏硬度小於40A),則在使用上回復性可能較差,而會降低其清潔能力。 If the hardness of the coating is too low (e.g. Shore hardness is less than 40A), the recovery during use may be poor, which will reduce its cleaning ability.

若架橋結構的密度過高(以使用的樹脂為100重量單位計,所使用的架橋劑(可以更包括對應的觸媒)大於50重量份),則對應的塗層的內聚力可能較高;且/或,對應的塗層的硬度可能較高(如:邵氏硬度大於80A)。 If the density of the bridge structure is too high (the bridge agent (which may further include the corresponding catalyst) is greater than 50 parts by weight based on 100 parts by weight of the resin used), the cohesion of the corresponding coating may be higher; and/or the hardness of the corresponding coating may be higher (e.g., Shore hardness greater than 80A).

若塗層的硬度過高(如:邵氏硬度大於80A),則探針可能較難插入或穿刺於其中,而會降低其清潔能力甚至損傷或損壞探針。 If the hardness of the coating is too high (e.g. Shore hardness greater than 80A), the probe may be more difficult to insert or penetrate, which will reduce its cleaning ability and even damage or destroy the probe.

[塗層的彈性係數及其對應的影響][Elastic coefficient of coating and its corresponding influence]

在一實施例中,塗層140的彈性係數介於50kg/cm2至300kg/cm2。在前述的範圍內,彈性較為適中。並且,若欲以穿刺的方式使被清潔物件(如:探針)刺入塗層140,而使塗層140得以黏附被清潔物件上的汙塵,則彈性係數介於50kg/cm2至 300kg/cm2的塗層140可能具有較佳的清潔能力以及較多的可使用次數。 In one embodiment, the elastic coefficient of the coating 140 is between 50kg/ cm2 and 300kg/ cm2 . Within the aforementioned range, the elasticity is moderate. Furthermore, if the object to be cleaned (e.g., a probe) is to be pierced into the coating 140 so that the coating 140 can adhere to the dust on the object to be cleaned, the coating 140 with an elastic coefficient between 50kg /cm2 and 300kg/ cm2 may have better cleaning ability and more usable times.

在一實施例中,彈性係數可以藉由一般常用的標準方法進行測試。舉例而言,彈性係數可以藉由相同或相似於楊氏模數(Young's modulus)的標準測試方法/規範進行測試,而進行換算或估算。 In one embodiment, the elastic coefficient can be tested by a commonly used standard method. For example, the elastic coefficient can be tested by a standard test method/specification that is the same or similar to Young's modulus, and converted or estimated.

在一實施例中,塗層140的彈性可能跟其中材質的特性及/或對應的比例關係有關。 In one embodiment, the elasticity of the coating 140 may be related to the properties of the material therein and/or the corresponding proportional relationship.

以樹脂材料或橡膠材料為例,在一實施例中,塗層140所使用的樹脂/橡膠的重均分子量可以介於20,000g/mol至1,500,000g/mol。若分子量過低(如:重均分子量小於20,000g/mol),則可能因為內聚力較差,而使對應的彈性係數較低。若分子量過高(如:重均分子量大於或約等於20,000g/mol),則可能因為內聚力較佳,而使對應的彈性係數較高。 Taking resin material or rubber material as an example, in one embodiment, the weight average molecular weight of the resin/rubber used in the coating 140 may be between 20,000 g/mol and 1,500,000 g/mol. If the molecular weight is too low (e.g., the weight average molecular weight is less than 20,000 g/mol), the corresponding elastic coefficient may be lower due to poor cohesion. If the molecular weight is too high (e.g., the weight average molecular weight is greater than or approximately equal to 20,000 g/mol), the corresponding elastic coefficient may be higher due to better cohesion.

在一實施例中,若進一步地考量對應的樹脂/橡膠、架橋劑以及清潔材料的整體比例關係以及對應的其他特性(如:形成方式的難易度、塗料黏度的適中性或硬度的適中性)或功效,塗層140所使用的樹脂/橡膠的重均分子量更可以約為20,000g/mol至1,000,000g/mol。 In one embodiment, if the overall ratio of the corresponding resin/rubber, bridging agent and cleaning material and other corresponding characteristics (such as the difficulty of the formation method, the moderate viscosity of the coating or the moderate hardness) or efficacy are further considered, the weight average molecular weight of the resin/rubber used in the coating 140 can be about 20,000 g/mol to 1,000,000 g/mol.

再以樹脂材料或橡膠材料為例,在一實施例中,塗層140所使用的樹脂/橡膠的玻璃轉化點(glass transition temperature,Tg)可以大於或約等於-60℃。若玻璃轉化點過低(如:玻璃轉化點小 於-60℃),則可能因為內聚力較差,而使對應的彈性係數較低,且所形成的塗層可能耐溫性差。若玻璃轉化點過高(如:玻璃轉化點大於或約等於-60℃),則可能因為內聚力較佳,而使對應的彈性係數較高,且所形成的塗層具有較佳的耐溫性。 Taking resin or rubber materials as an example, in one embodiment, the glass transition temperature (Tg) of the resin/rubber used in the coating 140 may be greater than or approximately equal to -60°C. If the glass transition point is too low (e.g., the glass transition point is less than -60°C), the corresponding elastic modulus may be lower due to poor cohesion, and the resulting coating may have poor temperature resistance. If the glass transition point is too high (e.g., the glass transition point is greater than or approximately equal to -60°C), the corresponding elastic modulus may be higher due to better cohesion, and the resulting coating may have better temperature resistance.

在一實施例中,若進一步地考量對應的樹脂/橡膠、架橋劑以及清潔材料的整體比例關係以及對應的其他特性(如:形成方式的難易度、塗料黏度的適中性或硬度的適中性)或功效,塗層140所使用的樹脂/橡膠的的玻璃轉化點(glass transition temperature,Tg)可以介於-60℃至-20℃。 In one embodiment, if the overall ratio of the corresponding resin/rubber, bridge agent and cleaning material and other corresponding characteristics (such as the difficulty of the formation method, the moderate viscosity of the coating or the moderate hardness) or efficacy are further considered, the glass transition temperature (Tg) of the resin/rubber used in the coating 140 can be between -60°C and -20°C.

在一實施例中,製程裝置100可以作為探針卡清潔墊(probe card clean pad)或探針清潔墊(probe pin clean pad),但本新型創作不限於此。但值得注意的是,本新型創作並未限定前述任一實施例的製程裝置100的用途。 In one embodiment, the process device 100 can be used as a probe card clean pad or a probe pin clean pad, but the present invention is not limited thereto. However, it is worth noting that the present invention does not limit the use of the process device 100 of any of the aforementioned embodiments.

探針的清潔方法可以包括以下步驟。步驟1:藉由探針對電子元件進行測試。步驟2:於前述的步驟1之後,藉由前述任一實施例的製程裝置100對探針進行清潔。 The method for cleaning the probe may include the following steps. Step 1: Testing the electronic component by the probe. Step 2: After the aforementioned step 1, cleaning the probe by the process device 100 of any of the aforementioned embodiments.

探針的清潔方法舉例如下。圖2是依照一種常用的測試方法的側視示意圖。圖3A至圖3D是依照以本新型創作的一實施例的一種製程裝置進行清潔或去汙過程的側視示意圖。 The cleaning method of the probe is exemplified as follows. FIG. 2 is a side view schematic diagram according to a commonly used test method. FIG. 3A to FIG. 3D are side view schematic diagrams of a process device according to an embodiment of the present invention performing a cleaning or decontamination process.

請參照圖2,可以藉由一般常用的測試方式,以藉由探針91對電子元件300進行電性測試。 Please refer to FIG. 2 , the electrical properties of the electronic component 300 can be tested by a probe 91 in a commonly used testing method.

電子元件300例如是半導體晶圓,其可以具有對應的導 電端子320。導電端子320可以為焊球或接觸墊(contact pad)。晶圓針測(chip probing,CP)為半導體晶圓(可為成品或半成品)製造過程中對晶圓上的裸晶(封裝前)進行產品良率驗證的重要測試。在裸晶測試的過程中,常藉由對應的探針卡(probe card)90進行測試。探針卡90包括探針(probe pin)91。探針91在測試過程中會接觸接觸墊320,以傳送對應的電訊號而進行測試。因此,在探針91與導電端子320相接觸的過程中,導電端子320上的部分物質(如:形成導電端子的焊料或形成接觸墊的金料、銀料、鋁料、鋅料或銅料,但不限)可能會沾附於探針91上。 The electronic component 300 is, for example, a semiconductor wafer, which may have a corresponding conductive terminal 320. The conductive terminal 320 may be a solder ball or a contact pad. Wafer probing (CP) is an important test for verifying the product yield of bare die (before packaging) on the semiconductor wafer (which may be a finished product or a semi-finished product) during the manufacturing process. In the process of bare die testing, the test is often performed by a corresponding probe card 90. The probe card 90 includes a probe pin 91. The probe pin 91 contacts the contact pad 320 during the test process to transmit a corresponding electrical signal for testing. Therefore, during the contact between the probe 91 and the conductive terminal 320, some materials on the conductive terminal 320 (such as the solder forming the conductive terminal or the gold, silver, aluminum, zinc or copper forming the contact pad, but not limited to) may adhere to the probe 91.

值得注意的是,圖2僅為針對一種常用的測試方式進行繪示或描述,於本新型創作並不加以限定或詳述。舉例而言,測試方式可以例如為最終測試(final test,FT)。 It is worth noting that FIG. 2 only illustrates or describes a commonly used test method, and does not limit or elaborate on it in the present invention. For example, the test method may be a final test (FT).

圖3A至圖3D是依照以本新型創作的一實施例的一種製程裝置進行清潔或去汙過程的側視示意圖。另外,為求清楚,圖3A至圖3D為針對探針91末端的區域附近進行繪示及對應描述。 Figures 3A to 3D are schematic side views of a process device for cleaning or decontamination according to an embodiment of the present invention. In addition, for the sake of clarity, Figures 3A to 3D are drawn and described in correspondence with the area near the end of the probe 91.

舉例而言,在於前述圖2的示例性測試後,可以藉由類似的作動方式,藉由製程裝置100對探針91進行清潔。 For example, after the exemplary test in FIG. 2 , the probe 91 can be cleaned by the process device 100 in a similar manner.

在一實施例中,於導電端子320與探針91相分離的過程中,導電端子320上的部分物質(如:形成導電端子的焊料或形成接觸墊的金料、銀料、鋁料、鋅料或銅料,但不限)可能會剝離且沾附於探針91上。 In one embodiment, during the process of separating the conductive terminal 320 from the probe 91, some materials on the conductive terminal 320 (such as the solder forming the conductive terminal or the gold, silver, aluminum, zinc or copper forming the contact pad, but not limited to) may be peeled off and attached to the probe 91.

如圖3B所示,可以將製程裝置100置於相同或相似於電 子元件300(如圖2所示)被放置之處,以藉由製程裝置100對探針91進行清潔。舉例而言,如圖3B至3C所示,可以相同或相似於前述的測試方式,以使製程裝置100與探針91相接觸,以使沾附於探針91上的物質99(如:焊料、金料、銀料、鋁料、鋅料、銅料或可能的汙漬)被製程裝置100的塗層140所沾黏。之後,如圖3C至3D所示,可以使製程裝置100與探針91相分離,並可以藉由製程裝置100以降低沾附於探針91上的物質99。 As shown in FIG. 3B , the process device 100 can be placed in a place that is the same as or similar to the place where the electronic component 300 (as shown in FIG. 2 ) is placed, so that the process device 100 can be used to clean the probe 91. For example, as shown in FIGS. 3B to 3C , the process device 100 can be brought into contact with the probe 91 in the same or similar manner as the aforementioned test method, so that the substance 99 (such as solder, gold, silver, aluminum, zinc, copper or possible contamination) attached to the probe 91 is adhered by the coating 140 of the process device 100. Thereafter, as shown in FIGS. 3C to 3D , the process device 100 can be separated from the probe 91, and the substance 99 attached to the probe 91 can be reduced by the process device 100.

值得注意的是,於圖3A至圖3D中僅是示例性地介紹一種探針91的清潔方法,本新型創作對於探針91的種類並未加以限制。舉例而言,在圖2或3A至圖3D中,所繪示的探針91為垂直式探針(vertical probe pin),但本新型創作不限於此。在一未繪示的實施例中,本新型創作前述任一實施例的製程裝置100也藉由類似於一般的測試方式,而可被用於懸臂式探針(cantilever probe pin)的清潔。 It is worth noting that only one method of cleaning the probe pin 91 is exemplarily introduced in FIG. 3A to FIG. 3D, and the novel creation does not limit the type of the probe pin 91. For example, in FIG. 2 or FIG. 3A to FIG. 3D, the probe pin 91 shown is a vertical probe pin, but the novel creation is not limited thereto. In an embodiment not shown, the process device 100 of any of the aforementioned embodiments of the novel creation can also be used to clean a cantilever probe pin in a manner similar to a general test method.

綜上所述,在本新型創作的製程裝置及藉由前述的製程裝置進行探針清潔的清潔方法中,由於塗層可以適於黏貼探針上的物質,而可以適於探針的清潔,且可以降低探針的刮痕;且/或,本新型創作的製程裝置可以具有較多的有效使用次數。 In summary, in the process device of the present invention and the cleaning method of the probe by the aforementioned process device, since the coating can be suitable for sticking the material on the probe, it can be suitable for cleaning the probe and can reduce the scratches of the probe; and/or, the process device of the present invention can have more effective use times.

100:製程裝置 100: Process equipment

110:離型層 110: Release layer

120:黏著層 120: Adhesive layer

130:基板 130: Substrate

140:塗層 140:Coating

Claims (10)

一種製程裝置,包括:基板;以及塗層,位於所述基板上,所述塗層的材質包括樹脂、架橋劑以及清潔材料,其中:以所述樹脂為100重量單位計,所述架橋劑為5重量份至50重量份;以所述樹脂為100重量單位計,所述清潔材料為5重量份至200重量份。 A process device includes: a substrate; and a coating layer located on the substrate, wherein the coating layer includes a resin, a bridge agent, and a cleaning material, wherein: based on 100 weight units of the resin, the bridge agent is 5 to 50 weight parts; based on 100 weight units of the resin, the cleaning material is 5 to 200 weight parts. 如請求項1所述的製程裝置,其中所述塗層的邵氏硬度(Shore Hardness)介於40 A至80 A。 A process device as described in claim 1, wherein the Shore Hardness of the coating is between 40 A and 80 A. 如請求項1所述的製程裝置,其中所述塗層的彈性係數介於50kg/cm2至300kg/cm2The process apparatus as claimed in claim 1, wherein the elastic coefficient of the coating is between 50 kg/cm 2 and 300 kg/cm 2 . 如請求項1所述的製程裝置,其中所述塗層的平整度小於或等於50微米。 A process device as described in claim 1, wherein the flatness of the coating is less than or equal to 50 microns. 如請求項1所述的製程裝置,其中所述樹脂的分子量介於20,000g/mol至1,500,000g/mol。 A process apparatus as described in claim 1, wherein the molecular weight of the resin is between 20,000 g/mol and 1,500,000 g/mol. 如請求項1所述的製程裝置,其中所述樹脂的玻璃轉化點大於或等於-60℃。 A process device as described in claim 1, wherein the glass transition point of the resin is greater than or equal to -60°C. 如請求項1所述的製程裝置,其中所述塗層為藉由將塗料塗佈於所述基板上且固化而成,其中所述塗料的黏度介於200cps至5,000cps。 The process device as described in claim 1, wherein the coating is formed by applying a coating on the substrate and curing the coating, wherein the viscosity of the coating is between 200cps and 5,000cps. 如請求項1所述的製程裝置,其中所述塗層為藉由將塗料塗佈於所述基板上且固化而成,其中所述固化的步驟包括熱固化步驟以及光固化步驟。 The process device as described in claim 1, wherein the coating layer is formed by applying a coating material on the substrate and curing it, wherein the curing step includes a thermal curing step and a photocuring step. 如請求項8所述的製程裝置,其中所述熱固化步驟為藉由紅外光加熱。 A process apparatus as described in claim 8, wherein the thermal curing step is performed by heating with infrared light. 如請求項8所述的製程裝置,其中所述光固化步驟為於絕氧的環境中進行。 A process apparatus as described in claim 8, wherein the photocuring step is performed in an oxygen-free environment.
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Publication number Priority date Publication date Assignee Title
TWI902170B (en) * 2024-03-14 2025-10-21 山太士股份有限公司 Process device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI902170B (en) * 2024-03-14 2025-10-21 山太士股份有限公司 Process device

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