TWM655684U - Chamber structure of two-in-one photoelectric assisting process - Google Patents
Chamber structure of two-in-one photoelectric assisting process Download PDFInfo
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Abstract
一種二合一的光電輔助製程腔體構造,包含:一下腔體,具有一容置空間,且下腔體的頂部開設一腔體開口;一頂部蓋板,具有一上表面以及一下表面;頂部蓋板更具有一窗口以及多個通氣孔,連通上表面與下表面,該些通氣孔環繞窗口配置;一外管體,其底端設置於上表面並且覆蓋於窗口以及該些通氣孔;其中,頂部蓋板封閉腔體開口,並且下表面朝向反應空間,以形成一反應腔體;一內管體,其底端設置於上表面並且連接於窗口,並且內管體位於外管體中;其中,內管體內形成一第一氣體腔室,並且連通於窗口;外管體與內管體之間形成一第二氣體腔室,且第二氣體腔室連通於該些通氣孔;一紫外光源,設置於內管體的頂端,用以對第一氣體腔室發射一紫外光;一感應線圈,環繞於外管體,用以對外管體提供隨時間變化的磁通量而產生感應電場;以及一下腔體,具有一容置空間,且下腔體的頂部開設一腔體開口;其中,頂部蓋板封閉該腔體開口,並且下表面朝向反應空間。 A two-in-one photoelectric assisted process chamber structure includes: a lower chamber having a containing space, and a chamber opening is opened at the top of the lower chamber; a top cover having an upper surface and a lower surface; the top cover further has a window and a plurality of vents, connecting the upper surface and the lower surface, and the vents are arranged around the window; an outer tube, the bottom end of which is arranged on the upper surface and covers the window and the vents; wherein the top cover seals the chamber opening, and the bottom surface faces the reaction space to form a reaction chamber; an inner tube, the bottom end of which is arranged on the upper surface and connected to the window, and the inner tube is The tube body is located in the outer tube body; wherein a first gas chamber is formed in the inner tube body and connected to the window; a second gas chamber is formed between the outer tube body and the inner tube body, and the second gas chamber is connected to the vents; an ultraviolet light source is arranged at the top of the inner tube body to emit an ultraviolet light to the first gas chamber; an induction coil is surrounded by the outer tube body to provide the outer tube body with a magnetic flux that changes with time to generate an induced electric field; and a lower cavity has a containing space, and a cavity opening is opened at the top of the lower cavity; wherein the top cover plate closes the cavity opening, and the lower surface faces the reaction space.
Description
本新型有關於ALD或ALE等製程的強化,特別是關於一種二合一的光電輔助製程腔體構造。 This novel technology is related to the enhancement of ALD or ALE processes, and in particular to a two-in-one photoelectric-assisted process chamber structure.
原子層沈積(Atomic Layer Deposition,ALD)或原子層磊晶(atomic layer epitaxy,ALE)過程中,或其他的晶圓表面加工製程中,會應用到紫外光輔助與電漿強化來將加強沈積或磊晶。 In the atomic layer deposition (ALD) or atomic layer epitaxy (ALE) process, or other wafer surface processing processes, UV-assisted and plasma-enhanced techniques are used to enhance deposition or epitaxy.
在傳統製程中紫外光輔助設備以及電漿強化設備是各自獨立的設備,這代表著紫外光輔助與電漿強化難以同時進行,必須分開進行。而分開進行紫外光輔助與電漿強化,又涉及了晶圓片在不同設備間移轉的作業,而影響了ALD或ALE作業的效率。 In the traditional process, UV-assisted equipment and plasma-enhanced equipment are independent equipment, which means that UV-assisted and plasma-enhanced equipment cannot be performed at the same time and must be performed separately. Separately performing UV-assisted and plasma-enhanced equipment involves the transfer of wafers between different equipment, which affects the efficiency of ALD or ALE operations.
鑑於上述技術問題,本新型提出一種二合一的光電輔助製程腔體構造,用於結合紫外光輔助及電漿強化於單一製程。 In view of the above technical problems, this novel invention proposes a two-in-one photo-assisted process chamber structure, which is used to combine ultraviolet light assistance and plasma enhancement in a single process.
本新型提出一種二合一的光電輔助製程腔體構造,包含:一下腔體,具有一容置空間,且下腔體的頂部開設一腔體開口;一頂部蓋板,具有一上表面以及一下表面;頂部蓋板更具有一窗口以及多個通氣孔,連通上表面與 下表面,該些通氣孔環繞窗口配置,其中,頂部蓋板封閉腔體開口,並且下表面朝向反應空間,以形成一反應腔體;一外管體,其底端設置於上表面並且覆蓋於窗口以及該些通氣孔;一內管體,其底端設置於上表面並且連接於窗口,並且內管體位於外管體中;其中,內管體內形成一第一氣體腔室,並且連通於窗口;外管體與內管體之間形成一第二氣體腔室,且第二氣體腔室連通於該些通氣孔;一紫外光源,設置於內管體的頂端,用以對第一氣體腔室發射一紫外光;以及一感應線圈,環繞於外管體,用以對外管體提供隨時間變化的磁通量而產生感應電場。 The present invention proposes a two-in-one photoelectric assisted process chamber structure, comprising: a lower chamber having a containing space, and a chamber opening is opened at the top of the lower chamber; a top cover having an upper surface and a lower surface; the top cover further has a window and a plurality of vents, connecting the upper surface and the lower surface, and the vents are arranged around the window, wherein the top cover seals the chamber opening, and the lower surface faces the reaction space to form a reaction chamber; an outer tube, the bottom end of which is arranged on the upper surface and covers the window and the lower surface. a plurality of vents; an inner tube, the bottom end of which is disposed on the upper surface and connected to the window, and the inner tube is located in the outer tube; wherein a first gas chamber is formed in the inner tube and connected to the window; a second gas chamber is formed between the outer tube and the inner tube, and the second gas chamber is connected to the vents; an ultraviolet light source is disposed at the top end of the inner tube to emit an ultraviolet light to the first gas chamber; and an induction coil is wrapped around the outer tube to provide the outer tube with a magnetic flux that varies with time to generate an induced electric field.
在至少一實施例中,二合一的光電輔助製程腔體構造更包含一晶圓承載座,位於該下腔體的反應空間中,並且該晶圓承載座是相應於頂部蓋板的下表面設置,晶圓承載座包含一晶圓承載板、一線性驅動器以及一偏壓電源;晶圓承載板的頂面朝向頂部蓋板的下表面,線性驅動器連接於晶圓承載板的底面,用以驅動晶圓承載板直線地上下位移,晶圓承載板連接於偏壓電源,且偏壓電源用以對晶圓承載板施加偏壓。 In at least one embodiment, the two-in-one photoelectrically assisted process chamber structure further includes a wafer carrier, which is located in the reaction space of the lower chamber, and the wafer carrier is arranged corresponding to the lower surface of the top cover plate. The wafer carrier includes a wafer carrier plate, a linear driver and a bias power supply; the top surface of the wafer carrier plate faces the lower surface of the top cover plate, the linear driver is connected to the bottom surface of the wafer carrier plate, and is used to drive the wafer carrier plate to move up and down linearly, the wafer carrier plate is connected to the bias power supply, and the bias power supply is used to apply a bias to the wafer carrier plate.
在至少一實施例中,二合一的光電輔助製程腔體構造更包含一第一噴灑頭,結合於頂部蓋板的下表面,環繞窗口,並且覆蓋於該些通氣孔。 In at least one embodiment, the two-in-one photoelectrically assisted processing chamber structure further includes a first showerhead, which is combined with the lower surface of the top cover plate, surrounds the window, and covers the vent holes.
在至少一實施例中,頂部蓋板包含前驅物管路,連通上表面與下表面,且前驅物管路位於上表面的一端用以連接一前驅物供應源,且前驅物管路位於下表面的一端是位於該些通氣孔的外側。 In at least one embodiment, the top cover plate includes a front drive pipeline connecting the upper surface and the lower surface, and one end of the front drive pipeline located on the upper surface is used to connect to a front drive supply source, and one end of the front drive pipeline located on the lower surface is located outside the vents.
在至少一實施例中,二合一的光電輔助製程腔體構造更包含一第二噴灑頭,結合於頂部蓋板的下表面,並覆蓋於前驅物管路位於下表面的一端;其中,第一噴灑頭外徑與第二噴灑頭外徑之間的比值為介於0.3與0.9之間。 In at least one embodiment, the two-in-one photoelectrically assisted process chamber structure further includes a second spray head, which is combined with the lower surface of the top cover plate and covers one end of the front drive pipeline located on the lower surface; wherein the ratio between the outer diameter of the first spray head and the outer diameter of the second spray head is between 0.3 and 0.9.
在至少一實施例中,內管體的內徑與外管體的內徑的比值介於0.1至0.6之間。 In at least one embodiment, the ratio of the inner diameter of the inner tube to the inner diameter of the outer tube is between 0.1 and 0.6.
在至少一實施例中,二合一的光電輔助製程腔體構造更包含一間隔件,連接於外管體與內管體的頂端,並且紫外光源是結合於間隔件。 In at least one embodiment, the two-in-one photoelectrically assisted process chamber structure further includes a spacer connected to the top ends of the outer tube and the inner tube, and the ultraviolet light source is combined with the spacer.
在至少一實施例中,間隔件更包含:至少一第一進氣管路,第一進氣管路由間隔件的外側面延伸至中央開口,並且第一進氣管路用以連接於一第一氣體源,使第一氣體腔室經由中央開口連通於第一進氣管路,第一進氣管路用以接收第一氣體並輸送至第一氣體腔室;以及至少一第二進氣管路,第二進氣管路由間隔件的外側面延伸進入至外側空腔,並且第二進氣管路用以連接於一第二氣體源,使第二氣體腔室經由外側空腔連通於第二進氣管路,第二進氣管路用以接收第二氣體並輸送至第二氣體腔室。 In at least one embodiment, the partition further includes: at least one first air intake pipeline, the first air intake pipeline extends from the outer side of the partition to the central opening, and the first air intake pipeline is used to connect to a first gas source, so that the first gas chamber is connected to the first air intake pipeline through the central opening, and the first air intake pipeline is used to receive the first gas and transport it to the first gas chamber; and at least one second air intake pipeline, the second air intake pipeline extends from the outer side of the partition into the outer cavity, and the second air intake pipeline is used to connect to a second gas source, so that the second gas chamber is connected to the second air intake pipeline through the outer cavity, and the second air intake pipeline is used to receive the second gas and transport it to the second gas chamber.
在至少一實施例中,二合一的光電輔助製程腔體構造更包含二透明隔板,用以封閉內管體的頂端與底端,使得第一氣體腔室為封閉。 In at least one embodiment, the two-in-one photoelectrically assisted process chamber structure further includes two transparent partitions for sealing the top and bottom of the inner tube, so that the first gas chamber is closed.
在至少一實施例中,二合一的光電輔助製程腔體構造更包含一適配環,用以直接或間接地結合於外管體與內管體頂端,且適配環的頂面匹配紫外光源,以使得紫外光源透過適配環結合於內管體頂端。 In at least one embodiment, the two-in-one photoelectrically assisted process chamber structure further includes an adapter ring for directly or indirectly coupling to the outer tube and the top end of the inner tube, and the top surface of the adapter ring matches the ultraviolet light source, so that the ultraviolet light source is coupled to the top end of the inner tube through the adapter ring.
基於上述二合一的光電輔助製程腔體構造,紫外光輔助及電漿強化的功能可以結合於單一設計。單一設計可以同時併用紫外光輔助及電漿強化,也可以在紫外光輔助及電漿強化中擇一實施,但不需要在不同的設備之間移轉晶圓,可以有效地提升ALD/ALE製程的效率。 Based on the above two-in-one photo-assisted process chamber structure, the functions of UV-assisted and plasma-enhanced can be combined in a single design. A single design can use UV-assisted and plasma-enhanced at the same time, or choose to implement either UV-assisted or plasma-enhanced, but there is no need to transfer wafers between different equipment, which can effectively improve the efficiency of the ALD/ALE process.
110:頂部蓋板 110: Top cover
111:上表面 111: Upper surface
112:下表面 112: Lower surface
113:設置槽 113: Setting slot
114:窗口 114: Window
115:通氣孔 115: Ventilation hole
116:前驅物管路 116: Front drive pipeline
120:外管體 120: Outer tube body
122:第二氣體腔室 122: Second gas chamber
130:內管體 130: Inner tube body
131:第一氣體腔室 131: First gas chamber
140:紫外光源 140: UV light source
150:感應線圈 150: Induction coil
160:間隔件 160: Spacer
161:中央開口 161: Central opening
162:外側空腔 162: Lateral cavity
163:第一進氣管路 163: First air intake line
164:第二進氣管路 164: Second air intake line
170:線圈支架 170: Coil bracket
180:透明隔板 180: Transparent partition
190:適配環 190: Adapter ring
200:下腔體 200: Lower cavity
200a:反應空間 200a: Reaction space
201:腔體開口 201: Cavity opening
202:擋件 202: Stopper
210:第一噴灑頭 210: First sprinkler head
210a:電漿通道 210a: Plasma channel
220:第二噴灑頭 220: Second sprinkler head
220a:前驅物通道 220a: Front drive channel
230:晶圓承載座 230: Wafer carrier
232:晶圓承載板 232: Wafer carrier plate
234:線性驅動器 234: Linear drive
236:加熱器 236: Heater
240:偏壓電源 240: Bias power supply
a:內管體內徑 a: Inner diameter of inner tube
b:外管體內徑 b: Inner diameter of outer tube
c:第一噴灑頭外徑 c: Outer diameter of the first sprinkler head
d:第二噴灑頭外徑 d: Outer diameter of the second sprinkler head
S110~S160:步驟 S110~S160: Steps
圖1是本新型實施例中,二合一的光電輔助製程腔體構造的剖面分解圖。 Figure 1 is a cross-sectional exploded view of the two-in-one photoelectrically assisted process chamber structure in the present novel embodiment.
圖2是本新型實施例中,二合一的光電輔助製程腔體構造的剖面圖。 Figure 2 is a cross-sectional view of the two-in-one photoelectrically assisted process chamber structure in this novel embodiment.
圖3與圖4是本新型實施例中,二合一的光電輔助製程腔體構造中部分元件的剖面圖。 Figures 3 and 4 are cross-sectional views of some components in the two-in-one photoelectrically assisted process chamber structure in the present novel embodiment.
圖5是本新型實施例中,二合一的光電輔助製程腔體構造中部分元件的剖面分解圖。 Figure 5 is a cross-sectional exploded view of some components in the two-in-one photoelectrically assisted process chamber structure in the present novel embodiment.
圖6是本新型實施例中,二合一的光電輔助製程腔體構造的另一剖面圖。 Figure 6 is another cross-sectional view of the two-in-one photoelectrically assisted process chamber structure in the present novel embodiment.
圖7是本新型實施例中,頂部蓋板、第一噴灑頭與第二噴灑頭的立體圖。 Figure 7 is a three-dimensional diagram of the top cover plate, the first sprinkler head and the second sprinkler head in this new embodiment.
圖8是本新型實施例中,第一噴灑頭與第二噴灑頭的立體圖。 Figure 8 is a three-dimensional diagram of the first sprinkler head and the second sprinkler head in this new embodiment.
圖9與圖10是本新型紫外光輔助及電漿強化之製程方法的流程圖。 Figures 9 and 10 are flow charts of the novel UV-assisted and plasma-enhanced process method.
請參閱圖1至圖2所示,為本新型實施例所揭露的一種二合一的光電輔助製程腔體構造,用以執行紫外光輔助及電漿強化之製程方法。 Please refer to Figures 1 and 2, which show a two-in-one photoelectrically assisted process chamber structure disclosed in this novel embodiment, which is used to perform ultraviolet light-assisted and plasma-enhanced process methods.
如圖1與圖2所示,光電輔助製程腔體構造包含一頂部蓋板110、一外管體120、一內管體130、一紫外光源140、一感應線圈150以及一下腔體200。
As shown in FIG. 1 and FIG. 2 , the photoelectrically assisted process chamber structure includes a
如圖2所示,下腔體200具有一反應空間200a。下腔體200的頂部開設一腔體開口201,腔體開口201連通反應空間200a。
As shown in FIG. 2 , the
如圖1與圖2所示,頂部蓋板110具有一上表面111以及一下表面112,且上表面111具有下凹的一設置槽113。頂部蓋板110更具有一窗口114以及
多個通氣孔115,位於設置槽113中。窗口114與該些通氣孔115分別連通上表面111與下表面112,並且通氣孔115環繞窗口114配置。
As shown in FIG. 1 and FIG. 2 , the
如圖2所示,頂部蓋板110設置於腔體開口201,並且封閉腔體開口201。頂部蓋板110的下表面112朝向反應空間200a,使得外管體120、內管體130、紫外光源140以及感應線圈150位於下腔體200外部,並且外管體120與內管體130的底端朝向反應空間200a,以形成一反應腔體。
As shown in FIG. 2 , the
如圖1與圖2所示,內管體130位於外管體120中,外管體120的底端覆蓋於窗口114及該些通氣孔115上,並以內管體130的底端連接於窗口114,進而使得內管體130與外管體120連接於反應腔體。
As shown in Figures 1 and 2, the
如圖1與圖2所示,外管體120可為圓管、方形管或其他型態的管體。外管體120的底端設置於上表面111,並且外管體120以其底端覆蓋於窗口114及該些通氣孔115上。內管體130的底端設置於上表面111,並且內管體130以其底端連接於窗口114。內管體130位於外管體120中。內管體130的內形成一第一氣體腔室131,並且第一氣體腔室131連通於窗口114。外管體120與內管體130之間形成一第二氣體腔室122,且第二氣體腔室122連通於該些通氣孔115。
As shown in FIG. 1 and FIG. 2 , the
如圖1與圖2所示,紫外光源140設置於內管體130的頂端,用以對第一氣體腔室131發射一紫外光,以激發通入第一氣體腔室131的一第一氣體為激發態。具體而言,光電輔助製程腔體構造更包含一間隔件160,連接於外管體120與內管體130頂端,並且紫外光源140是結合於間隔件160。間隔件160具有一中央開口161以及一外側空腔162,且外側空腔162相鄰於中央開口161且位於中央開口161的外側。中央開口161連通於第一氣體腔室131,且外側空腔162連通於第二氣體腔室122。紫外光源140透過中央開口161對第一氣體腔室131投射紫外光。具體而言,紫外光的頻率是根據填充於第一氣體腔室131的第一氣體進行選擇,使得第一氣體受到紫外光的激發,而發出具有預定波長的激發光。
As shown in FIG. 1 and FIG. 2 , the ultraviolet
請參閱圖3與圖4所示,分別為間隔件160在不同方向的剖面示意圖。
Please refer to Figures 3 and 4, which are schematic cross-sectional views of the
如圖3所示,間隔件160更包含至少一第一進氣管路163。第一進氣管路163由間隔件160的外側面延伸至中央開口161,並且第一進氣管路163用以連接於一第一氣體源S1,使第一氣體腔室131經由中央開口161連通於第一進氣管路163。第一進氣管路163用以接收一第一氣體並輸送至第一氣體腔室131。第一氣體腔室131用以容納第一氣體,紫外光激發第一氣體為激發態。
As shown in FIG. 3 , the
如圖4所示,間隔件160還包含至少一第二進氣管路164。第二進氣管路164由間隔件160的外側面延伸進入至外側空腔162,並且第二進氣管路164用以連接於一第二氣體源S2,使第二氣體腔室122經由外側空腔162連通於第二進氣管路164。第二進氣管路164用以接收一第二氣體並輸送至第二氣體腔室122。
As shown in FIG. 4 , the
第一進氣管路163的數量可以是多個,分別連接於不同的第一氣體源S1,且不同的第一氣體源S1分別提供不同種類的第一氣體。透過閥門的切換,可以依據需求輸送指定種類的第一氣體至第一氣體腔室131。同樣地,第二進氣管路164的數量可以是多個,分別連接於不同的第二氣體源S2,且不同的第二氣體源S2分別提供不同種類的第二氣體。透過閥門的切換,可以依據需求輸送指定種類的第二氣體至第二氣體腔室122。
There can be multiple first
如圖1與圖2所示,此外,光電輔助製程腔體構造更包含二透明隔板180,用以封閉內管體130的頂端與底端,使得第一氣體腔室131為封閉,且第一氣體腔室131透過一第一進氣管路163連通第一氣體源S1,使第一氣體可以填充於第一氣體腔室131。二透明隔板180可以是直接地結合於內管體130的頂端與底端,也可以是結合於間隔件160與頂部蓋板110,亦即二透明隔板180分別設置於中央開口161與窗口114,透過內管體130的頂端與底端分別結合於間隔件160
與頂部蓋板110,使得封閉內管體130的頂端與底端。具體而言,透明隔板180可為表面蒸鍍氟化鎂(MgF2)等氟化物的具有蒸鍍薄膜的玻璃。蒸鍍薄膜主要選擇不影響紫外光穿透且具備抗反射特性之材料。
As shown in FIG. 1 and FIG. 2 , in addition, the photoelectrically assisted process chamber structure further includes two
如圖1、圖2與圖4所示,感應線圈150環繞於外管體120,用以對外管體120提供隨時間變化的磁通量而感應產生電場。第二氣體透過第二進氣管路164進入第二氣體腔室122。第二氣體腔室122用以供第二氣體流通,且第二氣體受電場作用游離化產生電漿,而透過該些通氣孔115釋出至頂部蓋板110下方。
As shown in Figures 1, 2 and 4, the
受電場作用游離化產生電漿,而朝向底端加速,透過通氣孔115釋出至頂部蓋板110下方。在一具體實施例中,二合一的光電輔助製程腔體構造更包含至少一線圈支架170。感應線圈150至少局部地固定於線圈支架170,且線圈支架170是可拆卸地固定於頂部蓋板110的上表面111。感應線圈150結合於線圈支架170形成一可拆卸的線圈模組。透過線圈支架170的拆換,可以快速地更換環繞於外管體120設置的感應線圈150,以根據需求產生不同的感應電場。
The electric field causes the plasma to be generated by ionization, and the plasma is accelerated toward the bottom and released to the bottom of the
如圖5所示,此外,光電輔助製程腔體構造可以進一步包含一適配環190。適配環190的底面匹配外管體120與內管體130頂端,或是匹配於間隔件160,用以直接或間接地結合於外管體120與內管體130頂端,適配環190的頂面匹配紫外光源140,以使得紫外光源140可以透過適配環190及/或間隔件160結合於內管體130頂端。如圖6所示,具體而言,令內管體130的內徑為a,外管體120內徑為b,內管體內徑a與外管體內徑b的比值較佳為0.1至0.6之間(0.1<a/b<0.6),可得到較佳的光電輔助製程效果。
As shown in FIG5 , in addition, the photoelectrically assisted processing chamber structure may further include an
參閱圖1、圖2、圖7與圖8所示,此外,光電輔助製程腔體構造可以進一步包含一第一噴灑頭210。第一噴灑頭210為環狀,結合於頂部蓋板110的下表面112,環繞窗口114,並且覆蓋於通氣孔115,而形成一電漿通道210a,電漿通道210a同時連通於下腔體200的反應空間200a。如圖1所示,第二氣體受電
場作用游離化產生的電漿,而朝向底端加速,通過通氣孔115後,進入電漿通道210a。經由第一噴灑頭210的散佈,可以更均勻地分散至下腔體200的反應空間200a中。第一噴灑頭210可透過接地或是調整電漿通道210a的方式,僅讓游離態離子通過,達成離子過濾效果。
Referring to FIG. 1, FIG. 2, FIG. 7 and FIG. 8, in addition, the photo-assisted process chamber structure may further include a
如圖1與圖2所示,頂部蓋板110包含前驅物管路116,連通上表面111與下表面112。前驅物管路116位於上表面111的一端連接於前驅物供應源S3,且前驅物管路116位於下表面112的一端是位於通氣孔115的外側。此外,光電輔助製程腔體構造還包含一第二噴灑頭220。第二噴灑頭220同樣為環狀,結合於頂部蓋板110的下表面112,並環繞第一噴灑頭210。第二噴灑頭220覆蓋於前驅物管路116位於下表面112的一端,而形成前驅物通道220a。前驅物通道220a連通下腔體200的反應空間200a,用於均勻地散佈前驅物至反應空間200a中。
As shown in FIG. 1 and FIG. 2 , the
第一噴灑頭210與第二噴灑頭220分別提供互相隔離的電漿通道210a與前驅物通道220a,可以避免前驅物提早接觸電漿發生沈積,而堵塞噴灑頭的問題。如圖6所示,具體而言,令第一噴灑頭210外徑為c,第二噴灑頭220外徑為d,第一噴灑頭210外徑c與第二噴灑頭220外徑d之間較佳的比值為介於0.3與0.9之間(0.3<c/d<0.9)。
The
如圖2所示,光電輔助製程腔體構造更包含一晶圓承載座230,位於下腔體200的反應空間200a中,並且晶圓承載座230是相應於頂部蓋板110的下表面112設置。晶圓承載座230包含一晶圓承載板232以及一線性驅動器234。晶圓承載板232的頂面朝向頂部蓋板110的下表面112,且晶圓承載板232的頂面用以承載一晶圓,以使前驅物附著於晶圓的表面,並且受到激發光以及電漿的輔助,形成良好的原子層鍵結。此外,晶圓承載板232可以連接於一偏壓電源240,偏壓電源240用以對晶圓承載板232施加射頻形式的偏壓電流,以產生電場吸引電漿或前驅物,加強晶圓表面的沈積作用。線性驅動器234連接於晶圓承載板232
的底面,用以驅動晶圓承載板232直線地上下位移,以接近或遠離頂部蓋板110。以外,下腔體200還可以包含擋件202,延伸於反應空間200a中,並且環繞晶圓承載板232配置。此外,晶圓承載座230內部也可以設置加熱器236,例如電熱管等,用於對晶圓進行加熱,以使溫度維持於沉積反應所需的溫度。
As shown in FIG. 2 , the photo-assisted process chamber structure further includes a
基於上述二合一的光電輔助製程腔體構造,本新型提出一種紫外光輔助及電漿強化之製程方法。 Based on the above two-in-one photoelectrically assisted process chamber structure, this novel invention proposes a UV-assisted and plasma-enhanced process method.
如圖2與圖9所示,製程方法先提供一下腔體200,如步驟S110所示。下腔體200具有一反應空間200a,且下腔體200的頂部開設一腔體開口201,腔體開口201連通反應空間200a。
As shown in FIG. 2 and FIG. 9 , the process method first provides a
如圖1、圖2與圖9所示,製程方法先提供一頂部蓋板110,以頂部蓋板110封閉腔體開口201,如步驟S120所示。頂部蓋板110具有一上表面111與一下表面112,頂部蓋板110的下表面112朝向反應空間200a。頂部蓋板110更具有一窗口114以及多個通氣孔115分別連通上表面111與下表面112,並且通氣孔115環繞窗口114配置。在一具體實施例中,窗口114以及多個通氣孔115位於設置槽113中。
As shown in FIG. 1 , FIG. 2 and FIG. 9 , the process method first provides a
如圖1、圖2與圖9所示,接著,設置一外管體120與一內管體130,使內管體130位於外管體120中,以外管體120的底端覆蓋於窗口114及該些通氣孔115上,並以內管體130的底端連接於窗口114,如步驟S130所示。其中,內管體130的內部形成一第一氣體腔室131,並且第一氣體腔室131連通於窗口114;外管體120與內管體130之間形成一第二氣體腔室122,且第二氣體腔室122連通於該些通氣孔115。
As shown in Figures 1, 2 and 9, an
如圖1、圖2與圖9所示,設置一紫外光源140於內管體130的頂端,如步驟S140所示。紫外光源140用以對第一氣體腔室131發射一紫外光,以激發通入第一氣體腔室131的一第一氣體為激發態而產生激發光。
As shown in Figures 1, 2 and 9, an
如圖1、圖2與圖9所示,設置一感應線圈150環繞於外管體120,如步驟S150所示。感應線圈150用以對外管體120提供隨時間變化的磁通量而感應產生電場,以使一第二氣體被游離化而產生電漿。
As shown in FIG. 1, FIG. 2 and FIG. 9, an
如圖1、圖2與圖10所示,對第一氣體腔室131通入一第一氣體,並且對第二氣體腔室122通入一第二氣體,如步驟S160所示。
As shown in FIG. 1 , FIG. 2 and FIG. 10 , a first gas is introduced into the
如圖1、圖2與圖10所示,可選擇地啟動紫外光源140以及感應線圈150,以經由頂部蓋板110的下表面112發出激發光以及電漿,如步驟S170所示。
As shown in FIG. 1 , FIG. 2 and FIG. 10 , the ultraviolet
參閱圖2所示,製程方法更包含提供一晶圓承載座230,位於下腔體200的反應空間200a中,並且晶圓承載座230是相應於頂部蓋板110的下表面112設置;其中,晶圓承載座230包含一晶圓承載板232以及一線性驅動器234,晶圓承載板232的頂面朝向頂部蓋板110的下表面112,且晶圓承載板232的頂面用以承載一晶圓。線性驅動器234連接於晶圓承載板232的底面,用以驅動晶圓承載板232直線地上下位移,以接近或遠離頂部蓋板110。晶圓承載板232可進一步連接於一偏壓電源240,偏壓電源240用以對晶圓承載板232施加射頻形式的偏壓電流,以產生電場吸引電漿或前驅物,加強晶圓表面的沈積作用。
Referring to FIG. 2 , the process method further includes providing a
參閱圖1、圖2、圖7與圖8所示,製程方法更包含提供一第一噴灑頭210,結合於頂部蓋板110的下表面112,環繞窗口114,並且覆蓋於通氣孔115,而形成一電漿通道210a,電漿通道210a同時連通於下腔體200的反應空間200a。第一噴灑頭210用以均勻地分散電漿至下腔體200的反應空間200a中。製程方法更包含提供一第二噴灑頭220,結合於頂部蓋板110的下表面112,並覆蓋於一前驅物管路116位於下表面112的一端,而形成前驅物通道220a。前驅物通道220a連通下腔體200的反應空間200a,用於均勻地散佈前驅物。
Referring to FIGS. 1, 2, 7 and 8, the process method further includes providing a
如圖1、圖2、圖3與圖4所示,設置紫外光源140於內管體130的頂端的步驟可更包含設置一間隔件160,連接於外管體120與內管體130頂端,並且
結合紫外光源140於間隔件160。如圖所示,間隔件160具有一中央開口161以及一外側空腔162,中央開口161連通於第一氣體腔室131,且外側空腔162連通於第二氣體腔室122。
As shown in Figures 1, 2, 3 and 4, the step of setting the
如圖3與圖4所示,此外,在一具體實施例中,製造方法更包含於間隔件160設置至少一第一進氣管路163。第一進氣管路163由間隔件160的外側面延伸至中央開口161,用以接收一第一氣體並輸送至第一氣體腔室131。間隔件160還包含至少一第二進氣管路164。第二進氣管路164由間隔件160的外側面延伸進入至外側空腔162,用以接收一第二氣體並輸送至第二氣體腔室122。
As shown in FIG. 3 and FIG. 4, in addition, in a specific embodiment, the manufacturing method further includes providing at least one first
此外,如圖1至圖5所示,在設置外管體120與內管體130的步驟S120中,更包含設置二透明隔板180,封閉內管體130的頂端與底端,使得第一氣體腔室131為封閉。
In addition, as shown in FIG. 1 to FIG. 5, in step S120 of setting the
如圖1與圖2所示,在設置感應線圈150環繞於外管體120的步驟中,更包含提供一線圈支架170以固定感應線圈150於線圈支架170,並可拆卸地固定線圈支架170於頂部蓋板110的上表面111。
As shown in FIG. 1 and FIG. 2 , in the step of setting the
如圖1、圖2與圖5所示,此外,於設置紫外光源140之前,更包含提供一適配環190,結合於紫外光源140,並結合於外管體120與內管體130頂端,使得紫外光源140可以透過適配環190及/或間隔件160結合於內管體130頂端。
As shown in FIG. 1, FIG. 2 and FIG. 5, in addition, before the ultraviolet
基於上述二合一的光電輔助製程腔體構造以及紫外光輔助及電漿強化之製程方法,紫外光輔助及電漿強化的功能可以結合於單一設計。單一設計可以同時併用紫外光輔助及電漿強化,也可以在紫外光輔助及電漿強化中擇一實施,但不需要在不同的設備之間移轉晶圓,可以有效地提升ALD/ALE製程的效率。 Based on the above two-in-one photo-assisted process chamber structure and the process method of UV-assisted and plasma-enhanced, the functions of UV-assisted and plasma-enhanced can be combined in a single design. A single design can use UV-assisted and plasma-enhanced at the same time, or choose to implement either UV-assisted or plasma-enhanced, but there is no need to transfer wafers between different equipment, which can effectively improve the efficiency of the ALD/ALE process.
110:頂部蓋板 110: Top cover
111:上表面 111: Upper surface
112:下表面 112: Lower surface
113:設置槽 113: Setting slot
114:窗口 114: Window
115:通氣孔 115: Ventilation hole
116:前驅物管路 116: Front drive pipeline
120:外管體 120: Outer tube body
122:第二氣體腔室 122: Second gas chamber
130:內管體 130: Inner tube body
131:第一氣體腔室 131: First gas chamber
140:紫外光源 140: UV light source
150:感應線圈 150: Induction coil
160:間隔件 160: Spacer
161:中央開口 161: Central opening
162:外側空腔 162: Lateral cavity
170:線圈支架 170: Coil bracket
180:透明隔板 180: Transparent partition
190:適配環 190: Adapter ring
200:下腔體 200: Lower cavity
200a:反應空間 200a: Reaction space
201:腔體開口 201: Cavity opening
202:擋件 202: Stopper
210:第一噴灑頭 210: First sprinkler head
210a:電漿通道 210a: Plasma channel
220:第二噴灑頭 220: Second sprinkler head
220a:前驅物通道 220a: Front drive channel
230:晶圓承載座 230: Wafer carrier
232:晶圓承載板 232: Wafer carrier plate
234:線性驅動器 234: Linear drive
236:加熱器 236: Heater
240:偏壓電源 240: Bias power supply
Claims (10)
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