TWI911535B - Electronic device - Google Patents
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- TWI911535B TWI911535B TW112121942A TW112121942A TWI911535B TW I911535 B TWI911535 B TW I911535B TW 112121942 A TW112121942 A TW 112121942A TW 112121942 A TW112121942 A TW 112121942A TW I911535 B TWI911535 B TW I911535B
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Abstract
Description
本揭露涉及一種電子裝置,特別是涉及一種包括封裝結構的電子裝置。This disclosure relates to an electronic device, and more particularly to an electronic device including a package structure.
電子裝置可包括晶片以及用於電連接晶片到其他電子元件的重佈線層。然而,重佈線層中的膜層可能受到應力的影響而容易發生損壞。因此,如何降低封裝結構中的應力對於本領域來說仍是一項重要的議題。Electronic devices may include chips and redistribution layers for electrically connecting the chips to other electronic components. However, the film layers in the redistribution layers can be susceptible to damage due to stress. Therefore, how to reduce stress in the package structure remains an important issue in this field.
在一些實施例中,本揭露提供了一種電子裝置,包括一晶片以及重疊於晶片的一電路結構層。電路結構層包括一重佈線結構層與一元件結構層,其中重佈線結構層與元件結構層電連接到晶片。重佈線結構層與元件結構層的至少一者包括至少一開口,在電子裝置的一法線方向上,所述開口重疊於晶片的一側邊。In some embodiments, this disclosure provides an electronic device including a chip and a circuit structure layer overlapping the chip. The circuit structure layer includes a redecosystem layer and a component structure layer, wherein the redecosystem layer and the component structure layer are electrically connected to the chip. At least one of the redecosystem layer and the component structure layer includes at least one opening that overlaps one side of the chip in a normal direction of the electronic device.
通過參考以下的詳細描述並同時結合附圖可以理解本揭露,須注意的是,為了使讀者能容易瞭解及為了附圖的簡潔,本揭露中的多張附圖只繪出裝置的一部分,且附圖中的特定元件並非依照實際比例繪圖。此外,圖中各元件的數量及尺寸僅作為示意,並非用來限制本揭露的範圍。This disclosure can be understood by referring to the following detailed description and accompanying drawings. It should be noted that, for ease of understanding and for the sake of simplicity, many of the accompanying drawings only show a portion of the device, and certain components in the drawings are not drawn to scale. Furthermore, the number and dimensions of the components in the drawings are for illustrative purposes only and are not intended to limit the scope of this disclosure.
本揭露通篇說明書與所附的申請專利範圍中會使用某些詞彙來指稱特定元件。本領域技術人員應理解,電子設備製造商可能會以不同的名稱來指稱相同的元件。本文並不意在區分那些功能相同但名稱不同的元件。Throughout this disclosure and the attached patent claims, certain terms will be used to refer to specific components. Those skilled in the art will understand that electronic device manufacturers may use different names to refer to the same components. This document is not intended to distinguish between components that have the same function but different names.
在下文說明書與申請專利範圍中,「含有」與「包括」等詞為開放式詞語,因此其應被解釋為「含有但不限定為…」之意。In the following description and scope of the patent application, the words "containing" and "including" are open-ended terms, and therefore should be interpreted as "containing but not limited to...".
應了解到,當元件或膜層被稱為「設置在」另一個元件或膜層「上」或「連接到」另一個元件或膜層時,它可以直接在此另一元件或膜層上或直接連接到此另一元件或膜層,或者兩者之間存在有插入的元件或膜層(非直接情況)。相反地,當元件被稱為「直接」在另一個元件或膜層「上」或「直接連接到」另一個元件或膜層時,兩者之間不存在有插入的元件或膜層。當元件或膜層被稱為「電連接」到另一個元件或膜層時,其可解讀為直接電連接或非直接電連接。本揭露中所敘述之電連接或耦接皆可以指直接連接或間接連接,於直接連接的情況下,兩電路上組件的端點直接連接或以一導體線段互相連接,而於間接連接的情況下,兩電路上組件的端點之間具有開關、二極體、電容、電感、電阻、其他適合的組件、或上述組件的組合,但不限於此。It should be understood that when a component or film is said to be "placed" on or "connected" to another component or film, it can be directly on or directly connected to the other component or film, or there may be an inserted component or film between them (indirect cases). Conversely, when a component is said to be "directly" on or "directly connected" to another component or film, there may be no inserted component or film between them. When a component or film is said to be "electrically connected" to another component or film, it can be interpreted as a direct electrical connection or a non-direct electrical connection. The electrical connections or couplings described in this disclosure can refer to direct connections or indirect connections. In the case of a direct connection, the terminals of the components on the two circuits are directly connected or connected to each other by a conductor segment. In the case of an indirect connection, the terminals of the components on the two circuits are connected by a switch, diode, capacitor, inductor, resistor, other suitable components, or combinations of the above components, but are not limited thereto.
雖然術語「第一」、「第二」、「第三」…可用以描述多種組成元件,但組成元件並不以此術語為限。此術語僅用於區別說明書內單一組成元件與其他組成元件。申請專利範圍中可不使用相同術語,而依照申請專利範圍中元件宣告的順序以第一、第二、第三…取代。因此,在下文說明書中,第一組成元件在申請專利範圍中可能為第二組成元件。Although the terms "first," "second," "third," etc., can be used to describe multiple components, the components are not limited to these terms. These terms are used only to distinguish a single component from other components in the specification. The same terms may not be used in the claims, but rather replaced with "first," "second," "third," etc., according to the order of the components declared in the claims. Therefore, in the following description, a first component may be a second component in the claims.
在本揭露中,厚度、長度與寬度的量測方式可以是採用光學顯微鏡量測而得,厚度或寬度則可以由電子顯微鏡中的剖面影像量測而得,但不以此爲限。In this disclosure, the thickness, length and width can be measured by optical microscope, and the thickness or width can be measured by cross-sectional images in electron microscope, but are not limited thereto.
另外,任兩個用來比較的數值或方向,可存在著一定的誤差。術語「大約」、「等於」、「相等」或「相同」、「實質上」或「大致上」一般解釋為在所給定的值的正負20%範圍以內,或解釋為在所給定的值的正負10%、正負5%、正負3%、正負2%、正負1%或正負0.5%的範圍以內。Furthermore, any two values or directions used for comparison may have a certain degree of error. The terms "approximately," "equal to," "equivalent to," "identical," "substantially," or "roughly" are generally interpreted as being within ±20% of the given value, or within ±10%, ±5%, ±3%, ±2%, ±1%, or ±0.5% of the given value.
此外,用語“給定範圍爲第一數值至第二數值”、“給定範圍落在第一數值至第二數值的範圍內”表示所述給定範圍包括第一數值、第二數值以及它們之間的其它數值。Furthermore, the terms "the given range is from the first value to the second value" and "the given range falls within the range of the first value to the second value" indicate that the given range includes the first value, the second value, and other values in between.
若第一方向垂直於第二方向,則第一方向與第二方向之間的角度可介於80度至100度之間;若第一方向平行於第二方向,則第一方向與第二方向之間的角度可介於0度至10度之間。If the first direction is perpendicular to the second direction, the angle between the first and second directions can be between 80 and 100 degrees; if the first direction is parallel to the second direction, the angle between the first and second directions can be between 0 and 10 degrees.
除非另外定義,在此使用的全部用語(包含技術及科學用語)具有與本揭露所屬技術領域的技術人員通常理解的相同涵義。能理解的是,這些用語例如在通常使用的字典中定義用語,應被解讀成具有與相關技術及本揭露的背景或上下文一致的意思,而不應以一理想化或過度正式的方式解讀,除非在本揭露實施例有特別定義。Unless otherwise defined, all terms used herein (including technical and scientific terms) have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure pertains. It is understood that these terms, for example, as defined in commonly used dictionaries, should be interpreted in a manner consistent with the relevant art and the context of this disclosure, and should not be interpreted in an idealized or overly formal manner, unless specifically defined in the embodiments of this disclosure.
須知悉的是,以下所舉實施例可以在不脫離本揭露的精神下,可將數個不同實施例中的技術特徵進行替換、重組、混合以完成其他實施例。It should be understood that, without departing from the spirit of this disclosure, the technical features in several different embodiments can be replaced, recombined, or mixed to complete other embodiments.
本揭露的電子裝置可包括半導體裝置、封裝裝置、顯示裝置、感測裝置、背光裝置、天線裝置、拼接裝置或其他適合的電子裝置,但不以此為限。本揭露的電子裝置可包括應用於上述裝置的任何適合的裝置。電子裝置可為可彎折、可撓曲或可拉伸的電子裝置。顯示裝置可例如應用於筆記型電腦、公共顯示器、拼接顯示器、車用顯示器、觸控顯示器、電視、監視器、智慧型手機、平板電腦、光源模組、照明設備或例如為應用於上述產品的電子裝置,但不以此為限。感測裝置可包括生物感測器、觸控感測器、指紋感測器、其他適合的感測器或上述類型的感測器的組合。天線裝置可為液晶型態的天線裝置或非液晶型態的天線裝置例如包括液晶天線裝置,但不以此為限。拼接裝置可例如包括顯示器拼接裝置或天線拼接裝置,但不以此為限。電子裝置的外型可為矩形、圓形、多邊形、具有彎曲邊緣的形狀或其他適合的形狀。電子裝置可包括電子單元,其中電子單元可包括被動元件與主動元件,例如電容、電阻、電感、二極體、電晶體、感測器等。二極體可包括發光二極體或光電二極體。發光二極體可例如包括有機發光二極體(organic light emitting diode,OLED)或無機發光二極體(in-organic light emitting diode),無機發光二極體可例如包括次毫米發光二極體(mini LED)、微發光二極體(micro LED)或量子點發光二極體(quantum dot LED),但不以此為限。需注意的是,本揭露的電子裝置可為上述裝置的各種組合,但不以此為限。需注意的是,電子裝置可為前述之任意排列組合,但本揭露並不限於此。電子裝置可以具有驅動系統、控制系統、光源系統等周邊系統以支援顯示裝置、天線裝置、穿戴式裝置(例如包括增強現實或虛擬實境)、車載裝置(例如包括汽車擋風玻璃)或拼接裝置。The electronic devices disclosed herein may include, but are not limited to, semiconductor devices, packaging devices, display devices, sensing devices, backlight devices, antenna devices, splicing devices, or other suitable electronic devices. The electronic devices disclosed herein may include any suitable device applied to the aforementioned devices. The electronic devices may be bendable, flexible, or stretchable. Display devices may be used, for example, in laptops, public displays, splicing displays, automotive displays, touch displays, televisions, surveillance cameras, smartphones, tablets, light source modules, lighting equipment, or, for example, electronic devices applied to the aforementioned products, but are not limited to these. Sensing devices may include biosensors, touch sensors, fingerprint sensors, other suitable sensors, or combinations of sensors of the aforementioned types. Antenna devices can be liquid crystal type antenna devices or non-liquid crystal type antenna devices, including, but not limited to, liquid crystal antenna devices. Splicing devices can include, for example, display splicing devices or antenna splicing devices, but are not limited to, these. The shape of the electronic device can be rectangular, circular, polygonal, with curved edges, or other suitable shapes. The electronic device can include electronic units, which can include passive and active components, such as capacitors, resistors, inductors, diodes, transistors, sensors, etc. Diodes can include light-emitting diodes or photodiodes. The light-emitting diode (LED) may include, for example, an organic light-emitting diode (OLED) or an inorganic light-emitting diode (in-organic LED). Inorganic LEDs may include, for example, mini LEDs, micro LEDs, or quantum dot LEDs, but are not limited thereto. It should be noted that the electronic device disclosed herein can be any combination of the above-mentioned devices, but is not limited thereto. It should also be noted that the electronic device can be any arrangement or combination of the foregoing, but this disclosure is not limited thereto. Electronic devices may have peripheral systems such as drive systems, control systems, and light source systems to support display devices, antenna devices, wearable devices (such as augmented reality or virtual reality), in-vehicle devices (such as car windshields), or splicing devices.
請參考圖1,圖1為本揭露第一實施例的電子裝置的剖視示意圖。具體來說,圖1示出了圖2所示結構沿切線A-A’的剖視結構。根據本實施例,如圖1所示,電子裝置ED可包括晶片CP以及電路結構層CS,其中在電子裝置ED的法線方向(即,平行於方向Z,以下不再贅述)上,電路結構層CS可重疊於晶片CP。電路結構層CS可包括重佈線結構層(redistribution layer)RDL與元件結構層ES,其中元件結構層ES可位於重佈線結構層RDL相反於晶片CP的一側,亦即重佈線結構層RDL位於晶片CP與元件結構層ES之間,但不以此為限。電子裝置ED還可包括緩衝層INL,設置在元件結構層ES相反於重佈線結構層RDL的一側,亦即元件結構層ES設置在緩衝層INL與重佈線結構層RDL之間。電子裝置ED還可包括封裝層EN,其中封裝層EN可圍繞晶片CP設置。上述的“封裝層EN圍繞晶片CP設置”可指在電子裝置ED的剖視圖(例如圖1)中,晶片CP的至少一部分設置在封裝層EN內,而封裝層EN可接觸晶片CP的側表面。封裝層EN可用於封裝晶片CP、電路結構層CS或電子裝置ED的其他元件和/或膜層。封裝層EN可包括任何適合的封裝材料。舉例而言,封裝層EN可包括有機材料、無機材料或上述材料之組合。封裝層EN可包括透明封裝材料或不透明封裝材料。需注意的是,雖然圖1示出了封裝層EN封裝單個晶片CP的結構,但本揭露並不以此為限。在一些實施例中,封裝層EN可用於封裝多個晶片CP,即電子裝置ED可包括多晶片封裝結構。封裝層EN可降低外部水氣對於電子裝置ED中的元件和/或膜層的影響。在本實施例中,電子裝置ED的形成方法可包括先形成電路結構層CS後再形成晶片CP,亦即可視為電路重佈層先製(RDL-first)製程。具體來說,可先在緩衝層INL上形成電路結構層CS,而後在電路結構層CS上設置晶片CP。接著,可設置封裝層EN並覆蓋晶片CP、電路結構層CS以形成電子裝置ED。需注意的是,本揭露的電子裝置ED的形成方法並不以上述為限。Please refer to Figure 1, which is a cross-sectional schematic diagram of the electronic device according to the first embodiment of this disclosure. Specifically, Figure 1 shows the cross-sectional structure of the structure shown in Figure 2 along the tangent A-A'. According to this embodiment, as shown in Figure 1, the electronic device ED may include a chip CP and a circuit structure layer CS, wherein the circuit structure layer CS may overlap the chip CP in the normal direction of the electronic device ED (i.e., parallel to direction Z, which will not be elaborated further below). The circuit structure layer CS may include a redistribution layer RDL and a component structure layer ES, wherein the component structure layer ES may be located on the side of the redistribution layer RDL opposite to the chip CP, that is, the redistribution layer RDL is located between the chip CP and the component structure layer ES, but is not limited thereto. The electronic device ED may also include a buffer layer INL disposed on the side of the component structure layer ES opposite to the redistribution structure layer RDL, i.e., the component structure layer ES is disposed between the buffer layer INL and the redistribution structure layer RDL. The electronic device ED may also include a package layer EN, wherein the package layer EN may surround the chip CP. The phrase "package layer EN surrounds the chip CP" may refer to, in a cross-sectional view of the electronic device ED (e.g., Figure 1), at least a portion of the chip CP is disposed within the package layer EN, and the package layer EN may contact the side surface of the chip CP. The package layer EN may be used to package the chip CP, the circuit structure layer CS, or other components and/or film layers of the electronic device ED. The encapsulation layer EN can include any suitable encapsulation material. For example, the encapsulation layer EN can include organic materials, inorganic materials, or combinations thereof. The encapsulation layer EN can include transparent or opaque encapsulation materials. It should be noted that although Figure 1 illustrates the structure of an encapsulation layer EN encapsulating a single chip CP, this disclosure is not limited thereto. In some embodiments, the encapsulation layer EN can be used to encapsulate multiple chip CPs, i.e., the electronic device ED can include a multi-chip encapsulation structure. The encapsulation layer EN can reduce the influence of external moisture on the components and/or film layers in the electronic device ED. In this embodiment, the method of forming the electronic device ED can include forming the circuit structure layer CS first and then forming the chip CP, which can be regarded as a circuit redistribution-first (RDL-first) process. Specifically, a circuit structure layer CS can be formed first on a buffer layer INL, and then a chip CP can be placed on the circuit structure layer CS. Next, a package layer EN can be placed and cover the chip CP and the circuit structure layer CS to form an electronic device ED. It should be noted that the method for forming the electronic device ED disclosed herein is not limited to the above.
以下將詳述本實施例的電子裝置ED的各元件的結構。The structure of each component of the electronic device ED of this embodiment will be described in detail below.
本揭露的晶片CP可包括積體電路(integrated circuit,IC)晶片、二極體晶片、其他適合的晶片或上述晶片的組合,端看電子裝置ED的種類或用途。例如,當電子裝置ED包括顯示裝置時,晶片CP可包括發光二極體晶片,但不以此為限。晶片CP可與電路結構層CS電連接。具體來說,電路結構層CS中的重佈線結構層RDL與元件結構層ES可電連接到晶片CP。例如,如圖1所示,晶片CP可包括絕緣層INL2,設置在晶片CP面向電路結構層CS的一側,絕緣層INL2中可設置有導電層CL1,晶片CP可藉由導電層CL1與接合墊SD1電連接到底部金屬層(under bump metalization)UM1。底部金屬層UM1可設置在重佈線結構層RDL的絕緣層中最接近晶片CP的其中一層(例如絕緣層IL3)中,但不以此為限。底部金屬層UM1可電連接到電路結構層CS中的重佈線結構層RDL和元件結構層ES,藉此將晶片CP電連接到重佈線結構層RDL和元件結構層ES。底部金屬層UM1和導電層CL1可包括任何適合的導電材料,例如鉬(molybdenum,Mo)、鉭(tantalum,Ta)、鈮(niobium,Nb)、鉿(hafnium,Hf)、鎳(nickel,Ni)、鉻(chromium,Cr)、鈷(cobalt,Co)、鋯(zirconium,Zr)、鎢(tungsten,W)、鋁(aluminum,Al)、鈦(titanium,Ti)、銅(copper,Cu)、其他合適的金屬、或上述材料的合金或組合。在一些實施例中,底部金屬層UM1和導電層CL1例如為單層金屬層或為由多個子金屬層堆疊形成的疊層結構,但不以此為限。接合墊SD1可包括錫、鎳、金、銀、含錫合金或其他適合的導電材料。需注意的是,圖1所示的絕緣層INL2和導電層CL1的結構僅為示例性的。在一些實施例中,絕緣層INL2可包括由多層絕緣層堆疊形成的結構。絕緣層INL2可包含有機材料或無機材料。絕緣層INL2的厚度可大於或等於0.5微米(micrometer,μm)且小於或等於20μm。晶片CP可透過切割晶圓或半導體基板所形成,而當晶圓或半導體基板包括硬脆材料時,經切割製程後容易產生破裂或削片(chipping)。根據本實施例,透過絕緣層INL2的厚度設計可減少晶圓或半導體基板的破裂或削片的情形。例如,絕緣層INL2的厚度可設計為大於或等於7μm且小於或等於20μm,更佳為大於或等於10μm且小於或等於20μm,但不以此為限。The chip CP disclosed herein may include an integrated circuit (IC) chip, a diode chip, other suitable chips, or a combination of the above chips, depending on the type or purpose of the electronic device ED. For example, when the electronic device ED includes a display device, the chip CP may include a light-emitting diode chip, but is not limited thereto. The chip CP may be electrically connected to a circuit structure layer CS. Specifically, the redistribution layer RDL and the component structure layer ES in the circuit structure layer CS may be electrically connected to the chip CP. For example, as shown in Figure 1, the chip CP may include an insulating layer INL2 disposed on the side of the chip CP facing the circuit structure layer CS. A conductive layer CL1 may be disposed in the insulating layer INL2, and the chip CP can be electrically connected to the underbump metalization layer UM1 via the conductive layer CL1 and the bonding pad SD1. The underbump metalization layer UM1 may be disposed in one of the insulating layers of the redistribution structure layer RDL closest to the chip CP (e.g., insulating layer IL3), but is not limited thereto. The underbump metalization layer UM1 may be electrically connected to the redistribution structure layer RDL and the component structure layer ES in the circuit structure layer CS, thereby electrically connecting the chip CP to the redistribution structure layer RDL and the component structure layer ES. The bottom metal layer UM1 and the conductive layer CL1 may comprise any suitable conductive material, such as molybdenum (Mo), tantalum (Ta), niobium (Nb), hafnium (Hf), nickel (Ni), chromium (Cr), cobalt (Co), zirconium (Zr), tungsten (W), aluminum (Al), titanium (Ti), copper (Cu), other suitable metals, or alloys or combinations thereof. In some embodiments, the bottom metal layer UM1 and the conductive layer CL1 may be, for example, a single metal layer or a laminated structure formed by stacking multiple sub-metal layers, but are not limited thereto. The bonding pad SD1 may include tin, nickel, gold, silver, tin-containing alloys, or other suitable conductive materials. It should be noted that the structures of the insulating layer INL2 and conductive layer CL1 shown in Figure 1 are merely exemplary. In some embodiments, the insulating layer INL2 may include a structure formed by stacking multiple insulating layers. The insulating layer INL2 may contain organic or inorganic materials. The thickness of the insulating layer INL2 may be greater than or equal to 0.5 micrometers (μm) and less than or equal to 20 μm. The wafer CP may be formed by dicing a wafer or semiconductor substrate, and when the wafer or semiconductor substrate includes hard and brittle materials, it is prone to cracking or chipping after the dicing process. According to this embodiment, the thickness design of the insulating layer INL2 can reduce the occurrence of wafer or semiconductor substrate breakage or chipping. For example, the thickness of the insulating layer INL2 can be designed to be greater than or equal to 7 μm and less than or equal to 20 μm, more preferably greater than or equal to 10 μm and less than or equal to 20 μm, but is not limited thereto.
重佈線結構層RDL包括可調整訊號輸入端和訊號輸出端的位置,或是可調整走線佈局的任何適合的膜層。在本揭露中,重佈線結構層RDL可包括由至少一絕緣層和至少一導電層堆疊所形成的堆疊結構,其中絕緣層和導電層的堆疊方向可例如平行於電子裝置ED的法線方向。例如,如圖1所示,本實施例的重佈線結構層RDL可包括絕緣層IL1、設置在絕緣層IL1上的絕緣層IL2、設置在絕緣層IL2上的導電層CL2和設置在絕緣層IL2上並覆蓋導電層CL2的絕緣層IL3,但不以此為限。絕緣層IL1、絕緣層IL2和絕緣層IL3可包括任何適合的有機材料,例如感光型聚醯亞胺(photosensitive polyimide,PSPI)、ABF(Ajinomoto build-up film)材料、上述材料的組合或其他增層材料,但不以此為限。導電層CL2可包括任何適合的導電材料,導電層CL2可與導電層CL1的材料相同或不相同。需注意的是,圖1所示的重佈線結構層RDL中絕緣層和導電層的數量與相對設置位置僅為示例性的,本揭露並不以此為限。The redistribution layer (RDL) includes any suitable film layer that allows adjustment of the positions of signal inputs and outputs, or adjustment of the routing layout. In this disclosure, the RDL may comprise a stacked structure formed by stacking at least one insulating layer and at least one conductive layer, wherein the stacking direction of the insulating and conductive layers may, for example, be parallel to the normal direction of the electronic device (ED). For example, as shown in Figure 1, the redistribution layer RDL of this embodiment may include an insulating layer IL1, an insulating layer IL2 disposed on the insulating layer IL1, a conductive layer CL2 disposed on the insulating layer IL2, and an insulating layer IL3 disposed on the insulating layer IL2 and covering the conductive layer CL2, but is not limited thereto. Insulating layers IL1, IL2, and IL3 may include any suitable organic material, such as photosensitive polyimide (PSPI), ABF (Ajinomoto build-up film) material, combinations of the above materials, or other build-up materials, but is not limited thereto. The conductive layer CL2 may comprise any suitable conductive material, and the conductive layer CL2 may be made of the same or different material as the conductive layer CL1. It should be noted that the number and relative placement of the insulating and conductive layers in the redistribution structure layer RDL shown in Figure 1 are merely exemplary and are not intended to limit this disclosure.
元件結構層ES中可包括電子元件EL,用以接收晶片CP的訊號或向晶片CP傳遞訊號,但不以此為限。電子元件EL可例如包括至少一開關元件、至少一驅動元件、至少一保護元件或其他適合的主動元件或被動元件,端看電子裝置ED的設計。具體來說,電子裝置ED中的電子元件EL和用於設置電子元件EL的膜層可視為元件結構層ES的一部分。在本實施例中,電子元件EL可包括驅動元件DU,但不以此為限。驅動元件DU可包括薄膜電晶體(thin film transistor),因此元件結構層ES可包括薄膜電晶體和用於設置薄膜電晶體的膜層。具體來說,如圖1所示,元件結構層ES可包括絕緣層IL4、設置在絕緣層IL4上的半導體層SM、設置在絕緣層IL4上並覆蓋半導體層SM的絕緣層IL5、設置在絕緣層IL5上的導電層CL3、設置在絕緣層IL5上並覆蓋導電層CL3的絕緣層IL6以及設置在絕緣層IL6上的導電層CL4,但不以此為限。絕緣層IL4、絕緣層IL5和絕緣層IL6可包括任何適合的絕緣材料,例如有機絕緣材料或無機絕緣材料,但不以此為限。有機絕緣材料例如包括感光型聚醯亞胺或ABF材料,而無機絕緣材料例如包括氧化矽、氮化矽或氮氧化矽,但不以此為限。半導體層SM可形成驅動元件DU的通道區CR、源極區SR和汲極區DR。半導體層SM的材料例如包括低溫多晶矽(low temperature polysilicon,LTPS)、低溫多晶氧化物(low temperature polysilicon oxide,LTPO)或非晶矽(amorphous silicon,a-Si),但不以此為限。導電層CL3可形成驅動元件DU的閘極電極GE。在電子裝置ED的法線方向上,通道區CR可定義為半導體層SM與閘極電極GE重疊的部分。導電層CL4可形成分別電連接到源極區SR和汲極區DR的源極電極SE和汲極電極DE。源極電極SE和汲極電極DE可填入穿過絕緣層IL5和絕緣層IL6的穿孔分別電連接到源極區SR和汲極區DR。需注意的是,在一些實施例中,源極區SR和源極電極SE可分別為汲極區和汲極電極,而汲極區DR和汲極電極DE可分別為源極區和源極電極,即源極區SR/源極電極SE和汲極區DR/汲極電極DE的位置或功能可交換。導電層CL3和導電層CL4可包括任何適合的導電材料,例如金屬材料,但不以此為限。雖然圖1未示出,元件結構層ES除了驅動元件DU外還可包括其他適合的電子元件EL。需注意的是,本揭露的元件結構層ES的結構並不以圖1所示為限。此外,雖然本實施例的電子元件EL包括頂閘極式(top gate)式薄膜電晶體,但本揭露並不以此為限。在一些實施例中,電子元件EL可包括底閘極(bottom gate)式薄膜電晶體、雙閘極(dual gate)式薄膜電晶體或其他適合種類的薄膜電晶體。The component structure layer ES may include electronic components EL for receiving signals from or transmitting signals to the chip CP, but is not limited thereto. Electronic components EL may include, for example, at least one switching element, at least one driving element, at least one protection element, or other suitable active or passive elements, depending on the design of the electronic device ED. Specifically, the electronic components EL in the electronic device ED and the film layer used to mount the electronic components EL can be considered as part of the component structure layer ES. In this embodiment, the electronic components EL may include driving elements DU, but is not limited thereto. The driving elements DU may include thin-film transistors, therefore the component structure layer ES may include thin-film transistors and film layers used to mount the thin-film transistors. Specifically, as shown in Figure 1, the component structure layer ES may include an insulating layer IL4, a semiconductor layer SM disposed on the insulating layer IL4, an insulating layer IL5 disposed on the insulating layer IL4 and covering the semiconductor layer SM, a conductive layer CL3 disposed on the insulating layer IL5, an insulating layer IL6 disposed on the insulating layer IL5 and covering the conductive layer CL3, and a conductive layer CL4 disposed on the insulating layer IL6, but is not limited thereto. Insulating layers IL4, IL5, and IL6 may comprise, but are not limited to, any suitable insulating material, such as organic or inorganic insulating materials. Organic insulating materials include, for example, photosensitive polyimide or ABF materials, while inorganic insulating materials include, for example, silicon oxide, silicon nitride, or silicon oxynitride, but are not limited to. The semiconductor layer SM may form the channel region CR, source region SR, and drain region DR of the driver element DU. The material of the semiconductor layer SM includes, for example, low-temperature polysilicon (LTPS), low-temperature polysilicon oxide (LTPO), or amorphous silicon (a-Si), but is not limited to. The conductive layer CL3 can form the gate electrode GE of the driver element DU. In the normal direction of the electronic device ED, the channel region CR can be defined as the portion where the semiconductor layer SM overlaps with the gate electrode GE. The conductive layer CL4 can form the source electrode SE and drain electrode DE, which are electrically connected to the source region SR and drain region DR, respectively. The source electrode SE and drain electrode DE can be filled with vias passing through the insulation layers IL5 and IL6, respectively, and electrically connected to the source region SR and drain region DR. It should be noted that in some embodiments, the source region SR and source electrode SE can be the drain region and drain electrode, respectively, while the drain region DR and drain electrode DE can be the source region and source electrode, respectively. That is, the positions or functions of the source region SR/source electrode SE and the drain region DR/drain electrode DE can be interchanged. Conductive layers CL3 and CL4 can include any suitable conductive material, such as metal, but are not limited thereto. Although not shown in Figure 1, the component structure layer ES can include other suitable electronic components EL in addition to the driver element DU. It should be noted that the structure of the component structure layer ES disclosed herein is not limited to that shown in Figure 1. Furthermore, although the electronic device EL of this embodiment includes top-gate thin-film transistors, this disclosure is not limited thereto. In some embodiments, the electronic device EL may include bottom-gate thin-film transistors, dual-gate thin-film transistors, or other suitable types of thin-film transistors.
根據一些實施例,在電子裝置ED的法線方向上,元件結構層ES中的絕緣層的厚度小於重佈線結構層RDL中的絕緣層的厚度。如此,可降低元件結構層ES中的電子元件所產生的雜訊對電性品質的影響,但不以此為限。舉例而言,元件結構層ES中的絕緣層(例如絕緣層IL4、絕緣層IL5和絕緣層IL6)的厚度大於或等於0.1μm且小於或等於5μm,而重佈線結構層RDL中的絕緣層(例如絕緣層IL1、絕緣層IL2和絕緣層IL3)的厚度大於或等於6μm且小於或等於15μm。根據一些實施例,元件結構層ES中的絕緣層的熱脹係數小於重佈線結構層RDL中的絕緣層的熱脹係數。例如,元件結構層ES中的絕緣層的熱脹係數大於或等於0.1ppm/°C且小於等於10ppm/°C,重佈線結構層RDL中的絕緣層的熱脹係數大於或等於12ppm/°C且小於或等於30ppm/°C。在一些實施例中,元件結構層ES中的絕緣層的翹曲趨勢相反於重佈線結構層RDL中的絕緣層的翹曲趨勢。如此,可減緩電子裝置ED的應力,降低電子裝置ED的破裂(crack)風險,進而提升電子裝置ED的可靠度。According to some embodiments, in the normal direction of the electronic device ED, the thickness of the insulation layer in the component structure layer ES is less than the thickness of the insulation layer in the redistribution structure layer RDL. This can reduce the impact of noise generated by electronic components in the component structure layer ES on electrical quality, but is not limited thereto. For example, the insulation layers in the component structure layer ES (e.g., insulation layers IL4, IL5, and IL6) have a thickness greater than or equal to 0.1 μm and less than or equal to 5 μm, while the insulation layers in the redistribution structure layer RDL (e.g., insulation layers IL1, IL2, and IL3) have a thickness greater than or equal to 6 μm and less than or equal to 15 μm. According to some embodiments, the thermal expansion coefficient of the insulation layers in the component structure layer ES is less than the thermal expansion coefficient of the insulation layers in the redistribution structure layer RDL. For example, the thermal expansion coefficient of the insulation layer in the component structure layer ES is greater than or equal to 0.1 ppm/°C and less than or equal to 10 ppm/°C, while the thermal expansion coefficient of the insulation layer in the redistribution structure layer RDL is greater than or equal to 12 ppm/°C and less than or equal to 30 ppm/°C. In some embodiments, the warping trend of the insulation layer in the component structure layer ES is opposite to that of the insulation layer in the redistribution structure layer RDL. This mitigates stress in the electronic device ED, reduces the risk of cracking, and thus improves the reliability of the electronic device ED.
根據本揭露,緩衝層INL可用於阻擋金屬離子(例如來自外部的金屬離子)向元件結構層ES中的電子元件EL擴散。如此,可降低電子元件EL受到金屬離子的影響而損壞的可能性。緩衝層INL還可用於提供平坦表面,以利於在其上設置電路結構層CS。具體來說,緩衝層INL可作為平坦層,以利於在其表面進行沉積(deposition)製程以形成電子元件EL,例如驅動元件DU。雖然圖1所示的緩衝層INL為單層結構,但本揭露並不以此為限。在一些實施例中,緩衝層INL可包括多層結構。此外,在一些實施例中,緩衝層INL可包括由絕緣層和導電層堆疊所形成的結構而可作為另一重佈線層。According to this disclosure, a buffer layer INL can be used to prevent the diffusion of metal ions (e.g., external metal ions) into the electronic component EL in the component structure layer ES. This reduces the likelihood of damage to the electronic component EL due to the influence of metal ions. The buffer layer INL can also be used to provide a planar surface to facilitate the placement of a circuit structure layer CS thereon. Specifically, the buffer layer INL can serve as a planarization layer to facilitate deposition processes on its surface to form electronic components EL, such as driver components DU. Although the buffer layer INL shown in FIG. 1 is a single-layer structure, this disclosure is not limited thereto. In some embodiments, the buffer layer INL may comprise a multi-layer structure. In addition, in some embodiments, the buffer layer INL may comprise a structure formed by stacking insulating and conductive layers and may serve as another redistribution layer.
根據本揭露,設置在緩衝層INL上的元件結構層ES中的絕緣層可突出於緩衝層或切齊於緩衝層INL的側表面S1,端看電子裝置ED的製程(例如切割製程)而定。例如,在本實施例中,如圖1所示,元件結構層ES中的絕緣層IL4、絕緣層IL5和絕緣層IL6可突出於緩衝層INL的側表面S1並在側表面S1上延伸到側表面S1的底部,但不以此為限。在一些實施例中,絕緣層IL4、絕緣層IL5和絕緣層IL6可切齊於緩衝層INL的側表面S1,或是說絕緣層IL4、絕緣層IL5和絕緣層IL6的側表面可與緩衝層INL的側表面S1共平面而不覆蓋側表面S1,如圖3所示。According to this disclosure, the insulating layers in the component structure layer ES disposed on the buffer layer INL may protrude beyond the buffer layer or be flush with the side surface S1 of the buffer layer INL, depending on the manufacturing process (e.g., dicing process) of the electronic device ED. For example, in this embodiment, as shown in FIG1, the insulating layers IL4, IL5, and IL6 in the component structure layer ES may protrude beyond the side surface S1 of the buffer layer INL and extend to the bottom of the side surface S1, but are not limited thereto. In some embodiments, insulating layers IL4, IL5, and IL6 may be flush with the side surface S1 of the buffer layer INL, or the side surfaces of insulating layers IL4, IL5, and IL6 may be coplanar with the side surface S1 of the buffer layer INL without covering the side surface S1, as shown in Figure 3.
根據本實施例,晶片CP可電連接到重佈線結構層RDL(例如電連接到重佈線結構層RDL中的導電層CL2),並通過重佈線結構層RDL電連接到元件結構層ES的電子元件EL。例如,如圖1所示,重佈線結構層RDL中的導電層CL2的一部分可電連接到晶片CP,且該部分的導電層CL2可填入穿過絕緣層IL1和絕緣層IL2的穿孔V1並接觸元件結構層ES的驅動元件DU的源極電極SE與汲極電極DE的其中一個(例如圖1所示的汲極電極DE,但不以此為限),藉此將晶片CP電連接到電子元件EL。如此,可通過驅動元件DU控制晶片CP的操作,或者由晶片CP傳遞訊號給電子元件EL。此外,導電層CL2的另一部分可電連接到驅動元件DU的汲極電極DE與源極電極SE的另外一個(例如圖1所示的源極電極SE,但不以此為限)與底部金屬層UM2,並通過底部金屬層UM2與接合墊SD2電連接到外部電子元件(圖未示)。外部電子元件例如包括印刷電路板(printed circuit board,PCB),但不以此為限。具體來說,導電層CL2的一部分可填入穿過絕緣層IL1、絕緣層IL2、絕緣層IL4、絕緣層IL5、絕緣層IL6和緩衝層INL的穿孔V2並接觸於底部金屬層UM2。底部金屬層UM2可設置在緩衝層INL中,但不以此為限。如此,晶片CP可通過電路結構層CS電連接到外部電子元件。如圖1所示,藉由設置重佈線結構層RDL,分別位於重佈線結構層RDL兩側的訊號輸入端的位置 (例如對應到導電層CL1的位置)和訊號輸出端的位置(例如對應到底部金屬層UM2的位置)可不彼此對應。換言之,晶片CP的訊號輸入/輸出端與電子裝置ED的訊號輸入/輸出端在電子裝置ED的俯視方向上可以彼此錯位,或是說在法線方向上不重疊。需注意的是,上述的晶片CP、電路結構層CS和外部電子元件的電連接方式僅為示例性的,本實施例並不以此為限。此外,在一些實施例中,電路結構層CS可包括重佈線結構層RDL但不包括元件結構層ES,而晶片CP可通過重佈線結構層RDL電連接到外部電子元件。According to this embodiment, the chip CP can be electrically connected to the redistribution layer RDL (e.g., electrically connected to the conductive layer CL2 in the redistribution layer RDL), and electrically connected to the electronic component EL of the component structure layer ES through the redistribution layer RDL. For example, as shown in FIG1, a portion of the conductive layer CL2 in the redistribution layer RDL can be electrically connected to the chip CP, and this portion of the conductive layer CL2 can be filled with a via V1 that passes through the insulating layers IL1 and IL2 and contacts one of the source electrode SE and drain electrode DE of the driver component DU of the component structure layer ES (e.g., the drain electrode DE shown in FIG1, but not limited thereto), thereby electrically connecting the chip CP to the electronic component EL. Thus, the operation of the chip CP can be controlled by the driver element DU, or the chip CP can transmit signals to the electronic component EL. Furthermore, another portion of the conductive layer CL2 can be electrically connected to the drain electrode DE and the other source electrode SE of the driver element DU (e.g., the source electrode SE shown in Figure 1, but not limited thereto) and the bottom metal layer UM2, and electrically connected to an external electronic component (not shown) via the bottom metal layer UM2 and the bonding pad SD2. External electronic components include, for example, printed circuit boards (PCBs), but are not limited thereto. Specifically, a portion of the conductive layer CL2 can be filled with a via V2 that passes through insulating layers IL1, IL2, IL4, IL5, IL6, and the buffer layer INL and contacts the bottom metal layer UM2. The bottom metal layer UM2 can be located within the buffer layer INL, but is not limited to this. In this way, the chip CP can be electrically connected to external electronic components through the circuit structure layer CS. As shown in Figure 1, by setting a redistribution layer RDL, the positions of the signal input terminals (e.g., corresponding to the positions on the conductive layer CL1) and the signal output terminals (e.g., corresponding to the positions on the bottom metal layer UM2) located on both sides of the redistribution layer RDL do not necessarily correspond to each other. In other words, the signal input/output terminals of the chip CP and the signal input/output terminals of the electronic device ED can be misaligned in the top view direction of the electronic device ED, or in other words, they do not overlap in the normal direction. It should be noted that the above-described electrical connection method between the chip CP, the circuit structure layer CS, and the external electronic components is merely exemplary, and this embodiment is not limited thereto. Furthermore, in some embodiments, the circuit structure layer CS may include a redistribution structure layer RDL but not a component structure layer ES, and the chip CP may be electrically connected to external electronic components through the redistribution structure layer RDL.
本揭露的電子裝置ED中的底部金屬層可具有適合的結構。在一些實施例中,底部金屬層可突出於其所設置的絕緣層的表面,且其表面可具有凹陷結構。例如,如圖1所示,底部金屬層UM1與接合墊SD1接觸的表面(即表面S2)可突出於絕緣層IL3的表面,而底部金屬層UM1的表面S2可具有凹陷結構,或是說底部金屬層UM1可具有凹陷的表面S2。在一些實施例中,底部金屬層可切齊於其所設置的絕緣層的表面,且其表面可具有凹陷結構。例如,如圖1所示,底部金屬層UM2與接合墊SD2接觸的表面(即表面S3)可切齊或者不突出於緩衝層INL的表面,而底部金屬層UM2的表面S3可具有凹陷結構。藉由使底部金屬層與接合墊接觸的表面包括凹陷結構,可改善底部金屬層與接合墊之間的電連接,進而提高電子裝置ED的可靠性。本揭露的底部金屬層還可包括其他適合的結構,並不以上述結構為限。The bottom metal layer in the disclosed electronic device ED may have a suitable structure. In some embodiments, the bottom metal layer may protrude from the surface of the insulating layer on which it is disposed, and its surface may have a recessed structure. For example, as shown in FIG1, the surface of the bottom metal layer UM1 that contacts the bonding pad SD1 (i.e., surface S2) may protrude from the surface of the insulating layer IL3, and the surface S2 of the bottom metal layer UM1 may have a recessed structure, or in other words, the bottom metal layer UM1 may have a recessed surface S2. In some embodiments, the bottom metal layer may be flush with the surface of the insulating layer on which it is disposed, and its surface may have a recessed structure. For example, as shown in Figure 1, the surface (i.e., surface S3) in contact with the bottom metal layer UM2 and the bonding pad SD2 may be flush with or not protrude from the surface of the buffer layer INL, and the surface S3 of the bottom metal layer UM2 may have a recessed structure. By including a recessed structure on the surface in contact with the bonding pad, the electrical connection between the bottom metal layer and the bonding pad can be improved, thereby enhancing the reliability of the electronic device ED. The bottom metal layer disclosed herein may also include other suitable structures, and is not limited to the structures described above.
請參考圖1和圖2,圖2為本揭露第一實施例的電子裝置的元件配置俯視示意圖,其顯示了電子裝置的主要元件而沒有繪示出電子裝置的所有元件。具體來說,如圖2所示,晶片CP的輸入/輸出點(以下稱I/O點)IO1可通過走線WL1電連接到元件結構層ES的電子元件EL,而電子元件EL可通過走線WL2電連接到I/O點IO2。I/O點IO1可對應到導電層CL1的位置。走線WL1可指用於將晶片CP電連接到電子元件EL的任何適合的導電元件。例如,走線WL1可包括重佈線結構層RDL中的導電層(例如導電層CL2)。走線WL2可指將電子元件EL電連接到底部金屬層UM2的任何適合的導電元件。例如,走線WL2可包括圖1左側所示的導電層CL2的一部分。I/O點IO2可對應到底部金屬層UM2的位置,並可電連接到外部電子元件。需注意的是,圖2僅示例性地示出各元件的電連接情形,並未示出各元件的詳細結構或設置位置。此外,圖2中所示的電子元件EL和I/O點的數量僅為示例性的。Please refer to Figures 1 and 2. Figure 2 is a top view schematic diagram of the component configuration of the electronic device according to the first embodiment of this disclosure, showing the main components of the electronic device but not all of them. Specifically, as shown in Figure 2, the input/output point (hereinafter referred to as I/O point) IO1 of the chip CP can be electrically connected to the electronic component EL of the component structure layer ES via trace WL1, and the electronic component EL can be electrically connected to the I/O point IO2 via trace WL2. The I/O point IO1 can correspond to the location of the conductive layer CL1. Trace WL1 can refer to any suitable conductive element used to electrically connect the chip CP to the electronic component EL. For example, trace WL1 can include a conductive layer (e.g., conductive layer CL2) in the redistribution structure layer RDL. Trace WL2 can refer to any suitable conductive element that electrically connects the electronic component EL to the bottom metal layer UM2. For example, trace WL2 may include a portion of the conductive layer CL2 shown on the left side of Figure 1. I/O point IO2 may correspond to the location of the bottom metal layer UM2 and may be electrically connected to external electronic components. It should be noted that Figure 2 only illustrates the electrical connections of the components exemplarily and does not show the detailed structure or location of each component. Furthermore, the number of electronic components EL and I/O points shown in Figure 2 is merely exemplary.
根據本實施例,重佈線結構層RDL與元件結構層ES的至少一者可包括至少一開口,其中在電子裝置ED的法線方向上,所述至少一開口可重疊於晶片CP的側邊。具體來說,開口可重疊於晶片CP的側邊的至少一部分。此處的“開口”可指將膜層結構的至少一層斷開(disconnect)的結構。換言之,當一膜層結構中包括開口時,在該膜層結構的剖面圖中,該膜層結構的至少一層可被開口分隔開,或是說該至少一層位於開口的兩側的部分之間不會通過該至少一層的材料而彼此連接。因此,上述的“開口”亦可視為貫穿該至少一層的通孔(through hole)。如圖1所示,本實施例的元件結構層ES可包括至少一第一開口ST1,其中第一開口ST1在電子裝置ED的法線方向上重疊於晶片CP的側邊SS。在本實施例中,第一開口ST1可通過移除部分的絕緣層IL4、絕緣層IL5和絕緣層IL6而形成,但本揭露並不以此為限。換言之,第一開口ST1可作為貫穿絕緣層IL4、絕緣層IL5和絕緣層IL6的通孔。在此情形下,第一開口ST1使其兩側的絕緣層IL4、絕緣層IL5和絕緣層IL6斷開。在一些實施例中,第一開口ST1可通過移除部分的絕緣層IL4的而形成,並暴露絕緣層IL5的上表面。在此情形下,第一開口ST1使絕緣層IL4斷開。在一些實施例中,第一開口ST1可通過移除部分的絕緣層IL4和絕緣層IL5而形成,並暴露出絕緣層IL6的上表面。在此情形下,第一開口ST1使絕緣層IL4和絕緣層IL5斷開。此外,本實施例的重佈線結構層RDL可包括至少一第二開口ST2,其中第二開口ST2在電子裝置ED的法線方向上重疊於晶片CP的側邊SS。因此,在電子裝置ED的法線方向上,第一開口ST1可重疊於或至少部分重疊於第二開口ST2。在本實施例中,第二開口ST2可通過移除部分的絕緣層IL2而形成,但本揭露並不以此為限。換言之,第二開口ST2可作為貫穿絕緣層IL2的通孔並使絕緣層IL2斷開。在一些實施例中,電子裝置ED可包括第一開口ST1而不包括第二開口ST2。在此情形下,導電層CL2可在平坦的絕緣層IL2上延伸。在一些實施例中,電子裝置ED可包括第二開口ST2而不包括第一開口ST1。According to this embodiment, at least one of the redistribution line structure layer RDL and the device structure layer ES may include at least one opening, wherein the at least one opening may overlap the side of the wafer CP in the normal direction of the electronic device ED. Specifically, the opening may overlap at least a portion of the side of the wafer CP. Here, "opening" may refer to a structure that disconnects at least one layer of the film structure. In other words, when a film structure includes an opening, in a cross-sectional view of the film structure, at least one layer of the film structure may be separated by the opening, or the portions of the at least one layer located on either side of the opening are not connected to each other through the material of the at least one layer. Therefore, the aforementioned "opening" can also be considered as a through hole penetrating the at least one layer. As shown in Figure 1, the component structure layer ES of this embodiment may include at least one first opening ST1, wherein the first opening ST1 overlaps with the side SS of the chip CP in the normal direction of the electronic device ED. In this embodiment, the first opening ST1 may be formed by removing portions of the insulating layers IL4, IL5, and IL6, but this disclosure is not limited thereto. In other words, the first opening ST1 may serve as a through-hole penetrating the insulating layers IL4, IL5, and IL6. In this case, the first opening ST1 disconnects the insulating layers IL4, IL5, and IL6 on both sides. In some embodiments, the first opening ST1 may be formed by removing a portion of the insulation layer IL4, exposing the upper surface of the insulation layer IL5. In this case, the first opening ST1 disconnects the insulation layer IL4. In some embodiments, the first opening ST1 may be formed by removing portions of both insulation layers IL4 and IL5, exposing the upper surface of the insulation layer IL6. In this case, the first opening ST1 disconnects both insulation layers IL4 and IL5. Furthermore, the redistribution line structure layer RDL of this embodiment may include at least one second opening ST2, wherein the second opening ST2 overlaps with the side SS of the chip CP in the normal direction of the electronic device ED. Therefore, in the normal direction of the electronic device ED, the first opening ST1 may overlap with or at least partially overlap with the second opening ST2. In this embodiment, the second opening ST2 may be formed by removing a portion of the insulating layer IL2, but this disclosure is not limited thereto. In other words, the second opening ST2 may serve as a through-hole penetrating the insulating layer IL2 and breaking the insulating layer IL2. In some embodiments, the electronic device ED may include the first opening ST1 but not the second opening ST2. In this case, the conductive layer CL2 may extend on the flat insulating layer IL2. In some embodiments, the electronic device ED may include the second opening ST2 but not the first opening ST1.
具體來說,如圖1和圖2所示,電子裝置ED中可具有第一區域R1、第二區域R2和第三區域R3。第一區域R1可為電子裝置ED中大致上對應到晶片CP的側邊SS的區域。第二區域R2可為電子裝置ED中大致上對應到晶片CP的區域。在電子裝置ED的俯視圖(例如圖2)中,第二區域R2被第一區域R1包圍,但不以此為限。第三區域R3可為電子裝置ED中除了第一區域R1和第二區域R2以外的其他區域。根據本實施例,元件結構層ES的第一開口ST1和/或重佈線結構層RDL的第二開口ST2設置在電子裝置ED的第一區域R1中,使得第一開口ST1和/或第二開口ST2重疊於晶片CP的側邊SS。在本實施例中,如圖2所示,晶片CP可例如具有矩形形狀而具有四個側邊SS,元件結構層ES(和/或重佈線結構層RDL)可包括一個第一開口ST1(和/或一個第二開口ST2),其中第一開口ST1和/或第二開口ST2可沿著晶片CP的四個側邊SS設置(第一開口ST1和/或第二開口ST2的範圍在圖2中以斜線表示),即第一開口ST1和/或第二開口ST2在電子裝置ED的俯視圖中會包圍晶片CP(或是說包圍第二區域R2)設置,但本揭露並不以此為限。在一些實施例中,第一開口ST1和/或第二開口ST2在電子裝置ED的俯視圖中可不完全包圍晶片CP。在一些實施例中,元件結構層ES(和/或重佈線結構層RDL)可包括多個第一開口ST1(和/或多個第二開口ST2),分別沿著晶片CP的側邊SS的一部分設置。電子裝置ED還可包括其他開口,本揭露並不以此為限。Specifically, as shown in Figures 1 and 2, the electronic device ED may have a first region R1, a second region R2, and a third region R3. The first region R1 may be a region in the electronic device ED that generally corresponds to the side SS of the chip CP. The second region R2 may be a region in the electronic device ED that generally corresponds to the chip CP. In a top view of the electronic device ED (e.g., Figure 2), the second region R2 is surrounded by the first region R1, but is not limited thereto. The third region R3 may be any region in the electronic device ED other than the first region R1 and the second region R2. According to this embodiment, a first opening ST1 of the component structure layer ES and/or a second opening ST2 of the redistribution line structure layer RDL are disposed in the first region R1 of the electronic device ED, such that the first opening ST1 and/or the second opening ST2 overlap the side SS of the chip CP. In this embodiment, as shown in FIG2, the chip CP may, for example, have a rectangular shape with four sides SS, and the component structure layer ES (and/or redistribution structure layer RDL) may include a first opening ST1 (and/or a second opening ST2), wherein the first opening ST1 and/or the second opening ST2 may be disposed along the four sides SS of the chip CP (the extent of the first opening ST1 and/or the second opening ST2 is indicated by diagonal lines in FIG2), that is, the first opening ST1 and/or the second opening ST2 will surround the chip CP (or surround the second region R2) in the top view of the electronic device ED, but this disclosure is not limited thereto. In some embodiments, the first opening ST1 and/or the second opening ST2 may not completely surround the chip CP in the top view of the electronic device ED. In some embodiments, the component structure layer ES (and/or redistribution structure layer RDL) may include multiple first openings ST1 (and/or multiple second openings ST2) disposed along a portion of the side edge SS of the chip CP. The electronic device ED may also include other openings, and this disclosure is not limited thereto.
在現有技術的晶片封裝結構中,對應到晶片的側邊的膜層較容易受到應力的影響而導致斷裂或損壞,進而降低裝置的可靠性。例如,在設置晶片時,對應到晶片的側邊的膜層可能會承受較大的應力。根據本揭露所提供的第一實施例,由於重佈線結構層RDL和/或元件結構層ES中包括對應到晶片CP的側邊SS的第一開口ST1和/或第二開口ST2,因此可降低重佈線結構層RDL和元件結構層ES中對應到晶片CP的側邊SS的絕緣層所承受的應力,藉此降低重佈線結構層RDL和元件結構層ES中的絕緣層產生斷裂的可能性。此外,如圖1所示,第一開口ST1和第二開口ST2的底部可為圓弧形狀或其他適合的非尖形形狀,但不以此為限。如此,可進一步降低重佈線結構層RDL和元件結構層ES對應到晶片CP的側邊SS的一部分所承受的應力。In existing wafer packaging structures, the film layers on the sides of the wafer are more susceptible to stress, which can lead to breakage or damage, thereby reducing the reliability of the device. For example, during wafer mounting, the film layers on the sides of the wafer may be subjected to greater stress. According to the first embodiment provided in this disclosure, since the redistribution line structure layer RDL and/or the device structure layer ES include a first opening ST1 and/or a second opening ST2 corresponding to the side edge SS of the wafer CP, the stress borne by the insulation layer of the redistribution line structure layer RDL and the device structure layer ES corresponding to the wafer CP can be reduced, thereby reducing the possibility of the insulation layer in the redistribution line structure layer RDL and the device structure layer ES breaking. Furthermore, as shown in FIG. 1, the bottom of the first opening ST1 and the second opening ST2 can be arc-shaped or other suitable non-pointed shapes, but are not limited thereto. Thus, the stress borne by the portion of the side edge SS of the redistribution line structure layer RDL and the device structure layer ES corresponding to the wafer CP can be further reduced.
根據本實施例,電子裝置ED還可包括設置在開口中的支撐元件。具體來說,電子裝置ED的元件和/或膜層中填入開口的部分可定義為支撐元件。例如,如圖1所示,元件結構層ES可包括第一開口ST1,而重佈線結構層RDL中的絕緣層IL1的一部分可延伸進入第一開口ST1,或是說填入第一開口ST1中。在此情形下,絕緣層IL1填入第一開口ST1的該部分可定義為支撐元件SP1。支撐元件SP1的材料可根據填入第一開口ST1的膜層和/或元件的材料而決定。在本實施例中,由於絕緣層IL1的一部分填入第一開口ST1中,因此支撐元件SP1的材料可為絕緣層IL1的材料。在另一些實施例中,重佈線結構層RDL中的導電層(例如導電層CL2)的一部分可填入第一開口ST1中,而支撐元件SP1的材料可為導電層CL2的材料。在又另一些實施例中,重佈線結構層RDL中的絕緣層IL1和導電層CL2的一部分可填入第一開口ST1中,而支撐元件SP1的材料可包括絕緣層IL1和導電層CL2的材料。換言之,支撐元件SP1可包括絕緣材料、金屬材料或上述材料的組合。如上文所述,絕緣層IL1可包括有機絕緣材料。因此,通過在第一開口ST1中設置支撐元件SP1,其中支撐元件SP1可包括有機絕緣材料或金屬材料,可降低電子裝置ED對應到晶片CP的側邊SS的部分所承受的應力,進而改善電子裝置ED的可靠性。類似地,如圖1所示,重佈線結構層RDL可包括第二開口ST2,而重佈線結構層RDL中的導電層CL2和絕緣層IL3的一部分可延伸進入第二開口ST2中。因此,電子裝置ED可包括設置在第二開口ST2中的支撐元件SP2,其中支撐元件SP2包括導電層CL2和絕緣層IL3的一部分,但不以此為限。根據本揭露的不同實施例,支撐元件SP2可包括絕緣材料與導電材料的其中一種或多種。According to this embodiment, the electronic device ED may also include a support element disposed in the opening. Specifically, the portion of the element and/or film layer of the electronic device ED that fills the opening can be defined as a support element. For example, as shown in FIG1, the element structure layer ES may include a first opening ST1, and a portion of the insulation layer IL1 in the redistribution line structure layer RDL may extend into, or fill into, the first opening ST1. In this case, the portion of the insulation layer IL1 filling the first opening ST1 can be defined as a support element SP1. The material of the support element SP1 may be determined based on the material of the film layer and/or element filling the first opening ST1. In this embodiment, since a portion of the insulating layer IL1 is filled into the first opening ST1, the material of the supporting element SP1 can be the same as the material of the insulating layer IL1. In other embodiments, a portion of the conductive layer (e.g., conductive layer CL2) in the redistribution layer RDL can be filled into the first opening ST1, and the material of the supporting element SP1 can be the same as the material of the conductive layer CL2. In still other embodiments, a portion of both the insulating layer IL1 and the conductive layer CL2 in the redistribution layer RDL can be filled into the first opening ST1, and the material of the supporting element SP1 can include the same as the materials of the insulating layer IL1 and the conductive layer CL2. In other words, the supporting element SP1 can include insulating material, metallic material, or a combination of the above materials. As described above, the insulating layer IL1 may include an organic insulating material. Therefore, by providing a support element SP1 in the first opening ST1, wherein the support element SP1 may include an organic insulating material or a metallic material, the stress experienced by the portion of the electronic device ED corresponding to the side SS of the chip CP can be reduced, thereby improving the reliability of the electronic device ED. Similarly, as shown in FIG1, the redistribution line structure layer RDL may include a second opening ST2, and a portion of the conductive layer CL2 and the insulating layer IL3 in the redistribution line structure layer RDL may extend into the second opening ST2. Therefore, the electronic device ED may include a support element SP2 disposed in the second opening ST2, wherein the support element SP2 includes a portion of the conductive layer CL2 and the insulating layer IL3, but is not limited thereto. According to different embodiments of this disclosure, the support element SP2 may include one or more of an insulating material and a conductive material.
在一些實施例中,電子裝置ED的重佈線結構層RDL的表面可選擇性地具有至少一凹槽,其中在電子裝置ED的法線方向上,凹槽可重疊於晶片CP的側邊SS。具體來說,如圖1所示,重佈線結構層RDL面對晶片CP的表面S4可具有凹槽RS,其中凹槽RS可對應到晶片CP的側邊SS。凹槽RS可通過移除重佈線結構層RDL的表面至少一部分而形成,例如通過移除絕緣層IL3的一部分而形成,但不以此為限。在一些實施例中,凹槽RS可沿著晶片CP的側邊SS延伸並形成一封閉結構。在一些實施例中,凹槽RS可僅沿著晶片CP的側邊SS的一部分延伸。在一些實施例中,重佈線結構層RDL的表面S4上可具有多個凹槽RS,分別沿晶片CP的側邊SS的一部分延伸。在電子裝置ED的法線方向上,由於凹槽RS可重疊於晶片CP的側邊SS,因此凹槽RS可重疊於或至少部分重疊於第一開口ST1和/或第二開口ST2,但不以此為限。凹槽RS的底部可為圓弧形狀或其他適合的非尖形形狀,但不以此為限。通過在重佈線結構層RDL的表面S4上形成凹槽RS,可降低電子裝置ED對應到晶片CP的側邊SS的一部分所承受的應力。在一些實施例中,重佈線結構層RDL的表面S4上可不具有凹槽RS。詳言之,在電子裝置ED的法線方向上,凹槽RS的高度小於重佈線結構層RDL的絕緣層厚度。具體而言,凹槽RS的高度小於重佈線結構層RDL的絕緣層厚度的一半。In some embodiments, the surface of the redistribution line structure layer RDL of the electronic device ED may selectively have at least one groove, wherein the groove may overlap with the side edge SS of the wafer CP in the normal direction of the electronic device ED. Specifically, as shown in FIG. 1, the surface S4 of the redistribution line structure layer RDL facing the wafer CP may have a groove RS, wherein the groove RS may correspond to the side edge SS of the wafer CP. The groove RS may be formed by removing at least a portion of the surface of the redistribution line structure layer RDL, for example by removing a portion of the insulating layer IL3, but is not limited thereto. In some embodiments, the groove RS may extend along the side edge SS of the wafer CP and form a closed structure. In some embodiments, the groove RS may extend only along a portion of the side edge SS of the wafer CP. In some embodiments, the surface S4 of the redistribution line structure layer RDL may have multiple grooves RS, each extending along a portion of the side edge SS of the wafer CP. In the normal direction of the electronic device ED, since the grooves RS may overlap the side edge SS of the wafer CP, the grooves RS may overlap with, or at least partially overlap with, the first opening ST1 and/or the second opening ST2, but are not limited thereto. The bottom of the grooves RS may be arc-shaped or other suitable non-pointed shapes, but is not limited thereto. By forming grooves RS on the surface S4 of the redistribution line structure layer RDL, the stress experienced by the electronic device ED corresponding to a portion of the side edge SS of the wafer CP can be reduced. In some embodiments, the surface S4 of the redistribution line structure layer RDL may not have grooves RS. Specifically, in the normal direction of the electronic device ED, the height of the groove RS is less than the insulation layer thickness of the redistribution layer RDL. In particular, the height of the groove RS is less than half the insulation layer thickness of the redistribution layer RDL.
在一些實施例中,在電子裝置ED的法線方向上,元件結構層ES中的電子元件EL不重疊於晶片CP的側邊SS。換言之,電子元件EL可不對應於晶片CP的側邊SS設置。具體來說,本實施例的電子元件EL可包括薄膜電晶體元件,其中薄膜電晶體元件在電子裝置ED的法線方向上可不重疊於晶片CP的側邊SS。上述的“薄膜電晶體元件不重疊於晶片CP的側邊SS”的含意可至少包括薄膜電晶體元件的半導體層SM不重疊於晶片CP的側邊SS的情形,但不以此為限。在此情形下,電子元件EL不設置在電子裝置ED的第一區域R1中。在一些實施例中,如圖1所示,電子元件EL可設置在第三區域R3中。在一些實施例中,雖然圖未示出,電子元件EL可設置在第二區域R2中,即電子元件EL在電子裝置ED的法線方向上可重疊於晶片CP的一部分但仍不重疊於晶片CP的側邊SS。通過使電子元件EL的設置位置不重疊於晶片CP的側邊SS,可降低應力對電子元件EL的影響。此外,在一些實施例中,電子元件EL在電子裝置ED的法線方向上還可不重疊於接合墊SD1和/或接合墊SD2。換言之,電子元件EL的設置位置可不對應到晶片CP的側邊SS、接合墊SD1和/或接合墊SD2的位置。在此情形下,電子元件EL可設置在第二區域R2或第三區域R3中不對應到接合墊的位置。In some embodiments, the electronic components EL in the component structure layer ES do not overlap with the side edge SS of the wafer CP in the normal direction of the electronic device ED. In other words, the electronic components EL may not correspond to the side edge SS of the wafer CP. Specifically, the electronic components EL in this embodiment may include thin-film transistors, wherein the thin-film transistors may not overlap with the side edge SS of the wafer CP in the normal direction of the electronic device ED. The meaning of "thin-film transistors do not overlap with the side edge SS of the wafer CP" may include at least the case where the semiconductor layer SM of the thin-film transistors does not overlap with the side edge SS of the wafer CP, but is not limited thereto. In this case, the electronic components EL are not disposed in the first region R1 of the electronic device ED. In some embodiments, as shown in FIG1, the electronic components EL may be disposed in the third region R3. In some embodiments, although not shown in the figures, electronic component EL may be disposed in the second region R2, meaning that electronic component EL may overlap a portion of the wafer CP in the normal direction of the electronic device ED, but not overlap the side SS of the wafer CP. By ensuring that the placement of electronic component EL does not overlap with the side SS of the wafer CP, the effect of stress on electronic component EL can be reduced. Furthermore, in some embodiments, electronic component EL may also not overlap with bonding pads SD1 and/or SD2 in the normal direction of the electronic device ED. In other words, the placement of electronic component EL may not correspond to the positions of the side SS of the wafer CP, bonding pads SD1 and/or SD2. In this case, electronic component EL may be disposed in the second region R2 or the third region R3 without corresponding to the bonding pad positions.
下文中將描述本揭露更多的實施例。為了簡化說明,下述實施例中相同的膜層或元件會使用相同的標註,且其特徵不再贅述,而各實施例之間的差異將會於下文中詳細描述。Further embodiments of this disclosure will be described below. For the sake of simplicity, the same film or element in the following embodiments will be labeled with the same designation, and its features will not be repeated. The differences between the embodiments will be described in detail below.
請參考圖3,圖3為本揭露第二實施例的電子裝置的剖視示意圖。根據本實施例,元件結構層ES可具有第一開口ST1,而重佈線結構層RDL中的導電層CL2可延伸進入第一開口ST1。換言之,導電層CL2可填入第一開口ST1中。詳言之,如圖3所示,重佈線結構層RDL的絕緣層IL1和絕緣層IL2以及元件結構層ES的絕緣層IL4、絕緣層IL5和絕緣層IL6對應到晶片CP的側邊SS的部分可被移除,以形成元件結構層ES的第一開口ST1和重佈線結構層RDL的第二開口ST2,而設置在絕緣層IL2上的導電層CL2可向下延伸並填入第一開口ST1和第二開口ST2中。在此情形下,設置在第一開口ST1中的支撐元件SP1和設置在第二開口ST2中的支撐元件SP2可包括導電層CL2的材料,例如金屬材料。此外,支撐元件SP1可例如與支撐元件SP2接觸。再者,在電子裝置ED的法線方向上,第一開口ST1可重疊於或至少部分重疊於第二開口ST2。Please refer to Figure 3, which is a cross-sectional schematic diagram of the electronic device according to the second embodiment of this disclosure. According to this embodiment, the component structure layer ES may have a first opening ST1, and the conductive layer CL2 in the redistribution line structure layer RDL may extend into the first opening ST1. In other words, the conductive layer CL2 may fill the first opening ST1. Specifically, as shown in Figure 3, the portions of the insulating layers IL1 and IL2 of the redistribution line structure layer RDL and the insulating layers IL4, IL5, and IL6 of the component structure layer ES corresponding to the side SS of the wafer CP can be removed to form the first opening ST1 of the component structure layer ES and the second opening ST2 of the redistribution line structure layer RDL. The conductive layer CL2 disposed on the insulating layer IL2 can extend downward and fill the first opening ST1 and the second opening ST2. In this case, the support element SP1 disposed in the first opening ST1 and the support element SP2 disposed in the second opening ST2 may include the material of the conductive layer CL2, such as a metal material. Furthermore, support element SP1 may, for example, contact support element SP2. Moreover, in the normal direction of electronic device ED, first opening ST1 may overlap with or at least partially overlap with second opening ST2.
此外,在本實施例中,如圖3所示,重佈線結構層RDL的表面S4上可具有多個凹槽RS,其中該些凹槽RS可設置在電子裝置ED的第一區域R1,或是說對應於/鄰近於晶片CP的側邊SS設置。在一些實施例中,該些凹槽RS可分別沿著晶片CP的側邊SS延伸並形成封閉結構。在一些實施例中,該些凹槽RS可分別沿著晶片CP的側邊SS的一部分延伸。需注意的是,圖3所示的凹槽RS的數量和形狀僅為示例性的,本揭露並不以此為限。Furthermore, in this embodiment, as shown in FIG3, the surface S4 of the redistribution line structure layer RDL may have multiple grooves RS, wherein these grooves RS may be disposed in the first region R1 of the electronic device ED, or corresponding to/adjacent to the side SS of the wafer CP. In some embodiments, these grooves RS may extend along the side SS of the wafer CP and form a closed structure. In some embodiments, these grooves RS may extend along a portion of the side SS of the wafer CP. It should be noted that the number and shape of the grooves RS shown in FIG3 are merely exemplary and this disclosure is not limited thereto.
此外,相較於圖1所示的結構,本實施例的底部金屬層可具有不同的結構。在一些實施例中,底部金屬層可切齊於其所設置的絕緣層的表面。例如,如圖3所示,底部金屬層UM1與接合墊SD1接觸的表面S2可切齊於絕緣層IL3的表面,而底部金屬層UM1的表面S2可大致上為平坦表面。在一些實施例中,底部金屬層可突出於其所設置的絕緣層的表面,且其表面可為平坦表面。例如,如圖3所示,底部金屬層UM2與接合墊SD2接觸的表面S3可突出於緩衝層INL的表面,而底部金屬層UM2的表面S3可大致上為平坦表面。本實施例的底部金屬層與上述實施例的底部金屬層的結構特徵可應用到本揭露各實施例中。Furthermore, compared to the structure shown in FIG1, the bottom metal layer of this embodiment may have a different structure. In some embodiments, the bottom metal layer may be flush with the surface of the insulating layer on which it is disposed. For example, as shown in FIG3, the surface S2 of the bottom metal layer UM1 that contacts the bonding pad SD1 may be flush with the surface of the insulating layer IL3, and the surface S2 of the bottom metal layer UM1 may be substantially flat. In some embodiments, the bottom metal layer may protrude from the surface of the insulating layer on which it is disposed, and its surface may be flat. For example, as shown in FIG3, the surface S3 of the bottom metal layer UM2 that contacts the bonding pad SD2 may protrude from the surface of the buffer layer INL, and the surface S3 of the bottom metal layer UM2 may be substantially flat. The structural features of the bottom metal layer in this embodiment and the bottom metal layer in the above embodiments can be applied to all embodiments disclosed herein.
圖3所示的電子裝置ED的其他元件和/或膜層的結構特徵可參考上文,故不再贅述。The structural features of other components and/or films of the electronic device ED shown in Figure 3 can be found above, and therefore will not be repeated here.
請參考圖4和圖5,圖4為本揭露第三實施例的電子裝置的元件配置俯視示意圖,圖5為本揭露第三實施例的電子元件的等效電路示意圖。根據本實施例,元件結構層ES的第一開口ST1和/或重佈線結構層RDL的第二開口ST2在電子裝置ED的俯視圖中可不完全包圍晶片CP。詳言之,如圖4所示,本實施例的元件結構層ES(和/或重佈線結構層RDL)可包括多個第一開口ST1(和/或第二開口ST2),而該些第一開口ST1(和/或第二開口ST2)可分別沿著晶片CP的側邊SS的一部分設置。在本實施例中,第一開口ST1和/或第二開口ST2可對應於電連接晶片CP的I/O點與電子元件EL的走線WL1設置,即第一開口ST1和/或第二開口ST2在電子裝置ED的法線方向上可重疊於走線WL1,但不以此為限。換言之,第一開口ST1和/或第二開口ST2可設置在第一區域R1中對應到走線WL1的一部分。如上文所述,走線WL1可包括重佈線結構層RDL的導電層CL2。因此,在本實施例中,第一開口ST1和/或第二開口ST2可重疊於重佈線結構層RDL的導電層CL2,但不以此為限。Please refer to Figures 4 and 5. Figure 4 is a top view of the component configuration of the electronic device according to the third embodiment of this disclosure, and Figure 5 is an equivalent circuit diagram of the electronic components according to the third embodiment of this disclosure. According to this embodiment, the first opening ST1 of the component structure layer ES and/or the second opening ST2 of the redistribution structure layer RDL may not completely surround the chip CP in the top view of the electronic device ED. Specifically, as shown in Figure 4, the component structure layer ES (and/or the redistribution structure layer RDL) of this embodiment may include multiple first openings ST1 (and/or second openings ST2), and these first openings ST1 (and/or second openings ST2) may be respectively disposed along a portion of the side SS of the chip CP. In this embodiment, the first opening ST1 and/or the second opening ST2 may correspond to the I/O point of the electrical connection chip CP and the trace WL1 of the electronic component EL. That is, the first opening ST1 and/or the second opening ST2 may overlap with the trace WL1 in the normal direction of the electronic device ED, but this is not a limitation. In other words, the first opening ST1 and/or the second opening ST2 may be disposed in the first region R1 corresponding to a portion of the trace WL1. As mentioned above, the trace WL1 may include the conductive layer CL2 of the redistributed line structure layer RDL. Therefore, in this embodiment, the first opening ST1 and/or the second opening ST2 may overlap with the conductive layer CL2 of the redistributed line structure layer RDL, but this is not a limitation.
此外,在本實施例中,電子元件EL可例如包括解多工器(demultiplexer,DeMUX)DMX,其中解多工器DMX可包括至少一個薄膜電晶體元件,但不以此為限。例如,如圖5所示,解多工器DMX可包括薄膜電晶體T1、薄膜電晶體T2和薄膜電晶體T3,其中該些薄膜電晶體的閘極分別電連接到I/O點IO2的其中一個,該些薄膜電晶體的源極可電連接到一訊號輸入端IN,而該些薄膜電晶體的汲極可分別電連接到一訊號輸出端,其中訊號輸出端可電連接到I/O點IO1。需注意的是,圖5所示的解多工器DMX的電路僅為示例性的,本揭露並不以此為限。通過使電子裝置ED的電子元件EL包括解多工器DMX,可降低I/O點IO2的數量,進而簡化電子裝置ED的走線佈局。在本實施例中,在電子裝置ED的法線方向上,解多工器DMX可不重疊於晶片CP的側邊SS,或是說可不對應於晶片CP的側邊SS設置。此外,在一些實施例中,解多工器DMX在電子裝置ED的法線方向上還可不重疊於接合墊SD1和/或接合墊SD2。在此情形下,解多工器DMX可設置在第二區域R2或第三區域R3中不對應到接合墊的位置。Furthermore, in this embodiment, the electronic component EL may, for example, include a demultiplexer (DeMUX) DMX, wherein the demultiplexer DMX may include at least one thin-film transistor element, but is not limited thereto. For example, as shown in FIG5, the demultiplexer DMX may include thin-film transistors T1, T2, and T3, wherein the gates of these thin-film transistors are respectively electrically connected to one of the I/O points IO2, the sources of these thin-film transistors may be electrically connected to a signal input terminal IN, and the drains of these thin-film transistors may be respectively electrically connected to a signal output terminal, wherein the signal output terminal may be electrically connected to I/O point IO1. It should be noted that the circuit of the demultiplexer DMX shown in FIG5 is merely exemplary, and this disclosure is not limited thereto. By including a demultiplexer DMX in the electronic components EL of the electronic device ED, the number of I/O points IO2 can be reduced, thereby simplifying the routing layout of the electronic device ED. In this embodiment, the demultiplexer DMX may not overlap with the side SS of the chip CP in the normal direction of the electronic device ED, or in other words, it may not be positioned corresponding to the side SS of the chip CP. Furthermore, in some embodiments, the demultiplexer DMX may also not overlap with the bonding pads SD1 and/or SD2 in the normal direction of the electronic device ED. In this case, the demultiplexer DMX can be positioned in the second region R2 or the third region R3 at a location that does not correspond to a bonding pad.
請參考圖6和圖7,圖6為本揭露第四實施例的電子裝置的剖視示意圖,圖7為本揭露第四實施例的電子裝置的元件配置俯視示意圖。根據本實施例,電子裝置ED的元件結構層ES的電子元件EL可包括靜電防護元件ESD。靜電防護元件ESD可電連接於I/O點IO1與I/O點IO2之間,並可用於排除靜電。具體來說,如圖7所示,靜電防護元件ESD可電連接到I/O點IO1與I/O點IO2之間的電連接路徑,並可電連接到接地點GP。圖6示例性地示出了本實施例的靜電防護元件ESD的結構。以下描述本實施例的靜電防護元件ESD的結構與電連接方式。需注意的是,本實施例的靜電防護元件ESD可包括任何適合的結構或以任何適合的方式電連接到I/O點IO1和I/O點IO2,並不以圖6所示的結構為限。Please refer to Figures 6 and 7. Figure 6 is a cross-sectional schematic diagram of the electronic device according to the fourth embodiment of this disclosure, and Figure 7 is a top schematic diagram of the component configuration of the electronic device according to the fourth embodiment of this disclosure. According to this embodiment, the electronic components EL of the component structure layer ES of the electronic device ED may include an electrostatic discharge (ESD) protection element. The ESD protection element may be electrically connected between I/O points IO1 and IO2 and can be used to eliminate static electricity. Specifically, as shown in Figure 7, the ESD protection element may be electrically connected to the electrical connection path between I/O points IO1 and IO2, and may be electrically connected to the ground point GP. Figure 6 exemplarily illustrates the structure of the ESD protection element of this embodiment. The structure and electrical connection method of the ESD protection element of this embodiment are described below. It should be noted that the electrostatic discharge (ESD) protection element of this embodiment may include any suitable structure or be electrically connected to I/O points IO1 and IO2 in any suitable manner, and is not limited to the structure shown in Figure 6.
如圖6所示,靜電防護元件ESD可包括薄膜電晶體T4和薄膜電晶體T5,其中薄膜電晶體T4包括閘極電極GE1、半導體層SM1、汲極電極DE1和源極電極SE1,而薄膜電晶體T5包括閘極電極GE2、半導體層SM2、汲極電極DE2和源極電極SE2。薄膜電晶體T4的源極電極SE1可電連接到半導體層SM1與閘極電極GE1,而薄膜電晶體T5的汲極電極DE2可電連接到半導體層SM2與閘極電極GE2。元件結構層ES可包括絕緣層IL4、設置在絕緣層IL4上的導電層CL5、設置在絕緣層IL4上並覆蓋導電層CL5的絕緣層IL5、設置在絕緣層IL5上的半導體層SM1和半導體層SM2以及設置在絕緣層IL5上並覆蓋半導體層SM1和半導體層SM2的絕緣層IL6,其中導電層CL5可形成閘極電極GE1和閘極電極GE2,而導電層CL4可形成汲極電極DE1、源極電極SE1、汲極電極DE2和源極電極SE2,但不以此為限。本實施例的薄膜電晶體T4和薄膜電晶體T5可為底閘極式薄膜電晶體,但不以此為限。如圖6所示,薄膜電晶體T4的源極電極SE1可通過導電層CL2電連接於接合墊SD1與接合墊SD2之間,而薄膜電晶體T5的汲極電極DE2可通過導電層CL2電連接到底部金屬層UM3和接合墊SD3。具體來說,導電層CL2的一部分可填入穿過絕緣層IL1和絕緣層IL2的穿孔V3並接觸於源極電極SE1,藉此將薄膜電晶體T4電連接於接合墊SD1與和接合墊SD2之間。此外,導電層CL2的另一部分可填入穿孔V3且接觸於汲極電極DE2,並填入穿孔V2且接觸於底部金屬層UM3。接合墊SD3可接地,即可電連接到圖7所示的接地點GP,因此靜電防護元件ESD可通過導電層CL2、底部金屬層UM3和接合墊SD3接地。再者,雖然圖6中未示出,薄膜電晶體T4的源極電極SE1可電連接到薄膜電晶體T5的源極電極SE2,而薄膜電晶體T4的汲極電極DE1可電連接到薄膜電晶體T5的汲極電極DE2。底部金屬層UM3的材料可參考上述底部金屬層UM1和底部金屬層UM2的材料。接合墊SD3的材料可參考上述接合墊SD1和接合墊SD2的材料。藉由上述結構設計,可通過靜電防護元件ESD排除I/O點IO1與I/O點IO2的電連接路徑上的靜電,以降低靜電對於電子裝置ED的影響。As shown in Figure 6, the electrostatic discharge (ESD) protection element may include a thin-film transistor T4 and a thin-film transistor T5. Thin-film transistor T4 includes a gate electrode GE1, a semiconductor layer SM1, a drain electrode DE1, and a source electrode SE1. Thin-film transistor T5 includes a gate electrode GE2, a semiconductor layer SM2, a drain electrode DE2, and a source electrode SE2. The source electrode SE1 of thin-film transistor T4 is electrically connected to the semiconductor layer SM1 and the gate electrode GE1, while the drain electrode DE2 of thin-film transistor T5 is electrically connected to the semiconductor layer SM2 and the gate electrode GE2. The component structure layer ES may include an insulating layer IL4, a conductive layer CL5 disposed on the insulating layer IL4, an insulating layer IL5 disposed on the insulating layer IL4 and covering the conductive layer CL5, a semiconductor layer SM1 and a semiconductor layer SM2 disposed on the insulating layer IL5, and a component structure layer ES disposed on the insulating layer IL5 and covering the conductive layer CL5. An insulating layer IL6 covers semiconductor layers SM1 and SM2, wherein a conductive layer CL5 may form gate electrodes GE1 and GE2, and a conductive layer CL4 may form drain electrodes DE1, source electrodes SE1, DE2, and SE2, but is not limited thereto. The thin-film transistors T4 and T5 of this embodiment may be bottom-gate type thin-film transistors, but are not limited thereto. As shown in Figure 6, the source electrode SE1 of the thin-film transistor T4 can be electrically connected between the bonding pads SD1 and SD2 through the conductive layer CL2, while the drain electrode DE2 of the thin-film transistor T5 can be electrically connected to the bottom metal layer UM3 and the bonding pad SD3 through the conductive layer CL2. Specifically, a portion of the conductive layer CL2 can be filled into the through-hole V3 that passes through the insulating layers IL1 and IL2 and contacts the source electrode SE1, thereby electrically connecting the thin-film transistor T4 between the bonding pads SD1 and SD2. Furthermore, another portion of the conductive layer CL2 can be filled into the through-hole V3 and contact the drain electrode DE2, and also filled into the through-hole V2 and contact the bottom metal layer UM3. The bonding pad SD3 can be grounded, that is, electrically connected to the grounding point GP shown in Figure 7. Therefore, the ESD protection element can be grounded through the conductive layer CL2, the bottom metal layer UM3, and the bonding pad SD3. Moreover, although not shown in Figure 6, the source electrode SE1 of the thin-film transistor T4 can be electrically connected to the source electrode SE2 of the thin-film transistor T5, and the drain electrode DE1 of the thin-film transistor T4 can be electrically connected to the drain electrode DE2 of the thin-film transistor T5. The material of the bottom metal layer UM3 can refer to the materials of the bottom metal layers UM1 and UM2 described above. The material of the bonding pad SD3 can be the same as that of the bonding pads SD1 and SD2. With the above structural design, static electricity on the electrical connection path between I/O points IO1 and IO2 can be eliminated by the electrostatic discharge (ESD) protection component, thereby reducing the impact of static electricity on the electronic device ED.
根據本實施例,在電子裝置ED的法線方向上,靜電防護元件ESD可不重疊於晶片CP的側邊SS,或是說可不對應於晶片CP的側邊SS設置。此外,在一些實施例中,靜電防護元件ESD還可不重疊於接合墊SD1、接合墊SD2和接合墊SD3設置。因此,在一些實施例中,如圖6所示,靜電防護元件ESD可設置在第二區域R2中不對應到接合墊SD2和接合墊SD3的位置。在一些實施例中,如圖7所示,靜電防護元件ESD可設置在第三區域R3中不對應到接合墊SD1的位置。According to this embodiment, in the normal direction of the electronic device ED, the electrostatic discharge (ESD) protection element may not overlap with the side SS of the chip CP, or in other words, may not be positioned corresponding to the side SS of the chip CP. Furthermore, in some embodiments, the ESD protection element may also not overlap with the bonding pads SD1, SD2, and SD3. Therefore, in some embodiments, as shown in FIG. 6, the ESD protection element may be positioned in the second region R2 at a location not corresponding to bonding pads SD2 and SD3. In some embodiments, as shown in FIG. 7, the ESD protection element may be positioned in the third region R3 at a location not corresponding to bonding pad SD1.
雖然圖6和圖7未示出,電子裝置ED的元件結構層ES還可包括其他的電子元件EL(例如圖1所示的驅動元件DU),電連接於I/O點IO1與I/O點IO2之間,或是說電連接於接合墊SD1與接合墊SD2之間。此外,圖7所示的第一開口ST1和/或第二開口ST2的設置方式僅是示例性的,本實施例並不以此為限。圖6所示的電子裝置ED的其他元件和/或膜層的結構特徵可參考上文,故不再贅述。Although not shown in Figures 6 and 7, the component structure layer ES of the electronic device ED may also include other electronic components EL (such as the driving element DU shown in Figure 1), electrically connected between I/O points IO1 and IO2, or electrically connected between bonding pads SD1 and SD2. Furthermore, the arrangement of the first opening ST1 and/or the second opening ST2 shown in Figure 7 is merely exemplary and is not limited to this embodiment. The structural features of other components and/or film layers of the electronic device ED shown in Figure 6 can be found above and will not be repeated here.
請參考圖8,圖8為本揭露第五實施例的電子裝置的剖視示意圖。根據本實施例,電子裝置ED的形成方法可包括先形成包括晶片CP和圍繞晶片CP設置的封裝層EN的封裝結構,而後在封裝結構上形成電路結構層CS。例如,可先在上述的封裝結構上形成元件結構層ES,並在元件結構層ES上形成重佈線結構層RDL,但不以此為限。換言之,元件結構層ES可設置在晶片CP與重佈線結構層RDL之間。此外,電子裝置ED還可包括緩衝層INL,設置在封裝層EN與電路結構層CS之間。需注意的是,在一些實施例中,緩衝層INL可包括由導電層和絕緣層堆疊所形成的結構而作為另一重佈線結構層。外部電子元件可通過接合墊SD2和底部金屬層UM2電連接到重佈線結構層RDL中的導電層,並通過重佈線結構層RDL中的導電層電連接到元件結構層ES中的電子元件EL,例如,電連接到電子元件EL(驅動元件DU)的汲極電極DE或源極電極SE(例如汲極電極DE,但不以此為限)。為了簡化附圖,圖8中僅以單層的導電層CL表示重佈線結構層RDL中的導電層,並以單層的絕緣層IL表示重佈線結構層RDL中的絕緣層,但本實施例並不以此為限。電子元件EL(驅動元件DU)的汲極電極DE或源極電極SE(例如源極電極SE,但不以此為限)可通過重佈線結構層RDL中的導電層CL電連接到底部金屬層UM1和導電層CL1,藉此將晶片CP電連接到外部電子元件。Please refer to Figure 8, which is a cross-sectional schematic diagram of an electronic device according to the fifth embodiment of this disclosure. According to this embodiment, the method for forming the electronic device ED may include first forming a package structure including a chip CP and a package layer EN disposed around the chip CP, and then forming a circuit structure layer CS on the package structure. For example, a component structure layer ES may be formed on the aforementioned package structure first, and a redistribution structure layer RDL may be formed on the component structure layer ES, but this is not a limitation. In other words, the component structure layer ES may be disposed between the chip CP and the redistribution structure layer RDL. Furthermore, the electronic device ED may also include a buffer layer INL disposed between the package layer EN and the circuit structure layer CS. It should be noted that in some embodiments, the buffer layer INL may comprise a structure formed by stacking conductive and insulating layers as another redistribution layer. External electronic components may be electrically connected to the conductive layer in the redistribution layer RDL via bonding pad SD2 and bottom metal layer UM2, and electrically connected to electronic components EL in the component structure layer ES via the conductive layer in the redistribution layer RDL, for example, electrically connected to the drain electrode DE or source electrode SE (e.g., drain electrode DE, but not limited thereto) of electronic component EL (driver element DU). For the sake of simplicity, Figure 8 uses a single conductive layer CL to represent the conductive layer in the redistribution structure layer RDL, and a single insulating layer IL to represent the insulating layer in the redistribution structure layer RDL, but this embodiment is not limited thereto. The drain electrode DE or source electrode SE (e.g., source electrode SE, but not limited thereto) of the electronic component EL (driver component DU) can be electrically connected to the bottom metal layer UM1 and the conductive layer CL1 through the conductive layer CL in the redistribution structure layer RDL, thereby electrically connecting the chip CP to external electronic components.
在本實施例中,元件結構層ES可包括至少一第一開口ST1,其中第一開口ST1在電子裝置ED的法線方向上可重疊於晶片CP的側邊SS。即,第一開口ST1可對應於第一區域R1設置。在電子裝置ED的法線方向上,第一開口ST1可沿側邊SS包圍晶片CP,但不以此為限。在一些實施例中,第一開口ST1可沿側邊SS的至少一部分延伸。此外,在本實施例中,重佈線結構層RDL中的導電層CL可填入第一開口ST1中,即設置在第一開口ST1中的支撐元件SP1可包括導電層CL的材料,例如金屬材料,但不以此為限。元件結構層ES中各膜層或元件的結構特徵可參考上述實施例的內容,故不再贅述。此外,本實施例的重佈線結構層RDL的表面可包括凹槽RS,其中凹槽RS在電子裝置ED的法線方向上可至少部分重疊於晶片CP的側邊SS,但不以此為限。In this embodiment, the component structure layer ES may include at least one first opening ST1, wherein the first opening ST1 may overlap with the side SS of the chip CP in the normal direction of the electronic device ED. That is, the first opening ST1 may correspond to the first region R1. In the normal direction of the electronic device ED, the first opening ST1 may surround the chip CP along the side SS, but is not limited thereto. In some embodiments, the first opening ST1 may extend along at least a portion of the side SS. Furthermore, in this embodiment, the conductive layer CL in the redistribution line structure layer RDL may be filled into the first opening ST1, that is, the support element SP1 disposed in the first opening ST1 may include the material of the conductive layer CL, such as a metal material, but is not limited thereto. The structural features of each film layer or element in the component structure layer ES can be referred to the content of the above embodiments, and will not be repeated here. Furthermore, the surface of the redistribution line structure layer RDL in this embodiment may include a groove RS, wherein the groove RS may at least partially overlap with the side SS of the chip CP in the normal direction of the electronic device ED, but is not limited thereto.
請參考圖9,圖9為本揭露第六實施例的電子裝置的剖視示意圖。圖9所示的電子裝置ED與圖8所示的電子裝置ED主要的差異之一在於支撐元件SP1的結構。具體來說,如圖9所示,在電子裝置ED中,重佈線結構層RDL的絕緣層(以絕緣層IL表示)和導電層(以導電層CL表示)的一部份可填入第一開口ST1。在此情形下,設置在第一開口ST1內的支撐元件SP1可包括導電材料和絕緣材料的組合。例如,支撐元件SP1可包括金屬材料與有機絕緣材料的組合,但不以此為限。本實施例的電子裝置ED的其他元件或膜層的結構特徵可參考上文,故不再贅述。Please refer to Figure 9, which is a cross-sectional schematic diagram of the electronic device according to the sixth embodiment of this disclosure. One of the main differences between the electronic device ED shown in Figure 9 and the electronic device ED shown in Figure 8 lies in the structure of the support element SP1. Specifically, as shown in Figure 9, in the electronic device ED, a portion of the insulating layer (denoted as insulating layer IL) and conductive layer (denoted as conductive layer CL) of the redistribution line structure layer RDL can be filled into the first opening ST1. In this case, the support element SP1 disposed within the first opening ST1 may include a combination of conductive and insulating materials. For example, the support element SP1 may include a combination of metallic and organic insulating materials, but is not limited thereto. The structural features of other components or films in the electronic device ED of this embodiment can be found above, and therefore will not be repeated here.
綜上所述,本揭露提供了一種電子裝置,包括晶片以及重疊於晶片的電路結構層,其中電路結構層包括重佈線結構層和元件結構層。重佈線結構層和元件結構層的至少一個包括至少一個開口,其中開口在電子裝置的法線方向上可重疊於晶片的至少一側邊的至少一部分。如此,可降低電子裝置中的元件或膜層受到應力影響而損壞的可能性,進而提升電子裝置的可靠性。以上所述僅為本揭露之實施例,凡依本揭露申請專利範圍所做之均等變化與修飾,皆應屬本揭露之涵蓋範圍。In summary, this disclosure provides an electronic device including a chip and a circuit structure layer overlapping the chip, wherein the circuit structure layer includes a redistribution line structure layer and a component structure layer. At least one of the redistribution line structure layer and the component structure layer includes at least one opening, wherein the opening may overlap at least a portion of at least one side of the chip in the normal direction of the electronic device. This reduces the likelihood of damage to components or film layers in the electronic device due to stress, thereby improving the reliability of the electronic device. The above description is merely an embodiment of this disclosure, and all equivalent variations and modifications made within the scope of the claims of this disclosure should be considered within the scope of this disclosure.
CL1,CL2,CL3,CL4,CL:導電層CP:晶片CR:通道區CS:電路結構層DE,DE1,DE2:汲極電極DR:汲極區DU:驅動元件ED:電子裝置EL:電子元件EN:封裝層ES:元件結構層ESD:靜電防護元件GE,GE1,GE2:閘極電極GP:接地點IN:訊號輸入端INL:緩衝層INL2,IL3,IL1,IL2,IL4,IL5,IL6,IL:絕緣層IO1,IO2:I/O點DMX:解多工器R1:第一區域R2:第二區域R3:第三區域RDL:重佈線結構層RS:凹槽S1:側表面S2,S3,S4:表面SD1,SD2,SD3:接合墊SE,SE1,SE2:源極電極SM,SM1,SM2:半導體層SP1,SP2:支撐元件SR:源極區SS:側邊ST1:第一開口ST2:第二開口T1,T2,T3,T4,T5:薄膜電晶體UM1,UM2,UM3:底部金屬層V1,V2,V3:穿孔WL1,WL2:走線Z:方向A-A’:切線CL1, CL2, CL3, CL4, CL: Conductive layer; CP: Chip; CR: Channel region; CS: Circuit structure layer; DE, DE1, DE2: Drain electrode; DR: Drain region; DU: Driver component; ED: Electronic device; EL: Electronic component; EN: Package layer; ES: Component structure layer; ESD: Electrostatic discharge protection component; GE, GE1, GE2: Gate electrode; GP: Ground point; IN: Signal input terminal; INL: Buffer layer; INL2, IL3, IL1, IL2, IL4, IL5, IL6, IL: Insulation layer; IO1, IO2: I/O point; DMX: Demultiplexer; R1: First... Region R2: Region R3: Region RDL: Redistribution Line Structure Layer RS: Groove S1: Side Surface S2, S3, S4: Surface SD1, SD2, SD3: Bonding Pads SE, SE1, SE2: Source Electrodes SM, SM1, SM2: Semiconductor Layers SP1, SP2: Support Elements SR: Source Region SS: Side ST1: First Opening ST2: Second Opening T1, T2, T3, T4, T5: Thin Film Transistors UM1, UM2, UM3: Bottom Metal Layer V1, V2, V3: Through-hole WL1, WL2: Trace Z: Direction A-A’: Tangent
圖1為本揭露第一實施例的電子裝置的剖視示意圖。圖2為本揭露第一實施例的電子裝置的元件配置俯視示意圖。圖3為本揭露第二實施例的電子裝置的剖視示意圖。圖4為本揭露第三實施例的電子裝置的元件配置俯視示意圖。圖5為本揭露第三實施例的電子元件的等效電路示意圖。圖6為本揭露第四實施例的電子裝置的剖視示意圖。圖7為本揭露第四實施例的電子裝置的元件配置俯視示意圖。圖8為本揭露第五實施例的電子裝置的剖視示意圖。圖9為本揭露第六實施例的電子裝置的剖視示意圖。Figure 1 is a cross-sectional schematic diagram of the electronic device according to the first embodiment of this disclosure. Figure 2 is a top schematic diagram of the component configuration of the electronic device according to the first embodiment of this disclosure. Figure 3 is a cross-sectional schematic diagram of the electronic device according to the second embodiment of this disclosure. Figure 4 is a top schematic diagram of the component configuration of the electronic device according to the third embodiment of this disclosure. Figure 5 is an equivalent circuit diagram of the electronic components of the third embodiment of this disclosure. Figure 6 is a cross-sectional schematic diagram of the electronic device according to the fourth embodiment of this disclosure. Figure 7 is a top schematic diagram of the component configuration of the electronic device according to the fourth embodiment of this disclosure. Figure 8 is a cross-sectional schematic diagram of the electronic device according to the fifth embodiment of this disclosure. Figure 9 is a cross-sectional schematic diagram of the electronic device according to the sixth embodiment of this disclosure.
CL1,CL2,CL3,CL4:導電層CP:晶片CR:通道區CS:電路結構層DE:汲極電極DR:汲極區DU:驅動元件ED:電子裝置EL:電子元件EN:封裝層ES:元件結構層GE:閘極電極INL:緩衝層INL2,IL3,IL1,IL2,IL4,IL5,IL6:絕緣層R1:第一區域R2:第二區域R3:第三區域RDL:重佈線結構層RS:凹槽S1:側表面S2,S3,S4:表面SD1,SD2:接合墊SE:源極電極SM:半導體層SP1,SP2:支撐元件SR:源極區SS:側邊ST1:第一開口ST2:第二開口UM1,UM2:底部金屬層V1,V2:穿孔Z:方向A-A’:切線CL1, CL2, CL3, CL4: Conductive layers; CP: Chip; CR: Channel region; CS: Circuit structure layer; DE: Drain electrode; DR: Drain region; DU: Driver element; ED: Electronic device; EL: Electronic component; EN: Package layer; ES: Component structure layer; GE: Gate electrode; INL: Buffer layer; INL2, IL3, IL1, IL2, IL4, IL5, IL6: Insulation layer; R1: First region. 2: Second region R3: Third region RDL: Redistribution line structure layer RS: Groove S1: Side surface S2, S3, S4: Surface SD1, SD2: Bonding pad SE: Source electrode SM: Semiconductor layer SP1, SP2: Support element SR: Source region SS: Side ST1: First opening ST2: Second opening UM1, UM2: Bottom metal layer V1, V2: Through hole Z: Direction A-A’: Tangent
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