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TWI829033B - High-frequency composite substrate and preparation method thereof - Google Patents

High-frequency composite substrate and preparation method thereof Download PDF

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Publication number
TWI829033B
TWI829033B TW110142249A TW110142249A TWI829033B TW I829033 B TWI829033 B TW I829033B TW 110142249 A TW110142249 A TW 110142249A TW 110142249 A TW110142249 A TW 110142249A TW I829033 B TWI829033 B TW I829033B
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layer
frequency
copper foil
composite
resin
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TW110142249A
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TW202241232A (en
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李韋志
何家華
杜伯賢
林志銘
李建輝
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亞洲電材股份有限公司
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/0296Conductive pattern lay-out details not covered by sub groups H05K1/02 - H05K1/0295
    • H05K1/0298Multilayer circuits
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/0213Electrical arrangements not otherwise provided for
    • H05K1/0237High frequency adaptations
    • H05K1/024Dielectric details, e.g. changing the dielectric material around a transmission line
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/46Manufacturing multilayer circuits
    • H05K3/4644Manufacturing multilayer circuits by building the multilayer layer by layer, i.e. build-up multilayer circuits
    • H05K3/4652Adding a circuit layer by laminating a metal foil or a preformed metal foil pattern
    • H05K3/4655Adding a circuit layer by laminating a metal foil or a preformed metal foil pattern by using a laminate characterized by the insulating layer
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/46Manufacturing multilayer circuits
    • H05K3/4644Manufacturing multilayer circuits by building the multilayer layer by layer, i.e. build-up multilayer circuits
    • H05K3/4652Adding a circuit layer by laminating a metal foil or a preformed metal foil pattern
    • H05K3/4658Adding a circuit layer by laminating a metal foil or a preformed metal foil pattern characterized by laminating a prefabricated metal foil pattern, e.g. by transfer

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Laminated Bodies (AREA)

Abstract

The invention provides a high-frequency composite comprising a first copper foil layer, a first high-frequency resin adhesive layer, a composite laminate structure, a second high-frequency resin adhesive layer, and a second copper foil layer; wherein the composite laminate structure is an odd-numbered structure, and is composed of at least two third high- frequency resin adhesive layers and at least one low-dielectric thin film layer alternately laminated, and each third high-frequency resin adhesive layer serves as a layer adjacent to the first high-frequency resin adhesive layer and the second high-frequency resin adhesive layer. The present invention further provides a method for preparing the above-mentioned high-frequency composite substrate. Through the composite structure, the composite substrate of the present invention has advantages of good electrical properties, extremely low transmission loss, low thermal expansion coefficient, and good dimensional stability. It also has advantages in terms of cost and manufacturing process; even when exposed to high temperatures and high humidity environment, the composite substrate of the present invention can also provide the benefits of stable Dk/Df performance, ultra-low water absorption, excellent mechanical properties, high bonding strength, and the characteristics of a thick and low-dielectric dielectric layer.

Description

一種複合式高頻基板及其製備方法 A composite high-frequency substrate and its preparation method

本發明係關於印刷電路板技術領域,尤係關於一種複合式高頻基板。 The present invention relates to the technical field of printed circuit boards, and in particular to a composite high-frequency substrate.

隨著信息技術之飛躍發展,當今全球5G等高傳速技術大量推廣、毫米波傳輸加速推進,為滿足信號傳送高頻高速化並降低終端設備生產成本,市場上呈現出各種形式的混壓結構多層板設計與應用。印刷電路板係電子產品中不可或缺的材料,而隨著消費性電子產品之需求增長,對於印刷電路板之需求亦與日俱增。由於軟性印刷電路板(FPC,Flexible Printed Circuit)具有可撓曲性及可三度空間配線等特性,在科技化電子產品強調輕薄短小、可撓曲性,從而在信息技術要求高頻高速之發展驅勢下,目前FPC已被廣泛應用於計算機及其外圍設備、通訊產品及消費性電子等產品。 With the rapid development of information technology, high-speed transmission technologies such as 5G are being widely promoted around the world, and millimeter-wave transmission is accelerating. In order to meet the high-frequency and high-speed signal transmission and reduce the production cost of terminal equipment, various forms of mixed-voltage structures have appeared on the market. Multilayer board design and applications. Printed circuit boards are an indispensable material in electronic products. As the demand for consumer electronic products increases, the demand for printed circuit boards is also increasing day by day. Because Flexible Printed Circuit (FPC) has the characteristics of flexibility and three-dimensional wiring, scientific and technological electronic products emphasize light, thin, short, flexible, and thus require high-frequency and high-speed development in information technology. Driven by this trend, FPC has been widely used in computers and peripheral equipment, communication products, consumer electronics and other products.

目前業界主要使用之高頻板材主要為LCP(Liquid crystal polymer)板、氟系樹脂纖維板、MPI(Modified polyimide)板。LCP薄膜製成的基板,雖加工性較佳且在由於低吸水率,在高溫高濕環境下之傳 輸損耗表現也趨穩定,但所面臨問題是其介電性能難再降低並調整,儘管其損耗因子可達0.002至0.003,但其介電常數約介於3.2至4.0之間,然與氟系材料相比,LCP薄膜製成的基板在高速傳輸之應用係受限制;與氟系材料相同的是,因其表面特性,同樣面臨有其接著力不足及針對其金屬導體之損失方面難以再進一步降低並調整等問題;現市售之LCP薄膜因其熔點約為300℃,對後續高溫組裝製程易造成厚度均勻性不佳之問題。此外,LCP薄膜之成本也居高不下,故市場具規模之供應商少,且其供應量亦無法滿足業界需求。 The high-frequency boards currently used in the industry are mainly LCP (Liquid crystal polymer) boards, fluorine resin fiber boards, and MPI (Modified polyimide) boards. Although the substrate made of LCP film has better processability and due to its low water absorption, it is difficult to pass under high temperature and high humidity environment. The transmission loss performance has also become stable, but the problem is that its dielectric properties are difficult to reduce and adjust. Although its loss factor can reach 0.002 to 0.003, its dielectric constant is approximately between 3.2 and 4.0, which is different from the fluorine series. Compared with other materials, substrates made of LCP films are limited in the application of high-speed transmission; similar to fluorine-based materials, due to their surface characteristics, they also face insufficient adhesion and loss of metal conductors, and it is difficult to make further progress. Problems such as reducing and adjusting; the melting point of LCP films currently on the market is about 300°C, which can easily cause poor thickness uniformity in subsequent high-temperature assembly processes. In addition, the cost of LCP films remains high, so there are few large-scale suppliers in the market, and their supply cannot meet industry demand.

因此,業界仍亟欲開發一種具有良好電性及極低傳輸損耗、低熱膨脹係數、良好尺寸安定性、超低吸水率、極佳機械性能及高接著強度之高頻基板。 Therefore, the industry is still eager to develop a high-frequency substrate with good electrical properties, extremely low transmission loss, low thermal expansion coefficient, good dimensional stability, ultra-low water absorption, excellent mechanical properties and high bonding strength.

本發明主要解決的技術問題係提供一種複合式高頻基板,其係為一包括低介電薄膜層、高頻樹脂膠層及銅箔層之疊構。該疊構之優點係利用薄膜類(如改性聚醯亞胺薄膜)的低CTE,以及在厚膜的雙軸延伸下CTE的對稱性支撐基板整體的熱膨脹值特性、加工性,使基板具有低且均勻的熱膨脹係數、良好的尺寸安定性及低翹曲高度,且通常薄膜係較樹脂塗佈具有更優異且穩定之機械特性、鑽孔加工特性。高頻樹脂膠層係具強接著力,故能選用低粗糙度的銅箔來有效降低高頻段訊號傳輸時導體損失的影響,較薄膜直接壓合銅箔之工藝的所需溫度低(由於薄膜熔點多大於300℃,因而需更高的壓合溫度),也降低設備要求產生的成本。此 外,利用低介電薄膜及高頻樹脂膠的複合膜疊構取代傳統作為介質層之低介電薄膜如LCP膜、聚醯亞胺膜或改性聚醯亞胺膜,除容易製造厚的複合膜疊構以作為低介電介質層,製成基板的吸濕性和電性較佳,亦可降低成本,增加其競爭優勢。 The main technical problem solved by the present invention is to provide a composite high-frequency substrate, which is a stacked structure including a low-dielectric film layer, a high-frequency resin adhesive layer and a copper foil layer. The advantage of this stack is to utilize the low CTE of thin films (such as modified polyimide films) and the symmetry of CTE under biaxial extension of thick films to support the thermal expansion characteristics and processability of the entire substrate, making the substrate have Low and uniform thermal expansion coefficient, good dimensional stability and low warpage height, and generally film systems have better and more stable mechanical properties and drilling processing properties than resin coatings. The high-frequency resin adhesive layer has strong adhesion, so low-roughness copper foil can be used to effectively reduce the impact of conductor loss during high-frequency signal transmission. It requires a lower temperature than the process of directly laminating copper foil with a thin film (due to the thin film The melting point is greater than 300°C, thus requiring a higher lamination temperature), which also reduces the cost of equipment requirements. this In addition, the composite film stack of low dielectric film and high-frequency resin glue is used to replace the traditional low dielectric film such as LCP film, polyimide film or modified polyimide film as the dielectric layer. In addition to being easy to manufacture thick The composite film stack is used as a low-dielectric dielectric layer to make the substrate with better hygroscopicity and electrical properties, which can also reduce costs and increase its competitive advantage.

為解決上述技術問題,本發明提供一種複合式高頻基板,係包括第一銅箔層、第一高頻樹脂膠層、複合膜疊構、第二高頻樹脂膠層及第二銅箔層;其中,該複合膜疊構係奇數層結構,係由低介電薄膜層及第三高頻樹脂膠層交替組成,並以二該低介電薄膜層鄰接該第一高頻樹脂膠層及第二高頻樹脂膠層。 In order to solve the above technical problems, the present invention provides a composite high-frequency substrate, which includes a first copper foil layer, a first high-frequency resin adhesive layer, a composite film stack, a second high-frequency resin adhesive layer, and a second copper foil layer. ; Among them, the composite film stack is an odd-layer structure, which is composed of a low dielectric film layer and a third high-frequency resin adhesive layer alternately, and the two low-dielectric film layers are adjacent to the first high-frequency resin adhesive layer and The second high-frequency resin glue layer.

於一具體實施態樣中,該第一高頻樹脂膠層、第二高頻樹脂膠層和第三高頻樹脂膠層之各者的Dk值(10G Hz)為2.00至3.50,且Df值(10G Hz)為0.001至0.010。 In a specific implementation, the Dk value (10G Hz) of each of the first high-frequency resin glue layer, the second high-frequency resin glue layer, and the third high-frequency resin glue layer is 2.00 to 3.50, and the Df value (10G Hz) is 0.001 to 0.010.

於一具體實施態樣中,該第一銅箔層和第二銅箔層係獨立選自ED銅箔、RA銅箔、HA銅箔及HA-V2銅箔所組成群組中之一種。 In a specific implementation, the first copper foil layer and the second copper foil layer are independently selected from one of the group consisting of ED copper foil, RA copper foil, HA copper foil and HA-V2 copper foil.

於一具體實施態樣中,所述複合式高頻基板之總厚度為43至700μm,其中,該第一銅箔層和第二銅箔層之厚度均為6至70μm;該第一高頻樹脂膠層、第二高頻樹脂膠層和第三高頻樹脂膠層之厚度為5至50μm;該低介電薄膜層之厚度為8至100μm。 In a specific implementation, the total thickness of the composite high-frequency substrate is 43 to 700 μm, wherein the thickness of the first copper foil layer and the second copper foil layer are both 6 to 70 μm; the first high frequency The thickness of the resin glue layer, the second high-frequency resin glue layer and the third high-frequency resin glue layer is 5 to 50 μm; the thickness of the low dielectric film layer is 8 to 100 μm.

於一具體實施態樣中,該第一銅箔層和第二銅箔層均為毛面具表面粗糙度(RZ,十點平均粗度)為0.4至2.0μm之銅箔層。 In a specific implementation, the first copper foil layer and the second copper foil layer are both copper foil layers with a matte surface roughness (RZ, ten-point average roughness) of 0.4 to 2.0 μm.

於一具體實施態樣中,該低介電薄膜層之Dk值(10G Hz)為2.0至3.5,且Df值(10G Hz)為0.002至0.020;形成該低介電薄膜層之材質 係選自由聚醯亞胺、氟乙烯-丙烯的共聚物、四氟乙烯-全氟乙烯基醚共聚物、聚四氟乙烯、液晶聚合物、聚醚醚酮、聚苯醚和聚苯硫醚所組成群組中之至少一種聚合物。 In a specific implementation, the Dk value (10G Hz) of the low dielectric film layer is 2.0 to 3.5, and the Df value (10G Hz) is 0.002 to 0.020; the material forming the low dielectric film layer The system is selected from polyimide, ethylene fluoride-propylene copolymer, tetrafluoroethylene-perfluorovinyl ether copolymer, polytetrafluoroethylene, liquid crystal polymer, polyether ether ketone, polyphenylene ether and polyphenylene sulfide At least one polymer in the group.

於一具體實施態樣中,形成該第一高頻樹脂膠層、第二高頻樹脂膠層及該第三高頻樹脂膠層之材質係獨立選自由氟樹脂、環氧樹脂、丙烯酸系樹脂、胺基甲酸酯系樹脂、熱固性聚醯亞胺系樹脂、矽橡膠系樹脂、聚對二甲苯系樹脂、聚碳酸酯樹脂、異氰酸酯、聚碸樹脂、雙馬來醯亞胺系樹脂、聚醚碸、液晶聚合物、聚醚醚酮、聚乙烯、聚苯乙烯、雙馬來醯亞胺-三氮雜苯樹脂(Bismaleimide Triazine Resin,簡稱BT樹脂)、聚苯醚、聚烯烴及聚四氟乙烯所組成群組中的至少一種聚合物。 In a specific implementation, the materials forming the first high-frequency resin glue layer, the second high-frequency resin glue layer and the third high-frequency resin glue layer are independently selected from fluorine resin, epoxy resin, and acrylic resin. , urethane resin, thermosetting polyimide resin, silicone rubber resin, parylene resin, polycarbonate resin, isocyanate, polystyrene resin, bismaleimide resin, polyethylene resin Ethernet, liquid crystal polymer, polyether ether ketone, polyethylene, polystyrene, bismaleimide Triazine Resin (BT resin), polyphenylene ether, polyolefin and polytetrafluoroethylene At least one polymer from the group consisting of vinyl fluoride.

於一具體實施態樣中,所述複合式高頻基板之整體吸水率在0.1至1.0%,且其整體CTE係介於5至50ppm/℃範圍。 In a specific implementation, the overall water absorption rate of the composite high-frequency substrate is in the range of 0.1 to 1.0%, and the overall CTE is in the range of 5 to 50 ppm/°C.

本發明復提供一種複合式高頻基板之製備方法,係包括: The invention further provides a method for preparing a composite high-frequency substrate, which includes:

於低介電薄膜層上形成該第三高頻樹脂膠層; Forming the third high-frequency resin adhesive layer on the low dielectric film layer;

於該第三高頻樹脂膠層上壓合另一低介電薄膜層,以製得該複合膜疊構; Laminate another low-dielectric film layer on the third high-frequency resin adhesive layer to obtain the composite film stack;

藉由在該複合膜疊構之一面形成該第一高頻樹脂膠層,以壓合該第一銅箔層;以及 The first copper foil layer is pressed together by forming the first high-frequency resin adhesive layer on one side of the composite film stack; and

在該複合膜疊構之相對另一面形成該第二高頻樹脂膠層,壓合該第二銅箔層,以製得該複合式高頻基板。 The second high-frequency resin adhesive layer is formed on the opposite side of the composite film stack, and the second copper foil layer is pressed to produce the composite high-frequency substrate.

於一具體實施態樣中,所述之複合式高頻基板的製備方法,復包括在壓合該第一銅箔層及第二銅箔層之前,於該複合膜疊構相對二表面分別藉由第三高頻樹脂膠層壓合二低介電薄膜層。 In a specific implementation, the preparation method of the composite high-frequency substrate further includes: before laminating the first copper foil layer and the second copper foil layer, respectively borrowing two holes on the opposite surfaces of the composite film stack. The two low-dielectric film layers are laminated by a third high-frequency resin glue layer.

本發明的複合式高頻基板解決毫米波傳輸之傳輸損耗問題以及透過複合式結構解決LCP基板、氟系基板、MPI基板常見之加工性問題,具有極低的介電損耗以及介電常數、均勻且低的熱膨脹係數、在高溫或高濕環境下具有優異之傳輸性能;透過複合型結構能很有效的增厚,達到低傳輸損耗需求設計,透過高頻樹脂膠層之使用有效降低加工溫度,因而具有極佳的厚度均勻性及成本優勢。 The composite high-frequency substrate of the present invention solves the transmission loss problem of millimeter wave transmission and solves the common processability problems of LCP substrates, fluorine-based substrates, and MPI substrates through the composite structure. It has extremely low dielectric loss and dielectric constant, uniform It has a low thermal expansion coefficient and has excellent transmission performance in high temperature or high humidity environments. It can be effectively thickened through the composite structure to achieve low transmission loss requirements. The use of high-frequency resin adhesive layer can effectively reduce the processing temperature. Therefore, it has excellent thickness uniformity and cost advantages.

100、100’:複合式高頻基板 100, 100’: Composite high-frequency substrate

101:第一銅箔層 101: First copper foil layer

101’:第二銅箔層 101’: Second copper foil layer

102:第一高頻樹脂膠層 102: The first high frequency resin adhesive layer

102’:第二高頻樹脂膠層 102’: The second high frequency resin glue layer

103,103’:複合膜疊構 103,103’: Composite membrane stacking

1031:低介電薄膜層 1031: Low dielectric film layer

1032:第三高頻樹脂膠層 1032: The third high frequency resin adhesive layer

200:LCP基板 200:LCP substrate

201、301:銅箔層 201, 301: Copper foil layer

202:LCP薄膜層 202:LCP thin film layer

300:氟系基板 300:Fluorine based substrate

302:氟系樹脂層 302: Fluorine resin layer

303:聚醯亞胺層 303:Polyimide layer

透過例示性之參考附圖說明本發明的實施方式: The embodiments of the present invention are described with reference to the accompanying drawings:

圖1係本發明之複合式高頻基板的結構示意圖,其中,該複合膜疊構係為三層結構; Figure 1 is a schematic structural diagram of the composite high-frequency substrate of the present invention, in which the composite film stack is a three-layer structure;

圖2係本發明之複合式高頻基板的結構示意圖,其中,該複合膜疊構係為五層結構; Figure 2 is a schematic structural diagram of the composite high-frequency substrate of the present invention, in which the composite film stack is a five-layer structure;

圖3係比較例1及比較例2的結構示意圖;以及 Figure 3 is a schematic structural diagram of Comparative Example 1 and Comparative Example 2; and

圖4係比較例3及比較例4的結構示意圖。 Figure 4 is a schematic structural diagram of Comparative Example 3 and Comparative Example 4.

以下係藉由特定的具體實施例說明本發明之實施方式,熟習此技藝之人士可由本說明書所揭示之內容輕易地瞭解本發明之優點及功效。 The following describes the implementation of the present invention through specific embodiments. Those skilled in the art can easily understand the advantages and effects of the present invention from the content disclosed in this specification.

須知,本說明書所附圖式所繪示之結構、比例、大小等,均僅用以配合說明書所揭示之內容,以供熟悉此技藝之人士之瞭解與閱讀,並非用以限定本發明可實施之限定條件,故不具技術上之實質意義,任何結構之修飾、比例關係之改變或大小之調整,在不影響本發明所能產生之功效及所能達成之目的下,均應仍落在本發明所揭示之技術內容得能涵蓋之範圍內。同時,本說明書中所引用之如「一」、「下」及「上」亦僅為便於敘述之明瞭,而非用以限定本發明可實施之範圍,其相對關係之改變或調整,在無實質變更技術內容下,當亦視為本發明可實施之範疇。此外,本文所有範圍和值都係包含及可合併的。落在本文中所述的範圍內之任何數值或點,例如任何整數都可以作為最小值或最大值以導出下位範圍等。 It should be noted that the structures, proportions, sizes, etc. shown in the drawings attached to this specification are only used to coordinate with the content disclosed in the specification for the understanding and reading of those familiar with the art, and are not used to limit the implementation of the present invention. Therefore, it has no technical substantive significance. Any structural modifications, changes in proportions, or adjustments in size shall still fall within the scope of this invention without affecting the effects that can be produced and the purposes that can be achieved. The technical content disclosed by the invention must be within the scope that can be covered. At the same time, words such as "a", "lower" and "upper" cited in this specification are only for the convenience of description and are not used to limit the scope of the present invention. Changes or adjustments to their relative relationships will not occur without Substantial changes in the technical content shall also be deemed to be within the scope of the present invention. In addition, all ranges and values herein are inclusive and combinable. Any value or point that falls within the range described in this article, such as any integer, can be used as a minimum or maximum value to derive a lower range, etc.

如圖1所示,係顯示本發明之複合式高頻基板100,係包括第一銅箔層101、第一高頻樹脂膠層102、複合膜疊構103、第二高頻樹脂膠層102’和第二銅箔層101’;其中,該複合膜疊構103係奇數層結構,且該奇數層結構係由低介電薄膜層1031及第三高頻樹脂膠層1032交替組成,並以最外側之該低介電薄膜層1031作為與該第一高頻樹脂膠層102、第二高頻樹脂膠層102’相鄰之層。此外,如圖2所示,該複合式高頻基板100’之複合膜疊構103’係由低介電薄膜層1031及第三高頻樹脂膠層1032交替組成5層結構。 As shown in Figure 1, a composite high-frequency substrate 100 of the present invention is shown, which includes a first copper foil layer 101, a first high-frequency resin adhesive layer 102, a composite film stack 103, and a second high-frequency resin adhesive layer 102. 'and the second copper foil layer 101'; wherein, the composite film stack 103 is an odd-numbered layer structure, and the odd-numbered layer structure is alternately composed of a low dielectric film layer 1031 and a third high-frequency resin glue layer 1032, and is The outermost low-dielectric film layer 1031 serves as a layer adjacent to the first high-frequency resin glue layer 102 and the second high-frequency resin glue layer 102'. In addition, as shown in Figure 2, the composite film stack 103' of the composite high-frequency substrate 100' is composed of a five-layer structure alternately composed of a low dielectric film layer 1031 and a third high-frequency resin glue layer 1032.

於本發明之複合式高頻基板中,該第一高頻樹脂膠層、第二高頻樹脂膠層和第三高頻樹脂膠層均為具Dk值(10G Hz)為2.00至3.50且Df值(10G Hz)為0.001至0.010之低介電膠層。在其他具體實施態樣中,Dk值(10G Hz)為2.00、2.10、2.20、2.30、2.40、2.50、2.60、2.70、2.80、2.90、3.00、3.10、3.20、3.30、3.40或3.50;Df值(10G Hz)為0.001、0.002、0.003、0.004、0.005、0.006、0.007、0.008、0.009或0.010。 In the composite high-frequency substrate of the present invention, the first high-frequency resin glue layer, the second high-frequency resin glue layer and the third high-frequency resin glue layer all have Dk values (10G Hz) of 2.00 to 3.50 and Df Low dielectric glue layer with a value (10G Hz) of 0.001 to 0.010. In other specific implementations, the Dk value (10G Hz) is 2.00, 2.10, 2.20, 2.30, 2.40, 2.50, 2.60, 2.70, 2.80, 2.90, 3.00, 3.10, 3.20, 3.30, 3.40 or 3.50; the Df value ( 10G Hz) is 0.001, 0.002, 0.003, 0.004, 0.005, 0.006, 0.007, 0.008, 0.009 or 0.010.

所述第一銅箔層和所述第二銅箔層係獨立選自ED銅箔、RA銅箔、HA銅箔及HA-V2銅箔所組成群組中之一種。 The first copper foil layer and the second copper foil layer are independently selected from the group consisting of ED copper foil, RA copper foil, HA copper foil and HA-V2 copper foil.

所述複合式高頻基板之總厚度為43至700μm,其中,該第一銅箔層和第二銅箔層之厚度均為6至70μm;該第一高頻樹脂膠層、第二高頻樹脂膠層和第三高頻樹脂膠層之厚度為5至50μm;該低介電薄膜層之厚度為8至100μm。於其他實施態樣中,所述複合式高頻基板之總厚度為85至300μm,其中,所述第一銅箔層和所述第二銅箔層之厚度均為12至18μm;所述第三高頻樹脂膠層之厚度10至25μm;所述低介電薄膜層之厚度為12至50μm。 The total thickness of the composite high-frequency substrate is 43 to 700 μm, wherein the thickness of the first copper foil layer and the second copper foil layer are both 6 to 70 μm; the first high-frequency resin adhesive layer, the second high-frequency The thickness of the resin glue layer and the third high-frequency resin glue layer is 5 to 50 μm; the thickness of the low dielectric film layer is 8 to 100 μm. In other embodiments, the total thickness of the composite high-frequency substrate is 85 to 300 μm, wherein the thickness of the first copper foil layer and the second copper foil layer is both 12 to 18 μm; The thickness of the three high-frequency resin adhesive layers is 10 to 25 μm; the thickness of the low dielectric film layer is 12 to 50 μm.

所述第一銅箔層和第二銅箔層均為毛面具表面粗糙度(RZ,十點平均粗度)為0.4至2.0μm之銅箔層。 The first copper foil layer and the second copper foil layer are both copper foil layers with a matte surface roughness (RZ, ten-point average roughness) of 0.4 to 2.0 μm.

所述低介電薄膜層係具Dk值(10G Hz)為2.0至3.5且Df值(10G Hz)為0.002至0.020之薄膜。在其他具體實施態樣中,Dk值(10G Hz)為2.00、2.10、2.20、2.30、2.40、2.50、2.60、2.70、2.80、2.90、3.00、3.10、3.20、3.30、3.40或3.50;Df值(10G Hz)為0.002、0.003、0.004、0.005、0.006、0.007、0.008、0.009、0.010、0.011、0.012、0.013、0.014、0.015、0.016、 0.017、0.018、0.019或0.02。形成該低介電薄膜層之材質係選自由聚醯亞胺、氟乙烯-丙烯的共聚物、四氟乙烯-全氟乙烯基醚共聚物、聚四氟乙烯、液晶聚合物、聚醚醚酮、聚苯醚和聚苯硫醚所組成群組中之至少一種聚合物,其中,又尤以聚醯亞胺薄膜層為佳。 The low dielectric film layer has a Dk value (10G Hz) of 2.0 to 3.5 and a Df value (10G Hz) of 0.002 to 0.020. In other specific implementations, the Dk value (10G Hz) is 2.00, 2.10, 2.20, 2.30, 2.40, 2.50, 2.60, 2.70, 2.80, 2.90, 3.00, 3.10, 3.20, 3.30, 3.40 or 3.50; the Df value ( 10G Hz) is 0.002, 0.003, 0.004, 0.005, 0.006, 0.007, 0.008, 0.009, 0.010, 0.011, 0.012, 0.013, 0.014, 0.015, 0.016, 0.017, 0.018, 0.019 or 0.02. The material forming the low dielectric thin film layer is selected from polyimide, ethylene fluoride-propylene copolymer, tetrafluoroethylene-perfluorovinyl ether copolymer, polytetrafluoroethylene, liquid crystal polymer, and polyether ether ketone. , at least one polymer in the group consisting of polyphenylene ether and polyphenylene sulfide, among which the polyimide film layer is particularly preferred.

形成第一高頻樹脂膠層、第二高頻樹脂膠層及該第三高頻樹脂膠層之材質係獨立選自由氟樹脂、環氧樹脂、丙烯酸系樹脂、胺基甲酸酯系樹脂、熱固性聚醯亞胺系樹脂、矽橡膠系樹脂、聚對二甲苯系樹脂、聚碳酸酯樹脂、異氰酸酯、聚碸樹脂、雙馬來醯亞胺系樹脂、聚醚碸、液晶聚合物、聚醚醚酮、聚乙烯、聚苯乙烯、雙馬來醯亞胺-三氮雜苯樹脂(Bismaleimide Triazine Resin,簡稱BT樹脂)、聚苯醚、聚烯烴及聚四氟乙烯所組成群組中的至少一種聚合物。較佳地,該第三高頻樹脂膠層係為熱固性聚醯亞胺系樹脂膠層,且其中之聚醯亞胺含量係為40至95重量%。例如,該聚醯亞胺含量係為40、45、50、55、60、65、70、75、80、85、90或95重量%。 The materials forming the first high-frequency resin glue layer, the second high-frequency resin glue layer and the third high-frequency resin glue layer are independently selected from fluorine resin, epoxy resin, acrylic resin, urethane resin, Thermosetting polyimide-based resin, silicone rubber-based resin, parylene-based resin, polycarbonate resin, isocyanate, polystyrene resin, bismaleimide-based resin, polyether styrene, liquid crystal polymer, polyether At least one of the group consisting of ether ketone, polyethylene, polystyrene, bismaleimide Triazine Resin (BT resin), polyphenylene ether, polyolefin and polytetrafluoroethylene A polymer. Preferably, the third high-frequency resin adhesive layer is a thermosetting polyimide-based resin adhesive layer, and the polyimide content thereof is 40 to 95% by weight. For example, the polyimide content is 40, 45, 50, 55, 60, 65, 70, 75, 80, 85, 90 or 95% by weight.

所述複合式高頻基板之整體吸水率在0.1至1.0%,例如0.1、0.2、0.3、0.4、0.5、0.6、0.7、0.8、0.9或1.0;所述複合式高頻基板的整體CTE在5至50ppm/℃,例如5、6、7、8、9、10、15、20、25、30、35、40、45或50ppm/℃。於其他具體實施態樣中,該整體吸水率係介於0.3至0.8%,且整體CTE係介於5至15ppm/℃範圍。 The overall water absorption rate of the composite high-frequency substrate is between 0.1 and 1.0%, such as 0.1, 0.2, 0.3, 0.4, 0.5, 0.6, 0.7, 0.8, 0.9 or 1.0; the overall CTE of the composite high-frequency substrate is between 5 to 50ppm/℃, such as 5, 6, 7, 8, 9, 10, 15, 20, 25, 30, 35, 40, 45 or 50ppm/℃. In other embodiments, the overall water absorption rate ranges from 0.3 to 0.8%, and the overall CTE ranges from 5 to 15 ppm/°C.

於一具體實施態樣中,當複合膜疊構為3層時,所述之複合式高頻基板的製備方法,係包括以下步驟: In a specific implementation, when the composite film is stacked into three layers, the preparation method of the composite high-frequency substrate includes the following steps:

步驟一、製備複合結構膜,先將一低介電薄膜層塗佈第三高頻樹脂膠層後壓合另一低介電薄膜層並烘乾固化; Step 1: Prepare a composite structural film by first coating a low-dielectric film layer with a third high-frequency resin adhesive layer and then laminating another low-dielectric film layer and drying and solidifying;

步驟二、將步驟一所得材料塗佈第一高頻樹脂膠層後壓合第一銅箔層並烘乾固化;以及 Step 2: Coat the material obtained in Step 1 with the first high-frequency resin adhesive layer, laminate the first copper foil layer, and dry and solidify; and

步驟三、將步驟二所得材料的非第一銅箔層的一面塗佈第二高頻樹脂膠層後壓合第二銅箔層並烘乾固化,得到本發明之複合高頻基板。 Step 3: Coat the second high-frequency resin adhesive layer on the side of the material obtained in Step 2 that is not the first copper foil layer, then press the second copper foil layer and dry and solidify to obtain the composite high-frequency substrate of the present invention.

於另一具體實施態樣中,當複合膜疊構為大於3層時,所述之複合式高頻基板的製備方法,係包括以下步驟: In another specific implementation, when the composite film stack is more than 3 layers, the preparation method of the composite high-frequency substrate includes the following steps:

步驟一、準備一低介電薄膜層塗佈第三高頻樹脂膠層再貼合於另一低介電薄膜層上; Step 1: Prepare a low-dielectric film layer, coat it with a third high-frequency resin adhesive layer, and then attach it to another low-dielectric film layer;

步驟二、將上一步驟得到的材料塗佈第三高頻樹脂膠層後貼合於另一低介電薄膜層上,此步驟重複N次,N為不小於1的正整數,得到該複合膜結構後烘乾固化; Step 2: Coat the material obtained in the previous step with a third high-frequency resin adhesive layer and attach it to another low-dielectric film layer. Repeat this step N times, where N is a positive integer not less than 1, to obtain the composite. The membrane structure is then dried and solidified;

步驟三、將步驟二所得材料塗佈第一高頻樹脂膠層後壓合第一銅箔層並烘乾固化;以及 Step 3: Coat the material obtained in Step 2 with the first high-frequency resin adhesive layer, laminate the first copper foil layer, and dry and solidify; and

步驟四、將步驟三所得材料非第一銅箔層的一面塗佈第二高頻樹脂膠層後壓合第二銅箔層並烘乾固化,得到本發明之複合式高頻基板。 Step 4: Coat the second high-frequency resin adhesive layer on the side of the material obtained in Step 3 that is not the first copper foil layer, then press the second copper foil layer and dry and solidify to obtain the composite high-frequency substrate of the present invention.

實施例1至2:Examples 1 to 2:

複合式高頻基板之製備:Preparation of composite high-frequency substrate:

首先,於低介電薄膜層上,透過塗佈線,形成該第三高頻樹脂膠層;接著,於90至130℃的溫度條件下,將另一低介電薄膜層壓 合於該第三高頻樹脂膠層上,並放入烘箱由室溫溫度升至最高180℃烘烤21小時,以完全固化以製得該複合膜疊構。 First, the third high-frequency resin adhesive layer is formed on the low-dielectric film layer through coating lines; then, another low-dielectric film is laminated at a temperature of 90 to 130°C. Put it on the third high-frequency resin adhesive layer, and bake it in an oven from room temperature to a maximum of 180° C. for 21 hours to completely solidify to prepare the composite film stack.

最後,透過塗佈線,藉由在該複合膜疊構之一面形成該第一高頻樹脂膠層,以110至130℃壓合該第一銅箔層,收卷放進無氧化烘箱烘乾固化,最高溫60℃,持續12~30小時(本實施例為18小時)後,在該複合膜疊構之相對另一面,形成該第二高頻樹脂膠層,以130℃壓合該第二銅箔層,隨後於無氧化烘箱由室溫溫度升至最高180℃烘烤21小時,以完全固化高頻樹脂膠層,以製得該複合式高頻基板。 Finally, through the coating line, the first high-frequency resin adhesive layer is formed on one side of the composite film stack, the first copper foil layer is pressed at 110 to 130°C, rolled up and put into a non-oxidation oven for drying After curing at a maximum temperature of 60°C for 12 to 30 hours (18 hours in this embodiment), the second high-frequency resin adhesive layer is formed on the opposite side of the composite film stack, and the second high-frequency resin adhesive layer is pressed at 130°C. The two copper foil layers are then baked in a non-oxidizing oven from room temperature to a maximum of 180°C for 21 hours to completely cure the high-frequency resin adhesive layer to prepare the composite high-frequency substrate.

實施例3至4:Examples 3 to 4:

複合式高頻基板之製備:Preparation of composite high-frequency substrate:

首先,準備一低介電薄膜層,透過塗佈線塗佈第三高頻樹脂膠層,再將上述層體於90至130℃的溫度條件下,將另一低介電薄膜層壓合於該第三高頻樹脂膠層上,接著,透過塗佈線,使上一步驟得到的材料塗佈第三高頻樹脂膠層,之後,再將上述層體於90至130℃的溫度條件下,貼合於又一低介電薄膜層上後,放入烘箱由室溫溫度升至最高180℃烘烤21小時,以完全固化以製得該複合膜疊構。若複合結構膜部分為不小於五層的2n+3(n為正整數)層結構,則將此上塗佈線塗佈並貼合之步驟重複n次(步驟二、步驟二-2、步驟二-3、.....、步驟二-n)後一次進行烘烤完全固化,本例為n=1之情況; First, prepare a low-dielectric film layer, apply a third high-frequency resin adhesive layer through a coating line, and then laminate another low-dielectric film layer on the above-mentioned layer at a temperature of 90 to 130°C. On the third high-frequency resin adhesive layer, the material obtained in the previous step is coated with the third high-frequency resin adhesive layer through a coating line. After that, the above-mentioned layer is heated at a temperature of 90 to 130°C. , after being attached to another low-dielectric film layer, put it into an oven and bake it from room temperature to a maximum of 180°C for 21 hours to completely solidify to prepare the composite film stack. If the composite structural membrane part has a 2n+3 (n is a positive integer) layer structure of no less than five layers, then the steps of coating and laminating the upper coating line are repeated n times (step 2, step 2-2, step 2-3,..., step 2-n), bake and completely solidify in the last step. This example is the case where n=1;

又,透過塗佈線,使上一步驟所得材料塗佈第一高頻樹脂膠層;接著,於110至130℃的溫度條件下,將第一銅箔層壓合於該第一高頻樹脂膠層,並以無氧化烘箱於最高溫60℃烘乾固化18小時。 Furthermore, the material obtained in the previous step is coated with the first high-frequency resin glue layer through the coating line; then, the first copper foil layer is laminated to the first high-frequency resin under the temperature condition of 110 to 130°C. The adhesive layer is dried and cured in a non-oxidizing oven at the highest temperature of 60°C for 18 hours.

最後,透過塗佈線,使上一步驟所得材料非第一銅箔層之面塗佈第二高頻樹脂膠層;接著,於110至130℃的溫度條件下,將第二銅箔層壓合於該第二高頻樹脂膠層,放入烘箱由室溫溫度升至最高180℃烘烤21小時,以完全固化以製得該複合式高頻基板。 Finally, the second high-frequency resin adhesive layer is coated on the surface of the material obtained in the previous step other than the first copper foil layer through the coating line; then, the second copper foil is laminated at a temperature of 110 to 130°C. The second high-frequency resin adhesive layer is placed in an oven and the temperature is raised from room temperature to a maximum of 180° C. and baked for 21 hours to completely solidify to prepare the composite high-frequency substrate.

比較例1至4:Comparative Examples 1 to 4:

比較例1和2的LCP基板是同業Panasonic使用液晶聚合物(LCP)薄膜(Kuraray,Vecstar CT-Z)製成的市售基板(R-F705S EC系列)。比較例3和比較例4的氟系基板分別為同業Dupont(TK系列)以及Shirre(PT系列,PT100)的市售基板。 The LCP substrates of Comparative Examples 1 and 2 are commercially available substrates (R-F705S EC series) made by Panasonic using a liquid crystal polymer (LCP) film (Kuraray, Vecstar CT-Z). The fluorine-based substrates of Comparative Example 3 and Comparative Example 4 are respectively commercially available substrates of Dupont (TK series) and Shirre (PT series, PT100) from the same industry.

透過上述之複合式高頻基板的製備方法之步驟製得實施例1至實施例4與現有技術搭配的LCP基板200(比較例1和比較例2,如圖3所示,由銅箔層201和作為介質之LCP薄膜層202構成)、氟系基板300(比較例3和比較例4,如圖4所示,由聚醯亞胺層303、改性氟系樹脂層302和銅箔層301組成的基板)進行基本性能比較,並記錄於表1。實施例1、實施例2之結構如圖1所示,實施例1每層低介電薄膜層的厚度為25微米,實施例2每層低介電薄膜層的厚度為50微米、每層第三高頻樹脂膠層的厚度為25微米;實施例3、實施例4之結構如圖2所示,實施例3每層低介電薄膜層的厚度為12.5微米,實施例4每層低介電薄膜層的厚度為25微米、每層第三高頻樹脂膠層的厚度為25微米。 The LCP substrate 200 of Examples 1 to 4 combined with the prior art is prepared through the steps of the above-mentioned composite high-frequency substrate preparation method (Comparative Example 1 and Comparative Example 2, as shown in Figure 3, are composed of a copper foil layer 201 and the LCP thin film layer 202 as a medium), the fluorine-based substrate 300 (Comparative Example 3 and Comparative Example 4, as shown in Figure 4, are composed of a polyimide layer 303, a modified fluorine-based resin layer 302 and a copper foil layer 301 substrate) for basic performance comparison and recorded in Table 1. The structures of Example 1 and Example 2 are as shown in Figure 1. The thickness of each low dielectric film layer in Example 1 is 25 microns. The thickness of each low dielectric film layer in Example 2 is 50 microns. The thickness of the three high-frequency resin glue layers is 25 microns; the structures of Examples 3 and 4 are as shown in Figure 2. The thickness of each low dielectric film layer in Example 3 is 12.5 microns. The thickness of each low dielectric film layer in Example 4 is 25 microns. The thickness of the electrical thin film layer is 25 microns, and the thickness of each third high-frequency resin glue layer is 25 microns.

此外,實施例1至4以及比較例1至4所使用的第一銅箔層、第二銅箔層皆為電解銅箔。實施例1至4的第三高頻樹脂膠層、第一高頻樹脂膠層和第二高頻樹脂膠層的組成中,以各層的總重量計,該高頻 樹脂膠層以該層之總重量計含有60重量%的熱固性聚醯亞胺樹脂、10重量%的四縮水甘油胺型環氧樹脂、20重量%的阻燃劑(科萊恩公司之產品,OP935)、8重量%的燒結二氧化矽(Denka公司之產品,FB-3SDX)以及2重量%的氟系樹脂(杜邦公司之產品,300AS)。實施例1至4的低介電薄膜層為高頻聚醯亞胺薄膜(PIAM,FS type)。比較例1和2的LCP薄膜層是使用液晶聚合物(LCP)薄膜(Kuraray,Vecstar CT-Z)。比較例3和比較例4的氟系基板分別為同業Dupont(TK系列)以及Shirre(PT系列,PT100)的市售基板。 In addition, the first copper foil layer and the second copper foil layer used in Examples 1 to 4 and Comparative Examples 1 to 4 are all electrolytic copper foils. In the composition of the third high-frequency resin glue layer, the first high-frequency resin glue layer and the second high-frequency resin glue layer of Examples 1 to 4, based on the total weight of each layer, the high frequency The resin adhesive layer contains 60% by weight of thermosetting polyimide resin, 10% by weight of tetraglycidylamine epoxy resin, and 20% by weight of flame retardant (Clariant product, OP935) based on the total weight of the layer. ), 8% by weight of sintered silica (product of Denka Company, FB-3SDX) and 2% by weight of fluorine resin (product of DuPont Company, 300AS). The low dielectric film layer in Examples 1 to 4 is a high-frequency polyimide film (PIAM, FS type). The LCP film layer of Comparative Examples 1 and 2 uses a liquid crystal polymer (LCP) film (Kuraray, Vecstar CT-Z). The fluorine-based substrates of Comparative Example 3 and Comparative Example 4 are respectively commercially available substrates of Dupont (TK series) and Shirre (PT series, PT100) from the same industry.

接著,將上述基板依下述方法進行測試:1.接著強度測試:使用拉力機,並以IPC-TM-650 2.4.9D的標準進行測試;2. Dk/Df測試:使用網絡分析儀以及共振腔,並以IPC-TM-650 2.5.5.13的標準進行測試;3.插入損耗測試:使用網絡分析儀以及探針平台,按照IPC-TM-650 2.5.5.12的標準進行測試;4.吸水率測試:使用稱重法,按照IPC-TM-650 2.6.2的標準進行測試;5.熱膨脹係數測試:使用熱機械分析儀,按照測試規範IPC-TM-650 2.4.41.3來進行測試;6.尺寸安定性測試:使用二次元坐標儀,按照IPC-TM-650 2.6.2C的標準進行測試;7.耐焊錫性測試:使用無鉛錫爐,按照IPC-TM-650 2.4.13的標準進行測試;8.雷射鑽孔最大內縮量之量測:使用光學顯微鏡來觀測雷射鑽孔後的樣品並記錄之。 Then, the above substrate is tested according to the following methods: 1. Then strength test: use a tensile machine and test according to the IPC-TM-650 2.4.9D standard; 2. Dk/Df test: use a network analyzer and resonance cavity, and tested in accordance with the standards of IPC-TM-650 2.5.5.13; 3. Insertion loss test: using a network analyzer and probe platform, tested in accordance with the standards of IPC-TM-650 2.5.5.12; 4. Water absorption rate Test: Use the weighing method to test in accordance with IPC-TM-650 2.6.2; 5. Thermal expansion coefficient test: Use a thermal mechanical analyzer to test in accordance with the test specification IPC-TM-650 2.4.41.3; 6. Dimensional stability test: Use a two-dimensional coordinate instrument to test in accordance with the standards of IPC-TM-650 2.6.2C; 7. Solder resistance test: Use a lead-free tin furnace to test in accordance with the standards of IPC-TM-650 2.4.13 ; 8. Measurement of the maximum shrinkage of laser drilling: Use an optical microscope to observe the sample after laser drilling and record it.

表1

Figure 110142249-A0101-12-0013-1
Table 1
Figure 110142249-A0101-12-0013-1

由表1的性能對比結果可知,本發明之複合式高頻基板係具良好之電性及極低傳輸損耗、低熱膨脹係數及良好的尺寸安定性等優點,即使置於高溫濕度環境下,本發明之複合基板亦能提供穩定的Dk/Df性能、超低吸水率、極佳機械性能、高接著強度之好處,並具厚且低介電介質層之特質。 From the performance comparison results in Table 1, it can be seen that the composite high-frequency substrate of the present invention has the advantages of good electrical properties, extremely low transmission loss, low thermal expansion coefficient, and good dimensional stability. Even if it is placed in a high temperature and humidity environment, The composite substrate of the present invention can also provide the benefits of stable Dk/Df performance, ultra-low water absorption, excellent mechanical properties, high bonding strength, and has the characteristics of a thick and low dielectric layer.

上述實施例僅為例示性說明,而非用於限制本發明。任何熟習此項技藝之人士均可在不違背本發明之精神及範疇下,對上述實施例進行修飾與改變。因此,本發明之權利保護範圍係由本發明所附之申請專利範圍所定義,只要不影響本發明之效果及實施目的,應涵蓋於此公開技術內容中。 The above embodiments are only illustrative and not intended to limit the present invention. Anyone skilled in the art can make modifications and changes to the above embodiments without departing from the spirit and scope of the invention. Therefore, the scope of rights protection of the present invention is defined by the scope of the patent application attached to the present invention. As long as it does not affect the effect and implementation purpose of the present invention, it should be covered by this disclosed technical content.

100:複合式高頻基板 100: Composite high frequency substrate

101:第一銅箔層 101: First copper foil layer

101’:第二銅箔層 101’: Second copper foil layer

102:第一高頻樹脂膠層 102: The first high frequency resin adhesive layer

102’:第二高頻樹脂膠層 102’: The second high frequency resin glue layer

103:複合膜疊構 103: Composite membrane stacking

1031:低介電薄膜層 1031: Low dielectric film layer

1032:第三高頻樹脂膠層 1032: The third high frequency resin adhesive layer

Claims (9)

一種複合式高頻基板,係包括:第一銅箔層、第一高頻樹脂膠層、複合膜疊構、第二高頻樹脂膠層及第二銅箔層;其中,該複合膜疊構係奇數層結構,由至少二低介電薄膜層及至少一第三高頻樹脂膠層交替疊合所組成,並以二該低介電薄膜層鄰接該第一高頻樹脂膠層及第二高頻樹脂膠層;其中,該第一高頻樹脂膠層、第二高頻樹脂膠層和第三高頻樹脂膠層之各者的Dk值(10G Hz)為2.00至3.50,Df值(10G Hz)為0.002至0.010,且該低介電薄膜層之Dk值(10G Hz)為2.0至3.5,Df值(10G Hz)為0.002至0.020。 A composite high-frequency substrate includes: a first copper foil layer, a first high-frequency resin adhesive layer, a composite film stack, a second high-frequency resin adhesive layer, and a second copper foil layer; wherein, the composite film stack It is an odd-layer structure, consisting of at least two low-dielectric film layers and at least a third high-frequency resin glue layer alternately stacked, and the two low-dielectric film layers are adjacent to the first high-frequency resin glue layer and the second high-frequency resin glue layer. High-frequency resin glue layer; wherein, the Dk value (10G Hz) of each of the first high-frequency resin glue layer, the second high-frequency resin glue layer, and the third high-frequency resin glue layer is 2.00 to 3.50, and the Df value ( 10G Hz) is 0.002 to 0.010, and the Dk value (10G Hz) of the low dielectric film layer is 2.0 to 3.5, and the Df value (10G Hz) is 0.002 to 0.020. 如請求項1所述之複合式高頻基板,其中,該第一銅箔層和第二銅箔層係獨立選自ED銅箔、RA銅箔、HA銅箔及HA-V2銅箔所組成群組中之一種。 The composite high-frequency substrate as claimed in claim 1, wherein the first copper foil layer and the second copper foil layer are independently selected from the group consisting of ED copper foil, RA copper foil, HA copper foil and HA-V2 copper foil. One of the groups. 如請求項1所述之複合式高頻基板,其總厚度為43至700μm,其中,該第一銅箔層和第二銅箔層之厚度均為6至70μm,該第一高頻樹脂膠層、第二高頻樹脂膠層和第三高頻樹脂膠層之厚度為5至50μm,且該低介電薄膜層之厚度為8至100μm。 The composite high-frequency substrate as claimed in claim 1 has a total thickness of 43 to 700 μm, wherein the thickness of the first copper foil layer and the second copper foil layer are both 6 to 70 μm, and the first high-frequency resin glue The thickness of the first layer, the second high-frequency resin glue layer and the third high-frequency resin glue layer is 5 to 50 μm, and the thickness of the low dielectric film layer is 8 to 100 μm. 如請求項1所述之複合式高頻基板,其中,該第一銅箔層和該第二銅箔層均為毛面具0.4至2.0μm的十點平均粗度值之銅箔層。 The composite high-frequency substrate according to claim 1, wherein the first copper foil layer and the second copper foil layer are both copper foil layers with a matte surface and a ten-point average roughness value of 0.4 to 2.0 μm. 如請求項1所述之複合式高頻基板,其中,形成該低介電薄膜層之材質係選自由聚醯亞胺、氟乙烯-丙烯的共聚物、四氟乙烯-全氟乙烯基醚共聚物、聚四氟乙烯、液晶聚合物、聚醚醚酮、聚苯醚和聚苯硫醚 所組成群組中之至少一種聚合物。 The composite high-frequency substrate as claimed in claim 1, wherein the material forming the low dielectric thin film layer is selected from the group consisting of polyimide, vinyl fluoride-propylene copolymer, and tetrafluoroethylene-perfluorovinyl ether copolymer. polymer, polytetrafluoroethylene, liquid crystal polymer, polyether ether ketone, polyphenylene ether and polyphenylene sulfide At least one polymer in the group. 如請求項1所述之複合式高頻基板,其中,形成該第一高頻樹脂膠層、第二高頻樹脂膠層及該第三高頻樹脂膠層之材質係獨立選自由氟樹脂、環氧樹脂、丙烯酸系樹脂、胺基甲酸酯系樹脂、熱固性聚醯亞胺系樹脂、矽橡膠系樹脂、聚對二甲苯系樹脂、聚碳酸酯樹脂、異氰酸酯、聚碸樹脂、雙馬來醯亞胺系樹脂、聚醚碸、液晶聚合物、聚醚醚酮、聚乙烯、聚苯乙烯、雙馬來醯亞胺-三氮雜苯樹脂、聚苯醚、聚烯烴及聚四氟乙烯所組成群組中的至少一種聚合物。 The composite high-frequency substrate as claimed in claim 1, wherein the materials forming the first high-frequency resin adhesive layer, the second high-frequency resin adhesive layer and the third high-frequency resin adhesive layer are independently selected from fluororesin, Epoxy resin, acrylic resin, urethane resin, thermosetting polyimide resin, silicone rubber resin, parylene resin, polycarbonate resin, isocyanate, polyurethane resin, bismale Imide resin, polyether ester, liquid crystal polymer, polyether ether ketone, polyethylene, polystyrene, bismaleimide-triazine resin, polyphenylene ether, polyolefin and polytetrafluoroethylene at least one polymer from the group formed. 如請求項1所述之複合式高頻基板,其整體吸水率在0.1至1.0%,且其整體CTE係介於5至50ppm/℃範圍。 As claimed in claim 1, the composite high-frequency substrate has an overall water absorption rate of 0.1 to 1.0%, and an overall CTE of 5 to 50 ppm/℃. 一種如請求項1所述之複合式高頻基板之製備方法,係包括:於低介電薄膜層上形成該第三高頻樹脂膠層;於該第三高頻樹脂膠層上壓合另一低介電薄膜層,以製得該複合膜疊構;藉由在該複合膜疊構之一面形成該第一高頻樹脂膠層,以壓合該第一銅箔層;以及在該複合膜疊構之相對另一面形成該第二高頻樹脂膠層,壓合該第二銅箔層,以製得該複合式高頻基板。 A method for preparing a composite high-frequency substrate as described in claim 1, which includes: forming the third high-frequency resin adhesive layer on the low-dielectric film layer; laminating another high-frequency resin adhesive layer on the third high-frequency resin adhesive layer. A low dielectric film layer to prepare the composite film stack; by forming the first high-frequency resin adhesive layer on one side of the composite film stack to laminate the first copper foil layer; and in the composite The second high-frequency resin adhesive layer is formed on the opposite side of the film stack, and the second copper foil layer is pressed to produce the composite high-frequency substrate. 如請求項8所述之複合式高頻基板的製備方法,復包括在壓合該第一銅箔層及第二銅箔層之前,於該複合膜疊構相對二表面分別藉由第三高頻樹脂膠層壓合二低介電薄膜層。 The preparation method of a composite high-frequency substrate as described in claim 8 further includes, before laminating the first copper foil layer and the second copper foil layer, respectively using a third-high layer on the opposite surfaces of the composite film stack. Frequency resin glue layer laminates two low dielectric film layers.
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