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TWI880506B - A method of positioning on a medium, device for soldering an electronic componentcomputer readable rerording medium with stored program - Google Patents

A method of positioning on a medium, device for soldering an electronic componentcomputer readable rerording medium with stored program Download PDF

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Publication number
TWI880506B
TWI880506B TW112147720A TW112147720A TWI880506B TW I880506 B TWI880506 B TW I880506B TW 112147720 A TW112147720 A TW 112147720A TW 112147720 A TW112147720 A TW 112147720A TW I880506 B TWI880506 B TW I880506B
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Taiwan
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positioning
selected area
medium
electronic component
carrier
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TW112147720A
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Chinese (zh)
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TW202523423A (en
Inventor
李旻奇
杜明峰
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麥科先進股份有限公司
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Priority to TW112147720A priority Critical patent/TWI880506B/en
Priority to CN202411352782.5A priority patent/CN120115820A/en
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Publication of TW202523423A publication Critical patent/TW202523423A/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/20Bonding
    • B23K26/21Bonding by welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/70Auxiliary operations or equipment

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Electric Connection Of Electric Components To Printed Circuits (AREA)
  • Supply And Installment Of Electrical Components (AREA)

Abstract

A method of positioning on a media object, which includes determining a first-level selection area on a media object with multiple positioning points, selecting two positioning points among the positioning points, calculating the average position of each positioning point, and randomly selecting another positioning point whose actual position is confirmed. A difference value is obtained by comparing the average position and the actual position of the positioning point. When the difference value = 1, giving a confirmation signal. If the difference value = 0, determining a secondary selected area within the first-level selected area. The secondary selected area includes part of positioning points within the first-level selection area. Repeat the above steps within the secondary selected area. If the difference value = 0, continuing to determine the next step within the secondary selected area. A device configured to bond an electronic component, a computer program, and a computer readable storage medium storing a program inside are also provided.

Description

於一媒介物上定位之方法、用以焊接一電子元件之裝置、內儲程式之電腦可讀取記錄媒體 Method for positioning on a medium, device for soldering an electronic component, computer-readable recording medium storing a program

本發明是有關於一種定位方法、焊接裝置、電腦程式及電腦可讀取記錄媒體,且特別是有關於一種於一媒介物上定位之方法、用於焊接一電子元件之裝置、電腦程式及內儲程式之電腦可讀取記錄媒體。 The present invention relates to a positioning method, a welding device, a computer program and a computer-readable recording medium, and in particular to a positioning method on a medium, a device for welding an electronic component, a computer program and a computer-readable recording medium storing the program.

在電子產品的製造過程中,常會有相關的電子元件焊接步驟。舉例而言,在發光二極體顯示面板的製造過程中,常會先藉由取放裝置將發光二極體置於薄膜電晶體陣列基板上,然後才將位於薄膜電晶體陣列基板上的發光二極體固定且電性連接於薄膜電晶體陣列基板。然而,在上述的過程中,若在發光二極體置於薄膜電晶體陣列基板上定位的位置不準確則可能導致發光二極體無法與薄膜電晶體陣列基板電性連接,造成生產率(throughput)降 低。 In the manufacturing process of electronic products, there are often related electronic component welding steps. For example, in the manufacturing process of LED display panels, the LED is often placed on the thin film transistor array substrate by a pick-and-place device, and then the LED on the thin film transistor array substrate is fixed and electrically connected to the thin film transistor array substrate. However, in the above process, if the position of the LED on the thin film transistor array substrate is not accurate, it may cause the LED to be unable to be electrically connected to the thin film transistor array substrate, resulting in a decrease in productivity (throughput).

本發明提供一種於一媒介物上定位之方法,可準確於媒介物上確定定位點位置。 The present invention provides a method for positioning on a medium, which can accurately determine the position of the positioning point on the medium.

本發明提供一種用於焊接一電子元件之裝置,可提高電子元件焊接於載板上的準確率。 The present invention provides a device for soldering an electronic component, which can improve the accuracy of soldering the electronic component on the carrier.

本發明提供一種電腦程式,其經由電腦載入並執行後,可準確於媒介物上確定定位點位置。 The present invention provides a computer program that can accurately determine the position of a positioning point on a medium after being loaded and executed by a computer.

本發明提供一種內儲程式之電腦可讀取記錄媒體,經由電腦載入程式並執行後,可準確於媒介物上確定定位點位置。 The present invention provides a computer-readable recording medium with a stored program. After the program is loaded and executed by the computer, the location of the positioning point on the medium can be accurately determined.

本發明的一實施例提供一種於一媒介物上定位之方法,其中媒介物上係具有多數個定位點,方法係包括:(a)於媒介物上,決定一一級選定區域,一級選定區域係包括至少部分之上述定位點;(b)於一級選定區域內之定位點中,選取至少兩個定位點;(c)依據被選取之至少兩個定位點,計算於一級選定區域內每一個定位點之平均位置;(d)於一級選定區域內,任意選取上述被選取至少兩個定位點以外之一定位點為一比較定位點,並確認其所在之實際位置;(e)比較比較定位點之平均位置和實際位置,得到一差異值;(f)若差異值=1,給出一確認訊號;(g)若差異值=0,於一級選定區域內,決定一次級選定區域,次級選定區域係包括部分一級選定區域內之定位點;(h)於次級選定區域內,重複上述步驟(b)- (f);以及(i)若差異值=0,持續於次級選定區域內,決定下一個次級選定區域,並於下一個次級選定區域內,重複上述步驟(b)-(e),直至差異值=1,並給出上述之確認訊號。 An embodiment of the present invention provides a method for positioning on a medium, wherein the medium has a plurality of positioning points, the method comprising: (a) determining a first-level selected area on the medium, wherein the first-level selected area includes at least a portion of the above-mentioned positioning points; (b) selecting at least two positioning points from the positioning points in the first-level selected area; (c) calculating the average position of each positioning point in the first-level selected area based on the at least two selected positioning points; (d) arbitrarily selecting a positioning point other than the at least two selected positioning points in the first-level selected area as a comparison positioning point, and confirming the actual position of the positioning point; (e) Compare the average position and the actual position of the positioning point to obtain a difference value; (f) If the difference value = 1, give a confirmation signal; (g) If the difference value = 0, determine a secondary selected area within the primary selected area, and the secondary selected area includes part of the positioning points within the primary selected area; (h) Repeat the above steps (b)-(f) within the secondary selected area; and (i) If the difference value = 0, continue to determine the next secondary selected area within the secondary selected area, and repeat the above steps (b)-(e) within the next secondary selected area until the difference value = 1, and give the above confirmation signal.

本發明的一實施例提供一種用於焊接一電子元件之裝置,其係包括第一承載架、媒介物、頂推機構、能量產生機構及控制單元。第一承載架用以承載具有欲焊接電子元件之撓性載板,第二承載架用以承載媒介物,頂推機構包括一頂推元件,頂推元件可受驅動向第一承載架之方向為頂推之作動,能量產生機構用以產生能量束射向第一承載架及/或媒介物之方向。控制單元執行上述於一媒介物上定位之方法,將頂推元件和能量產生機構所產生之能量束定位至所欲位置處,以進行頂推和焊接之作動。 An embodiment of the present invention provides a device for welding an electronic component, which includes a first carrier, a medium, a pushing mechanism, an energy generating mechanism and a control unit. The first carrier is used to carry a flexible carrier having an electronic component to be welded, the second carrier is used to carry the medium, the pushing mechanism includes a pushing element, the pushing element can be driven to push in the direction of the first carrier, and the energy generating mechanism is used to generate an energy beam to the direction of the first carrier and/or the medium. The control unit executes the above-mentioned positioning method on a medium, and positions the pushing element and the energy beam generated by the energy generating mechanism to the desired position to perform pushing and welding.

本發明的一實施例提供一種電腦程式,其經由電腦載入並執行後,可完成上述之於一媒介物上定位之方法。 An embodiment of the present invention provides a computer program, which, after being loaded and executed by a computer, can complete the above-mentioned method of positioning on a medium.

本發明的一實施例提供一種內儲程式之電腦可讀取記錄媒體,經由電腦載入該程式並執行後,可完成上述之於一媒介物上定位之方法。 An embodiment of the present invention provides a computer-readable recording medium storing a program. After the program is loaded and executed by a computer, the above-mentioned method of positioning on a medium can be completed.

根據上述,於一媒介物上定位之方法和電腦程式以及內儲程式之電腦可讀取記錄媒體中,於一級選定區域內任意選取被選取兩個定位點以外之一定位點為一比較定位點並確認其所在之實際位置,比較比較定位點之平均位置和實際位置得到一差異值,若差異值=1給出一確認訊號,若差異值=0則於一級選定區域內決定一次級選定區域,並於次級選定區域內重複上述判斷步驟,直至 差異值=1並給出確認訊號。如此,透過上述定位方法,可準確於媒介物上確定所有的定位點位置,提高定位準確率,同時增加生產率。此外,透過焊接一電子元件之裝置,控制單元執行於一媒介物上定位之方法,將頂推元件和能量產生機構所產生之能量束定位至所欲位置處,以進行頂推和焊接之作動,如此,可準確於撓性載板上確定所有欲焊接一電子元件的位置,提高電子元件焊接於撓性載板上的準確率,增加生產率。 According to the above, in the method for positioning on a medium, the computer program and the computer-readable recording medium storing the program, a positioning point other than the two selected positioning points is randomly selected in the primary selected area as a comparison positioning point and its actual position is confirmed. The average position of the positioning points is compared with the actual position to obtain a difference value. If the difference value = 1, a confirmation signal is given. If the difference value = 0, a secondary selected area is determined in the primary selected area, and the above judgment steps are repeated in the secondary selected area until the difference value = 1 and a confirmation signal is given. In this way, through the above positioning method, the positions of all positioning points on the medium can be accurately determined, the positioning accuracy is improved, and the productivity is increased at the same time. In addition, through the device for welding an electronic component, the control unit executes a positioning method on a medium to position the energy beam generated by the pushing component and the energy generating mechanism to the desired position to perform the pushing and welding actions. In this way, the position of all electronic components to be welded can be accurately determined on the flexible carrier, thereby improving the accuracy of welding electronic components on the flexible carrier and increasing productivity.

10:媒介物上定位之方法 10: Methods of positioning on media

1a:一級選定區域 1a: First level selected area

1b:次級選定區域 1b: Secondary selected areas

1-1、1-3、1-5、3-3、5-5:定位點 1-1, 1-3, 1-5, 3-3, 5-5: Positioning points

100:焊接一電子元件的裝置 100: Device for soldering an electronic component

110:第一承載架 110: First carrier

120:第二承載架 120: Second carrier

130:頂推機構 130: Pushing mechanism

140:能量產生機構 140:Energy generating mechanism

150:控制單元 150: Control unit

151:輸入單元 151: Input unit

152:輸出單元 152: Output unit

153:運算單元 153: Arithmetic unit

154:儲存單元 154: Storage unit

155:攝影機 155:Camera

159:訊號線 159:Signal line

160:雲端系統 160: Cloud system

200:頂推元件 200: Pushing element

220、230:端部 220, 230: Ends

300:撓性載板 300: Flexible carrier board

300a、300b:表面 300a, 300b: surface

310:載板框 310: Carrier frame

400、401:電子元件 400, 401: Electronic components

430:晶粒 430: Grain

450:導電連接件 450: Conductive connector

500:媒介物 500: medium

540:接墊 540:Pad

D1:頂抵方向 D1: Top direction

L1、L2:光束 L1, L2: beam

S110~S170:步驟 S110~S170: Steps

圖1A是依照本發明一實施例的媒介物上視的示意圖。 FIG1A is a schematic diagram of a medium viewed from above according to an embodiment of the present invention.

圖1B是依照本發明一實施例的於一媒介物上定位之方法之流程圖。 FIG. 1B is a flow chart of a method for positioning on a medium according to an embodiment of the present invention.

圖2至圖6是依照本發明的一實施例的一種焊接電子元件之裝置的部分作動方式的部分側視示意圖。 Figures 2 to 6 are partial side views of a partial operation mode of a device for welding electronic components according to an embodiment of the present invention.

以下實施例的內容是為了說明而非限制。並且,可省略對熟知裝置、方法及材料之描述以免模糊對本發明之各種原理之描述。本文所使用之方向術語(例如,上、下、頂部、底部)僅參看所繪圖式使用或對應之習慣用語,且不意欲暗示絕對定向。另外,除非內容清楚地指示,否則單數形式「一」、「一個」、「該」或未特 別表示數量的形式可以包括一個或多數個的形式,即,包括「至少一個」。 The contents of the following embodiments are for illustrative purposes only and are not intended to be limiting. Furthermore, descriptions of well-known devices, methods, and materials may be omitted to avoid obscuring the description of the various principles of the present invention. Directional terms used herein (e.g., upper, lower, top, bottom) are only used with reference to the customary terms used or corresponding to the drawings, and are not intended to imply an absolute orientation. In addition, unless the content clearly indicates otherwise, the singular form "one", "one", "the", or forms not specifically indicating quantity may include one or more forms, that is, including "at least one".

在部分的附圖中,為了清楚起見,可能放大、縮小或省略繪示了部分的元件或膜層。類似的構件以相同的標號表示,且具有類似的功能、材質或形成方式,並省略描述。本發明所屬技術領域中具有通常知識者將顯而易見的是,藉由實施例的內容及對應的圖示說明,可以在脫離本文所揭示特定細節的其他實施例中實踐本發明。 In some of the accompanying drawings, for the sake of clarity, some elements or film layers may be enlarged, reduced or omitted. Similar components are represented by the same reference numerals and have similar functions, materials or formation methods, and the description is omitted. It will be obvious to those with ordinary knowledge in the technical field to which the present invention belongs that the present invention can be implemented in other embodiments that deviate from the specific details disclosed herein through the contents of the embodiments and the corresponding illustrations.

請同時參照圖1A與圖1B,一種於一媒介物上定位之方法10,媒介物500上係具有多數個定位點。每個定位點內例如包括接墊540。媒介物500上定位之方法係包括下列步驟。首先,執行步驟S110於媒介物500上,決定一一級選定區域1a,一級選定區域1a係包括至少部分之上述定位點。然後,執行步驟S120,於一級選定區域1a內之定位點中,選取至少兩個定位點,例如定位點1-1和定位點5-5。再來,執行步驟S130,依據被選取之至少兩個定位點(定位點1-1和定位點5-5),計算於一級選定區域1a內每一個定位點之平均位置。之後,執行步驟S140,於一級選定區域1a內,任意選取上述被選取至少兩個定位點(定位點1-1和定位點5-5)以外之一定位點(例如定位點1-5)為一比較定位點,並確認其所在之實際位置。而後,執行步驟S150,比較比較定位點(例如定位點1-5)之平均位置和實際位置,得到一差異值,差異值可為0或1。當差異值為1時,執行步驟S170,若差異值=1,給出一確認訊 號,當差異值為0時,執行步驟S160,若差異值=0,於一級選定區域1a內,決定一次級選定區域1b,次一級選定區域係包括部分一級選定區域內之定位點。同時重複上述步驟S120~S150,直至步驟S170,若差異值=1,給出一確認訊號。 Please refer to FIG. 1A and FIG. 1B simultaneously, a method 10 for positioning on a medium, wherein the medium 500 has a plurality of positioning points. Each positioning point includes, for example, a pad 540. The method for positioning on the medium 500 includes the following steps. First, execute step S110 to determine a first-level selected area 1a on the medium 500, and the first-level selected area 1a includes at least part of the above-mentioned positioning points. Then, execute step S120 to select at least two positioning points from the positioning points in the first-level selected area 1a, such as positioning point 1-1 and positioning point 5-5. Next, execute step S130 to calculate the average position of each positioning point in the first-level selected area 1a based on the at least two selected positioning points (positioning point 1-1 and positioning point 5-5). Then, step S140 is executed to arbitrarily select a positioning point (e.g., positioning point 1-5) other than the at least two positioning points (positioning point 1-1 and positioning point 5-5) selected above as a comparison positioning point in the primary selected area 1a, and confirm its actual position. Then, step S150 is executed to compare the average position of the positioning point (e.g., positioning point 1-5) with the actual position to obtain a difference value, which can be 0 or 1. When the difference value is 1, execute step S170. If the difference value = 1, give a confirmation signal. When the difference value is 0, execute step S160. If the difference value = 0, determine a secondary selected area 1b in the primary selected area 1a. The secondary selected area includes part of the positioning points in the primary selected area. Repeat the above steps S120~S150 until step S170. If the difference value = 1, give a confirmation signal.

在本實施例中,差異值=1表示比較定位點的平均位置和實際位置沒有差異,或是差異小於或等於誤差範圍。差異值=0表示比較定位點的平均位置和實際位置有差異,或是平均位置和實際位置的差異大於誤差範圍。在一實施例中,差異值是依據媒介物的定位點尺寸而改變的相對值。 In this embodiment, the difference value = 1 indicates that there is no difference between the average position of the comparison positioning point and the actual position, or the difference is less than or equal to the error range. The difference value = 0 indicates that there is a difference between the average position of the comparison positioning point and the actual position, or the difference between the average position and the actual position is greater than the error range. In one embodiment, the difference value is a relative value that changes according to the positioning point size of the medium.

比較定位點的實際位置例如可藉由一攝影機透過拍攝媒介物500所產生的比較定位點之實際位置(即是,比較定位點於媒介物500上的實際座標),比較定位點的平均位置例如可藉由儲存單元(例如後述圖2的儲存單元154)內的資料庫內容得知定位點的數量,然後將已選取至少兩個定位點,例如定位點1-1和定位點5-5,進行計算(包含內插計算)而得到比較定位點的平均位置。在一實施例中,平均位置是儲存單元內的資料庫內容所存儲的定位點位置。 The actual position of the comparison positioning point can be obtained by, for example, a camera shooting the medium 500 to generate the actual position of the comparison positioning point (that is, the actual coordinates of the comparison positioning point on the medium 500). The average position of the comparison positioning point can be obtained by, for example, knowing the number of positioning points from the database content in the storage unit (such as the storage unit 154 in FIG. 2 described later), and then calculating (including interpolation calculation) the average position of the comparison positioning point by selecting at least two positioning points, such as positioning point 1-1 and positioning point 5-5. In one embodiment, the average position is the positioning point position stored in the database content in the storage unit.

在重複步驟S120~S150中,首先,決定次級選定區域1b係包括部分一級選定區域1a內之定位點,例如定位點1-1,於次級選定區域1b內,選取至少兩個定位點,例如定位點1-1和定位點3-3,然後,依據被選取之至少兩個定位點(例如定位點1-1和定位點3-3),計算於次級選定區域1b內每一個定位點之平均位置, 再來,於次級選定區域1b內,任意選取上述被選取至少兩個定位點(例如定位點1-1和定位點3-3)以外之一定位點(例如定位點1-3)為一比較定位點,並確認其所在之實際位置,而後,比較比較定位點(例如定位點1-3)之平均位置和實際位置,得到一差異值,差異值可為0或1。當差異值為1時,執行步驟S170,若差異值=1,給出一確認訊號,當差異值為0時,執行步驟S160,若差異值=0,於次級選定區域1b內,決定下一次級選定區域,下一次級選定區域係包括部分次一級選定區域內之定位點,並重複步驟S120~S150,直至步驟S170,若差異值=1,並給出確認訊號。 In the repeated steps S120-S150, first, it is determined that the secondary selected area 1b includes some of the positioning points in the primary selected area 1a, such as positioning point 1-1, and at least two positioning points are selected in the secondary selected area 1b, such as positioning point 1-1 and positioning point 3-3. Then, based on the at least two selected positioning points (such as positioning point 1-1 and positioning point 3-3), the positioning points of each position in the secondary selected area 1b are calculated. The average position of the positioning points, Next, in the secondary selected area 1b, arbitrarily select a positioning point (e.g., positioning point 1-3) other than the at least two positioning points selected above (e.g., positioning point 1-1 and positioning point 3-3) as a comparison positioning point, and confirm its actual position, and then compare the average position of the positioning point (e.g., positioning point 1-3) with the actual position to obtain a difference value, which can be 0 or 1. When the difference value is 1, execute step S170. If the difference value = 1, give a confirmation signal. When the difference value is 0, execute step S160. If the difference value = 0, determine the next sub-selected area in the sub-selected area 1b. The next sub-selected area includes the positioning points in part of the sub-selected area, and repeat steps S120~S150 until step S170. If the difference value = 1, give a confirmation signal.

一級選定區域1a及/或次級選定區域1b之形狀例如係一矩形。一級選定區域1a及/或次級選定區域1b中,被選取之至少兩個定位點之間的距離係大於選定區域內其他定位點之間的距離,例如選取之至少兩個定位點之間的距離是矩形的對角線距離。如此,透過上述定位方法,可準確於媒介物500上確定所有的定位點位置,因此,可提高於媒介物500上的定位準確率,同時增加生產率。 The shape of the primary selected area 1a and/or the secondary selected area 1b is, for example, a rectangle. In the primary selected area 1a and/or the secondary selected area 1b, the distance between at least two selected positioning points is greater than the distance between other positioning points in the selected area, for example, the distance between at least two selected positioning points is the diagonal distance of the rectangle. Thus, through the above positioning method, the positions of all positioning points on the medium 500 can be accurately determined, thereby improving the positioning accuracy on the medium 500 and increasing productivity at the same time.

請參照圖2,提供適於焊接電子元件的裝置100。在本實施例中,焊接一電子元件的裝置100可以使電子元件400從撓性載板300被焊接至媒介物500(詳述如後)。也就是說,焊接一電子元件的裝置100可以被稱為焊接裝置。 Referring to FIG. 2 , a device 100 suitable for soldering electronic components is provided. In this embodiment, the device 100 for soldering an electronic component can solder an electronic component 400 from a flexible carrier 300 to a medium 500 (described in detail below). In other words, the device 100 for soldering an electronic component can be referred to as a soldering device.

焊接一電子元件的裝置100包括第一承載架110、第二承載架120、頂推機構130以及能量產生機構140。第一承載架110 用以承載具有欲焊接電子元件400之一撓性載板300。第二承載架120用以承載媒介物500。並且,在將媒介物500被承載於第二承載架120上之後,第二承載架120上的媒介物500可以和撓性載板300相對設置。 The device 100 for soldering an electronic component includes a first carrier 110, a second carrier 120, a push mechanism 130, and an energy generating mechanism 140. The first carrier 110 is used to support a flexible carrier 300 having an electronic component 400 to be soldered. The second carrier 120 is used to support a medium 500. Moreover, after the medium 500 is supported on the second carrier 120, the medium 500 on the second carrier 120 can be arranged opposite to the flexible carrier 300.

本實施例中,撓性載板300可以包括紫外線膠帶或藍膜,媒介物500例如是薄膜電晶體基板,電子元件400例如是發光二極體晶片。能量產生機構140例如是雷射產生機構。 In this embodiment, the flexible carrier 300 may include ultraviolet tape or blue film, the medium 500 is, for example, a thin film transistor substrate, and the electronic component 400 is, for example, a light-emitting diode chip. The energy generating mechanism 140 is, for example, a laser generating mechanism.

頂推機構130包括頂推元件200,頂推元件200可受驅動向第一承載架110之方向為頂推之作動。 The pushing mechanism 130 includes a pushing element 200, and the pushing element 200 can be driven toward the first supporting frame 110 to perform a pushing action.

頂推機構130適於直接地或間接地驅動頂推元件200。頂推元件200可以設置於鄰近撓性載板300處。並且,頂推元件200可以藉由頂推機構130而被直接地或間接地驅動,以向撓性載板300之方向相對地移動。 The pushing mechanism 130 is suitable for directly or indirectly driving the pushing element 200. The pushing element 200 can be disposed adjacent to the flexible carrier 300. Furthermore, the pushing element 200 can be driven directly or indirectly by the pushing mechanism 130 to move relatively in the direction of the flexible carrier 300.

另外,頂推元件200之頂抵端部230可以頂抵撓性載板300,而將撓性載板300上之電子元件400頂抵至媒介物500上。 In addition, the top end 230 of the pushing component 200 can push against the flexible carrier 300, and push the electronic component 400 on the flexible carrier 300 onto the medium 500.

能量產生機構140可以投射一種或多種能量束。前述的多種能量束所指的可以是不同的能量束間具有不同的主波長(dominant wavelength);或是,不同的能量束間具有相同的主波長,但具有不同的總能量或能量密度;或是,不同的能量束間具有不同的主波長,且具有不同的總能量或能量密度。 The energy generating mechanism 140 can project one or more energy beams. The aforementioned multiple energy beams may refer to different energy beams having different dominant wavelengths; or different energy beams having the same dominant wavelength but different total energies or energy densities; or different energy beams having different dominant wavelengths and different total energies or energy densities.

能量產生機構140用以產生能量束L1射向第一承載架110及/或媒介物500之方向。 The energy generating mechanism 140 is used to generate an energy beam L1 directed toward the first carrier 110 and/or the medium 500.

能量產生機構140所投射的能量束L1可以從相對於頂抵端部230的另一端部220射入頂推元件200,並從頂推元件200的頂抵端部230射出。也就是說,能量束可以通過頂推元件200之至少一部分,並由頂推元件200之頂抵端部230射向撓性載板300。 The energy beam L1 projected by the energy generating mechanism 140 can be injected into the pushing element 200 from the other end 220 relative to the pushing end 230, and emitted from the pushing end 230 of the pushing element 200. In other words, the energy beam can pass through at least a portion of the pushing element 200, and be emitted from the pushing end 230 of the pushing element 200 toward the flexible carrier 300.

本實施例中,焊接一電子元件的裝置100可以還包括控制單元150。控制單元150可執行於上述於一媒介物上定位之方法,將頂推元件200和能量產生機構140所產生之能量束L1定位至所欲位置處,以進行頂推和焊接之作動。 In this embodiment, the device 100 for welding an electronic component may further include a control unit 150. The control unit 150 may execute the above-mentioned method of positioning on a medium to position the energy beam L1 generated by the pushing element 200 and the energy generating mechanism 140 to a desired position to perform pushing and welding operations.

頂推元件200係可透光者,能量束L1係通過頂推元件200射向第一承載架110之方向。 The pushing element 200 is light-transmissive, and the energy beam L1 is emitted toward the first carrier 110 through the pushing element 200.

控制單元150執行上述於一媒介物上定位之方法時,驅動第一承載架110和第二承載架120為相對移動,以定位至所欲位置處。 When the control unit 150 executes the above-mentioned method of positioning on a medium, it drives the first carrier 110 and the second carrier 120 to move relative to each other so as to position them at the desired position.

控制單元150可以藉由對應的訊號線159而以有線訊號傳輸的方式訊號連接於對應的構件、元件或單元(如:第一承載架110、第二承載架120、頂推機構130及/或能量產生機構140),但本發明不限於此。 The control unit 150 can be connected to the corresponding components, elements or units (such as the first carrier 110, the second carrier 120, the pushing mechanism 130 and/or the energy generating mechanism 140) by wired signal transmission via the corresponding signal line 159, but the present invention is not limited thereto.

在一實施例中,控制單元150可以藉由無線訊號傳輸的方式訊號連接於對應的構件、元件或單元。控制單元150及訊號連接於其的第一承載架110、第二承載架120、頂推機構130及能量產生機構140可同屬於同一設備或機台。另外,本發明中所提到的訊號連接可以泛指有線訊號傳輸或無線訊號傳輸的連接方式。 另外,本發明並未限定所有的訊號連接方式需為相同或不同。 In one embodiment, the control unit 150 can be connected to the corresponding components, elements or units by wireless signal transmission. The control unit 150 and the first support frame 110, the second support frame 120, the pushing mechanism 130 and the energy generating mechanism 140 connected thereto can belong to the same device or machine. In addition, the signal connection mentioned in the present invention can generally refer to the connection method of wired signal transmission or wireless signal transmission. In addition, the present invention does not limit all signal connection methods to be the same or different.

本實施例中,控制單元150可以包含對應的硬體或軟體。控制單元150例如可具有一攝影機155,藉由攝影機155產生比較定位點之實際位置。在本實施例中,攝影機155可為電荷耦合元件(charge coupled device,CCD)攝影機或互補式金氧半導體(complementary metal oxide semiconductor,CMOS)攝影機。 In this embodiment, the control unit 150 may include corresponding hardware or software. For example, the control unit 150 may have a camera 155, and the camera 155 generates the actual position of the comparison positioning point. In this embodiment, the camera 155 may be a charge coupled device (CCD) camera or a complementary metal oxide semiconductor (CMOS) camera.

在一實施例中,控制單元150例如包括輸入單元151、輸出單元152、運算單元153及/或儲存單元154。輸入單元151例如包括鍵盤、滑鼠、觸控螢幕、訊號接收端及/或其他適於資料輸入的類似單元。輸出單元152例如包括螢幕、印表機、訊號輸出端及/或其他適於資料輸出的類似單元。運算單元153例如包括中央處理器、圖形處理器、物理處理器或其他適於進行運算、邏輯判斷及/或資料處理的類似單元。儲存單元154例如包括記憶體、硬碟、磁碟陣列、資料庫及/或其他適於進行永久性或暫時性資料儲存的類似單元。 In one embodiment, the control unit 150 includes, for example, an input unit 151, an output unit 152, a computing unit 153 and/or a storage unit 154. The input unit 151 includes, for example, a keyboard, a mouse, a touch screen, a signal receiving end and/or other similar units suitable for data input. The output unit 152 includes, for example, a screen, a printer, a signal output end and/or other similar units suitable for data output. The computing unit 153 includes, for example, a central processing unit, a graphics processing unit, a physical processor or other similar units suitable for performing calculations, logical judgments and/or data processing. The storage unit 154 includes, for example, a memory, a hard disk, a disk array, a database, and/or other similar units suitable for permanent or temporary data storage.

在一實施例中,控制單元150也可以訊號連接於雲端系統160。雲端系統160可以藉由遠端控制的方式,而經由控制單元150進行輸入、輸出、運算、儲存、監控、資料蒐集、統計及/或其他適宜的操控。前述的雲端系統160例如包括先進規劃與排程系統、廠務監控系統或其他適宜的工業控制單元,但本發明不限於此。 In one embodiment, the control unit 150 can also be connected to the cloud system 160 by signal. The cloud system 160 can perform input, output, calculation, storage, monitoring, data collection, statistics and/or other appropriate operations through the control unit 150 by remote control. The aforementioned cloud system 160 includes, for example, an advanced planning and scheduling system, a factory monitoring system or other appropriate industrial control unit, but the present invention is not limited thereto.

上述的於一媒介物上定位之方法可以利用一電腦程式或 一內儲程式之電腦可讀取記錄媒體來實作。本實施例的電腦程式例如為電腦程式產品,其經由電腦載入並執行後,可完成上述於一媒介物上定位之方法的各步驟,例如是完成上述步驟S110~S170。本實施例的內儲程式之電腦可讀取記錄媒體,經由電腦載入程式並執行後,可完成上述定位方法的各步驟,例如是完成上述步驟S110~S170。電腦可讀取記錄媒體例如為硬式磁碟、固態硬碟、記憶卡、隨身碟、快閃記憶體、其他非揮發記憶體、光碟、隨機存取記憶體或其他任何形式的儲存器。上述的「經由電腦載入」可以是將電腦可讀取記錄媒體中的程式載入至控制單元中,再經由控制單元來執行程式的各功能。 The above-mentioned method of positioning on a medium can be implemented by using a computer program or a computer-readable recording medium storing a program. The computer program of this embodiment is, for example, a computer program product, which can complete the steps of the above-mentioned method of positioning on a medium after being loaded and executed by a computer, such as completing the above-mentioned steps S110 to S170. The computer-readable recording medium storing a program of this embodiment can complete the steps of the above-mentioned method of positioning after being loaded and executed by a computer, such as completing the above-mentioned steps S110 to S170. Computer-readable recording media include, for example, hard disks, solid-state drives, memory cards, flash drives, other non-volatile memories, optical disks, random access memories, or any other form of storage. The aforementioned "loading via a computer" may be loading the program in the computer-readable recording medium into the control unit, and then executing the various functions of the program via the control unit.

在本實施例中,電腦例如為桌上型電腦、筆記型電腦、各種個人電腦、超級電腦、平板電腦、伺服器、工作平台、智慧型手機、個人數位助理,或其他任何形式的電腦,此處電腦是指廣義的電腦,包含有上述控制單元150的各種例子的電腦(或計算機)都可以是本實施例所指的電腦。 In this embodiment, the computer is, for example, a desktop computer, a laptop computer, various personal computers, a supercomputer, a tablet computer, a server, a work platform, a smart phone, a personal digital assistant, or any other form of computer. Here, the computer refers to a computer in a broad sense, and all computers (or computers) including the above-mentioned control unit 150 can be the computers referred to in this embodiment.

在本實施例中,第一承載架110可以包括對應的固定件(如:夾具及/或卡件;但不限),而可以適於直接地及/或間接地固定撓性載板300。 In this embodiment, the first carrier 110 may include corresponding fixing members (such as clamps and/or clamps, but not limited thereto), and may be suitable for directly and/or indirectly fixing the flexible carrier 300.

在一實施例中,第一承載架110可以被固定或架設於可動單元上。如此一來,第一承載架110可以依據設計上的需求而在對應的方向上移動及/或轉動,能更精確地協助定位電子元件400。在一實施例中,撓性載板300可以是複合材料。舉例而言, 撓性載板300可以具有膠層覆蓋於其上的高分子薄膜或超薄玻璃。 In one embodiment, the first carrier 110 can be fixed or mounted on the movable unit. In this way, the first carrier 110 can move and/or rotate in the corresponding direction according to the design requirements, which can more accurately assist in positioning the electronic component 400. In one embodiment, the flexible carrier 300 can be a composite material. For example, the flexible carrier 300 can have a polymer film or ultra-thin glass covered with a glue layer thereon.

在本實施例中,頂推機構130可以包括在可動機構設計上常用的可動模組(如:水平移動模組、垂直移動模組、轉動移動模組或上述之組合),其中可以包含對應的硬體或軟體,或是進一步結合輔助件。如此一來,可以使直接地或間接地固定於頂推機構130的頂推元件200可以依據設計上的需求而在對應的方向上移動及/或轉動。 In this embodiment, the pushing mechanism 130 may include a movable module commonly used in the design of a movable mechanism (such as a horizontal moving module, a vertical moving module, a rotation moving module or a combination thereof), which may include corresponding hardware or software, or further be combined with auxiliary parts. In this way, the pushing element 200 directly or indirectly fixed to the pushing mechanism 130 can move and/or rotate in the corresponding direction according to the design requirements.

在本實施例中,頂推元件200的材質可以適於使能量產生機構140投射的能量束穿透。能量產生機構140投射的能量束對頂推元件200的材質的穿透率例如大於或等於75%。 In this embodiment, the material of the pushing element 200 may be suitable for allowing the energy beam projected by the energy generating mechanism 140 to penetrate. The penetration rate of the energy beam projected by the energy generating mechanism 140 into the material of the pushing element 200 is, for example, greater than or equal to 75%.

在一實施例中,頂推元件200的材質可以為石英,但本發明不限於此。在一實施例中,頂推元件200的材質可以包括玻璃、藍寶石(Sapphire;如:人造藍寶石)或鑽石(如:人造鑽石)。 In one embodiment, the material of the push element 200 may be quartz, but the present invention is not limited thereto. In one embodiment, the material of the push element 200 may include glass, sapphire (Sapphire; such as artificial sapphire) or diamond (such as artificial diamond).

本實施例中,頂推元件200可以是均質材料(homogeneous material),且前述的均質材料無法再藉由機械方法(如:破碎、剪、切、鋸、磨等方式)將元件拆離成不同的單一材料。換句話說,在頂推元件200的內部可以不具有因不同材質、不同製程(如:相黏著)及/或不同物件(如:嵌入物)所形成的界面(interface)。一實施例中,頂推元件200具有一通孔,能量產生機構140所投射的能量束可以經由端部220進入通孔,通過通孔後自頂抵端部230射出,射向撓性載板300。 In this embodiment, the push element 200 may be a homogeneous material, and the aforementioned homogeneous material cannot be separated into different single materials by mechanical methods (such as crushing, shearing, cutting, sawing, grinding, etc.). In other words, the inside of the push element 200 may not have an interface formed by different materials, different processes (such as adhesion) and/or different objects (such as embedded objects). In one embodiment, the push element 200 has a through hole, and the energy beam projected by the energy generating mechanism 140 can enter the through hole through the end 220, and after passing through the through hole, it is emitted from the push end 230 and emitted toward the flexible carrier 300.

在本實施例中,能量產生機構140所投射的能量束可以 更穿透撓性載板300。舉例而言,撓性載板300可以具有第一表面300a及第二表面300b。第二表面300b相對於第一表面300a。電子元件400位於第二表面300b上。能量產生機構140所投射的能量束可以由從第一表面300a向第二表面300b的方向穿透撓性載板300。 In this embodiment, the energy beam projected by the energy generating mechanism 140 can further penetrate the flexible carrier 300. For example, the flexible carrier 300 can have a first surface 300a and a second surface 300b. The second surface 300b is opposite to the first surface 300a. The electronic component 400 is located on the second surface 300b. The energy beam projected by the energy generating mechanism 140 can penetrate the flexible carrier 300 from the first surface 300a to the second surface 300b.

在一實施例中,能量產生機構140所投射的能量束可以是雷射能量束。在一實施例中,能量產生機構140所投射的能量束可以是紅外線能量束或紫外線能量束。舉例而言,能量產生機構140所投射的能量束可以是紅外線雷射能量束或紫外線雷射能量束。 In one embodiment, the energy beam projected by the energy generating mechanism 140 may be a laser energy beam. In one embodiment, the energy beam projected by the energy generating mechanism 140 may be an infrared energy beam or an ultraviolet energy beam. For example, the energy beam projected by the energy generating mechanism 140 may be an infrared laser energy beam or an ultraviolet laser energy beam.

在一實施例中,第二承載架120可以被固定或架設於可動單元上。如此一來,第二承載架120可以依據設計上的需求而在對應的方向上移動及/或轉動,能更精確地協助定位媒介物500上的接墊540。 In one embodiment, the second support frame 120 can be fixed or mounted on the movable unit. In this way, the second support frame 120 can move and/or rotate in the corresponding direction according to the design requirements, which can more accurately assist in positioning the pad 540 on the medium 500.

在本實施例中,媒介物500可以包括對應的線路,其中線路可以包括暴露於外的對應接墊540。在一實施例中,媒介物500可以包括硬質電路板或軟性電路板,但本發明不限於此。在一實施例中,媒介物500可以是更包括主動元件的線路板。 In this embodiment, the medium 500 may include a corresponding circuit, wherein the circuit may include a corresponding pad 540 exposed to the outside. In one embodiment, the medium 500 may include a hard circuit board or a soft circuit board, but the present invention is not limited thereto. In one embodiment, the medium 500 may be a circuit board further including active components.

在本實施例中,電子元件400可以包括晶粒430及配置於晶粒430上的導電連接件450,但本發明不限於此。晶粒430可以包括發光晶粒(如:發光二極體晶粒)或積體電路,但本發明不 限於此。 In this embodiment, the electronic element 400 may include a die 430 and a conductive connector 450 disposed on the die 430, but the present invention is not limited thereto. The die 430 may include a light-emitting die (such as a light-emitting diode die) or an integrated circuit, but the present invention is not limited thereto.

能量產生機構140所投射的至少一種能量束可以適於熔融至少部分的導電連接件450。在一實施例中,導電連接件450例如包括焊料,但本發明不限於此。 At least one energy beam projected by the energy generating mechanism 140 may be suitable for melting at least a portion of the conductive connector 450. In one embodiment, the conductive connector 450 includes solder, for example, but the present invention is not limited thereto.

在一未繪示的實施例中,電子元件400可以包括類似於晶粒430的晶粒,且媒介物500上可以具有類似於導電連接件450的對應導電連接件。 In an embodiment not shown, electronic component 400 may include a die similar to die 430, and medium 500 may have a corresponding conductive connector similar to conductive connector 450.

藉由焊接一電子元件的裝置100將電子元件400從撓性載板300上轉移至媒介物500上的方式可以如以下所述。但值得注意的是,本發明並不以後續所述的方式為限。 The method of transferring the electronic component 400 from the flexible carrier 300 to the medium 500 by welding an electronic component device 100 can be described as follows. However, it is worth noting that the present invention is not limited to the method described below.

請參照圖2,提供焊接一電子元件的裝置100。然後,不限順序地進行以下步驟:將媒介物500配置於焊接一電子元件的裝置100的第二承載架120上,且將具有至少一個電子元件400配置於其上的撓性載板300配置於第一承載架110上。並且,使配置於撓性載板300上的電子元件400與媒介物500面相對且其之間具有一對應距離的方式配置。 Referring to FIG. 2 , a device 100 for soldering an electronic component is provided. Then, the following steps are performed in any order: a medium 500 is arranged on the second carrier 120 of the device 100 for soldering an electronic component, and a flexible carrier 300 having at least one electronic component 400 arranged thereon is arranged on the first carrier 110. Furthermore, the electronic component 400 arranged on the flexible carrier 300 is arranged in a manner that the electronic component 400 and the medium 500 are opposite to each other and have a corresponding distance therebetween.

值得注意的是,於圖1中,配置於撓性載板300上的電子元件400的數量及/或配置方式僅為示例性地繪示,於本發明並不加以限定。值得注意的是,於圖1中,將媒介物500配置於焊接一電子元件的裝置100的第二承載架120上的方式及/或將撓性載板300配置於第一承載架110上的方式僅為示例性地繪示,於本發明並不加以限定。 It is worth noting that in FIG. 1 , the number and/or configuration of the electronic components 400 disposed on the flexible carrier 300 are only shown for example and are not limited in the present invention. It is worth noting that in FIG. 1 , the configuration of the medium 500 on the second carrier 120 of the device 100 for soldering an electronic component and/or the configuration of the flexible carrier 300 on the first carrier 110 are only shown for example and are not limited in the present invention.

在一實施例中,於將具有至少一個電子元件400配置於其上的撓性載板300及媒介物500配置在對應處之後,可以選擇性地藉由焊接一電子元件的裝置100的能量產生機構140對撓性載板300上的電子元件400投射能量束L1。能量束L1可以是預熱能量束,但本發明不限於此。在一實施例中,能量束L1可以是對位能量束或掃描能量束。 In one embodiment, after the flexible carrier 300 having at least one electronic component 400 disposed thereon and the medium 500 are disposed at corresponding positions, the energy beam L1 can be selectively projected to the electronic component 400 on the flexible carrier 300 by the energy generating mechanism 140 of the device 100 for welding an electronic component. The energy beam L1 can be a preheating energy beam, but the present invention is not limited thereto. In one embodiment, the energy beam L1 can be an alignment energy beam or a scanning energy beam.

另外,於圖2或其他類似的圖式中,對於能量束的光徑僅為示意性地繪示。在一未繪示的實施例中,在能量束的光徑上,可以設置適宜的光學元件(如:光反射元件、透鏡、濾光片、光圈等)。一實施例中,能量產生機構140與頂推元件200分離地設置,即能量產生機構140與頂推元件200之間具有一空間,能量束離開能量產生機構140後經過空間,射入頂推元件200。於空間中可以具有至少一介質,例如空氣或光學元件。介質可將能量束依需求而調整,例如縮小或擴大能量束照射的面積,有效率地焊接電子元件400。 In addition, in FIG. 2 or other similar figures, the optical diameter of the energy beam is only schematically illustrated. In an embodiment not shown, a suitable optical element (such as a light reflecting element, a lens, a filter, an aperture, etc.) can be set on the optical diameter of the energy beam. In one embodiment, the energy generating mechanism 140 and the pushing element 200 are separately arranged, that is, there is a space between the energy generating mechanism 140 and the pushing element 200, and the energy beam passes through the space after leaving the energy generating mechanism 140 and is injected into the pushing element 200. There can be at least one medium in the space, such as air or an optical element. The medium can adjust the energy beam according to the needs, such as reducing or expanding the area irradiated by the energy beam, and efficiently welding the electronic component 400.

請參照圖2至圖3,使焊接一電子元件的裝置100的頂推元件200與撓性載板300在頂抵方向D1上相靠近,以進一步地使頂推元件200的頂抵端部230頂抵撓性載板300未載有電子元件400之一面(如:第一表面300a)上。 Please refer to FIG. 2 and FIG. 3 , the pushing component 200 of the device 100 for soldering an electronic component is brought close to the flexible carrier 300 in the pushing direction D1, so that the pushing end portion 230 of the pushing component 200 is further pressed against a surface of the flexible carrier 300 that does not carry the electronic component 400 (e.g., the first surface 300a).

請參照圖3至圖4,可以使頂推元件200更進一步地頂抵撓性載板300,以使撓性載板300產生對應的形變(即:使撓性載板300向媒介物500的方向彎曲)。並且,可以藉由頂推元件200 與媒介物500相靠近的方式,以致使頂推元件200所對應的一個電子元件401(電子元件400的其中之一)與媒介物500相接近。如此一來,可以如圖5所繪示地,使頂推元件200在頂抵撓性載板300處所對應的電子元件401接觸媒介物500。 Referring to FIG. 3 and FIG. 4 , the pushing element 200 can be further pushed against the flexible carrier 300 to cause the flexible carrier 300 to produce a corresponding deformation (i.e., the flexible carrier 300 is bent toward the medium 500). In addition, the pushing element 200 can be brought close to the medium 500 so that an electronic component 401 (one of the electronic components 400) corresponding to the pushing element 200 is brought close to the medium 500. In this way, as shown in FIG. 5 , the electronic component 401 corresponding to the pushing element 200 at the location where the pushing element 200 pushes against the flexible carrier 300 can contact the medium 500.

請參照圖5,使頂推元件200在頂推所對應的電子元件401接觸媒介物500時及/或之後,藉由焊接一電子元件的裝置100的能量產生機構140對撓性載板300上的電子元件401投射加熱能量束L2。加熱能量束L2可以通過頂推元件200之至少一部份,並自頂推元件200之頂抵端部230射出,以使頂推元件200所對應的電子元件401的導電連接件450至少部分地被熔融,而使被熔融的至少一部分導電連接件450可以接觸媒介物500上對應的接墊540。然後,可以停止加熱能量束L2的投射,並可藉由適宜的方式散熱,以使電子元件401焊固於媒介物500上而與媒介物500上對應的線路電性連接。 5 , when and/or after the pushing component 200 pushes the corresponding electronic component 401 to contact the medium 500, the energy generating mechanism 140 of the device 100 for soldering an electronic component projects a heating energy beam L2 on the electronic component 401 on the flexible carrier 300. The heating energy beam L2 can pass through at least a portion of the pushing component 200 and be emitted from the pushing end portion 230 of the pushing component 200, so that the conductive connector 450 of the electronic component 401 corresponding to the pushing component 200 is at least partially melted, and the melted at least a portion of the conductive connector 450 can contact the corresponding pad 540 on the medium 500. Then, the projection of the heating energy beam L2 can be stopped, and the heat can be dissipated in an appropriate manner so that the electronic component 401 is soldered to the medium 500 and electrically connected to the corresponding circuit on the medium 500.

請參照圖5至圖6,使頂推元件200與媒介物500相遠離,以使具有適當彈性/撓度的撓性載板300可以回復原狀。並且,由於在使電子元件401焊固於媒介物500上之後,電子元件401與媒介物500之間的接合力大於電子元件401與撓性載板300之間的接合力,而可以使焊固於媒介物500上之電子元件401脫離載體。如此一來,可以藉由前述步驟,以完成電子元件401的轉移動作與焊接動作。 Please refer to Figures 5 and 6, the pushing component 200 is moved away from the medium 500 so that the flexible carrier 300 with appropriate elasticity/flexibility can return to its original state. In addition, after the electronic component 401 is soldered to the medium 500, the bonding force between the electronic component 401 and the medium 500 is greater than the bonding force between the electronic component 401 and the flexible carrier 300, so that the electronic component 401 soldered to the medium 500 can be separated from the carrier. In this way, the transfer action and welding action of the electronic component 401 can be completed through the above steps.

綜上所述,本發明的於一媒介物上定位之方法和電腦程 式以及內儲程式之電腦可讀取記錄媒體中,於一級選定區域內選取兩個定位點,之後,選取一比較定位點並確認其實際位置,根據資料庫,分析比較定位點之平均位置和實際位置並得到一差異值,若差異值=1則給出一確認訊號,即是,平均位置和實際位置沒有差異,若差異值=0則於一級選定區域內決定一次級選定區域,並於次級選定區域內重複上述判斷步驟,直至獲得差異值=1並給出確認訊號。如此,可準確於媒介物上確定所有的定位點位置,提高定位準確率,同時增加生產率。另外,透過焊接一電子元件之裝置,控制單元執行於一媒介物上定位之方法,將頂推元件和能量產生機構所產生之能量束定位至所欲位置處,同時,頂推元件和能量產生機構進行頂推和焊接之作動,如此,可準確於撓性載板上確定所有欲焊接一電子元件的位置,提高電子元件焊接於撓性載板上的準確率,增加生產率。 In summary, the method for positioning on a medium and the computer program and the computer-readable recording medium storing the program of the present invention select two positioning points in a primary selected area, then select a comparison positioning point and confirm its actual position, analyze the average position and the actual position of the comparison positioning point according to the database and obtain a difference value, if the difference value = 1, then a confirmation signal is given, that is, there is no difference between the average position and the actual position, if the difference value = 0, then a secondary selected area is determined in the primary selected area, and the above judgment steps are repeated in the secondary selected area until the difference value = 1 is obtained and a confirmation signal is given. In this way, the positions of all positioning points on the medium can be accurately determined, the positioning accuracy is improved, and the productivity is increased at the same time. In addition, through the device for welding an electronic component, the control unit executes a positioning method on a medium to position the energy beam generated by the pushing component and the energy generating mechanism to the desired position. At the same time, the pushing component and the energy generating mechanism perform pushing and welding operations. In this way, the position of all electronic components to be welded can be accurately determined on the flexible carrier, thereby improving the accuracy of welding electronic components on the flexible carrier and increasing productivity.

10:媒介物上定位之方法 10: Methods of positioning on media

500:媒介物 500: medium

540:接墊 540:Pad

1a:一級選定區域 1a: First level selected area

1b:次級選定區域 1b: Secondary selected areas

1-1、1-3、1-5、3-3、5-5:定位點 1-1, 1-3, 1-5, 3-3, 5-5: Positioning points

Claims (14)

一種於一媒介物上定位之方法,其中該媒介物上係具有多數個定位點,該方法係包括:(a)於該媒介物上,決定一一級選定區域,該一級選定區域係包括至少部分之上述定位點;(b)於該一級選定區域內之定位點中,選取至少兩個定位點;(c)依據該被選取之至少兩個定位點,計算於該一級選定區域內每一個定位點之平均位置;(d)於該一級選定區域內,任意選取上述被選取至少兩個定位點以外之一定位點為一比較定位點,並確認其所在之實際位置;(e)比較該比較定位點之平均位置和實際位置,得到一差異值;(f)若差異值=1,給出一確認訊號;(g)若差異值=0,於該一級選定區域內,決定一次級選定區域,該次級選定區域係包括部分該一級選定區域內之定位點;(h)於該次級選定區域內,重複上述步驟(b)-(f);以及(i)若差異值=0,持續於次級選定區域內,決定下一個次級選定區域,並於該下一個次級選定區域內,重複上述步驟(b)-(e),直至差異值=1,並給出上述之確認訊號。 A method for positioning on a medium, wherein the medium has a plurality of positioning points, the method comprising: (a) determining a first-level selected area on the medium, wherein the first-level selected area includes at least part of the above-mentioned positioning points; (b) selecting at least two positioning points from the positioning points in the first-level selected area; (c) calculating the average position of each positioning point in the first-level selected area based on the at least two selected positioning points; (d) arbitrarily selecting a positioning point other than the at least two selected positioning points in the first-level selected area as a comparison positioning point, and confirming the actual position of the positioning point; (e) Compare the average position and the actual position of the comparison positioning point to obtain a difference value; (f) if the difference value = 1, give a confirmation signal; (g) if the difference value = 0, determine a secondary selected area within the primary selected area, and the secondary selected area includes part of the positioning points within the primary selected area; (h) repeat the above steps (b)-(f) within the secondary selected area; and (i) if the difference value = 0, continue to determine the next secondary selected area within the secondary selected area, and repeat the above steps (b)-(e) within the next secondary selected area until the difference value = 1, and give the above confirmation signal. 如請求項1所述的於一媒介物上定位之方法,其中該一級選定區域及/或該次級選定區域之形狀係一矩形。 A method for positioning on a medium as described in claim 1, wherein the shape of the primary selected area and/or the secondary selected area is a rectangle. 如請求項1所述的於一媒介物上定位之方法,其中於該一級選定區域及/或該次級選定區域中,被選取之該至少兩個定位點之間的距離係大於該選定區域內其他定位點之間的距離。 A method for positioning on a medium as described in claim 1, wherein the distance between the at least two positioning points selected in the primary selected area and/or the secondary selected area is greater than the distance between other positioning points in the selected area. 一種用以焊接一電子元件之裝置,其係包括:一第一承載架,用以承載具有該欲焊接電子元件之一撓性載板;一第二承載架,用以承載一媒介物;一頂推機構,其係包括一頂推元件,該頂推元件係可受驅動,向該第一承載架之方向為頂推之作動;一能量產生機構,用以產生一能量束射向該第一承載架及/或該第二承載架之方向;以及一控制單元,執行如請求項1至3中任一項之於一媒介物上定位之方法,將該頂推元件和該能量產生機構所產生之該能量束定位至所欲位置處,以進行頂推和焊接之作動。 A device for welding an electronic component, comprising: a first carrier for carrying a flexible carrier having the electronic component to be welded; a second carrier for carrying a medium; a pushing mechanism, comprising a pushing element, which can be driven to push in the direction of the first carrier; an energy generating mechanism, which generates an energy beam to be emitted in the direction of the first carrier and/or the second carrier; and a control unit, which executes the method of positioning on a medium as in any one of claims 1 to 3, and positions the pushing element and the energy beam generated by the energy generating mechanism to a desired position, so as to perform pushing and welding. 如請求項4所述之用以焊接一電子元件之裝置,其中該控制單元執行如請求項1至3中任一項之於一媒介物上定位之方法,驅動該第一承載架和該第二承載架為相對移動,以定位至所欲位置處。 A device for soldering an electronic component as described in claim 4, wherein the control unit executes a method for positioning on a medium as described in any one of claims 1 to 3, driving the first carrier and the second carrier to move relative to each other so as to be positioned at a desired position. 如請求項4所述之用以焊接一電子元件之裝置,其中該頂推元件係可透光者。 A device for soldering an electronic component as described in claim 4, wherein the push element is light-transmissive. 如請求項6所述之用以焊接一電子元件之裝置,其中該能量束係通過該頂推元件射向該第一承載架之方向。 A device for welding an electronic component as described in claim 6, wherein the energy beam is emitted toward the direction of the first carrier through the pushing element. 如請求項4所述之用以焊接一電子元件之裝置,其中該媒介物係一薄膜電晶體基板。 A device for soldering an electronic component as described in claim 4, wherein the medium is a thin film transistor substrate. 如請求項4所述之用以焊接一電子元件之裝置,其中該撓性載板係一藍膜。 A device for soldering an electronic component as described in claim 4, wherein the flexible carrier is a blue film. 如請求項4所述之用以焊接一電子元件之裝置,其中該電子元件係為一發光二極體晶片。 A device for soldering an electronic component as described in claim 4, wherein the electronic component is a light-emitting diode chip. 如請求項4所述之用以焊接一電子元件之裝置,其中該能量產生機構係一雷射產生機構。 A device for welding an electronic component as described in claim 4, wherein the energy generating mechanism is a laser generating mechanism. 如請求項4所述之用以焊接一電子元件之裝置,其中該控制單元具有一攝影機,藉該攝影機產生該比較定位點之實際位置。 A device for soldering an electronic component as described in claim 4, wherein the control unit has a camera, and the actual position of the comparison positioning point is generated by the camera. 一種電腦程式,其經由電腦載入並執行後,可完成如請求項1至3中任一項所述之於一媒介物上定位之方法。 A computer program, which, after being loaded and executed by a computer, can complete the method of positioning on a medium as described in any one of claims 1 to 3. 一種內儲程式之電腦可讀取記錄媒體,經由電腦載入該程式並執行後,可完成如請求項1至3中任一項所述之於一媒介物上定位之方法。 A computer-readable recording medium with a stored program, after the program is loaded into the computer and executed, can complete the method of positioning on a medium as described in any one of claims 1 to 3.
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TW201840015A (en) * 2017-03-16 2018-11-01 美商康寧公司 Method and process for mass transfer of micro-leds
WO2021067821A1 (en) * 2019-10-03 2021-04-08 Cree, Inc. Light emitting diode package with a plurality of lumiphoric regions
TW202343395A (en) * 2022-01-21 2023-11-01 南韓商三星顯示器有限公司 Display device and tiled display device

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CN102549732A (en) * 2010-02-16 2012-07-04 迪卡科技公司 Adaptive patterning for board packaging
TW201840015A (en) * 2017-03-16 2018-11-01 美商康寧公司 Method and process for mass transfer of micro-leds
WO2021067821A1 (en) * 2019-10-03 2021-04-08 Cree, Inc. Light emitting diode package with a plurality of lumiphoric regions
TW202343395A (en) * 2022-01-21 2023-11-01 南韓商三星顯示器有限公司 Display device and tiled display device

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