TWI878140B - Backlight module and assembly method thereof - Google Patents
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本案與背光模組及其組裝方法有關。The present invention relates to a backlight module and an assembly method thereof.
背光模組主要包含背板及燈板,燈板固定設置於背板上。目前,為了結構穩定性的考量,多數業者通常以雙面膠材佈設於燈板與背板之間以將燈板貼合於背板上。如此一來,雖然背光模組的結構穩定性符合所需,然而,當背光模組中位於背板及燈板間的部分零組件或是燈板的部分零組件發生損壞時,由於燈板與背板間是以雙面膠材完整黏貼,當要拆解燈板與背板時,燈板與背板間並無施力點可供使用者施力操作,造成背光模組的拆解困難,使用者難以自行拆解背光模組進行維護、修理或更換零件,因此導致背光模組雖有大部分零組件並未損壞但還是遭到丟棄之待遇,造成不要的廢棄物產生以及資源的浪費。The backlight module mainly includes a back panel and a lamp panel, and the lamp panel is fixedly mounted on the back panel. Currently, for the sake of structural stability, most manufacturers usually use double-sided adhesive material between the lamp panel and the back panel to attach the lamp panel to the back panel. Thus, although the structural stability of the backlight module meets the requirements, when some components between the back panel and the light panel or some components of the light panel are damaged, since the light panel and the back panel are completely adhered with double-sided adhesive, there is no force point between the light panel and the back panel for the user to apply force when disassembling the light panel and the back panel, making it difficult for the user to disassemble the backlight module by themselves for maintenance, repair or replacement of parts. Therefore, although most of the components of the backlight module are not damaged, it is still discarded, resulting in the generation of unwanted waste and waste of resources.
本申請提供一種背光模組,包含背板、導電膠及燈板。背板包含定位部。導電膠設置於背板的一面。燈板包含基板及複數發光元件。基板包含相對的第一側、第二側及相對的第一面、第二面,基板的第一面區分為發光區及周邊區,發光區接鄰第一側,周邊區接鄰第二側,周邊區具有開槽,開槽貫穿第一面及第二面並延伸至第二側,基板以開槽套設定位於定位部,且定位部抵靠於周邊區,基板以第二面朝向背板並黏合於導電膠,且導電膠的位置對應發光區的位置。發光元件設置於發光區。The present application provides a backlight module, comprising a back plate, a conductive glue and a light plate. The back plate comprises a positioning portion. The conductive glue is disposed on one side of the back plate. The light plate comprises a substrate and a plurality of light-emitting elements. The substrate comprises a first side and a second side opposite to each other and a first surface and a second surface opposite to each other. The first surface of the substrate is divided into a light-emitting area and a peripheral area. The light-emitting area is adjacent to the first side, and the peripheral area is adjacent to the second side. The peripheral area has a groove, and the groove passes through the first surface and the second surface and extends to the second side. The substrate is positioned on the positioning portion by means of a groove sleeve, and the positioning portion abuts against the peripheral area. The substrate faces the back plate with its second surface and is bonded to the conductive glue, and the position of the conductive glue corresponds to the position of the light-emitting area. The light-emitting elements are disposed in the light-emitting area.
藉此,燈板得以透過開槽及定位部的定位配置於背板上的正確位置,而導電膠能在燈板定位至背板上的正確位置後提供結合力,藉此,燈板與背板間透過局部可拆解的相對結構以及局部的固定結合,降低燈板與背板間拆解的難度,便於燈板之拆解,藉以利於燈板的維護、修理,並得以重工轉用、再製造或翻新,達到循環經濟之效。Thereby, the light board can be positioned at the correct position on the back panel through the slots and the positioning parts, and the conductive glue can provide bonding force after the light board is positioned at the correct position on the back panel. Thereby, the light board and the back panel are provided with a partially disassembled relative structure and a partially fixed connection, thereby reducing the difficulty of disassembling the light board and the back panel, facilitating the disassembly of the light board, thereby facilitating the maintenance and repair of the light board, and enabling it to be reused, remanufactured or refurbished, thereby achieving the effect of circular economy.
一些實施例中,前述燈板更包含覆晶膠層,覆蓋設置於基板的第一面並對應發光區。In some embodiments, the aforementioned light panel further includes a chip-on-chip layer covering the first surface of the substrate and corresponding to the light-emitting area.
一些實施例中,前述定位部包含彼此銜接的銜接段及抵靠段,銜接段垂直銜接於背板,抵靠段垂直銜接銜接段,抵靠段的延伸方向平行於第一側及第二側。In some embodiments, the positioning portion includes an anchoring section and a supporting section that are connected to each other, the anchoring section is vertically connected to the back plate, the supporting section is vertically connected to the anchoring section, and an extending direction of the supporting section is parallel to the first side and the second side.
一些實施例中,前述垂直第一面與第二面的方向為第一方向,銜接段在第一方向上具有第一厚度,基板的第一面與第二面之間在第一方向上具有第二厚度,第一厚度相等於第二厚度。In some embodiments, the direction perpendicular to the first surface and the second surface is the first direction, the connecting section has a first thickness in the first direction, the first surface and the second surface of the substrate have a second thickness in the first direction, and the first thickness is equal to the second thickness.
一些實施例中,前述背板在第一方向上具有第三厚度,覆晶膠層在第一方向上具有第四厚度,第一厚度與第三厚度的總和小於等於第二厚度與第四厚度的總和。In some embodiments, the back plate has a third thickness in the first direction, the chip-on-cover layer has a fourth thickness in the first direction, and the sum of the first thickness and the third thickness is less than or equal to the sum of the second thickness and the fourth thickness.
一些實施例中,前述定位部更包含轉折部,位於銜接段與抵靠段的銜接處,轉折部的機械強度分別小於銜接段及抵靠段的機械強度。In some embodiments, the positioning portion further includes a turning portion located at the connection between the connecting section and the abutting section, and the mechanical strength of the turning portion is less than that of the connecting section and the abutting section.
一些實施例中,前述轉折部為切痕或凹槽。In some embodiments, the aforementioned turning portion is a cut or a groove.
一些實施例中,前述垂直連接第一側與第二側為第二方向,周邊區在第二方向上具有第一寬度,開槽在第二方向上具有第二寬度,第二寬度小於第一寬度。In some embodiments, the vertical connection between the first side and the second side is a second direction, the peripheral area has a first width in the second direction, the slot has a second width in the second direction, and the second width is smaller than the first width.
一些實施例中,前述基板的第二面具有複數露銅區,導電膠設置於露銅區。In some embodiments, the second surface of the substrate has a plurality of copper exposed areas, and the conductive glue is disposed in the copper exposed areas.
本案另提供一種背光模組的組裝方法,包含以下步驟。提供背板,背板包含定位部。提供複數導電膠,配置於背板的一側。提供燈板,燈板包含開槽,燈板以平行於背板的方向透過開槽套接於定位部並貼合於導電膠。The present invention also provides a method for assembling a backlight module, comprising the following steps: providing a back plate, the back plate comprising a positioning portion; providing a plurality of conductive adhesives, arranged on one side of the back plate; providing a lamp plate, the lamp plate comprising a slot, the lamp plate being sleeved on the positioning portion through the slot in a direction parallel to the back plate and being attached to the conductive adhesive.
參閱圖1至圖3,圖1為本案背光模組之一實施例的結構分解示意圖;圖2為本案背光模組之一實施例的組合平面示意圖;圖3為圖2中圈選處3的局部立體示意圖。本申請提供一種背光模組,主要包含背板10、導電膠20及燈板30。背板10包含定位部111。導電膠20設置於背板10的一面。燈板30包含基板31及複數發光元件32。基板31包含相對的第一側311、第二側312及相對的第一面315、第二面316,基板31的第一面315區分為發光區A1及周邊區A2,發光區A1接鄰第一側311,周邊區A2接鄰第二側312,周邊區A2具有開槽3121,開槽3121貫穿第一面315及第二面316並延伸至第二側312,基板31以開槽3121套設定位於定位部111,且定位部111抵靠於周邊區A2,基板31以第二面316朝向背板10並黏合於導電膠20,且導電膠20的位置對應發光區A1的位置。Referring to Fig. 1 to Fig. 3, Fig. 1 is a schematic diagram of the structure decomposition of an embodiment of the backlight module of the present invention; Fig. 2 is a schematic diagram of the assembled plane of an embodiment of the backlight module of the present invention; Fig. 3 is a partial three-dimensional schematic diagram of the circled area 3 in Fig. 2. The present application provides a backlight module, which mainly includes a back plate 10, a conductive glue 20 and a light plate 30. The back plate 10 includes a positioning portion 111. The conductive glue 20 is disposed on one side of the back plate 10. The light plate 30 includes a substrate 31 and a plurality of light-emitting elements 32. The substrate 31 includes a first side 311 and a second side 312 opposite to each other and a first surface 315 and a second surface 316 opposite to each other. The first surface 315 of the substrate 31 is divided into a light-emitting area A1 and a peripheral area A2. The light-emitting area A1 is adjacent to the first side 311, and the peripheral area A2 is adjacent to the second side 312. The peripheral area A2 has a groove 3121, and the groove 3121 penetrates the first surface 315 and the second surface 316 and extends to the second side 312. The substrate 31 is positioned on the positioning portion 111 with the groove 3121, and the positioning portion 111 is against the peripheral area A2. The substrate 31 faces the back plate 10 with the second surface 316 and is bonded to the conductive glue 20, and the position of the conductive glue 20 corresponds to the position of the light-emitting area A1.
藉此,燈板30得以透過開槽3121配合背板10的定位部111配置於背板10上的正確位置,而導電膠20能在燈板30定位至背板10上的正確位置後提供結合力。如此一來,燈板30與背板10間透過可拆解的相對結構以及局部的固定結合,降低燈板30與背板10間拆解的難度,便於燈板30之拆解,進一步地利於燈板30的維護、修理,並得以重工轉用、再製造或翻新,達到循環經濟之效。Thus, the lamp panel 30 can be arranged at the correct position on the back panel 10 through the slot 3121 in cooperation with the positioning portion 111 of the back panel 10, and the conductive adhesive 20 can provide a bonding force after the lamp panel 30 is positioned at the correct position on the back panel 10. In this way, the lamp panel 30 and the back panel 10 are connected by a detachable relative structure and a local fixed connection, which reduces the difficulty of disassembling the lamp panel 30 and the back panel 10, facilitates the disassembly of the lamp panel 30, and further facilitates the maintenance and repair of the lamp panel 30, and can be reused, remanufactured or refurbished, thereby achieving a circular economy effect.
參閱圖1及圖3,背板10用以承載並定位燈板30於正確的組裝位置。一些實施例中,背板10可以是平板結構並具有相對的正面11及背面12,定位部111由背板10的正面11凸出,於此,定位部111與背板10的正面11的銜接處為垂直銜接。一些實施例中,背板10以具備強度及塑性變形能力的材料製成,例如但不限於是金屬材質。此些實施例中,定位部111可以是沖壓加工後再彎折成形的片體結構。Referring to FIG. 1 and FIG. 3 , the back panel 10 is used to carry and position the light panel 30 at the correct assembly position. In some embodiments, the back panel 10 may be a flat plate structure having a front side 11 and a back side 12 opposite to each other, and the positioning portion 111 protrudes from the front side 11 of the back panel 10, where the joint between the positioning portion 111 and the front side 11 of the back panel 10 is a vertical joint. In some embodiments, the back panel 10 is made of a material having strength and plastic deformation capability, such as but not limited to a metal material. In these embodiments, the positioning portion 111 may be a sheet structure formed by stamping and then bending.
參閱圖1,一些實施例中,垂直背板10的正面11及背面12的方向為第一方向D1,而背板10的主要平面則是沿垂直於第一方向D1且彼此垂直的第二方向D2及第三方向D3所建構而成。1 , in some embodiments, the direction perpendicular to the front side 11 and the back side 12 of the back plate 10 is a first direction D1 , and the main plane of the back plate 10 is constructed along a second direction D2 and a third direction D3 perpendicular to the first direction D1 and perpendicular to each other.
參閱圖4,圖4為圖1中圈選處4的局部放大圖。一些實施例中,背板10還包含切口13,切口13包含第一切邊131、第二切邊132及第三切邊133,第一切邊131、第二切邊132及第三切邊133分別貫穿正面11及背面12並且依序相連接,第一切邊131及第三切邊133彼此平行間隔,第二切邊132垂直連接於第一切邊131與第三切邊133的其中一端之間,於此,切口13的第一切邊131、第二切邊132及第三切邊133圍繞的範圍界定出懸臂結構態樣的定位部111。此些實施例中,第二切邊132沿第二方向D2延伸,第一切邊131及第三切邊133沿第三方向D3延伸。Refer to FIG4 , which is a partial enlarged view of the circled area 4 in FIG1 . In some embodiments, the back plate 10 further includes a cutout 13, the cutout 13 includes a first cut edge 131, a second cut edge 132, and a third cut edge 133, the first cut edge 131, the second cut edge 132, and the third cut edge 133 respectively penetrate the front surface 11 and the back surface 12 and are connected in sequence, the first cut edge 131 and the third cut edge 133 are parallel to each other and spaced apart, the second cut edge 132 is vertically connected between one end of the first cut edge 131 and the third cut edge 133, and the range surrounded by the first cut edge 131, the second cut edge 132, and the third cut edge 133 of the cutout 13 defines a positioning portion 111 in a cantilever structure state. In these embodiments, the second cutting edge 132 extends along the second direction D2, and the first cutting edge 131 and the third cutting edge 133 extend along the third direction D3.
參閱圖4,一些實施例中,定位部111具有相對的第一端1111及第二端1112,第一端1111位於第一切邊131與第三切邊133的另一端之間,第二端1112為遠離第一端1111的自由端。於此,基於背板10可塑性變形的材質選用及第一切邊131、第二切邊132、第三切邊133的配置,定位部111的第一端1111呈現可折彎變形之狀態。詳細而言,當定位部111的第一端1111未彎折時,定位部111可以是位於切口13內;而當定位部111的第一端1111彎折時,定位部111能脫離切口13。Referring to FIG. 4 , in some embodiments, the positioning portion 111 has a first end 1111 and a second end 1112 opposite to each other, the first end 1111 is located between the first cutting edge 131 and the other end of the third cutting edge 133, and the second end 1112 is a free end away from the first end 1111. Here, based on the selection of a plastically deformable material for the back plate 10 and the configuration of the first cutting edge 131, the second cutting edge 132, and the third cutting edge 133, the first end 1111 of the positioning portion 111 is in a bendable and deformable state. Specifically, when the first end 1111 of the positioning portion 111 is not bent, the positioning portion 111 may be located in the cutout 13; and when the first end 1111 of the positioning portion 111 is bent, the positioning portion 111 can be separated from the cutout 13.
導電膠20為具備導電性的黏著材料,用以導電貼合燈板30。一些實施例中,導電膠20可以但不限於是導電銀膠、導電銅膠及導電石墨膠。The conductive glue 20 is an adhesive material with conductivity, and is used to conductively bond the light board 30. In some embodiments, the conductive glue 20 can be, but is not limited to, conductive silver glue, conductive copper glue, and conductive graphite glue.
參閱圖1及圖5,圖5為本案背光模組的燈板之一實施例的局部放大示意圖。燈板30的基板31用以承載發光元件32結合至背板10。一些實施例中,基板31的尺寸略小於背板10,基板31為沿第一方向D1延伸厚度,並沿第二方向D2及第三方向D3構成平面之平板結構。此些實施例中,基板31為矩形板體而包含第一側311、第二側312、第三側313及第四側314。第一側311平行相對第二側312,第三側313平行相對第四側314,且第三側313及第四側314垂直銜接於第一側311及第二側312的兩端之間。Referring to FIG. 1 and FIG. 5 , FIG. 5 is a partially enlarged schematic diagram of an embodiment of a lamp panel of the backlight module of the present invention. The substrate 31 of the lamp panel 30 is used to carry the light-emitting element 32 and is coupled to the back panel 10. In some embodiments, the size of the substrate 31 is slightly smaller than the back panel 10, and the substrate 31 is a flat plate structure that extends in thickness along the first direction D1 and forms a plane along the second direction D2 and the third direction D3. In these embodiments, the substrate 31 is a rectangular plate and includes a first side 311, a second side 312, a third side 313, and a fourth side 314. The first side 311 is parallel to the second side 312, the third side 313 is parallel to the fourth side 314, and the third side 313 and the fourth side 314 are vertically connected between the two ends of the first side 311 and the second side 312.
參閱圖2,此些實施例中,基板31的第一面315在第二方向D2上區分為發光區A1與周邊區A2,也就是說,基板31的第一面315在第二方向D2上接鄰第一側311的局部範圍為發光區A1,且發光區A1在基板31的第一面315的第二方向D2上的局部範圍內延伸整個第三方向D3範圍。Referring to Figure 2, in these embodiments, the first surface 315 of the substrate 31 is divided into a light-emitting area A1 and a peripheral area A2 in the second direction D2. That is, the local area of the first surface 315 of the substrate 31 adjacent to the first side 311 in the second direction D2 is the light-emitting area A1, and the light-emitting area A1 extends within the local area of the first surface 315 of the substrate 31 in the second direction D2 to the entire range of the third direction D3.
參閱圖2,基板31的第一面315在第二方向D2上接鄰第二側312的其餘範圍為周邊區A2,且周邊區A2在基板31的第一面315的第二方向D2上的其餘範圍內延伸整個第三方向D3範圍。一些實施例中,基板31的發光區A1在第二方向D2所佔據的長度佔基板31在第二方向D2上總長度的97%~98.5%,而基板31的周邊區A2在第二方向D2上所佔據的長度佔基板31在第二方向D2上的1.5~3%。藉此使燈板30的發光區A1之面積極大化,確保所使用之資源能充分發揮其效益。Referring to FIG. 2 , the remaining range of the first surface 315 of the substrate 31 adjacent to the second side 312 in the second direction D2 is the peripheral area A2, and the peripheral area A2 extends throughout the third direction D3 in the remaining range of the first surface 315 of the substrate 31 in the second direction D2. In some embodiments, the length of the light-emitting area A1 of the substrate 31 in the second direction D2 accounts for 97% to 98.5% of the total length of the substrate 31 in the second direction D2, and the length of the peripheral area A2 of the substrate 31 in the second direction D2 accounts for 1.5 to 3% of the total length of the substrate 31 in the second direction D2. In this way, the area of the light-emitting area A1 of the light panel 30 is maximized, ensuring that the resources used can fully exert their benefits.
參閱圖2及圖5,一些實施例中,基板31的開槽3121自第二側312開放並沿第二方向D2延伸長度。藉此便於基板31得以沿第一方向D1以直上直下的位移路徑進行組裝。2 and 5 , in some embodiments, the slot 3121 of the substrate 31 opens from the second side 312 and extends along the second direction D2 , so that the substrate 31 can be assembled along the first direction D1 in a straight up and down displacement path.
參閱圖6,圖6為本案背光模組的組裝方法之一實施例的步驟流程圖。本申請另提供一種背光模組的組裝方法,主要包含下列步驟:Refer to FIG. 6 , which is a flow chart of the steps of one embodiment of the backlight module assembly method of the present invention. The present application also provides a backlight module assembly method, which mainly includes the following steps:
步驟S01:參閱圖1、圖6及圖7,圖7為本案背光模組的組裝方法之一實施例的組裝過程示意圖。提供背板10,背板包含定位部111。一些實施例中,在步驟S01時,定位部111凸出於正面11,且定位部111的第一端1111與第二端1112的連線方向是沿第一方向D1延伸,也就是說,定位部111於此狀態下垂直凸出於背板10的正面11。值得說明的是,在步驟S01之前,背板10上的定位部111可以是與正面11及背面12共面的平面狀態,在欲開始進行步驟S01時,再彎折定位部111使定位部111成為凸出於正面11的狀態。於此,定位部111可以如圖7所示彎折成為垂直正面11的狀態,以便於後續燈板30的組裝。Step S01: Referring to FIG. 1 , FIG. 6 and FIG. 7 , FIG. 7 is a schematic diagram of the assembly process of one embodiment of the assembly method of the backlight module of the present invention. Provide a back plate 10, which includes a positioning portion 111. In some embodiments, in step S01, the positioning portion 111 protrudes from the front surface 11, and the connection direction between the first end 1111 and the second end 1112 of the positioning portion 111 extends along the first direction D1, that is, the positioning portion 111 protrudes vertically from the front surface 11 of the back plate 10 in this state. It is worth noting that before step S01, the positioning portion 111 on the back plate 10 can be in a planar state coplanar with the front surface 11 and the back surface 12. When step S01 is to be started, the positioning portion 111 is bent again so that the positioning portion 111 becomes a state protruding from the front surface 11. Here, the positioning portion 111 can be bent into a state perpendicular to the front surface 11 as shown in FIG. 7 , so as to facilitate the subsequent assembly of the light panel 30 .
步驟S02:提供複數導電膠20,配置於背板10的一側。一些實施例中,在步驟S02時,導電膠20是配置於背板10與燈板30之間並且對應燈板30的露銅區位置處。藉此,當燈板30透過導電膠20結合至背板10時,也能同時完成與周邊電子元件(例如軟性電路板)的電性連接。一些實施例中,燈板30的露銅區位置位於第二面316並對應發光區A1的位置。值得說明的是,導電膠20的配置方式可以是先膠合於背板10,燈板30再貼合於背板10上的導電膠20;導電膠20也可以是先膠合於燈板30,燈板30再連同導電膠20貼合至背板10。本案並不以此為限。Step S02: Provide a plurality of conductive adhesives 20, which are disposed on one side of the back plate 10. In some embodiments, in step S02, the conductive adhesive 20 is disposed between the back plate 10 and the lamp board 30 and corresponds to the position of the copper exposed area of the lamp board 30. Thus, when the lamp board 30 is bonded to the back plate 10 through the conductive adhesive 20, it can also be electrically connected to the peripheral electronic components (such as a flexible circuit board) at the same time. In some embodiments, the copper exposed area of the lamp board 30 is located on the second surface 316 and corresponds to the position of the light emitting area A1. It is worth noting that the conductive glue 20 can be first glued to the back plate 10, and then the light board 30 is attached to the conductive glue 20 on the back plate 10; the conductive glue 20 can also be first glued to the light board 30, and then the light board 30 and the conductive glue 20 are attached to the back plate 10. The present invention is not limited to this.
步驟S03:參閱圖6及圖7,提供燈板30,燈板30包含開槽3121,燈板30以平行於背板10的方向透過開槽3121套接於定位部111並貼合於導電膠20。一些實施例中,在步驟S03時,燈板30以基板31的第二面316朝向背板10的正面11的方位平行於背板10的一側,接著以基板31的第二側312之開槽3121位置對應定位部111的位置,接著沿第一方向D1移動基板31,使基板31的開槽3121的開放位置套接定位部111,在基板31的開槽3121套接定位部111之後,持續移動基板31使基板31的第二面316貼靠至背板10的正面11。Step S03: Referring to FIG. 6 and FIG. 7 , a lamp board 30 is provided. The lamp board 30 includes a slot 3121 . The lamp board 30 is sleeved on the positioning portion 111 through the slot 3121 in a direction parallel to the back plate 10 and adhered to the conductive adhesive 20 . In some embodiments, in step S03, the lamp panel 30 is parallel to one side of the back panel 10 with the second side 316 of the substrate 31 facing the front side 11 of the back panel 10, and then the position of the groove 3121 on the second side 312 of the substrate 31 corresponds to the position of the positioning portion 111, and then the substrate 31 is moved along the first direction D1 so that the open position of the groove 3121 of the substrate 31 is engaged with the positioning portion 111. After the groove 3121 of the substrate 31 is engaged with the positioning portion 111, the substrate 31 is continuously moved so that the second side 316 of the substrate 31 is attached to the front side 11 of the back panel 10.
步驟S04:彎折該定位部111使定位部111抵靠於燈板30。參閱圖6及圖3,一些實施例中,在步驟S04時,彎折定位部111使定位部111的第二端1112朝向基板31的第一面315貼近,最後使定位部111貼抵於基板31的第一面315(如圖3狀態)。藉此,定位部111即得以限制燈板30在第一方向D1上的位移。Step S04: bend the positioning portion 111 so that the positioning portion 111 abuts against the light board 30. Referring to FIG. 6 and FIG. 3, in some embodiments, in step S04, the positioning portion 111 is bent so that the second end 1112 of the positioning portion 111 is close to the first surface 315 of the substrate 31, and finally the positioning portion 111 abuts against the first surface 315 of the substrate 31 (as shown in FIG. 3). In this way, the positioning portion 111 can limit the displacement of the light board 30 in the first direction D1.
由前述可知,背光模組在組裝的過程中,是先透過開槽3121與定位部111的配合而定位至正確位置,接著再相對貼近使導電膠20貼合燈板30與背板10。背光模組組裝完成後,燈板30靠近第一側311的局部範圍透過導電膠20膠合,燈板30的第二側312則配合定位部111定位,背板10與燈板30間不須滿板膠合也能提供相當品質的結構穩定性。As can be seen from the above, during the assembly process of the backlight module, the slot 3121 is first positioned to the correct position through the cooperation with the positioning portion 111, and then the conductive glue 20 is relatively close to the lamp board 30 and the back plate 10. After the backlight module is assembled, the local area of the lamp board 30 close to the first side 311 is glued through the conductive glue 20, and the second side 312 of the lamp board 30 is positioned with the positioning portion 111. The back plate 10 and the lamp board 30 do not need to be fully glued to provide a good quality structural stability.
而當要拆解背光模組時,只要彎折定位部111,使定位部111的第二端1112脫離基板31,就能解除燈板30的基板31於第二側312與背板10間的定位。於此,彎折定位部111較佳是彎折定位部111至垂直背板10正面11的狀態(如圖7狀態),於此狀態下,燈板30的基板31的第二側312只要沿第一方向D1位移就能脫離背板10。在燈板30的基板31的第二側312脫離背板10的狀況下,操作者就能握持於基板31脫離背板10的局部位置施力,以使燈板30的基板31完全分離於導電膠20及背板10,藉此便於燈板30與背板10的拆解,當背光模組的燈板30有部分零組件損壞時,便能拆解燈板30以進行維修,不須丟棄或更換整組背光模組,延長背光模組的使用壽命,也能避免未損壞的資源之浪費,除了能減少廢棄物的產生之外,也能同時減少資源之消耗、延長資源的使用時間,進一步地符合永續循環經濟(Circular Economy)之效益。When the backlight module is to be disassembled, the positioning portion 111 is bent to separate the second end 1112 of the positioning portion 111 from the substrate 31, thereby releasing the positioning of the substrate 31 of the light board 30 between the second side 312 and the back plate 10. Here, the positioning portion 111 is preferably bent to a state perpendicular to the front surface 11 of the back plate 10 (as shown in FIG. 7 ). In this state, the second side 312 of the substrate 31 of the light board 30 can be separated from the back plate 10 by simply moving along the first direction D1. When the second side 312 of the substrate 31 of the lamp panel 30 is separated from the back panel 10, the operator can hold the substrate 31 and apply force to the local position where the substrate 31 is separated from the back panel 10, so that the substrate 31 of the lamp panel 30 is completely separated from the conductive glue 20 and the back panel 10, thereby facilitating the disassembly of the lamp panel 30 and the back panel 10. When damaged, the light panel 30 can be disassembled for repair without discarding or replacing the entire backlight module, thereby extending the service life of the backlight module and avoiding the waste of undamaged resources. In addition to reducing the generation of waste, it can also reduce resource consumption and extend the use time of resources, further complying with the benefits of a sustainable circular economy.
參閱圖1及圖7,一些實施例中,背板10的正面11至背面12之間在第一方向D1上的厚度概略相當於開槽3121在第三方向D3上的寬度。藉此,在進行步驟S03之後(如圖7狀態),燈板30以基板31的開槽3121套接至定位部111,開槽3121與定位部111間的組配得以限制基板31在第三方向D3上的位移,進而獲得初步的定位。如此一來,當燈板30以基板31先套接定位部111再持續貼合至導電膠20時,由於燈板30的位置被限制,藉此得以確定燈板30能以露銅區接觸貼合至導電膠20的位置。組裝人員不需費心觀測背板10與燈板30的相對位置,只要燈板30以開槽3121套接至定位部111後就能確定燈板30能組設於正確位置,降低組裝難度,提高組裝效益。Referring to FIG. 1 and FIG. 7 , in some embodiments, the thickness of the back plate 10 from the front surface 11 to the back surface 12 in the first direction D1 is roughly equal to the width of the slot 3121 in the third direction D3. Thus, after step S03 (as shown in FIG. 7 ), the lamp board 30 is sleeved to the positioning portion 111 with the slot 3121 of the substrate 31, and the assembly between the slot 3121 and the positioning portion 111 can limit the displacement of the substrate 31 in the third direction D3, thereby obtaining a preliminary positioning. In this way, when the lamp board 30 is first sleeved to the positioning portion 111 with the substrate 31 and then continuously attached to the conductive adhesive 20, since the position of the lamp board 30 is limited, it is determined that the lamp board 30 can be attached to the conductive adhesive 20 with the exposed copper area in contact. The assembler does not need to bother to observe the relative position of the back panel 10 and the light panel 30. As long as the light panel 30 is inserted into the positioning portion 111 through the slot 3121, it can be determined that the light panel 30 can be assembled in the correct position, thereby reducing the difficulty of assembly and improving the efficiency of assembly.
參閱圖5,一些實施例中,燈板30是以覆晶式封裝的燈板30。此些實施例中,發光元件32為發光二極體(Light Emitting Diode, LED),且燈板30更包含覆晶膠層33。覆晶膠層33設置於基板31的第一面315的發光區A1並覆蓋各發光元件32。Referring to FIG. 5 , in some embodiments, the light board 30 is a flip chip packaged light board 30 . In these embodiments, the light emitting element 32 is a light emitting diode (LED), and the light board 30 further includes a flip chip layer 33 . The flip chip layer 33 is disposed in the light emitting area A1 of the first surface 315 of the substrate 31 and covers each light emitting element 32 .
參閱圖1、圖3及圖4,一些實施例中,背板10的定位部111包含彼此銜接的銜接段111A及抵靠段111B,第一端1111位於銜接段111A遠離抵靠段111B的一端,第二端1112位於抵靠段111B遠離銜接段111A的一端。經過步驟S04之後,定位部111由彎折處區分出銜接段111A及抵靠段111B。一些實施例中,銜接段111A垂直銜接於背板10的正面,抵靠段111B垂直銜接銜接段111A,且抵靠段111B的延伸方向平行於基板31的第一側311及第二側312之延伸方向。意即,定位部111經過步驟S04的彎折後,銜接段111A沿第一方向D1延伸,而抵靠段111B沿第三方向D3延伸。藉此,定位部111得以透過抵靠段111B以面貼面的方式貼抵於基板31的第一面315,確保燈板30被定位的穩定性。Referring to FIG. 1 , FIG. 3 and FIG. 4 , in some embodiments, the positioning portion 111 of the back plate 10 includes a connecting section 111A and a supporting section 111B connected to each other, the first end 1111 is located at one end of the connecting section 111A away from the supporting section 111B, and the second end 1112 is located at one end of the supporting section 111B away from the connecting section 111A. After step S04, the positioning portion 111 is divided into the connecting section 111A and the supporting section 111B by the bend. In some embodiments, the connecting section 111A is vertically connected to the front surface of the back plate 10, the abutting section 111B is vertically connected to the connecting section 111A, and the extending direction of the abutting section 111B is parallel to the extending direction of the first side 311 and the second side 312 of the substrate 31. That is, after the positioning portion 111 is bent in step S04, the connecting section 111A extends along the first direction D1, and the abutting section 111B extends along the third direction D3. In this way, the positioning portion 111 can be abutted against the first surface 315 of the substrate 31 in a face-to-face manner through the abutting section 111B, ensuring the stability of the positioning of the light board 30.
參閱圖8,圖8為沿圖2中8-8割面線繪製的剖視示意圖。在定位部111包含銜接段111A與抵靠段111B的一些實施例中,銜接段111A在第一方向D1上具有第一厚度H1,燈板30的基板31的第一面315與第二面316之間在第一方向D1上具有第二厚度H2,第一厚度H1相等於第二厚度H2。藉此,得以使定位部111的抵靠段111B完整地貼覆於基板31的第一面315,使定位部111的抵靠段111B與基板31間的接觸面積最大化,確保資源的充分利用。Refer to FIG8 , which is a cross-sectional schematic diagram drawn along the 8-8 section line in FIG2 . In some embodiments where the positioning portion 111 includes a connecting section 111A and a supporting section 111B, the connecting section 111A has a first thickness H1 in the first direction D1, and the first surface 315 and the second surface 316 of the substrate 31 of the light board 30 have a second thickness H2 in the first direction D1, and the first thickness H1 is equal to the second thickness H2. In this way, the supporting section 111B of the positioning portion 111 is completely attached to the first surface 315 of the substrate 31, so that the contact area between the supporting section 111B of the positioning portion 111 and the substrate 31 is maximized, ensuring full utilization of resources.
參閱圖8,在燈板30包含覆晶膠層33的一些實施例中,背板10在第一方向D1上具有第三厚度H3,覆晶膠層33在第一方向D1上具有第四厚度H4,第一厚度H1與第三厚度H3的總和小於等於第二厚度H2與第四厚度H4的總和。藉此,確保定位部111彎折壓抵在基板31後不超出覆晶膠層33的高度,避免影響燈板30上其他膜層元件的堆疊配置。Referring to FIG. 8 , in some embodiments where the light board 30 includes a flip chip layer 33, the back plate 10 has a third thickness H3 in the first direction D1, the flip chip layer 33 has a fourth thickness H4 in the first direction D1, and the sum of the first thickness H1 and the third thickness H3 is less than or equal to the sum of the second thickness H2 and the fourth thickness H4. In this way, it is ensured that the positioning portion 111 does not exceed the height of the flip chip layer 33 after being bent and pressed against the substrate 31, so as to avoid affecting the stacking configuration of other film layer components on the light board 30.
參閱圖9,圖9為本案背光模組的背板之一實施例的局部示意圖。一些實施例中,背板10的定位部111更包含轉折部111C,轉折部111C位於銜接段111A與抵靠段111B的銜接處,轉折部111C的機械強度分別小於銜接段111A及抵靠段111B的機械強度。藉此,當要進行步驟S04時,操作者的施力能確保定位部111由轉折部111C折彎,確保彎折後的定位部111能穩定地貼靠於基板31上。在定位部111包含轉折部111C的一些實施例中,轉折部111C可以但不限於是凹痕或凹槽。Refer to FIG. 9 , which is a partial schematic diagram of an embodiment of the back plate of the backlight module of the present invention. In some embodiments, the positioning portion 111 of the back plate 10 further includes a turning portion 111C, and the turning portion 111C is located at the connection between the connecting section 111A and the abutting section 111B. The mechanical strength of the turning portion 111C is less than the mechanical strength of the connecting section 111A and the abutting section 111B. Thereby, when step S04 is to be performed, the force applied by the operator can ensure that the positioning portion 111 is bent by the turning portion 111C, and ensure that the bent positioning portion 111 can be stably attached to the substrate 31. In some embodiments in which the positioning portion 111 includes the turning portion 111C, the turning portion 111C can be, but is not limited to, a dent or a groove.
參閱圖10,圖10為本案背光模組的燈板之一實施例的局部示意圖。一些實施例中,燈板30的基板31的周邊區A2在第二方向D2上具有第一寬度W1,背板10的開槽3121在第二方向D2上具有第二寬度W2,第二寬度W2小於第一寬度W1。藉此,當燈板30以開槽3121套接至背板10的定位部111時,即使定位部111容置入開槽3121的槽底,背板10的定位部111與覆晶膠層33之間在第二方向D2上仍能保持間隔,避免折彎定位部111時不慎接觸覆晶膠層33而造成覆晶膠層33的損壞。Refer to FIG. 10 , which is a partial schematic diagram of one embodiment of the lamp panel of the backlight module of the present invention. In some embodiments, the peripheral area A2 of the substrate 31 of the lamp panel 30 has a first width W1 in the second direction D2, and the slot 3121 of the back panel 10 has a second width W2 in the second direction D2, and the second width W2 is smaller than the first width W1. Thus, when the lamp panel 30 is sleeved to the positioning portion 111 of the back panel 10 with the slot 3121, even if the positioning portion 111 is accommodated in the bottom of the slot 3121, the positioning portion 111 of the back panel 10 and the flip chip layer 33 can still maintain a gap in the second direction D2, so as to avoid the flip chip layer 33 being damaged due to inadvertent contact with the flip chip layer 33 when the positioning portion 111 is bent.
參閱圖1、圖3及圖4,一些實施例中,背板10上的定位部111數量為二,燈板30的基板31上的開槽3121數量為二。此些實施例中,二定位部111在背板10上的位置是對稱配置,且二定位部111的形狀也是對稱配置。具體而言,二定位部111分別貫穿背板10,二定位部111分別靠近背板10在第三方向D3上的相對兩側,且二定位部111分別與背板10在第三方向D3上的相對兩側之間的距離相同,藉此使二定位部111在背板10上的位置對稱配置。此外,二定位部111的第二端1112朝向彼此,藉此,二定位部111在背板10上的形狀對稱配置。Referring to FIG. 1 , FIG. 3 , and FIG. 4 , in some embodiments, the number of the positioning portions 111 on the back panel 10 is two, and the number of the slots 3121 on the substrate 31 of the lamp panel 30 is two. In these embodiments, the positions of the two positioning portions 111 on the back panel 10 are symmetrically arranged, and the shapes of the two positioning portions 111 are also symmetrically arranged. Specifically, the two positioning portions 111 respectively penetrate the back panel 10, the two positioning portions 111 are respectively close to the opposite sides of the back panel 10 in the third direction D3, and the distances between the two positioning portions 111 and the opposite sides of the back panel 10 in the third direction D3 are the same, thereby making the positions of the two positioning portions 111 on the back panel 10 symmetrically arranged. In addition, the second ends 1112 of the two positioning portions 111 face each other, thereby making the shapes of the two positioning portions 111 on the back panel 10 symmetrically arranged.
參閱圖1及圖8,一些實施例中,背板10還包含複數擋牆14,設置於背板10的周緣,且各擋牆14凸出於正面11。此些實施例中,擋牆14在第一方向D1上具有第五厚度H5,第五厚度H5大於第二厚度H2與第四厚度H4的總和。藉此,擋牆14得以在組裝過程中或使用過程中止擋燈板30或其他零組件由背板10的周緣脫落,提高組裝便利性及結構穩定性。Referring to FIG. 1 and FIG. 8 , in some embodiments, the back plate 10 further includes a plurality of baffles 14 disposed at the periphery of the back plate 10, and each baffle 14 protrudes from the front surface 11. In these embodiments, the baffle 14 has a fifth thickness H5 in the first direction D1, and the fifth thickness H5 is greater than the sum of the second thickness H2 and the fourth thickness H4. Thus, the baffle 14 can prevent the lamp baffle 30 or other components from falling off the periphery of the back plate 10 during the assembly process or the use process, thereby improving the assembly convenience and structural stability.
10:背板 11:正面 111:定位部 111A:銜接段 111B:抵靠段 111C:轉折部 1111:第一端 1112:第二端 12:背面 13:切口 131:第一切邊 132:第二切邊 133:第三切邊 14:擋牆 20:導電膠 30:燈板 31:基板 311:第一側 312:第二側 3121:開槽 313:第三側 314:第四側 315:第一面 316:第二面 32:發光元件 33:覆晶膠層 D1:第一方向 D2:第二方向 D3:第三方向 A1:發光區 A2:周邊區 H1:第一厚度 H2:第二厚度 H3:第三厚度 H4:第四厚度 H5:第五厚度 W1:第一寬度 W2:第二寬度 S01~S04:步驟 10: back plate 11: front 111: positioning part 111A: joint section 111B: abutment section 111C: turning section 1111: first end 1112: second end 12: back 13: cutout 131: first cutting edge 132: second cutting edge 133: third cutting edge 14: baffle 20: conductive adhesive 30: light board 31: substrate 311: first side 312: second side 3121: slot 313: third side 314: fourth side 315: first side 316: second side 32: light emitting element 33: flip chip adhesive layer D1: first direction D2: second direction D3: third direction A1: luminous area A2: peripheral area H1: first thickness H2: second thickness H3: third thickness H4: fourth thickness H5: fifth thickness W1: first width W2: second width S01~S04: steps
圖1為本案背光模組之一實施例的結構分解示意圖。 圖2為本案背光模組之一實施例的組合平面示意圖。 圖3為圖2中圈選處3的局部立體示意圖。 圖4為圖1中圈選處4的局部放大圖。 圖5為本案背光模組的燈板之一實施例的局部放大示意圖。 圖6為本案背光模組的組裝方法之一實施例的步驟流程圖。 圖7為本案背光模組的組裝方法之一實施例的組裝過程示意圖。 圖8為沿圖2中8-8割面線繪製的剖視示意圖。 圖9為本案背光模組的背板之一實施例的局部示意圖。 圖10為本案背光模組的燈板之一實施例的局部示意圖。 FIG1 is a schematic diagram of the structural decomposition of an embodiment of the backlight module of the present invention. FIG2 is a schematic diagram of the combined plane of an embodiment of the backlight module of the present invention. FIG3 is a partial three-dimensional schematic diagram of the circled area 3 in FIG2. FIG4 is a partial enlarged diagram of the circled area 4 in FIG1. FIG5 is a partial enlarged schematic diagram of an embodiment of the light panel of the backlight module of the present invention. FIG6 is a step flow chart of an embodiment of the assembly method of the backlight module of the present invention. FIG7 is a schematic diagram of the assembly process of an embodiment of the assembly method of the backlight module of the present invention. FIG8 is a schematic diagram of a cross-section drawn along the 8-8 cutting line in FIG2. FIG9 is a partial schematic diagram of an embodiment of the back panel of the backlight module of the present invention. FIG10 is a partial schematic diagram of an embodiment of the light panel of the backlight module of the present invention.
10:背板 10: Back panel
11:正面 11: Front
111:定位部 111: Positioning unit
20:導電膠 20: Conductive glue
30:燈板 30: Light board
31:基板 31: Substrate
311:第一側 311: First side
312:第二側 312: Second side
3121:開槽 3121: Slotting
313:第三側 313: Third side
314:第四側 314: Fourth side
315:第一面 315: First page
32:發光元件 32: Light-emitting element
33:覆晶膠層 33: Chip-on-chip adhesive layer
D2:第二方向 D2: Second direction
D3:第三方向 D3: Third direction
A1:發光區 A1: Luminous area
A2:周邊區 A2: Peripheral area
Claims (10)
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| TW113120914A TWI878140B (en) | 2024-06-05 | 2024-06-05 | Backlight module and assembly method thereof |
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| TW113120914A TWI878140B (en) | 2024-06-05 | 2024-06-05 | Backlight module and assembly method thereof |
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| Publication Number | Publication Date |
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| TW202548322A TW202548322A (en) | 2025-12-16 |
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| CN103513452A (en) * | 2012-06-29 | 2014-01-15 | 北京京东方光电科技有限公司 | Method for assembling display device |
| TWI467275B (en) * | 2011-09-16 | 2015-01-01 | Au Optronics Corp | Display apparatus and assembling/disassembling method thereof |
| US9746705B2 (en) * | 2014-12-03 | 2017-08-29 | Lg Display Co., Ltd. | Liquid crystal display device |
| CN112684630A (en) * | 2019-10-17 | 2021-04-20 | 北京小米移动软件有限公司 | Backlight module assembly method, backlight module and terminal equipment |
| CN109870837B (en) * | 2017-12-05 | 2021-10-15 | 华为终端有限公司 | Display assembly, display, terminal and display disassembly method |
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| TWI467275B (en) * | 2011-09-16 | 2015-01-01 | Au Optronics Corp | Display apparatus and assembling/disassembling method thereof |
| CN103513452A (en) * | 2012-06-29 | 2014-01-15 | 北京京东方光电科技有限公司 | Method for assembling display device |
| US9746705B2 (en) * | 2014-12-03 | 2017-08-29 | Lg Display Co., Ltd. | Liquid crystal display device |
| CN109870837B (en) * | 2017-12-05 | 2021-10-15 | 华为终端有限公司 | Display assembly, display, terminal and display disassembly method |
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