TWI754529B - Mineral water removal equipment and process - Google Patents
Mineral water removal equipment and process Download PDFInfo
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- TWI754529B TWI754529B TW110103054A TW110103054A TWI754529B TW I754529 B TWI754529 B TW I754529B TW 110103054 A TW110103054 A TW 110103054A TW 110103054 A TW110103054 A TW 110103054A TW I754529 B TWI754529 B TW I754529B
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- 229910052500 inorganic mineral Inorganic materials 0.000 title claims abstract description 223
- 239000011707 mineral Substances 0.000 title claims abstract description 223
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 96
- 238000000034 method Methods 0.000 title claims abstract description 17
- 238000002156 mixing Methods 0.000 claims abstract description 81
- 239000002689 soil Substances 0.000 claims abstract description 39
- 238000010438 heat treatment Methods 0.000 claims abstract description 12
- 239000002245 particle Substances 0.000 claims description 36
- 238000010298 pulverizing process Methods 0.000 claims description 9
- 238000007599 discharging Methods 0.000 claims description 5
- 230000014759 maintenance of location Effects 0.000 abstract description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 8
- 229910052751 metal Inorganic materials 0.000 description 8
- 239000002184 metal Substances 0.000 description 8
- 238000010586 diagram Methods 0.000 description 6
- 239000008188 pellet Substances 0.000 description 6
- 238000007670 refining Methods 0.000 description 5
- 229910052759 nickel Inorganic materials 0.000 description 4
- 229910001570 bauxite Inorganic materials 0.000 description 3
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 239000013078 crystal Substances 0.000 description 3
- 238000001704 evaporation Methods 0.000 description 3
- 230000008020 evaporation Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000000498 cooling water Substances 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000011346 highly viscous material Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 210000003462 vein Anatomy 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B1/00—Preliminary treatment of solid materials or objects to facilitate drying, e.g. mixing or backmixing the materials to be dried with predominantly dry solids
- F26B1/005—Preliminary treatment of solid materials or objects to facilitate drying, e.g. mixing or backmixing the materials to be dried with predominantly dry solids by means of disintegrating, e.g. crushing, shredding, milling the materials to be dried
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C21/00—Disintegrating plant with or without drying of the material
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B17/00—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement
- F26B17/18—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by rotating helical blades or other rotary conveyors which may be heated moving materials in stationary chambers, e.g. troughs
- F26B17/20—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by rotating helical blades or other rotary conveyors which may be heated moving materials in stationary chambers, e.g. troughs the axis of rotation being horizontal or slightly inclined
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/04—Agitating, stirring, or scraping devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/22—Controlling the drying process in dependence on liquid content of solid materials or objects
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B3/00—Drying solid materials or objects by processes involving the application of heat
- F26B3/32—Drying solid materials or objects by processes involving the application of heat by development of heat within the materials or objects to be dried, e.g. by fermentation or other microbiological action
- F26B3/34—Drying solid materials or objects by processes involving the application of heat by development of heat within the materials or objects to be dried, e.g. by fermentation or other microbiological action by using electrical effects
- F26B3/347—Electromagnetic heating, e.g. induction heating or heating using microwave energy
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Microbiology (AREA)
- Physics & Mathematics (AREA)
- Biomedical Technology (AREA)
- Biotechnology (AREA)
- Molecular Biology (AREA)
- Health & Medical Sciences (AREA)
- Electromagnetism (AREA)
- Food Science & Technology (AREA)
- Processing Of Solid Wastes (AREA)
- Constitution Of High-Frequency Heating (AREA)
- Treatment Of Sludge (AREA)
Abstract
Description
本發明係有關於一種礦物處理的技術領域,特別是有關於一種礦物除水設備及製程。The present invention relates to the technical field of mineral processing, in particular, to a mineral water removal equipment and a manufacturing process.
各種金屬的提煉大多是先行從礦脈中採挖礦石或礦砂,然後將礦石或礦砂運送至提煉的單位或工廠,然後提煉出金屬,例如鐵礦、鋁礦或鎳礦等。對於一些含水量較高的礦土,例如紅土型鋁土礦及鎳土礦等,現有的處理方式是直接將礦土運送至目的地的提煉的單位或工廠,在提煉的單位或工廠先進行去除水分後,再進入提煉的製程。Most of the extraction of various metals is to first extract ore or ore from the ore vein, and then transport the ore or ore to the refining unit or factory, and then extract the metal, such as iron ore, aluminum ore or nickel ore, etc. For some minerals with high water content, such as laterite-type bauxite and nickel ore, the existing treatment method is to directly transport the ore to the refining unit or factory of the destination, and carry out the processing in the refining unit or factory first. After removing the water, it enters the refining process.
這種現有的處理方式,使得高含水量的礦土從礦產地運送至提煉工廠,因而增加運送的重量,同時對於相同容積的貨船或貨車而言,每次所能運送的礦土的容積減少,造成運送的成本增加,而且提煉工廠需建置除水設備,也同時造成提煉工廠建置成本的增加及製程的複雜化。This existing processing method allows the transport of high-water content minerals from the mining site to the refining plant, thereby increasing the transport weight, while reducing the volume of mineral soil that can be transported each time for the same volume of cargo ships or trucks , resulting in an increase in the cost of transportation, and the refinery plant needs to build water removal equipment, which also increases the construction cost of the refinery plant and complicates the process.
另外,現有的礦土除水設備是以加熱的方式對礦土加熱除水,由於礦土含有黏土等黏度較高的物質,直接加熱的方式在既定的時間內能夠去除的含水量有限。In addition, the existing mine soil water removal equipment is to heat the mineral soil to remove water. Since the mineral soil contains clay and other highly viscous substances, the direct heating method can remove a limited amount of water within a given time.
有鑑於此,本發明的目的在於提供一種礦物除水設備及製程。礦物可用礦物粉碎裝置先行切碎後,再利用微波混料裝置降低礦物的黏性,並且再進一步細化礦物的粒徑,最後進入旋轉爐加熱,大幅地降低含水量。In view of this, the purpose of the present invention is to provide a mineral water removal equipment and process. Minerals can be chopped first by a mineral crushing device, and then the viscosity of the minerals can be reduced by a microwave mixing device, and the particle size of the minerals can be further refined, and finally heated in a rotary furnace, which greatly reduces the water content.
本發明的礦物除水設備的一實施例包括一礦物粉碎裝置、一第一微波混料裝置以及一旋轉爐。礦物粉碎裝置包括粉碎件,該粉碎件切碎該礦物,使該礦物進入該礦物粉碎裝置前的粒徑大於該礦物離開該礦物粉碎裝置後的粒徑。第一微波混料裝置包括一第一微波腔體、第一輸送件以及複數個第一微波產生件,該等第一微波產生件產生微波並發射至該第一微波腔體內,該第一輸送件設置於該第一微波腔體中,並將該礦物從該第一微波腔體的進料口傳送至出料口。旋轉爐包括一旋轉爐體以及一加熱器,該礦物進入該旋轉爐體並隨著旋轉爐體旋轉,該加熱器對位於該旋轉爐體的內部的該礦物加熱。該礦物依序通過該礦物粉碎裝置、該第一微波混料裝置以及該旋轉爐,且該礦物的含水量從30%至35%的範圍降低至12%至17%的範圍。An embodiment of the mineral water removal equipment of the present invention includes a mineral crushing device, a first microwave mixing device and a rotary furnace. The mineral crushing device includes a crushing piece, which chops the mineral so that the particle size of the mineral before entering the mineral crushing device is larger than the particle size of the mineral after leaving the mineral crushing device. The first microwave mixing device includes a first microwave cavity, a first conveying member and a plurality of first microwave generating parts. The first microwave generating parts generate microwaves and transmit them into the first microwave cavity. The first conveying The component is arranged in the first microwave cavity, and transmits the mineral from the feed port to the discharge port of the first microwave cavity. The rotary furnace includes a rotary furnace body and a heater, the mineral enters the rotary furnace body and rotates with the rotary furnace body, and the heater heats the mineral located inside the rotary furnace body. The mineral passes through the mineral crushing device, the first microwave mixing device and the rotary furnace in sequence, and the water content of the mineral is reduced from a range of 30% to 35% to a range of 12% to 17%.
本發明的礦物除水製程的一實施例包括:原土提供步驟:提供一礦物原土,該礦物原土具有一第一含水量;破碎步驟:將該礦物原土經由一礦物粉碎裝置切碎;第一微波混料步驟:將切碎後的礦物經由一第一微波混料裝置降低黏度並進一步碎料化;加熱步驟:將碎化後的礦物經由一旋轉爐加熱去除水分且更進一步碎料化而得到一第二礦物料粒,該第二礦物料粒具有一第二含水量;其中該第一含水量為30%至35%的範圍該第二含水量為12%至17%的範圍。An embodiment of the mineral water removal process of the present invention includes: a raw soil providing step: providing a mineral raw soil, the mineral raw soil has a first water content; a crushing step: shredding the mineral raw soil through a mineral pulverizing device The first microwave mixing step: reduce the viscosity of the minced minerals through a first microwave mixing device and further crush them; heating step: heat the crushed minerals through a rotary furnace to remove moisture and further crush materialized to obtain a second mineral grain, the second mineral grain has a second water content; wherein the first water content is in the range of 30% to 35% and the second water content is 12% to 17% Scope.
本發明的礦物除水設備及製程,其係利用微波混料裝置產生微波後照射至礦物,降低礦土的黏性,並使礦物進一步細化,使礦物的結構鬆散化,一方面使礦土的總表面積增加,另一方面弱化礦土對水分的保持力,使得在後續旋轉爐加熱的過程中,礦物的受熱面積增加,而且水分容易脫離礦土,使得礦物中的水分容易蒸發,而大幅地降低含水量。The mineral water removal equipment and manufacturing process of the present invention utilizes a microwave mixing device to generate microwaves and then irradiate the minerals to reduce the viscosity of the mineral soil, further refine the minerals, and loosen the structure of the minerals. On the other hand, it weakens the retention of water by the mineral soil, so that in the subsequent heating process of the rotary furnace, the heating area of the mineral increases, and the water is easily separated from the mineral soil, making the water in the mineral easy to evaporate, and a large reduce moisture content.
請參閱第1圖、第2圖、第3圖及第4圖,其表示本發明的第一微波混料裝置或第二微波混料裝置的一實施例。本發明的微波混料裝置10包括一微波腔體11、複數個微波產生件12以及一輸送件13。Please refer to FIG. 1 , FIG. 2 , FIG. 3 and FIG. 4 , which show an embodiment of the first microwave mixing device or the second microwave mixing device of the present invention. The
微波腔體11為一空心腔體,其具有一進料口111以及一出料口112。進料口111與出料口112分別設置在微波腔體11的相對兩端。進料口111具有一進料斗113,進料斗113朝向上方直立,礦物藉由進料斗113的導引通過進料口111進入微波腔體11中。出料口112朝向微波腔體11的下方,微波處理後的礦物從出料口112離開微波腔體11。此處所稱的「上方」係指離開地面的方向,而「下方」係指朝向地面的方向。The
如第1圖及第2圖所示,微波產生件12插置於微波腔體11的外殼,每個微波產生件12具有一微波發射端,微波發射端位於該微波腔體11內,微波發射端發出微波,微波照射至輸送至微波腔體11中的礦物,而且由於本實施例的微波腔體11為金屬製成,因此微波可由微波腔體11不斷地反射而反覆地照射至礦物。在本實施例中,微波腔體11為多邊形的腔體,如第1圖所示,微波腔體11由十二個矩形的金屬板件沿一外接的圓柱面兩兩相接排列而形成筒狀的結構,上半部(180度)的六個矩形金屬板中,每個矩形的金屬板件上設有兩列孔位,因此總共有12列的孔位,每個孔位設置一個微波產生件12。在本實施例中,微波產生件12為磁控管(magnetron)。磁控管具有中心陰極、環繞中心陰極的陽極以及設置在陰極與陽極軸向兩端的磁鐵,在陰極及陽極之間施加高電壓,而且對陰極加熱,使熱電子游離並在陰極與陽極之間的電場空間中移動,再搭配兩端的磁鐵所產生的磁場,在陰極與陽極之間的共振腔中產生微波,產生的微波經由微波發射端的天線發射至微波腔體11中。由於磁控管需要高電壓,因此在微波腔體11的外部兩側設置多個變壓裝置16,將市電的電壓(110V或220V)轉換成磁控管所需要的高電壓(4000V)。As shown in Figures 1 and 2, the
如第4圖所示,輸送件13設置在微波腔體11中,本實施例的輸送件13為螺旋裝置,其包括一軸體131以及螺旋板132,螺旋板132沿著軸體131的軸向設置。軸體131的兩端分別由軸承B可旋轉地支持。同時請參閱第1圖及第3圖,軸體131的一端連接於一驅動裝置17,驅動裝置17驅動軸體131旋轉而使螺旋板132旋轉。在本實施例中,驅動裝置17為電動馬達。驅動裝置17的輸出軸經由聯軸器連接於軸體131,藉此使驅動裝置17得以驅動軸體131旋轉。As shown in FIG. 4 , the conveying
請參閱第4圖及第6圖,在微波腔體11靠近的出料口112的一端設有多個進氣口115,而在微波腔體11靠近進料斗113的一端設有排氣口116,在進氣口115設有多個氣流產生件117,在本實施例中,氣流產生件117為風扇,風扇轉動驅動空氣進入微波腔體11而在微波腔體11中產生氣流,氣流從排氣口116排出。Please refer to FIGS. 4 and 6, a plurality of
如第1圖、第2圖及第3圖所示,微波腔體11、微波產生件12、輸送件13、變壓裝置16及驅動裝置17設置在一基座18上。基座18包括一支撐架181、多個承載板182以及一工作梯183。如第3圖所示,為了使礦物在微波腔體11中的輸送更為順暢,支撐架181設置成與地面具有一傾斜角,從進料口111至出料口112朝下方傾斜。如此除了輸送件13推送礦物從進料口111朝出料口112前進之外,礦物也可利用傾斜的支撐架181藉由重力作用從進料口111朝出料口112輸送。如第1圖及第2圖所示,承載板182設置在微波腔體11與變壓裝置16之間以及驅動裝置17的兩側,工作梯183架設在支撐架181的一側,操作人員可經由工作梯183攀爬至承載板182,進行維修或操作。As shown in FIG. 1 , FIG. 2 and FIG. 3 , the
如第5圖所示,礦物料粒投入進料斗113之後,藉由進料斗113的導引而經由進料口111進入微波腔體11,設置在微波腔體11中的輸送件13推送礦物料粒沿軸向前進,此時微波產生件12產生微波並且使微波發射至微波腔體11中而照射在礦物料粒。藉由微波使礦物料粒中的水分子旋轉而使礦物分子產生振盪,藉此升高礦物料粒的溫度。隨著溫度升高,部分的水以及礦物料粒的粉塵等上升而懸浮在微波腔體11中,氣流產生件117在微波腔體11中產生的氣流將水氣及粉塵等經由排氣口116排出。礦物料粒經由微波照射後,礦物料粒不僅會降低含水量,而且會使礦物料粒的結構變得更為鬆散,降低礦物料粒的黏滯性,而且使礦物料粒裂解為粒徑更小的料粒。As shown in FIG. 5 , after the mineral pellets are put into the
如第7圖所示,本實施例的微波產生件12為磁控管,其係使用水冷式系統19對磁控管的陽極進行冷卻。水冷式系統19包括一進水管191以及一排水管192,進水管191及排水管192設置多個副管193,每個副管193設置一閥體194並經由一軟管195連接於微波產生件12,微波產生件12的陽極上環繞一水套,冷卻水從進水管191經由副管193、閥體194及軟管195通過水套,並吸收陽極產生的熱後,溫度升高的冷卻水經由軟管195、閥體194以及副管193進入排水管192。As shown in FIG. 7 , the
第8圖表示本發明的第一微波混料裝置或第二微波混料裝置的另一實施例。在本實施例中,微波產生件12在微波腔體11上係彼此交錯排列,Fig. 8 shows another embodiment of the first microwave mixing device or the second microwave mixing device of the present invention. In this embodiment, the
第9圖表示本發明的第一微波混料裝置或第二微波混料裝置的又另一實施例。在本實施例中,微波產生件12在靠近微波腔體11頂部的矩形金屬板件上排列得較為緊密(間距較小),而微波產生件12在靠近微波腔體11底部的矩形金屬板件上排列得較為疏散(間距較大),Fig. 9 shows yet another embodiment of the first microwave mixing device or the second microwave mixing device of the present invention. In this embodiment, the
請參閱第10圖、第11圖、第14圖、第15圖,其為本發明的礦物除水設備的一實施例。本發明的礦物除水設備100包括一礦物粉碎裝置20、一第一微波混料裝置30以及一旋轉爐40。本實施例的礦物除水設備適用於高黏性且高含水率的礦土(紅土型鋁土礦、鎳土礦)。從礦場挖掘出的礦物其含水量為30%至35%。Please refer to Fig. 10, Fig. 11, Fig. 14, and Fig. 15, which are an embodiment of the mineral water removal device of the present invention. The mineral
礦物輸送至礦物粉碎裝置20,礦物粉碎裝置20包括粉碎件,粉碎件切碎礦物,使得礦物進入礦物粉碎裝置20前的粒徑大於礦物離開礦物粉碎裝置20後的粒徑。在本實施例中,礦物粉碎裝置20為破碎機,可以為單軸、雙軸或四軸破碎機。礦物經過礦物粉碎裝置20切碎後,形成粒徑小於20公分的料粒,並均勻出料輸送至第一微波混料裝置30。The minerals are delivered to the
第一微波混料裝置30可以是如第1圖至第9圖所示之微波混料裝置。第一微波混料裝置30包括一第一微波腔體(如前述之微波腔體11)、第一輸送件(如前述之輸送件13)以及複數個第一微波產生件(如前述之微波產生件12),該等第一微波產生件產生微波並發射至第一微波腔體內,第一微波混料裝置的輸出功率為100仟瓦至140仟瓦的範圍內。第一輸送件設置於第一微波腔體中,並將礦物從第一微波腔體的進料口傳送至出料口。第一微波混料裝置30為礦物通過第一微波混料裝置30,可以藉由微波升高礦物的溫度而移除部分的水分,使含水量略降低為31%,打斷結晶水的鍵結而破壞礦物的黏性,使礦土中的有機質分解不再相互交纏,並且使礦物的粒徑縮小,礦物在經由第一微波混料裝置30輸出時形成粒徑小於4公分的料粒。The first
如第11圖及第13圖所示,旋轉爐40包括一旋轉爐體41以及一加熱器42,礦物進入旋轉爐體41並隨著旋轉爐體41旋轉,加熱器42對位於旋轉爐體41的內部的礦物加熱。旋轉爐體41下方具有滾輪43,滾輪43由馬達驅動旋轉,旋轉爐體41由滾輪43支持並隨著滾輪43旋轉。滾輪43設置在一基座44上,基座44設置成相對於地面具有一傾斜角,使得礦物可以藉由重力在旋轉爐體41中移動而達到輸送的作用。旋轉爐體41的進料口411相對於地面的高度大於旋轉爐體41的出料口412相對於地面的高度。加熱器42為一柴油燃燒機,設置在旋轉爐體41的末端,加熱器在旋轉爐體41中產生火焰並對旋轉爐體41中移動的礦物以進行加熱至430
oC至470
oC的溫度範圍內,以去除礦物的水分,使礦物經過旋轉爐體41後形成含水量為12%至17%範圍內且礦物粒徑為小於1.5公分的料粒。第12圖為本實施例的旋轉爐40的溫度與進料口411的距離的曲線圖。從第12圖可以看出在旋轉爐40中間部分的溫度最高,超過攝氏700度,進料口411與出料口412處的溫度最低,在攝氏200度至300度之間。
As shown in FIGS. 11 and 13, the
如第10圖及第14圖所示,本發明的礦物除水設備100還包括第二微波混料裝置50,由第一微波混料裝置30處理後的礦物料粒輸送至第二微波混料裝置50,第二微波混料裝置50可以是如第1圖至第11圖所示之微波混料裝置。第二微波混料裝置50包括第二微波腔體(如前述之微波腔體11)、第二輸送件(如前述之輸送件13)以及複數個第二微波產生件(如前述之微波產生件12),該等第二微波產生件產生微波並發射至第二微波腔體內,第二微波混料裝置的輸出功率為60仟瓦至100仟瓦的範圍內。第二輸送件設置於第二微波腔體中,並將礦物從第二微波腔體的進料口傳送至出料口。第二微波混料裝置50為礦物通過第二微波混料裝置50,可以藉由微波升高礦物的溫度而再度移除部分的水分,使含水量再略降低為30%,同時打斷結晶水的鍵結而破壞礦物的黏性,並且使礦物的粒徑縮小,礦物在經由第二微波混料裝置50輸出時形成粒徑小於4公分的料粒。礦物經由第二微波混料裝置50照射微波後,輸送至上述的旋轉爐40。As shown in Figures 10 and 14, the mineral
土體水分蒸發速率偶合模型如以下的兩個關係式所示: 其中E w為 蒸發速率(mm/day),Δ為飽和蒸汽壓與溫度關係的斜率,R n為淨輻射(W/m 2),γ為乾溼表常數(kPa/˚C),u w為風速(km/hr),e aw為土體表面蒸氣壓(mm-Hg),A為空氣相對溼度的倒數,B為土體表面相對溼度的倒數。 The coupling model of soil moisture evaporation rate is shown in the following two relations: where E w is the evaporation rate (mm/day), Δ is the slope of the relationship between saturated vapor pressure and temperature, R n is the net radiation (W/m 2 ), γ is the psychrometric constant (kPa/˚C), u w is the wind speed (km/hr), eaw is the vapor pressure of the soil surface (mm-Hg), A is the reciprocal of the relative humidity of the air, and B is the reciprocal of the relative humidity of the soil surface.
本發明的礦物除水設備100在各處理階段的裝置對礦物進行處理時,礦物在各階段的含水量的理論值(利用上述的土體水分蒸發速率偶合模型計算出的數據)及實驗值(實際施作時的數據)的比較如下表:
When the mineral
第15圖表示本發明的礦物除水設備100的另一實施例。本實施例與第14圖的實施例具有部分相同的結構,相同的元件給予相同的符號並省略其說明。本實施例與第14圖的實施例的差異在於本實施例更包括一入料裝置60以及一輸送裝置70,礦物由挖土機投入入料裝置60,以避免直接將礦物投入礦物粉碎裝置20而對設備造成衝擊。礦物由入料裝置60輸送至礦物粉碎裝置20。在本實施例中,入料裝置60可以是振動式入料機,輸送裝置70可以是輸送帶,經由旋轉爐40加熱後的礦物經由輸送裝置70輸送至一運輸器具80,例如貨船或貨車。FIG. 15 shows another embodiment of the mineral
第16圖表示本發明的礦物除水製程的一實施例。FIG. 16 shows an embodiment of the mineral water removal process of the present invention.
在步驟S1中,其為原土提供步驟:提供一礦物原土,該礦物原土具有一第一含水量。在本實施例中,礦物原土為具有高黏性且高含水率的礦土(紅土型鋁土礦、鎳土礦)。從礦場挖掘出的礦物其含水量為30%至35%。接著進入步驟S2。In step S1, it is the step of providing raw soil: providing a mineral raw soil, and the mineral raw soil has a first water content. In this embodiment, the mineral raw soil is a mineral soil with high viscosity and high water content (latterite bauxite, nickel soil). Minerals excavated from the mine have a water content of 30% to 35%. Then proceed to step S2.
在步驟S2中,其為入料步驟:該礦石原土投入上述入料裝置60,並經由入料裝置60輸送至礦物粉碎裝置20。接著進入步驟S3。In step S2, it is a feeding step: the ore raw soil is put into the above-mentioned
在步驟S3中,其為破碎步驟:將該礦物原土經由上述礦物粉碎裝置20切碎。礦物粉碎裝置20為破碎機,礦物經過礦物粉碎裝置20切碎後,形成粒徑小於20公分的料粒,並均勻出料。接著進入步驟S4。In step S3, it is a crushing step: the raw mineral soil is shredded through the above-mentioned
在步驟S4中,其為第一微波混料步驟:將切碎後的礦物經由一第一微波混料裝置30降低黏度並進一步碎料化,使含水量略降低為31%,打斷結晶水的鍵結而破壞礦物的黏性,並且使礦物的粒徑縮小,礦物在經由第一微波混料裝置30輸出時形成粒徑小於4公分的料粒。接著進入步驟S5。In step S4, it is the first microwave mixing step: the minced minerals are reduced in viscosity through a first
在步驟S5中,其為第二微波混料步驟:將第一微波步驟處理後的礦物經由上述第二微波混料裝置50降低黏度並進一步碎料化。使含水量再略降低為30%,進一步更破壞礦物的黏性,並且使礦物的粒徑縮小,礦物在經由第二微波混料裝置50輸出時形成粒徑小於4公分的料粒。接著進入步驟S6。In step S5, it is the second microwave mixing step: the minerals processed in the first microwave step are reduced in viscosity through the second
在步驟S6中,其為加熱步驟:將碎化後的礦物經由上述旋轉爐40加熱去除水分且更進一步碎料化而得到一礦物料粒,礦物料粒具有一第二含水量。旋轉爐40的旋轉爐體41旋轉而翻動礦物,同時加熱器42在旋轉爐體41中產生火焰以加熱旋轉爐體41內的礦物以去除水分而得到礦物料粒。第二含水量為12%至17%的範圍。接著進入步驟S7。In step S6, it is a heating step: the crushed minerals are heated through the above-mentioned
在步驟S7中,輸送步驟:該礦物料粒經由上述的輸送裝置70輸送至運輸器具80。In step S7, the conveying step: the mineral pellets are conveyed to the conveying
本發明的礦物除水設備及製程,其係利用微波混料裝置產生微波後照射至礦物,降低礦土的黏性,並使礦物進一步細化,使礦物的結構鬆散化,一方面使礦土的總表面積增加,另一方面弱化礦土對水分的保持力,使得在後續旋轉爐加熱的過程中,礦物的受熱面積增加,而且水分容易脫離礦土,使得礦物中的水分容易蒸發,而大幅地降低含水量。The mineral water removal equipment and manufacturing process of the present invention utilizes a microwave mixing device to generate microwaves and then irradiate the minerals to reduce the viscosity of the mineral soil, further refine the minerals, and loosen the structure of the minerals. On the other hand, it weakens the retention of water by the mineral soil, so that in the subsequent heating process of the rotary furnace, the heating area of the mineral increases, and the water is easily separated from the mineral soil, making the water in the mineral easy to evaporate, and a large reduce moisture content.
惟以上所述者,僅為本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及新型說明內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。另外,本發明的任一實施例或申請專利範圍不須達成本發明所揭露之全部目的或優點或特點。此外,摘要部分和標題僅是用來輔助專利文件搜尋之用,並非用來限制本發明之權利範圍。此外,本說明書或申請專利範圍中提及的「第一」、「第二」等用語僅用以命名元件(element)的名稱或區別不同實施例或範圍,而並非用來限制元件數量上的上限或下限。However, the above are only preferred embodiments of the present invention, and should not limit the scope of implementation of the present invention, that is, any simple equivalent changes and modifications made according to the scope of the patent application of the present invention and the contents of the description of the new model, All still fall within the scope of the patent of the present invention. In addition, any embodiment of the present invention or the scope of the claims is not required to achieve all of the objects or advantages or features disclosed herein. In addition, the abstract section and the title are only used to aid the search of patent documents and are not intended to limit the scope of the present invention. In addition, terms such as "first" and "second" mentioned in this specification or the scope of the patent application are only used to name the elements or to distinguish different embodiments or scopes, and are not used to limit the number of elements. upper or lower limit.
10:微波混料裝置 11:微波腔體 12:微波產生件 13:輸送件 16:變壓裝置 17:驅動裝置 18:基座 19:水冷式系統 20:礦物粉碎裝置 30:第一微波混料裝置 40:旋轉爐 41:旋轉爐體 42:加熱器 43:滾輪 44:基座 50:第二微波混料裝置 60:入料裝置 70:輸送裝置 80:運輸器具 100:礦物除水設備 111:進料口 112:出料口 113:進料斗 115:進氣口 116:排氣口 117:氣流產生件 131:軸體 132:螺旋板 181:支撐架 182:承載板 183:工作梯 191:進水管 192:排水管 193:副管 194:閥體 195:軟管 411:進料口 412:出料口 B:軸承 S1:原土提供步驟 S2:入料步驟 S3:破碎步驟 S4:第一微波混料步驟 S5:第二微波混料步驟 S6:加熱步驟 S7:輸送步驟10: Microwave mixing device 11: Microwave cavity 12: Microwave generator 13: Conveyor 16: Transformer device 17: Drive unit 18: Pedestal 19: Water-cooled system 20: Mineral crushing device 30: The first microwave mixing device 40: Rotary furnace 41: Rotary furnace body 42: Heater 43: Roller 44: Pedestal 50: Second microwave mixing device 60: Feeding device 70: Conveyor 80: Transport equipment 100: Mineral water removal equipment 111: Feed port 112: discharge port 113: Feed Hopper 115: Air intake 116: exhaust port 117: Airflow generating parts 131: Shaft 132: Spiral Plate 181: Support frame 182: Carrier plate 183: Working Ladder 191: water inlet pipe 192: Drainpipe 193: Deputy 194: valve body 195: Hose 411: Feed port 412: Outlet B: Bearing S1: Steps to provide original soil S2: Feeding step S3: Crushing step S4: the first microwave mixing step S5: Second microwave mixing step S6: Heating step S7: Conveying step
第1圖為本發明的第一微波混料裝置或第二微波混料裝置的一實施例的立體圖。 第2圖為第1圖的第一微波混料裝置或第二微波混料裝置的俯視圖。 第3圖為第1圖的第一微波混料裝置或第二微波混料裝置的前視圖。 第4圖為第1圖的第一微波混料裝置或第二微波混料裝置的剖視圖。 第5圖為第1圖的第一微波混料裝置或第二微波混料裝置對礦物進行微波混料處理的示意圖。 第6圖為第1圖的第一微波混料裝置或第二微波混料裝置的後視圖。 第7圖為第1圖的第一微波混料裝置或第二微波混料裝置的微波產生件的放大圖。 第8圖為第一微波混料裝置或第二微波混料裝置的另一實施例的剖視圖。 第9圖為第一微波混料裝置或第二微波混料裝置的又另一實施例的剖視圖。 第10圖為本發明的礦物除水設備的一實施例的示意圖。 第11圖為第10圖的礦物除水設備的旋轉爐的一實施例的示意圖。 第12圖為第11圖的旋轉爐的內部與進料口的距離與溫度的曲線圖。 第13圖第10圖的礦物除水設備的旋轉爐對礦物進行加熱處理的示意圖。 第14圖為礦物經由本發明的礦物除水設備的進行除水製程的一實施例的示意圖。 第15圖為礦物經由本發明的礦物除水設備的進行除水製程的另一實施例的示意圖。 第16圖為本發明的礦物除水製程的一實施例的流程圖。 FIG. 1 is a perspective view of an embodiment of the first microwave mixing device or the second microwave mixing device of the present invention. FIG. 2 is a top view of the first microwave mixing device or the second microwave mixing device of FIG. 1 . FIG. 3 is a front view of the first microwave mixing device or the second microwave mixing device of FIG. 1 . FIG. 4 is a cross-sectional view of the first microwave mixing device or the second microwave mixing device of FIG. 1 . Fig. 5 is a schematic diagram of the first microwave mixing device or the second microwave mixing device of Fig. 1 performing microwave mixing treatment on minerals. FIG. 6 is a rear view of the first microwave mixing device or the second microwave mixing device of FIG. 1 . FIG. 7 is an enlarged view of the microwave generating member of the first microwave mixing device or the second microwave mixing device of FIG. 1 . Figure 8 is a cross-sectional view of another embodiment of the first microwave mixing device or the second microwave mixing device. Figure 9 is a cross-sectional view of yet another embodiment of the first microwave mixing device or the second microwave mixing device. FIG. 10 is a schematic diagram of an embodiment of the mineral water removal equipment of the present invention. FIG. 11 is a schematic diagram of an embodiment of the rotary furnace of the mineral water removal equipment of FIG. 10 . Fig. 12 is a graph showing the distance and temperature between the inside of the rotary furnace and the feed port of Fig. 11 . Fig. 13 and Fig. 10 are schematic diagrams showing that the rotary furnace of the mineral water removal equipment heats the minerals. FIG. 14 is a schematic diagram of an embodiment of the process of removing water from minerals through the mineral water removing equipment of the present invention. FIG. 15 is a schematic diagram of another embodiment of the process of removing water from minerals through the mineral water removing equipment of the present invention. FIG. 16 is a flow chart of an embodiment of the mineral water removal process of the present invention.
20:礦物粉碎裝置 20: Mineral crushing device
30:第一微波混料裝置 30: The first microwave mixing device
40:旋轉爐 40: Rotary furnace
41:旋轉爐體 41: Rotary furnace body
411:進料口 411: Feed port
412:出料口 412: Outlet
42:加熱器 42: Heater
43:滾輪 43: Roller
44:基座 44: Pedestal
50:第二微波混料裝置 50: Second microwave mixing device
60:入料裝置 60: Feeding device
70:輸送裝置 70: Conveyor
100:礦物除水設備 100: Mineral water removal equipment
Claims (15)
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| CN104561549A (en) * | 2014-12-10 | 2015-04-29 | 昆明理工大学 | Distribution method for roasting silica-containing manganese ore of microwave shaft furnace |
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| CN114812100A (en) | 2022-07-29 |
| TW202229566A (en) | 2022-08-01 |
| CN114812100B (en) | 2023-12-19 |
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