CN114812100A - Mineral dewatering equipment and process - Google Patents
Mineral dewatering equipment and process Download PDFInfo
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- CN114812100A CN114812100A CN202110189480.0A CN202110189480A CN114812100A CN 114812100 A CN114812100 A CN 114812100A CN 202110189480 A CN202110189480 A CN 202110189480A CN 114812100 A CN114812100 A CN 114812100A
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- 229910052500 inorganic mineral Inorganic materials 0.000 title claims abstract description 225
- 239000011707 mineral Substances 0.000 title claims abstract description 225
- 238000000034 method Methods 0.000 title claims description 22
- 238000002156 mixing Methods 0.000 claims abstract description 81
- 239000002689 soil Substances 0.000 claims abstract description 41
- 238000010438 heat treatment Methods 0.000 claims abstract description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 73
- 239000002245 particle Substances 0.000 claims description 34
- 239000008188 pellet Substances 0.000 claims description 9
- 238000007599 discharging Methods 0.000 claims description 7
- 230000014759 maintenance of location Effects 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 8
- 229910052751 metal Inorganic materials 0.000 description 8
- 239000002184 metal Substances 0.000 description 8
- 238000010586 diagram Methods 0.000 description 5
- 238000007670 refining Methods 0.000 description 5
- 229910052759 nickel Inorganic materials 0.000 description 4
- 238000010298 pulverizing process Methods 0.000 description 4
- 229910001570 bauxite Inorganic materials 0.000 description 3
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 238000001704 evaporation Methods 0.000 description 3
- 230000008020 evaporation Effects 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000000498 cooling water Substances 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000011346 highly viscous material Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 210000003462 vein Anatomy 0.000 description 1
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-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B1/00—Preliminary treatment of solid materials or objects to facilitate drying, e.g. mixing or backmixing the materials to be dried with predominantly dry solids
- F26B1/005—Preliminary treatment of solid materials or objects to facilitate drying, e.g. mixing or backmixing the materials to be dried with predominantly dry solids by means of disintegrating, e.g. crushing, shredding, milling the materials to be dried
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C21/00—Disintegrating plant with or without drying of the material
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B17/00—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement
- F26B17/18—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by rotating helical blades or other rotary conveyors which may be heated moving materials in stationary chambers, e.g. troughs
- F26B17/20—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by rotating helical blades or other rotary conveyors which may be heated moving materials in stationary chambers, e.g. troughs the axis of rotation being horizontal or slightly inclined
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/04—Agitating, stirring, or scraping devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/22—Controlling the drying process in dependence on liquid content of solid materials or objects
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B3/00—Drying solid materials or objects by processes involving the application of heat
- F26B3/32—Drying solid materials or objects by processes involving the application of heat by development of heat within the materials or objects to be dried, e.g. by fermentation or other microbiological action
- F26B3/34—Drying solid materials or objects by processes involving the application of heat by development of heat within the materials or objects to be dried, e.g. by fermentation or other microbiological action by using electrical effects
- F26B3/347—Electromagnetic heating, e.g. induction heating or heating using microwave energy
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Microbiology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Electromagnetism (AREA)
- Health & Medical Sciences (AREA)
- Biomedical Technology (AREA)
- Biotechnology (AREA)
- Physics & Mathematics (AREA)
- Molecular Biology (AREA)
- Food Science & Technology (AREA)
- Processing Of Solid Wastes (AREA)
- Constitution Of High-Frequency Heating (AREA)
- Treatment Of Sludge (AREA)
Abstract
Description
技术领域technical field
本发明有关于一种矿物处理的技术领域,特别是有关于一种矿物除水设备及制程。The invention relates to the technical field of mineral processing, in particular to a mineral water removal equipment and a manufacturing process.
背景技术Background technique
各种金属的提炼大多是先行从矿脉中采挖矿石或矿砂,然后将矿石或矿砂运送至提炼的单位或工厂,然后提炼出金属,例如铁矿、铝矿或镍矿等。对于一些含水量较高的矿土,例如红土型铝土矿及镍土矿等,现有的处理方式是直接将矿土运送至目的地的提炼的单位或工厂,在提炼的单位或工厂先进行去除水分后,再进入提炼的制程。Most of the extraction of various metals is to first extract ore or ore from the ore vein, and then transport the ore or ore to the refining unit or factory, and then extract the metal, such as iron ore, aluminum ore or nickel ore, etc. For some minerals with high water content, such as laterite-type bauxite and nickel ore, the existing treatment method is to directly transport the ore to the destination refining unit or factory, and the refining unit or factory first After removing moisture, it enters the refining process.
这种现有的处理方式,使得高含水量的矿土从矿产地运送至提炼工厂,因而增加运送的重量,同时对于相同容积的货船或货车而言,每次所能运送的矿土的容积减少,造成运送的成本增加,而且提炼工厂需建置除水设备,也同时造成提炼工厂建置成本的增加及制程的复杂化。This existing processing method makes the mineral soil with high water content transported from the mining field to the refining plant, thus increasing the transport weight, and for the same volume of cargo ships or trucks, the volume of the mineral soil that can be transported each time Reduced, resulting in an increase in the cost of transportation, and the refinery plant needs to build water removal equipment, which also increases the construction cost of the refinery plant and complicates the process.
另外,现有的矿土除水设备是以加热的方式对矿土加热除水,由于矿土含有黏土等黏度较高的物质,直接加热的方式在既定的时间内能够去除的含水量有限。In addition, the existing mine soil water removal equipment is to heat the mineral soil to remove water. Since the mineral soil contains clay and other highly viscous substances, the direct heating method can remove a limited amount of water within a given time.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本发明的目的在于提供一种矿物除水设备及制程,矿物可用矿物粉碎装置先行切碎后,再利用微波混料装置降低矿物的黏性,并且再进一步细化矿物的粒径,最后进入旋转炉加热,大幅地降低含水量。In view of this, the purpose of the present invention is to provide a mineral water removal equipment and process, the mineral can be chopped first by a mineral crushing device, and then the viscosity of the mineral can be reduced by a microwave mixing device, and the particle size of the mineral can be further refined. , and finally enter the rotary furnace for heating, which greatly reduces the water content.
本发明所采用的技术手段如下所述。The technical means adopted in the present invention are as follows.
本发明的矿物除水设备的一实施例包括一矿物粉碎装置、一第一微波混料装置以及一旋转炉。矿物粉碎装置包括粉碎件,该粉碎件切碎该矿物,使该矿物进入该矿物粉碎装置前的粒径大于该矿物离开该矿物粉碎装置后的粒径。第一微波混料装置包括一第一微波腔体、第一输送件以及复数个第一微波产生件,该等第一微波产生件产生微波并发射至该第一微波腔体内,该第一输送件设置于该第一微波腔体中,并将该矿物从该第一微波腔体的进料口传送至出料口。旋转炉包括一旋转炉体以及一加热器,该矿物进入该旋转炉体并随着旋转炉体旋转,该加热器对位于该旋转炉体的内部的该矿物加热。该矿物依序通过该矿物粉碎装置、该第一微波混料装置以及该旋转炉,且该矿物的含水量从30%至35%的范围降低至12%至17%的范围。An embodiment of the mineral water removal equipment of the present invention includes a mineral crushing device, a first microwave mixing device and a rotary furnace. The mineral crushing device includes a crushing piece, which chops the mineral so that the particle size of the mineral before entering the mineral crushing device is larger than the particle size of the mineral after leaving the mineral crushing device. The first microwave mixing device includes a first microwave cavity, a first conveying member and a plurality of first microwave generating parts. The first microwave generating parts generate microwaves and transmit them into the first microwave cavity. The first conveying The component is arranged in the first microwave cavity, and transmits the mineral from the feed port to the discharge port of the first microwave cavity. The rotary furnace includes a rotary furnace body and a heater, the mineral enters the rotary furnace body and rotates with the rotary furnace body, and the heater heats the mineral located inside the rotary furnace body. The mineral passes through the mineral crushing device, the first microwave mixing device and the rotary furnace in sequence, and the water content of the mineral is reduced from a range of 30% to 35% to a range of 12% to 17%.
本发明的矿物除水制程的一实施例包括:原土提供步骤:提供一矿物原土,该矿物原土具有一第一含水量;破碎步骤:将该矿物原土经由一矿物粉碎装置切碎;第一微波混料步骤:将切碎后的矿物经由一第一微波混料装置降低黏度并进一步碎料化;加热步骤:将碎化后的矿物经由一旋转炉加热去除水分且更进一步碎料化而得到一第二矿物料粒,该第二矿物料粒具有一第二含水量;其中该第一含水量为30%至35%的范围该第二含水量为12%至17%的范围。An embodiment of the mineral water removal process of the present invention includes: a raw soil providing step: providing a mineral raw soil, the mineral raw soil has a first water content; a crushing step: shredding the mineral raw soil through a mineral pulverizing device The first microwave mixing step: reduce the viscosity of the minced minerals through a first microwave mixing device and further crush them; heating step: heat the crushed minerals through a rotary furnace to remove moisture and further crush materialized to obtain a second mineral grain, the second mineral grain has a second water content; wherein the first water content is in the range of 30% to 35% and the second water content is 12% to 17% scope.
本发明的矿物除水设备及制程,其利用微波混料装置产生微波后照射至矿物,降低矿土的黏性,并使矿物进一步细化,使矿物的结构松散化,一方面使矿土的总表面积增加,另一方面弱化矿土对水分的保持力,使得在后续旋转炉加热的过程中,矿物的受热面积增加,而且水分容易脱离矿土,使得矿物中的水分容易蒸发,而大幅地降低含水量。The mineral water removal equipment and process of the present invention utilizes a microwave mixing device to generate microwaves and then irradiate the minerals to reduce the viscosity of the mineral soil, further refine the minerals, and loosen the structure of the minerals. The increase of the total surface area, on the other hand, weakens the retention of water by the mineral soil, so that in the subsequent heating process of the rotary furnace, the heating area of the mineral increases, and the water is easily separated from the mineral soil, which makes the water in the mineral easy to evaporate, and greatly Reduce moisture content.
附图说明Description of drawings
图1为本发明的第一微波混料装置或第二微波混料装置的一实施例的立体图。FIG. 1 is a perspective view of an embodiment of the first microwave mixing device or the second microwave mixing device of the present invention.
图2为图1的第一微波混料装置或第二微波混料装置的俯视图。FIG. 2 is a top view of the first microwave mixing device or the second microwave mixing device of FIG. 1 .
图3为图1的第一微波混料装置或第二微波混料装置的前视图。FIG. 3 is a front view of the first microwave mixing device or the second microwave mixing device of FIG. 1 .
图4为图1的第一微波混料装置或第二微波混料装置的剖视图。FIG. 4 is a cross-sectional view of the first microwave mixing device or the second microwave mixing device of FIG. 1 .
图5为图1的第一微波混料装置或第二微波混料装置对矿物进行微波混料处理的示意图。FIG. 5 is a schematic diagram of the first microwave mixing device or the second microwave mixing device of FIG. 1 performing microwave mixing processing on minerals.
图6为图1的第一微波混料装置或第二微波混料装置的后视图。FIG. 6 is a rear view of the first microwave mixing device or the second microwave mixing device of FIG. 1 .
图7为图1的第一微波混料装置或第二微波混料装置的微波产生件的放大图。FIG. 7 is an enlarged view of a microwave generating member of the first microwave mixing device or the second microwave mixing device of FIG. 1 .
图8为第一微波混料装置或第二微波混料装置的另一实施例的剖视图。8 is a cross-sectional view of another embodiment of the first microwave mixing device or the second microwave mixing device.
图9为第一微波混料装置或第二微波混料装置的又另一实施例的剖视图。9 is a cross-sectional view of yet another embodiment of a first microwave mixing device or a second microwave mixing device.
图10为本发明的矿物除水设备的一实施例的示意图。FIG. 10 is a schematic diagram of an embodiment of the mineral water removal device of the present invention.
图11为图10的矿物除水设备的旋转炉的一实施例的示意图。FIG. 11 is a schematic diagram of an embodiment of the rotary furnace of the mineral water removal apparatus of FIG. 10 .
图12为图11的旋转炉的内部与进料口的距离与温度的曲线图。FIG. 12 is a graph showing the distance and temperature between the interior of the rotary furnace of FIG. 11 and the feed port.
图13为图10的矿物除水设备的旋转炉对矿物进行加热处理的示意图。FIG. 13 is a schematic view of the rotary furnace of the mineral water removal equipment of FIG. 10 heating the minerals.
图14为矿物经由本发明的矿物除水设备的进行除水制程的一实施例的示意图。14 is a schematic diagram of an embodiment of the process of removing water from minerals through the mineral water removing equipment of the present invention.
图15为矿物经由本发明的矿物除水设备的进行除水制程的另一实施例的示意图。15 is a schematic diagram of another embodiment of the process of removing water from minerals through the mineral water removing equipment of the present invention.
图16为本发明的矿物除水制程的一实施例的流程图。FIG. 16 is a flow chart of an embodiment of the mineral water removal process of the present invention.
图号说明:Description of drawing numbers:
10:微波混料装置10: Microwave mixing device
11:微波腔体11: Microwave cavity
12:微波产生件12: Microwave generator
13:输送件13: Conveyor parts
16:变压装置16: Transformer device
17:驱动装置17: Drive unit
18:第一基座18: First Pedestal
19:水冷式系统19: Water-cooled system
20:矿物粉碎装置20: Mineral crushing device
30:第一微波混料装置30: The first microwave mixing device
40:旋转炉40: Rotary furnace
41:旋转炉体41: Rotary furnace body
42:加热器42: Heater
43:滚轮43: Roller
44:第二基座44: Second base
50:第二微波混料装置50: Second microwave mixing device
60:入料装置60: Feeding device
70:输送装置70: Conveyor
80:运输器具80: Transport equipment
100:矿物除水设备100: Mineral water removal equipment
111:进料口111: Feed port
112:出料口112: Outlet
113:进料斗113: Feed Hopper
115:进气口115: Air intake
116:排气口116: exhaust port
117:气流产生件117: Airflow generator
131:轴体131: Shaft body
132:螺旋板132: Spiral Plate
181:支撑架181: Support frame
182:承载板182: Carrier Plate
183:工作梯183: Working Ladder
191:进水管191: Water inlet pipe
192:排水管192: Drainpipe
193:副管193: Deputy
194:阀体194: valve body
195:软管195: Hose
411:进料口411: Feed port
412:出料口412: Outlet
B:轴承B: Bearing
S1:原土提供步骤S1: Steps to provide original soil
S2:入料步骤S2: Feeding step
S3:破碎步骤S3: Crushing step
S4:第一微波混料步骤S4: The first microwave mixing step
S5:第二微波混料步骤S5: Second microwave mixing step
S6:加热步骤S6: Heating step
S7:输送步骤。S7: the conveying step.
具体实施方式Detailed ways
请参阅图1、图2、图3及图4,其表示本发明的第一微波混料装置或第二微波混料装置的一实施例。本发明的微波混料装置10包括一微波腔体11、复数个微波产生件12以及一输送件13。Please refer to FIG. 1 , FIG. 2 , FIG. 3 and FIG. 4 , which illustrate an embodiment of the first microwave mixing device or the second microwave mixing device of the present invention. The
微波腔体11为一空心腔体,其具有一进料口111以及一出料口112。进料口111与出料口112分别设置在微波腔体11的相对两端。进料口111具有一进料斗113,进料斗113朝向上方直立,矿物借由进料斗113的导引通过进料口111进入微波腔体11中。出料口112朝向微波腔体11的下方,微波处理后的矿物从出料口112离开微波腔体11。此处所称的“上方”指离开地面的方向,而“下方”指朝向地面的方向。The
如图1及图2所示,微波产生件12插置于微波腔体11的外壳,每个微波产生件12具有一微波发射端,微波发射端位于该微波腔体11内,微波发射端发出微波,微波照射至输送至微波腔体11中的矿物,而且由于本实施例的微波腔体11为金属制成,因此微波可由微波腔体11不断地反射而反复地照射至矿物。在本实施例中,微波腔体11为多边形的腔体,如图1所示,微波腔体11由十二个矩形的金属板件沿一外接的圆柱面两两相接排列而形成筒状的结构,上半部(180度)的六个矩形金属板中,每个矩形的金属板件上设有两列孔位,因此总共有12列的孔位,每个孔位设置一个微波产生件12。在本实施例中,微波产生件12为磁控管(magnetron)。磁控管具有中心阴极、环绕中心阴极的阳极以及设置在阴极与阳极轴向两端的磁铁,在阴极及阳极之间施加高电压,而且对阴极加热,使热电子游离并在阴极与阳极之间的电场空间中移动,再搭配两端的磁铁所产生的磁场,在阴极与阳极之间的共振腔中产生微波,产生的微波经由微波发射端的天线发射至微波腔体11中。由于磁控管需要高电压,因此在微波腔体11的外部两侧设置多个变压装置16,将市电的电压(110V或220V)转换成磁控管所需要的高电压(4000V)。As shown in FIG. 1 and FIG. 2 , the
如图4所示,输送件13设置在微波腔体11中,本实施例的输送件13为螺旋装置,其包括一轴体131以及螺旋板132,螺旋板132沿着轴体131的轴向设置。轴体131的两端分别由轴承B可旋转地支持。同时请参阅图1及图3,轴体131的一端连接于一驱动装置17,驱动装置17驱动轴体131旋转而使螺旋板132旋转。在本实施例中,驱动装置17为电动马达。驱动装置17的输出轴经由联轴器连接于轴体131,借此使驱动装置17得以驱动轴体131旋转。As shown in FIG. 4 , the conveying
请参阅图4及图6,在微波腔体11靠近的出料口112的一端设有多个进气口115,而在微波腔体11靠近进料斗113的一端设有排气口116,在进气口115设有多个气流产生件117,在本实施例中,气流产生件117为风扇,风扇转动驱动空气进入微波腔体11而在微波腔体11中产生气流,气流从排气口116排出。Please refer to FIG. 4 and FIG. 6 , a plurality of
如图1、图2及图3所示,微波腔体11、微波产生件12、输送件13、变压装置16及驱动装置17设置在一第一基座18上。第一基座18包括一支撑架181、多个承载板182以及一工作梯183。如图3所示,为了使矿物在微波腔体11中的输送更为顺畅,支撑架181设置成与地面具有一倾斜角,从进料口111至出料口112朝下方倾斜。如此除了输送件13推送矿物从进料口111朝出料口112前进之外,矿物也可利用倾斜的支撑架181借由重力作用从进料口111朝出料口112输送。如图1及图2所示,承载板182设置在微波腔体11与变压装置16之间以及驱动装置17的两侧,工作梯183架设在支撑架181的一侧,操作人员可经由工作梯183攀爬至承载板182,进行维修或操作。As shown in FIG. 1 , FIG. 2 and FIG. 3 , the
如图5所示,矿物料粒投入进料斗113之后,借由进料斗113的导引而经由进料口111进入微波腔体11,设置在微波腔体11中的输送件13推送矿物料粒沿轴向前进,此时微波产生件12产生微波并且使微波发射至微波腔体11中而照射在矿物料粒。借由微波使矿物料粒中的水分子旋转而使矿物分子产生振荡,借此升高矿物料粒的温度。随着温度升高,部分的水以及矿物料粒的粉尘等上升而悬浮在微波腔体11中,气流产生件117在微波腔体11中产生的气流将水气及粉尘等经由排气口116排出。矿物料粒经由微波照射后,矿物料粒不仅会降低含水量,而且会使矿物料粒的结构变得更为松散,降低矿物料粒的黏滞性,而且使矿物料粒裂解为粒径更小的料粒。As shown in FIG. 5 , after the mineral particles are put into the
如图7所示,本实施例的微波产生件12为磁控管,其使用水冷式系统19对磁控管的阳极进行冷却。水冷式系统19包括一进水管191以及一排水管192,进水管191及排水管192设置多个副管193,每个副管193设置一阀体194并经由一软管195连接于微波产生件12,微波产生件12的阳极上环绕一水套,冷却水从进水管191经由副管193、阀体194及软管195通过水套,并吸收阳极产生的热后,温度升高的冷却水经由软管195、阀体194以及副管193进入排水管192。As shown in FIG. 7 , the
图8表示本发明的第一微波混料装置或第二微波混料装置的另一实施例。在本实施例中,微波产生件12在微波腔体11上彼此交错排列。FIG. 8 shows another embodiment of the first microwave mixing device or the second microwave mixing device of the present invention. In this embodiment, the
图9表示本发明的第一微波混料装置或第二微波混料装置的又另一实施例。在本实施例中,微波产生件12在靠近微波腔体11顶部的矩形金属板件上排列得较为紧密(间距较小),而微波产生件12在靠近微波腔体11底部的矩形金属板件上排列得较为疏散(间距较大)。Figure 9 shows yet another embodiment of the first microwave mixing device or the second microwave mixing device of the present invention. In this embodiment, the
请参阅图10、图11、图14、图15,其为本发明的矿物除水设备的一实施例。本发明的矿物除水设备100包括一矿物粉碎装置20、一第一微波混料装置30以及一旋转炉40。本实施例的矿物除水设备适用于高黏性且高含水率的矿土(红土型铝土矿、镍土矿)。从矿场挖掘出的矿物其含水量为30%至35%。Please refer to FIG. 10 , FIG. 11 , FIG. 14 , and FIG. 15 , which are an embodiment of the mineral water removal device of the present invention. The mineral
矿物输送至矿物粉碎装置20,矿物粉碎装置20包括粉碎件,粉碎件切碎矿物,使得矿物进入矿物粉碎装置20前的粒径大于矿物离开矿物粉碎装置20后的粒径。在本实施例中,矿物粉碎装置20为破碎机,可以为单轴、双轴或四轴破碎机。矿物经过矿物粉碎装置20切碎后,形成粒径小于20公分的料粒,并均匀出料输送至第一微波混料装置30。The minerals are delivered to the
第一微波混料装置30可以是如图1至图9所示的微波混料装置。第一微波混料装置30包括一第一微波腔体(如前述的微波腔体11)、第一输送件(如前述的输送件13)以及复数个第一微波产生件(如前述的微波产生件12),该等第一微波产生件产生微波并发射至第一微波腔体内,第一微波混料装置的输出功率为100仟瓦至140仟瓦的范围内。第一输送件设置于第一微波腔体中,并将矿物从第一微波腔体的进料口(如前述的进料口111)传送至出料口(如前述的出料口112)。第一微波混料装置30为矿物通过第一微波混料装置30,可以借由微波升高矿物的温度而移除部分的水分,使含水量略降低为31%,打断结晶水的键结而破坏矿物的黏性,使矿土中的有机质分解不再相互交缠,并且使矿物的粒径缩小,矿物在经由第一微波混料装置30输出时形成粒径小于4公分的料粒。The first
如图11及图13所示,旋转炉40包括一旋转炉体41以及一加热器42,矿物进入旋转炉体41并随着旋转炉体41旋转,加热器42对位于旋转炉体41的内部的矿物加热。旋转炉体41下方具有滚轮43,滚轮43由马达驱动旋转,旋转炉体41由滚轮43支持并随着滚轮43旋转。滚轮43设置在一第二基座44上,第二基座44设置成相对于地面具有一倾斜角,使得矿物可以借由重力在旋转炉体41中移动而达到输送的作用。旋转炉体41的进料口411相对于地面的高度大于旋转炉体41的出料口412相对于地面的高度。加热器42为一柴油燃烧机,设置在旋转炉体41的末端,加热器42在旋转炉体41中产生火焰并对旋转炉体41中移动的矿物以进行加热至430℃至470℃的温度范围内,以去除矿物的水分,使矿物经过旋转炉体41后形成含水量为12%至17%范围内且矿物粒径为小于1.5公分的料粒。图12为本实施例的旋转炉40的温度与进料口411的距离的曲线图。从图12可以看出在旋转炉40中间部分的温度最高,超过摄氏700度,进料口411与出料口412处的温度最低,在摄氏200度至300度之间。As shown in FIG. 11 and FIG. 13 , the
如图10及图14所示,本发明的矿物除水设备100还包括第二微波混料装置50,由第一微波混料装置30处理后的矿物料粒输送至第二微波混料装置50,第二微波混料装置50可以是如图1至图11所示的微波混料装置。第二微波混料装置50包括第二微波腔体(如前述的微波腔体11)、第二输送件(如前述的输送件13)以及复数个第二微波产生件(如前述的微波产生件12),该等第二微波产生件产生微波并发射至第二微波腔体内,第二微波混料装置的输出功率为60仟瓦至100仟瓦的范围内。第二输送件设置于第二微波腔体中,并将矿物从第二微波腔体的进料口(如前述的进料口111)传送至出料口(如前述的出料口112)。第二微波混料装置50为矿物通过第二微波混料装置50,可以借由微波升高矿物的温度而再度移除部分的水分,使含水量再略降低为30%,同时打断结晶水的键结而破坏矿物的黏性,并且使矿物的粒径缩小,矿物在经由第二微波混料装置50输出时形成粒径小于4公分的料粒。矿物经由第二微波混料装置50照射微波后,输送至上述的旋转炉40。As shown in FIGS. 10 and 14 , the mineral
土体水分蒸发速率偶合模型如以下的两个关系式所示:The coupling model of soil moisture evaporation rate is shown in the following two relations:
Ew=(ΔRn+γEaw)/(Δ+γA)E w =(ΔR n +γE aw )/(Δ+γA)
Eaw=0.35(1+0.146uw)eaw(B-A)E aw =0.35(1+0.146u w )e aw (BA)
其中Ew为蒸发速率(mm/day),Δ为饱和蒸汽压与温度关系的斜率,Rn为净辐射(W/m2),γ为干湿表常数(kPa/℃),uw为风速(km/hr),eaw为土体表面蒸气压(mm-Hg),A为空气相对湿度的倒数,B为土体表面相对湿度的倒数。本发明的矿物除水设备100在各处理阶段的装置对矿物进行处理时,矿物在各阶段的含水量的理论值(利用上述的土体水分蒸发速率偶合模型计算出的数据)及实验值(实际施作时的数据)的比较如下表:where E w is the evaporation rate (mm/day), Δ is the slope of the relationship between saturated vapor pressure and temperature, R n is the net radiation (W/m 2 ), γ is the psychrometric constant (kPa/°C), and u w is Wind speed (km/hr), eaw is the vapor pressure of the soil surface (mm-Hg), A is the reciprocal of the relative humidity of the air, and B is the reciprocal of the relative humidity of the soil surface. When the mineral
图15表示本发明的矿物除水设备100的另一实施例。本实施例与图14的实施例具有部分相同的结构,相同的元件给予相同的符号并省略其说明。本实施例与图14的实施例的差异在于本实施例更包括一入料装置60以及一输送装置70,矿物由挖土机投入入料装置60,以避免直接将矿物投入矿物粉碎装置20而对设备造成冲击。矿物由入料装置60输送至矿物粉碎装置20。在本实施例中,入料装置60可以是振动式入料机,输送装置70可以是输送带,经由旋转炉40加热后的矿物经由输送装置70输送至一运输器具80,例如货船或货车。FIG. 15 shows another embodiment of the mineral
图16表示本发明的矿物除水制程的一实施例,其包括:一原土提供步骤S1、一破碎步骤S3、一第一微波混料步骤S4、一加热步骤S6。在本实施例中,本发明的矿物除水制程更包括一第二微波混料步骤S5。在本实施例中,本发明的矿物除水制程更包括一入料步骤S2。在本实施例中,本发明的矿物除水制程更包括一输送步骤S7。FIG. 16 shows an embodiment of the mineral water removal process of the present invention, which includes: a raw soil providing step S1, a crushing step S3, a first microwave mixing step S4, and a heating step S6. In this embodiment, the mineral water removal process of the present invention further includes a second microwave mixing step S5. In this embodiment, the mineral water removal process of the present invention further includes a feeding step S2. In this embodiment, the mineral water removal process of the present invention further includes a conveying step S7.
在步骤S1中,其为原土提供步骤S1:提供一矿物原土,该矿物原土具有一第一含水量。在本实施例中,矿物原土为具有高黏性且高含水率的矿土(红土型铝土矿、镍土矿)。从矿场挖掘出的矿物其含水量为30%至35%。接着进入步骤S2。In step S1, it provides raw soil. Step S1: providing a mineral raw soil, and the mineral raw soil has a first water content. In this embodiment, the mineral raw soil is a mineral soil with high viscosity and high water content (latterite bauxite, nickel soil). Minerals excavated from the mine have a water content of 30% to 35%. Then proceed to step S2.
在步骤S2中,其为入料步骤S2:该矿石原土投入上述入料装置60,并经由入料装置60输送至矿物粉碎装置20。接着进入步骤S3。In step S2, it is the feeding step S2: the ore raw soil is put into the above-mentioned
在步骤S3中,其为破碎步骤S3:将该矿物原土经由上述矿物粉碎装置20切碎。矿物粉碎装置20为破碎机,矿物经过矿物粉碎装置20切碎后,形成粒径小于20公分的料粒,并均匀出料。接着进入步骤S4。In step S3, it is a crushing step S3: the raw mineral soil is shredded through the above-mentioned
在步骤S4中,其为第一微波混料步骤S4:将切碎后的矿物经由一第一微波混料装置30降低黏度并进一步碎料化,使含水量略降低为31%,打断结晶水的键结而破坏矿物的黏性,并且使矿物的粒径缩小,矿物在经由第一微波混料装置30输出时形成粒径小于4公分的料粒。接着进入步骤S5。In step S4, it is the first microwave mixing step S4: the minced minerals are reduced in viscosity through a first
在步骤S5中,其为第二微波混料步骤S5:将第一微波步骤处理后的矿物经由上述第二微波混料装置50降低黏度并进一步碎料化。使含水量再略降低为30%,进一步更破坏矿物的黏性,并且使矿物的粒径缩小,矿物在经由第二微波混料装置50输出时形成粒径小于4公分的料粒。接着进入步骤S6。In step S5, it is the second microwave mixing step S5: the minerals processed in the first microwave step are reduced in viscosity through the second
在步骤S6中,其为加热步骤S6:将碎化后的矿物经由上述旋转炉40加热去除水分且更进一步碎料化而得到一矿物料粒,矿物料粒具有一第二含水量。旋转炉40的旋转炉体41旋转而翻动矿物,同时加热器42在旋转炉体41中产生火焰以加热旋转炉体41内的矿物以去除水分而得到矿物料粒。第二含水量为12%至17%的范围。接着进入步骤S7。In step S6, it is a heating step S6: the crushed minerals are heated through the above-mentioned
在步骤S7中,输送步骤S7:该矿物料粒经由上述的输送装置70输送至运输器具80。In step S7, conveying step S7: the mineral pellets are conveyed to the conveying
本发明的矿物除水设备及制程,其利用微波混料装置产生微波后照射至矿物,降低矿土的黏性,并使矿物进一步细化,使矿物的结构松散化,一方面使矿土的总表面积增加,另一方面弱化矿土对水分的保持力,使得在后续旋转炉加热的过程中,矿物的受热面积增加,而且水分容易脱离矿土,使得矿物中的水分容易蒸发,而大幅地降低含水量。The mineral water removal equipment and process of the present invention utilizes a microwave mixing device to generate microwaves and then irradiate the minerals to reduce the viscosity of the mineral soil, further refine the minerals, and loosen the structure of the minerals. The increase of the total surface area, on the other hand, weakens the holding power of the mineral soil to water, so that in the subsequent heating process of the rotary furnace, the heating area of the mineral increases, and the water is easily separated from the mineral soil, which makes the water in the mineral easy to evaporate, and greatly Reduce moisture content.
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| Publication number | Publication date |
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| TWI754529B (en) | 2022-02-01 |
| CN114812100B (en) | 2023-12-19 |
| TW202229566A (en) | 2022-08-01 |
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