TWI695865B - Primer composition, and metal-clad laminate and manufacturing method of the same - Google Patents
Primer composition, and metal-clad laminate and manufacturing method of the same Download PDFInfo
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Abstract
Description
本發明涉及一種底漆組成物、金屬積層板及其製法,特別是涉及一種適用於金屬化的底漆組成物、剝離強度衰退率低的金屬積層板及其製法。The invention relates to a primer composition, a metal laminate and a method for manufacturing the same, in particular to a primer composition suitable for metallization, a metal laminate with a low rate of decline in peel strength and a method for making the same.
隨著科技的進步,軟性銅箔積層板(flexible copper clad laminate,FCCL)的使用率逐漸提高,且被廣泛應用於電子產業中。在軟性銅箔積層板的製備過程中,會於一塑膠基板上設置一金屬層。一般而言,塑膠基板的表面通常較為疏水或具有化學惰性,而不易與金屬元素結合。因此,當塑膠基板以濕式製程進行金屬化時,會因金屬離子對塑膠基板的附著力不佳,導致金屬層的表面產生針孔(pin hole),或者有漏鍍(skip plating)和鍍層剝落(peeling)的問題,使得軟性銅箔積層板的生產良率不佳。With the advancement of technology, the utilization rate of flexible copper clad laminate (FCCL) has gradually increased, and it is widely used in the electronics industry. During the preparation of the flexible copper foil laminate, a metal layer is placed on a plastic substrate. Generally speaking, the surface of the plastic substrate is usually relatively hydrophobic or chemically inert, and it is not easy to combine with metal elements. Therefore, when the plastic substrate is metallized in a wet process, due to the poor adhesion of metal ions to the plastic substrate, pin holes on the surface of the metal layer, or skip plating and plating may occur The problem of peeling makes the production yield of flexible copper foil laminates poor.
為了克服上述問題,現有技術中會採用物理處理或化學處理對塑膠基板進行改質,以提升金屬層的附著力。舉例來說,物理處理可以是於塑膠基板上,施以電漿處理或短波長紫外線處理,改善塑膠基板表面的性質。化學處理則是使塑膠基板通過改質、接枝或摻混的方式,於塑膠基板形成可引發反應或螯合之官能基,例如:羥基、羧基、腈基或聚矽氧烷基等,而有利於塑膠基板上設置金屬層。然而,上述物理處理或化學處理的方式,對部分基板材料仍有所限制,無法同時兼顧軟性銅箔積層板的電性特性,以及金屬層的剝離強度和完整性。In order to overcome the above problems, physical treatment or chemical treatment is used to modify the plastic substrate in the prior art to improve the adhesion of the metal layer. For example, the physical treatment may be plasma treatment or short-wavelength ultraviolet treatment on the plastic substrate to improve the surface properties of the plastic substrate. Chemical treatment is to form functional groups that can initiate reaction or chelate on the plastic substrate by modifying, grafting or blending the plastic substrate, such as hydroxyl, carboxyl, nitrile or polysiloxyalkyl, etc. It is beneficial to provide a metal layer on the plastic substrate. However, the above physical or chemical treatment methods still have limitations on some substrate materials, and cannot simultaneously take into account the electrical characteristics of the flexible copper foil laminate and the peel strength and integrity of the metal layer.
本發明所要解決的技術問題在於,針對現有技術的不足提供一種底漆組成物、金屬積層板及其製法。The technical problem to be solved by the present invention is to provide a primer composition, a metal laminate and a method for manufacturing the same in view of the deficiencies of the prior art.
為了解決上述的技術問題,本發明所採用的其中一技術方案是,提供一種底漆組成物,其用於一塑膠基板上以形成一底漆層,以提高一金屬層與所述塑膠基板間的接著力。底漆組成物包括:一聚醯亞胺樹脂、一有效添加量的硬化劑和一溶劑;聚醯亞胺樹脂的介電常數(dielectric constant,Dk)與介電損耗因子(dielectric dissipation factor,Df)的比值為700至1200。In order to solve the above technical problems, one of the technical solutions adopted by the present invention is to provide a primer composition, which is used on a plastic substrate to form a primer layer, so as to increase the distance between a metal layer and the plastic substrate Adhesion. The primer composition includes: a polyimide resin, an effective amount of hardener and a solvent; the dielectric constant (Dk) and dielectric dissipation factor (Df) of the polyimide resin ) Is 700 to 1200.
為了解決上述的技術問題,本發明所採用的另外一技術方案是,提供一種金屬積層板。金屬積層板包括:一塑膠基板、一底漆層和一金屬層;底漆層是形成於塑膠基板上,底漆層是由前述底漆組成物所形成;金屬層是形成於底漆層上,底漆層用以提高金屬層與塑膠基板間的接著力;其中,所述金屬積層板的剝離強度衰退率小於15%。In order to solve the above technical problems, another technical solution adopted by the present invention is to provide a metal laminate. The metal laminate includes: a plastic substrate, a primer layer and a metal layer; the primer layer is formed on the plastic substrate, the primer layer is formed by the aforementioned primer composition; the metal layer is formed on the primer layer The primer layer is used to improve the adhesion between the metal layer and the plastic substrate; wherein, the peeling strength decline rate of the metal laminate is less than 15%.
為了解決上述的技術問題,本發明所採用的另外再一技術方案是,提供一種金屬積層板的製造方法。金屬積層板的製造方法包括下列步驟:提供一塑膠基板;於塑膠基板上形成一底漆層;於底漆層上形成一金屬層,所述底漆層用以提高所述金屬層與塑膠基板間的接著力,並製得金屬積層板;其中,所述金屬積層板的剝離強度衰退率小於15%。In order to solve the above technical problems, another technical solution adopted by the present invention is to provide a method for manufacturing a metal laminate. The manufacturing method of the metal laminate includes the following steps: providing a plastic substrate; forming a primer layer on the plastic substrate; forming a metal layer on the primer layer, the primer layer is used to improve the metal layer and the plastic substrate Adhesion between the two, and a metal laminate is produced; wherein, the peeling strength decline rate of the metal laminate is less than 15%.
本發明的其中一有益效果在於,本發明所提供的底漆組成物、金屬積層板及其製法,其能通過“底漆組成物包括聚醯亞胺樹脂、硬化劑和溶劑”以及“調控聚醯亞胺樹脂的Dk/Df的比值”的技術特徵,以改善塑膠基板的金屬化缺陷,提升金屬積層板的接著信賴性,並可適用於連續式卷狀塗佈製程。One of the beneficial effects of the present invention is that the primer composition, metal laminate and the manufacturing method thereof provided by the present invention can pass the "primer composition including polyimide resin, hardener and solvent" and "controllable polymer The technical characteristics of “Dk/Df ratio of amide imide resin” can improve the metallization defects of plastic substrates, improve the adhesion of metal laminates, and can be applied to continuous roll coating processes.
為使能更進一步瞭解本發明的特徵及技術內容,請參閱以下有關本發明的詳細說明與圖式,然而所提供的圖式僅用於提供參考與說明,並非用來對本發明加以限制。In order to further understand the features and technical contents of the present invention, please refer to the following detailed description and drawings of the present invention. However, the drawings provided are for reference and explanation only, and are not intended to limit the present invention.
以下是通過特定的具體實施例來說明本發明所公開有關“底漆組成物、金屬積層板及其製法”的實施方式,本領域技術人員可由本說明書所公開的內容瞭解本發明的優點與效果。本發明可通過其他不同的具體實施例加以施行或應用,本說明書中的各項細節也可基於不同觀點與應用,在不悖離本發明的構思下進行各種修改與變更。另外,本發明的附圖僅為簡單示意說明,並非依實際尺寸的描繪,事先聲明。以下的實施方式將進一步詳細說明本發明的相關技術內容,但所公開的內容並非用以限制本發明的保護範圍。The following is a specific specific example to illustrate the embodiments of the present invention related to "primer composition, metal laminate and its manufacturing method", those skilled in the art can understand the advantages and effects of the present invention from the content disclosed in this specification . The present invention can be implemented or applied through other different specific embodiments. Various details in this specification can also be based on different viewpoints and applications, and various modifications and changes can be made without departing from the concept of the present invention. In addition, the drawings of the present invention are merely schematic illustrations, and are not drawn according to actual sizes, and are declared in advance. The following embodiments will further describe the related technical content of the present invention in detail, but the disclosed content is not intended to limit the protection scope of the present invention.
應當可以理解的是,雖然本文中可能會使用到“第一”、“第二”、“第三”等術語來描述各種元件或者信號,但這些元件或者信號不應受這些術語的限制。這些術語主要是用以區分一元件與另一元件,或者一信號與另一信號。另外,本文中所使用的術語“或”,應視實際情況可能包括相關聯的列出項目中的任一個或者多個的組合。It should be understood that although terms such as “first”, “second”, and “third” may be used herein to describe various elements or signals, these elements or signals should not be limited by these terms. These terms are mainly used to distinguish one component from another component, or one signal from another signal. In addition, the term "or" as used herein may include any combination of any one or more of the associated listed items, depending on the actual situation.
本發明第一實施例提供一種底漆組成物,其是用於塗佈於一塑膠基板上,可提高塑膠基板與金屬層之間的接著力。如此一來,即使是表面疏水或反應惰性較高的塑膠基板,仍可通過濕式製程於塑膠基板上形成金屬層,且製得的金屬積層板具有較高的剝離強度。The first embodiment of the present invention provides a primer composition for coating on a plastic substrate, which can improve the adhesion between the plastic substrate and the metal layer. In this way, even a plastic substrate with a high surface hydrophobicity or reactive inertness can still form a metal layer on the plastic substrate through a wet process, and the obtained metal laminate has higher peel strength.
所述底漆組成物中包括聚醯亞胺樹脂、硬化劑和溶劑,底漆組成物中聚醯亞胺樹脂的固含量為20wt%至30wt%。於實際使用時,可添加溶劑,稀釋使底漆組成物中聚醯亞胺樹脂的固含量為10wt%至16wt%,以提升塗佈上的方便性,並有利於調控塗佈的厚度。但本發明不以此為限,底漆組成物的固含量可依實際使用需求進行調整,較佳的,底漆組成物中聚醯亞胺樹脂的固含量為10wt%至35wt%。The primer composition includes a polyimide resin, a hardener and a solvent, and the solid content of the polyimide resin in the primer composition is 20 wt% to 30 wt%. In actual use, a solvent can be added to dilute the solid content of the polyimide resin in the primer composition to 10wt% to 16wt%, to improve the convenience of coating and to help control the thickness of the coating. However, the present invention is not limited to this. The solid content of the primer composition can be adjusted according to actual use requirements. Preferably, the solid content of the polyimide resin in the primer composition is 10wt% to 35wt%.
本發明所使用的聚醯亞胺樹脂為可溶性樹脂,其介電常數(Dk)與介電損耗因子(Df)的比值為700至1200(或是700至1200之間的所有正整數,例如:800、900、1000和1100),以下簡稱為Dk/Df的比值。通過調控聚醯亞胺樹脂的Dk/Df的比值,可提升金屬層於塑膠基板上的附著力,而可避免漏鍍的問題。在本實施例中,聚醯亞胺樹脂的介電常數為2.0至3.5,介電損耗因子為0.001至0.006。也就是說,本發明使用的聚醯亞胺樹脂具有良好的電氣特性,且可提升塑膠基板與金屬層之間的接著力。The polyimide resin used in the present invention is a soluble resin, and the ratio of the dielectric constant (Dk) to the dielectric loss factor (Df) is 700 to 1200 (or all positive integers between 700 and 1200, for example: 800, 900, 1000 and 1100), hereinafter referred to as Dk/Df ratio. By adjusting the Dk/Df ratio of the polyimide resin, the adhesion of the metal layer to the plastic substrate can be improved, and the problem of missing plating can be avoided. In this embodiment, the dielectric constant of the polyimide resin is 2.0 to 3.5, and the dielectric loss factor is 0.001 to 0.006. In other words, the polyimide resin used in the present invention has good electrical characteristics and can improve the adhesion between the plastic substrate and the metal layer.
一般而言,聚醯亞胺樹脂且是由二胺和二酸酐所聚合而成。於本實施例中,二胺可以是脂肪族二胺,較佳為脂肪族二聚體二胺(dimer diamine)。二酸酐可以是雙酚A二酸酐(BPADA)、二苯甲酮四甲酸二酸酐(BTDA)、聯苯四羧酸二酸酐(BPDA)或其組合物。然而,本發明不以此為限。並且,本發明通過調控二胺和二酸酐的使用莫耳比例大於1(即二胺的用量大於二酸酐的用量),可使合成出的聚醯亞胺樹脂的分子鏈的末端為胺基,而為可溶性樹脂。另外,在本實施例中,聚醯亞胺樹脂的玻璃轉化溫度為35°C至50°C。關於聚醯亞胺樹脂的具體成分和詳細特性將於後敘述。Generally speaking, polyimide resin is formed by the polymerization of diamine and dianhydride. In this embodiment, the diamine may be an aliphatic diamine, preferably an aliphatic dimer diamine (dimer diamine). The dianhydride may be bisphenol A dianhydride (BPADA), benzophenone tetracarboxylic dianhydride (BTDA), biphenyltetracarboxylic dianhydride (BPDA), or a combination thereof. However, the invention is not limited to this. Moreover, in the present invention, by adjusting the use molar ratio of diamine and dianhydride to be greater than 1 (that is, the amount of diamine is greater than the amount of dianhydride), the terminal of the molecular chain of the synthesized polyimide resin can be an amine group. It is soluble resin. In addition, in this embodiment, the glass transition temperature of the polyimide resin is 35°C to 50°C. The specific components and detailed characteristics of the polyimide resin will be described later.
所述有效添加量的硬化劑,是指可達到預期效果所需添加的硬化劑。而所謂的預期效果,是使聚醯亞胺樹脂固化。所述硬化劑可以為環氧化合物、異氰酸酯化合物或其組成物。硬化劑可幫助聚醯亞胺樹脂進行交聯反應,以增加底漆組成物的強度、耐熱和耐化等特性,並有利於後續金屬化的製程。The effective addition amount of hardener refers to the hardener required to achieve the desired effect. The so-called expected effect is to cure the polyimide resin. The hardener may be an epoxy compound, an isocyanate compound or a composition thereof. The hardener can help the crosslinking reaction of the polyimide resin to increase the strength, heat resistance and resistance of the primer composition, and facilitate the subsequent metallization process.
於一較佳實施例中,硬化劑為異氰酸酯化合物,且該異氰酸酯硬化劑的有效添加量可依實際使用需求進行調整,較佳的,異氰酸酯硬化劑的含量為底漆組成物中聚醯亞胺樹脂的1wt%至15wt%。當選用異氰酸酯化合物作為聚醯亞胺樹脂的硬化劑時,聚醯亞胺樹脂與異氰酸酯化合物的反應速率較快,在短時間乾燥後(160°C的溫度下乾燥2至3分鐘),即可固化並達到一定的硬度。若使用環氧化合物作為硬化劑,則需長時間的烘烤(150°C的溫度下烘烤2小時以上),才可完成一定程度的固化。In a preferred embodiment, the hardener is an isocyanate compound, and the effective addition amount of the isocyanate hardener can be adjusted according to actual use requirements. Preferably, the content of the isocyanate hardener is polyimide in the primer composition 1wt% to 15wt% of the resin. When the isocyanate compound is selected as the hardener of the polyimide resin, the reaction rate of the polyimide resin and the isocyanate compound is faster, and after a short time drying (drying at 160°C for 2 to 3 minutes), Cures and reaches a certain hardness. If an epoxy compound is used as a hardener, it takes a long time to bake (at 150°C for more than 2 hours) to complete a certain degree of curing.
異氰酸酯化合物包括但不限於:4,4'-二苯基甲烷二異氰酸酯(MDI)、甲苯二異氰酸酯(TDI)、3-異氰酸酯基亞甲基-3,5,5-三甲基環己基異氰酸酯(IPDI)、多苯基多亞甲基多異氰酸酯(PAPI)、2-烯丙基苯酚異氰酸酯、4-甲氧基苯酚異氰酸酯、2,2-雙(4-異氰酸基苯酚)-1,1,1,3,3,3-六氟丙烷、雙酚A異氰酸酯、二烯丙基雙酚A異氰酸酯、4-苯基苯酚異氰酸酯、1,1,1-參(4-異氰酸基苯基)乙烷、4-枯烯基苯酚異氰酸酯、1,1-雙(4-異氰酸基苯基)乙烷、4,4-雙酚異氰酸酯、2,2-雙(4-異氰酸基苯基)丙烷或其組合物。Isocyanate compounds include but are not limited to: 4,4'-diphenylmethane diisocyanate (MDI), toluene diisocyanate (TDI), 3-isocyanatomethylene-3,5,5-trimethylcyclohexyl isocyanate ( IPDI), polyphenyl polymethylene polyisocyanate (PAPI), 2-allylphenol isocyanate, 4-methoxyphenol isocyanate, 2,2-bis(4-isocyanatophenol)-1,1 ,1,3,3,3-hexafluoropropane, bisphenol A isocyanate, diallyl bisphenol A isocyanate, 4-phenylphenol isocyanate, 1,1,1-ginseng (4-isocyanatophenyl ) Ethane, 4-cumenylphenol isocyanate, 1,1-bis(4-isocyanatophenyl)ethane, 4,4-bisphenol isocyanate, 2,2-bis(4-isocyanato Phenyl) propane or a combination thereof.
所述溶劑可以是但不限於:環己酮、甲苯、N-甲基-2-吡咯啶酮、二甲基甲醯胺、N,N-二甲基乙醯胺、二甲基亞碸、N-甲基己內醯胺、甲基三甘醇二甲醚、甲基二甘醇二甲醚、γ-丁內酯、環己酮、甲基環己酮、甲苯、二甲苯、甲基異丁基酮、乙二醇二甲基醚、二乙二醇二甲基醚、二丙二醇二甲基醚或其組合物。當使用包含環己酮或甲苯的溶劑時,有利於塑膠基板上均勻地塗佈底漆組成物,以形成理想厚度的底漆層。於一較佳實施例,溶劑為環己酮。The solvent may be, but not limited to: cyclohexanone, toluene, N-methyl-2-pyrrolidone, dimethylformamide, N,N-dimethylacetamide, dimethylsulfoxide, N-methylcaprolactam, methyltriethylene glycol dimethyl ether, methyl diglyme, γ-butyrolactone, cyclohexanone, methylcyclohexanone, toluene, xylene, methyl Isobutyl ketone, ethylene glycol dimethyl ether, diethylene glycol dimethyl ether, dipropylene glycol dimethyl ether, or a combination thereof. When a solvent containing cyclohexanone or toluene is used, it is advantageous to uniformly coat the primer composition on the plastic substrate to form a primer layer with a desired thickness. In a preferred embodiment, the solvent is cyclohexanone.
請搭配參閱圖1、2所示,圖1為本發明金屬積層板的側視剖面示意圖,圖2為本發明製備金屬積層板的方法流程圖。本發明實施例提供一種金屬積層板1,其包括一塑膠基板10、一底漆層20和一金屬層30,底漆層20設置於塑膠基板10和金屬層30之間。通過底漆層20的使用,金屬層30可附著於塑膠基板10上,改善原本塑膠基板10金屬化的缺陷,提高金屬積層板1的剝離強度,以及具有較佳的熱處理耐受性。Please refer to FIG. 1 and FIG. 2 together. FIG. 1 is a schematic side cross-sectional view of the metal laminate of the present invention. FIG. 2 is a flowchart of a method of manufacturing the metal laminate of the present invention. An embodiment of the present invention provides a
在步驟S100中,提供一塑膠基板10。於本實施例中,塑膠基板10的材料種類並不限制。就剝離強度的改善效果而言,本發明所使用的底漆組成物,可明顯改善塑膠基板10疏水性高以及化學反應性低的材料本質,故有利於塑膠基板10的表面進行金屬化。於本實施例中,塑膠基板10的材料可以是聚醯亞胺、液晶高分子或聚酯。塑膠基板10的厚度可以為5微米至300微米,但不以此為限,可根據使用的製程和成品要求進行調整。In step S100, a
在步驟S102中,於塑膠基板10上設置底漆組成物。設置底漆組成物的方式,可以是塗佈(coating)或共擠出(co-extrusion)。由於塑膠基板10可以是一軟性基板,亦可利用連續式卷狀塗佈的方式,以提升生產效率,例如:狹縫式塗佈(slot die coating)或微凹版印刷塗佈(micro gravure coating)技術。值得注意的是,當選用異氰酸酯化合物作為硬化劑時,因聚醯亞胺樹脂和異氰酸酯化合物的反應速率較快,而特別適用於連續式卷狀塗佈。In step S102, a primer composition is provided on the
在以連續式卷狀生產時,若塑膠基板10單面塗佈有底漆組成物,且底漆組成物未固化至一定程度。則在收卷時,底漆組成物可能會與另一面的塑膠基板10沾黏。或者,若塑膠基板10雙面塗佈有底漆組成物,且底漆組成物未固化至一定程度。則在收卷時,底漆組成物可能會與塑膠基板10另一面的底漆組成物沾黏甚至交聯,導致塑膠基板10無法分離。因此,於一較佳實施例中,當以連續式卷狀生產時,底漆組成物至少包括一種異氰酸酯化合物作為硬化劑。During continuous roll production, if the
在步驟S104中,乾燥並固化底漆組成物,以於塑膠基板10上形成底漆層20。具體來說,在連續式卷狀塗佈製程中,會先於150°C至170°C的溫度下進行1至5分鐘的烘烤乾燥。接著,於40°C至60°C的溫度下18至22個小時,使聚醯亞胺樹脂充分固化,即可於塑膠基板10上形成底漆層20。In step S104, the primer composition is dried and cured to form the
在本發明金屬積層板1的製法中,底漆層20的設置,可改善塑膠基板10進行金屬化的缺陷,避免針孔、漏鍍或鍍層剝落的問題,並在不影響光學效果的前提下改善外觀。另外,通過調控底漆組成物的固含量以及塗佈時使用不同號數的線棒,可形成不同厚度的底漆層20。底漆層20的厚度,會影響金屬積層板1的剝離強度,以及熱處理後的剝離強度衰退率。因此,本發明調控底漆層20的厚度大於0.8微米。當底漆層20的厚度大於0.8微米時,熱處理後的剝離強度衰退率小於15%。若底漆層20的厚度大於1.2微米時,熱處理後的剝離強度衰退率可小於10%。詳細的實驗參數及結果將於後敘述。另為了避免底漆層20的厚度影響金屬積層板1的物理特性,以及為了符合市場上對後端產品在薄型化的需求,可適當控制底漆層20的厚度小於3.0微米。In the manufacturing method of the
在步驟S106中,於底漆層20上形成一金屬層30,製得金屬積層板1。形成金屬層30的方式可以是化學電鍍(electroless plating)、濺鍍(sputtering)、蒸鍍(deposition)或電解電鍍(electrolytic plating),但不以此為限。金屬層30形成的厚度不受限制,較佳厚度為0.2微米至18微米。In step S106, a
請合併參閱圖2、3所示,於其他實施例中,設置金屬層30的步驟S106可再進一步包括:先於底漆層20上設置晶種層31(seed layer)(步驟S107),再以電鍍的方式於晶種層31上形成電鍍層32,最後形成金屬層30(步驟S108)。設置晶種層31的方式可以是化學電鍍或濺鍍,但不以此為限。晶種層31和電鍍層32的成分可以相同或不同。於其中一實施例,晶種層31為一鎳層,且鎳層中包含2wt%至4wt%的磷。如此一來,晶種層31的設置可更進一步提升金屬積層板1的剝離強度。Please refer to FIGS. 2 and 3 together. In other embodiments, the step S106 of setting the
請參閱圖4所示,於另一實施例中,金屬積層板1可以是一雙面金屬化的金屬積層板1。與前述金屬積層板1的製法類似,先提供一塑膠基板10(步驟S100)。於塑膠基板10相對的兩個面上分別設置底漆組成物(步驟S102)。乾燥並固化底漆組成物,以於塑膠基板10相對的兩個面上分別形成一底漆層20(步驟S104)。於兩個底漆層20上各自形成一金屬層30,最後,形成雙面金屬化的金屬積層板1(步驟S106)。Please refer to FIG. 4. In another embodiment, the
為了比較不同聚醯亞胺樹脂造成的影響,本發明選用了多種二胺和二酸酐,使其聚合形成實施例1至3(E1至E3)以及比較例1至7(C1至C7)的聚醯亞胺樹脂。並針對聚合形成的聚醯亞胺樹脂進行特性分析,分析的特性包括:介電常數(Dk)、介電損耗因子(Df)、Dk/Df的比值和玻璃轉化溫度(Tg)。詳細結果列於下表一中。In order to compare the effects of different polyimide resins, the present invention selects a variety of diamines and dianhydrides to polymerize them to form the polymers of Examples 1 to 3 (E1 to E3) and Comparative Examples 1 to 7 (C1 to C7). Acrylic resin. The characteristics of the polyimide resin formed by polymerization were analyzed. The analyzed characteristics include: dielectric constant (Dk), dielectric loss factor (Df), Dk/Df ratio and glass transition temperature (Tg). The detailed results are listed in Table 1 below.
並將包含上述聚醯亞胺樹脂的底漆組成物,設置於塑膠基板10上,待形成底漆層20後,進行金屬化的效果驗證。驗證性質包括:原始剝離強度(P
0)、經288°C浸錫(solder dipping)熱處理後的剝離強度(P
A),以及鍍膜後的外觀。並根據P
0和P
A,定義出熱處理後的剝離強度衰退率=(1-P
A/P
0)×100%,當剝離強度衰退率小於或等於15%時,代表金屬積層板1具有良好的接著信賴性。詳細測量結果列於下表一中。
The primer composition containing the polyimide resin is placed on the
表1:實施例1至3(E1至E3)以及比較例1至7(C1至C7)中聚醯亞胺樹脂的特性分析。
表一中的整體評價,是綜合評估剝離強度衰退率以及鍍膜外觀後的評價,其中“◎”符號代表效果優異,“○”符號代表效果好,“△”符號代表效果尚可,“╳”符號代表效果極差。The overall evaluation in Table 1 is a comprehensive evaluation of the peel strength decline rate and the appearance of the coating. The "◎" symbol indicates excellent effect, the "○" symbol indicates good effect, and the "△" symbol indicates acceptable effect, "╳" The symbol represents extremely poor effect.
在表一中,二胺包括:二聚體二胺(DD)、4,4'-二氨基二苯醚(ODA)、對苯二胺(PDA)和間二(三氟甲基)對二胺基聯苯(TFMB)。二酸酐包括:均苯四甲酸二酐(PMDA)、聯苯四甲酸二酐(BPDA)、雙酚A二醚二酐(BPADA)、六氟二酐(6FDA)和二苯甲酮四甲酸二酐(BTDA)。In Table 1, diamines include: dimer diamine (DD), 4,4'-diaminodiphenyl ether (ODA), p-phenylenediamine (PDA) and m-di(trifluoromethyl) p-diamine Amino biphenyl (TFMB). Diacid anhydride includes: pyromellitic dianhydride (PMDA), biphenyltetracarboxylic dianhydride (BPDA), bisphenol A diether dianhydride (BPADA), hexafluorodianhydride (6FDA) and benzophenone tetracarboxylic dianhydride Anhydride (BTDA).
根據表一的結果,當使用Dk/Df的比值大於700的聚醯亞胺樹脂作為底漆組成物的主成分時,可具有良好的金屬化性質。不僅金屬層30的鍍膜外觀完整無漏鍍,在熱處理後,金屬積層板1的剝離強度衰退率皆小於15%以下,具有良好的接著信賴性,甚至可小於10%以下。由此可知,本發明的底漆組成物可改善塑膠基板10的金屬化缺陷,並具有良好的接著信賴性。According to the results in Table 1, when a polyimide resin having a Dk/Df ratio of more than 700 is used as the main component of the primer composition, it can have good metallization properties. Not only does the appearance of the coating of the
另外,本發明使用實施例1的聚醯亞胺樹脂作為底漆組成物的主成分,於材料為聚醯亞胺或液晶高分子的塑膠基板10上,形成不同厚度的底漆層20,製得實施例4至12(E4至E12)以及比較例8至13(C8至C13)的金屬積層板1。以比較底漆層20的厚度對金屬化效果和接著信賴性的影響,詳細結果列於下表二中。In addition, the present invention uses the polyimide resin of Example 1 as the main component of the primer composition, and forms a
表二:實施例4至12(E4至E12)以及比較例8至13(C8至C13)中金屬積層板的特性分析。
表二中的整體評價,是綜合評估剝離強度衰退率以及鍍膜外觀後的評價,其中“◎”符號代表效果優異,“○”符號代表效果好,“△”符號代表效果尚可,“╳”符號代表效果極差。The overall evaluation in Table 2 is a comprehensive evaluation of the peel strength decline rate and the appearance of the coating. The "◎" symbol indicates excellent effect, "○" symbol indicates good effect, "△" symbol indicates acceptable effect, "╳" The symbol represents extremely poor effect.
根據表二的結果可發現,只要有設置底漆層20,無論塑膠基板10的材料是聚醯亞胺或是液晶高分子,都可具有良好的金屬化效果。比較例8和13因未設置底漆層20,不僅剝離強度較低,且金屬化後之後會產生針孔並有漏鍍的問題。According to the results in Table 2, it can be found that, as long as the
且由於底漆層20的設置,可提升金屬積層板1的接著信賴性,即使經浸錫熱處理後,剝離強度的衰退率可維持低於15%。在表二中,剝離強度衰退率=(1-P
A/P
0)×100%,其中,P
0為熱處理前的剝離強度,P
A為熱處理後的剝離強度。剝離強度衰退率越小,代表金屬積層板1對溫度的耐受性較佳,不會因熱處理而導致金屬層30自金屬積層板1上剝離。
Moreover, due to the arrangement of the
具體而言,當底漆層20的厚度大於0.8微米時,金屬積層板1的剝離強度可大於0.900kgf/cm,即使經288°C的浸錫處理後,剝離強度仍可維持在0.800kgf/cm以上,且剝離強度衰退率小於15%。更進一步來說,當底漆層20的厚度大於1.2微米時,金屬積層板1的剝離強度可維持在1.030kgf/cm以上,即使經288°C的浸錫處理後,剝離強度仍可維持在0.990kgf/cm以上,即剝離強度衰退率小於10%。Specifically, when the thickness of the
[實施例的有益效果][Beneficial effect of embodiment]
本發明的其中一有益效果在於,本發明所提供的底漆組成物、金屬積層板及其製法,其能通過“底漆組成物包括聚醯亞胺樹脂、硬化劑和溶劑”以及“調控聚醯亞胺樹脂的Dk/Df的比值”的技術特徵,以改善塑膠基板的金屬化缺陷,提升金屬積層板的接著信賴性,並可適用於連續式卷狀塗佈製程。One of the beneficial effects of the present invention is that the primer composition, metal laminate and the manufacturing method thereof provided by the present invention can pass the "primer composition including polyimide resin, hardener and solvent" and "controllable polymer The technical characteristics of “Dk/Df ratio of amide imide resin” can improve the metallization defects of plastic substrates, improve the adhesion of metal laminates, and can be applied to continuous roll coating processes.
進一步來說,通過“調控聚醯亞胺樹脂的固含量”的技術特徵,以使底漆組成物適用於塗佈製程,且可依需求形成各種厚度的底漆層20。使金屬積層板1具有較佳的剝離強度,即使在288°C的浸錫處理後,仍具有較低的剝離強度衰退率。Further, through the technical feature of “adjusting the solid content of the polyimide resin”, the primer composition is suitable for the coating process, and the
進一步來說,通過“選用特定的溶劑”的技術特徵,可使底漆組成物具有均勻的分散效果且不易沾黏,有利於塗佈於塑膠基板10上。以便形成厚度均勻的底漆層20。Further, through the technical feature of “selecting a specific solvent”, the primer composition can be uniformly dispersed and not easily adhered, which is advantageous for coating on the
更進一步來說,通過“調控底漆層20的厚度”的技術特徵,可使底漆層20有效改善塑膠基板10進行金屬化的效果,更進一步提升金屬積層板1的接著信賴性。Furthermore, through the technical feature of “adjusting the thickness of the
以上所公開的內容僅為本發明的優選可行實施例,並非因此侷限本發明的申請專利範圍,所以凡是運用本發明說明書及圖式內容所做的等效技術變化,均包含於本發明的申請專利範圍內。The content disclosed above is only a preferred and feasible embodiment of the present invention, and therefore does not limit the scope of the patent application of the present invention, so any equivalent technical changes made by using the description and drawings of the present invention are included in the application of the present invention. Within the scope of the patent.
1:金屬積層板1: metal laminate
10:塑膠基板10: Plastic substrate
20:底漆層20: primer layer
30:金屬層30: metal layer
31:晶種層31: Seed layer
32:電鍍層32: plating layer
S100、S102、S104、S106-S108:步驟S100, S102, S104, S106-S108: steps
圖1為本發明其中一實施例中金屬積層板的側視剖面示意圖。FIG. 1 is a schematic side sectional view of a metal laminate in one embodiment of the present invention.
圖2為本發明其中一實施例中金屬積層板的製造方法的流程圖。2 is a flowchart of a method for manufacturing a metal laminate in one embodiment of the present invention.
圖3為本發明再一實施例中金屬積層板的側視剖面示意圖。3 is a schematic side cross-sectional view of a metal laminate in still another embodiment of the present invention.
圖4為本發明又一實施例中金屬積層板的側視剖面示意圖。4 is a schematic side cross-sectional view of a metal laminate in another embodiment of the invention.
1:金屬積層板 1: metal laminate
10:塑膠基板 10: Plastic substrate
20:底漆層 20: primer layer
30:金屬層 30: metal layer
Claims (11)
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| TW201831320A (en) * | 2017-02-17 | 2018-09-01 | 亞洲電材股份有限公司 | Pi-type double-sided copper clad laminate for high frequency high speed transmission and its preparation method |
| TW201840650A (en) * | 2017-03-29 | 2018-11-16 | 日商荒川化學工業股份有限公司 | Polyimide, adhesive, film-like adhesive material, adhesive layer, adhesive sheet, resin-attached copper foil, copper-clad laminate, printed wiring board, and multilayer wiring board and manufacturing method thereof having excellent solder heat resistance in a state of moisture absorption |
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| TW201431907A (en) * | 2013-02-08 | 2014-08-16 | Eternal Chemical Co Ltd | Polyimides, coating composition formed therefrom and use thereof |
| CN104974595A (en) * | 2014-04-04 | 2015-10-14 | 台虹科技股份有限公司 | Thermosetting solder resist ink with low dielectric constant and low dielectric loss and its preparation method |
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| TW201831320A (en) * | 2017-02-17 | 2018-09-01 | 亞洲電材股份有限公司 | Pi-type double-sided copper clad laminate for high frequency high speed transmission and its preparation method |
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