TWI689561B - 樹脂組合物、樹脂膜及電子元件 - Google Patents
樹脂組合物、樹脂膜及電子元件 Download PDFInfo
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- TWI689561B TWI689561B TW105104232A TW105104232A TWI689561B TW I689561 B TWI689561 B TW I689561B TW 105104232 A TW105104232 A TW 105104232A TW 105104232 A TW105104232 A TW 105104232A TW I689561 B TWI689561 B TW I689561B
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- NBXZNTLFQLUFES-UHFFFAOYSA-N triethoxy(propyl)silane Chemical compound CCC[Si](OCC)(OCC)OCC NBXZNTLFQLUFES-UHFFFAOYSA-N 0.000 description 1
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- VTHOKNTVYKTUPI-UHFFFAOYSA-N triethoxy-[3-(3-triethoxysilylpropyltetrasulfanyl)propyl]silane Chemical compound CCO[Si](OCC)(OCC)CCCSSSSCCC[Si](OCC)(OCC)OCC VTHOKNTVYKTUPI-UHFFFAOYSA-N 0.000 description 1
- JXUKBNICSRJFAP-UHFFFAOYSA-N triethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CCO[Si](OCC)(OCC)CCCOCC1CO1 JXUKBNICSRJFAP-UHFFFAOYSA-N 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- JLGLQAWTXXGVEM-UHFFFAOYSA-N triethylene glycol monomethyl ether Chemical compound COCCOCCOCCO JLGLQAWTXXGVEM-UHFFFAOYSA-N 0.000 description 1
- YFNKIDBQEZZDLK-UHFFFAOYSA-N triglyme Chemical compound COCCOCCOCCOC YFNKIDBQEZZDLK-UHFFFAOYSA-N 0.000 description 1
- SRPWOOOHEPICQU-UHFFFAOYSA-N trimellitic anhydride Chemical compound OC(=O)C1=CC=C2C(=O)OC(=O)C2=C1 SRPWOOOHEPICQU-UHFFFAOYSA-N 0.000 description 1
- IWZLBIVZPIDURM-UHFFFAOYSA-N trimethoxy(3-prop-1-enoxypropyl)silane Chemical compound CO[Si](OC)(OC)CCCOC=CC IWZLBIVZPIDURM-UHFFFAOYSA-N 0.000 description 1
- NMEPHPOFYLLFTK-UHFFFAOYSA-N trimethoxy(octyl)silane Chemical compound CCCCCCCC[Si](OC)(OC)OC NMEPHPOFYLLFTK-UHFFFAOYSA-N 0.000 description 1
- HILHCDFHSDUYNX-UHFFFAOYSA-N trimethoxy(pentyl)silane Chemical compound CCCCC[Si](OC)(OC)OC HILHCDFHSDUYNX-UHFFFAOYSA-N 0.000 description 1
- LGROXJWYRXANBB-UHFFFAOYSA-N trimethoxy(propan-2-yl)silane Chemical compound CO[Si](OC)(OC)C(C)C LGROXJWYRXANBB-UHFFFAOYSA-N 0.000 description 1
- ORVBHOQTQDOUIW-UHFFFAOYSA-N trimethoxy(trifluoromethyl)silane Chemical compound CO[Si](OC)(OC)C(F)(F)F ORVBHOQTQDOUIW-UHFFFAOYSA-N 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- 229940005605 valeric acid Drugs 0.000 description 1
- 150000003682 vanadium compounds Chemical class 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
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- 229910052724 xenon Inorganic materials 0.000 description 1
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
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Abstract
提供一種樹脂組合物,其特徵在於含有黏結劑樹脂(A)、具有酸性基或潛在性酸性基的化合物(B)、有機溶劑(C)、以及化合物(D)而成,其中此化合物(D)係具有選自矽原子、鈦原子、鋁原子、及鋯原子之中之1個原子且具有鍵結在此原子之烴氧基或羥基;前述化合物(B)係選自由脂肪族化合物、芳香族化合物、及雜環化合物所組成群組之至少1種,相對於前述黏結劑樹脂(A)100重量份,前述化合物(B)的含量為0.1~2.5重量份,前述化合物(D)的含量為2.2~7.0重量份。
Description
本發明係有關於一種樹脂組合物、及在基板上具有此樹脂組合物而得到的樹脂膜之積層體,更詳言之,係有關於一種樹脂組合物、以及使用此樹脂組合物而得到之樹脂膜及電子元件,其中此樹脂組合物能夠提供一種具有優異的保存安定性,而且剝離強度較高且對金屬的耐蝕性優異之樹脂膜。
顯示元件、積體電路元件、固態攝影元件、彩色濾光片、薄膜電晶體及黑色矩陣(black matrix)等的電子元件,係設置有:用以防止劣化和損傷之保護膜;用以使具有元件和配線的基板之源自元件和配線之凹凸平坦化之平坦化膜;以及用以保持電絕緣性之電絕緣膜等各種的樹脂膜。在薄膜電晶體型液晶顯示元件、積體電路元件等的元件係設置有樹脂膜,其係作為用以將層狀地配置之複數配線之間絕緣之層間絕緣膜。又,有機電致發光元件係通常包含陽極/正孔注入輸送層/有機發光層/電子注入層/陰極之結構作為發光體部的結構,在此發光體部的周圍,係設置有像素分離膜(亦稱為像素定義膜、元件分離膜)用以與其它元件、配線等在電性上絕緣;而在電晶體等的主動元件與陽極之間係設置有平坦化膜。而且,具備觸控面板結構之顯示裝置,係設置有作為層間絕緣膜之樹
脂膜,用以在形成網孔狀之一對電極之間,將這些電極在電性上絕緣。先前,作為用以形成這些樹脂膜的材料,係使用各種樹脂組合物。
先前,作為用以形成這些樹脂膜之樹脂材料,係廣泛地應用環氧樹脂等的熱硬化性樹脂材料。但是,隨著近年來配線、組件等的高密度化,這些樹脂材料亦被要求要是與基板密著性良好且低介電性等的電特性優異之新穎樹脂材料。為了因應這些要求,例如、專利文獻1係揭示一種感放射線組合物,其係含有下列而成:黏結劑樹脂之環狀烯烴系聚合物;感放射線化合物;有機溶劑;具有酸性基的化合物之三甲氧基矽烷基苯甲酸;以及具有鍵結在矽原子的烴氧基(hydrocarbyloxy)之化合物亦即γ-環氧丙氧基丙基三甲氧基矽烷。
先前技術文獻
專利文獻
[專利文獻1]日本特開2005-292277號公報
依照本發明者等的研討,在專利文獻1所記載的感放射線組合物,實用上係摻合接著助劑而使用,儘管如此,其不是對基板具有充分的剝離強度者,而必須進一步改良。
本發明之目的,係提供一種樹脂組合物、以及使用此樹脂組合物而得到之樹脂膜及電子元件,其中此樹脂組合物係能夠提供一種具有優異的保存安定性、而且剝離強度較高且對金屬的耐蝕性優異之樹脂膜。
為了達成上述目的,本發明者等專心研究之結果,發現使用一種樹脂組合物即可,此樹脂組合物係在黏結劑樹脂(A),組合下列而成:具有酸性基或潛在性酸性基之化合物(B);有機溶劑(C);以及具有選自矽原子、鈦原子、鋁原子、及鋯原子之中之1個原子且具有鍵結在此原子之烴氧基或羥基之化合物(D);前述化合物(B)係選自由脂肪族化合物、芳香族化合物、及雜環化合物所組成群組之至少1種以上,前述化合物(B)的含量、及前述化合物(D)的含量為特定範圍;基於此見解而完成了本發明。
亦即,依照本發明係能夠提供
[1]一種樹脂組合物,其特徵在於含有黏結劑樹脂(A)、具有酸性基或潛在性酸性基的化合物(B)、有機溶劑(C)、以及化合物(D)而成,其中此化合物(D)係具有選自矽原子、鈦原子、鋁原子、及鋯原子之中之1個原子且具有鍵結在此原子之烴氧基或羥基;前述化合物(B)係選自由脂肪族化合物、芳香族化合物、及雜環化合物所組成群組之至少1種,相對於前述黏結劑樹脂(A)100重量份,前述化合物(B)的含量為0.1~2.5重量份,前述化合物(D)的含量為2.2~7.0重量份,[2]如前述[1]所述之樹脂組合物,其中進一步含有感放射線化合物(E)而成,[3]如前述[2]所述之樹脂組合物,其中進一步含有交聯劑(F)而成,[4]如前述[3]所述之樹脂組合物,其中含有環氧化合物、
及具有三聚氰胺結構的化合物作為前述交聯劑(F),[5]如前述[1]至[4]項中任一項所述之樹脂組合物,其中前述黏結劑樹脂(A)係選自具有質子性極性基的環狀烯烴聚合物、卡多樹脂(cardo resin)、聚矽氧烷、及聚醯亞胺之1種以上的聚合物,[6]如前述[1]至[5]項中任一項所述之樹脂組合物,其中前述化合物(D)係進一步具有能夠與質子性極性基反應的官能基之化合物,[7]如前述[6]所述之樹脂組合物,其中能夠與前述質子性極性基反應之官能基為異氰酸酯基、氫硫基、環氧基、或胺基,[8]如前述[1]至[7]項中任一項所述之樹脂組合物,其中前述化合物(D)係具有鍵結在矽原子的烴氧基之化合物,[9]如前述[1]至[8]項中任一項所述之樹脂組合物,其中前述化合物(B)為具有酸性基之化合物,作為前述酸性基,係具有羧基、硫醇基或羧基亞甲基硫基之化合物,[10]如前述[9]所述之樹脂組合物,其中前述化合物(C)係具有2個以上的酸性基之化合物,[11]一種樹脂膜,係使用如前述[1]至[10]項中任一項所述之樹脂組合物而得到,以及[12]一種電子元件,係具備如前述[11]所述之樹脂膜。
依照本發明,能夠提供一種樹脂組合物、以及使用此種樹脂組合物而得到之樹脂膜及具備此種樹脂膜之電子元件,其中此樹脂組合物係能夠提供一種具有優異的保存安定
性、而且剝離強度較高且對金屬的耐蝕性優異之樹脂膜。
用以實施發明之形態
本發明的樹脂組合物,係含有黏結劑樹脂(A)、具有酸性基或潛在性酸性基的化合物(B)、有機溶劑(C)、以及化合物(D)而成,其中此化合物(D)係具有選自矽原子、鈦原子、鋁原子、及鋯原子之中之1個原子且具有鍵結在此原子之烴氧基或羥基;化合物(B)係選自由脂肪族化合物、芳香族化合物、及雜環化合物所組成群組之至少1種,相對於黏結劑樹脂(A)100重量份,化合物(B)的含量為0.1~2.5重量份,前述化合物(D)的含量為2.2~7.0重量份。
(黏結劑樹脂(A))
作為在本發明所使用的黏結劑樹脂(A),係沒有特別限定,以具有質子性極性基之環狀烯烴聚合物(A1)、卡多樹脂(A2)、聚矽氧烷(A3)或聚醯亞胺(A4)為佳,這些之中,以具有質子性極性基之環狀烯烴聚合物(A1)為特佳。這些黏結劑樹脂(A)係各自可單獨使用,或者亦可併用2種以上。
作為具有質子性極性基之環狀烯烴聚合物(A1)(以下,簡稱「環狀烯烴聚合物(A1)」),可舉出1或2個以上的環狀烯烴單體之聚合物;或是1或2個以上的環狀烯烴單體和能夠與其共聚合的單體之共聚物,在本發明,作為用以形成環狀烯烴聚合物(A1)之單體,係以使用至少具有質子性極性基之
環狀烯烴單體(a)為佳。
在此,所謂質子性極性基,係指含有屬於週期表第15族或第16族之原子且氫原子會直接鍵結原子著之基。屬於週期表第15族或第16族之原子之中,以屬週期表第15族或第16族的第1或第2週期之原子為佳,較佳為氧原子、氮原子或硫原子,特佳為氧原子。
作為此種質子性極性基的具體例,可舉出羥基、羧基(羥羰基)、磺酸基、磷酸基等具有氧原子之極性基;第一級胺基、第二級胺基、第一級醯胺基、第二級醯胺基(醯亞胺基)等具有氮原子之極性基;硫醇基等具有硫原子之極性基等。這些之中,以具有氧原子者為佳,較佳為羧基。
在本發明,鍵結在具有質子性極性基的環狀烯烴樹脂之質子性極性基的數目係沒有別限定,又,亦可含有相不同種類的質子性極性基。
作為具有質子性極性基之環狀烯烴單體(a)(以下,適當地稱為「單體(a)」)之具體例,可舉出2-羥羰基雙環[2.2.1]庚-5-烯、2-甲基-2-羥羰基雙環[2.2.1]庚-5-烯、2-羧甲基-2-羥羰基雙環[2.2.1]庚-5-烯、2-羥羰基-2-甲氧基羰甲基雙環[2.2.1]庚-5-烯、2-羥羰基-2-乙氧基羰甲基雙環[2.2.1]庚-5-烯、2-羥羰基-2-丙氧基羰甲基雙環[2.2.1]庚-5-烯、2-羥羰基-2-丁氧基羰甲基雙環[2.2.1]庚-5-烯、2-羥羰基-2-戊氧基羰甲基雙環[2.2.1]庚-5-烯、2-羥羰基-2-己氧基羰甲基雙環[2.2.1]庚-5-烯、2-羥羰基-2-環己氧基羰甲基雙環[2.2.1]庚-5-烯、2-羥羰基-2-苯氧基羰甲基雙環[2.2.1]庚-5-烯、2-羥羰基-2-萘氧基羰甲
基雙環[2.2.1]庚-5-烯、2-羥羰基-2-聯苯氧基羰甲基雙環[2.2.1]庚-5-烯、2-羥羰基-2-苄氧基羰甲基雙環[2.2.1]庚-5-烯、2-羥羰基-2-羥乙氧基羰甲基雙環[2.2.1]庚-5-烯、2,3-二羥羰基雙環[2.2.1]庚-5-烯、2-羥羰基-3-甲氧基羰基雙環[2.2.1]庚-5-烯、2-羥羰基-3-乙氧基羰基雙環[2.2.1]庚-5-烯、2-羥羰基-3-丙氧基羰基雙環[2.2.1]庚-5-烯、2-羥羰基-3-丁氧基羰基雙環[2.2.1]庚-5-烯、2-羥羰基-3-戊氧基羰基雙環[2.2.1]庚-5-烯、2-羥羰基-3-己氧基羰基雙環[2.2.1]庚-5-烯、2-羥羰基-3-環己氧基羰基雙環[2.2.1]庚-5-烯、2-羥羰基-3-苯氧基羰基雙環[2.2.1]庚-5-烯、2-羥羰基-3-萘氧基羰基雙環[2.2.1]庚-5-烯、2-羥羰基-3-聯苯氧基羰基雙環[2.2.1]庚-5-烯、2-羥羰基-3-苄氧基羰基雙環[2.2.1]庚-5-烯、2-羥羰基-3-羥乙氧基羰基雙環[2.2.1]庚-5-烯、2-羥羰基-3-羥羰基甲基雙環[2.2.1]庚-5-烯、3-甲基-2-羥羰基雙環[2.2.1]庚-5-烯、3-羥甲基-2-羥羰基雙環[2.2.1]庚-5-烯、2-羥羰基三環[5.2.1.02,6]癸-3,8-二烯、4-羥羰基四環[6.2.1.13,6.02,7]十二-9-烯、4-甲基-4-羥羰基四環[6.2.1.13,6.02,7]十二-9-烯、4,5-二羥羰基四環[6.2.1.13,6.02,7]十二-9-烯、4-羧甲基-4-羥羰基四環[6.2.1.13,6.02,7]十二-9-烯、N-(羥羰基甲基)雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-(羥羰基乙基)雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-(羥羰基戊基)雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-(二羥羰基乙基)雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-(二羥羰基丙基)雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-(羥羰基苯乙基)雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-(2-(4-羥苯基)-1-(羥羰基)乙基)雙環[2.2.1]
庚-5-烯-2,3-二羰基醯亞胺、N-(羥羰基苯基)雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺等含羧基的環狀烯烴;2-(4-羥苯基)雙環[2.2.1]庚-5-烯、2-甲基-2-(4-羥苯基)雙環[2.2.1]庚-5-烯、4-(4-羥苯基)四環[6.2.1.13,6.02,7]十二-9-烯、4-甲基-4-(4-羥苯基)四環[6.2.1.13,6.02,7]十二-9-烯、2-羥基雙環[2.2.1]庚-5-烯、2-羥甲基雙環[2.2.1]庚-5-烯、2-羥乙基雙環[2.2.1]庚-5-烯、2-甲基-2-羥甲基雙環[2.2.1]庚-5-烯、2,3-二羥甲基雙環[2.2.1]庚-5--烯、2-(羥乙氧基羰基)雙環[2.2.1]庚-5-烯、2-甲基-2-(羥乙氧基羰基)雙環[2.2.1]庚-5-烯、2-(1-羥基-1-三氟甲基-2,2,2-三氟乙基)雙環[2.2.1]庚-5-烯、2-(2-羥基-2-三氟甲基-3,3,3-三氟丙基)雙環[2.2.1]庚-5-烯、3-羥基三環[5.2.1.02,6]癸-4.8-二烯、3-羥甲基三環[5.2.1.02,6]癸-4.8-二烯、4-羥基四環[6.2.1.13,6.02,7]十二-9-烯、4-羥甲基四環[6.2.1.13,6.02,7]十二-9-烯、4,5-二羥甲基四環[6.2.1.13,6.02,7]十二-9-烯、4-(羥乙氧基羰基)四環[6.2.1.13,6.02,7]十二-9-烯、4-甲基-4-(羥乙氧基羰基)四環[6.2.1.13,6.02,7]十二-9-烯、N-(羥乙基)雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-(羥苯基)雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺等的羥基含有環狀烯烴等。這些之中,就所得到的樹脂膜之密著性變高而言,以含羧基的環狀烯烴為佳,以4-羥羰基四環[6.2.1.13,6.02,7]十二-9-烯為特佳。這些單體(a)係各自可單獨使用,亦組合2種以上而使用。
在環狀烯烴聚合物(A1)中之單體(a)的單元之含有比率,係相對於總單體單元,較佳為10~90莫耳%。單體(a)的單元之含有比率太少時,耐熱性有變為不充分之可能性,太
多時,環狀烯烴聚合物(A1)在極性溶劑的溶解性有變為不充分之可能性。
又,在本發明所使用的環狀烯烴聚合物(A1),亦可以是具有質子性極性基之環狀烯烴單體(a)和能夠與其共聚合的單體(b)進行共聚合而得到之共聚物。作為此種能夠共聚合的單體,可舉出具有質子性極性基以外的極性基之環狀烯烴單體(b1)、不具極性基之環狀烯烴單體(b2)、及環狀烯烴以外的單體(b3)(以下,適當地稱為「單體(b1)」、「單體(b2)」、「單體(b3)」)。
作為具有質子性極性基以外的極性基之環狀烯烴單體(b1),例如可舉出具有N-取代醯亞胺基、酯基、氰基、酸酐基或鹵素原子之環狀烯烴。
作為具有N-取代醯亞胺基之環狀烯烴,例如可舉出下述通式(1)表示之單體、或下述通式(2)表示之單體。
(上述通式(2)中,R2係表示碳數1~3的二價伸烷基,R3係表示碳數1~10的一價烷基、或碳數1~10的一價鹵化烷基)。
在上述通式(1)中,R1係碳數1~16的烷基或芳基,作為烷基的具體例,可舉出甲基、乙基、正丙基、正丁基、正戊基、正己基、正庚基、正辛基、正壬基、正癸基、正十一基、正十二基、正十三基、正十四基、正十五基、正十六基等的直鏈烷基;環丙基、環丁基、環戊基、環己基、環庚基、環辛基、環壬基、環癸基、環十一基、環十二基、降莰基、莰基、異莰基、十氫萘基、三環癸基、金剛烷基等的環狀烷基;2-丙基、2-丁基、2-甲基-1-丙基、2-甲基-2-丙基、1-甲基丁基、2-甲基丁基、1-甲基戊基、1-乙基丁基、2-甲基己基、2-乙基己基、4-甲基庚基、1-甲基壬基、1-甲基十三基、1-甲基十四基等的分枝狀烷基等。又,作為芳基的具體例,可舉出苄基等。這些之中,因為對耐熱性及極性溶劑具有較優異的溶解性,以碳數6~14的烷基及芳基為佳,以碳數6~10的烷基及芳基為較佳。碳數為4以下時,對極性溶劑之溶解性較差,碳數為17以上時,耐熱性較差,而且將樹脂膜圖案化時,有因熱而熔融且使圖案消失掉之問題。
作為上述通式(1)表示之單體的具體例,可舉出雙
環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-苯基-雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-甲基雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-乙基雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-丙基雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-丁基雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-環己基雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-金剛烷基雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-(1-甲基丁基)-雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-(2-甲基丁基)-雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-(1-甲基戊基)-雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-(2-甲基戊基)-雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-(1-乙基丁基)-雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-(2-乙基丁基)-雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-(1-甲基己基)-雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-(2-甲基己基)-雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-(3-甲基己基)-雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-(1-丁基戊基)-雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-(2-丁基戊基)-雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-(1-甲基庚基)-雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-(2-甲基庚基)-雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-(3-甲基庚基)-雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-(4-甲基庚基)-雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-(1-乙基己基)-雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-(2-乙基己基)-雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-(3-乙基己基)-雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-(1-丙基戊基)-雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-(2-丙基戊基)-雙環[2.2.1]庚-5-烯-2,3-二羰基
醯亞胺、N-(1-甲基辛基)-雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-(2-甲基辛基)-雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-(3-甲基辛基)-雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-(4-甲基辛基)-雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-(1-乙基庚基)-雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-(2-乙基庚基)-雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-(3-乙基庚基)-雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-(4-乙基庚基)-雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-(1-丙基己基)-雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-(2-丙基己基)-雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-(3-丙基己基)-雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-(1-甲基壬基)-雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-(2-甲基壬基)-雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-(3-甲基壬基)-雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-(4-甲基壬基)-雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-(5-甲基壬基)-雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-(1-乙基辛基)-雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-(2-乙基辛基)-雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-(3-乙基辛基)-雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-(4-乙基辛基)-雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-(1-甲基癸基)-雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-(1-甲基十二基)-雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-(1-甲基十一基)-雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-(1-甲基十二基)-雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-(1-甲基甲基十三基)-雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-(1-甲基十四基)-雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、
N-(1-甲基十五基)-雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺、N-苯基-四環[6.2.1.13,6.02,7]十二-9-烯-4,5-二羰基醯亞胺、N-(2,4-二甲氧基苯基)-四環[6.2.1.13,6.02,7]十二-9-烯-4,5-二羰基醯亞胺等。又,這些係各自可單獨使用,亦可組合2種以上而使用。
另一方面,在上述通式(2),R2為碳數1~3的二價伸烷基,作為碳數1~3的二價伸烷基,可舉出亞甲基、伸乙基、伸丙基及異伸丙基。這些之中,因為聚合活性良好,以亞甲基及伸乙基為佳。
又,在上述通式(2),R3為碳數1~10的一價烷基、或碳數1~10的一價鹵化烷基。作為碳數1~10的一價烷基,例如可舉出甲基、乙基、丙基、異丙基、丁基、第二丁基、第三丁基、己基及環己基等。作為碳數1~10的一價鹵化烷基,例如可舉出氟甲基、氯甲基、溴甲基、二氟甲基、二氯甲基、二氟甲基、三氟甲基、三氯甲基、2,2,2-三氟乙基、五氟乙基、七氟丙基、全氟丁基及全氟戊基等。這些之中,係以甲基或乙基作為R3為佳,因為對極性溶劑具有優異的溶解性。
又,上述通式(1)、(2)表示之單體,例如能夠藉由對應的胺、與5-降莰烯-2,3-二羧酸酐進行醯亞胺化反應來得到。又,所得到的單體,係能夠藉由將醯亞胺化反應的反應液使用習知的方法進行分離‧精製而有效率地離析。
作為具有酯基之環狀烯烴,例如可舉出2-乙醯氧基雙環[2.2.1]庚-5-烯、2-乙醯氧基甲基雙環[2.2.1]庚-5-烯、2-甲氧基羰基雙環[2.2.1]庚-5-烯、2-乙氧基羰基雙環[2.2.1]庚-5-烯、2-丙氧基羰基雙環[2.2.1]庚-5-烯、2-丁氧基羰基雙環[2.2.1]
庚-5-烯、2-環己氧基羰基雙環[2.2.1]庚-5-烯、2-甲基-2-甲氧基羰基雙環[2.2.1]庚-5-烯、2-甲基-2-乙氧基羰基雙環[2.2.1]庚-5-烯、2-甲基-2-丙氧基羰基雙環[2.2.1]庚-5-烯、2-甲基-2-丁氧基羰基雙環[2.2.1]庚-5-烯、2-甲基-2-環己氧基羰基雙環[2.2.1]庚-5-烯、2-(2,2,2-三氟乙氧基羰基)雙環[2.2.1]庚-5-烯、2-甲基-2-(2,2,2-三氟乙氧基羰基)雙環[2.2.1]庚-5-烯、2-甲氧基羰基三環[5.2.1.02,6]癸-8-烯、2-乙氧基羰基三環[5.2.1.02,6]癸-8-烯、2-丙氧基羰基三環[5.2.1.02,6]癸-8-烯、4-乙醯氧基四環[6.2.1.13,6.02,7]十二-9-烯、4-甲氧基羰基四環[6.2.1.13,6.02,7]十二-9-烯、4-乙氧基羰基四環[6.2.1.13,6.02,7]癸-9-烯、4-丙氧基羰基四環[6.2.1.13,6.02,7]十二-9-烯、4-丁氧基羰基四環[6.2.1.13,6.02,7]十二-9-烯、4-甲基-4-甲氧基羰基四環[6.2.1.13,6.02,7]十二-9-烯、4-甲基-4-乙氧基羰基四環[6.2.1.13,6.02,7]十二-9-烯、4-甲基-4-丙氧基羰基四環[6.2.1.13,6.02,7]十二-9-烯、4-甲基-4-丁氧基羰基四環[6.2.1.13,6.02,7]十二-9-烯、4-(2,2,2-三氟乙氧基羰基)四環[6.2.1.13,6.02,7]十二-9-烯、4-甲基-4-(2,2,2-三氟乙氧基羰基)四環[6.2.1.13,6.02,7]十二-9-烯等。
作為具有氰基之環狀烯烴,例如可舉出4-氰基四環[6.2.1.13,6.02,7]十二-9-烯、4-甲基-4-氰基四環[6.2.1.13,6.02,7]十二-9-烯、4,5-二氰基四環[6.2.1.13,6.02,7]十二-9-烯、2-氰基雙環[2.2.1]庚-5-烯、2-甲基-2-氰基雙環[2.2.1]庚-5-烯、2,3-二氰基雙環[2.2.1]庚-5-烯等。
作為具有酸酐基之環狀烯烴,例如可舉出四環
[6.2.1.13,6.02,7]十二-9-烯-4,5-二羧酸酐、雙環[2.2.1]庚-5-烯-2,3-二羧酸酐、2-羧甲基-2-羥羰基雙環[2.2.1]庚-5-烯無水物等。
作為具有鹵素原子之環狀烯烴,例如可舉出2-氯雙環[2.2.1]庚-5-烯、2-氯甲基雙環[2.2.1]庚-5-烯、2-(氯苯基)雙環[2.2.1]庚-5-烯、4-氯四環[6.2.1.13,6.02,7]十二-9-烯、4-甲基-4-氯四環[6.2.1.13,6.02,7]十二-9-烯等。
這些單體(b1)係各自可單獨使用,亦可組合2種以上而使用。
作為不具有極性基之環狀烯烴單體(b2),可舉出雙環[2.2.1]庚-2-烯(亦稱為「降莰烯」)、5-乙基-雙環[2.2.1]庚-2-烯、5-丁基-雙環[2.2.1]庚-2-烯、5-亞乙基-雙環[2.2.1]庚-2-烯、5-亞乙基-雙環[2.2.1]庚-2-烯、5-乙烯基-雙環[2.2.1]庚-2-烯、三環[5.2.1.02,6]癸-3,8-二烯(慣用名:二環戊二烯)、四環[10.2.1.02,11.04,9]十五-4,6,8,13-四烯、四環[6.2.1.13,6.02,7]十二-4-烯(亦稱為「四環十二烯」)、9-甲基-四環[6.2.1.13,6.02,7]十二-4-烯、9-乙基-四環[6.2.1.13,6.02,7]十二-4-烯、9-亞甲基-四環[6.2.1.13,6.02,7]十二-4-烯、9-亞乙基-四環[6.2.1.13,6.02,7]十二-4-烯、9-乙烯基-四環[6.2.1.13,6.02,7]十二-4-烯、9-丙烯基-四環[6.2.1.13,6.02,7]十二-4-烯、五環[9.2.1.13,9,02,10.04,8]十五-5,12-二烯、環丁烯、環戊烯、環戊二烯、環己烯、環庚烯、環辛烯、環辛二烯、茚、3a,5,6,7a-四氫-4,7-亞甲基-1H-茚、9-苯基-四環[6.2.1.13,6.02,7]十二-4-烯、四環[9.2.1.02,10.03,8]十四-3,5,7,12-四烯、五環[9.2.1.13,9,02,10.04,8]十五-12-烯等。這些
單體(b2)係各自可單獨使用,亦可組合2種以上而使用。
作為環狀烯烴以外的單體(b3)之具體例,可舉出乙烯;丙烯、1-丁烯、1-戊烯、1-己烯、3-甲基-1-丁烯、3-甲基-1-戊烯、3-乙基-1-戊烯、4-甲基-1-戊烯、4-甲基-1-己烯、4,4-二甲基-1-己烯、4,4-二甲基-1-戊烯、4-乙基-1-己烯、3-乙基-1-己烯、1-辛烯、1-癸烯、1-十二烯、1-十四烯、1-十六烯、1-十八烯、1-二十烯等碳數2~20的α-烯烴;1,4-己二烯、1,5-己二烯、4-甲基-1,4-己二烯、5-甲基-1,4-己二烯、1,7-辛二烯等的非共軛二烯、及這些的衍生物等。這些之中,以α-烯烴為佳。這些單體(b3)係各自可單獨使用,亦可組合2種以上而使用。
這些單體(b1)~(b3)之中,從使本發明的效果更顯著之觀點而言,以具有質子性極性基以外的極性基之環狀烯烴單體(b1)為佳,以具有N-取代醯亞胺基之環狀烯烴為特佳。
在環狀烯烴聚合物(A1)中之能夠共聚合的單體(b)的單元之含有比率,係相對於總單體單元,較佳為10~90莫耳%。能夠共聚合的單體(b)的單元之含有比率太少時,環狀烯烴聚合物(A1)對極性溶劑之溶解性有變為不充分之可能性,太多時,耐熱性有變為不充分之可能性。
又,在本發明,亦可藉由在不具有質子性極性基之環狀烯烴系聚合物,利用習知的改性劑而導入質子性極性基,而作為環狀烯烴聚合物(A1)。不具有質子性極性基之聚合物,係能夠藉由將上述的單體(b1)及(b2)之中至少一種、與依需求之單體(b3)任意地組合且進行聚合來得到。
而且,在本發明所使用的環狀烯烴聚合物(A1),亦
可以是使上述的單體進行開環聚合而成之開環聚合物,或者亦可以是使上述的單體進行加成聚合而成之加成聚合物,就本發明的效果更顯著而言,係以開環聚合物為佳。
開環聚合物,係能夠藉由將具有質子性極性基之環狀烯烴單體(a)及依需求而使用之能夠共聚合的單體(b),在複分解(metathesis)反應觸媒的存在下進行開環複分解聚合來製造。作為製造方法,例如能夠使用在國際公開第2010/110323號的[0039]~[0079]所記載之方法等。另一方面,加成聚合物係能夠使用習知的加成聚合觸媒、例如由鈦、鋯或釩化合物及有機鋁化合物所構成之觸媒,將具有質子性極性基之環狀烯烴單體(a)及依需求而使用之能夠共聚合的單體(b)聚合而得到。
又,在本發明所使用的環狀烯烴聚合物(A1),在開環聚合物時,係以進一步進行氫化反應,而成為將在主鏈所含有的碳-碳雙鍵氫化而成之氫化物為佳。環狀烯烴聚合物(A1)為氫化物時,被氫化的碳-碳雙鍵之比率(氫化率)係通常50%以上,從耐熱性的觀點而言,以70%以上為佳,以90%以上為較佳,以95%以上為更佳。
本發明所使用的卡多樹脂(A2),係具有卡多結構、亦即二個環狀結構鍵結在構成環狀結構之4級碳原子而成的骨架結構之樹脂。通常卡多結構係苯環鍵結在茀環成者。
作為二個環狀結構鍵結在構成環狀結構之4級碳原子而成的骨架結構之具體例,可舉出茀骨架、雙酚茀骨架、雙胺苯基茀骨架、具有環氧基之茀骨架、具有丙烯醯基之茀骨架等。
在本發明所使用之多樹脂(A2),係藉由此具有卡多結構之
骨架、與鍵結在其之官能基之間的反應等進行聚合而形成。卡多樹脂(A2)係具有主鏈與體積大的側鏈係被一個元素連接而成之結構(卡多結構),而且在對主鏈於大致垂直方向具有環狀結構。
作為卡多結構的一個例子,係將具有環氧環氧丙基醚結構之卡多結構的例子,顯示在下述式(3)。
(上述式(3)中,m為0~10的整數)
具有卡多結構之單體,例如可舉出雙(環氧丙氧基苯基)茀型環氧樹脂;雙酚茀型環氧樹脂與丙烯酸之縮合物;9,9-雙(4-羥苯基)茀、9,9-雙(4-羥基-3-甲基苯基)茀等的卡多結構含有雙酚類;9,9-雙(氰甲基)茀等的9,9-雙(氰烷基)茀類;9,9-雙(3-胺丙基)茀等的9,9-雙(胺烷基)茀類等。
卡多樹脂(A2)係可以是將具有卡多結構之單體進行聚合而得到的聚合物,亦可以是與其它能夠共聚合的單體之共聚物。
上述單體的聚合方法係依照常用的方法即可,例如,能夠採用開環聚合法、加成聚合法等。
作為在本發明所使用的聚矽氧烷(A3),係沒有特別限定,可舉出較佳是藉由將下述式(4)表示之有機矽烷的1種或
2種以上混合且使其反應而得到之聚合物。
(R4)p-Si-(OR5)4-p (4)
上述式(4)中,R4為氫原子、碳數1~10的烷基、碳數2~10的烯基、或碳數6~15的芳基,複數個R4係各自可相同亦可不同。又,這些烷基、烯基、芳基係任一者均可具有取代基,又,亦可為未具有取代基的未取代物,能夠按照組合物的特性而選擇。作為烷基的具體例,可舉出甲基、乙基、正丙基、異丙基、正丁基、第三丁基、正己基、正癸基、三氟甲基、2,2,2-三氟乙基、3,3,3-三氟丙基、3-環氧丙氧基丙基、2-(3,4-環氧環己基)乙基、3-胺丙基、3-氫硫基丙基、3-異氰酸酯丙基。作為烯基的具體例,可舉出乙烯基、3-丙烯醯氧基丙基、3-甲基丙烯醯氧基丙基。作為芳基的具體例,可舉出苯基、甲苯基、對羥苯基、1-(對羥苯基)乙基、2-(對羥苯基)乙基、4-羥基-5-(對羥苯基羰氧基)戊基、萘基。
又,上述式(4)中,R5為氫原子、碳數1~6的烷基、碳數1~6的醯基、或碳數6~15的芳基,複數個R5係各自可相同亦可不同。又,這些烷基、醯基係任一者均可具有取代基,又,亦可為未具有取代基的未取代物,能夠按照組合物的特性選擇。作為烷基的具體例,可舉出甲基、乙基、正丙基、異丙基、正丁基。作為醯基的具體例,可舉出乙醯基。作為芳基的具體例,可舉出苯基。
而且,上述式(4)中,p為0~3的整數,p=0時,係成為4官能性矽烷,p=1時,係成為3官能性矽烷,p=2時,係成為2官能性矽烷,p=3時係成為1官能性矽烷。
作為上述式(4)表示之有機矽烷的具體例,可舉出四甲氧基矽烷、四乙氧基矽烷、四乙醯氧基矽烷、四氧苯基矽烷等的4官能性矽烷;甲基三甲氧基矽烷、甲基三乙氧基矽烷、甲基三異丙氧基矽烷、甲基三正丁氧基矽烷、乙基三甲氧基矽烷、乙基三乙氧基矽烷、乙基三異丙氧基矽烷、乙基三正丁氧基矽烷、正丙基三甲氧基矽烷、正丙基三三乙氧基矽烷、正丁基三甲氧基矽烷、正丁基三乙氧基矽烷、正己基三甲氧基矽烷、正己基三乙氧基矽烷、癸基三甲氧基矽烷、乙烯基三甲氧基矽烷、乙烯基三乙氧基矽烷、3-甲基丙烯醯氧基丙基三甲氧基矽烷、3-甲基丙烯醯氧基丙基三乙氧基矽烷、3-丙烯醯氧基丙基三甲氧基矽烷、苯基三甲氧基矽烷、苯基三乙氧基矽烷、對羥苯基三甲氧基矽烷、1-(對羥苯基)乙基三甲氧基矽烷、2-(對羥苯基)乙基三甲氧基矽烷、4-羥基-5-(對羥苯基羰氧基)戊基三甲氧基矽烷、三氟甲基三甲氧基矽烷、三氟甲基三乙氧基矽烷、3,3,3-三氟丙基三甲氧基矽烷、3-胺丙基三甲氧基矽烷、3-胺丙基三乙氧基矽烷、3-環氧丙氧基丙基三甲氧基矽烷、2-(3,4-環氧環己基)乙基三甲氧基矽烷、3-氫硫基丙基三甲氧基矽烷等的3官能性矽烷;二甲基二甲氧基矽烷、二甲基二乙氧基矽烷、二甲基二乙醯氧基矽烷、二正丁基二甲氧基矽烷、二苯基二甲氧基矽烷等的2官能性矽烷;三甲基甲氧基矽烷、三正丁基乙氧基矽烷等的1官能基矽烷。
這些有機矽烷之中,就所得到的樹脂膜之耐龜裂性和硬度而言,係較好為使用3官能性矽烷。這些有機矽烷係可單獨使用,亦可組合2種以上而使用。
在本發明所使用的聚矽氧烷(A3),係能夠藉由使上述的有機矽烷水解及部分縮合來得到。水解及部分縮合係能夠使用通常的方法。例如,在混合物添加溶劑、水、依需求之觸媒,進行加熱攪拌。攪拌中,亦可依需求而藉由蒸餾將水解副產物(甲醇等的醇類)和縮合副產物(水)餾去。
在本發明所使用的聚醯亞胺(A4),係能夠藉由將使四羧酸酐與二胺反應而得到的聚醯亞胺前驅物進行熱處理而得到。作為用以得到聚醯亞胺之前驅物,可舉出聚醯胺酸、聚醯胺酸酯、聚異醯亞胺、聚醯胺酸磺醯胺等。
在本發明所使用的聚醯亞胺(A4),係能夠藉由習知的方法而合成。亦即,能夠藉由選擇性地組合四羧酸二酐與二胺,使這些在N-甲基-2-吡咯啶酮、N,N-二甲基乙醯胺、N,N-二甲基甲醯胺、二甲基亞碸、六甲基磷醯三胺、γ-丁內酯、環戊酮等的極性溶劑中反應等習知的方法來合成。
過剩地使用二胺而進行聚合時,能夠使羧酸酐對所生成的聚醯亞胺(A4)的末端胺基進行反應且保護末端胺基。又,過剩地使用四羧酸酐而聚合時,亦能夠使胺化合物對所生成的聚醯亞胺(A4)的末端酸酐基反應且保護末端酸酐基。
作為此種羧酸酐的例子,能夠舉出酞酸酐、苯三甲酸酐、順丁烯二酸酐、萘酸酐、氫化酞酸酐、甲基-5-降莰烯-2,3-二羧酸酐、伊康酸酐、四氫酞酸酐等;作為胺化合物的例子,能夠舉出苯胺、2-羥苯胺、3-羥苯胺、4-羥苯胺、2-乙炔基苯胺、3-乙炔基苯胺、4-乙炔基苯胺等。
在本發明所使用的黏結劑樹脂(A)之重量平均分子
量(Mw)係通常1,000~1,000,000,以1,500~100,000為佳,較佳為2,000~10,000的範圍。
又,黏結劑樹脂(A)的分子量分布,係以重量平均分子量/數量平均分子量(Mw/Mn)比計,通常為4以下,以3以下為佳,較佳為2.5以下。
黏結劑樹脂(A)的重量平均分子量(Mw)和分子量分布(Mw/Mn),係使用以四氫呋喃等的溶劑作為洗提液之凝膠滲透層析法(GPC),且設作聚苯乙烯換算值而求取之值。
(具有酸性基或潛在性酸性基之化合物(B))
作為在本發明所使用之具有酸性基或潛在性酸性基之化合物(B),係藉由酸性基或加熱、光線等而產生酸之具有潛在性酸性基者即可,在本發明係使用選自由脂肪族化合物、芳香族化合物、及雜環化合物所組成群組之至少1種。這些之中,係以芳香族化合物、雜環化合物為佳。
酸性基的數目係沒有特別限定,以合計具有2個以上的酸性基者為佳。酸性基係互相可相同亦可不同。
作為酸性基,係酸性的官能基即可,作為其具體例,可舉出磺酸基、磷酸基等的強酸性基;羧基、硫醇基及羧基亞甲基硫基等的弱酸性基。這些之中,係以羧基、硫醇基或羧基亞甲基硫基為佳,以羧基為特佳。又,這些酸性基之中,係以酸解離常數pKa為3.5以上且5.0以下的範圍者為佳。又,酸性基為2個以上時,將第一解離常數pKa1設作酸解離常數,第一解離常數pKa1係以在上述範圍者為佳。又,pKa係能夠在稀薄水溶液條件下,測定酸解離常數Ka=[H3O+][B-]/[BH]且依照
pKa=-logKa而求取。在此,BH係表示有機酸,B-係表示有機酸的共軛鹼。
又,pKa的測定方法,係例如能夠使用pH計量器而測定氫離子濃度,且從此物質的濃度及氫離子濃度算出。
而且,具有酸性基或潛在性酸性基之化合物(B),亦可具有酸性基及潛在性酸性基以外的取代基。
作為此種取代基,能夠舉出烷基、芳基等的烴基、以及鹵素原子;烷氧基、芳氧基、醯氧基、雜環氧基;被烷基或芳基或雜環基取代之胺基、醯胺基、脲基、胺磺醯基胺基、烷氧基羰基胺基、芳氧基羰基胺基;烷硫基、芳硫基、雜環硫基等不具有質子之極性基、被這些不具有質子的極性基取代之烴基等。
此種具有酸性基或潛在性酸性基之化合物(B)之中,作為具有酸性基之化合物的具體例,可舉出甲酸、乙酸、丙酸、丁酸、戊酸、己酸、庚酸、辛酸、壬酸、癸酸、乙醇酸、甘油酸、乙二酸(亦稱為「草酸」)、丙二酸(亦稱為「柰酸」(malonic acid))、丁二酸(亦稱為「琥珀酸」)、戊二酸、己二酸(亦稱為「肥酸」(adipic acid))、1、2-環己烷二羧酸、2-氧代丙酸、2-羥基丁二酸、2-羥基丙烷三羧酸、氫硫基琥珀酸、二氫硫基琥珀酸、2,3-二氫硫基-1-丙醇、1,2,3-三氫硫基丙烷、2,3,4-三氫硫基-1-丁醇、2,4-二氫硫基-1,3-丁二醇、1,3,4-三氫硫基-2-丁醇、3,4-二氫硫基-1,2-丁二醇、1,5-二氫硫基-3-硫雜戊烷等的脂肪族化合物;
苯甲酸、對羥苯羧酸、鄰羥苯羧酸、2-萘羧酸、甲
基苯甲酸、二甲基苯甲酸、三甲基苯甲酸、3-苯基丙酸、二羥苯甲酸、二甲氧基苯甲酸、苯-1,2-二羧酸(亦稱為「酞酸」)、苯-1,3-二羧酸(亦稱為「異酞酸)、苯-1,4-二羧酸(亦稱為「對酞酸」)、苯-1,2,3-三羧酸、苯-1,2,4-三羧酸、苯-1,3,5-三羧酸、苯六羧酸、聯苯基-2,2’-二羧酸、2-(羧甲基)苯甲酸、3-(羧甲基)苯甲酸、4-(羧甲基)苯甲酸、2-(羧羰基)苯甲酸、3-(羧羰基)苯甲酸、4-(羧羰基)苯甲酸、2-氫硫基苯甲酸、4-氫硫基苯甲酸、二酚酸、2-氫硫基-6-萘羧酸、2-氫硫基-7-萘羧酸、1,2-二氫硫基苯、1,3-二氫硫基苯、1,4-二氫硫基苯、1,4-萘二硫醇、1,5-萘二硫醇、2,6-萘二硫醇、2,7-萘二硫醇、1,2,3-三氫硫基苯、1,2,4-三氫硫基苯、1,3,5-三氫硫基苯、1,2,3-參(氫硫基甲基)苯、1,2,4-參(氫硫基甲基)苯、1,3,5-參(氫硫基甲基)苯、1,2,3-參(氫硫基乙基)苯、1,2,4-參(氫硫基乙基)苯、1,3,5-參(氫硫基乙基)苯等的芳香族化合物;
菸鹼酸、異菸鹼酸、2-糠酸(2-furoic acid)、吡咯-2,3-二羧酸、吡咯-2,4-二羧酸、吡咯-2,5-二羧酸、吡咯-3,4-二羧酸、咪唑-2,4-二羧酸、咪唑-2,5-二羧酸、咪唑-4,5-二羧酸、吡唑-3,4-二羧酸、吡唑-3,5-二羧酸等含有氮原子之五員雜環化合物;噻吩-2,3-二羧酸、噻吩-2,4-二羧酸、噻吩-2,5-二羧酸、噻吩-3,4-二羧酸、噻唑-2,4-二羧酸、噻唑-2,5-二羧酸、噻唑-4,5-二羧酸、異噻唑-3,4-二羧酸、異噻唑-3,5-二羧酸、1,2,4-噻二唑-2,5-二羧酸、1,3,4-噻二唑-2,5-二羧酸、3-胺基-5-氫硫基-1,2,4-噻二唑、2-胺基-5-氫硫基-1,3,4-噻二唑、3,5-二氫硫基-1,2,4-噻二唑、2,5-二氫硫基-1,3,4-噻二唑、3-(5-氫硫基-1,2,4-
噻二唑-3-基磺醯基)琥珀酸、2-(5-氫硫基-1,3,4-噻二唑-2-基磺醯基)琥珀酸、(5-氫硫基-1,2,4-噻二唑-3-基硫代)乙酸、(5-氫硫基-1,3,4-噻二唑-2-基硫代)乙酸、3-(5-氫硫基-1,2,4-噻二唑-3-基硫代)丙酸、2-(5-氫硫基-1,3,4-噻二唑-2-基硫代)丙酸、3-(5-氫硫基-1,2,4-噻二唑-3-基硫代)琥珀酸、2-(5-氫硫基-1,3,4-噻二唑-2-基硫代)琥珀酸、4-(3-氫硫基-1,2,4-噻二唑-5-基)硫代丁磺酸、4-(2-氫硫基-1,3,4-噻二唑-5-基)硫代丁磺酸等含有氮原子及硫原子之五疊雜環化合物;
吡啶-2,3-二羧酸、吡啶-2,4-二羧酸、吡啶-2,5-二羧酸、吡啶-2,6-二羧酸、吡啶-3,4-二羧酸、吡啶-3,5-二羧酸、嗒嗪-3,4-二羧酸、嗒嗪-3,5-二羧酸、嗒嗪-3,6-二羧酸、嗒嗪-4,5-二羧酸、嘧啶-2,4-二羧酸、嘧啶-2,5-二羧酸、嘧啶-4,5-二羧酸、嘧啶-4,6-二羧酸、吡嗪-2,3-二羧酸、吡嗪-2,5-二羧酸、吡啶-2,6-二羧酸、三嗪-2,4-二羧酸、2-二乙胺基-4,6-二氫硫基-s-三嗪、2-二丙胺基-4,6-二氫硫基-s-三嗪、2-二丁胺基-4,6-二氫硫基-s-三嗪、2-苯胺基-4,6-二氫硫基-s-三嗪、2,4,6-三氫硫基-s-三嗪等含有氮原子之六員雜環化合物。
這些之中,從能夠使由樹脂組合物所形成的樹脂膜具有優異的剝離強度觀點而言,酸性基的數目係以2個以上為佳,以2個為特佳。
作為具有2個酸性基之化合物,較佳是乙二酸、丙二酸、丁二酸、戊二酸、己二酸、1,2-環己烷二羧酸、苯-1,2-二羧酸(亦稱為「酞酸」)、苯-1,3-二羧酸(亦稱為「異酞酸」)、苯-1,4-二羧酸(亦稱為「對酞酸」)、聯苯基-2,2’-二羧酸、2-(羧
甲基)苯甲酸、3-(羧甲基)苯甲酸、4-(羧甲基)苯甲酸、2-氫硫基苯甲酸、4-氫硫基苯甲酸、2-氫硫基-6-萘羧酸、2-氫硫基-7-萘羧酸、1,2-二氫硫基苯、1,3-二氫硫基苯、1,4-二氫硫基苯、1,4-萘二硫醇、1,5-萘二硫醇、2,6-萘二硫醇、2,7-萘二硫醇之具有2個酸性基之芳香族化合物;吡咯-2,3-二羧酸、吡咯-2,4-二羧酸、吡咯-2,5-二羧酸、吡咯-3,4-二羧酸、咪唑-2,4-二羧酸、咪唑-2,5-二羧酸、咪唑-4,5-二羧酸、吡唑-3,4-二羧酸、吡唑-3,5-二羧酸、噻吩-2,3-二羧酸、噻吩-2,4-二羧酸、噻吩-2,5-二羧酸、噻吩-3,4-二羧酸、噻唑-2,4-二羧酸、噻唑-2,5-二羧酸、噻唑-4,5-二羧酸、異噻唑-3,4-二羧酸、異噻唑-3,5-二羧酸、1,2,4-噻二唑-2,5-二羧酸、1,3,4-噻二唑-2,5-二羧酸、(5-氫硫基-1,2,4-噻二唑-3-基硫代)乙酸、(5-氫硫基-1,3,4-噻二唑-2-基硫代)乙酸、吡啶-2,3-二羧酸、吡啶-2,4-二羧酸、吡啶-2,5-二羧酸、吡啶-2,6-二羧酸、吡啶-3,4-二羧酸、吡啶-3,5-二羧酸、嗒嗪-3,4-二羧酸、嗒嗪-3,5-二羧酸、嗒嗪-3,6-二羧酸、嗒嗪-4,5-二羧酸、嘧啶-2,4-二羧酸、嘧啶-2,5-二羧酸、嘧啶-4,5-二羧酸、嘧啶-4,6-二羧酸、吡嗪-2,3-二羧酸、吡嗪-2,5-二羧酸、吡啶-2,6-二羧酸、三嗪-2,4-二羧酸之具有2個酸性基之雜環化合物。
又,潛在性酸性基係藉由光、加熱等而產生酸性的官能基之基即可,作為其具體例,可舉出鋶鹽基、苯并噻唑鹽基、銨鹼基、鏻鹽基、碘鎓鹽、封端型羧酸基等,這些之中,以鋶鹽基為佳,例如,能夠使用六氟化磷系、六氟化銻系等的鋶鹽基。作為此種具有鋶鹽基之化合物,例如,能夠使用SANEIDO SI系列(100L、110L、150、180L、三新化學工業公
司製)等。
在本發明的樹脂組合物之具有酸性基或潛在性酸性基之化合物(B)的含量,係相對於黏結劑樹脂(A)100重量份為0.1~2.5重量份,以0.2~2.3重量份為佳,較佳為0.3~2.0重量份,更佳為0.5~1.5重量份。具有酸性基或潛在性酸性基之化合物(B)的含量太少時,所得到的樹脂膜係成為剝離強度較差者。另一方面,太多時,所得到的樹脂膜係成為對金屬之耐蝕性較差者。
(有機溶劑(C))
在本發明所使用的有機溶劑(C)係沒有特別限定。作為其具體例,可舉出乙二醇、丙二醇、二乙二醇、三乙二醇、四乙二醇等的伸烷基二醇類;乙二醇一乙醚、乙二醇一丙醚、乙二醇一第三丁醚、丙二醇一乙醚、丙二醇一丙醚、丙二醇一丁醚、二乙二醇一甲醚、二乙二醇一乙醚、二丙二醇一甲醚、二丙二醇一甲醚、二丙二醇一乙醚、三乙二醇一甲醚、三乙二醇一乙醚、三丙二醇一甲醚、三丙二醇一乙醚等的伸烷基二醇單醚類;二乙二醇二甲醚、二乙二醇二乙醚、二乙二醇乙基甲醚、二丙二醇二甲醚、二丙二醇二乙醚、二丙二醇乙基甲醚、三乙二醇二甲醚、三乙二醇二乙醚、三乙二醇乙基甲醚、三丙二醇乙基甲醚等的伸烷基二醇二烷基醚類;丙二醇一甲醚乙酸酯、二丙二醇一甲醚乙酸酯、丙二醇一乙醚乙酸酯、丙二醇一正丙醚乙酸酯、丙二醇一異丙醚乙酸酯、丙二醇一正丁醚乙酸酯、丙二醇一異丁醚乙酸酯、丙二醇一第二丁醚乙酸酯、丙二醇一第三丁醚乙酸酯等的伸烷基二醇單烷基醚酯類;甲基乙基酮、
環己酮、2-庚酮、4-羥基-4-甲基-2-戊酮、環己酮、環戊酮等的酮類;甲醇、乙醇、丙醇、丁醇、3-甲氧基-3-甲基丁醇等的醇類;四氫呋喃、二氧陸圜等的環狀醚類;甲基賽路蘇乙酸酯、乙基賽路蘇乙酸酯等的賽路蘇酯類;苯、甲苯、二甲苯等的芳香族烴類;乙酸乙酯、乙酸丁酯、乳酸乙酯、2-羥基-2-甲基丙酸甲酯、2-羥基-2-甲基丙酸乙酯、乙氧基乙酸乙酯、羥基乙酸乙酯、2-羥基-3-甲基丁酸甲酯、3-甲氧基丙酸甲酯、3-甲氧基丙酸乙酯、3-乙氧基丙酸乙酯、3-乙氧基丙酸甲酯、γ-丁內酯等的酯類;N-甲基甲醯胺、N,N-二甲基甲醯胺、N-甲基-2-吡咯啶酮、N-甲基乙醯胺、N,N-二甲基乙醯胺等的醯胺類;二甲基亞碸等的亞碸類等。
其中,二乙二醇乙基甲醚、丙二醇一甲醚乙酸酯、環戊酮、N-甲基-2-吡咯啶酮為佳。又,通常是在樹脂膜形成後,將有機溶劑(C)除去。
這些有機溶劑係各自可單獨使用,或者亦可併用2種以上。
在本發明的樹脂組合物之有機溶劑(C)的含量,係相對於黏結劑樹脂(A)100重量份,通常為20~10,000重量份,以50~5,000重量份為佳,較佳為100~1,000重量份的範圍。
(化合物(D))
在本發明所使用的化合物(D),係具有選自矽原子、鈦原子、鋁原子、及鋯原子之1個原子且具有鍵結在此原子之烴氧基或羥基之化合物。
這些之中,作為化合物(D),係以具有鍵結在矽原子或鈦
原子之烴氧基之化合物為佳,以具有鍵結在矽原子之烴氧基之化合物為較佳,作為烴氧基,係以碳數1~18的烴氧基為佳。
又,化合物(D)在黏結劑樹脂(A)係具有質子性極性基者時,係以具有能夠與質子性極性基反應的官能基為特佳。作為能夠與質子性極性基反應的官能基,係以異氰酸酯基、氫硫基、環氧基、或胺基為佳,以環氧基為較佳。
作為化合物(D)的具體例,可舉出四甲氧基矽烷、四乙氧基矽烷、四正丙氧基矽烷、四異丙氧基矽烷、四正丁氧基矽烷等的四烷氧基矽烷類、甲基三甲氧基矽烷、甲基三乙氧基矽烷、乙基三甲氧基矽烷、乙基三乙氧基矽烷、正丙基三甲氧基矽烷、正丙基三乙氧基矽烷、異丙基三甲氧基矽烷、異丙基三乙氧基矽烷、正丁基三甲氧基矽烷、正丁基三乙氧基矽烷、正戊基三甲氧基矽烷、正己基三甲氧基矽烷、正庚基三甲氧基矽烷、正辛基三甲氧基矽烷、正癸基三甲氧基矽烷、對苯乙烯基三甲氧基矽烷、乙烯基三甲氧基矽烷、乙烯基三乙氧基矽烷、環己基三甲氧基矽烷、環己基三甲氧基矽烷、環己基三乙氧基矽烷、苯基三甲氧基矽烷、苯基三乙氧基矽烷、3-氯丙基三甲氧基矽烷、3-氯丙基三乙氧基矽烷、3,3,3-三氟丙基三甲氧基矽烷、3,3,3-三氟丙基三乙氧基矽烷、3-胺丙基三甲氧基矽烷、3-胺丙基三乙氧基矽烷、N-2-(胺乙基)-3-胺丙基三甲氧基矽烷、N-苯基-3-胺丙基三甲氧基矽烷、2-羥乙基三甲氧基矽烷、2-羥乙基三乙氧基矽烷、2-羥丙基三甲氧基矽烷、2-羥丙基三乙氧基矽烷、3-羥丙基三甲氧基矽烷、3-羥丙基三乙氧基矽烷、3-氫硫基丙基三甲
氧基矽烷、3-氫硫基丙基三乙氧基矽烷、3-異氰酸酯丙基三甲氧基矽烷、3-異氰酸酯丙基三乙氧基矽烷、3-環氧丙氧基丙基三甲氧基矽烷、3-環氧丙氧基丙基三乙氧基矽烷、2-(3,4-環氧環己基)乙基三甲氧基矽烷、2-(3,4-環氧環己基)乙基三乙氧基矽烷、3-(甲基)丙烯醯氧基丙基三甲氧基矽烷、3-(甲基)丙烯醯氧基丙基三乙氧基矽烷、3-脲丙基三甲氧基矽烷、3-脲丙基三乙氧基矽烷、3-乙基(三甲氧基矽烷基丙氧基甲基)氧雜環丁烷、3-乙基(三乙氧基矽烷基丙氧基甲基)氧雜環丁烷、3-三乙氧基矽烷基-N-(1,3-二甲基-亞丁基)丙胺、雙(三乙氧基矽烷基丙基)四硫醚等的三烷氧基矽烷類、二甲基二甲氧基矽烷、二甲基二乙氧基矽烷、二乙基二甲氧基矽烷、二乙基二乙氧基矽烷、二-正丙基二甲氧基矽烷、二-正丙基二乙氧基矽烷、二-異丙基二甲氧基矽烷、二-異丙基二乙氧基矽烷、二-正丁基二甲氧基矽烷、二-正戊基二甲氧基矽烷、二-正戊基二乙氧基矽烷、二-正己基二甲氧基矽烷、二-正己基二乙氧基矽烷、二-正庚基二甲氧基矽烷、二-正庚基二乙氧基矽烷、二-正辛基二甲氧基矽烷、二-正辛基二乙氧基矽烷、二-正環己基二甲氧基矽烷、二-正環己基二乙氧基矽烷、二苯基二甲氧基矽烷、二苯基二乙氧基矽烷、3-環氧丙氧基丙基甲基二乙氧基矽烷、3-甲基丙烯醯氧基丙基甲基二甲氧基矽烷、3-丙烯醯氧基丙基甲基二甲氧基矽烷、3-甲基丙烯醯氧基丙基甲基二乙氧基矽烷、3-丙烯醯氧基丙基甲基二乙氧基矽烷、N-2-(胺乙基)-3-胺丙基甲基二甲氧基矽烷等的二烷氧基矽烷類、
以及甲基三乙醯氧基矽烷、二甲基二乙醯氧基矽烷、商品名X-12-414、KBP-44(信越化學工業股份有限公司製)、217FLAKE、220FLAKE、233FLAKE、z6018(TORAY DOW CORNING股份有限公司製)等的含矽原子的化合物;四-異丙氧基鈦、四-正丁氧基鈦、肆(2-乙基己氧基)鈦、異丙氧基辛二醇鈦、二-異丙氧基‧雙(乙醯丙酮)鈦、(丙二醇-O-O’)-合鈦雙(乙基乙醯乙酸酯)、一硬脂酸三-正丁氧基鈦、二硬脂酸二-異丙氧基鈦、硬脂酸鈦、二異硬脂酸二-異丙氧基鈦、(2-正丁氧基羰基苯甲醯氧基)三丁氧基鈦。二-正丁氧基‧雙(三乙醇胺)鈦、以及PLENACT系列(Ajinomoto Fine-Techno株式公司製)等的含鈦原子的化合物;乙醯烷氧基二異丙酸鋁等的鋁原子含有化合物;四正丙氧基鋯、四正丁氧基鋯、四乙醯丙酮鋯、三丁氧基乙醯丙酮鋯、一丁氧基乙醯丙酮鋯雙(乙基乙醯乙酸酯)、二丁氧基雙(乙基乙醯乙酸)鋯、四乙醯丙酮鋯、三丁氧基硬脂酸鋯等的鋯原子含有化合物。
這些之中,以含矽原子的化合物、含鈦原子的化合物為佳,以含矽原子的化合物為較佳,係具有能夠與質子性極性基反應的官能基之含矽原子的化合物為特佳。
作為能夠與質子性極性基反應的官能基,可舉出胺基、氫硫基、異氰酸酯基、環氧丙氧基、環氧基、脲基,以環氧丙氧基和環氧基為佳。
作為具有能夠與質子性極性基反應的官能基之化合物的具體例,係以3-胺丙基三甲氧基矽烷、3-胺丙基三乙氧
基矽烷、正2-(胺乙基)-3-胺丙基三甲氧基矽烷、正苯基-3-胺丙基三甲氧基矽烷、3-氫硫基丙基三甲氧基矽烷、3-氫硫基丙基三乙氧基矽烷、3-異氰酸酯丙基三甲氧基矽烷、3-異氰酸酯丙基三乙氧基矽烷、3-環氧丙氧基丙基三甲氧基矽烷、3-環氧丙氧基丙基三乙氧基矽烷、2-(3,4-環氧環己基)乙基三甲氧基矽烷、2-(3,4-環氧環己基)乙基三乙氧基矽烷、3-脲丙基三甲氧基矽烷、3-脲丙基三乙氧基矽烷、3-三乙氧基矽烷基-正(1,3-二甲基-亞丁基)丙胺、正-2-(胺乙基)-3-胺丙基甲基二甲氧基矽烷為特佳。
這些化合物(D)係各自能夠單獨或組合2種以上而使用。
在本發明的樹脂組合物之化合物(D)的含量,係相對於黏結劑樹脂(A)100重量份為2.2~7.0重量份,以2.3~6.9重量份為佳,較佳為2.4~6.8重量份,更佳為2.5~4.5重量份。化合物(D)的含量太少時,所得到的樹脂膜係成為剝離強度較差者。另一方面,太多時,樹脂組合物的保存安定性低。
(感放射線化合物(E))
又,本發明的樹脂組合物,係除了上述各成分以外,以進一步含有感放射線化合物(E)為佳。
在本發明所使用的感放射線化合物(E),係藉由照射紫外線、電子射線等的放射線,而能夠引起化學反應之化合物。在本發明之感放射線化合物(E),係以能夠控制由樹脂組合物所形成的樹脂膜之鹼溶解性為佳。
在本發明係以使用光酸產生劑作為感放射線化合物(E)為佳
作為感放射線化合物(E),例如可舉出苯乙酮化合物、三芳基鋶鹽、醌二疊氮化合物等的疊氮化合物等,較佳為疊氮化合物,特佳為醌二疊氮化合物。
作為醌二疊氮化合物,例如能夠使用醌二疊氮磺醯鹵、與具有酚性羥基的化合物之酯化合物。作為醌二疊氮磺醯鹵的具體例,可舉出1,2-萘醌二疊氮-5-磺醯氯、1,2-萘醌二疊氮-4-磺醯氯、1,2-苯醌二疊氮-5-磺醯氯等。作為具有酚性羥基的化合物之代表例,可舉出1,1,3-參(2,5-二甲基-4-羥苯基)-3-苯基丙烷、4,4’-[1-[4-[1-[4-羥苯基]-1-甲基乙基]苯基]亞乙基]雙酚等。作為這些以外之具有酚性羥基之化合物,可舉出2,3,4-三羥基二苯基酮、2,3,4,4’-四羥基二苯基酮、2-雙(4-羥苯基)丙烷、參(4-羥苯基)甲烷、1,1,1-參(4-羥基-3-甲基苯基)乙烷、1,1,2,2-肆(4-羥苯基)乙烷、酚醛清漆樹脂的寡聚物、具有1個以上的酚性羥基之化合物與二環戊二烯共聚合而得到之寡聚物等。
這些之中以具有1,2-萘醌二疊氮-5-磺醯氯、與具有酚性羥基的化合物之縮合物為佳,以1,1,3-參(2,5-二甲基-4-羥苯基)-3-苯基丙烷(1莫耳)、與1,2-萘醌二疊氮-5-磺醯氯(2.5莫耳)之縮合物為較佳。
作為光酸產生劑,能夠使用醌二疊氮化合物、以及鎓鹽、鹵化有機化合物、α,α’-雙(磺醯基)重氮甲烷系化合物、α-羰基-α’-磺醯基重氮甲烷系化合物、碸化合物、有機酸酯化合物、有機酸醯胺化合物、有機酸醯亞胺化合物等習知物。
這些感放射線化合物係各自能夠單獨或組合2種以上而使
用。
在本發明的樹脂組合物之感放射線化合物(E)的含量,係相對於黏結劑樹脂(A)100重量份,以1~100重量份為佳,較佳為5~50重量份,更佳為10~40重量份。感放射線化合物(E)的含量為此範圍時,在任意的基板上形成由本發明的樹脂組合物所構成之樹脂膜,再將所形成的樹脂膜圖案化時,能夠增加在樹脂膜之中放射線照射部與放射線未照射部之間之對顯影液的溶解度差,藉此,因為容易藉由顯影而圖案化且放射線感度亦變高,乃是較佳。
(交聯劑(F))
又,本發明的樹脂組合物係除了上述各成分以外,以進一步含有交聯劑(F)為佳。
作為交聯劑(F),係能夠使用在分子內具有2個以上、較佳為3個以上之能夠與黏結劑樹脂(A)反應之官能基者。交聯劑(F)所具有的官能基,係只要能夠與黏結劑樹脂中的官能基、不飽和鍵等反應者,就沒有特別限定,以能夠與質子性極性基反應者為佳。作為此種官能基,例如可舉出胺基、羥基、環氧基、異氰酸酯基等,較佳為胺基、環氧基及異氰酸酯基,更佳為胺基及環氧基。
作為交聯劑(F)的具體例,能夠舉出六亞甲基二胺等的脂肪族多元胺類;4,4’-二胺基二苯基醚、二胺基二苯基碸等的芳香族多元胺類;2,6-雙(4’-疊氮亞苄基)環己酮、4,4’-二疊氮二苯基碸等的疊氮類;耐綸、聚六亞甲基二胺對酞醯胺、聚六亞甲基異酞醯胺等的聚醯胺類;N,N,N’,N’,N”,N”-(六烷
氧基甲基)三聚氰胺等具有三聚氰胺結構之化合物;N,N’,N”,N'''-(四烷氧基甲基)甘脲等的甘脲類;乙二醇二(甲基)丙烯酸酯等的丙烯酸酯化合物;六亞甲基二異氰酸酯系聚異氰酸酯、異佛爾酮二異氰酸酯系聚異氰酸酯、甲苯二異氰酸酯系聚異氰酸酯、氫化二苯基甲烷二異氰酸酯等的異氰酸酯系化合物;1,4-二-(羥甲基)環己烷、1,4-二-(羥甲基)降莰烷;1,3,4-三羥基環己烷;雙酚A型環氧樹脂、雙酚F型環氧樹脂、苯酚酚醛清漆型環氧樹脂、甲酚酚醛清漆型環氧樹脂、多酚型環氧樹脂、環狀脂肪族環氧樹脂、脂肪族環氧丙基醚、環氧丙烯酸酯聚合物等的環氧化合物。
作為異氰酸酯系化合物的具體例,可舉出住友BAYER URETHANE公司製的DESMODUR系列(DESMODUR BL3370、DESMODUR VPLS2253)和Crelan系列(Crelan VI、Crelan VPLS2256)、三井武田CHEMICAL公司製的TAKENATE系列(B-815N、B-882N、B-874N)、日本POLYURETHANE公司製的CORONATE系列(CORONATEL)等。
作為具有三聚氰胺結構的化合物之具體例,可舉出「CYMEL 300」、「CYMEL 301」、「CYMEL 303」、「CYMEL 350」、「CYMEL 1123」、「CYMEL 370」、「CYMEL 771」、「CYMEL 272」、「Mycoat 102」、「CYMEL 325」、「CYMEL 327」、「CYMEL 703」、「CYMEL 712」、「Mycoat 105」、「Mycoat 106」、「CYMEL 266」、「CYMEL 267」、「CYMEL 285」、「CYMEL 232」、「CYMEL 235」、「CYMEL 236」、「CYMEL 238」、「Mycoat 506」、「CYMEL 701」、「CYMEL
272」、「CYMEL 212」、「CYMEL 253」、「CYMEL 254」、「Mycoat 508」、「CYMEL 1128」、「Mycoat 130」、「CYMEL 202」、「CYMEL 207」(以上、CYTEC Industries公司製)、「Nikalac MW-30HM」、「Nikalac MW390」、「Nikalac MX-750」、「Nikalac MX-750LM」、「Nikalac MX-706」(以上、三和CHEMICAL公司製)。
作為甘脲類的具體例,可舉出「CYMEL 1170」、「CYMEL 1172」(以上、CYTEC Industries公司製)、「Nikalac MX-270」(以上、三和CHEMICAL公司製)等。
作為環氧化合物的具體例,能夠舉出以二環戊二烯作為骨架之3官能性的環氧化合物(商品名「XD-1000」。日本化藥公司製)、2,2-雙(羥甲基)1-丁醇的1,2-環氧-4-(2-環氧乙基)環己烷加成物(具有環己烷骨架及末端環氧基之15官能性的脂環式環氧樹脂。商品名「EHPE3150」。DAICEL化學工業公司製)、環氧化3-環己烯-1,2-二羧酸雙(3-環己烯基甲基)改性ε-己內酯(脂肪族環狀3官能性的環氧樹脂。商品名「EPOLEAD GT301」。DAICEL化學工業公司製)、環氧化丁烷四羧酸肆(3-環己烯基甲基)改性ε-己內酯(脂肪族環狀4官能性的環氧樹脂。商品名「EPOLEAD GT401」。DAICEL化學工業公司製)、3,4-環氧環己基甲基丙烯酸酯(商品名「CYCLOMER A400」、DAICEL化學工業公司製)、1,2,8,9-二環氧基薴烯(商品名「CELLOXIDE 3000」。DAICEL化學工業公司製)、(3’,4’-環氧環己烷)甲基3,4-環氧環己烷羧酸鹽(商品名「CELLOXIDE 2021」。DAICEL化學工業公司製)、1,2-環氧-4-乙烯基環己烷
(商品名「CELLOXIDE 2000」。DAICEL化學工業公司製)等具脂環結構之環氧化合物;
芳香族胺型多官能環氧化合物(商品名「H-434」、東都化成工業公司製)、甲酚酚醛清漆型多官能環氧化合物(商品名「EOCN-1020」、日本化藥公司製)、苯酚酚醛清漆型多官能環氧化合物(EPICOAT 152、154、JAPAN EPOXY RESINS公司製)、具有萘骨架之多官能環氧化合物(商品名EXA-4700、大日本INK化學株式公司製)、鏈狀烷基多官能環氧化合物(商品名「SR-TMP」、坂本藥品工業株式公司製)、多官能環氧聚丁二烯(商品名「EPOLEAD PB3600」、DAICEL化學工業公司製)、甘油的環氧丙基聚醚化合物(商品名「SR-GLG」、阪本藥品工業株式公司製)、雙甘油聚環氧丙基醚化合物(商品名「SR-DGE」、阪本藥品工業株式公司製)、聚甘油聚環氧丙基醚化合物(商品名「SR-4GL」、阪本藥品工業株式公司製)等不具有脂環結構之環氧化合物。
交聯劑係各自能夠單獨或組合2種以上而使用。這些之中,以具有三聚氰胺結構之化合物及環氧化合物為佳,就更提高所得到的樹脂膜之剝離強度而言,係以將具有三聚氰胺結構之化合物、與環氧化合物組合而使用為較佳。特別是藉由將具有三聚氰胺結構之化合物、與環氧化合物組合,係不管黏結劑樹脂(A)的種類為何都能夠得到提升剝離強度的效果。又,環氧化合物之中,因為所得到的樹脂膜的剝離強度之提升效果較高,以具有脂環結構之環氧化合物為較佳。
交聯劑(F)的分子量,係沒有特別限定,通常為
100~100,000,以500~50,000為佳,較佳為1,000~10,000。
在本發明的樹脂組合物之交聯劑(F)的含量,係相對於黏結劑樹脂(A)100重量份,通常為0.1~200重量份,以1~150重量份為佳,較佳為5~100重量份。交聯劑(F)的含量為此範圍時,能夠得到充分的耐熱性,乃是較佳。
(其它調配劑)
又,本發明的樹脂組合物,係只要在不阻礙本發明的效果之範圍,可依照所需要而含有界面活性劑、酸性化合物、偶合劑或其衍生物、敏化劑、潛在的酸產生劑、抗氧化劑、光安定劑、消泡劑、顏料、染料、填料等其它的調配劑等。
界面活性劑係為了防止條紋(塗佈線條痕跡)、提升顯影性等的目的而使用。作為界面活性劑的具體例,可舉出聚氧乙烯月桂基醚、聚氧乙烯硬脂醯基醚、聚氧乙烯油醯基醚等的聚氧乙烯烷基醚類;聚氧乙烯辛基苯基醚、聚氧乙烯壬基丙基醚等的聚氧乙烯芳基醚類;聚氧乙烯二月桂酸酯、聚氧乙烯二硬脂酸酯等的聚氧乙烯二烷酯類等的非離子系界面活性劑;氟系界面活性劑;聚矽氧系界面活性劑;甲基丙烯酸共聚物系界面活性劑;丙烯酸共聚物系界面活性劑等。
偶合劑或其衍生物,係具有進一步提高由樹脂組合物所構成之樹脂膜對基板的剝離強度之效果。
作為敏化劑的具體例,可舉出2H-吡啶并-(3,2-b)-1,4-噁嗪-3(4H)-酮類、10H-吡啶并-(3,2-b)-1,4-苯并噻嗪類、脲唑(urazole)類、海因(hydantoin)類、巴比妥酸(barbituric acid)類、甘胺酸酐類、1-羥基苯并三唑類、阿尿素(alloxan)類、
順丁烯二醯亞胺類等。
作為抗氧化劑,能夠使用通常的聚合物之酚系抗氧化劑、磷系抗氧化劑、硫系抗氧化劑、內酯系抗氧化劑等。例如作為酚類,能夠舉出2,6-二-第三丁基-4-甲基苯酚、P-甲氧基苯酚、苯乙烯化苯酚、正十八基-3-(3’,5’-二-第三丁基-4’-羥苯基)丙酸酯、2,2’-亞甲雙(4-甲基-6-第三丁基苯酚)、2-第三丁基-6-(3’-第三丁基-5’-甲基-2’-羥苄基)-4-甲基苯基丙烯酸酯、4,4’-亞丁基-雙-(3-甲基-6-第三丁基苯酚)、4,4’-硫雙(3-甲基-6-第三丁基苯酚)、新戊四醇肆[3-(3,5-二-第三丁基-4-羥苯基)丙酸酯]、烷基化雙酚等。作為磷系抗氧化劑,可舉出亞磷酸三苯酯、亞磷酸參(壬基苯基)酯;作為硫系,可舉出硫二丙酸二月桂酸酯等。
作為光安定劑,可以是二苯基酮系、柳酸酯系、苯并三唑系、氰基丙烯酸酯系、金屬錯鹽系等的紫外線吸收劑、受阻胺系(HALS)等將藉由光而產生的自由基捕捉等之任一種。這些之中,HALS係具有哌啶結構之化合物,因為對樹脂組合物之著色較少且安定性良好,乃是較佳。作為具體的化合物,可舉出癸二酸雙(2,2,6,6-四甲基-4-哌啶基)酯、1,2,2,6,6-五甲基-4-哌啶基/甲基十三基1,2,3,4-丁烷四羧酸鹽、癸二酸雙(1-辛氧基-2,2,6,6-四甲基-4-哌啶基)酯等。
本發明的樹脂組合物之調製方法係沒有特別限定,使用習知的方法將構成樹脂組合物之各成分進行混合即可。
混合方法係沒有特別限定,以將樹脂組合物的各構成成分
溶解或分散在有機溶劑(C)而得到的溶液或分散液混合為佳。藉此,本發明的樹脂組合物係能夠以溶液或分散液的形態而得到。
將本發明的樹脂組合物之各構成成分溶解或分散在有機溶劑(C)之方法,係依照常用的方法即可。具體而言,可舉出使用攪拌子與磁力攪拌器而進行攪拌之方法;使高速均化器、分散器、行星攪拌機、雙軸攪拌機、球磨機、三輥磨機等之方法等。又,將各成分溶解或分散在有機溶劑(C)之後,亦可使用例如孔徑為0.5μm左右的過濾器等而過濾。
將本發明的樹脂組合物之各構成成分溶解或分散有機溶劑(C)時之固體成分濃度,通常為1~70重量%,以5~60重量%為佳,較佳為10~50重量%。固體成分濃度為此範圍時,溶解安定性、在基板上之塗佈性和所形成的樹脂膜之膜厚均勻性、平坦性等係能夠得到高度地平衡。
(樹脂膜)
本發明的樹脂膜,係能夠使用上述的本發明的樹脂組合物而得到。作為本發明的樹脂膜,係以藉由將上述本發明的樹脂組合物形成在基板上來得到為佳。
作為基板,例如能夠使用印刷配線基板、矽晶圓基板、鈉鈣玻璃等的玻璃基板、聚萘二甲酸乙二酯等的塑膠基板等。尤其是在具備觸控面板結構的顯示裝置所使用的鈉鈣玻璃基板、聚萘二甲酸乙二酯基板等係能夠適合使用。
作為形成樹脂膜之方法,係沒有特別限定,例如能夠使用塗佈法、薄膜層積法等的方法。
塗佈法係例如塗佈樹脂組合物之後,進行加熱乾燥而將溶劑除去之方法。作為塗佈樹脂組合物之方法,例如能夠採用噴霧法、旋塗(spin coating)法、輥塗佈法、模塗佈法、刮刀片法、旋轉塗佈法、棒塗佈法、網版印刷法等各種的方法。加熱乾燥條件係按照各成分的種類和調配比率而不同,通常為30~150℃,較佳是60~120℃,通常為0.5~90分鐘,以1~60分鐘為佳,較佳是進行1~30分鐘即可。
薄膜層積法,係將樹脂組合物塗佈在樹脂薄膜、金屬薄膜等的B階薄膜形成用基材上之後,藉由加熱乾燥將溶劑除去而得到B階薄膜,其次,將此B階薄膜進行層積之方法。加熱乾燥條件係能夠按照各成分的種類、調配比率等而適當地選擇,加熱溫度係通常為30~150℃,加熱時間係通常為0.5~90分鐘。薄膜層積係能夠使用加壓貼合機、加壓機、真空貼合機、真空加壓機、輥貼合機等的壓黏機來進行。
作為樹脂膜的厚度,係沒有特別限定,按照用途而適當地設定即可,樹脂膜係例如具備觸控面板結構之顯示裝置的觸控面板結構部之保護膜和絕緣膜時,樹脂膜的厚度係以0.1~100μm為佳,較佳為0.5~50μm,更佳為0.5~30μm。
又,在本發明,能夠在基板上形成樹脂膜之後進行樹脂的交聯反應。
在基板上所形成的樹脂膜之交聯,係按照交聯劑的種類而選擇適當方法即可,通常係藉由加熱來進行。加熱方法係例如能夠使用加熱板、烘箱等而進行。加熱溫度係通常為180~250℃,加熱時間係能夠依照樹脂膜的大小、厚度及使用機器等而
適當地選擇,例如使用加熱板時,通常為5~60分鐘,使用烘箱時,係通常為30~90分鐘的範圍。加熱亦可依需求而在惰性氣體環境下進行。作為惰性氣體,係不含氧且不會使樹脂膜氧化者即可,例如可舉出氮、氬、氦、氖、氙、氪等。這些之中,以氮及氬為佳,特別是以氮為佳。特別是氧含量為0.1體積%以下、較佳為0.01體積%以下的惰性氣體,特別是以氮為佳。這些惰性氣體係能夠各自單獨或組合2種以上而使用。
又,本發明的樹脂組合物係進一步含有感放射線化合物(E)時,在基板上所形成的樹脂膜,亦可被圖案化而成為圖案化樹脂膜。
作為樹脂膜圖案化之方法,例如可舉出形成圖案化前的樹脂膜,對圖案化前的樹脂膜照射活性放射線而形成潛像圖案,其次,藉由使具有潛像圖案之樹脂膜接觸顯影液而使圖案顯現之方法等。
作為活性放射線,只要能夠使樹脂組成物所含有的感放射線化合物(E)活性化,且使樹脂組合物的鹼可溶性產生變化者就沒有特別限定。具體而言,係能夠使用紫外線、g射線、i射線等單一波長的紫外線、KrF準分子雷射光、ArF準分子雷射光等的光線;如電子射線的粒子線等。作為選擇性且圖案狀地照射這些活性放射線而形成潛像圖案之方法,係依照常用的方法即可,例如能夠使用藉由縮小投影曝光裝置等,透過所需要的光罩圖案而照射紫外線、g射線、i射線、KrF準分子雷射光、ArF準分子雷射光等的光線之方法;或是藉由電子射線等的粒子線進行描繪之方法等。使用光線作為活性放射
線時,可為單一波長光,亦可為混合波長光。照射條件係按照所使用的活性放射線而適當地選擇,例如使用波長200~450nm的光線時,照射量係通常為10~1,000mJ/cm2,較佳為50~500mJ/cm2的範圍,且按照照射時間及照度而決定。如此進行而照射活性放射線之後,依需求而將樹脂膜以60~130℃左右的溫度加熱處理1~2分鐘左右。
其次,將在圖案化前的樹脂膜所形成的潛像圖案進行顯影而使其顯現。作為顯影液,通常能夠使用鹼性化合物的水性溶液。作為鹼性化合物,例如能夠使用鹼金屬鹽、胺、銨鹽。鹼性化合物可為無機化合物亦可為有機化合物。作為這些化合物的具體例,可舉出氫氧化鈉、氫氧化鉀、碳酸鈉、矽酸鈉、偏矽酸鈉等的鹼金屬鹽;氨水;乙胺、正丙胺等的第一級胺;二乙胺、二-正丙胺等的第二級胺;三乙胺、甲基二乙胺等的第三級胺;氫氧四甲銨、氫氧四乙銨、氫氧四丁銨、膽鹼等的第四級銨鹽;二甲基乙醇胺、三乙醇胺等的醇類胺;吡咯、哌啶、1,8-二氮雜雙環[5.4.0]十一-7-烯、1,5-二氮雜雙環[4.3.0]庚-5-烯、N-甲基吡咯啶酮等的環狀胺類等。這些鹼性化合物係各自能夠單獨或組合2種以上而使用。
作為鹼水性溶液的水性介質,係能夠使用水;甲醇、乙醇等的水溶性有機溶劑。鹼水性溶液亦可以是添加適當量的界面活性劑等而成者。
作為使具有潛像圖案之樹脂膜接觸顯影液之方法,例如能夠使用浸置法、噴霧法、浸漬法等的方法。顯影係通常為0~100℃,以5~55℃為佳,較佳為10~30℃的範圍,通常在30~180
秒鐘的範圍適當地選擇。
如此進行而形成有目標圖案之樹脂膜,為了將顯影殘渣除去,例如能夠進行使用UV臭氧處理之洗淨;和使用沖洗液之沖洗。
在本發明,樹脂膜係在圖案化之後,能夠進行交聯反應。交聯係依照上述的方法進行即可。
(電子元件)
本發明的電子元件,係具備上述之本發明的樹脂膜而成。作為本發明的電子元件,係沒有特別限定,可舉出各種電子元件,具體而言可舉出具備觸控面板、可撓性有機電致發光顯示器等的觸控面板結構之顯示裝置等。
就本發明的電子元件之一個例子而言,作為具備觸控面板結構之顯示裝置,係沒有特別限定,可舉出在鈉鈣玻璃基板、聚萘二甲酸乙二酯薄膜等上,配置一對由ITO電極等所構成的電極層將絕緣膜夾住而成者等,此時,上述的本發明之樹脂膜係能夠作為用以保護被夾在電極層之間的絕緣膜、觸控面板結構等之保護膜。
本發明的樹脂組合物,係含有黏結劑樹脂(A)、具有酸性基或潛在性酸性基的化合物(B)、有機溶劑(C)、以及化合物(D)而成,其中此化合物(D)係具有選自矽原子、鈦原子、鋁原子、及鋯原子之中之1個原子且具有鍵結在此原子之烴氧基或羥基;化合物(B)係選自由脂肪族化合物、芳香族化合物、及雜環化合物所組成群組之至少1種,因為使化合物(B)的含量、及化合物(D)的含量成為上述特定範圍,所以使用本發明
的樹脂組合物而得到之樹脂膜,係對基板具有較高的剝離強度,而且對金屬具有優異的耐蝕性,特別是使用本發明的樹脂組合物而得到的樹脂膜,係對在具備鈉鈣玻璃基板、聚萘二甲酸乙二酯薄膜等的觸控面板結構之顯示裝置所使用的基板,顯示較高的剝離強度者。因此,使用此種本發明的樹脂組合物而得到的樹脂膜,係能夠適合使用作為具備觸控面板結構的顯示裝置之絕緣膜和保護膜。
又,使用本發明的樹脂組合物而得到的樹脂膜,係能夠適合使用在如此具備觸控面板結構的顯示裝置之絕緣膜和保護膜用途者,亦能夠適合使用在具備觸控面板結構的顯示裝置之絕緣膜和保護膜以外的用途,係自不待言。
[實施例]
以下,舉出實施例及比較例而更具體地說明本發明。各例中的「份」係只要未預先告知,就是重量基準。
又,各特性的定義及評價方法係如以下。
<耐金屬腐蝕性>
在玻璃基板(Corning公司、製品名Corning1737)上,使用濺射裝置而形成膜厚100nm的鋁薄膜。其次,使用光阻而進行鋁薄膜的圖案化,來製造Al配線寬度10μm、配線間距離10μm的梳子型電極基板。使用旋塗法在梳型電極基板上塗佈樹脂組合物,使用加熱板於90℃進行加熱乾燥(預烘烤)2分鐘而形成膜厚2μm的樹脂膜。其次,使用評價上述曝光感度而求得的曝光量在空氣中進行曝光步驟。其次,使用加熱板在130℃加熱1分鐘。而且,針對此樹脂膜,使用0.4重量%氫氧四甲銨水
溶液而於25℃進行浸漬處理100秒鐘後,使用超純水進行洗淨30秒鐘。其次,藉由使用烘箱而在大氣環境下進行於230℃加熱30分鐘之後烘烤,而得到形成有樹脂膜之耐金屬腐蝕性試驗用試料。然後,將所得到的耐金屬腐蝕性試驗用試料,在施加15V的電壓之狀態下,放入溫度60℃、濕度90%的恆溫恆濕槽,在500小時後、及1000小時後,各自將試料取出且使用光學顯微鏡進行觀察試料,基於以下的基準,進行耐金屬腐蝕性的評價。耐金屬腐蝕性越優異,能夠判定具有越優異的可靠性。
○:恆溫恆濕槽投入1000小時後為止,未確認在鋁配線有產生腐蝕。
△:恆溫恆濕槽投入500小時後為止,未確認在鋁配線有產生腐蝕,但是1000小時後,確認在鋁配線產生腐蝕。
×:恆溫恆濕槽投入500小時後,確認在鋁配線產生腐蝕。
<剝離強度>
在鈉鈣玻璃基板上,將樹脂組合物旋塗之後,使用加熱板於110℃進行預烘烤2分鐘。其次,使用2.38重量%氫氧四甲銨水溶液進行於25℃顯影處理30秒鐘後,使用超純水沖洗30秒鐘。又,樹脂膜係在後烘烤後,以成為約2.0μm的膜厚之方式控制旋塗時的轉數。其次,將在365nm之光強度為50mJ/cm2之紫外線,在空氣中照射300秒鐘。其次,使用烘箱而在氮氣環境下進行於230℃加熱30分鐘之後烘烤,而得到由樹脂膜及鈉鈣玻璃基板所構成之附樹脂膜的基板。
然後,所得到之附樹脂膜的基板,係在溫度80℃、
濕度85的環境下保管24小時保管後,使用表面-界面切削法(SAICAS法)來實施剝離強度試驗。具體的評價條件係如以下。
具體而言,係使用切刀在上述所得到之附樹脂膜的基板的樹脂膜部分施行1mm寬度的切入,針對經施行切入之附樹脂膜的基板,作為密著性測定裝置,係使用DAYPLA WINTES公司的SAICAS DN-20型且使用單結晶鑽石製的切刀刃(1.0mm寬、切角20°刀腹角10°),以水平速度0.2μm/秒、垂直速度0.02μm/秒將試料切削,而且在切刀刃係切削至樹脂膜與鈉鈣玻璃表面的界面為止時,將垂直速度設為0μm/秒且使切刀刃對基板平行地移動來測定平行力FH[N]。而且,從所得到的平行力FH[N]、及切刀刃的寬度w[m]基於「P[N/m]=FH[N]/w[m]」的計算式來求取剝離強度P,將所得到的剝離強度P設作樹脂膜與鈉鈣玻璃基板之剝離強度之值。基於所得到的剝離強度之值且基於下述的基準,來評定所得到之附樹脂膜的基板的剝離強度。
◎:剝離強度P為90N/m以上
○:剝離強度P為60N/m以上且小於90N/m
△:剝離強度P為40N/m以上且小於60N/m
×:剝離強度P為小於40N/m
<保存安定性>
將樹脂組合物放入遮光瓶,在溫度23℃、濕度50%的環境下靜置3個月。在靜置前及靜置後,使用東機產業公司製E形黏度計TVE-22L型測定在溫度25℃之樹脂組合物的黏度且求取其黏度上升率(單位為%)。然後,基於所得到的黏度上升率
之值且基於下述的基準,而評定樹脂組合物的保存安定性。
○:黏度上升率為小於10%
△:黏度上升率為10%以上且小於20%
×:黏度上升率為20%以上
《合成例1》
<環狀烯烴聚合物(A1-1)的製造>
將由N-苯基-雙環[2.2.1]庚-5-烯-2,3-二羰基醯亞胺(NBPI)40莫耳%、及4-羥羰基四環[6.2.1.13,6.02,7]十二-9-烯(TCDC)60莫耳%所構成之單體混合物100份、1,5-己二烯2.0份、(1,3-二-2,4,6-三甲苯基咪唑啉-2-茚)(三環己基膦)亞苄基釕二氯化物(使用在Org.Lett(有機通訊期刊).,第1卷,第953頁,1999年所記載的方法合成)0.02份、及二乙二醇乙基甲醚200份,添加至經氮取代的玻璃製耐壓反應器,邊攪拌邊於80℃使其反應4小時而得到聚合反應液。
然後,將所得到的聚合反應液添加至高壓釜,在150℃、氫壓4MPa,攪拌5小時而進行氫化反應,來得到含有環狀烯烴聚合物(A1-1)之聚合物溶液。所得到的環狀烯烴聚合物(A1-1)的聚合轉化率為99.7%,聚苯乙烯換算重量平均分子量為7,150,數量平均分子量為4,690,分子量分布為1.52,氫化率為99.7%。又,所得到的環狀烯烴聚合物(A1-1)之聚合物溶液的固體成分濃度為34.4重量%。
《合成例2》
<卡多樹脂(A2-1)的製造>
在附回流冷卻器的四口燒瓶中,添加雙酚茀型環氧樹脂及
丙烯酸之等當量反應物(固體成分濃度50%、固體成分換算的酸價1.28mgKOH/g、環氧當量21,300。新日鐵化學公司製、製品名「ASF-400」溶液)的50%丙二醇一甲醚乙酸酯溶液198.53份、二苯基酮四羧酸二酐39.54份、琥珀酸酐8.13份、丙二醇一甲醚乙酸酯48.12份及三苯膦0.45份,在120~125℃的加熱下,攪拌1小時,進一步在75~80℃進行加熱攪拌6小時,隨後,投入環氧丙基甲基丙烯酸酯8.6份,進一步在80℃攪拌8小時。使用旋轉式蒸發器將所得到的樹脂溶液濃縮而得到固體成分濃度35重量%的卡多樹脂(A2-1)溶液。
《合成例3》<聚矽氧烷(A3-1)的製造>
在三口燒瓶添加甲基三甲氧基矽烷74.91份、苯基三甲氧基矽烷69.41份、及二丙酮醇(DAA)150.36份,在室溫下邊攪拌邊以耗時10分鐘添加將磷酸0.338份(相對於添加單體,為0.2重量%)溶解於水55.8份而成之磷酸水溶液。隨後,將燒瓶浸泡在70℃的油浴且攪拌1小時後,以耗時30分鐘將油浴升溫至115℃為止。升溫開始1時間後,溶液的內溫為到達100℃,此後,加熱攪拌2小時(內溫為100~110℃)。將副產物之甲醇、水合計餾出115份。在所得到的聚矽氧烷的DAA溶液,以固體成分濃度成為35重量%的方式添加DAA而得到聚矽氧烷(A3-1)溶液。
《合成例4》
<聚醯亞胺(A4-1)的製造>
在乾燥空氣氣流下、4口燒瓶內,添加4,4’-二胺基二苯基醚9.61份、雙[4-(4-胺基苯氧基)苯基]碸17.3份、雙(3-胺丙基)
四甲基二矽氧烷1.24份及環戊酮102.5份,在40℃使其溶解。隨後,添加焦蜜石酸酐6.54份、3,3’,4,4’-二苯基酮四羧酸二酐9.67份、3,3’,4,4’-二苯基醚四羧酸二酐12.41份及環戊酮30份,在50℃使其反應3小時。使用旋轉式蒸發器將此溶液濃縮而得到固體成分濃度35重量%的聚醯亞胺(A4-1)溶液。
《實施例1》
作為黏結劑樹脂(A),係將在合成例1所得到的環狀烯烴聚合物(A1-1)之聚合物溶液291份(就環狀烯烴聚合物(A1-1)而言,為100份)、作為感放射線化合物(E)之1,1,3-參(2,5-二甲基-4-羥苯基)-3-苯基丙烷(1莫耳)與1,2-萘醌二疊氮-5-磺醯氯2.0莫耳之縮合物(商品名「TS-200」、東洋合成公司製)25份、作為具有酸性基或潛在性酸性基的化合物(B)之2-(羧甲基)苯甲酸(pKa=4~4.5)0.1份、作為有機溶劑(C)之二乙二醇乙基甲醚100份、作為化合物(D)之3-環氧丙氧基丙基三甲氧基矽烷2.2份、作為交聯劑(F)之環氧化丁烷四羧酸肆(3-環己烯基甲基)改性ε-己內酯(脂肪族環狀4官能性的環氧樹脂、商品名「EPOLEAD GT401」、DAICEL化學工業公司製)20份、新戊四醇肆[3-(3,5-二-第三丁基-4-羥苯基)丙酸酯](商品名「Irganox 1010」、BASF公司製)2份、及聚矽氧系界面活性劑(製品名「KP341」、信越化學工業公司製)0.03份混合之後,使用孔徑0.45μm的聚四氟乙烯製過濾器進行過濾而調製樹脂組合物。
然後,使用上述所得到的樹脂組合物且依照上述方法,進行而金屬腐蝕性、剝離強度、及保存安定性之各評價。將結果顯示在表1。
《實施例2~4》
除了將2-(羧甲基)苯甲酸、及/或、3-環氧丙氧基丙基三甲氧基矽烷的調配量如表1所顯示變更以外,係與實施例1同樣地進行而調製樹脂組合物且同樣地進行評價。將結果顯示在表1。
《實施例5》
除了各自將2-(羧甲基)苯甲酸的調配量從0.1份變更成為1.0份,將3-環氧丙氧基丙基三甲氧基矽烷的調配量從2.2份變更成為3.0份,且進一步調配作為交聯劑(F)之具有三聚氰胺結構之化合物(商品名「Nikalac MX-750LM」、三和CHEMICAL公司製)10份以外,係與實施例1同樣地進行而調製樹脂組合物且同樣地進行評價。將結果顯示在表1。
《實施例6》
除了不摻合環氧化丁烷四羧酸肆(3-環己烯基甲基)改性ε-己內酯,且將具有三聚氰胺結構之化合物(商品名「Nikalac MX-750LM」)的調配量從10份變更成為20份以外,係與實施例5同樣地進行而調製樹脂組合物且同樣地進行評價。將結果顯示在表1。
《實施例7》
除了使用1,2-環己烷二羧酸(pKa=4.87)1.0份代替2-(羧甲基)苯甲酸0.1份之同時,將3-環氧丙氧基丙基三甲氧基矽烷的調配量從2.2份變更成為3.0份以外,係與實施例1同樣地進行而調製樹脂組合物且同樣地進行評價。將結果顯示在表1。
《實施例8》
除了使用己二酸(pKa=4.26)1.0份代替2-(羧甲基)苯甲酸0.1份之同時,將3-環氧丙氧基丙基三甲氧基矽烷的調配量從2.2份變更成為3.0份以外,係與實施例1同樣地進行而調製樹脂組合物且同樣地進行評價。將結果顯示在表1。
《實施例9》
除了使用苯甲酸(pKa=4~4.2)1.0份代替2-(羧甲基)苯甲酸0.1份之同時,將3-環氧丙氧基丙基三甲氧基矽烷的調配量從2.2份變更成為3.0份以外,係與實施例1同樣地進行而調製樹脂組合物且同樣地進行評價。將結果顯示在表1。
《實施例10》
除了使用酞酸(pKa=2.95)1.0份代替2-(羧甲基)苯甲酸0.1份之同時,將3-環氧丙氧基丙基三甲氧基矽烷的調配量從2.2份變更成為3.0份以外,係與實施例1同樣地進行而調製樹脂組合物且同樣地進行評價。將結果顯示在表1。
《實施例11》
除了使用吡嗪-2,3-二羧酸(pKa=2.95以下)1.0份代替2-(羧甲基)苯甲酸0.1份之同時,將3-環氧丙氧基丙基三甲氧基矽烷的調配量從2.2份變更成為3.0份以外,係與實施例1同樣地進行而調製樹脂組合物且同樣地進行評價。將結果顯示在表1。
《實施例12》
除了使用甲基三甲氧基矽烷3.0份代替3-環氧丙氧基丙基三甲氧基矽烷2.2份之同時,將2-(羧甲基)苯甲酸的調配量從0.1份變更成為1.0份以外,係與實施例1同樣地進行而調製
樹脂組合物且同樣地進行評價。將結果顯示在表1。
《實施例13》
除了使用3-胺丙基三甲氧基矽烷3.0份代替3-環氧丙氧基丙基三甲氧基矽烷2.2份之同時,將2-(羧甲基)苯甲酸的調配量從0.1份變更成為1.0份以外,係與實施例1同樣地進行而調製樹脂組合物且同樣地進行評價。將結果顯示在表2。
《實施例14》
除了使用3-氫硫基丙基三甲氧基矽烷3.0份代替3-環氧丙氧基丙基三甲氧基矽烷2.2份之同時,將2-(羧甲基)苯甲酸的調配量從0.1份變更成為1.0份以外,係與實施例1同樣地進行而調製樹脂組合物且同樣地進行評價。將結果顯示在表2。
《實施例15》
除了使用3-異氰酸酯丙基三乙氧基矽烷3.0份代替3-環氧丙氧基丙基三甲氧基矽烷2.2份之同時,將2-(羧甲基)苯甲酸的調配量從0.1份變更成為1.0份以外,係與實施例1同樣地進行而調製樹脂組合物且同樣地進行評價。將結果顯示在表2。
《實施例16》
在使用合成例2所得到之卡多樹脂(A2-1)溶液285.7份(就卡多樹脂(A2-1)而言,為100份),代替合成例1所得到的環狀烯烴聚合物(A1-1)之聚合物溶液291份之同時,各自將2-(羧甲基)苯甲酸的調配量從0.1份變更成為1.0份,且將3-環氧丙氧基丙基三甲氧基矽烷的調配量從2.2份變更成為3.0份以外,係與實施例1同樣地進行而調製樹脂組合物且同樣地進行評價。將結果顯示在表2。
《實施例17》
除了使用合成例3所得到之聚矽氧烷(A3-1)溶液285.7份代替合成例1所得到之環狀烯烴聚合物(A1-1)的聚合物溶液291份(就聚矽氧烷(A3-1)而言,為100份)之同時,各自將2-(羧甲基)苯甲酸的調配量從0.1份變更成為1.0份,將3-環氧丙氧基丙基三甲氧基矽烷的調配量從2.2份變更成為3.0份以外,係與實施例1同樣地進行而調製樹脂組合物且同樣地進行評價。將結果顯示在表2。
《實施例18》
除了使用合成例4所得到之聚醯亞胺(A4-1)的溶液285.7份代替合成例1所得到之環狀烯烴聚合物(A1-1)的聚合物溶液291份(就聚醯亞胺(A4-1)而言,為100份)之同時,各自將2-(羧甲基)苯甲酸的調配量從0.1份變更成為1.0份,將3-環氧丙氧基丙基三甲氧基矽烷的調配量從2.2份變更成為3.0份以外,係與實施例1同樣地進行而調製樹脂組合物且同樣地進行評價。將結果顯示在表2。
《實施例19》
除了進一步調配作為交聯劑(F)之具有三聚氰胺結構之化合物(商品名「Nikalac MX-750LM」、三和CHEMICAL公司製)10份以外,係與實施例16同樣地進行而調製樹脂組合物且同樣地進行評價。將結果顯示在表2。
《比較例1~4》
除了將2-(羧甲基)苯甲酸、及/或3-環氧丙氧基丙基三甲氧基矽烷的調配量如表1變更以外,係與實施例1同樣地進行
而調製樹脂組合物且同樣地進行評價。將結果顯示在表2。
如表1、2所顯示,一種樹脂組合物,其係含有黏結劑樹脂(A)、具有酸性基或潛在性酸性基的化合物(B)、有機溶劑(C)、以及化合物(D)而成,其中此化合物(D係具有選自矽原子、鈦原子、鋁原子、及鋯原子之中之1個原子且具有鍵結在此原子之烴氧基或羥基;前述化合物(B)係選自由脂肪族化合物、芳香族化合物、及雜環化合物所組成群組之至少1種,相對於前述黏結劑樹脂(A)100重量份,前述化合物(B)的含量為0.1~2.5重量份,前述化合物(D)的含量為2.2~7.0重量份;此樹脂組合物係具有優異的保存安定性,而且,使用此樹脂組合物而得到的樹脂膜,係對基板之剝離強度較高且對金屬具有優異的耐蝕性(實施例1~19)。
另一方面,化合物(B)的含量太少時、和化合物(D)的含量太少時,所得到的樹脂膜係對基板之剝離強度較差者(比較例1、3)。
又,化合物(B)的含量太多時,所得到的樹脂膜係金屬之耐蝕性較差者(比較例2)。
而且,化合物(D)的含量太多時,作為脂組合物之保存安定性較差(比較例4)。
Claims (11)
- 一種樹脂組合物,其特徵在於含有具有質子性極性基的環狀烯烴聚合物(A)、具有酸性基或潛在性酸性基的化合物(B)、有機溶劑(C)、以及化合物(D)而成,其中該化合物(D)係具有選自矽原子、鈦原子、鋁原子、及鋯原子之中之1個原子且具有鍵結在該原子之烴氧基或羥基;前述化合物(B)係選自由脂肪族化合物、芳香族化合物、及雜環化合物所組成群組之至少1種,相對於前述具有質子性極性基的環狀烯烴聚合物(A)100重量份,前述化合物(B)的含量為0.1~2.5重量份,前述化合物(D)的含量為2.2~7.0重量份。
- 如申請專利範圍第1項所述之樹脂組合物,其中進一步含有感放射線化合物(E)而成。
- 如申請專利範圍第1項所述之樹脂組合物,其中進一步含有交聯劑(F)而成。
- 如申請專利範圍第3項所述之樹脂組合物,其中含有環氧化合物、及具有三聚氰胺結構的化合物作為前述交聯劑(F)。
- 如申請專利範圍第1至4項中任一項所述之樹脂組合物,其中前述化合物(D)係進一步具有能夠與質子性極性基反應的官能基之化合物。
- 如申請專利範圍第5項所述之樹脂組合物,其中能夠與前述質子性極性基反應之官能基為異氰酸酯基、氫硫基、環氧基、或胺基。
- 如申請專利範圍第1至4項中任一項所述之樹脂組合物, 其中前述化合物(D)係具有鍵結在矽原子的烴氧基之化合物。
- 如申請專利範圍第1至4項中任一項所述之樹脂組合物,其中前述化合物(B)為具有酸性基之化合物,作為前述酸性基,係具有羧基、硫醇基或羧基亞甲基硫基之化合物。
- 如申請專利範圍第8項所述之樹脂組合物,其中前述化合物(B)係具有2個以上的酸性基之化合物。
- 一種樹脂膜,係使用如申請專利範圍第1至4項中任一項所述之樹脂組合物而得到。
- 一種電子元件,係具備如申請專利範圍第10項所述之樹脂膜。
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