TWI662221B - Shaking system and operating method for chemical shakers - Google Patents
Shaking system and operating method for chemical shakers Download PDFInfo
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Abstract
本發明提出一種搖搖機台作業系統與方法,其中該系統係包括:至少一身分訊息攜載單元、至少一料品訊息攜載單元、至少一第一機台訊息攜載單元、至少一第二機台訊息攜載單元、以及至少一可攜式電子裝置。特別地,在該可攜式電子裝置以其讀取單元讀取該些訊息攜載單元所攜載的基礎訊息之後,後端的中央監控系統便可以在確認操作人員是否具有機台操作權限以及該料品容置器所盛裝的料品之品名、批號、有效日期、與序號是否正確之後,允許操作人員操作第一機台與/或第二機台。如此方式,係能夠確保研磨液或其他化學液儲液桶之搖晃作業與相關紀錄皆在電子化的系統管理下進行,免除任何的紙本記錄,是以能夠有效避免任何人為操作異常或者以非符合標準作業程序的方式完成相關作業。 The present invention provides a shaking machine operating system and method, wherein the system includes: at least one identity information carrying unit, at least one material information carrying unit, at least one first machine information carrying unit, and at least one first Two machine message carrying units and at least one portable electronic device. In particular, after the portable electronic device reads the basic information carried by the message carrying units with its reading unit, the central monitoring system at the back end can confirm whether the operator has the machine operation authority and the After the product name, batch number, expiration date, and serial number of the materials contained in the material container are correct, the operator is allowed to operate the first machine and / or the second machine. In this way, it is possible to ensure that the shaking operation and related records of the grinding liquid or other chemical liquid storage tanks are performed under the electronic system management, and any paper records are avoided. Completion of related tasks in a manner consistent with standard operating procedures.
Description
本發明係關於半導體製程的技術領域,尤指一種搖搖機台作業系統與方法,用於協助積體電路製造廠(IC foundry)的操作人員能夠在後端的中央監控系統的監控下完成化學儲液桶(Chemical container)的定期搖晃作業(Shaking operation)。 The invention relates to the technical field of semiconductor manufacturing processes, in particular to a shaking machine operating system and method, which is used to assist operators of integrated circuit manufacturing plants (IC foundry) to complete chemical storage under the supervision of a central monitoring system at the back end. Periodic Shaking operation of a chemical container.
化學機械研磨(Chemical Mechanical Polishing,CMP)目前已被廣泛地用於半導體IC製造程序之中的全面性平坦化製程。執行CMP製程時,必須將晶圓放置在一晶圓承載體(Carrier/Head)與表面鋪有拋光墊的一旋轉工作台之間。並且,以具有拋光墊的該旋轉工作台對晶圓執行全面性平坦化的過程中,一化學流體拋光液(Chemical mechanical polishing slurry)會經由一噴注管不斷地噴向晶圓表面。可想而知,拋光墊與化學流體拋光液(簡稱“研磨液”)為CMP製程之中的耗材,必須由現場操作人員定時或定期進行更換。 Chemical mechanical polishing (CMP) has been widely used in comprehensive planarization processes in semiconductor IC manufacturing processes. When performing the CMP process, the wafer must be placed between a wafer carrier (Carrier / Head) and a rotating table with polishing pads on the surface. In addition, during the process of comprehensively planarizing the wafer with the rotary table having a polishing pad, a chemical mechanical polishing slurry is continuously sprayed onto the wafer surface through a spray pipe. It is conceivable that the polishing pad and the chemical fluid polishing liquid (abbreviated as "abrasive liquid") are consumables in the CMP process, and must be replaced regularly or periodically by on-site operators.
必須補充說明的是,研磨液主要是由研磨劑(Abrasive)、表面活性劑、PH緩衝膠、氧化劑、與防腐劑組成;其中,研磨劑的主成分通常為二氧化矽(SiO2)奈米研磨顆粒、三氧化二鋁(Al2O3)奈米研磨顆粒、或氧化鈰(CeO2)奈米研磨顆粒。然而,半導體IC製造廠的實務經驗指出,在完成儲液桶的入庫之後且經過一段時間的存放,未使用的研磨液容易發生奈米研磨顆粒之絮凝或團聚問題。因此,半導體IC製造廠的標準作業程序(SOP)係規定作業人員必須依據批號或料號而定期地檢驗每一桶儲液桶,進而在奈米研磨顆粒之絮凝或團聚現象出現之前以儲液桶搖搖機(Chemical container shaker)搖晃儲液桶。 It must be added that the polishing liquid is mainly composed of an abrasive (Abrasive), a surfactant, a pH buffer, an oxidizing agent, and a preservative; among them, the main component of the abrasive is usually silicon dioxide (SiO 2 ) nanometer. Abrasive particles, alumina trioxide (Al 2 O 3 ) nano abrasive particles, or cerium oxide (CeO 2 ) nano abrasive particles. However, the practical experience of semiconductor IC manufacturers indicates that after the storage tank is completed and stored for a period of time, the unused polishing liquid is prone to flocculation or agglomeration of nano-sized abrasive particles. Therefore, the standard operating procedures (SOP) of semiconductor IC manufacturers require that operators must periodically inspect each barrel of liquid storage tanks based on batch or material numbers, and then store liquids before flocculation or agglomeration of nano-sized abrasive particles occurs The chemical container shaker shakes the storage tank.
然而,積體電路製造廠(IC foundry)所提供的實務經驗同時指出,目前使用的研磨液或其他化學液儲液桶之搖晃作業程序係存在著一個重大缺陷,說明如下。研磨液或其他化學液儲液桶之搖晃作業與歷史通常皆透過紙本記錄,且紙本記錄內容至少包括:操作人員姓名、操作人員工號、儲液桶料號(或品名)上機時間、執行儲液桶定期搖晃之操作時間、與下機時間等。然而,肇因於研磨液或其他化學液儲液桶之搖晃作業與紙本記錄同時由人力完成,一旦在執行程序的過程中發生人為操作異常或以非符合標準作業程序的方式完成相關作業,例如:操作人員以料號不符的研磨液或其他化學液儲液桶執行搖晃作業,類似這種的人為操作錯誤勢必導致積體電路製造廠(IC foundry)與其客戶的重大損失。 However, the practical experience provided by IC foundry also pointed out that there is a major flaw in the shaking operation procedure of the currently used grinding liquid or other chemical liquid storage tanks, as explained below. The shaking operation and history of storage tanks for grinding liquids or other chemical liquids are usually recorded on paper, and the paper records include at least: operator name, operator employee number, storage tank material number (or product name) when the machine is on the machine 、 Perform the operation time of shaking the liquid storage tank regularly, and the time to get off the machine. However, due to the shaking operation of the storage tanks of abrasive or other chemical liquids and the paper records were performed by humans at the same time, once human operation abnormalities occurred during the execution of the procedures or the related operations were completed in a way that did not meet the standard operating procedures, For example, the operator performs shaking operations with abrasive liquid or other chemical liquid storage tanks with mismatched material numbers. Such human error will inevitably lead to major losses for IC foundry and its customers.
由上述說明可知,將研磨液或其他化學液儲液桶之搖晃作業與記錄同步電子化對於積體電路製造廠而言是亟迫切的。如此,積體電路製造廠的廠管便能夠透過中心控制系統而完整、全面性地監控研磨液或其他化學液儲液桶之搖晃作業的過程是否正確以及操作人員是否具備執行權限。有鑑於此,本案之發明人係極力加以研究創作,而終於研發完成本發明之一種搖搖機台作業系統與方法。 From the above description, it is known that it is urgent for the integrated circuit manufacturing plant to electronically synchronize the shaking operation and the recording of the storage tank of the polishing liquid or other chemical liquid. In this way, the factory management of the integrated circuit manufacturing plant can completely and comprehensively monitor the shaking process of the grinding liquid or other chemical liquid storage tanks through the central control system and whether the operator has the execution authority. In view of this, the inventor of this case made great efforts to research and create, and finally developed and completed a shaking machine operating system and method of the present invention.
本發明之主要目的在於提供一種搖搖機台作業系統與方法,其中該系統係包括:至少一身分訊息攜載單元、至少一料品訊息攜載單元、至少一第一機台訊息攜載單元、至少一第二機台訊息攜載單元、以及至少一可攜式電子裝置。特別地,在該可攜式電子裝置以其讀取單元讀取該些訊息攜載單元所攜載的基礎訊息之後,後端的中央監控系統便可以在確認操作人員是否具有機台操作權限以及該料品容置器所盛裝的料品之品名、批號、有效日期、與序號是否正確之後,允許操作人員操作第一機台與/或第二機台。如此方式,係能夠確保研磨液或其他化學液儲液桶之搖晃作業與相關紀錄皆在電子化的系統管理下進行,免除任何的紙本記錄,是以能夠有效避免任何人為操作異常或者以非符合標準作業程序的方式完成相關作業。 The main object of the present invention is to provide a shaking machine operating system and method, wherein the system includes: at least one identity information carrying unit, at least one material information carrying unit, and at least one first machine information carrying unit , At least one second machine message carrying unit, and at least one portable electronic device. In particular, after the portable electronic device reads the basic information carried by the message carrying units with its reading unit, the central monitoring system at the back end can confirm whether the operator has the machine operation authority and the After the product name, batch number, expiration date, and serial number of the materials contained in the material container are correct, the operator is allowed to operate the first machine and / or the second machine. In this way, it is possible to ensure that the shaking operation and related records of the grinding liquid or other chemical liquid storage tanks are performed under the electronic system management, and any paper records are avoided. Completion of related tasks in a manner consistent with standard operating procedures.
為了達成上述本發明之主要目的,本案發明人係提供所述搖搖機台作業系統的一實施例,係包括:至少一身分訊息攜載單元,係設置於至少一操作人員身分卡之上; 至少一料品訊息攜載單元,係設置於至少一料品容置器之上,且該料品容置器係容置有一特定料品;至少一第一機台訊息攜載單元,係設置於至少一第一機台之上,且該第一機台係用以使用該特定料品;至少一第二機台訊息攜載單元,係設置於至少一第二機台之上,且該第二機台係用以預處理該特定料品;以及至少一可攜式電子裝置,係具有一讀取單元;其中,藉由該讀取單元,該可攜式電子裝置可透過讀取該料品訊息攜載單元的方式確認是否該料品容置器所容置的該特定料品需要以該第二機台對其執行預處理;其中,藉由該讀取單元,該可攜式電子裝置可透過讀取該身分訊息攜載單元的方式確認持有該操作人員身分卡之一操作人員是否具有操作該第一機台與該第二機台的權限;其中,藉由該讀取單元,該可攜式電子裝置可透過讀取該第一機台訊息攜載單元與該第二機台訊息攜載單元的方式確認該第一機台與該第二機台之運作狀態。 In order to achieve the above-mentioned main object of the present invention, the inventor of the present invention provides an embodiment of the operating system of the shaker, which includes: at least one identity information carrying unit, which is arranged on at least one operator identity card; At least one material information carrying unit is disposed on at least one material receptacle, and the material receptacle contains a specific material; at least one first machine information carrying unit is provided On at least one first machine, and the first machine is used to use the specific material; at least one second machine information carrying unit is disposed on at least one second machine, and the The second machine is used to pre-process the specific material; and at least one portable electronic device has a reading unit; wherein, with the reading unit, the portable electronic device can read the through The material information carrying unit confirms whether the specific material contained in the material container needs to be pre-processed by the second machine; wherein, with the reading unit, the portable type The electronic device can confirm whether one of the operators holding the identity card of the operator has the authority to operate the first machine and the second machine by reading the identity information carrying unit; Unit, the portable electronic device can read the first machine message by Carrying unit carrying unit with the second embodiment to confirm the message machine first machine and the second operating state of the machine.
並且,為了達成上述本發明之主要目的,本案發明人係提供所述搖搖機台作業方法的一實施例,係包括以下步驟:(1)將至少一身分訊息攜載單元設置於至少一操作人員身分卡之上,將至少一料品訊息攜載單元設置於至少一料品容置器之上,並將至少一第一機台訊息攜載單元設置於至少一第一機台之上,並將至少一第二機台訊息攜載單元設置於至少一第二機台之上;其中,該料品容置器容置有一特定料品(例如:研磨液或其他化學液),該 第一機台用以使用該特定料品,且該第二機台用以對該特定料品執行預處理;(2)提供至少一可攜式電子裝置,且該可攜式電子裝置具有一讀取單元;(3)提透過該可攜式電子裝置選擇執行一研磨液或其他化學液儲液桶搖晃作業;(4)藉由該讀取單元,該可攜式電子裝置透過讀取該身分訊息攜載單元的方式確認持有該操作人員身分卡之一操作人員是否具有操作該第一機台與該第二機台的權限;(5)提藉由該讀取單元,該可攜式電子裝置透過讀取該第二機台訊息攜載單元的方式確認該第二機台之運作狀態;(6)藉由該讀取單元,該可攜式電子裝置透過讀取該料品訊息攜載單元的方式確認該料品容置器所容置的該特定料品(研磨液或其他化學液)之複數個基礎訊息,至少包括:品名(料號)、批號、有效日期、與序號;以及(7)以該第二機台對該料品容置器所盛裝的該特定料品執行一預處理(即,執行研磨液或其他化學液儲液桶之搖晃作業)。 In addition, in order to achieve the above-mentioned main object of the present invention, the inventor of the present invention provides an embodiment of the operation method of the shaking machine, which includes the following steps: (1) setting at least one identity information carrying unit to at least one operation On the personnel identification card, at least one product information carrying unit is disposed on at least one material container, and at least one first machine information carrying unit is provided on at least one first machine. And setting at least one second machine information carrying unit on at least one second machine; wherein the material container contains a specific material (for example, grinding liquid or other chemical liquid), the The first machine is used to use the specific material, and the second machine is used to perform pretreatment on the specific material; (2) providing at least one portable electronic device, and the portable electronic device has a Reading unit; (3) picking up a grinding liquid or other chemical liquid storage tank shaking operation through the portable electronic device; (4) through the reading unit, the portable electronic device reads the The identity information carrying unit confirms whether one of the operators holding the identity card of the operator has the authority to operate the first machine and the second machine; (5) With the reading unit, the portable The portable electronic device confirms the operation status of the second machine by reading the second machine message carrying unit; (6) By the reading unit, the portable electronic device reads the material message by The method of carrying the unit confirms a plurality of basic information of the specific material (grinding liquid or other chemical liquid) contained in the material container, including at least: product name (material number), batch number, expiration date, and serial number ; And (7) the special container contained in the material container by the second machine; The fixed product performs a pretreatment (that is, a shaking operation of a grinding liquid or other chemical liquid storage tank).
21‧‧‧身分訊息攜載單元 21‧‧‧ Identity information carrying unit
31‧‧‧料品訊息攜載單元 31‧‧‧Material information carrying unit
41‧‧‧第一機台訊息攜載單元 41‧‧‧The first machine information carrying unit
61‧‧‧第二機台訊息攜載單元 61‧‧‧Second machine message carrying unit
5‧‧‧可攜式電子裝置 5‧‧‧ Portable electronic device
CSRC‧‧‧中央監控系統 CSRC‧‧‧ Central Monitoring System
2‧‧‧操作人員身分卡 2‧‧‧ Operator ID Card
3‧‧‧料品容置器 3‧‧‧ material container
4‧‧‧第一機台 4‧‧‧ the first machine
6‧‧‧第二機台 6‧‧‧Second machine
51‧‧‧讀取單元 51‧‧‧reading unit
R‧‧‧收發裝置 R‧‧‧ Transceiver
7‧‧‧控制裝置 7‧‧‧control device
8‧‧‧電子權杖單元 8‧‧‧ electronic token unit
無 no
圖1係顯示本發明之一種搖搖機台作業系統的架構圖;圖2係顯示可攜式電子裝置的立體圖;圖3A與圖3B係顯示本發明之搖搖機台作業方法的流程圖; 圖4A係顯示可攜式電子裝置的螢幕的正視圖;以及圖4B係顯示可攜式電子裝置的螢幕的正視圖。 FIG. 1 is a structural diagram of a shaking machine operating system according to the present invention; FIG. 2 is a perspective view of a portable electronic device; 4A is a front view showing a screen of a portable electronic device; and FIG. 4B is a front view showing a screen of a portable electronic device.
為了能夠更清楚地描述本發明所提出之一種搖搖機台作業系統及方法,以下將配合圖式,詳盡說明本發明之較佳實施例。 In order to describe the operating system and method of the shaker table more clearly, a preferred embodiment of the present invention will be described in detail below with reference to the drawings.
請參閱圖1,係顯示本發明之一種搖搖機台作業系統的架構圖。如圖1所示,本發明之搖搖機台作業系統係於架構組成上主要包括:至少一身分訊息攜載單元21、至少一料品訊息攜載單元31、至少一第一機台訊息攜載單元41、至少一第二機台訊息攜載單元61、至少一可攜式電子裝置5、與一中央監控系統CSRC。根據本發明之設計,該身分訊息攜載單元21係設置於一操作人員身分卡2之上。簡單地說,身分訊息攜載單元21用以攜載持有該操作人員身分卡2的一操作人員的基本資料,包括:姓名、工號、所屬單元、職級、與是否完成機台操作的資格考(Qualify)。特別說明的是,完成機台操作的資格考的操作人員才會被允許進行對第一機台4與第二機台6進行操作;另外,職級越高的操作人員被允許進行操作的機台之種類則越多。舉例而言,廠長、高級工程師、與主任工程師皆能夠對不同單位的機台進行操作,但操作人員(Operator,OP)僅被限制對其所屬單位的機台進行操作。 Please refer to FIG. 1, which is a structural diagram of a shaking machine operating system according to the present invention. As shown in FIG. 1, the shaking machine operating system of the present invention is mainly composed of at least one identity information carrying unit 21, at least one material information carrying unit 31, and at least one first machine information carrying unit. A carrying unit 41, at least a second machine message carrying unit 61, at least a portable electronic device 5, and a central monitoring system CSRC. According to the design of the present invention, the identity information carrying unit 21 is disposed on an operator identity card 2. In brief, the identity information carrying unit 21 is used to carry the basic information of an operator who holds the identity card 2 of the operator, including: name, work number, unit, rank, and qualifications to complete the machine operation Exam (Qualify). It is specifically stated that only operators who have completed the qualification test for the operation of the machine are allowed to operate the first machine 4 and the second machine 6; in addition, operators with higher ranks are allowed to operate the machine The more types there are. For example, the director, senior engineer, and chief engineer can operate the machines of different units, but the operator (OP) is only restricted to operate the machines of their units.
另一方面,該料品訊息攜載單元31被設置於對應的一料品容置器(Chemical container)3之上,且該料品容置器3係容置有一特 定料品。其中,該料品訊息攜載單元31攜載有關於該特定料品的複數個基礎訊息,包括:品名(或料號)、批號、有效日期、與序號。舉例而言,所述品名可用以顯示該特定料品為化學流體拋光液(Chemical mechanical polishing slurry),而該料品容置器3則是用以盛裝所述化學流體拋光液(簡稱“研磨液”)或其他化學液的儲液桶。另一方面,該第一機台訊息攜載單元41與該第二機台訊息攜載單元61係分別設置於對應的第一機台4與第二機台6之上。根據本發明之設計,該第一機台4係用以使用該特定料品;舉例而言,該第一機台4為一研磨液或其他化學液供應系統。另一方面,該第二機台6則是用以對該特定料品進行一預處理,例如第二機台6為一儲液桶之搖搖機台(Chemical container shaker)。 On the other hand, the material information carrying unit 31 is set on a corresponding chemical container 3, and the material container 3 contains a special container. Ordered goods. The material information carrying unit 31 carries a plurality of basic information about the specific material, including a product name (or material number), a batch number, an expiration date, and a serial number. For example, the product name may be used to indicate that the specific material is a chemical mechanical polishing slurry, and the material container 3 is used to contain the chemical fluid polishing slurry (referred to as "abrasive liquid ”) Or other chemical liquid storage tank. On the other hand, the first machine information carrying unit 41 and the second machine information carrying unit 61 are respectively disposed on the corresponding first machine 4 and second machine 6. According to the design of the present invention, the first machine 4 is used to use the specific material; for example, the first machine 4 is a grinding liquid or other chemical liquid supply system. On the other hand, the second machine 6 is used to perform a pretreatment on the specific material. For example, the second machine 6 is a chemical container shaker of a liquid storage tank.
由上述說明可知,單位“至少一”係用以表示所述四種訊息攜載單元(21,31,41,61)的數量為一個或多個。換句話說,這四種訊息攜載單元(21,31,41,61)的數量的確實數量係決定於該操作人員身分卡2、該料品容置器3、第一機台4、與該第二機台6的數量。另一方面,該可攜式電子裝置5係具有一讀取單元51。藉由該讀取單元51,可攜式電子裝置5可透過讀取該第一機台訊息攜載單元41與該第二機台訊息攜載單元61的方式確認第一機台4與第二機台6之運作狀態。並且,如圖1所示,可攜式電子裝置5係透過一收發裝置R而與一中央監控系統CSRC相互溝通,收發裝置R與可攜式電子裝置5間的通訊協定可以是無線通訊網路,包含WIFI、3G、4G、藍芽、Zigbee等,收發裝置R與中央監控系統CSRC間的通訊協定可以是無線通訊 網路或有線通訊網路,其中無線通訊網路包含WIFI、3G、4G、藍芽、Zigbee等。且該中央監控系統CSRC則透過一控制裝置7控制該第一機台4與該第二機台6的運作狀態,其中控制裝置7包含可編程式控制裝置(Programmable logic controller,PLC)或直接數位控制器(Direct Digital Controller,DDC)或對象鏈接與嵌入裝置(Object Linking and Embedding,OLE)或用於流程控制的OLE裝置(OLE for Process Control,OPC)其中之一。此處所稱所述運作狀態可為下列任一者:機台是否使用中或機台是否未被列為故障機台。因此,在完成該第一機台訊息攜載單元41與該第二機台訊息攜載單元61的讀取之後,可攜式電子裝置5便可自該中央監控系統CSRC得知該第一機台4與該第二機台6的類型、設定參數及其運作情況。此外,藉由該讀取單元51,該可攜式電子裝置5可進一步地透過讀取該身分訊息攜載單元21的方式確認持有該操作人員身分卡2的操作人員是否具有操作該第一機台4與第二機台6的權限。 It can be known from the above description that the unit "at least one" is used to indicate that the number of the four types of information carrying units (21, 31, 41, 61) is one or more. In other words, the exact number of the four types of message carrying units (21, 31, 41, 61) is determined by the identity card of the operator 2, the material container 3, the first machine 4, and The number of the second machine 6. On the other hand, the portable electronic device 5 has a reading unit 51. With the reading unit 51, the portable electronic device 5 can confirm the first machine 4 and the second machine by reading the first machine message carrying unit 41 and the second machine message carrying unit 61. Operation status of machine 6. Moreover, as shown in FIG. 1, the portable electronic device 5 communicates with a central monitoring system CSRC through a transceiver R. The communication protocol between the transceiver R and the portable electronic device 5 may be a wireless communication network. Including WIFI, 3G, 4G, Bluetooth, Zigbee, etc., the communication protocol between the transceiver R and the central monitoring system CSRC can be wireless communication Network or wired communication network, among which wireless communication network includes WIFI, 3G, 4G, Bluetooth, Zigbee, etc. And the central monitoring system CSRC controls the operating state of the first machine 4 and the second machine 6 through a control device 7, wherein the control device 7 includes a programmable logic controller (PLC) or a direct digital Controller (Direct Digital Controller, DDC), Object Linking and Embedding (OLE) or OLE for Process Control (OPC). The operation status referred to herein may be any of the following: whether the machine is in use or whether the machine is not listed as a faulty machine. Therefore, after reading the first machine message carrying unit 41 and the second machine message carrying unit 61, the portable electronic device 5 can learn the first machine from the central monitoring system CSRC. Types of the station 4 and the second machine 6, setting parameters, and their operating conditions. In addition, with the reading unit 51, the portable electronic device 5 can further confirm whether the operator holding the identity card 2 of the operator has the ability to operate the first by reading the identity information carrying unit 21. Authority of machine 4 and second machine 6.
特別說明的是,將料品容置器3裝上第一機台4(亦即,研磨液或其他化學液供應系統)之前,必須先透過讀取該料品訊息攜載單元31的方式確認該料品容置器3所容置的該特定料品的相關基礎訊息,藉以確保料品容置器3係於該特定料品處於正常狀態之下被裝入正確的該第一機台4之中。所述相關基礎訊息係包括但不限於:該特定料品的品名正確、該特定料品的批號未被禁用、該特定料品的批號具有入庫紀錄、該特定料品的保存日未超過有效日期、或該特定料品被定期地以該第二機台6執行預處理。在料品容置器3被確認屬於 正常狀態之後,則中央監控系統CSRC便會自動解除第一機台4的機櫃的櫃門,此時操作人員可以自該第一機台4取下已經耗盡該特定料品的該料品容置器3,並將新的料品容置器3裝入該第一機台4內。 In particular, before the material container 3 is mounted on the first machine 4 (ie, the grinding liquid or other chemical liquid supply system), it must be confirmed by reading the material information carrying unit 31 The basic information related to the specific material contained in the material container 3 ensures that the material container 3 is loaded into the correct first machine 4 when the specific material is in a normal state. In. The related basic information includes but is not limited to: the specific product name is correct, the batch number of the specific material is not disabled, the batch number of the specific material has a storage record, and the storage date of the specific material does not exceed the valid date Or, the specific material is periodically pre-processed by the second machine 6. In-process container 3 is confirmed to belong to After the normal state, the central monitoring system CSRC will automatically release the cabinet door of the first machine 4 cabinet. At this time, the operator can remove the material capacity from the first machine 4 that has exhausted the specific material. Setter 3, and a new material container 3 is installed in the first machine table 4.
值得注意的是,若該可攜式電子裝置5透過讀取該料品訊息攜載單元31的方式而確認該料品容置器3所盛裝的研磨液或其他化學液需要以該第二機台6對其執行預處理,則操作人員便會被系統限制,無法將該料品容置器3直接裝上該第一機台4。進一步地說明,操作人員必須先將該料品容置器3送至第二機台6處,以利用第二機台6完成該料品容置器3的預處理。此處所稱預處理指的是對研磨液或其他化學液的儲液桶(亦即,料品容置器3)執行搖晃作業(Shaking operation)。 It is worth noting that if the portable electronic device 5 reads the material information carrying unit 31 to confirm that the grinding liquid or other chemical liquid contained in the material container 3 needs to be the second machine The platform 6 pre-processes it, and the operator will be restricted by the system, and the material container 3 cannot be directly mounted on the first machine 4. To further explain, the operator must first send the material container 3 to the second machine 6 to complete the pretreatment of the material container 3 by using the second machine 6. The pretreatment referred to herein refers to performing a shaking operation on a liquid storage tank (that is, the material container 3) of the grinding liquid or other chemical liquid.
雖然圖1係顯示該身分訊息攜載單元21、該料品訊息攜載單元31、該第一機台訊息攜載單元41、與該第二機台訊息攜載單元61皆為一維條碼(1D barcode),然而不應以此限制所述訊息攜載單元(21,31,41,61)的實施態樣。於實際應用本發明之時,該身分訊息攜載單元21、該料品訊息攜載單元31、該第一機台訊息攜載單元41、與該第二機台訊息攜載單元61可為下列任一者:圖形、文字、字母、數字、一維條碼(1D barcode)、二維條碼(2D barcode)、漢信碼(Chinese-sensible code)、QR碼、矩陣條碼(Maxicode)、RFID標籤、NFC標籤、上述任兩者之組合、或上述任兩者以上之組合。 Although FIG. 1 shows that the identity information carrying unit 21, the material information carrying unit 31, the first machine information carrying unit 41, and the second machine information carrying unit 61 are one-dimensional bar codes ( 1D barcode), but this should not be used to limit the implementation of the message carrying unit (21, 31, 41, 61). When the present invention is actually applied, the identity information carrying unit 21, the material information carrying unit 31, the first machine information carrying unit 41, and the second machine information carrying unit 61 may be the following Any one of: graphics, text, letters, numbers, 1D barcode, 2D barcode, Chinese-sensible code, QR code, Maxicode, RFID tag, An NFC tag, a combination of any of the two, or a combination of any two or more of the foregoing.
以一維條碼(1D barcode)為例,該料品訊息攜載單元31可利用Code 39條碼產生器製作,並使其攜載該料品容置器3所盛裝的該 特定料品之品名(料號)、批號、有效日期、與序號。值得特別說明的是,為了利於可攜式電子裝置5對於品名(料號)、批號、有效日期、與序號之清楚讀取,製作料品訊息攜載單元31的一維條碼之時,必須於相鄰兩個基礎訊息之間係插入有一訊息分隔符號(Central seperating character),例如:%、$、/、~、!、@、#、^、&、*、(、)、-、_、|、{、}、?、<、>、\、[、]或+。 Taking a 1D barcode as an example, the material information carrying unit 31 can be made using a Code 39 barcode generator, and it can carry the material contained in the material container 3 Product name (material number), batch number, expiration date, and serial number of the specific material. It is worth noting that in order to facilitate the clear reading of the product name (material number), batch number, expiration date, and serial number by the portable electronic device 5, when making the one-dimensional barcode of the material information carrying unit 31, it must be A central seperating character is inserted between two adjacent basic messages, for example:%, $, /, ~ ,! , @, #, ^, &, *, (,),-, _, |, {,},? , <,>, \, [,], Or +.
可想而知,對應於不同實施態樣的訊息攜載單元(21,31,41,61),可攜式電子裝置5的讀取單元51可為下列任一者:RFID標籤讀取器、NFC標籤讀取器、影像辨識器、一維條碼讀取器、二維條碼讀取器、漢信碼讀取器、QR碼讀取器、矩陣條碼讀取器、或影像擷取器。若可攜式電子裝置5為智慧型手機、個人數位助理、筆記型電腦、平板電腦、智慧眼鏡、或智慧手錶,則可直接以可攜式電子裝置5內建的影像擷取模組作為該讀取單元51;如此,於該可攜式電子裝置5安裝一影像(或條碼)辨識軟體之後,便能夠藉由配合使用該讀取單元51與該影像辨識單元的方式,令可攜式電子裝置5完成該身分訊息攜載單元21、該料品訊息攜載單元31、該第一機台訊息攜載單元41、與/或該第二機台訊息攜載單元61之讀取。然而,有鑑於大部分的積體電路製造廠(IC foundry)皆禁止於廠內使用任何類型的智慧型電子裝置,搭載有條碼掃描器(即,讀取單元51)的個人數位助理(Digital personal assistant,PDA)便成為所述可攜式電子裝置5的最佳實施態樣。 It can be imagined that, corresponding to the information carrying units (21, 31, 41, 61) of different implementation aspects, the reading unit 51 of the portable electronic device 5 may be any of the following: RFID tag reader, NFC tag reader, image reader, one-dimensional barcode reader, two-dimensional barcode reader, Chinese letter reader, QR code reader, matrix barcode reader, or image capture device. If the portable electronic device 5 is a smart phone, a personal digital assistant, a notebook computer, a tablet computer, smart glasses, or a smart watch, the image capture module built in the portable electronic device 5 can be used as the Reading unit 51; In this way, after installing an image (or barcode) identification software on the portable electronic device 5, the portable electronic device 5 can be used to make the portable electronic device by using the reading unit 51 and the image recognition unit together. The device 5 finishes reading the identity information carrying unit 21, the material information carrying unit 31, the first machine information carrying unit 41, and / or the second machine information carrying unit 61. However, in view of the fact that most integrated circuit manufacturers (IC foundry) prohibit the use of any type of smart electronic devices in the factory, Digital personals equipped with a barcode scanner (ie, reading unit 51) assistant (PDA) becomes the best implementation of the portable electronic device 5.
繼續地參閱圖1,並請同時參閱圖2,係顯示可攜式電子裝置的立體圖。值得注意的是,雖然可攜式電子裝置5可以透過讀取身分訊息攜載單元21的方式確認持有該操作人員身分卡2之操作人員是否具有操作該第一機台4與第二機台6的權限,但是考慮到低職級的操作人員有可能借用高職級的廠長或工程師的操作人員身分卡2而妄加地操作第一機台4與/或第二機台6,本發明又於搖搖機台作業系統之中增設所謂的電子權杖單元(Electronic token unit)8;其中,該電子權杖單元8之中係儲存有一次性認證碼(One-time password,OTP)。特別地,於該可攜式電子裝置5完成該身分訊息攜載單元21的讀取之後,中央監控系統CSRC可透過可攜式電子裝置5要求操作人員提供與電子權杖單元8;之後,可攜式電子裝置5可透過存取所述一次性認證碼的方式,重複確認持有該操作人員身分卡2之該操作人員是否具有操作該第一機台4與第二機台6的權限,避免高職級的廠長或工程師的操作人員身分卡2被拿來胡亂操作第一機台4或第二機台6。本發明並不限制電子權杖單元8的實施態樣,如圖2所示,電子權杖單元8可以是:藍牙電子裝置、USB電子裝置、NFC標籤、或RFID標籤。並且,在可攜式電子裝置5自該電子權杖單元8之中完成所述一次性認證碼的存取之後,可攜式電子裝置5內部的一權杖碼產生單元(未圖示)會重新生成一組一次性認證碼,並寫入該電子權杖單元8之中,藉此方式提高第一機台4與第二機台6的操作權限。 Continue to refer to FIG. 1 and also refer to FIG. 2, which are perspective views showing the portable electronic device. It is worth noting that although the portable electronic device 5 can read the identity information carrying unit 21 to confirm whether the operator holding the operator's identity card 2 has the ability to operate the first machine 4 and the second machine 6, but considering that lower-level operators may borrow the higher-level plant manager or engineer's operator ID card 2 to arbitrarily operate the first machine 4 and / or the second machine 6, the present invention is A so-called Electronic token unit 8 is added to the operating system of the shaker; a one-time password (OTP) is stored in the electronic token unit 8. In particular, after the portable electronic device 5 finishes reading the identity information carrying unit 21, the central monitoring system CSRC can request the operator to provide the electronic token unit 8 through the portable electronic device 5; The portable electronic device 5 can repeatedly confirm whether the operator holding the identity card 2 of the operator has the authority to operate the first machine 4 and the second machine 6 by accessing the one-time authentication code. Avoid high-level factory director or engineer operator identity card 2 to be used to randomly operate the first machine 4 or the second machine 6. The present invention does not limit the implementation of the electronic token unit 8. As shown in FIG. 2, the electronic token unit 8 may be a Bluetooth electronic device, a USB electronic device, an NFC tag, or an RFID tag. In addition, after the portable electronic device 5 completes the one-time authentication code access from the electronic token unit 8, a token code generating unit (not shown) inside the portable electronic device 5 will A set of one-time authentication codes are generated again and written into the electronic token unit 8, thereby increasing the operation authority of the first machine 4 and the second machine 6.
如此,上述說明係已完整、清楚地介紹說明本發明之一種搖搖機台作業系統。接著,下文將繼續介紹說明本發明之一種搖搖機 台作業方法。請重複參閱圖2,並請同時參閱圖3A與圖3B,係顯示本發明之搖搖機台作業方法的流程圖。並且,請再同時參閱圖4A與圖4B,係顯示可攜式電子裝置的螢幕的正視圖。如圖2與圖3A所示,所述搖搖機台作業方法係首先執行步驟S1,將至少一身分訊息攜載單元21設置於至少一操作人員身分卡2之上,將至少一料品訊息攜載單元31設置於至少一料品容置器3之上,並將至少一第一機台訊息攜載單元41設置於至少一第一機台4之上,並將至少一第二機台訊息攜載單元61設置於至少一第二機台6之上;其中,該料品容置器3容置有一特定料品(例如:研磨液或其他化學液),該第一機台4用以使用該特定料品,且該第二機台6用以對該特定料品執行預處理。 In this way, the above description is a complete and clear description of a shaker operating system of the present invention. Next, a shaker of the present invention will be described below. Table operation method. Please refer to FIG. 2 repeatedly, and also refer to FIG. 3A and FIG. 3B at the same time, which is a flowchart showing the operation method of the shaker table of the present invention. In addition, please refer to FIG. 4A and FIG. 4B together, which are front views showing a screen of the portable electronic device. As shown in FIG. 2 and FIG. 3A, the shaking machine operation method first executes step S1, setting at least one identity information carrying unit 21 on at least one operator identity card 2, and placing at least one product information The carrying unit 31 is disposed on at least one material container 3, and at least one first machine information carrying unit 41 is disposed on at least one first machine 4, and at least one second machine The message carrying unit 61 is disposed on at least one second machine 6; wherein the material container 3 contains a specific material (for example, grinding liquid or other chemical liquid), and the first machine 4 is used for The specific material is used, and the second machine 6 is used to perform pretreatment on the specific material.
並且,於步驟S2之中,係提供至少一可攜式電子裝置5,且該可攜式電子裝置5具有一讀取單元51(例如:條碼掃描器)。本發明之搖搖機台作業方法係接著執行步驟S3,如圖4A的(a)圖所示,透過該可攜式電子裝置5選擇執行一搖搖機台作業。接著,於步驟S4之中,如圖4A的(b)圖所示,藉由該讀取單元51,該可攜式電子裝置5透過讀取該身分訊息攜載單元21的方式確認持有該操作人員身分卡2之一操作人員是否具有操作該第一機台4與該第二機台6的權限。繼續地,於步驟S5之中,如圖4A的(c)圖所示,藉由該讀取單元51,該可攜式電子裝置5可透過讀取該第二機台訊息攜載單元61的方式確認該第二機台6之運作狀態。此處所稱運作狀態可為下列任一者:機台是否使用中或機台是否未被列為故障機台。若該第二機台6處於非運行狀態或非異常狀態,則該操作人員被允許使用該第二機台6。 Moreover, in step S2, at least one portable electronic device 5 is provided, and the portable electronic device 5 has a reading unit 51 (for example, a barcode scanner). The shaking machine operation method of the present invention then executes step S3. As shown in FIG. 4A (a), a portable machine 5 is selected to execute a shaking machine operation. Next, in step S4, as shown in (b) of FIG. 4A, with the reading unit 51, the portable electronic device 5 confirms that the portable electronic device 5 holds the identity by reading the identity message carrying unit 21. Whether one of the operator identity cards 2 has the authority to operate the first machine 4 and the second machine 6. Continuing, in step S5, as shown in FIG. 4A (c), with the reading unit 51, the portable electronic device 5 can read the message carrying unit 61 of the second machine by reading the Way to confirm the operation status of the second machine 6. The operating status referred to here can be any of the following: whether the machine is in use or whether the machine is not listed as a faulty machine. If the second machine 6 is in a non-operation state or a non-abnormal state, the operator is allowed to use the second machine 6.
將該料品容置器3裝上該第二機台6之前,方法流程係先執行步驟S6。於步驟S6之中,如圖4A的(d)圖所示,藉由該讀取單元51,該可攜式電子裝置5透過讀取該料品訊息攜載單元31的方式確認該料品容置器3所容置的該特定料品(研磨液或其他化學液)之複數個基礎訊息,至少包括:品名(料號)、批號、有效日期、與序號。若透過該基礎訊息確認該料品容置器3的確必須使用第二機台6執行研磨液或其他化學液儲液桶之搖晃作業,則方法步驟便會接著執行步驟S7:以該第二機台6對該料品容置器3所盛裝的該特定料品執行一預處理(即,執行研磨液或其他化學液儲液桶之搖晃作業)。如圖4B的(a)圖所示,由於第二機台6的運作狀態係受到中央監控系統CSRC所控制,是以可攜式電子裝置5在讀取身分訊息攜載單元21與料品訊息攜載單元31之後,會收到中央監控系統CSRC所送出的預置訊號。此時,操作人員點按該預置訊號所顯示的確認鍵(例如:啟動確認鍵)之後,第二機台6便會執行完整的研磨液或其他化學液儲液桶之搖晃作業。 Before the material container 3 is mounted on the second machine 6, the method flow is to execute step S6. In step S6, as shown in FIG. 4A (d), with the reading unit 51, the portable electronic device 5 confirms the material capacity by reading the material information carrying unit 31. The plurality of basic information of the specific material (grinding liquid or other chemical liquid) contained in the setter 3 includes at least: product name (material number), batch number, expiration date, and serial number. If it is confirmed through the basic message that the material container 3 must indeed use the second machine 6 to perform the shaking operation of the grinding liquid or other chemical liquid storage tanks, the method steps will then proceed to step S7: using the second machine The stage 6 performs a pretreatment (that is, performs a shaking operation of a grinding liquid or other chemical liquid storage tank) on the specific material contained in the material container 3. As shown in (a) of FIG. 4B, since the operating state of the second machine 6 is controlled by the central monitoring system CSRC, the portable electronic device 5 is used to read the identity information carrying unit 21 and the material information. After the carrying unit 31, it will receive the preset signal sent by the central monitoring system CSRC. At this time, after the operator clicks the confirmation key (for example, the start confirmation key) displayed on the preset signal, the second machine 6 will perform a complete shaking operation of the storage tank of the grinding liquid or other chemical liquid.
在順利完成步驟S7之後,如圖4B的(b)圖所示,可攜式電子裝置5會收到中央監控系統CSRC所送出的預置訊號,且該預置訊號會顯示研磨液或其他化學液儲液桶之搖晃作業已經順利完成之通知。相反地,如圖4B的(c)圖所示,若研磨液或其他化學液儲液桶之搖晃作業未順利完成或者突遭中斷,且該預置訊號也會相關警示通知。 After successfully completing step S7, as shown in FIG. 4B (b), the portable electronic device 5 will receive a preset signal sent by the central monitoring system CSRC, and the preset signal will display the polishing liquid or other chemical Notification that the shaking operation of the liquid storage tank has been successfully completed. Conversely, as shown in FIG. 4B (c), if the shaking operation of the grinding liquid or other chemical liquid storage tank is not successfully completed or is interrupted suddenly, the preset signal will also be notified by the relevant warning.
本發明之搖搖機台作業方法係透過步驟S4確認持有該操作人員身分卡2之操作人員是否具有操作該第一機台4與該第二機台6的權限。然而,必須預先想到的是,低職級的操作人員有可能借用高職級的廠長或工程師的操作人員身分卡2而妄加胡亂地操作第一機台4或第二機台6,因此,本發明又於此搖搖機台作業方法之中增設步驟4A,其可插入於該步驟S4與該步驟S5之間。執行步驟4A之時,可攜式電子裝置5會要求與一電子權杖單元8(如圖2所示)相互溝通,以重複確認持有該操作人員身分卡2之該操作人員是否具有操作該第一機台4與該第二機台6的權限。簡單地說,可攜式電子裝置5可透過存取該電子權杖單元8之中的一次性認證碼的方式,重複確認持有該操作人員身分卡2之該操作人員是否具有操作該第一機台4與該第二機台6的權限,避免高職級的廠長或工程師的操作人員身分卡2被拿來胡亂操作該第一機台4或該第二機台6。 The operation method of the shaking machine of the present invention is to confirm whether the operator holding the identity card 2 of the operator has the authority to operate the first machine 4 and the second machine 6 through step S4. However, it must be foreseen in advance that lower-level operators may borrow the higher-level plant manager or engineer's operator ID card 2 to operate the first machine 4 or the second machine 6 indiscriminately. In the invention, a step 4A is added to the operation method of the shaking machine, which can be inserted between the step S4 and the step S5. When step 4A is performed, the portable electronic device 5 will require mutual communication with an electronic token unit 8 (as shown in FIG. 2) to repeatedly confirm whether the operator holding the operator identity card 2 has the ability to operate the The authority of the first machine 4 and the second machine 6. In short, the portable electronic device 5 can repeatedly confirm whether the operator holding the operator identity card 2 has the operation of the first by accessing the one-time authentication code in the electronic token unit 8. The authority of the machine 4 and the second machine 6 prevents the operator ID card 2 of the senior manager or engineer from being used to randomly operate the first machine 4 or the second machine 6.
如此,上述係已完整且清楚地說明本發明之一種搖搖機台作業系統與方法;並且,經由上述可知本發明係具有下列之優點: (1)本發明提出一種搖搖機台作業系統,係包括:至少一身分訊息攜載單元21、至少一料品訊息攜載單元31、至少一第一機台訊息攜載單元41、至少一第二機台訊息攜載單元61、以及至少一可攜式電子裝置5。特別地,在該可攜式電子裝置5以其讀取單元51讀取該些訊息攜載單元(21,31,41,61)所攜載的基礎訊息之後,後端的中央監控系統CSRC便可以在確認操作人員是否具有機台操作權限以及該料品容置器3所盛裝的料品之品名、批號、有效日期、與序號 是否正確之後,允許操作人員操作第一機台4與/或第二機台6。如此方式,係能夠確保研磨液或其他化學液儲液桶之搖晃作業與相關紀錄皆在電子化的系統管理下進行,免除任何的紙本記錄,是以能夠有效避免任何人為操作異常或者以非符合標準作業程序的方式完成相關作業。 In this way, the above-mentioned system has completely and clearly explained an operating system and method of a shaking machine of the present invention; and, according to the above, it is known that the present invention has the following advantages: (1) The present invention provides a shaking machine operating system, which includes: at least one identity information carrying unit 21, at least one material information carrying unit 31, at least one first machine information carrying unit 41, and at least one The second machine message carrying unit 61 and at least one portable electronic device 5. In particular, after the portable electronic device 5 reads the basic information carried by the message carrying units (21, 31, 41, 61) with its reading unit 51, the back-end central monitoring system CSRC can Before confirming whether the operator has the machine operation authority and the product name, batch number, expiration date, and serial number of the material contained in the material container 3 If it is correct, the operator is allowed to operate the first machine 4 and / or the second machine 6. In this way, it is possible to ensure that the shaking operation and related records of the grinding liquid or other chemical liquid storage tanks are performed under the electronic system management, and any paper records are eliminated. This is to effectively avoid any human operation abnormality or non-standard operation. Completion of related tasks in a manner consistent with standard operating procedures.
必須加以強調的是,上述之詳細說明係針對本發明可行實施例之具體說明,惟該實施例並非用以限制本發明之專利範圍,凡未脫離本發明技藝精神所為之等效實施或變更,均應包含於本案之專利範圍中。 It must be emphasized that the above detailed description is a specific description of the feasible embodiment of the present invention, but this embodiment is not intended to limit the patent scope of the present invention, and any equivalent implementation or change without departing from the technical spirit of the present invention, All should be included in the patent scope of this case.
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| CN104302350A (en) * | 2012-03-07 | 2015-01-21 | 德卡产品有限公司 | Infusion pump components |
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