TWI711509B - Chemical replacement system - Google Patents
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- TWI711509B TWI711509B TW107140492A TW107140492A TWI711509B TW I711509 B TWI711509 B TW I711509B TW 107140492 A TW107140492 A TW 107140492A TW 107140492 A TW107140492 A TW 107140492A TW I711509 B TWI711509 B TW I711509B
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- 239000000126 substance Substances 0.000 title claims abstract description 61
- 239000000463 material Substances 0.000 claims description 86
- 238000005498 polishing Methods 0.000 claims description 28
- 239000007788 liquid Substances 0.000 claims description 23
- 238000012544 monitoring process Methods 0.000 claims description 19
- 239000012530 fluid Substances 0.000 claims description 16
- 239000011159 matrix material Substances 0.000 claims description 4
- 238000007781 pre-processing Methods 0.000 claims description 3
- 238000012797 qualification Methods 0.000 claims description 3
- 239000004984 smart glass Substances 0.000 claims description 2
- 238000012360 testing method Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 31
- 230000002159 abnormal effect Effects 0.000 abstract description 6
- 238000013461 design Methods 0.000 abstract description 2
- 238000004891 communication Methods 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 7
- 239000002002 slurry Substances 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 239000004065 semiconductor Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 238000004886 process control Methods 0.000 description 2
- 230000003466 anti-cipated effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000012857 repacking Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
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Abstract
Description
本發明係關於半導體製程的技術領域,尤指用於協助積體電路製造廠(IC foundry)能夠透過線上檢核的方式安全地完成化學儲液桶(Chemical container)的更換作業。 The present invention is related to the technical field of semiconductor manufacturing process, especially for assisting IC foundry to safely complete the replacement operation of chemical container through online verification.
化學機械研磨/化學液(Chemical Mechanical Polishing,CMP)/(Chemical fluid)目前已被廣泛地用於半導體IC製造程序之中的全面性平坦化製程。執行CMP製程時,必須將晶圓放置在一晶圓承載體(Carrier/Head)與表面鋪有拋光墊的一旋轉工作台之間。並且,以具有拋光墊的該旋轉工作台對晶圓執行全面性平坦化的過程中,一化學流體拋光液(Chemical mechanical polishing slurry)會經由一噴注管不斷地噴向晶圓表面。可想而知,拋光墊與化學流體拋光液(簡稱“研磨液”)或其他化學液為CMP製程之中或其他製程的耗材,必須由現場操作人員定時或定期進行更換。 Chemical Mechanical Polishing/Chemical Fluid (Chemical Mechanical Polishing, CMP)/(Chemical fluid) has been widely used in the comprehensive planarization process in the semiconductor IC manufacturing process. When performing the CMP process, the wafer must be placed between a wafer carrier (Carrier/Head) and a rotating table with a polishing pad on the surface. In addition, in the process of comprehensively planarizing the wafer with the rotating table with the polishing pad, a chemical mechanical polishing slurry is continuously sprayed onto the wafer surface through an injection tube. It is conceivable that the polishing pad and the chemical fluid polishing liquid (abbreviated as "polishing liquid") or other chemical liquids are consumables in the CMP process or other processes, and must be replaced by on-site operators on a regular or regular basis.
必須補充說明的是,隨著半導體IC製造技術的線寬不斷地微縮,製程技術也跟著改變。例如,傳統上應用於全面性平坦化製程的化學機械研磨技術也被轉用於高介電質金屬閘極(High-K metal gate)的製造程序之中。然而,由於金屬閘極的線寬多為16奈米以下,因此在注入研磨液或其他化學液至相關製造平台之前,係必須先以過濾器對研磨液或其他化學液進行過濾程序,藉此方式去除研磨液或其他化學液所帶有的尺寸大於100奈米的顆粒。可想而知,過濾器的濾心或濾材自然也是CMP製程之中的耗材,必須由現場操作人員定時或定期進行更換。 It must be added that as the line width of semiconductor IC manufacturing technology continues to shrink, process technology also changes. For example, the chemical mechanical polishing technology traditionally used in the overall planarization process has also been transferred to high-k metal gates (High-K metal gate) in the manufacturing process. However, since the line width of the metal gate is mostly below 16nm, it is necessary to filter the polishing liquid or other chemical liquid with a filter before injecting the polishing liquid or other chemical liquid into the relevant manufacturing platform. The method removes particles larger than 100 nanometers in the slurry or other chemical liquids. It is conceivable that the filter element or filter material of the filter is naturally a consumable in the CMP process and must be replaced by on-site operators on a regular or regular basis.
然而,根據積體電路製造廠(IC foundry)所提供的實務操作經驗,可以發現目前使用的研磨液或其他化學液與/或濾心更換程序存在著一個重大缺陷,說明如下。研磨液或其他化學液與/或濾心之更換作業與歷史係透過紙本記錄,且紙本記錄內容至少包括:更換人員姓名、更換人員工號、更換時間、更換品料號、品料上機時間、與品料下機時間等。然而,肇因於更換作業與紙本記錄同時由人力完成,一旦在執行程序的過程中發生人為操作異常,例如操作人員以料號不符的研磨液或其他化學液進行換裝,類似這種的人為操作錯誤勢必導致積體電路製造廠(IC foundry)與其客戶的重大損失。 However, according to the practical operating experience provided by IC foundry, it can be found that the currently used polishing fluid or other chemical fluid and/or filter replacement procedure has a major defect, as explained below. The replacement operation and history of the polishing fluid or other chemical fluids and/or filters are recorded in paper, and the content of the paper record includes at least: the name of the replacement person, the replacement person’s employee number, the replacement time, the replacement item number, and the item Machine time, and the time when the product is removed from the machine. However, due to the fact that the replacement work and the paper record are completed by manpower at the same time, once the man-made abnormal operation occurs during the execution of the program, for example, the operator replaces the polishing liquid or other chemical liquid with the material number inconsistent, similar to this Human operation errors will inevitably lead to significant losses for IC foundry and its customers.
由上述說明可知,將研磨液或其他化學液與/或濾心之物料管理、更換作業、程序步驟與記錄同步電子化對於積體電路製造廠而言是亟迫切的。如此,積體電路製造廠的廠管便能夠透過中心控制系統而完整、全面性地監控研磨液或其他化學液與/或濾心的更換料號是否正確以及操作人員是否具備換裝權限。有鑑於此,本案之發明人係極力加以研究創作,而終於研發完成本發明之一種化學換裝系統。 It can be seen from the above description that it is urgent for integrated circuit manufacturers to synchronize the electronic management of polishing fluids or other chemical fluids and/or filter materials, replacement operations, process steps and records. In this way, the factory pipe of the integrated circuit manufacturing plant can completely and comprehensively monitor whether the replacement material number of the polishing fluid or other chemical fluid and/or the filter element is correct through the central control system and whether the operator has the authority to replace it. In view of this, the inventor of this case tried his best to research and create, and finally developed and completed a chemical dressing system of the present invention.
積體電路製造廠(IC foundry)所提供的實務操作經驗指出,研磨液或其他化學液與/或濾心之更換作業與歷史通常僅透過紙本記錄。然而,肇因於更換作業與紙本記錄皆由人力所完成,一旦在執行程序的過程中發生人為操作異常,例如:操作人員以料號不符的研磨液或其他化學液進行化學換裝,類似這種的人為操作錯誤勢必導致積體電路製造廠(IC foundry)與其客戶的重大損失。本發明之主要目的在於提供一種化學換裝系統,該化學換裝系統係包括:至少一身分訊息攜載單元、至少一料品訊息攜載單元、至少一機台訊息攜載單元、以及至少一可攜式電子裝置。特別地,在該可攜式電子裝置以其讀取單元讀取該些訊息攜載單元所攜載的基礎訊息之後,後端的中央監控系統便可以在確認操作人員是否具有機台操作權限以及該料品容置器所盛裝的料品之品名、批號、有效日期、與序號是否正確之後,自動地解除機台的櫃門,令操作人員接著進行相關料品的去舊換新作業。如此方式,係能夠確保所有機台的料品更換皆在電子化的系統管理下進行,免除任何的紙本記錄,是以能夠有效避免在執行料品的去舊換新的程序過程中發生人為操作異常。 The practical operating experience provided by IC foundry pointed out that the replacement operation and history of polishing fluid or other chemical fluid and/or filter are usually only recorded in paper. However, the replacement work and paper records are all done by manpower. Once an abnormal operation occurs during the execution of the program, for example, the operator uses the polishing liquid or other chemical liquids with inconsistent material numbers to chemically reload, similar This kind of human error will inevitably lead to heavy losses for IC foundry and its customers. The main purpose of the present invention is to provide a chemical reloading system which includes: at least one identity information carrying unit, at least one material information carrying unit, at least one machine information carrying unit, and at least one Portable electronic device. In particular, after the portable electronic device uses its reading unit to read the basic information carried by the information carrying units, the back-end central monitoring system can confirm whether the operator has the machine operation authority and the After the item name, batch number, expiration date, and serial number of the item contained in the item container are correct, the cabinet door of the machine is automatically released, and the operator can then proceed with the replacement of the related items. In this way, it is possible to ensure that all machine material replacements are carried out under the electronic system management, eliminating any paper records, so that it can effectively avoid the occurrence of man-made items during the process of implementing the replacement of old materials. Operation is abnormal.
為了達成上述本發明之主要目的,本案發明人係提供所述化學換裝系統的一實施例,係包括:至少一身分訊息攜載單元,係設置於至少一操作人員身分卡之上; 至少一料品訊息攜載單元,係設置於至少一料品容置器之上,且該料品容置器係容置有一特定料品;至少一機台訊息攜載單元,係設置於至少一機台之上,且該機台係用以預處理或直接使用該特定料品;以及至少一可攜式電子裝置,係具有一讀取單元;其中,藉由該讀取單元,該可攜式電子裝置可透過讀取該機台訊息攜載單元的方式確認該機台之類型與其運作狀態;同時,藉由該讀取單元,該可攜式電子裝置可透過讀取該身分訊息攜載單元的方式確認持有該操作人員身分卡之一操作人員是否具有操作該機台的權限;其中,藉由該讀取單元,該可攜式電子裝置可透過讀取該料品訊息攜載單元的方式確認該料品容置器所容置的該特定料品之複數個基礎訊息,以確保該料品容置器於該特定料品處於一正常狀態之下被裝入正確的該機台之中。 In order to achieve the above-mentioned main objective of the present invention, the inventor of the present case provides an embodiment of the chemical reloading system, which includes: at least one identity information carrying unit, which is arranged on at least one operator identity card; At least one item information carrying unit is arranged on at least one item container, and the item container contains a specific item; at least one machine information carrying unit is arranged at least On a machine, and the machine is used to pre-process or directly use the specific material; and at least one portable electronic device has a reading unit; wherein, by the reading unit, the The portable electronic device can confirm the type of the machine and its operating status by reading the message carrying unit of the machine; at the same time, with the reading unit, the portable electronic device can read the identity message carrying unit. The method of loading unit confirms whether an operator holding the operator ID card has the authority to operate the machine; wherein, with the reading unit, the portable electronic device can carry information by reading the item The unit method confirms the plural basic information of the specific item contained in the item holder to ensure that the item holder is loaded into the correct machine when the specific item is in a normal state. In the stage.
並且,為了達成上述本發明之主要目的,本案發明人係提供所述化學換裝方法的一實施例,係包括以下步驟:(1)將至少一身分訊息攜載單元設置於至少一操作人員身分卡之上,將至少一料品訊息攜載單元設置於至少一料品容置器之上,並將至少一機台訊息攜載單元設置於至少一機台之上;其中,該料品容置器容置有一特定料品,且該機台用以預處理或直接使用該特定料品; (2)提供至少一可攜式電子裝置,且該可攜式電子裝置具有一讀取單元;(3)藉由該讀取單元,該可攜式電子裝置透過讀取該機台訊息攜載單元的方式確認該機台之類型與其運作狀態;(4)藉由該讀取單元,該可攜式電子裝置透過讀取該身分訊息攜載單元的方式確認持有該操作人員身分卡之一操作人員是否具有操作該機台的權限;(5)藉由該讀取單元,該可攜式電子裝置透過讀取該料品訊息攜載單元的方式確認該料品容置器所容置的該特定料品之複數個基礎訊息,以確保該料品容置器於該特定料品處於一正常狀態之下被裝入正確的該機台之中;以及(6)藉由該讀取單元,該可攜式電子裝置再次讀取該身分訊息攜載單元,完成該特定料品於該機台之中的更換作業。 In addition, in order to achieve the main purpose of the present invention, the inventor of the present case provides an embodiment of the chemical reloading method, which includes the following steps: (1) At least one identity information carrying unit is installed in at least one operator identity On the card, at least one material information carrying unit is set on at least one material container, and at least one machine information carrying unit is set on at least one machine; wherein, the material contains The holder contains a specific material, and the machine is used for preprocessing or directly using the specific material; (2) Provide at least one portable electronic device, and the portable electronic device has a reading unit; (3) With the reading unit, the portable electronic device carries information by reading the machine Unit confirms the type of the machine and its operating status; (4) With the reading unit, the portable electronic device confirms that it holds one of the operator’s identity cards by reading the identity information carrying unit Whether the operator has the authority to operate the machine; (5) With the reading unit, the portable electronic device confirms the contents of the material container by reading the material information carrying unit A plurality of basic information of the specific item to ensure that the item holder is loaded into the correct machine under a normal state of the specific item; and (6) by the reading unit , The portable electronic device reads the identity information carrying unit again, and completes the replacement operation of the specific item in the machine.
21:身分訊息攜載單元 21: Identity information carrying unit
31:料品訊息攜載單元 31: Item information carrying unit
41:機台訊息攜載單元 41: Machine information carrying unit
5:可攜式電子裝置 5: Portable electronic device
CSRC:中央監控系統 CSRC: Central Monitoring System
2:操作人員身分卡 2: Operator ID card
3:料品容置器 3: Item container
4:機台 4: Machine
5:可攜式電子裝置 5: Portable electronic device
51:讀取單元 51: Reading unit
6:收發裝置 6: Transceiver
7:控制裝置 7: Control device
8:電子權杖單元 8: Electronic token unit
無 no
圖1係顯示本發明之一種化學換裝系統的架構圖;圖2係顯示可攜式電子裝置的立體圖;圖3A與圖3B係顯示本發明之化學換裝方法的流程圖;圖4A係顯示可攜式電子裝置的螢幕的正視圖;以及圖4B係顯示可攜式電子裝置的螢幕的正視圖。 Fig. 1 is a structural diagram showing a chemical reloading system of the present invention; Fig. 2 is a perspective view showing a portable electronic device; Figs. 3A and 3B are a flowchart showing the chemical reloading method of the present invention; Fig. 4A is a display The front view of the screen of the portable electronic device; and FIG. 4B shows the front view of the screen of the portable electronic device.
為了能夠更清楚地描述本發明所提出之一種化學換裝系統,以下將配合圖式,詳盡說明本發明之較佳實施例。 In order to be able to more clearly describe the chemical reloading system proposed by the present invention, the preferred embodiments of the present invention will be described in detail below in conjunction with the drawings.
請參閱圖1,係顯示本發明之一種化學換裝系統的架構圖。如圖1所示,本發明之化學換裝系統係於架構組成上主要包括:至少一身分訊息攜載單元21、至少一料品訊息攜載單元31、至少一機台訊息攜載單元41、至少一可攜式電子裝置5、與一中央監控系統CSRC。根據本發明之設計,該身分訊息攜載單元21係設置於一操作人員身分卡2之上。簡單地說,身分訊息攜載單元21用以攜載持有該操作人員身分卡2的一操作人員的基本資料,包括:姓名、工號、所屬單元、職級、與是否完成機台操作的資格考(Qualify)。特別說明的是,完成機台操作的資格考的操作人員才會被允許進行機台操作;另外,職級越高的操作人員被允許進行操作的機台之種類則越多。舉例而言,廠長、高級工程師、與主任工程師皆能夠對不同單位的機台進行操作,但操作人員(Operator,OP)僅被限制對其所屬單位的機台進行操作。
Please refer to FIG. 1, which is a structural diagram of a chemical reloading system of the present invention. As shown in Figure 1, the chemical reloading system of the present invention mainly includes: at least one identity
另一方面,該料品訊息攜載單元31被設置於對應的一料品容置器(Chemical container)3之上,且該料品容置器3係容置有一特定料品。其中,該料品訊息攜載單元31攜載有關於該特定料品的複數個基礎訊息,包括:品名、批號、有效日期、與序號。舉例而言,所述品名可用以顯示該特定料品為化學流體拋光液(Chemical mechanical polishing slurry)、化學研磨液、化學液體、相關耗用材料、O型環、墊片或一研磨液濾心(濾材)。另一方面,該機台訊息攜
載單元41係設置於對應的機台4之上,且該機台4係用以預處理或直接使用該特定料品。舉例而言,該機台4為一研磨液供應系統,則該料品容置器3所盛裝者必須是化學流體拋光液(簡稱“研磨液”)。或者,該機台4為一研磨液過濾機台,則該特定料品則為研磨液濾材,且該料品容置器3為過濾器殼體。
On the other hand, the material
由上述說明可知,單位“至少一”係用以表示所述三種訊息攜載單元(21,31,41)的數量為一個或多個。換句話說,這三種訊息攜載單元(21,31,41)的數量的確實數量係決定於該操作人員身分卡2、該料品容置器3與該機台4的數量。另一方面,該可攜式電子裝置5係具有一讀取單元51。藉由該讀取單元51,可攜式電子裝置5可透過讀取該機台訊息攜載單元41的方式確認機台4之一運作狀態。並且,如圖1所示,可攜式電子裝置5係透過一收發裝置6而與一中央監控系統CSRC相互溝通,收發裝置6與可攜式電子裝置5間的通訊協定可以是無線通訊網路,包含WIFI、3G、4G、藍芽、Zigbee等,收發裝置6與中央監控系統CSRC間的通訊協定可以是無線通訊網路或有線通訊網路,其中無線通訊網路包含WIFI、3G、4G、藍芽、Zigbee等。且該中央監控系統CSRC則透過一控制裝置7控制該機台4的運作狀態,其中控制裝置7包含可編程式控制裝置(Programmable logic controller,PLC)或直接數位控制器(Direct Digital Controller,DDC)或對象鏈接與嵌入裝置(Object Linking and Embedding,OLE)或用於流程控制的OLE裝置(OLE for Process Control,OPC)其中之一。因此,在完成該機台訊息攜載單元41的讀取之後,可攜式
電子裝置5便可自該中央監控系統CSRC得知該機台4的類型、設定參數及其運作情況。此外,藉由該讀取單元51,該可攜式電子裝置5可進一步地透過讀取該身分訊息攜載單元21的方式確認持有該操作人員身分卡2的操作人員是否具有操作該機台4的權限。
It can be seen from the above description that the unit "at least one" is used to indicate that the number of the three message carrying units (21, 31, 41) is one or more. In other words, the actual number of the three types of information carrying units (21, 31, 41) is determined by the number of the
特別說明的是,在進行物料更換之前,透過讀取該料品訊息攜載單元31的方式戲能夠確認該料品容置器3所容置的該特定料品的相關基礎訊息,藉以確保料品容置器3係於該特定料品處於正常狀態之下被裝入正確的該機台4之中。舉例而言,若該機台4為研磨液供應系統,則讀取該料品訊息攜載單元31係能夠確認料品容置器3所容置的該特定料品的品名是否為研磨液。除此之外,讀取該料品訊息攜載單元31還能夠確認該特定料品的批號是否已經被禁用、該特定料品的批號是否具有入庫紀錄、以及該特定料品的保存日是否超過有效日期。
Specifically, before the material is replaced, the basic information of the specific item contained in the
在料品容置器3被確認屬於正常狀態之後,則中央監控系統CSRC便會自動解除機台4的機櫃的櫃門,此時操作人員可以自該機台4取下已經耗盡該特定料品的該料品容置器3,並將新的料品容置器3裝入該機台4內。並且,當該料品容置器3於該特定料品處於正常狀態的情況下被裝入正確的機台4之後,必須以可攜式電子裝置5再次讀取該身分訊息攜載單元21;之後,該中央監控系統CSRC便會記錄新的料品容置器3的上機時間,並記錄此料品容置器3的狀態為“使用中(In machine)”。相反地,中央監控系統CSRC會將舊的料品容置器3紀錄為空桶(Empty)。同時,中央監控系統CSRC會透過控
制裝置7將操作人員的資料(例如:姓名與工號)以及該料品容置器3所容置的該特定料品的批號(或料號)顯示於機台4的人機介面(Human machine interface,HMI)。
After the
雖然圖1係顯示該身分訊息攜載單元21、該料品訊息攜載單元31與該機台訊息攜載單元41皆為一維條碼(1D barcode),然而不應以此限制所述訊息攜載單元(21,31,41)的實施態樣。於實際應用本發明之時,該身分訊息攜載單元21、該料品訊息攜載單元31與該機台訊息攜載單元41可為下列任一者:圖形、文字、字母、數字、一維條碼(1D barcode)、二維條碼(2D barcode)、漢信碼(Chinese-sensible code)、QR碼、矩陣條碼(Maxicode)、RFID標籤、NFC標籤、上述任兩者之組合、或上述任兩者以上之組合。
Although FIG. 1 shows that the identity
以一維條碼(1D barcode)為例,該料品訊息攜載單元31可利用Code 39條碼產生器製作,並使其攜載該料品容置器3所盛裝的該特定料品之品名、批號、有效日期、與序號。值得特別說明的是,為了利於可攜式電子裝置5對於品名、批號、有效日期、與序號之清楚讀取,製作料品訊息攜載單元31的一維條碼之時,必須於相鄰兩個基礎訊息之間係插入有一訊息分隔符號(Central seperating character),例如:%、$、/、~、!、@、#、^、&、*、(、)、-、_、|、{、}、?、<、>、\、[、]或+。
Taking a one-dimensional barcode (1D barcode) as an example, the item
可想而知,對應於不同實施態樣的訊息攜載單元(21,31,41),可攜式電子裝置5的讀取單元51可為下列任一者:RFID標籤讀取器、NFC標籤讀取器、影像辨識器、一維條碼讀取器、二維條碼讀取器、
漢信碼讀取器、QR碼讀取器、矩陣條碼讀取器、或影像擷取器。若可攜式電子裝置5為智慧型手機、個人數位助理、筆記型電腦、平板電腦、智慧眼鏡、或智慧手錶,則可直接以可攜式電子裝置5內建的影像擷取模組作為該讀取單元51;如此,於該可攜式電子裝置5安裝一影像(或條碼)辨識軟體之後,便能夠藉由配合使用該讀取單元51與該影像辨識單元的方式,令可攜式電子裝置5完成該身分訊息攜載單元21、該料品訊息攜載單元31、與/或該機台訊息攜載單元41之讀取。然而,有鑑於大部分的積體電路製造廠(IC foundry)皆禁止於廠內使用任何類型的智慧型電子裝置,搭載有條碼掃描器(即,讀取單元51)的個人數位助理(Digital personal assistant,PDA)便成為所述可攜式電子裝置5的最佳實施態樣。
It is conceivable that corresponding to the information carrying units (21, 31, 41) of different implementations, the
繼續地參閱圖1,並請同時參閱圖2,係顯示可攜式電子裝置的立體圖。值得注意的是,雖然可攜式電子裝置5可以透過讀取身分訊息攜載單元21的方式確認持有該操作人員身分卡2之操作人員是否具有操作該機台4的權限,但是考慮到低職級的操作人員有可能借用高職級的廠長或工程師的操作人員身分卡2而妄加地操作該些不需要更換料品的機台4,本發明又於化學換裝系統之中增設所謂的電子權杖單元(Electronic token unit)8;其中,該電子權杖單元8之中係儲存有一次性認證碼(One-time password,OTP)。特別地,於該可攜式電子裝置5完成該身分訊息攜載單元21的讀取之後,中央監控系統CSRC可透過可攜式電子裝置5要求操作人員提供與電子權杖單元8溝通;之後,可攜式電子裝置5可透過存取所述一次性認證碼的
方式,重複確認持有該操作人員身分卡2之該操作人員是否具有操作該機台4的權限,避免高職級的廠長或工程師的操作人員身分卡2被拿來胡亂操作該些不需要更換料品的機台4。本發明並不限制電子權杖單元8的實施態樣,如圖2所示,電子權杖單元8可以是:藍牙電子裝置、USB電子裝置、NFC標籤、或RFID標籤。並且,在可攜式電子裝置5自該電子權杖單元8之中完成所述一次性認證碼的存取之後,可攜式電子裝置5內部的一權杖碼產生單元(未圖示)會重新生成一組一次性認證碼,並寫入該電子權杖單元8之中,藉此方式提高機台4的操作權限。
Continue to refer to FIG. 1 and also refer to FIG. 2, which is a perspective view of the portable electronic device. It is worth noting that although the portable
如此,上述說明係已完整、清楚地介紹說明本發明之一種化學換裝系統。接著,下文將繼續介紹說明本發明之一種化學換裝方法。請重複參閱圖2,並請同時參閱圖3A與圖3B,係顯示本發明之化學換裝方法的流程圖。並且,請再同時參閱圖4A與圖4B,係顯示可攜式電子裝置的螢幕的正視圖。如圖2與圖3A所示,所述化學換裝方法係首先執行步驟S1,將至少一身分訊息攜載單元21設置於至少一操作人員身分卡2之上,將至少一料品訊息攜載單元31設置於至少一料品容置器3之上,並將至少一機台訊息攜載單元41設置於至少一機台4之上;其中,該料品容置器3容置有一特定料品(例如:研磨液或濾心),且該機台4用以預處理或直接使用該特定料品。並且,於步驟S2之中,係提供至少一可攜式電子裝置5,且該可攜式電子裝置5具有一讀取單元51(例如:條碼掃描器)。
In this way, the above description is a complete and clear introduction to the chemical reloading system of the present invention. Next, the following will continue to describe a chemical repacking method of the present invention. Please refer to FIG. 2 repeatedly, and also refer to FIGS. 3A and 3B at the same time, which shows the flow chart of the chemical reloading method of the present invention. Also, please refer to FIG. 4A and FIG. 4B at the same time, which are front views showing the screen of the portable electronic device. As shown in FIG. 2 and FIG. 3A, the chemical reloading method first performs step S1 to install at least one identity
本發明之化學換裝方法係接著執行步驟S3,藉由該讀取單元51,令該可攜式電子裝置5透過讀取該機台訊息攜載單元41的方式確認該機台4之一運作狀態。並且,於步驟S4之中,藉由該讀取單元51,該可攜式電子裝置5透過讀取該身分訊息攜載單元21的方式確認持有該操作人員身分卡2之一操作人員是否具有操作該機台4的權限。如圖4A的圖(a)所示,在讀取機台訊息攜載單元41之後,可攜式電子裝置5的螢幕上係顯示機台4的Machine ID,同時該可攜式電子裝置5可自中央監控系統CSRC得知機台4的設定參數與運作情況。如圖4A的圖(b)所示,若操作人員經檢核後確認具有操作該機台4的權限,則中央監控系統CSRC便會透過控制裝置7自動解除機台4的機櫃的櫃門。此時,如圖4A的圖(c)所示,在點選螢幕上的料品更換作業選項之上,操作人員可接著開始進行料品容置器3的去舊換新作業。
The chemical reloading method of the present invention then executes step S3. The
完成步驟S4之後,所述化學換裝方法係接著執行步驟S5,藉由該讀取單元51,該可攜式電子裝置5透過讀取該料品訊息攜載單元31的方式確認該料品容置器3所容置的該特定料品之複數個基礎訊息,以確保該料品容置器3於該特定料品處於一正常狀態之下被裝入正確的該機台4之中。如圖4B的圖(a)、圖(b)與圖(c)所示,執行料品容置器3的去舊換新作業之前,操作人員必須以可攜式電子裝置5透過讀取該料品訊息攜載單元31所攜載的複數個基礎訊息,包括:品名、批號、有效日期、與序號。舉例而言,若機台4為研磨液供應系統,則讀取該料品訊息攜載單元31係能夠確認料品容置器3所容置的該特定料品的品名是否為研磨液。除此之外,讀取該料品訊息攜載
單元31還能夠確認該特定料品的批號是否已經被禁用、該特定料品的批號是否具有入庫紀錄、以及該特定料品的保存日是否超過有效日期。
After completing step S4, the chemical reloading method then executes step S5. With the
在確認品名、批號、有效日期、與序號皆為正常之後,中央監控系統CSRC便會自動解除機台4的機櫃的櫃門,此時操作人員可以自該機台4取下已經耗盡該特定料品的該料品容置器3,並將新的料品容置器3裝入該機台4內。相反地,若系統發現品名、批號、有效日期、與序號之中有任一者非屬正常,則中央監控系統CSRC不會解除機台4的機櫃的櫃門。此時,操作人員必須更換搭載正確的料品訊息攜載單元31的料品容置器3,並重複執行步驟S1。完成步驟S5之後,所述化學換裝方法係接著執行步驟S6:藉由該讀取單元51,該可攜式電子裝置5再次讀取該身分訊息攜載單元21,完成該特定料品於該機台4之中的更換作業(如圖4B的圖(b)與圖(d)所示)。
After confirming that the product name, batch number, expiry date, and serial number are normal, the central monitoring system CSRC will automatically release the cabinet door of the machine 4 cabinet. At this time, the operator can remove the machine 4 from the machine 4 that has exhausted the specific The
本發明之化學換裝方法係透過步驟S4確認持有該操作人員身分卡2之操作人員是否具有操作該機台4的權限。然而,必須預先想到的是,低職級的操作人員有可能借用高職級的廠長或工程師的操作人員身分卡2而妄加胡亂地操作該些不需要更換料品的機台4,因此,本發明又於此化學換裝方法之中增設步驟4A,其可插入於該步驟(4)與該步驟(5)之間。執行步驟4A之時,可攜式電子裝置5會要求與一電子權杖單元8(如圖2所示)相互溝通,以重複確認持有該操作人員身分卡2之該操作人員是否具有操作該機台4的權限。簡單地說,
可攜式電子裝置5可透過存取該電子權杖單元8之中的一次性認證碼的方式,重複確認持有該操作人員身分卡2之該操作人員是否具有操作該機台4的權限,避免高職級的廠長或工程師的操作人員身分卡2被拿來胡亂操作該些不需要更換料品的機台4。
The chemical reloading method of the present invention confirms whether the operator holding the
如此,上述係已完整且清楚地說明本發明之一種化學換裝系統與方法;並且,經由上述可知本發明係具有下列之優點:
(1)本發明提出一種化學換裝系統,係包括:至少一身分訊息攜載單元21、至少一料品訊息攜載單元31、至少一機台訊息攜載單元41、以及至少一可攜式電子裝置5。特別地,在該可攜式電子裝置5以其讀取單元51讀取該些訊息攜載單元(21,31,41)所攜載的基礎訊息之後,後端的中央監控系統CSRC便可以在確認操作人員是否具有機台操作權限以及該料品容置器3所盛裝的料品之品名、批號、有效日期、與序號是否正確之後,自動解除機台的櫃門,令操作人員接著進行料品容置器3的去舊換新作業。如此方式,係能夠確保所有機台的料品更換皆在電子化的系統管理下進行,免除任何的紙本記錄,是以能夠有效避免在執行料品的去舊換新的程序過程中發生人為操作異常。
Thus, the above system has completely and clearly explained a chemical reloading system and method of the present invention; and, from the above, it can be seen that the present invention has the following advantages:
(1) The present invention provides a chemical reloading system, which includes: at least one identity
必須加以強調的是,上述之詳細說明係針對本發明可行實施例之具體說明,惟該實施例並非用以限制本發明之專利範圍,凡未脫離本發明技藝精神所為之等效實施或變更,均應包含於本案之專利範圍中。 It must be emphasized that the above detailed description is a specific description of possible embodiments of the present invention, but this embodiment is not intended to limit the scope of the present invention. Any equivalent implementation or modification without departing from the technical spirit of the present invention, All should be included in the patent scope of this case.
2:操作人員身分卡 2: Operator ID card
3:料品容置器 3: Item container
4:機台 4: Machine
5:可攜式電子裝置 5: Portable electronic device
21:身分訊息攜載單元 21: Identity information carrying unit
31:料品訊息攜載單元 31: Item information carrying unit
41:機台訊息攜載單元 41: Machine information carrying unit
51:讀取單元 51: Reading unit
CSRC:中央監控系統 CSRC: Central Monitoring System
6:收發裝置 6: Transceiver
7:控制裝置 7: Control device
Claims (8)
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|---|---|---|---|---|
| TWI237210B (en) * | 2003-09-08 | 2005-08-01 | Kinetics Taiwan Co Ltd | Barrel barcodes recognition system |
| CN107270118A (en) * | 2017-07-27 | 2017-10-20 | 沈阳科汇生产力促进中心有限公司 | A kind of liquid gas storage tank filling and anti-leak remote monitoring system and application method safely |
| WO2018133013A1 (en) * | 2017-01-19 | 2018-07-26 | 深圳市兰洋科技有限公司 | Management system for filling restriction using gas cylinder valve |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI237210B (en) * | 2003-09-08 | 2005-08-01 | Kinetics Taiwan Co Ltd | Barrel barcodes recognition system |
| WO2018133013A1 (en) * | 2017-01-19 | 2018-07-26 | 深圳市兰洋科技有限公司 | Management system for filling restriction using gas cylinder valve |
| CN107270118A (en) * | 2017-07-27 | 2017-10-20 | 沈阳科汇生产力促进中心有限公司 | A kind of liquid gas storage tank filling and anti-leak remote monitoring system and application method safely |
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