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TWI534281B - Film forming device - Google Patents

Film forming device Download PDF

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TWI534281B
TWI534281B TW103113673A TW103113673A TWI534281B TW I534281 B TWI534281 B TW I534281B TW 103113673 A TW103113673 A TW 103113673A TW 103113673 A TW103113673 A TW 103113673A TW I534281 B TWI534281 B TW I534281B
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film forming
auxiliary
hearth
pair
auxiliary coils
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TW103113673A
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TW201446992A (en
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Toshiyuki Sakemi
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Sumitomo Heavy Industries
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/24Vacuum evaporation
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/02Pretreatment of the material to be coated
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/34Sputtering
    • C23C14/3435Applying energy to the substrate during sputtering
    • C23C14/3442Applying energy to the substrate during sputtering using an ion beam
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/34Sputtering
    • C23C14/35Sputtering by application of a magnetic field, e.g. magnetron sputtering
    • C23C14/354Introduction of auxiliary energy into the plasma
    • C23C14/358Inductive energy
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/54Controlling or regulating the coating process

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Physical Vapour Deposition (AREA)

Description

成膜裝置 Film forming device

本發明係有關一種在真空腔室內藉由電漿束對成膜材料進行加熱而使其蒸發,並且使成膜材料的粒子附著於成膜對象物上之成膜裝置。 The present invention relates to a film forming apparatus which evaporates a film forming material by a plasma beam in a vacuum chamber and causes particles of a film forming material to adhere to a film forming object.

作為在成膜對象物的表面形成膜之成膜裝置,例如有利用離子鍍著法之成膜裝置。離子鍍著法中,使蒸發之成膜材料的粒子在真空腔室內擴散而使其附著於成膜對象物的表面上。該成膜裝置具備:電漿源,設置於真空容器的側壁,並且用於生成電漿束;轉向線圈,將由電漿源生成之電漿束導入到真空容器內;作為主陽極之主爐缸,保持成膜材料;及作為輔助陽極之環爐缸,包圍該主爐缸(例如,參閱專利文獻1)。並且,專利文獻1中記載的成膜裝置中,具備例如2組電漿源、轉向線圈、主爐缸及環爐缸,藉此使成膜材料從2處的蒸發源蒸發來擴大成膜之範圍。 As a film forming apparatus that forms a film on the surface of a film formation object, for example, there is a film forming apparatus using an ion plating method. In the ion plating method, particles of the evaporated film forming material are diffused in the vacuum chamber to adhere to the surface of the film formation object. The film forming apparatus comprises: a plasma source disposed on a side wall of the vacuum container and configured to generate a plasma beam; a steering coil to introduce a plasma beam generated by the plasma source into the vacuum container; and a main furnace as a main anode A film forming material is retained; and a ring hearth as an auxiliary anode surrounds the main hearth (for example, refer to Patent Document 1). Further, the film forming apparatus described in Patent Document 1 includes, for example, two sets of plasma sources, a steering coil, a main hearth, and a ring hearth, thereby evaporating the film forming material from two evaporation sources to expand the film formation. range.

〔先前技術文獻〕 [Previous Technical Literature] 〔專利文獻〕 [Patent Document]

〔專利文獻1〕日本特開平9-256147號專利公報 [Patent Document 1] Japanese Patent Laid-Open No. Hei 9-256147

上述的成膜裝置中,轉向線圈所生成之磁場、及電漿束內的電流所生成之自感應磁場添加到在主爐缸附近環爐缸所生成之磁場中,因此導致主爐缸附近之磁場對稱性破壞。因此,亦即使在主爐缸內與環爐缸的中心軸對齊地配置成膜材料,電漿束亦不會入射到成膜材料的中心,而是入射到從成膜材料的中心偏移一定程度距離之位置。當電漿束未入射到成膜材料的中心時,成膜材料局部昇華或蒸發。如此,難以連續供給(從主爐缸中擠出)成膜材料,同時難以長時間穩定進行成膜材料的昇華或蒸發。 In the film forming apparatus described above, the magnetic field generated by the steering coil and the self-induced magnetic field generated by the current in the plasma beam are added to the magnetic field generated in the ring furnace near the main hearth, thereby causing the vicinity of the main hearth. Magnetic field symmetry is destroyed. Therefore, even if the film forming material is disposed in alignment with the central axis of the ring hearth in the main hearth, the plasma beam is not incident on the center of the film forming material, but is incident on the center of the film forming material. The location of the degree of distance. When the plasma beam is not incident on the center of the film forming material, the film forming material partially sublimes or evaporates. Thus, it is difficult to continuously supply (extrude the film forming material from the main hearth), and it is difficult to stably perform sublimation or evaporation of the film forming material for a long period of time.

為了應對在電漿束所入射之位置上產生偏移,可以考慮與該偏移對應地將主爐缸的位置相對於環爐缸的中心軸錯開配置。但是,電漿束所入射之位置的偏移量依據成膜裝置的運行條件而發生變化,因此當運行條件不一定時,難以在適當的位置上配置主爐缸。並且,人工改變主爐缸的安裝位置非常麻煩,並且亦難以安裝於準確的位置上。 In order to cope with the occurrence of an offset at the position where the plasma beam is incident, it is conceivable that the position of the master hearth is shifted with respect to the central axis of the ring hearth in accordance with the offset. However, the amount of shift of the position at which the plasma beam is incident varies depending on the operating conditions of the film forming apparatus. Therefore, when the operating conditions are not constant, it is difficult to arrange the main hearth at an appropriate position. Moreover, manually changing the mounting position of the main hearth is very troublesome and difficult to install in an accurate position.

因此,本發明的其目的在於提供一種對作為蒸發源之成膜材料可以容易地調整導入電漿束的位置之成 膜裝置。 Accordingly, it is an object of the present invention to provide a film forming material which is an evaporation source which can be easily adjusted to a position where a plasma beam is introduced. Membrane device.

本發明之成膜裝置,係在真空腔室內藉由電漿束對成膜材料進行加熱而使其蒸發,並且使成膜材料的蒸發粒子附著於成膜對象物;其具備:電漿源,在真空腔室內生成電漿束;主爐缸,其作為主陽極,被填充有成為蒸發源之成膜材料,並且向成膜材料導入電漿束或者被導入電漿束;環爐缸,其作為輔助陽極,配置於主爐缸的周圍,並且引導電漿束;一對輔助線圈,係從環爐缸的軸線方向觀看時,為包挾著蒸發源配置於兩側;及輔助線圈電源部,在將配置成膜對象物之面設為正面時,供給直流電流到一對輔助線圈,使得一對輔助線圈的正面側的極性相互不同。 In the film forming apparatus of the present invention, the film forming material is heated by a plasma beam in a vacuum chamber to evaporate, and the evaporating particles of the film forming material are attached to the film forming object; Generating a plasma beam in a vacuum chamber; the main hearth, which serves as a main anode, is filled with a film forming material that becomes an evaporation source, and is introduced into a plasma beam into a film forming material or introduced into a plasma beam; As an auxiliary anode, disposed around the main hearth and guiding the plasma beam; a pair of auxiliary coils are disposed on both sides of the evaporation source when viewed from the axial direction of the ring hearth; and the auxiliary coil power supply unit When the surface on which the film formation object is placed is set to the front surface, a direct current is supplied to the pair of auxiliary coils so that the polarities of the front side of the pair of auxiliary coils are different from each other.

該成膜裝置具備:從環爐缸的軸線方向觀看時包挾著蒸發源配置於兩側之一對輔助線圈。以使正面側的極性相互不同之方式向該一對輔助線圈供給直流電流。藉此,能夠藉由一對輔助線圈在蒸發源的正面側沿與環爐缸的軸線方向交叉之方向產生磁場。 The film forming apparatus includes one pair of auxiliary coils disposed on both sides of the evaporation source when viewed from the axial direction of the ring hearth. A direct current is supplied to the pair of auxiliary coils so that the polarities on the front side are different from each other. Thereby, a magnetic field can be generated in a direction intersecting the axial direction of the ring hearth on the front side of the evaporation source by the pair of auxiliary coils.

藉此,能夠輕鬆調整對蒸發源導入電漿束之位置。並且,藉由調整為使電漿束導入到成膜材料的中心,可以抑制成膜材料局部昇華或蒸發,且能夠使成膜材料均勻昇華或蒸發。其結果,能夠使成膜材料的昇華或蒸發穩定來延長連續運行的時間。 Thereby, the position at which the plasma beam is introduced into the evaporation source can be easily adjusted. Further, by adjusting the plasma beam to the center of the film forming material, local deposition or evaporation of the film forming material can be suppressed, and the film forming material can be uniformly sublimated or evaporated. As a result, the sublimation or evaporation of the film forming material can be stabilized to extend the time of continuous operation.

在此,成膜裝置可以為如下構成:具有至少2對輔助線圈,一對輔助線圈彼此在不同之方向上包挾著主爐缸而配置。根據該構成的成膜裝置,由於2對輔助線圈在相互不同之方向上包挾著主爐缸而配置,因此能夠在複數個不同之方向上產生由一對輔助線圈形成之磁場。因此,能夠藉由兩對輔助線圈生成之磁場在複數個不同之方向上調整磁場的方向。其結果,能夠擴大導入電漿束之位置的調整範圍,因此容易將導入電漿束之位置調整為與成膜材料的中心對齊。 Here, the film forming apparatus may be configured to have at least two pairs of auxiliary coils, and the pair of auxiliary coils are disposed so as to surround the main hearth in different directions. According to the film forming apparatus of this configuration, since the two pairs of auxiliary coils are disposed so as to surround the main hearth in mutually different directions, the magnetic field formed by the pair of auxiliary coils can be generated in a plurality of different directions. Therefore, the direction of the magnetic field can be adjusted in a plurality of different directions by the magnetic field generated by the two pairs of auxiliary coils. As a result, since the adjustment range of the position where the plasma beam is introduced can be enlarged, it is easy to adjust the position at which the plasma beam is introduced to be aligned with the center of the film formation material.

並且,一對輔助線圈亦可為配置於環爐缸的正面側之構成。 Further, the pair of auxiliary coils may be arranged on the front side of the ring hearth.

若如此一對輔助線圈配置於環爐缸的正面側,則能夠在環爐缸的正面側產生由一對輔助線圈形成之磁場來輕鬆調整導入電漿束之位置。 When the pair of auxiliary coils are disposed on the front side of the ring hearth, the magnetic field formed by the pair of auxiliary coils can be generated on the front side of the ring hearth to easily adjust the position at which the plasma beam is introduced.

並且,成膜裝置亦可為更具備磁場調整部之構成,前述磁場調整部調整向輔助線圈供給之直流電流來調整藉由輔助線圈生成之磁場。根據該構成的成膜裝置,由於能夠調整向輔助線圈供給之直流電流來調整藉由一對輔助線圈生成之磁場的強度,因此僅藉由調整電流,就能夠輕鬆調整對蒸發源導入電漿束之位置。藉此,能夠將電漿束輕鬆導入到成膜材料的中心,因此可以抑制成膜材料局部蒸發或昇華。 Further, the film forming apparatus may further include a magnetic field adjusting unit that adjusts a direct current supplied to the auxiliary coil to adjust a magnetic field generated by the auxiliary coil. According to the film forming apparatus of this configuration, since the direct current supplied to the auxiliary coil can be adjusted to adjust the intensity of the magnetic field generated by the pair of auxiliary coils, it is possible to easily adjust the introduction of the plasma beam to the evaporation source by adjusting the current. The location. Thereby, the plasma beam can be easily introduced into the center of the film forming material, so that local evaporation or sublimation of the film forming material can be suppressed.

而且,成膜裝置可以為在真空腔室內具備多組主爐缸及環爐缸,並且與主爐缸及環爐缸對應地分別設 有電漿源及一對輔助線圈之構成。 Further, the film forming apparatus may be provided with a plurality of sets of main hearths and ring hearths in the vacuum chamber, and respectively provided corresponding to the main hearth and the ring hearth There is a plasma source and a pair of auxiliary coils.

例如,當成膜裝置具備複數個主爐缸及環爐缸時,調整各個主爐缸及環爐缸的相對位置非常麻煩。本發明的成膜裝置由於能夠輕鬆調整導入電漿之位置,因此在具備複數個主爐缸及環爐缸時特別有效。 For example, when the film forming apparatus includes a plurality of main hearths and ring hearths, it is very troublesome to adjust the relative positions of the respective master hearths and the ring hearths. Since the film forming apparatus of the present invention can easily adjust the position at which the plasma is introduced, it is particularly effective when a plurality of main hearths and ring hearths are provided.

本發明的成膜裝置能夠藉由調整由一對輔助線圈生成之磁場來對作為蒸發源的成膜材料容易地調整導入電漿之位置。 The film forming apparatus of the present invention can easily adjust the position at which the plasma is introduced to the film forming material as the evaporation source by adjusting the magnetic field generated by the pair of auxiliary coils.

1‧‧‧成膜裝置 1‧‧‧ film forming device

6‧‧‧環爐缸 6‧‧‧ ring furnace

7‧‧‧電漿源 7‧‧‧ Plasma source

10‧‧‧真空腔室 10‧‧‧vacuum chamber

11‧‧‧成膜對象物 11‧‧‧ Film formation object

17‧‧‧主爐缸 17‧‧‧Main hearth

20‧‧‧永久磁鐵 20‧‧‧ permanent magnet

23‧‧‧輔助線圈組 23‧‧‧Auxiliary coil set

26、27‧‧‧一對第1輔助線圈 26, 27‧‧‧A pair of first auxiliary coils

28、29‧‧‧一對第2輔助線圈 28, 29‧‧‧A pair of second auxiliary coils

〔圖1〕為表示本發明的成膜裝置的一實施型態的構成之剖面圖。 Fig. 1 is a cross-sectional view showing a configuration of an embodiment of a film forming apparatus of the present invention.

〔圖2〕為表示主爐缸附近的磁場之示意圖。 Fig. 2 is a schematic view showing a magnetic field in the vicinity of the main hearth.

〔圖3〕(a)為表示環爐缸的環狀磁鐵及輔助線圈之平面圖;(b)為表示環爐缸的環狀磁鐵及輔助線圈之剖面圖。 [Fig. 3] (a) is a plan view showing a ring magnet and an auxiliary coil of the ring hearth; (b) is a cross-sectional view showing a ring magnet and an auxiliary coil of the ring hearth.

〔圖4〕為表示輔助線圈所形成之中心軸上的磁場強度之圖。 Fig. 4 is a view showing the intensity of the magnetic field on the central axis formed by the auxiliary coil.

〔圖5〕為表示主爐缸及環爐缸部之放大剖面圖。 Fig. 5 is an enlarged cross-sectional view showing a main hearth and a ring hearth portion.

〔圖6〕為表示設有複數個電漿源之真空腔室之剖面圖。 Fig. 6 is a cross-sectional view showing a vacuum chamber in which a plurality of plasma sources are provided.

以下,一邊參閱附圖詳細說明利用本發明所成之成膜裝置的一實施型態。另外,在附圖的說明中,對相同的要件賦予相同的元件符號,並省略重複說明。 Hereinafter, an embodiment of a film forming apparatus formed by the present invention will be described in detail with reference to the accompanying drawings. In the description of the drawings, the same elements are denoted by the same reference numerals, and the repeated description is omitted.

圖1所示之成膜裝置1為在離子鍍著法中使用之所謂的離子鍍著裝置。另外,為了方便說明,圖1中示出XYZ座標系統。Y軸方向為搬送後述之成膜對象物之方向。X軸方向為成膜對象物和後述之爐缸機構對置之方向。Z軸方向為與X軸方向和Y軸方向正交的方向。 The film forming apparatus 1 shown in Fig. 1 is a so-called ion plating apparatus used in an ion plating method. In addition, for convenience of explanation, the XYZ coordinate system is shown in FIG. The Y-axis direction is a direction in which a film formation object described later is conveyed. The X-axis direction is a direction in which the film formation object and the hearth mechanism described later face each other. The Z-axis direction is a direction orthogonal to the X-axis direction and the Y-axis direction.

成膜裝置1為所謂的立式成膜裝置,亦即成膜對象物11以成膜對象物11的板厚方向成為水平方向(圖1中為X軸方向)之方式,以將成膜對象物11直立或從直立之狀態傾斜之狀態配置於真空腔室10內而被搬送。在該情況下,X軸方向為水平方向且為成膜對象物11的板厚方向,Y軸方向為水平方向,Z軸方向成為垂直方向。另一方面,在利用本發明所成之成膜裝置的一實施型態中,亦可以是所謂的臥式的成膜裝置,係成膜對象物以成膜對象物的板厚方向成為大致垂直方向之方式配置於真空腔室內而被搬送。此時,Z軸及Y軸方向為水平方向,X軸方向成為垂直方向且成為板厚方向。另外,在以下實施型態中,以立式的情況為例子,對本發明的成膜裝置的一實施型態進行說明。 The film forming apparatus 1 is a so-called vertical film forming apparatus, that is, the film forming object 11 is formed such that the thickness direction of the film forming object 11 is in the horizontal direction (the X-axis direction in FIG. 1). The object 11 is placed upright in the upright state or placed in the vacuum chamber 10 and transported. In this case, the X-axis direction is the horizontal direction and is the thickness direction of the film formation object 11 , the Y-axis direction is the horizontal direction, and the Z-axis direction is the vertical direction. On the other hand, in an embodiment of the film forming apparatus formed by the present invention, a so-called horizontal film forming apparatus may be used, and the film forming object is substantially vertical in the thickness direction of the film forming object. The direction is placed in the vacuum chamber and transported. At this time, the Z-axis and the Y-axis direction are the horizontal direction, and the X-axis direction is the vertical direction and becomes the plate thickness direction. Further, in the following embodiment, an embodiment of the film forming apparatus of the present invention will be described by taking a vertical case as an example.

成膜裝置1具備爐缸機構2、搬送機構3、環 爐缸部4、轉向線圈5、電漿源7、壓力調整裝置8及真空腔室10。 The film forming apparatus 1 includes a hearth mechanism 2, a conveying mechanism 3, and a ring The hearth portion 4, the steering coil 5, the plasma source 7, the pressure adjusting device 8, and the vacuum chamber 10.

真空腔室10具有用於搬送待形成成膜材料的膜之成膜對象物11之搬送室10a、使成膜材料Ma擴散之成膜室10b、及將從電漿源7照射之電漿束P接收到真空腔室10中之電漿口10c。搬送室10a、成膜室10b及電漿口10c相互連通。搬送室10a沿規定的搬送方向(圖中的箭頭A)(Y軸)設定。並且,真空腔室10由導電性的材料構成且與接地電位連接。 The vacuum chamber 10 has a transfer chamber 10a for transporting a film formation object 11 of a film on which a film formation material is to be formed, a film formation chamber 10b for diffusing the film formation material Ma, and a plasma beam to be irradiated from the plasma source 7. P receives the plasma port 10c in the vacuum chamber 10. The transfer chamber 10a, the film forming chamber 10b, and the plasma port 10c communicate with each other. The transfer chamber 10a is set in a predetermined transport direction (arrow A in the figure) (Y-axis). Further, the vacuum chamber 10 is made of a conductive material and is connected to a ground potential.

搬送機構3沿搬送方向A搬送以與成膜材料Ma對置之狀態保持成膜對象物11之成膜對象物保持構件16。例如,保持構件16為保持成膜對象物的外周緣之框體。搬送機構3由設置於搬送室10a內之複數個搬送輥15構成。搬送輥15沿著搬送方向A等間隔配置,並支撐成膜對象物保持構件16,同時沿搬送方向A進行搬送。另外,成膜對象物11例如使用玻璃基板或塑膠基板等板狀構件。 The conveyance mechanism 3 conveys the film formation object holding member 16 which holds the film formation object 11 in the state which opposes the film formation material Ma in the conveyance direction A. For example, the holding member 16 is a frame that holds the outer periphery of the film formation object. The transport mechanism 3 is composed of a plurality of transport rollers 15 provided in the transport chamber 10a. The conveyance rollers 15 are arranged at equal intervals in the conveyance direction A, and support the film formation object holding member 16 while being conveyed in the conveyance direction A. In addition, as the film formation object 11, for example, a plate-shaped member such as a glass substrate or a plastic substrate is used.

電漿源7為壓力梯度型,其主體部份經由設置於成膜室10b的側壁之電漿口10c而連接於成膜室10b。電漿源7在真空腔室10內生成電漿束P。在電漿源7中生成之電漿束P從電漿口10c向成膜室10b內射出。電漿束P的射出方向藉由以包圍電漿口10c之方式設置之轉向線圈5進行控制。轉向線圈5為生成Y軸方向的磁場且將由電漿源7生成之電漿束導入到真空容器內的中央之 線圈。 The plasma source 7 is of a pressure gradient type, and a main body portion thereof is connected to the film forming chamber 10b via a plasma port 10c provided in a side wall of the film forming chamber 10b. The plasma source 7 generates a plasma beam P in the vacuum chamber 10. The plasma bundle P generated in the plasma source 7 is emitted from the plasma port 10c into the film forming chamber 10b. The injection direction of the plasma jet P is controlled by the steering coil 5 provided to surround the plasma port 10c. The steering coil 5 generates a magnetic field in the Y-axis direction and introduces the plasma beam generated by the plasma source 7 into the center of the vacuum container. Coil.

壓力調整裝置8連接於真空腔室10,調整真空腔室10內的壓力。壓力調整裝置8具有例如渦輪分子泵或低溫泵等減壓部、及測定真空腔室10內的壓力之壓力測定部。 The pressure adjusting device 8 is connected to the vacuum chamber 10 to adjust the pressure in the vacuum chamber 10. The pressure adjusting device 8 includes a pressure reducing unit such as a turbo molecular pump or a cryopump, and a pressure measuring unit that measures the pressure in the vacuum chamber 10 .

爐缸機構2為用於保持成膜材料Ma的機構。爐缸機構2設置於真空腔室10的成膜室10b內,從搬送機構3觀察時沿X軸方向的負方向配置。爐缸機構2具有主爐缸17,該主爐缸為向成膜材料Ma導入從電漿源7射出之電漿束P之主陽極、或被導入從電漿源7射出之電漿束P之主陽極。 The hearth mechanism 2 is a mechanism for holding the film forming material Ma. The hearth mechanism 2 is disposed in the film forming chamber 10b of the vacuum chamber 10, and is disposed in the negative direction in the X-axis direction when viewed from the conveying mechanism 3. The hearth mechanism 2 has a main hearth 17, which is a main anode that introduces the plasma beam P emitted from the plasma source 7 into the film forming material Ma, or a plasma beam P that is introduced from the plasma source 7. The main anode.

主爐缸17具有填充有成膜材料Ma之沿X軸方向的正方向延伸之筒狀的填充部17a、及從填充部17a突出之凸緣部17b。主爐缸17相對於真空腔室10所具有之地電位保持為正電位,因此吸引電漿束P。該電漿束P所入射之主爐缸17的填充部17a上形成有用於填充成膜材料Ma的貫穿孔17c。並且,成膜材料Ma的前端部份在該貫穿孔17c的一端向成膜室10b露出。 The main hearth 17 has a cylindrical filling portion 17a filled with a film forming material Ma extending in the positive direction in the X-axis direction, and a flange portion 17b protruding from the filling portion 17a. The main hearth 17 is maintained at a positive potential with respect to the ground potential of the vacuum chamber 10, thereby attracting the plasma beam P. A through hole 17c for filling the film forming material Ma is formed in the filling portion 17a of the main hearth 17 into which the plasma beam P is incident. Further, the tip end portion of the film forming material Ma is exposed to the film forming chamber 10b at one end of the through hole 17c.

環爐缸部4具有具備用於引導電漿束P的電磁鐵之作為輔助陽極之環爐缸6。環爐缸6配置於保持成膜材料Ma之主爐缸17的填充部17a的周圍。在環爐缸6的中心軸CL6上配置有成膜材料Ma。另外,成膜材料Ma亦可以配置於從環爐缸6的中心偏移之位置。環爐缸6具有環狀線圈9、環狀之永久磁鐵20及環狀的容器 12,線圈9及永久磁鐵20被容納於容器12內。 The ring hearth portion 4 has a ring hearth 6 as an auxiliary anode provided with an electromagnet for guiding the plasma beam P. The ring hearth 6 is disposed around the filling portion 17a of the main hearth 17 that holds the film forming material Ma. A film forming material Ma is disposed on the central axis CL6 of the ring hearth 6. Further, the film forming material Ma may be disposed at a position offset from the center of the ring hearth 6. The ring hearth 6 has an annular coil 9, an annular permanent magnet 20, and an annular container 12. The coil 9 and the permanent magnet 20 are housed in the container 12.

成膜材料Ma可以例示出ITO或ZnO等透明導電材料、SiON等絕緣密封材料。當成膜材料Ma由絕緣性物質構成時,若向主爐缸17照射電漿束P,則主爐缸17藉由來自電漿束P的電流而被加熱,成膜材料Ma的前端部份蒸發或昇華,被電漿束P離子化之成膜材料粒子(蒸發粒子)Mb向成膜室10b內擴散。並且,當成膜材料Ma由導電性物質構成時,若向主爐缸17照射電漿束P,則電漿束P直接入射到成膜材料Ma,成膜材料Ma的前端部份被加熱而蒸發或昇華,被電漿束P離子化之成膜材料粒子Mb向成膜室10b內擴散。向成膜室10b內擴散之成膜材料粒子Mb向成膜室10b的X軸正方向移動,在搬送室10a內附著於成膜對象物11的表面上。另外,成膜材料Ma為成形為規定長度的圓柱形狀的固體物,複數個成膜材料Ma被一次性填充於爐缸機構2內。並且,依據成膜材料Ma的消耗,從爐缸機構2的X軸負方向側依次擠出成膜材料Ma,以使最前端側的成膜材料Ma的前端部份與主爐缸17的上端保持規定的位置關係。 The film forming material Ma can be exemplified by a transparent conductive material such as ITO or ZnO, or an insulating sealing material such as SiON. When the film forming material Ma is made of an insulating material, when the main furnace cylinder 17 is irradiated with the plasma beam P, the main hearth 17 is heated by the current from the plasma beam P, and the front end portion of the film forming material Ma is evaporated. Or sublimation, the film-forming material particles (evaporated particles) Mb ionized by the plasma beam P are diffused into the film forming chamber 10b. Further, when the film forming material Ma is made of a conductive material, when the plasma beam P is irradiated to the main furnace cylinder 17, the plasma beam P is directly incident on the film forming material Ma, and the front end portion of the film forming material Ma is heated and evaporated. Or sublimation, the film-forming material particles Mb ionized by the plasma beam P are diffused into the film forming chamber 10b. The film-forming material particles Mb diffused into the film forming chamber 10b move in the positive X-axis direction of the film forming chamber 10b, and adhere to the surface of the film forming object 11 in the transfer chamber 10a. Further, the film forming material Ma is a cylindrical solid material formed into a predetermined length, and a plurality of film forming materials Ma are once filled in the hearth mechanism 2. Further, the film forming material Ma is sequentially extruded from the X-axis negative direction side of the hearth mechanism 2 in accordance with the consumption of the film forming material Ma so that the front end portion of the film forming material Ma at the foremost end side and the upper end of the main hearth 17 are provided. Maintain a defined positional relationship.

而且,成膜裝置1在成膜室10b內具備多組爐缸機構2、環爐缸部4及電漿源7的組合,且具有複數個蒸發源。複數個爐缸機構2在Z軸方向上以等間隔配置,與爐缸機構2對應地分別配置有環爐缸部4、電漿源7及轉向線圈5。成膜裝置1能夠使成膜材料Ma從Z軸方向的多處蒸發而使成膜材料粒子Mb擴散。 Further, the film forming apparatus 1 includes a combination of a plurality of sets of hearth mechanisms 2, a ring hearth portion 4, and a plasma source 7 in the film forming chamber 10b, and has a plurality of evaporation sources. The plurality of hearth mechanisms 2 are arranged at equal intervals in the Z-axis direction, and the ring hearth unit 4, the plasma source 7, and the steering coil 5 are disposed corresponding to the hearth mechanism 2, respectively. The film forming apparatus 1 can evaporate the film forming material Ma from a plurality of locations in the Z-axis direction and diffuse the film forming material particles Mb.

接著,參閱圖2對主爐缸17附近的磁場分布進行說明。圖2中示出從電漿源7射出之電漿束藉由環爐缸6而導入到主爐缸17之狀態的磁場分布。圖中的箭頭表示磁力線的方向。主爐缸17附近的磁場受到由環爐缸6形成之磁場、由轉向線圈5形成的磁場、及由電漿束P的自感應形成之磁場的影響,如圖2所示,相對於環爐缸6的中心軸CL6呈非對稱分布。因此,電漿束P的入射位置成為從環爐缸6的中心軸CL6偏移之位置,並且成為從配置於中心軸CL6上之成膜材料Ma(的中心)偏移之位置。 Next, the magnetic field distribution in the vicinity of the main hearth 17 will be described with reference to Fig. 2 . 2 shows the magnetic field distribution in a state in which the plasma beam emitted from the plasma source 7 is introduced into the main furnace cylinder 17 by the ring hearth 6. The arrows in the figure indicate the direction of the magnetic lines of force. The magnetic field in the vicinity of the main hearth 17 is affected by the magnetic field formed by the ring hearth 6, the magnetic field formed by the steering coil 5, and the magnetic field formed by the self-induction of the plasma beam P, as shown in Fig. 2, relative to the ring furnace. The central axis CL6 of the cylinder 6 is asymmetrically distributed. Therefore, the incident position of the plasma beam P is shifted from the central axis CL6 of the ring hearth 6, and is displaced from the center of the film forming material Ma disposed on the central axis CL6.

在此,成膜裝置1具備從環爐缸6的中心軸CL6方向觀察時配置於主爐缸17的填充部17a的周圍之輔助線圈組23、向輔助線圈組23供給直流電流之輔助線圈電源部24、及調整向輔助線圈組23供給之直流電流之電流調整部(磁場調整部)25。 Here, the film forming apparatus 1 includes an auxiliary coil group 23 disposed around the filling portion 17a of the master cylinder 17 as viewed from the direction of the central axis CL6 of the ring hearth 6, and an auxiliary coil power source for supplying a direct current to the auxiliary coil group 23. The portion 24 and a current adjustment unit (magnetic field adjustment unit) 25 that adjusts a direct current supplied to the auxiliary coil group 23.

如圖3所示,輔助線圈組23具有一對第1輔助線圈26、27及一對第2輔助線圈28、29。另外,圖3(a)中,省略圖示環爐缸部4的外殼12。輔助線圈組23容納於外殼12內。 As shown in FIG. 3, the auxiliary coil group 23 has a pair of first auxiliary coils 26 and 27 and a pair of second auxiliary coils 28 and 29. In addition, in FIG. 3(a), the outer casing 12 of the ring hearth portion 4 is omitted. The auxiliary coil group 23 is housed in the outer casing 12.

當將配置有搬送機構3(成膜對象物)之面設為正面時,輔助線圈組23配置於永久磁鐵20的正面(線圈9的反對側的面)上。一對第1輔助線圈26、27從X軸方向觀看時包挾著蒸發源配置於Y軸方向的兩側。圖3中,在左側配置有第1輔助線圈26,在右側配置有第1 輔助線圈27。第1輔助線圈26、27為沿著環狀永久磁鐵20的周方向捲繞成大致扇形的平面線圈。第1輔助線圈26、27的軸線方向沿著X軸方向而配置。 When the surface on which the transport mechanism 3 (film formation target) is placed is the front surface, the auxiliary coil group 23 is disposed on the front surface of the permanent magnet 20 (the surface on the opposite side of the coil 9). When the pair of first auxiliary coils 26 and 27 are viewed from the X-axis direction, the evaporation source is disposed on both sides in the Y-axis direction. In Fig. 3, the first auxiliary coil 26 is disposed on the left side, and the first auxiliary coil 26 is disposed on the right side. Auxiliary coil 27. The first auxiliary coils 26 and 27 are planar coils wound in a substantially fan shape along the circumferential direction of the annular permanent magnet 20. The axial directions of the first auxiliary coils 26 and 27 are arranged along the X-axis direction.

一對第2輔助線圈28、29從X軸方向觀看時包挾著蒸發源配置於Z軸方向的兩側。圖3(a)中,在上側配置有第2輔助線圈28,在下側配置有第2輔助線圈29。第2輔助線圈28、29為沿著環狀永久磁鐵20的周方向捲繞成大致扇形的平面線圈。第2輔助線圈28、29的軸線方向沿著X軸方向而配置。 When the pair of second auxiliary coils 28 and 29 are viewed from the X-axis direction, the evaporation source is disposed on both sides in the Z-axis direction. In FIG. 3(a), the second auxiliary coil 28 is disposed on the upper side, and the second auxiliary coil 29 is disposed on the lower side. The second auxiliary coils 28 and 29 are planar coils wound in a substantially fan shape along the circumferential direction of the annular permanent magnet 20. The axial directions of the second auxiliary coils 28 and 29 are arranged along the X-axis direction.

輔助線圈電源部24分別向一對第1輔助線圈26、27及一對第2輔助線圈28、29供給直流電流。輔助線圈電源部24以使一對第1輔助線圈26、27的正面側的極性相互不同之方式供給直流電流。例如,以第1輔助線圈26的正面側的極性成為S極、第1輔助線圈27的正面側的極性成為N極之方式供給直流電流。此時,藉由一對第1輔助線圈26、27從第1輔助線圈27向第1輔助線圈26形成沿Y軸方向之磁場。第1輔助線圈26、27的電流值依據藉由一對第1輔助線圈26、27形成之磁場的大小適當地進行設定。 The auxiliary coil power supply unit 24 supplies a direct current to the pair of first auxiliary coils 26 and 27 and the pair of second auxiliary coils 28 and 29, respectively. The auxiliary coil power supply unit 24 supplies a direct current so that the polarities of the front sides of the pair of first auxiliary coils 26 and 27 are different from each other. For example, a DC current is supplied so that the polarity of the front side of the first auxiliary coil 26 becomes the S pole and the polarity of the front side of the first auxiliary coil 27 becomes the N pole. At this time, the magnetic field in the Y-axis direction is formed from the first auxiliary coil 27 to the first auxiliary coil 26 by the pair of first auxiliary coils 26 and 27. The current values of the first auxiliary coils 26 and 27 are appropriately set in accordance with the magnitude of the magnetic field formed by the pair of first auxiliary coils 26 and 27.

並且,輔助線圈電源部24以使一對第2輔助線圈28、29的正面側的極性相互不同之方式供給直流電流。例如,以第2輔助線圈28的正面側的極性成為S極、第2輔助線圈29的正面側的極性成為N極之方式供給直流電流。此時,藉由一對第2輔助線圈28、29從第 2輔助線圈29向第2輔助線圈28形成沿Z軸方向之磁場。第2輔助線圈28、29的電流值依據藉由一對第2輔助線圈28、29形成之磁場的大小適當地進行設定。 Further, the auxiliary coil power supply unit 24 supplies a direct current so that the polarities on the front sides of the pair of second auxiliary coils 28 and 29 are different from each other. For example, a DC current is supplied so that the polarity of the front side of the second auxiliary coil 28 becomes the S pole and the polarity of the front side of the second auxiliary coil 29 becomes the N pole. At this time, by the pair of second auxiliary coils 28, 29 from the first The auxiliary coil 29 forms a magnetic field in the Z-axis direction to the second auxiliary coil 28. The current values of the second auxiliary coils 28 and 29 are appropriately set in accordance with the magnitude of the magnetic field formed by the pair of second auxiliary coils 28 and 29.

電流調整部25調整向第1輔助線圈26、27及第2輔助線圈28、29供給之直流電流。電流調整部25藉由改變例如電阻值來調整向第1輔助線圈26、27及第2輔助線圈28、29供給之電流值。電流調整部25能夠藉由調整向第1輔助線圈26、27及第2輔助線圈28、29供給之電流值,來調整藉由第1輔助線圈26、27生成之磁場的強度及藉由第2輔助線圈28、29生成之磁場的強度。 The current adjustment unit 25 adjusts the direct current supplied to the first auxiliary coils 26 and 27 and the second auxiliary coils 28 and 29. The current adjustment unit 25 adjusts the current values supplied to the first auxiliary coils 26 and 27 and the second auxiliary coils 28 and 29 by changing, for example, the resistance value. The current adjustment unit 25 can adjust the intensity of the magnetic field generated by the first auxiliary coils 26 and 27 by adjusting the current values supplied to the first auxiliary coils 26 and 27 and the second auxiliary coils 28 and 29, and by the second The strength of the magnetic field generated by the auxiliary coils 28, 29.

並且,電流調整部25可以使向一對第1輔助線圈26、27供給之直流電流的方向倒轉來使第1輔助線圈26、27的極性反轉並改變藉由第1輔助線圈26、27生成之磁場的方向。電流調整部25亦可以使向一對第2輔助線圈28、29供給之直流電流的方向倒轉來使第2輔助線圈28、29的極性反轉並改變藉由第2輔助線圈28、29生成之磁場的方向。 Further, the current adjustment unit 25 can reverse the direction of the direct current supplied to the pair of first auxiliary coils 26 and 27, and invert the polarity of the first auxiliary coils 26 and 27 and change the first auxiliary coils 26 and 27 to generate the first auxiliary coils 26 and 27. The direction of the magnetic field. The current adjustment unit 25 may reverse the direction of the direct current supplied to the pair of second auxiliary coils 28 and 29 to invert the polarity of the second auxiliary coils 28 and 29 and change the generation by the second auxiliary coils 28 and 29. The direction of the magnetic field.

圖4中示出藉由一對第1輔助線圈26、27在環爐缸6的中心軸CL6上形成之磁場的強度H1。圖4所示之縱軸表示中心軸方向上之距第1輔助線圈26、27的距離,橫軸表示沿Y軸方向之磁場的強度。在圖4的狀態下,由一對第1輔助線圈26、27形成之磁場朝左。 4 shows the intensity H 1 of the magnetic field formed on the central axis CL6 of the ring hearth 6 by the pair of first auxiliary coils 26, 27. The vertical axis shown in FIG. 4 indicates the distance from the first auxiliary coils 26 and 27 in the central axis direction, and the horizontal axis indicates the intensity of the magnetic field in the Y-axis direction. In the state of Fig. 4, the magnetic field formed by the pair of first auxiliary coils 26, 27 is directed to the left.

如圖2所示,環爐缸6的線圈9及永久磁鐵 20所生成之磁場在從環爐缸6向正面側行進規定距離之位置上減弱。在該磁場減弱之位置上,藉由一對第1輔助線圈26、27生成磁場,以便呈現磁場強度H1的峰值H1P。藉此,能夠有效地抵消轉向線圈5所生成之磁場或電漿束所生成之自感應磁場的影響來使電漿束P入射到成膜材料Ma的中心(環爐缸6的中心軸CL6)。例如,由一對第1輔助線圈26、27形成之磁場強度H1的峰值H1P為在中心軸CL6方向上從第1輔助線圈26、27向正面側隔開6cm之位置。 As shown in Fig. 2, the magnetic field generated by the coil 9 and the permanent magnet 20 of the ring hearth 6 is weakened at a position that travels a predetermined distance from the ring hearth 6 toward the front side. At the position where the magnetic field is weakened, a magnetic field is generated by the pair of first auxiliary coils 26, 27 so as to exhibit the peak value H 1P of the magnetic field intensity H 1 . Thereby, the influence of the magnetic field generated by the steering coil 5 or the self-induced magnetic field generated by the plasma beam can be effectively canceled to cause the plasma beam P to enter the center of the film forming material Ma (the central axis CL6 of the ring furnace 6) . For example, the peak value H 1P of the magnetic field intensity H 1 formed by the pair of first auxiliary coils 26 and 27 is a position spaced apart from the first auxiliary coils 26 and 27 by 6 cm in the direction of the central axis CL6.

接著,對本實施型態之成膜裝置1的作用進行說明。 Next, the action of the film forming apparatus 1 of the present embodiment will be described.

首先,在使用成膜裝置1之前,確認電漿束P的照射位置。成膜材料Ma填充於主爐缸17的填充部17a。成膜裝置1從電漿源7照射電漿束P。此時,確認導入等離子射束P之位置。當電漿束P針對成膜材料Ma被導入到準確位置(中心)時,成膜材料Ma的中心的減少量最多,以中心軸為中心對稱地等量減少。另外,圖5中用虛線示出成膜材料Ma的減少部份。當電漿束P未被導入到成膜材料Ma的中心時,成膜材料Ma的減少量相對於中心軸不對稱,一側減少增多。另外,在確認電漿束P的照射位置(入射之位置)時,如上述,可以確認成膜材料Ma的減少方式,亦可以使用電漿的測定器測定電漿束P的照射位置本身。 First, before the film forming apparatus 1 is used, the irradiation position of the plasma beam P is confirmed. The film forming material Ma is filled in the filling portion 17a of the main hearth 17. The film forming apparatus 1 irradiates the plasma beam P from the plasma source 7. At this time, it is confirmed that the position of the plasma beam P is introduced. When the plasma beam P is introduced to the precise position (center) with respect to the film forming material Ma, the amount of reduction of the center of the film forming material Ma is the largest, and the amount of the film forming material Ma is symmetrically reduced by the same amount. In addition, the reduced portion of the film forming material Ma is shown by a broken line in FIG. When the plasma beam P is not introduced into the center of the film forming material Ma, the amount of reduction of the film forming material Ma is asymmetrical with respect to the central axis, and the decrease in one side is increased. In addition, when the irradiation position (incident position) of the plasma beam P is confirmed, as described above, the method of reducing the film formation material Ma can be confirmed, and the irradiation position itself of the plasma beam P can be measured using a plasma measuring instrument.

成膜裝置1中,藉由一對第1輔助線圈26、 27及一對第2輔助線圈28、29產生磁場,來校正電漿束P的導入位置。依據電漿束P的偏移量,調整向一對第1輔助線圈26、27及一對第2輔助線圈28、29供給之電流值來調整磁場的強度,從而校正電漿束P相對於成膜材料Ma之導入位置。例如,電漿束P的在Y軸方向上之偏移藉由一對第1輔助線圈26、27生成之磁場進行校正。電漿束P的在Z軸方向上之偏移則藉由一對第2輔助線圈28、29生成之磁場進行校正。在如此校正導入電漿束P的位置之後,執行成膜處理。 In the film forming apparatus 1, a pair of first auxiliary coils 26, 27 and a pair of second auxiliary coils 28 and 29 generate a magnetic field to correct the introduction position of the plasma beam P. The current value supplied to the pair of first auxiliary coils 26 and 27 and the pair of second auxiliary coils 28 and 29 is adjusted according to the offset amount of the plasma beam P to adjust the intensity of the magnetic field, thereby correcting the plasma beam P relative to the formation. The introduction position of the film material Ma. For example, the shift of the plasma beam P in the Y-axis direction is corrected by the magnetic field generated by the pair of first auxiliary coils 26, 27. The shift of the plasma beam P in the Z-axis direction is corrected by the magnetic field generated by the pair of second auxiliary coils 28, 29. After the position where the plasma beam P is introduced is corrected as described above, the film forming process is performed.

根據這樣的成膜裝置1,以使正面側的極性相互不同之方式向一對第1輔助線圈26、27供給直流電流,因此能夠藉由一對第1輔助線圈26、27在蒸發源的正面側沿Y軸方向產生磁場。並且,成膜裝置1中,以使正面側的極性相互不同之方式向一對第2輔助線圈28、29供給直流電流,因此能夠藉由一對第2輔助線圈28、29在蒸發源的正面側沿Z軸方向產生磁場。 According to the film forming apparatus 1, the DC current is supplied to the pair of first auxiliary coils 26 and 27 so that the polarities on the front side are different from each other. Therefore, the pair of first auxiliary coils 26 and 27 can be on the front side of the evaporation source. The side generates a magnetic field along the Y-axis direction. Further, in the film forming apparatus 1, the direct current is supplied to the pair of second auxiliary coils 28 and 29 so that the polarities on the front side are different from each other. Therefore, the pair of second auxiliary coils 28 and 29 can be on the front side of the evaporation source. The side generates a magnetic field along the Z-axis direction.

並且,由於成膜裝置1具備調整向第1輔助線圈26、27供給之直流電流之電流調整部25,因此能夠調整向一對第1輔助線圈26、27供給之直流電流來調整由一對第1輔助線圈26、27形成之磁場的強度。同樣地,電流調整部25由於能夠調整向一對第2輔助線圈28、29供給之電流,因此能夠調整由一對第2輔助線圈28、29形成之磁場的強度。 Further, since the film forming apparatus 1 includes the current adjusting unit 25 that adjusts the direct current supplied to the first auxiliary coils 26 and 27, it is possible to adjust the direct current supplied to the pair of first auxiliary coils 26 and 27 to adjust the pair. 1 The strength of the magnetic field formed by the auxiliary coils 26, 27. Similarly, since the current adjustment unit 25 can adjust the current supplied to the pair of second auxiliary coils 28 and 29, the strength of the magnetic field formed by the pair of second auxiliary coils 28 and 29 can be adjusted.

成膜裝置1可以藉由電流調整部25自動調整 一對第1輔助線圈26、27和/或一對第2輔助線圈28、29的電流,亦可以由工作人員對電流調整部25進行操作來微調一對第1輔助線圈26、27和/或一對第2輔助線圈28、29的電流。 The film forming apparatus 1 can be automatically adjusted by the current adjusting unit 25 The currents of the pair of first auxiliary coils 26 and 27 and/or the pair of second auxiliary coils 28 and 29 may be adjusted by the worker to operate the current adjustment unit 25 to finely adjust the pair of first auxiliary coils 26, 27 and/or The current of the pair of second auxiliary coils 28, 29.

如此,成膜裝置1中,僅藉由調整由第1輔助線圈26、27及第2輔助線圈28、29形成之電流,就能夠輕鬆使導入電漿束P之位置與成膜材料Ma的中心對齊。藉此,向成膜材料Ma的中心導入電漿束P,因此能夠防止成膜材料在從中心軸偏移之位置局部蒸發或昇華,且能夠使成膜材料穩定蒸發或昇華。其結果,成膜裝置1中,能夠連續供給成膜材料,同時進行成膜材料的蒸發或昇華,從而能夠穩定地連續運行,且能夠延長連續執行時間。 As described above, in the film forming apparatus 1, the position where the plasma beam P is introduced and the center of the film forming material Ma can be easily made by merely adjusting the current formed by the first auxiliary coils 26 and 27 and the second auxiliary coils 28 and 29. Align. Thereby, the plasma beam P is introduced into the center of the film forming material Ma, so that the film forming material can be prevented from being locally evaporated or sublimated at a position shifted from the central axis, and the film forming material can be stably evaporated or sublimated. As a result, in the film forming apparatus 1, the film forming material can be continuously supplied, and evaporation or sublimation of the film forming material can be performed, whereby the continuous operation can be stably performed, and the continuous execution time can be extended.

並且,成膜裝置1中,無需如習知之由工作人員改變主爐缸的安裝位置,就能夠藉由一對第1輔助線圈26、27和/或一對第2輔助線圈28、29生成之磁場來調整電漿束P所入射之位置。並且,亦即使運行條件有所改變,亦能夠在成膜裝置1中輕鬆調整電漿束P所入射之位置。 Further, in the film forming apparatus 1, it is not necessary to change the mounting position of the master cylinder by a worker, and it is possible to generate the pair of first auxiliary coils 26 and 27 and/or the pair of second auxiliary coils 28 and 29. The magnetic field adjusts the position at which the plasma beam P is incident. Further, even if the operating conditions are changed, the position at which the plasma beam P is incident can be easily adjusted in the film forming apparatus 1.

本發明不限於前述之實施型態,在不脫離本發明宗旨之範圍內能夠實施如下述之各種變形。 The present invention is not limited to the embodiments described above, and various modifications as described below can be made without departing from the spirit and scope of the invention.

例如,上述實施型態中,具備多組主爐缸17及環爐缸6,並且與主爐缸17及環爐缸6對應地分別設有電漿源7、轉向線圈5、輔助線圈組23及電流調整部 25,但亦可以為僅具備一組主爐缸17及環爐缸6之成膜裝置。並且,如圖6所示,還可以為在Y軸方向(搬送方向)及Z軸方向上具備複數個蒸發源之成膜裝置。另外,圖6中,省略圖示輔助線圈組23。在具備複數個蒸發源之成膜裝置中,若與各個蒸發源對應地具備輔助線圈組23,則能夠輕鬆調整各蒸發源上之電漿束P的導入位置,所以特別有效。 For example, in the above embodiment, a plurality of sets of the main hearth 17 and the ring hearth 6 are provided, and the plasma source 7, the steering coil 5, and the auxiliary coil group 23 are provided corresponding to the main hearth 17 and the ring hearth 6, respectively. Current adjustment unit 25, but it may be a film forming apparatus having only one set of the main hearth 17 and the ring hearth 6. Further, as shown in FIG. 6, a film forming apparatus including a plurality of evaporation sources in the Y-axis direction (transport direction) and the Z-axis direction may be used. In addition, in FIG. 6, the auxiliary coil group 23 is abbreviate|omitted. In the film forming apparatus including a plurality of evaporation sources, if the auxiliary coil group 23 is provided corresponding to each evaporation source, the introduction position of the plasma bundle P on each evaporation source can be easily adjusted, which is particularly effective.

並且,上述的實施型態中,輔助線圈組23具備一對第1輔助線圈26、27及一對第2輔助線圈28、29,但亦可以為僅具備一對第1或第2輔助線圈之構成。並且,輔助線圈組23還可以為具備3對以上在相互不同的方向上對置配置之輔助線圈之輔助線圈組。並且,輔助線圈的對置方向不限於Y軸方向或Z軸方向,亦可以在其他方向上對置配置。 Further, in the above-described embodiment, the auxiliary coil group 23 includes the pair of first auxiliary coils 26 and 27 and the pair of second auxiliary coils 28 and 29. However, only the pair of first or second auxiliary coils may be provided. Composition. Further, the auxiliary coil group 23 may be an auxiliary coil group including three or more pairs of auxiliary coils disposed to face each other in different directions. Further, the opposing direction of the auxiliary coil is not limited to the Y-axis direction or the Z-axis direction, and may be disposed to face each other in other directions.

並且,一對輔助線圈的形狀不限於扇形,亦可以為圓形或矩形等其他形狀。 Further, the shape of the pair of auxiliary coils is not limited to a sector shape, and may be other shapes such as a circle or a rectangle.

並且,上述實施型態中,輔助線圈組23配置於永久磁鐵20的正面側,但輔助線圈組23亦可以配置於永久磁鐵20與線圈9之間,還可以配置於其他位置。 Further, in the above embodiment, the auxiliary coil group 23 is disposed on the front side of the permanent magnet 20. However, the auxiliary coil group 23 may be disposed between the permanent magnet 20 and the coil 9, or may be disposed at another position.

並且,輔助線圈組23可以不容納於環爐缸部4的外殼12內,亦可以容納於與外殼12分體設置之外殼內。 Further, the auxiliary coil group 23 may not be housed in the outer casing 12 of the ring hearth portion 4, or may be housed in a casing separately provided from the outer casing 12.

4‧‧‧環爐缸部 4‧‧‧ Ring furnace department

6‧‧‧環爐缸 6‧‧‧ ring furnace

9‧‧‧線圈 9‧‧‧ coil

12‧‧‧容器 12‧‧‧ Container

20‧‧‧永久磁鐵 20‧‧‧ permanent magnet

26‧‧‧第1輔助線圈 26‧‧‧1st auxiliary coil

27‧‧‧第1輔助線圈 27‧‧‧1st auxiliary coil

28‧‧‧第2輔助線圈 28‧‧‧2nd auxiliary coil

29‧‧‧第2輔助線圈 29‧‧‧2nd auxiliary coil

CL6‧‧‧中心軸 CL6‧‧‧ center axis

Claims (5)

一種成膜裝置,係在真空腔室內藉由電漿束對成膜材料進行加熱而使其蒸發,並且使前述成膜材料的蒸發粒子附著於成膜對象物;其特徵為具備:電漿源,在前述真空腔室內生成前述電漿束;主爐缸,其作為主陽極,被填充有成為蒸發源之前述成膜材料,並且向前述成膜材料導入前述電漿束或者被導入前述電漿束;環爐缸,其作為輔助陽極,配置於前述主爐缸的周圍,並且引導前述電漿束;一對輔助線圈,係從前述環爐缸的軸線方向觀看時,為包挾著前述蒸發源配置於兩側;及輔助線圈電源部,在將配置前述成膜對象物之面設為正面時,供給直流電流到前述一對輔助線圈,使得前述一對輔助線圈的正面側的極性相互不同。 A film forming apparatus which evaporates a film forming material by a plasma beam in a vacuum chamber, and causes evaporating particles of the film forming material to adhere to a film forming object; and is characterized by: a plasma source a plasma beam is generated in the vacuum chamber; a main furnace is used as a main anode, and the film forming material serving as an evaporation source is filled, and the plasma beam is introduced into the film forming material or introduced into the plasma. a ring furnace; as an auxiliary anode, disposed around the main hearth and guiding the plasma beam; and a pair of auxiliary coils for enveloping the evaporation when viewed from the axial direction of the ring hearth The source is disposed on both sides, and the auxiliary coil power supply unit supplies a direct current to the pair of auxiliary coils when the surface on which the film formation object is placed is provided on the front side, so that the polarities of the front side of the pair of auxiliary coils are different from each other. . 如請求項1之成膜裝置,其中,前述成膜裝置具有至少2對前述輔助線圈;前述一對輔助線圈彼此在不同之方向上包挾著前述主爐缸而配置。 The film forming apparatus of claim 1, wherein the film forming apparatus has at least two pairs of the auxiliary coils; and the pair of auxiliary coils are disposed to surround the main hearth in different directions. 如請求項1或2之成膜裝置,其中,前述一對輔助線圈配置於前述環爐缸的正面側。 The film forming apparatus according to claim 1 or 2, wherein the pair of auxiliary coils are disposed on a front side of the ring hearth. 如請求項1或2之成膜裝置,其中,更具備磁場調整部,其調整供給到前述輔助線圈之直流電流,來調整藉由前述輔助線圈的直流電流生成之磁 場。 The film forming apparatus according to claim 1 or 2, further comprising: a magnetic field adjusting unit that adjusts a direct current supplied to the auxiliary coil to adjust a magnetic force generated by a direct current of the auxiliary coil field. 如請求項1或2之成膜裝置,其中,在前述真空腔室內具備多組前述主爐缸及前述環爐缸;對應到前述主爐缸及前述環爐缸並分別設有前述電漿源及前述一對輔助線圈。 The film forming apparatus of claim 1 or 2, wherein a plurality of sets of the main hearth and the ring hearth are provided in the vacuum chamber; and the plasma source is respectively provided corresponding to the main hearth and the ring hearth And the aforementioned pair of auxiliary coils.
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KR20160128260A (en) 2016-11-07
CN104233201A (en) 2014-12-24
CN104233201B (en) 2017-05-24
JP2015000988A (en) 2015-01-05
KR101773890B1 (en) 2017-09-01
JP6013279B2 (en) 2016-10-25
TW201446992A (en) 2014-12-16
KR20140145536A (en) 2014-12-23

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