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TWI513001B - Thin film transistor substrate, display panel using the same and manufacturing method thereof - Google Patents

Thin film transistor substrate, display panel using the same and manufacturing method thereof Download PDF

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TWI513001B
TWI513001B TW100127599A TW100127599A TWI513001B TW I513001 B TWI513001 B TW I513001B TW 100127599 A TW100127599 A TW 100127599A TW 100127599 A TW100127599 A TW 100127599A TW I513001 B TWI513001 B TW I513001B
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layer
drain
source
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thin film
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TW201308604A (en
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yao nan Lin
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Innolux Corp
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Description

薄膜電晶體基板及應用其之顯示面板與其製造方法Thin film transistor substrate, display panel using same and manufacturing method thereof

本發明係關於一種半導體元件基板及其製造方法,特別關於一種薄膜電晶體基板及其製造方法。The present invention relates to a semiconductor device substrate and a method of fabricating the same, and more particularly to a thin film transistor substrate and a method of fabricating the same.

平面顯示裝置(Flat Panel Display,FPD)技術已大幅發展,並因平面顯示裝置具有體型輕薄、低功率消耗及無輻射等優越特性,已經漸漸地取代傳統陰極射線管(Cathode Ray Tube,CRT)顯示裝置,並且應用至各式電子產品。The flat panel display (FPD) technology has been greatly developed, and the planar display device has gradually replaced the traditional cathode ray tube (CRT) display due to its superior characteristics such as thinness, low power consumption and no radiation. Devices and applications to a wide range of electronic products.

主動矩陣式之平面顯示裝置主要利用薄膜電晶體(thin film transistor,TFT)作為電子開關以對各畫素充電。因此,薄膜電晶體在顯示裝置內的角色相當重要,其效能也是影像顯示的關鍵因素。於固定材料製程條件下,薄膜電晶體充電效果與通道寬長比(channel width/channel length)成正比關係,通道寬度越大或通道長度越小,其單位時間充電效果越佳。The active matrix type flat display device mainly uses a thin film transistor (TFT) as an electronic switch to charge each pixel. Therefore, the role of thin film transistors in display devices is quite important, and their performance is also a key factor in image display. Under the fixed material process conditions, the charging effect of the thin film transistor is proportional to the channel width/channel length. The larger the channel width or the smaller the channel length, the better the charging effect per unit time.

然而,通道寬度設計越大,薄膜電晶體所佔面積越大,則畫素開口率下降。而通道長度大小設計則與實際製程能力以及良率考量有關,有其設計限制。如圖1之一種習知之薄膜電晶體基板所示,其具有一基板11、一源極12、一主動區13、一汲極14、一閘極絕緣層15以及一閘極16。其通道長度一般而言設計約為5微米,故其充電效果不佳。However, the larger the channel width design, the larger the area occupied by the thin film transistor, and the pixel aperture ratio decreases. The channel length size design is related to the actual process capability and yield considerations, and has its design limitations. As shown in a conventional thin film transistor substrate of FIG. 1, it has a substrate 11, a source 12, an active region 13, a drain 14, a gate insulating layer 15, and a gate 16. The channel length is generally designed to be about 5 microns, so its charging effect is not good.

另外,習知之薄膜電晶體之主動區所用的材料為非晶矽(a-Si),其載子遷移率約為0.5 cm2/V*s左右,無法滿足高頻驅動或高充電能力之產品需求。In addition, the material used in the active region of the conventional thin film transistor is amorphous germanium (a-Si), and its carrier mobility is about 0.5 cm 2 /V*s, which cannot meet the requirements of high frequency driving or high charging capability. .

因此,如何提供一種薄膜電晶體基板及其製造方法,能夠突破製程及材料限制,而使薄膜電晶體達到傑出的充電效果與載子遷移率,實為當前重要課題之一。Therefore, how to provide a thin film transistor substrate and a manufacturing method thereof can overcome the process and material limitation, and achieve excellent charging effect and carrier mobility of the thin film transistor, which is one of the current important topics.

有鑑於上述課題,本發明之目的為提供一種薄膜電晶體基板及其製造方法,能夠突破製程及材料限制,而使薄膜電晶體達到傑出的充電效果與載子遷移率。In view of the above problems, an object of the present invention is to provide a thin film transistor substrate and a method for fabricating the same, which can overcome the process and material limitations, and achieve excellent charging effect and carrier mobility of the thin film transistor.

為達上述目的,依據本發明一實施例之一種薄膜電晶體基板之製造方法包括:於一基板上沉積一源極層;於源極層上直接沉積一主動層,主動層包括金屬氧化物半導體材料或有機半導體材料;於主動層上直接沉積一汲極層,其中主動層接觸源極層與汲極層;從源極層、主動層與汲極層分別定義出一源極、一主動區與一汲極;於汲極上依序沉積一閘極絕緣層及一閘極層,以覆蓋源極、主動區與汲極;以及從閘極層定義出一閘極。To achieve the above objective, a method for fabricating a thin film transistor substrate according to an embodiment of the invention includes: depositing a source layer on a substrate; depositing an active layer directly on the source layer, the active layer including a metal oxide semiconductor a material or an organic semiconductor material; a drain layer is directly deposited on the active layer, wherein the active layer contacts the source layer and the drain layer; and a source and an active region are respectively defined from the source layer, the active layer and the drain layer And a drain electrode; a gate insulating layer and a gate layer are sequentially deposited on the drain to cover the source, the active region and the drain; and a gate is defined from the gate layer.

為達上述目的,依據本發明一實施例之一種薄膜電晶體基板包括一基板、一源極、一主動區、一汲極、一閘極絕緣層以及一閘極。源極設置於基板上。主動區直接設置於源極上,主動區包括金屬氧化物半導體材料或有機半導體材料。汲極直接設置於主動區上,且主動區接觸源極與汲極。閘極絕緣層設置於源極、主動區及汲極之側邊旁。閘極相對於源極、主動區及汲極之側邊而設置於閘極絕緣層旁。To achieve the above objective, a thin film transistor substrate according to an embodiment of the invention includes a substrate, a source, an active region, a drain, a gate insulating layer, and a gate. The source is disposed on the substrate. The active region is directly disposed on the source, and the active region includes a metal oxide semiconductor material or an organic semiconductor material. The drain is directly disposed on the active area, and the active area contacts the source and the drain. The gate insulating layer is disposed beside the source, the active region, and the side of the drain. The gate is disposed beside the gate insulating layer with respect to the sides of the source, the active region, and the drain.

為達上述目的,依據本發明一實施例之一種顯示裝置包括一薄膜電晶體基板、一對向基板、一光調變層以及一背光模組。對向基板與薄膜電晶體基板相對設置,光調變層設置於薄膜電晶體基板與對向基板之間,背光模組所發出之光線係經過薄膜電晶體基板、光調變層與對向基板。To achieve the above objective, a display device according to an embodiment of the invention includes a thin film transistor substrate, a pair of substrates, a light modulation layer, and a backlight module. The opposite substrate and the thin film transistor substrate are disposed opposite to each other, and the light modulation layer is disposed between the thin film transistor substrate and the opposite substrate, and the light emitted by the backlight module passes through the thin film transistor substrate, the light modulation layer and the opposite substrate. .

承上所述,由於本發明之主動區使用金屬氧化物半導體材料或有機半導體材料,例如銦鎵鋅氧化物,其載子遷移率極高,約為5~20 cm2/V*s,因而可大幅提升充電效能,且其製程簡單、可室溫成膜並適用於軟性基板、並且可應用於大型基板量產。As described above, since the active region of the present invention uses a metal oxide semiconductor material or an organic semiconductor material, such as indium gallium zinc oxide, the carrier mobility is extremely high, about 5 to 20 cm 2 /V*s, thereby The charging performance is greatly improved, and the process is simple, the film can be formed at room temperature and is suitable for a flexible substrate, and can be applied to mass production of a large substrate.

此外,本發明之源極、主動區與汲極以連續成膜方式形成,因此製程條件對這些半導體層之材料影響最小,有助於元件特性穩定,使其具有最佳性能表現。In addition, the source, the active region and the drain of the present invention are formed in a continuous film formation manner, so that the process conditions have the least influence on the materials of the semiconductor layers, contributing to the stability of the device characteristics and the best performance.

此外,由於本發明之源極、主動區與汲極係沿與基板垂直的方向疊合設置,而閘極位於主動區的側邊,因而對本發明之薄膜電晶體而言,主動區的厚度即約等於通道長度,在製程中可控制通道長度約為300~1000,相較於習知的5微米,本發明之薄膜電晶體的充電效果大幅提升,藉此可符合例如液晶顯示面板或有機發光二極體(OLED)面板開發需求,並且可減少薄膜電晶體元件設計面積,提升畫素開口率以達到顯示器之高亮度需求。換言之,本發明之薄膜電晶體以小面積設計即可符合產品充電能力需求,並可應用於大尺寸面板產品或高開口率產品設計。In addition, since the source, active region and the drain of the present invention are stacked in a direction perpendicular to the substrate, and the gate is located on the side of the active region, the thickness of the active region is the thickness of the thin film transistor of the present invention. About equal to the channel length, the length of the control channel can be controlled from 300~1000 in the process. Compared with the conventional 5 micrometers, the charging effect of the thin film transistor of the invention is greatly improved, thereby meeting the development requirements of, for example, a liquid crystal display panel or an organic light emitting diode (OLED) panel, and reducing the thin film transistor component. The design area increases the aperture ratio of the pixels to meet the high brightness requirements of the display. In other words, the thin film transistor of the present invention can be designed in a small area to meet the charging capacity of the product, and can be applied to a large-sized panel product or a high aperture ratio product design.

以下將參照相關圖式,說明依本發明較佳實施例之一種薄膜電晶體基板及其製造方法,其中相同的元件將以相同的參照符號加以說明。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, a thin film transistor substrate and a method of manufacturing the same according to a preferred embodiment of the present invention will be described with reference to the accompanying drawings, wherein the same elements will be described with the same reference numerals.

圖2為本發明較佳實施例之一種薄膜電晶體基板之製造方法的流程圖,製造方法包括以下步驟。2 is a flow chart showing a method of manufacturing a thin film transistor substrate according to a preferred embodiment of the present invention, the method of manufacturing comprising the following steps.

步驟S01:於一基板上沉積一源極層。Step S01: depositing a source layer on a substrate.

步驟S02:於源極層上沉積一主動層,主動層包括金屬氧化物半導體材料或有機半導體材料。Step S02: depositing an active layer on the source layer, the active layer comprising a metal oxide semiconductor material or an organic semiconductor material.

步驟S03:於主動層上直接沉積一汲極層,其中主動層接觸源極層與汲極層。Step S03: depositing a drain layer directly on the active layer, wherein the active layer contacts the source layer and the drain layer.

步驟S04:從源極層、主動層與汲極層分別定義出一源極、一主動區與一汲極。Step S04: defining a source, an active region and a drain from the source layer, the active layer and the drain layer, respectively.

步驟S05:於源極、主動區與汲極上沉積一閘極絕緣層。Step S05: depositing a gate insulating layer on the source, the active region and the drain.

步驟S06:於源極、主動區及汲極上沉積一閘極層於閘極絕緣層上,閘極絕緣層及閘極層覆蓋源極、主動區與汲極。Step S06: depositing a gate layer on the gate insulating layer on the source, the active region and the drain, and the gate insulating layer and the gate layer cover the source, the active region and the drain.

步驟S07:圖案化閘極層以定義出一閘極。Step S07: patterning the gate layer to define a gate.

步驟S08:於閘極、閘極絕緣層、源極與汲極上沉積一鈍化層。Step S08: depositing a passivation layer on the gate, the gate insulating layer, the source and the drain.

步驟S09:圖案化鈍化層與閘極絕緣層,以形成一第一開口。Step S09: patterning the passivation layer and the gate insulating layer to form a first opening.

步驟S10:於汲極與鈍化層上沉積一透明導電層,其中透明導電層透過第一開口與汲極接觸。Step S10: depositing a transparent conductive layer on the drain and the passivation layer, wherein the transparent conductive layer is in contact with the drain through the first opening.

步驟S11:圖案化透明導電層。Step S11: patterning the transparent conductive layer.

步驟S01~S03將源極層、主動層與汲極層以連續成膜方式沉積之後,步驟S04可利用顯影蝕刻製程來定義出源極、主動區與汲極。另外,步驟S04亦可先後執行於步驟S01與步驟S03之後,也就是步驟S01沉積源極層後,先利用顯影蝕刻製程來定義出源極,然後再進行步驟S02與步驟S03藉由連續成膜來沉積主動層與汲極層,接著再利用顯影蝕刻製程來定義出主動區與汲極。After steps S01-S03 deposit the source layer, the active layer and the drain layer in a continuous film formation manner, step S04 may define a source, an active region and a drain by a development etching process. In addition, step S04 may also be performed after step S01 and step S03, that is, after the source layer is deposited in step S01, the source is first defined by a development etching process, and then step S02 and step S03 are performed by continuous film formation. The active layer and the drain layer are deposited, and then the development etching process is used to define the active region and the drain.

主動層包括金屬氧化物半導體材料或有機半導體材料,其中金屬氧化物半導體材料例如為銦鎵鋅氧化物(IGZO);有機半導體材料例如為PXX(Peri-Xanthenoxanthen)衍生物或環噻吩(Fused thiophene)衍生物。銦鎵鋅氧化物之載子遷移率極高,約為5~20 cm2/V*s,且其製程簡單、可室溫成膜並適用於軟性基板、並且可應用於大型基板量產。The active layer includes a metal oxide semiconductor material such as indium gallium zinc oxide (IGZO), and an organic semiconductor material such as PXX (Peri-Xanthenoxanthen) derivative or Fused thiophene. derivative. Indium gallium zinc oxide has a very high carrier mobility of about 5 to 20 cm 2 /V*s, and its process is simple, can be formed at room temperature and is suitable for flexible substrates, and can be applied to mass production of large substrates.

另外,步驟S04可同時從源極層定義出一第一導線,鈍化層與閘極絕緣層也形成於第一導線上。In addition, step S04 can simultaneously define a first wire from the source layer, and the passivation layer and the gate insulating layer are also formed on the first wire.

步驟S07可同時藉由圖案化閘極層以定義出閘極、一儲存電極與一第二導線。Step S07 can simultaneously define a gate, a storage electrode and a second wire by patterning the gate layer.

在步驟S09中,除了在汲極上方形成第一開口之外,在第一導線與第二導線的上方藉由進行圖案化以在鈍化層與閘極絕緣層中形成一第二開口及一第三開口,然後,在步驟S10中,透明導電層透過第二開口與第一導線接觸,並透過第三開口與第二導線接觸。In step S09, in addition to forming a first opening above the drain, patterning is performed over the first conductive line and the second conductive line to form a second opening and a first opening in the passivation layer and the gate insulating layer. After the three openings, then, in step S10, the transparent conductive layer contacts the first wire through the second opening and contacts the second wire through the third opening.

步驟S11係圖案化透明導電層以定義出一第一部份及一第二部份,第一部份作為連接汲極的畫素電極,畫素電極與儲存電極係形成一儲存電容,第二部份作為第一導線與第二導線的接線。Step S11: patterning the transparent conductive layer to define a first portion and a second portion, the first portion serving as a pixel electrode connected to the drain, the pixel electrode and the storage electrode forming a storage capacitor, and second Part of the wiring is used as the first wire and the second wire.

通過步驟S01~S07可製作出垂直式薄膜電晶體,主動層包括金屬氧化物半導體材料或有機半導體材料。由於主動層材料容易受到相鄰層材質造成的介面影響,也容易受到製程或接觸的化學材料所造成的損害。為了改善此問題,在步驟S02與步驟S03中,主動層與汲極層係以連續成膜方式沉積,因此主動層與汲極層之間的介面較不易受到製程條件的影響,進而製作出特性較穩定的薄膜電晶體。A vertical thin film transistor can be fabricated through steps S01 to S07, and the active layer includes a metal oxide semiconductor material or an organic semiconductor material. Since the active layer material is susceptible to the interface caused by the material of the adjacent layer, it is also susceptible to damage caused by the chemical process of the process or contact. In order to improve the problem, in step S02 and step S03, the active layer and the drain layer are deposited in a continuous film formation manner, so that the interface between the active layer and the drain layer is less susceptible to process conditions, thereby producing characteristics. A more stable thin film transistor.

另外,垂直式薄膜電晶體的源極、主動區與汲極係沿垂直方向疊合設置,閘極位於主動區的側邊,主動區的膜厚即約等於電晶體通道區的長度,通道區的長度因而縮短,藉此可大幅提高通道寬長比(channel width/channel length)進而提升薄膜電晶體的導通效果,當薄膜電晶體作為充電開關時,其將產生較佳的充電效果。主動區所在的主動層在製作時其膜後約在300~1000,習知薄膜電晶體的通道區長度約為5微米,與習知相較垂直式薄膜電晶體的通道區長度大幅縮短。In addition, the source, the active region and the drain of the vertical thin film transistor are vertically arranged, and the gate is located at the side of the active region, and the film thickness of the active region is approximately equal to the length of the transistor channel region, and the channel region The length is thus shortened, thereby greatly increasing the channel width/channel length and thereby improving the conduction effect of the thin film transistor. When the thin film transistor is used as a charging switch, it will produce a better charging effect. The active layer where the active area is located is about 300~1000 after the film is produced. The length of the channel region of the conventional thin film transistor is about 5 micrometers, and the length of the channel region of the vertical thin film transistor is greatly shortened compared with the conventional one.

因垂直式薄膜電晶體具有較佳的導通效果,故其僅需較低的佈局面積即可達到以往習知薄膜電晶體的功效,也就是說,本發明之薄膜電晶體以小面積設計即可符合產品充電能力需求,並可應用於各類尺寸或高開口率的顯示面板,特別適合用於液晶顯示面板或有機發光二極體(OLED)的顯示面板。Since the vertical thin film transistor has a better conduction effect, it only needs a lower layout area to achieve the effect of the conventional thin film transistor, that is, the thin film transistor of the present invention can be designed in a small area. It meets the requirements of product charging capability and can be applied to display panels of various sizes or high aperture ratios, and is particularly suitable for display panels of liquid crystal display panels or organic light emitting diodes (OLEDs).

另外,源極層與汲極層可以是相同材質,例如是金屬;另外,源極層與汲極層可以是不同材質,例如源極層是金屬材料,汲極層是銦錫氧化物(ITO)等透光金屬氧化物。如果主動層與汲極層的材質分別為銦鎵鋅氧化物與銦錫氧化物,主動層與汲極層可利用相同的蝕刻液來蝕刻出主動區與汲極。In addition, the source layer and the drain layer may be the same material, for example, a metal; in addition, the source layer and the drain layer may be different materials, for example, the source layer is a metal material, and the drain layer is indium tin oxide (ITO). ) such as a light-transmitting metal oxide. If the materials of the active layer and the drain layer are indium gallium zinc oxide and indium tin oxide, the active layer and the drain layer can etch the active region and the drain with the same etching solution.

主動層與汲極層可同時進行圖案化,例如這二層皆以相同的圖案來定義,並同時進行蝕刻,這會使得主動區與汲極之側壁切齊,主動區內受閘極吸引的電子可循較短的路徑到達汲極。The active layer and the drain layer can be simultaneously patterned. For example, the two layers are defined by the same pattern and etched at the same time, which makes the active region and the sidewall of the drain pole, and the electrons attracted by the gate in the active region. You can follow the shorter path to reach the bungee.

詳細的製作流程及變化態樣於以下實施例說明。Detailed production processes and variations are illustrated in the following examples.

以下以圖3A至圖3S來說明本發明較佳實施例之一種薄膜電晶體基板之製造方法。如圖3A所示,於一基板201沉積一源極層202,接著在源極層202上直接沉積一主動層203,其中,主動層203包括金屬氧化物半導體材料或有機半導體材料;然後,於主動層203上直接沉積一汲極層204。源極層202、主動層203與汲極層204係在同一個腔體內以連續成膜方式沉積,主動層203係直接接觸源極層202與汲極層204,在製程中不換腔也不進行圖案化的動作,因此製程條件對半導體層之材料影響較小,使製作出的薄膜電晶體的元件特性較穩定能夠有較佳性能表現。Hereinafter, a method of manufacturing a thin film transistor substrate according to a preferred embodiment of the present invention will be described with reference to FIGS. 3A to 3S. As shown in FIG. 3A, a source layer 202 is deposited on a substrate 201, and then an active layer 203 is directly deposited on the source layer 202. The active layer 203 comprises a metal oxide semiconductor material or an organic semiconductor material; A drain layer 204 is deposited directly on the active layer 203. The source layer 202, the active layer 203 and the drain layer 204 are deposited in the same cavity in a continuous film formation manner, and the active layer 203 directly contacts the source layer 202 and the drain layer 204, and does not change the cavity during the process. The patterning operation is performed, so that the process conditions have less influence on the material of the semiconductor layer, and the element characteristics of the produced thin film transistor are more stable and can have better performance.

請參照圖3B至圖3G所示,薄膜電晶體的源極、主動區與汲極利用顯影蝕刻的方式而被定義出。在圖3B至圖3D中,主動層203與汲極層204係同時圖案化以定義出主動區303與汲極304。圖案化過程如下:在汲極層204塗上光阻PR,並將光阻PR曝光與顯影,殘餘的光阻PR代表主動區303與汲極304的區域(圖3B),然後以光阻PR作為遮罩來蝕刻主動層203與汲極層,進而定義出主動區303與汲極304(圖3C),接著將光阻去除(圖3D)。Referring to FIG. 3B to FIG. 3G, the source, active region and drain of the thin film transistor are defined by means of development etching. In FIGS. 3B through 3D, the active layer 203 and the drain layer 204 are simultaneously patterned to define the active region 303 and the drain 304. The patterning process is as follows: a photoresist PR is applied to the drain layer 204, and the photoresist PR is exposed and developed, and the residual photoresist PR represents the active region 303 and the region of the drain 304 (Fig. 3B), and then the photoresist PR The active layer 203 and the drain layer are etched as a mask to define the active region 303 and the drain 304 (Fig. 3C), followed by removal of the photoresist (Fig. 3D).

在圖3C中,主動層203與汲極層204係同時被蝕刻,因此主動區303與汲極304之側壁係切齊,藉此可縮短電流路徑。In FIG. 3C, the active layer 203 and the drain layer 204 are simultaneously etched, so that the active region 303 is aligned with the sidewalls of the drain 304, whereby the current path can be shortened.

同時圖案化主動層203與汲極層204之後,如圖3E至圖3G所示,源極層202係圖案化以定義出源極302及一第一導線309。圖案化過程如下:在源極層202與汲極304塗上光阻PR,並將光阻PR曝光與顯影,殘餘的光阻PR代表源極302的區域(圖3E),然後以光阻PR作為遮罩來蝕刻源極層202,進而定義出源極302與第一導線309(圖3F),接著將光阻去除(圖3G)。After the active layer 203 and the drain layer 204 are patterned at the same time, as shown in FIGS. 3E to 3G, the source layer 202 is patterned to define the source 302 and a first wire 309. The patterning process is as follows: a photoresist PR is applied to the source layer 202 and the drain 304, and the photoresist PR is exposed and developed, and the residual photoresist PR represents a region of the source 302 (FIG. 3E), and then the photoresist is PR. The source layer 202 is etched as a mask, thereby defining the source 302 and the first wire 309 (Fig. 3F), and then removing the photoresist (Fig. 3G).

接著,請參照圖3H至圖3K所示,閘極絕緣層205與閘極層206依序沉積於汲極304上。在圖3H中,一閘極絕緣層205沉積於源極302、主動區303與汲極304上,並且沉積在第一導線309上。然後,一閘極層206沉積於閘極絕緣層205的表面上。閘極絕緣層205及閘極層206覆蓋源極302、主動區303與汲極304。Next, referring to FIGS. 3H to 3K, the gate insulating layer 205 and the gate layer 206 are sequentially deposited on the drain 304. In FIG. 3H, a gate insulating layer 205 is deposited on source 302, active region 303 and drain 304, and is deposited on first conductor 309. Then, a gate layer 206 is deposited on the surface of the gate insulating layer 205. The gate insulating layer 205 and the gate layer 206 cover the source 302, the active region 303, and the drain 304.

在圖3I至圖3K中,閘極層206係圖案化以定義出一位於主動區303與汲極304之側邊的閘極306、一儲存電極310及一第二導線311。圖案化過程如下:在閘極層206塗上光阻PR,並將光阻PR曝光與顯影,殘餘的光阻PR代表閘極306、儲存電極310及第二導線311的區域(圖3I),然後以光阻PR作為遮罩來蝕刻閘極層206,進而定義出閘極306、儲存電極310及第二導線311(圖3J),接著將光阻去除(圖3K)。In FIGS. 3I-3K, the gate layer 206 is patterned to define a gate 306, a storage electrode 310, and a second wire 311 on the sides of the active region 303 and the drain 304. The patterning process is as follows: a photoresist PR is applied to the gate layer 206, and the photoresist PR is exposed and developed, and the residual photoresist PR represents a region of the gate 306, the storage electrode 310, and the second wire 311 (FIG. 3I). The gate layer 206 is then etched with the photoresist PR as a mask, thereby defining the gate 306, the storage electrode 310, and the second wire 311 (FIG. 3J), and then removing the photoresist (FIG. 3K).

請參照圖3L至圖3O所示,在圖3L中,一鈍化層207沉積於閘極306、儲存電極310、第二導線311、閘極絕緣層205、源極302與汲極304上,在圖3M至圖3O中,鈍化層207與閘極絕緣層205係圖案化以形成一第一開口314暴露出汲極304、一第二開口315暴露出第一導線309與一第三開口316暴露出第二導線311,第一開口314與第二開口315穿過鈍化層207與閘極絕緣層205,第三開口316穿過鈍化層207,這三個開口分別位於汲極304、第一導線309與第二導線311的上方。圖案化過程如下:在鈍化層207塗上光阻PR,並將光阻PR曝光與顯影,光阻PR去除的部份代表要電性連接的區域(圖3M),然後以光阻PR作為遮罩來蝕刻鈍化層207與閘極絕緣層205,(圖3N),接著將光阻去除(圖3O)。Referring to FIG. 3L to FIG. 3O, in FIG. 3L, a passivation layer 207 is deposited on the gate 306, the storage electrode 310, the second wire 311, the gate insulating layer 205, the source 302 and the drain 304. In FIG. 3M to FIG. 3O, the passivation layer 207 and the gate insulating layer 205 are patterned to form a first opening 314 exposing the drain 304, and a second opening 315 exposing the first wire 309 and the third opening 316 to be exposed. The second wire 311, the first opening 314 and the second opening 315 pass through the passivation layer 207 and the gate insulating layer 205, and the third opening 316 passes through the passivation layer 207. The three openings are respectively located at the drain 304 and the first wire. 309 is above the second wire 311. The patterning process is as follows: a photoresist PR is applied to the passivation layer 207, and the photoresist PR is exposed and developed. The portion where the photoresist PR is removed represents a region to be electrically connected (FIG. 3M), and then the photoresist PR is used as a mask. A cover is used to etch the passivation layer 207 and the gate insulating layer 205 (Fig. 3N), and then the photoresist is removed (Fig. 3O).

請參照圖3P至圖3S所示,在圖3P中,一透明導電層208沉積於經圖案化的鈍化層207上,並且填入第一開口314、第二開口315及第三開口316。在圖3Q至圖3S中,透明導電層208經圖案化後定義出一畫素電極312及一接線313。圖案化過程如下:在透明導電層208塗上光阻PR,並將光阻PR曝光與顯影,殘餘的光阻PR代表接線313與儲存電容的另一個電極的所在區域(圖3Q),然後以光阻PR作為遮罩來蝕刻透明導電層208(圖3R),接著將光阻去除(圖3S)。需注意者,如圖3N所示,在鈍化層207的蝕刻當中,部分閘極絕緣層205亦被蝕刻,以露出汲極304與第一導線309,以便後來的透明導電層208在沉積後可接觸汲極304與第一導線309。圖案化後,畫素電極312透過第一開口314與汲極304接觸並與儲存電極310形成儲存電容。接線313透過第二開口315與第一導線309接觸,並透過第三開口316與第二導線311接觸,第一導線309與第二導線311透過接線313彼此電性連接。Referring to FIG. 3P to FIG. 3S, in FIG. 3P, a transparent conductive layer 208 is deposited on the patterned passivation layer 207 and filled into the first opening 314, the second opening 315, and the third opening 316. In FIGS. 3Q to 3S, the transparent conductive layer 208 is patterned to define a pixel electrode 312 and a wiring 313. The patterning process is as follows: a photoresist PR is applied to the transparent conductive layer 208, and the photoresist PR is exposed and developed. The residual photoresist PR represents the area of the other electrode of the wiring 313 and the storage capacitor (Fig. 3Q), and then The photoresist PR is used as a mask to etch the transparent conductive layer 208 (Fig. 3R), and then the photoresist is removed (Fig. 3S). It should be noted that, as shown in FIG. 3N, during the etching of the passivation layer 207, a portion of the gate insulating layer 205 is also etched to expose the drain 304 and the first conductive line 309 so that the subsequent transparent conductive layer 208 can be deposited after deposition. The drain 304 is contacted with the first wire 309. After patterning, the pixel electrode 312 contacts the drain 304 through the first opening 314 and forms a storage capacitor with the storage electrode 310. The wire 313 is in contact with the first wire 309 through the second opening 315 and is in contact with the second wire 311 through the third opening 316. The first wire 309 and the second wire 311 are electrically connected to each other through the wire 313.

圖3S所示即為本發明較佳實施候之薄膜電晶體基板,中間部分為薄膜電晶體,兩邊部分分別為儲存電容與導線接觸部,薄膜電晶體基板可應用於主動矩陣式之顯示面板,例如液晶顯示面板。以液晶顯示面板的應用來說,薄膜電晶體基板與另一對向基板組裝,並在二個基板中間填入液晶材料,薄膜電晶體基板的儲存電容的透明導電層作為畫素電極,畫素電極的電位影響液晶材料的翻轉,進而控制光線穿過液晶材料的穿透率。FIG. 3S shows a thin film transistor substrate according to a preferred embodiment of the present invention. The middle portion is a thin film transistor, and the two sides are respectively a storage capacitor and a wire contact portion, and the thin film transistor substrate can be applied to an active matrix display panel. For example, a liquid crystal display panel. In the application of the liquid crystal display panel, the thin film transistor substrate is assembled with another opposite substrate, and a liquid crystal material is filled in between the two substrates, and a transparent conductive layer of the storage capacitor of the thin film transistor substrate is used as a pixel electrode, and a pixel The potential of the electrode affects the flipping of the liquid crystal material, thereby controlling the transmittance of light through the liquid crystal material.

另外,薄膜電晶體基板上可再形成有機發光二極體,這些有機發光二極體可以排列成陣列並可作為顯示用。In addition, an organic light-emitting diode can be further formed on the thin film transistor substrate, and the organic light-emitting diodes can be arranged in an array and can be used for display.

此外,如圖3S所示,在本實施例之薄膜電晶體中,閘極306會遮到通道,因此可以減少傳統黑色矩陣(BM)遮的區域,開口率可向上提升。另外,在本實施例之薄膜電晶體中,主動區的厚度即約等於通道長度。Further, as shown in FIG. 3S, in the thin film transistor of the present embodiment, the gate 306 is shielded from the channel, so that the area covered by the conventional black matrix (BM) can be reduced, and the aperture ratio can be increased upward. Further, in the thin film transistor of this embodiment, the thickness of the active region is approximately equal to the length of the channel.

另外,本發明之薄膜電晶體之製造方法可在同一腔室內,例如藉由化學氣相沉積(CVD)與濕蝕刻(wet etching)完成,不需要使用乾蝕刻來製作薄膜電晶體。換言之,本發明之製造方法可不必更換腔室,故能夠提升製程效率,並縮短製程時間、降低生產成本。另外,上述之製造方法係使用5道光罩而得以完成。Further, the method of manufacturing the thin film transistor of the present invention can be carried out in the same chamber, for example, by chemical vapor deposition (CVD) and wet etching, without using dry etching to form a thin film transistor. In other words, the manufacturing method of the present invention eliminates the need to replace the chamber, thereby improving process efficiency, shortening process time, and reducing production costs. In addition, the above manufacturing method was completed using five masks.

上述之製造方法僅為舉例說明,並非用以限制本發明,例如,製造方法可依據產品需求或製程條件而調整,以下舉兩實施例說明之。The above manufacturing method is merely illustrative and is not intended to limit the present invention. For example, the manufacturing method can be adjusted according to product requirements or process conditions, which are described in the following two embodiments.

如圖4A至圖4C所示,在直接沉積主動層203之前,源極層202係圖案化以定義出源極302。在圖4A中,源極層202沉積於基板201上,然後在源極層202塗上光阻PR,並將光阻PR曝光與顯影,光阻PR去除的部份代表源極的區域(圖4A),然後以光阻PR作為遮罩來蝕刻源極層202(圖4B),接著將光阻去除(圖4C)。As shown in FIGS. 4A-4C, the source layer 202 is patterned to define the source 302 prior to direct deposition of the active layer 203. In FIG. 4A, the source layer 202 is deposited on the substrate 201, and then the photoresist layer PR is applied to the source layer 202, and the photoresist PR is exposed and developed. The portion where the photoresist PR is removed represents the source region (Fig. 4A), then the source layer 202 is etched with the photoresist PR as a mask (Fig. 4B), and then the photoresist is removed (Fig. 4C).

如圖4D至圖4F所示,在圖4D中,源極層202上直接沉積一主動層203,然後,於主動層203上直接沉積一汲極層204。主動層203與汲極層204係在同一個腔體內以連續成膜方式沉積,主動層203與汲極層204係同時圖案化以定義出主動區303與汲極304。圖案化過程如下:在汲極層204塗上光阻PR,並將光阻PR曝光與顯影,殘餘的光阻PR代表主動區303與汲極304的區域(圖4D),然後以光阻PR作為遮罩來蝕刻主動層203與汲極層,進而定義出主動區303與汲極304(圖4E),接著將光阻去除(圖4F)。As shown in FIG. 4D to FIG. 4F, in FIG. 4D, an active layer 203 is directly deposited on the source layer 202, and then a drain layer 204 is directly deposited on the active layer 203. The active layer 203 and the drain layer 204 are deposited in the same cavity in a continuous film formation manner, and the active layer 203 and the drain layer 204 are simultaneously patterned to define the active region 303 and the drain 304. The patterning process is as follows: a photoresist PR is applied to the drain layer 204, and the photoresist PR is exposed and developed, and the residual photoresist PR represents the active region 303 and the region of the drain 304 (Fig. 4D), and then the photoresist PR The active layer 203 and the drain layer are etched as a mask to define the active region 303 and the drain 304 (FIG. 4E), and then the photoresist is removed (FIG. 4F).

本實施例之製造方法係在沉積主動層203與汲極層204之前,先將源極層202圖案化,藉此可減少因連續鍍膜的製程對主動層203、汲極層204與源極層202造成的負面問題,例如應力效應。The manufacturing method of this embodiment first patterns the source layer 202 before depositing the active layer 203 and the drain layer 204, thereby reducing the process of the continuous plating on the active layer 203, the drain layer 204 and the source layer. Negative problems caused by 202, such as stress effects.

圖4A至圖4F之製程完成之後,可接著圖3H至圖3S所示之製造方法,本實施例之製造方法需使用5道光罩。另外,第一導線309的製作方式亦與前述實施例相似,於此就不再贅述。After the process of FIGS. 4A to 4F is completed, the manufacturing method shown in FIGS. 3H to 3S can be continued. The manufacturing method of the embodiment requires the use of five masks. In addition, the manner in which the first wire 309 is fabricated is similar to that of the previous embodiment, and will not be described herein.

另外,為了減低使用的光罩數量,電晶體的主動區、汲極與源極所需的定義圖案可利用同一道光罩並配合半色調(halftone)圖案的光阻來製作。In addition, in order to reduce the number of reticle used, the defined pattern required for the active region, the drain and the source of the transistor can be fabricated using the same reticle and matching the haze of the halftone pattern.

如圖5A至圖5C所示,與前述實施例不同的是,製造方法利用一半色調(halftone)圖案來圖案化主動層203、汲極層204與源極層202以定義出源極302,然後薄化半色調圖案之高度,以暴露出部份汲極層204,以及蝕刻主動層203與汲極層204以定義出主動區303與汲極304。As shown in FIGS. 5A to 5C, unlike the foregoing embodiment, the manufacturing method utilizes a halftone pattern to pattern the active layer 203, the drain layer 204, and the source layer 202 to define the source 302, and then The height of the halftone pattern is thinned to expose a portion of the drain layer 204, and the active layer 203 and the drain layer 204 are etched to define the active region 303 and the drain 304.

在圖5A中,源極層202、主動層203與汲極層204係與圖3A相同是以連續成膜方式沉積,然後在汲極層204塗上光阻PR1,光阻PR1具有半色調(halftone)圖案,然後將光阻PR1曝光與顯影,殘餘的光阻PR1代表源極302的區域(圖5A),然後以光阻PR1作為遮罩來蝕刻主動層203、汲極層204(圖5B)以及蝕刻源極層202以定義出源極302(圖5C)。In FIG. 5A, the source layer 202, the active layer 203, and the drain layer 204 are deposited in a continuous film formation manner as in FIG. 3A, and then the photoresist layer PR1 is applied to the drain layer 204, and the photoresist PR1 has a halftone ( The halftone) pattern, then exposing and developing the photoresist PR1, the residual photoresist PR1 representing the region of the source 302 (FIG. 5A), and then etching the active layer 203 and the drain layer 204 with the photoresist PR1 as a mask (FIG. 5B) And etching the source layer 202 to define the source 302 (Fig. 5C).

如圖5D至圖5F所示,為了利用半色調圖案定義出主動區303與汲極304,製造方法係薄化半色調圖案之高度以及利用經薄化高度之半色調圖案同時圖案化主動層203與汲極層204以定義出主動區303汲極304。在圖5D中,光阻PR1經光阻溶劑溶解部份來薄化其高度,剩餘的光阻PR1作為主動層203與汲極層204之遮罩。然後,在圖5E中,同時蝕刻主動層203與汲極層204以定義出主動區303汲極304,最後如圖5F將光阻PR1去除。As shown in FIGS. 5D to 5F, in order to define the active region 303 and the drain 304 using a halftone pattern, the manufacturing method is to thin the height of the halftone pattern and simultaneously pattern the active layer 203 using the thinned halftone pattern. The drain layer 204 is defined to define the active region 303 drain 304. In FIG. 5D, the photoresist PR1 is thinned by the photoresist solvent-dissolving portion, and the remaining photoresist PR1 serves as a mask for the active layer 203 and the drain layer 204. Then, in FIG. 5E, the active layer 203 and the drain layer 204 are simultaneously etched to define the active region 303 drain 304, and finally the photoresist PR1 is removed as shown in FIG. 5F.

本實施例之製造方法係利用半色調蝕刻技術而能減少一道光罩製程,因而能夠降低成本。圖5A至圖5F之製程完成之後,可接著圖3H至圖3S所示之製造方法,本實施例之製造方法只需使用4道光罩。另外,第一導線309的製作方式亦與前述實施例相似,於此就不再贅述。The manufacturing method of this embodiment utilizes a halftone etching technique to reduce a mask process and thus reduce costs. After the process of FIGS. 5A to 5F is completed, the manufacturing method shown in FIGS. 3H to 3S can be continued. The manufacturing method of the embodiment requires only four masks. In addition, the manner in which the first wire 309 is fabricated is similar to that of the previous embodiment, and will not be described herein.

在以上實施例中,目前製作傳統薄膜電晶體的製程技術可用於製作前述薄膜電晶體,而且前述薄膜電晶體基板亦可搭配目前用於各種主動矩陣顯示面板的相關延伸技術,例如:平面內切換(In Panel Switching,IPS)或多區域垂直配向(Multi-domain Vertical Alignment,MVA)等等。In the above embodiments, the current manufacturing process of the conventional thin film transistor can be used to fabricate the above-mentioned thin film transistor, and the thin film transistor substrate can also be used with related extension technologies currently used for various active matrix display panels, for example, in-plane switching. (In Panel Switching, IPS) or Multi-domain Vertical Alignment (MVA) and so on.

請參照圖3S與圖6所示,圖3S是從一第一方向觀看薄膜電晶體基板的側面剖面圖,圖6是從一第二方向觀看薄膜電晶體基板的局部側面剖面圖,一薄膜電晶體基板2包含一基板201、一源極302、一主動區303、一汲極304、一閘極絕緣層205以及一閘極306。源極302設置於基板201上。主動區303直接設置於源極302上,主動區303包括金屬氧化物半導體材料或有機半導體材料。金屬氧化物半導體材料例如為銦鎵鋅氧化物。汲極304直接設置於主動區303上,且主動區303接觸源極302與汲極304。閘極絕緣層205設置於源極302、主動區303及汲極304上。閘極306相對於源極302、主動區303及汲極304之側邊而設置於閘極絕緣層205旁。3S and FIG. 6, FIG. 3S is a side cross-sectional view of the thin film transistor substrate viewed from a first direction, and FIG. 6 is a partial side cross-sectional view of the thin film transistor substrate viewed from a second direction, a thin film The crystal substrate 2 includes a substrate 201, a source 302, an active region 303, a drain 304, a gate insulating layer 205, and a gate 306. The source 302 is disposed on the substrate 201. The active region 303 is directly disposed on the source 302, and the active region 303 includes a metal oxide semiconductor material or an organic semiconductor material. The metal oxide semiconductor material is, for example, indium gallium zinc oxide. The drain 304 is disposed directly on the active region 303, and the active region 303 contacts the source 302 and the drain 304. The gate insulating layer 205 is disposed on the source 302, the active region 303, and the drain 304. The gate 306 is disposed beside the gate insulating layer 205 with respect to the sides of the source 302, the active region 303, and the drain 304.

主動區303與汲極304之側壁係切齊,主動區內受閘極吸引的電子可循較短的路徑到達汲極,藉此可縮短電流路徑。The active region 303 is aligned with the sidewalls of the drain 304, and the electrons attracted by the gate in the active region can follow the shorter path to the drain, thereby shortening the current path.

薄膜電晶體基板更包括一鈍化層207以及一透明導電層208(圖3S顯示從透明導電層208所定義之畫素電極312及接線313)。鈍化層207設置於閘極306上。透明導電層208設置於鈍化層207與汲極304上,並藉由鈍化層207與閘極306隔離。The thin film transistor substrate further includes a passivation layer 207 and a transparent conductive layer 208 (FIG. 3S shows the pixel electrode 312 and the wiring 313 defined from the transparent conductive layer 208). A passivation layer 207 is disposed on the gate 306. The transparent conductive layer 208 is disposed on the passivation layer 207 and the drain 304, and is isolated from the gate 306 by the passivation layer 207.

由於薄膜電晶體基板的特性已在前述製造方法的實施例中詳述,故此不再贅述細節。Since the characteristics of the thin film transistor substrate have been described in detail in the embodiments of the foregoing manufacturing method, the details will not be described again.

請參照圖7所示,一顯示裝置4包括一薄膜電晶體基板42、一對向基板41、一光調變層43以及一背光模組44。對向基板41與薄膜電晶體基板42相對設置,光調變層43設置於薄膜電晶體基板42與對向基板41之間,背光模組44所發出之光線係經過薄膜電晶體基板42、光調變層43與對向基板41,薄膜電晶體基板42具有如前述實施例所述的元件。Referring to FIG. 7 , a display device 4 includes a thin film transistor substrate 42 , a pair of substrates 41 , a light modulation layer 43 , and a backlight module 44 . The opposite substrate 41 is disposed opposite to the thin film transistor substrate 42. The light modulation layer 43 is disposed between the thin film transistor substrate 42 and the opposite substrate 41. The light emitted by the backlight module 44 passes through the thin film transistor substrate 42 and the light. The modulation layer 43 and the opposite substrate 41, the thin film transistor substrate 42 have the elements as described in the foregoing embodiments.

舉例來說,顯示裝置4可以是液晶顯示裝置,光調變層43例如是液晶層,其係受電場控制使得穿過的光線有偏振方向的變化。另外,背光模組44具有發光二極體或冷陰極射線管作為光源,背光模組44可以是直下式或是側光式背光模組。對向基板41具有一對向電極,對向電極與畫素電極構成的電場可控制液晶層。For example, the display device 4 may be a liquid crystal display device, and the light modulation layer 43 is, for example, a liquid crystal layer that is controlled by an electric field such that light passing therethrough has a change in polarization direction. In addition, the backlight module 44 has a light emitting diode or a cold cathode ray tube as a light source, and the backlight module 44 can be a direct type or an edge type backlight module. The counter substrate 41 has a pair of electrodes, and the electric field formed by the counter electrode and the pixel electrode controls the liquid crystal layer.

綜上所述,由於本發明之主動區使用金屬氧化物半導體材料或有機半導體材料,例如銦鎵鋅氧化物,其載子遷移率極高,約為5~20cm2 /V*s,因而可大幅提升充電效能,且其製程簡單、可室溫成膜並適用於軟性基板、並且可應用於大型基板量產。In summary, since the active region of the present invention uses a metal oxide semiconductor material or an organic semiconductor material, such as indium gallium zinc oxide, the carrier mobility is extremely high, about 5-20 cm 2 /V*s, and thus The charging performance is greatly improved, and the process is simple, the film can be formed at room temperature and is suitable for a flexible substrate, and can be applied to mass production of a large substrate.

此外,本發明之主動區與汲極以連續成膜方式形成,因此製程條件對這些半導體層之材料影響最小,有助於元件特性穩定,使其具有最佳性能表現。In addition, the active region and the drain of the present invention are formed in a continuous film formation manner, so that the process conditions have the least influence on the materials of the semiconductor layers, contributing to the stability of the device characteristics and the best performance.

此外,由於本發明實施例之源極、主動區與汲極係沿與基板垂直的方向疊合設置,而閘極位於主動區的側邊,因而對本發明實施例之薄膜電晶體而言,主動區的厚度即約等於通道長度,在製程中可控制通道長度約為300~1000,相較於習知的5微米,本發明之薄膜電晶體的充電效果大幅提升,藉此可符合例如液晶顯示面板或有機發光二極體(OLED)面板開發需求,並且可減少薄膜電晶體元件設計面積,提升畫素開口率以達到顯示器之高亮度需求。換言之,本發明之薄膜電晶體以小面積設計即可符合產品充電能力需求,並可應用於大尺寸面板產品或高開口率產品設計。In addition, since the source, the active region and the drain are stacked in a direction perpendicular to the substrate, and the gate is located on the side of the active region, the active film of the embodiment of the present invention is active. The thickness of the zone is approximately equal to the length of the channel. In the process, the length of the channel can be controlled to be about 300~1000. Compared with the conventional 5 micrometers, the charging effect of the thin film transistor of the invention is greatly improved, thereby meeting the development requirements of, for example, a liquid crystal display panel or an organic light emitting diode (OLED) panel, and reducing the thin film transistor component. The design area increases the aperture ratio of the pixels to meet the high brightness requirements of the display. In other words, the thin film transistor of the present invention can be designed in a small area to meet the charging capacity of the product, and can be applied to a large-sized panel product or a high aperture ratio product design.

以上所述僅為舉例性,而非為限制性者。任何未脫離本發明之精神與範疇,而對其進行之等效修改或變更,均應包含於後附之申請專利範圍中。The above is intended to be illustrative only and not limiting. Any equivalent modifications or alterations to the spirit and scope of the invention are intended to be included in the scope of the appended claims.

11...基板11. . . Substrate

12...源極12. . . Source

13...主動區13. . . Active zone

14...汲極14. . . Bungee

15...閘極絕緣層15. . . Gate insulation

16...閘極16. . . Gate

201...基板201. . . Substrate

202...源極層202. . . Source layer

203...主動層203. . . Active layer

204...汲極層204. . . Bungee layer

205...閘極絕緣層205. . . Gate insulation

206...閘極層206. . . Gate layer

207...鈍化層207. . . Passivation layer

208...透明導電層208. . . Transparent conductive layer

302...源極302. . . Source

303...主動區303. . . Active zone

304...汲極304. . . Bungee

306...閘極306. . . Gate

309...第一導線309. . . First wire

310...儲存電極310. . . Storage electrode

311...第二導線311. . . Second wire

312...畫素電極312. . . Pixel electrode

313...接線313. . . wiring

314...第一開口314. . . First opening

315...第二開口315. . . Second opening

316...第三開口316. . . Third opening

4...顯示裝置4. . . Display device

41...薄膜電晶體基板41. . . Thin film transistor substrate

42...對向基板42. . . Counter substrate

43...光調變層43. . . Light modulation layer

44...背光模組44. . . Backlight module

PR...光阻PR. . . Photoresist

PR1...光阻PR1. . . Photoresist

S01~S11...薄膜電晶體基板之製造方法的步驟S01~S11. . . Steps of a method of manufacturing a thin film transistor substrate

圖1為一種習知之薄膜電晶體的示意圖;Figure 1 is a schematic view of a conventional thin film transistor;

圖2為本發明較佳實施例之一種薄膜電晶體基板之製造方法的流程圖;2 is a flow chart showing a method of manufacturing a thin film transistor substrate according to a preferred embodiment of the present invention;

圖3A至圖3S為本發明較佳實施例之一種薄膜電晶體基板之製造方法的示意圖;3A to 3S are schematic views showing a method of manufacturing a thin film transistor substrate according to a preferred embodiment of the present invention;

圖4A至圖4F係顯示另一種薄膜電晶體基板之製造方法;4A to 4F show another method of manufacturing a thin film transistor substrate;

圖5A至圖5F係顯示又一種薄膜電晶體基板之製造方法;5A to 5F show still another method of manufacturing a thin film transistor substrate;

圖6為薄膜電晶體基板之一局部側面剖面圖;以及Figure 6 is a partial side cross-sectional view of a thin film transistor substrate;

圖7為顯示裝置之一示意圖。Figure 7 is a schematic illustration of one of the display devices.

S01~S11...薄膜電晶體基板之製造方法的步驟S01~S11. . . Steps of a method of manufacturing a thin film transistor substrate

Claims (17)

一種薄膜電晶體基板之製造方法,包括:於一基板上沉積一源極層;於該源極層上直接沉積一主動層,該主動層包括金屬氧化物半導體材料或有機半導體材料;於該主動層上直接沉積一汲極層,其中該主動層接觸該源極層與該汲極層;從該源極層、該主動層與該汲極層分別定義出一源極、一主動區與一汲極;於該汲極上依序沉積一閘極絕緣層及一閘極層,以覆蓋該源極、該主動區與該汲極;以及從該閘極層定義出一閘極。A method for fabricating a thin film transistor substrate includes: depositing a source layer on a substrate; depositing an active layer directly on the source layer, the active layer comprising a metal oxide semiconductor material or an organic semiconductor material; Depositing a drain layer directly on the layer, wherein the active layer contacts the source layer and the drain layer; and a source, an active region and a source are respectively defined from the source layer, the active layer and the drain layer a drain electrode; a gate insulating layer and a gate layer are sequentially deposited on the drain to cover the source, the active region and the drain; and a gate is defined from the gate layer. 如申請專利範圍第1項所述之製造方法,其中從該源極層、該主動層與該汲極層分別定義出一源極、一主動區與一汲極之步驟包括:同時圖案化該主動層與該汲極層以定義出該主動區與該汲極;以及同時圖案化該主動層與該汲極層之後,圖案化該源極層以定義出該源極。The manufacturing method of claim 1, wherein the step of defining a source, an active region and a drain from the source layer, the active layer and the drain layer respectively comprises: simultaneously patterning the After the active layer and the drain layer define the active region and the drain; and simultaneously pattern the active layer and the drain layer, the source layer is patterned to define the source. 如申請專利範圍第1項所述之製造方法,其中從該源極層、該主動層與該汲極層分別定義出一源極、一主動區與一汲極之步驟包含:直接沉積該主動層之前,圖案化該源極層以定義出該源極;以及同時圖案化該主動層與該汲極層以定義出該主動區與該汲極。The manufacturing method of claim 1, wherein the step of defining a source, an active region and a drain from the source layer, the active layer and the drain layer respectively comprises: directly depositing the active Before the layer, the source layer is patterned to define the source; and the active layer and the drain layer are simultaneously patterned to define the active region and the drain. 如申請專利範圍第2項或第3項所述之製造方法,其中同時圖案化該主動層與該汲極層之步驟包括:同時蝕刻該主動層與該汲極層。The manufacturing method of claim 2, wherein the simultaneously patterning the active layer and the drain layer comprises simultaneously etching the active layer and the drain layer. 如申請專利範圍第1項所述之製造方法,其中從該源極層、該主動層與該汲極層分別定義出一源極、一主動區與一汲極之步驟包括:利用一半色調圖案圖案化該主動層、該汲極層及該源極層;薄化該半色調圖案之高度,以暴露出部份該汲極層;以及蝕刻該主動層與該汲極層以定義出該主動區與該汲極。The manufacturing method of claim 1, wherein the step of defining a source, an active region and a drain from the source layer, the active layer and the drain layer respectively comprises: using a halftone pattern Patterning the active layer, the drain layer and the source layer; thinning the height of the halftone pattern to expose a portion of the drain layer; and etching the active layer and the drain layer to define the active District and the bungee. 如申請專利範圍第1項所述之製造方法,更包括:於該閘極、該閘極絕緣層、該源極與該汲極上沉積一鈍化層;圖案化該鈍化層與該閘極絕緣層,以形成一第一開口暴露出該汲極;於該汲極與該鈍化層上沉積一透明導電層,其中該透明導電層透過該第一開口與該汲極接觸;以及圖案化該透明導電層。The manufacturing method of claim 1, further comprising: depositing a passivation layer on the gate, the gate insulating layer, the source and the drain; patterning the passivation layer and the gate insulating layer Forming a first opening to expose the drain; depositing a transparent conductive layer on the drain and the passivation layer, wherein the transparent conductive layer contacts the drain through the first opening; and patterning the transparent conductive Floor. 如申請專利範圍第6項所述之製造方法,更包括:從該閘極層定義出一儲存電極,其中圖案化該透明導電層之步驟係定義出一畫素電極,該儲存電極與該畫素電極係形成一儲存電容。The manufacturing method of claim 6, further comprising: defining a storage electrode from the gate layer, wherein the step of patterning the transparent conductive layer defines a pixel electrode, the storage electrode and the drawing The element electrode forms a storage capacitor. 如申請專利範圍第6項所述之製造方法,更包括:從該源極層定義出一第一導線,其中該鈍化層與該閘極絕緣層形成於該第一導線上;從該閘極層定義出一第二導線;以及圖案化該鈍化層與該閘極絕緣層,以形成一第二開口暴露出該第一導線及一第三開口暴露出該第二導線,其中圖案化該透明導電層之步驟係定義出一接線,該接線透過該第二開口與該第一導線接觸,並透過該第三開口與該第二導線接觸。The manufacturing method of claim 6, further comprising: defining a first wire from the source layer, wherein the passivation layer and the gate insulating layer are formed on the first wire; from the gate Forming a second wire; and patterning the passivation layer and the gate insulating layer to form a second opening exposing the first wire and a third opening exposing the second wire, wherein the transparent pattern is patterned The step of conducting a layer defines a wire that is in contact with the first wire through the second opening and is in contact with the second wire through the third opening. 如申請專利範圍第1項所述之製造方法,其中該主動層包括金屬氧化物半導體材料。The manufacturing method of claim 1, wherein the active layer comprises a metal oxide semiconductor material. 如申請專利範圍第9項所述之製造方法,其中該主動層包括銦鎵鋅氧化物。The manufacturing method of claim 9, wherein the active layer comprises indium gallium zinc oxide. 一種薄膜電晶體基板,包括:一基板;一源極,設置於該基板上;一主動區,直接設置於該源極上,該主動區包括金屬氧化物半導體材料或有機半導體材料;一汲極,直接設置於該主動區上,且該主動區接觸該源極與該汲極;一閘極絕緣層,覆蓋該源極、該主動區與該汲極;以及一閘極,位於該主動區及該汲極之側邊並設置於該閘極絕緣層上。A thin film transistor substrate comprises: a substrate; a source disposed on the substrate; an active region disposed directly on the source, the active region comprising a metal oxide semiconductor material or an organic semiconductor material; Directly disposed on the active region, the active region contacts the source and the drain; a gate insulating layer covering the source, the active region and the drain; and a gate located in the active region and The side of the drain is disposed on the gate insulating layer. 如申請專利範圍第11項所述之薄膜電晶體基板,其中該主動區與該汲極之側壁係切齊。The thin film transistor substrate of claim 11, wherein the active region is aligned with a sidewall of the drain. 如申請專利範圍第11項所述之薄膜電晶體基板,更包括:一鈍化層,設置於該閘極、該閘極絕緣層、該源極與該汲極上;一第一開口,位於該汲極上方,穿過該鈍化層與該閘極絕緣層;以及一畫素電極,設置於該鈍化層與該汲極上,且該畫素電極透過該第一開口與該汲極接觸。The thin film transistor substrate of claim 11, further comprising: a passivation layer disposed on the gate, the gate insulating layer, the source and the drain; a first opening located at the gate a passivation layer and a gate insulating layer; and a pixel electrode disposed on the passivation layer and the drain, and the pixel electrode is in contact with the drain through the first opening. 如申請專利範圍第13項所述之薄膜電晶體基板,更包括:一儲存電極,設置於該閘極絕緣層上,該儲存電極與該畫素電極形成一儲存電容。The thin film transistor substrate of claim 13, further comprising: a storage electrode disposed on the gate insulating layer, the storage electrode and the pixel electrode forming a storage capacitor. 如申請專利範圍第13項所述之薄膜電晶體基板,更包括:一第一導線,設置於該基板上;一第二開口,位於該第一導線上方,穿過該鈍化層與該閘極絕緣層,以暴露出該第一導線;一第二導線,設置於該閘極絕緣層上;一第三開口,位於該第二導線上方,穿過該鈍化層與該閘極絕緣層,以暴露出該第二導線;以及一接線,透過該第二開口與該第一導線接觸,並透過該第三開口與該第二導線接觸。The thin film transistor substrate of claim 13, further comprising: a first wire disposed on the substrate; a second opening above the first wire, passing through the passivation layer and the gate An insulating layer to expose the first wire; a second wire disposed on the gate insulating layer; a third opening above the second wire, passing through the passivation layer and the gate insulating layer to Exposing the second wire; and a wire contacting the first wire through the second opening and contacting the second wire through the third opening. 如申請專利範圍第11項所述之薄膜電晶體基板,其中該金屬氧化物半導體材料為銦鎵鋅氧化物。The thin film transistor substrate of claim 11, wherein the metal oxide semiconductor material is indium gallium zinc oxide. 一種顯示裝置,包括:如申請專利範圍第11至16項任一項所述之一薄膜電晶體基板;一對向基板,與該薄膜電晶體基板相對設置;一光調變層,設置於該薄膜電晶體基板與該對向基板之間;以及一背光模組,其所發出之光線係經過該薄膜電晶體基板、該光調變層與該對向基板。A display device comprising: a thin film transistor substrate according to any one of claims 11 to 16; a pair of substrates disposed opposite to the thin film transistor substrate; a light modulation layer disposed on the Between the thin film transistor substrate and the opposite substrate; and a backlight module, the light emitted by the backlight module passes through the thin film transistor substrate, the light modulation layer and the opposite substrate.
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US7629633B2 (en) * 2004-05-20 2009-12-08 Isaac Wing Tak Chan Vertical thin film transistor with short-channel effect suppression
TW201113952A (en) * 2009-10-06 2011-04-16 Chi Mei Optoelectronics Corp Display apparatus, display panel, active device substrate and its manufacturing method

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