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TWI549625B - Core thread supplying device of continuous fastener element manufacturing machine - Google Patents

Core thread supplying device of continuous fastener element manufacturing machine Download PDF

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Publication number
TWI549625B
TWI549625B TW103143599A TW103143599A TWI549625B TW I549625 B TWI549625 B TW I549625B TW 103143599 A TW103143599 A TW 103143599A TW 103143599 A TW103143599 A TW 103143599A TW I549625 B TWI549625 B TW I549625B
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TW
Taiwan
Prior art keywords
roller
mounting
posture
core wire
core
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TW103143599A
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Chinese (zh)
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TW201528994A (en
Inventor
小椋錦哉
若林尙貴
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Ykk股份有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H63/00Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
    • B65H63/02Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to reduction in material tension, failure of supply, or breakage, of material
    • B65H63/024Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to reduction in material tension, failure of supply, or breakage, of material responsive to breakage of materials
    • B65H63/028Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to reduction in material tension, failure of supply, or breakage, of material responsive to breakage of materials characterised by the detecting or sensing element
    • B65H63/032Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to reduction in material tension, failure of supply, or breakage, of material responsive to breakage of materials characterised by the detecting or sensing element electrical or pneumatic
    • B65H63/0321Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to reduction in material tension, failure of supply, or breakage, of material responsive to breakage of materials characterised by the detecting or sensing element electrical or pneumatic using electronic actuators
    • B65H63/0324Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to reduction in material tension, failure of supply, or breakage, of material responsive to breakage of materials characterised by the detecting or sensing element electrical or pneumatic using electronic actuators using photo-electric sensing means, i.e. the defect signal is a variation of light energy

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  • Engineering & Computer Science (AREA)
  • Quality & Reliability (AREA)
  • Slide Fasteners (AREA)
  • Pinball Game Machines (AREA)
  • Storing, Repeated Paying-Out, And Re-Storing Of Elongated Articles (AREA)

Description

連續拉鍊鍊齒製造機的芯線供應裝置 Core wire supply device for continuous zipper fastener manufacturing machine

本發明是有關於一種連續拉鍊鍊齒製造機中的對心軸(mandrel)供應芯線(core thread)的芯線供應裝置,所述連續拉鍊鍊齒製造機用來製造拉鍊用的螺旋狀或鋸齒狀地連續的連續拉鍊鍊齒。 BACKGROUND OF THE INVENTION 1. Field of the Invention This invention relates to a core wire supply device for a mandrel supply core thread in a continuous zipper fastener manufacturing machine for manufacturing a spiral or zigzag shape for a zipper. Continuous continuous zipper teeth.

就拉鍊用的連續拉鍊鍊齒而言,在芯線的周圍捲繞絲條而成的螺旋狀拉鍊鍊齒已為人所知。 In the case of a continuous zipper element for a zipper, a spiral zipper element in which a thread is wound around a core wire is known.

該連續拉鍊鍊齒如專利文獻1所揭示般,藉由如下而製造:將作為線材的合成樹脂單絲(monofilament)一邊彎曲捲繞在心軸上一邊在心軸的延伸設置方向上前進而形成螺旋狀鍊齒列,並將芯線通過心軸而插通到螺旋狀鍊齒列的內部。 As disclosed in Patent Document 1, the continuous fastener element is manufactured by bending a synthetic resin monofilament as a wire and bending it around the mandrel while advancing in a direction in which the mandrel extends. The chain of teeth is threaded and the core wire is inserted through the mandrel into the interior of the helical chain.

對心軸供應芯線的芯線供應裝置已揭示於專利文獻2中。 A core wire supply device that supplies a core wire to a mandrel has been disclosed in Patent Document 2.

該芯線供應裝置包括捲繞安裝著芯線的芯線筒管,將捲繞安裝於芯線筒管的芯線傳送到心軸,藉由將芯線拉伸而將該芯線依 次從芯線筒管抽出。 The core wire supply device includes a core bobbin wound with a core wire, and a core wire wound around the core bobbin is conveyed to a mandrel, and the core wire is bent by stretching the core wire The cable is taken out from the core bobbin.

現有技術文獻 Prior art literature

專利文獻 Patent literature

[專利文獻1]日本專利特開平8-38220號公報 [Patent Document 1] Japanese Patent Laid-Open No. Hei 8-38220

[專利文獻2]日本專利特開昭57-192507號公報 [Patent Document 2] Japanese Patent Laid-Open Publication No. SHO 57-192507

在捲繞安裝於芯線筒管的芯線全部被抽出而芯線筒管無芯線的情況下,將無芯線的芯線筒管卸除,並安裝新的芯線筒管而補給芯線,因而只要能夠檢測到芯線筒管無芯線,則能夠迅速地進行芯線的補給。 When the core wire wound around the core bobbin is completely extracted and the core bobbin has no core wire, the core bobbin of the coreless wire is unloaded, and a new core bobbin is installed to replenish the core wire, so that the core wire can be detected If the bobbin has no core wire, the core wire can be replenished quickly.

而且,有如下情況,即,從芯線筒管到心軸為止的芯線供應路徑上芯線發生纏繞,從而無法向心軸供應芯線。 Further, there is a case where the core wire is wound around the core wire supply path from the core bobbin to the mandrel, so that the core wire cannot be supplied to the mandrel.

若在芯線纏繞的狀態下使製造機繼續運轉,則會製造出作為無芯線的次品的連續拉鍊鍊齒,或者,在因芯線纏繞而製造機停止的情況下,對製造機施加負荷而導致製造機破損。 When the manufacturing machine is continuously operated in a state in which the core wire is wound, a continuous fastener element which is a defective product of the coreless wire is produced, or a load is applied to the manufacturing machine when the manufacturing machine is stopped due to the winding of the core wire. The manufacturing machine is damaged.

因此,本發明者等人在從芯線筒管到心軸為止的芯線供應路徑上設置感測器,欲利用感測器來檢測芯線筒管上無芯線、及芯線供應路徑上的芯線的纏繞。 Therefore, the inventors of the present invention provided a sensor on a core supply path from the core bobbin to the mandrel, and the sensor is used to detect the coreless wire on the core bobbin and the winding of the core wire on the core supply path.

專利文獻2揭示的芯線供應裝置中,將絲條一邊在芯線筒管的周圍環繞一邊傳送至心軸的外周面,因而絲條成為阻礙,而無法對設置於從芯線筒管到心軸為止的芯線供應路徑上的感測器進 行配線。 In the core wire supply device disclosed in Patent Document 2, the yarn is conveyed to the outer peripheral surface of the mandrel while being surrounded by the core bobbin, so that the yarn is obstructed and cannot be disposed from the core bobbin to the mandrel. Sensor on the core supply path Line wiring.

因此,無法藉由在芯線供應路徑上設置感測器,而利用感測器檢測芯線筒管上無芯線、或檢測芯線供應路徑上的芯線的纏繞。 Therefore, it is impossible to detect the coreless wire on the core bobbin or the winding of the core wire on the core wire supply path by the sensor by providing the sensor on the core supply path.

本發明為了解決所述課題而完成,其目的在於提供一種能夠檢測出芯線筒管上無芯線、或芯線供應路徑上的芯線的纏繞的連續拉鍊鍊齒製造機的芯線供應裝置。 The present invention has been made to solve the above problems, and an object of the invention is to provide a core wire supply device capable of detecting a coreless wire on a core bobbin or a continuous zigzag fastener manufacturing machine in which a core wire on a core wire supply path is wound.

本發明為一種連續拉鍊鍊齒製造機的芯線供應裝置,是製造拉鍊用的連續拉鍊鍊齒的連續拉鍊鍊齒製造機中的、經由導輥而將捲繞安裝在芯線筒管2上的芯線4供應至心軸3的芯線供應裝置,所述芯線供應裝置的特徵在於包括:輥安裝構件20,安裝著所述導輥;及檢測單元,藉由所述輥安裝構件20的安裝姿勢而進行檢測作動,所述輥安裝構件20的安裝姿勢藉由捲掛在所述導輥的芯線4的張力的大小,而變更為所述檢測單元進行檢測作動的安裝姿勢、及所述檢測單元不進行檢測作動的安裝姿勢,所述輥安裝構件20在捲掛在導輥的芯線4的張力為規定大小時為檢測單元不進行檢測作動的安裝姿勢,所述輥安裝構件20在捲掛在導輥的芯線4的張力大於規定大小時及小於規定大小時,為檢測單元進行檢測作動的安裝姿勢。 The present invention is a core wire supply device for a continuous zipper fastener manufacturing machine, which is a core wire which is wound and mounted on a core bobbin 2 via a guide roller in a continuous zipper fastener manufacturing machine for manufacturing a continuous fastener element for a zipper. a core supply device supplied to the mandrel 3, the core wire supply device comprising: a roller mounting member 20 to which the guide roller is mounted; and a detecting unit by the mounting posture of the roller mounting member 20 In the detection operation, the mounting posture of the roller mounting member 20 is changed to the mounting posture in which the detecting unit performs the detecting operation by the tension of the core wire 4 wound around the guide roller, and the detecting unit does not perform the mounting posture. The mounting posture of the roller mounting member 20 is detected in a mounting posture in which the detecting unit does not perform the detecting operation when the tension of the core wire 4 wound around the guide roller is a predetermined size, and the roller mounting member 20 is wound on the guide roller. When the tension of the core wire 4 is larger than a predetermined size and smaller than a predetermined size, the detecting unit performs an installation posture for detecting the actuation.

本發明可為如下的連續拉鍊鍊齒製造機的芯線供應裝置:所述檢測單元為光電式感測器60,所述光電式感測器60藉由 遮蔽或接收光線61而進行檢測作動。 The present invention may be a core wire supply device of a continuous zipper fastener manufacturing machine: the detecting unit is a photoelectric sensor 60, and the photoelectric sensor 60 is The light 61 is shielded or received for detection and actuation.

據此,因只要將光電式感測器60的光線61朝向輥安裝構件20照射即可,故光電式感測器60可與導輥隔開設置,從而能夠無關於在芯線筒管2的周圍環繞的絲條10而進行光電式感測器60的配線等。 Accordingly, since the light 61 of the photoelectric sensor 60 can be irradiated toward the roller mounting member 20, the photoelectric sensor 60 can be disposed apart from the guide roller so as to be irrelevant around the core bobbin 2. Wiring or the like of the photoelectric sensor 60 is performed around the wire 10 .

本發明可為如下的連續拉鍊鍊齒製造機的芯線供應裝置:所述檢測單元為藉由遮蔽光線61而進行檢測作動的光電式感測器60,所述輥安裝構件20的安裝姿勢根據捲掛在所述導輥的芯線4的張力的大小,而變更為遮蔽所述光線61的安裝姿勢及不遮蔽所述光線61的安裝姿勢,所述輥安裝構件20在捲掛在導輥的芯線4的張力為規定大小時為不進行遮光的安裝姿勢,所述輥安裝構件20在捲掛在導輥的芯線4的張力大於規定大小時及小於規定大小時為遮光的安裝姿勢。 The present invention can be a core wire supply device for a continuous fastener element manufacturing machine in which the detection unit is a photoelectric sensor 60 that detects the operation by shielding the light 61, and the mounting posture of the roller mounting member 20 is based on the volume. The magnitude of the tension of the core wire 4 hung on the guide roller is changed to a mounting posture for shielding the light ray 61 and a mounting posture for shielding the light ray 61, and the roller mounting member 20 is wound around the core of the guide roller. When the tension of 4 is a predetermined size, the mounting posture of the roller attachment member 20 is a light-shielding mounting posture when the tension of the core wire 4 wound around the guide roller is larger than a predetermined size and smaller than a predetermined size.

本發明可為如下的連續拉鍊鍊齒製造機的芯線供應裝置:所述輥安裝構件20在與芯線供應方向正交的方向上擺動自如,輥安裝構件20的安裝姿勢在第1安裝姿勢、第2安裝姿勢以及第3安裝姿勢之間進行變更,所述第1安裝姿勢是不遮蔽所述光線61的姿勢,所述第2安裝姿勢是向比所述第1安裝姿勢靠與芯線供應方向正交的方向的另一側擺動而遮蔽所述光線61的姿勢,所述第3安裝姿勢是向比所述第1安裝姿勢靠與芯線供應方 向正交的方向的一側擺動而遮蔽所述光線61的姿勢,所述輥安裝構件20在捲掛在導輥的芯線4的張力為規定大小時為第1安裝姿勢,所述輥安裝構件20在捲掛在導輥的芯線4的張力小於規定大小時為第2安裝姿勢,所述輥安裝構件20在捲掛在導輥的芯線4的張力大於規定大小時為第3安裝姿勢。 The present invention may be a core wire supply device of a continuous fastener element manufacturing machine in which the roller attachment member 20 is swingable in a direction orthogonal to a core supply direction, and a mounting posture of the roller attachment member 20 is in a first mounting posture, Changing between the mounting posture and the third mounting posture, the first mounting posture is a posture in which the light ray 61 is not blocked, and the second mounting posture is positive toward the core supply direction than the first mounting posture. The other side of the intersecting direction swings to block the posture of the light ray 61, and the third mounting posture is to supply the core wire to the first mounting posture. The posture of the light ray 61 is swung in one side in the orthogonal direction, and the roller attachment member 20 is in a first mounting posture when the tension of the core wire 4 wound around the guide roller is a predetermined size, the roller mounting member When the tension of the core wire 4 wound around the guide roller is less than a predetermined size, the second mounting posture is the third mounting posture when the tension of the core wire 4 wound around the guide roller is larger than a predetermined size.

本發明可為如下的連續拉鍊鍊齒製造機的芯線供應裝置:設置著擺動施力單元40,將所述輥安裝構件20朝向第2安裝姿勢擺動施力;以及止動件(stopper)單元50,將輥安裝構件20保持為第1安裝姿勢而不向第3安裝姿勢擺動,所述輥安裝構件20在捲掛在導輥的芯線4的張力為規定大小時為第1安裝姿勢,所述輥安裝構件20在捲掛在導輥的芯線4的張力小於規定大小時,利用擺動施力單元40而為第2安裝姿勢。 The present invention may be a core wire supply device of a continuous zipper fastener manufacturing machine in which a swing urging unit 40 is provided to oscillate the roller mounting member 20 toward a second mounting posture; and a stopper unit 50 The roller attachment member 20 is held in the first attachment posture without swinging to the third attachment posture, and the roller attachment member 20 is in the first attachment posture when the tension of the core wire 4 wound around the guide roller is a predetermined size. When the tension of the core wire 4 wound around the guide roller is smaller than a predetermined size, the roller attachment member 20 is in the second attachment posture by the swing urging means 40.

本發明可為如下的連續拉鍊鍊齒製造機的芯線供應裝置:所述輥安裝構件20跨越靠近心軸3的第1位置與芯線筒管2側的第2位置而在芯線供應方向上移動自如,輥安裝構件20利用保持單元30而保持於第1位置,第1位置的輥安裝構件20利用所述止動件單元50而保持為第1安裝姿勢,第2位置的輥安裝構件20與所述止動件單元50隔開,第2位置的輥安裝構件20可向第3安裝姿勢擺動, 所述輥安裝構件20在捲掛在導輥的芯線4的張力為規定大小時,利用保持單元30而保持於第1位置,所述輥安裝構件20在捲掛在導輥的芯線4的張力大於規定大小時,藉由向第2位置移動而成為第3安裝姿勢。 The present invention may be a core wire supply device of a continuous fastener element manufacturing machine that moves freely in a core supply direction across a first position close to the mandrel 3 and a second position on the core bobbin 2 side. The roller attachment member 20 is held at the first position by the holding unit 30, and the roller attachment member 20 at the first position is held in the first attachment posture by the stopper unit 50, and the roller attachment member 20 and the second position are held. The stopper unit 50 is spaced apart, and the roller attachment member 20 at the second position is swingable in the third mounting posture. When the tension of the core wire 4 wound around the guide roller is a predetermined size, the roller attachment member 20 is held at the first position by the holding unit 30, and the tension of the roller attachment member 20 is wound around the core wire 4 of the guide roller. When it is larger than the predetermined size, the third mounting posture is achieved by moving to the second position.

本發明可為如下的連續拉鍊鍊齒製造機的芯線供應裝置:所述輥安裝構件20包括安裝部20a、輥安裝部20b及遮光部20c,藉由將所述安裝部20a在與芯線供應方向正交的方向上擺動自如地安裝於托架14上,而輥安裝構件20的安裝姿勢在第1安裝姿勢、第2安裝姿勢、及第3安裝姿勢之間變更,所述輥安裝部20b比安裝部20a的擺動中心20a-1靠與芯線供應方向正交的方向的一側,利用捲掛在安裝於所述輥安裝部20b的導輥的芯線4的張力,而輥安裝構件20向第3安裝姿勢擺動,且輥安裝構件20向芯線供應方向的芯線筒管2側移動,所述遮光部20c具有:第1遮光部20c-1,朝向比安裝部20a的擺動中心20a-1靠與芯線供應方向正交的方向的另一側;以及第2遮光部20c-2,朝向所述方向的一側,在所述輥安裝構件20為第2安裝姿勢時,第2遮光部20c-2遮蔽光線61,在所述輥安裝構件20為第3安裝姿勢時,第1遮光部20c-1遮蔽光線61。 The present invention may be a core wire supply device of a continuous fastener element manufacturing machine that includes a mounting portion 20a, a roller mounting portion 20b, and a light shielding portion 20c by which the mounting portion 20a is in a direction of supply to a core wire The mounting posture of the roller attachment member 20 is changed between the first mounting posture, the second mounting posture, and the third mounting posture in a direction perpendicular to the bracket, and the roller mounting portion 20b is changed. The swing center 20a-1 of the mounting portion 20a is pulled by the tension of the core wire 4 of the guide roller attached to the roller mounting portion 20b on the side orthogonal to the core supply direction, and the roller mounting member 20 is turned toward the first (3) The mounting posture swings, and the roller attachment member 20 moves toward the core bobbin 2 side in the core supply direction, and the light shielding portion 20c has the first light blocking portion 20c-1 facing the swing center 20a-1 of the mounting portion 20a. The other side of the direction in which the core line supply direction is orthogonal to each other; and the second light blocking portion 20c-2, the side of the second light blocking portion 20c-2 facing the direction, when the roller attachment member 20 is in the second mounting posture, the second light blocking portion 20c-2 The light ray 61 is shielded, and the roller mounting member 20 is in the third mounting posture. At this time, the first light blocking portion 20c-1 shields the light ray 61.

本發明可為如下的連續拉鍊鍊齒製造機的芯線供應裝置:設置著顯示器70,所述顯示器70藉由所述檢測單元進行檢測 作動而作動。 The present invention may be a core wire supply device of a continuous zipper fastener manufacturing machine: a display 70 is provided, and the display 70 is detected by the detecting unit Actuated and acted.

根據本發明,當在芯線筒管2上無芯線4時、及在芯線筒管2與心軸3之間產生芯線4的纏繞時,利用輥安裝構件20的姿勢而檢測單元作動。 According to the present invention, when the core wire 4 is not provided on the core bobbin 2, and when the winding of the core wire 4 is caused between the core bobbin 2 and the mandrel 3, the detecting unit is actuated by the posture of the roller mounting member 20.

因此,藉由檢測單元進行檢測作動而可檢測出芯線筒管2上無芯線4、或產生了芯線4的纏繞。 Therefore, the core wire 4 on the core bobbin 2 can be detected by the detecting unit, or the winding of the core wire 4 can be detected.

1‧‧‧連續拉鍊鍊齒製造機 1‧‧‧Continuous zipper gear manufacturing machine

2‧‧‧芯線筒管 2‧‧‧core bobbin

3‧‧‧心軸 3‧‧‧ mandrel

4‧‧‧芯線 4‧‧‧core

5‧‧‧芯線供應路徑 5‧‧‧core supply path

6‧‧‧裝置支架 6‧‧‧ device bracket

7‧‧‧心軸保持器 7‧‧‧Heart holder

8‧‧‧蓋 8‧‧‧ Cover

8a‧‧‧開口 8a‧‧‧ openings

8b‧‧‧一側壁 8b‧‧‧ a side wall

9‧‧‧門 9‧‧‧

10‧‧‧絲條 10‧‧‧Threads

11‧‧‧旋轉桿 11‧‧‧Rotary rod

12‧‧‧板 12‧‧‧ board

13‧‧‧孔 13‧‧‧ hole

14‧‧‧托架 14‧‧‧ bracket

14a‧‧‧第1托架 14a‧‧‧1st bracket

14b‧‧‧第2托架 14b‧‧‧2nd bracket

14c‧‧‧第3托架 14c‧‧‧3rd bracket

15‧‧‧入口導輥 15‧‧‧Inlet guide roller

15a‧‧‧水平軸 15a‧‧‧ horizontal axis

16a‧‧‧第1輔助導輥 16a‧‧‧1st auxiliary guide roller

16b‧‧‧第2輔助導輥 16b‧‧‧2nd auxiliary guide roller

16c‧‧‧第3輔助導輥 16c‧‧‧3rd auxiliary guide roller

16d‧‧‧第4輔助導輥 16d‧‧‧4th auxiliary guide roller

17‧‧‧出口導輥 17‧‧‧Export guide roller

20‧‧‧輥安裝構件 20‧‧‧Roll mounting components

20a‧‧‧安裝部 20a‧‧‧Installation Department

20a-1‧‧‧擺動中心 20a-1‧‧‧ Swing Center

20b‧‧‧輥安裝部 20b‧‧‧Roll installation department

20c‧‧‧遮光部 20c‧‧‧Lighting Department

20c-1‧‧‧第1遮光部 20c-1‧‧‧1st shade

20c-2‧‧‧第2遮光部 20c-2‧‧‧2nd shade

21‧‧‧安裝軸 21‧‧‧Installation shaft

21a‧‧‧頭部 21a‧‧‧ head

22‧‧‧安裝孔 22‧‧‧Installation holes

23‧‧‧軸承 23‧‧‧ Bearing

24‧‧‧橫向板 24‧‧ ‧ horizontal board

24a‧‧‧橫向板的另一端部 24a‧‧‧The other end of the transverse plate

24b‧‧‧橫向板的一端部 24b‧‧ ‧ one end of the transverse plate

25‧‧‧板 25‧‧‧ boards

26‧‧‧縱向板 26‧‧‧ longitudinal board

30‧‧‧保持單元 30‧‧‧Holding unit

31‧‧‧螺旋彈簧 31‧‧‧Helical spring

40‧‧‧擺動施力單元 40‧‧‧Swing force unit

41‧‧‧砝碼 41‧‧‧ weight

50‧‧‧止動件單元 50‧‧‧stop unit

51‧‧‧螺栓 51‧‧‧ bolt

60‧‧‧光電式感測器 60‧‧‧Photoelectric sensor

61‧‧‧光線 61‧‧‧Light

62‧‧‧發光器 62‧‧‧ illuminator

63‧‧‧受光器 63‧‧‧Receiver

64‧‧‧鏡面 64‧‧‧Mirror

65‧‧‧第1鏡面 65‧‧‧1st mirror

66‧‧‧第2鏡面 66‧‧‧2nd mirror

70‧‧‧顯示器 70‧‧‧ display

F1‧‧‧第1力 F1‧‧‧1st force

F2‧‧‧第2力 F2‧‧‧2nd force

圖1是連續拉鍊鍊齒製造機的芯線、心軸部分的局部斷裂正視圖。 BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a partially broken front elevational view of a core wire and a mandrel portion of a continuous zipper fastener manufacturing machine.

圖2是將芯線供應路徑加以放大的詳細說明圖。 Fig. 2 is a detailed explanatory diagram of enlarging a core supply path.

圖3是圖2的左側視圖。 Figure 3 is a left side view of Figure 2.

圖4是圖3的平面圖。 Figure 4 is a plan view of Figure 3.

圖5是圖3的A-A剖面圖。 Fig. 5 is a cross-sectional view taken along line A-A of Fig. 3;

圖6是輥安裝構件的立體圖。 Fig. 6 is a perspective view of a roller mounting member.

圖7是表示第2實施形態的左側視圖。 Fig. 7 is a left side view showing the second embodiment.

參照圖1對製造拉鍊用的連續拉鍊鍊齒的連續拉鍊鍊齒製造機進行說明。 A continuous fastener element manufacturing machine for manufacturing a continuous fastener element for a slide fastener will be described with reference to Fig. 1 .

如圖1所示,連續拉鍊鍊齒製造機1包括芯線筒管2及心軸3,捲繞安裝在芯線筒管2的芯線4經由芯線供應路徑5而供應到 心軸3。 As shown in FIG. 1, the continuous fastener element manufacturing machine 1 includes a core bobbin 2 and a mandrel 3, and the core wire 4 wound around the core bobbin 2 is supplied to the core wire supply path 5 via the core supply path 5. Mandrel 3.

芯線筒管2安裝於設置在裝置支架6的未圖示的筒管保持器上,且卸除自如地安裝著。 The core bobbin 2 is attached to a bobbin holder (not shown) provided in the device holder 6, and is detachably attached.

心軸3安裝在利用未圖示的托架而安裝於裝置支架6的心軸保持器7上。 The mandrel 3 is attached to the spindle holder 7 attached to the device holder 6 by a bracket (not shown).

芯線筒管2、芯線供應路徑5等由蓋8所覆蓋。蓋8具有供芯線筒管2出入的開口8a,且開口8a利用門9而開閉。 The core bobbin 2, the core supply path 5, and the like are covered by the cover 8. The cover 8 has an opening 8a into which the core bobbin 2 is inserted and closed, and the opening 8a is opened and closed by the door 9.

合成樹脂單絲等絲條10從蓋8的外部進入至蓋8內。進入至蓋8內的絲條10藉由使設置於芯線筒管2的芯線供應方向的兩側方的旋轉桿11旋轉,而一邊在芯線筒管2的周圍環繞一邊被傳送至心軸3,且捲繞在心軸3的周圍。 The yarn 10 such as a synthetic resin monofilament enters the inside of the lid 8 from the outside of the lid 8. The yarns 10 that have entered the lid 8 are conveyed to the mandrel 3 while being wound around the core bobbin 2 by rotating the rotating rods 11 provided on both sides of the core bobbin 2 in the core supply direction. And wound around the mandrel 3.

芯線供應路徑5具有形成於板12的孔13。板12設置於芯線筒管2的送出側的附近。孔13與芯線筒管2的中心為同心狀。 The core supply path 5 has a hole 13 formed in the board 12. The plate 12 is provided in the vicinity of the delivery side of the core bobbin 2. The hole 13 is concentric with the center of the core bobbin 2.

芯線供應路徑5具有設置於托架14的入口導輥15、多個輔助導輥、及出口導輥17。 The core supply path 5 has an inlet guide roller 15 provided at the carriage 14, a plurality of auxiliary guide rollers, and an exit guide roller 17.

入口導輥15設置得比板12靠心軸3,入口導輥15與板12的孔13相向。入口導輥15的旋轉中心呈水平。 The inlet guide roller 15 is disposed closer to the mandrel 3 than the plate 12, and the inlet guide roller 15 faces the hole 13 of the plate 12. The center of rotation of the inlet guide roller 15 is horizontal.

輔助導輥包括:設置得比入口導輥15靠下的第1輔助導輥16a,設置得比第1輔助導輥16a靠下的第2輔助導輥16b,設置得比第2輔助導輥16b靠心軸3的相反側的第3輔助導輥16c,以及設置得比第2輔助導輥16b靠心軸3的第4輔助導輥16d。 The auxiliary guide roller includes a first auxiliary guide roller 16a that is disposed lower than the inlet guide roller 15, and a second auxiliary guide roller 16b that is disposed lower than the first auxiliary guide roller 16a, and is disposed to be larger than the second auxiliary guide roller 16b. The third auxiliary guide roller 16c on the opposite side of the mandrel 3 and the fourth auxiliary guide roller 16d provided on the mandrel 3 of the second auxiliary guide roller 16b.

第1輔助導輥16a、第2輔助導輥16b、第4輔助導輥16d的 旋轉中心呈水平,第3輔助導輥16c的旋轉中心呈垂直。 The first auxiliary guide roller 16a, the second auxiliary guide roller 16b, and the fourth auxiliary guide roller 16d The center of rotation is horizontal, and the center of rotation of the third auxiliary guide roller 16c is vertical.

出口導輥17與心軸3相向。 The exit guide roller 17 faces the mandrel 3.

從芯線筒管2抽出的芯線4通過板12的孔13而捲掛在入口導輥15上並朝向下方。芯線4從入口導輥15捲掛在第1輔助導輥16a、第2輔助導輥16b、第3輔助導輥16c、第4輔助導輥16d並朝向上方。芯線4從第4輔助導輥16d捲掛在出口導輥17,並從出口導輥17傳送至心軸3。 The core wire 4 drawn from the core bobbin 2 is wound around the inlet guide roller 15 through the hole 13 of the plate 12 and faces downward. The core wire 4 is wound from the inlet guide roller 15 to the first auxiliary guide roller 16a, the second auxiliary guide roller 16b, the third auxiliary guide roller 16c, and the fourth auxiliary guide roller 16d, and is directed upward. The core wire 4 is wound from the fourth auxiliary guide roller 16d to the outlet guide roller 17, and is conveyed from the outlet guide roller 17 to the spindle 3.

參照圖2至圖6對芯線供應路徑5的詳情進行說明。另外,將芯線供應方向設為前後方向,前後方向的心軸3側設為前側,前後方向的芯線筒管2側設為後側,與芯線供應方向正交的方向設為左右方向來進行說明。 The details of the core supply path 5 will be described with reference to FIGS. 2 to 6. In addition, the core supply direction is the front-rear direction, the mandrel 3 side in the front-rear direction is the front side, the core bobbin 2 side in the front-rear direction is the rear side, and the direction orthogonal to the core supply direction is the left-right direction. .

托架14包括:朝向前後方向水平設置的第1托架14a,朝向上方垂直設置於第1托架14a的靠心軸的一端部的第2托架14b,以及朝向前後方向的後側設置於第2托架14b的左右方向的一端緣的第3托架14c。 The bracket 14 includes a first bracket 14a that is horizontally disposed in the front-rear direction, and a second bracket 14b that is vertically disposed at one end of the first bracket 14a of the first bracket 14a and a rear side that faces the front-rear direction. The third bracket 14c of the one end edge of the second bracket 14b in the left-right direction.

在第2托架14b的上部安裝著輥安裝構件20。 A roller attachment member 20 is attached to the upper portion of the second bracket 14b.

輥安裝構件20包括:安裝於第2托架14b的安裝部20a,安裝入口導輥15的輥安裝部20b,以及遮蔽後述光線的遮光部20c,入口導輥15朝向左右方向且利用水平軸15a旋轉自如地安裝於輥安裝部20b。 The roller attachment member 20 includes a mounting portion 20a attached to the second bracket 14b, a roller attachment portion 20b to which the inlet guide roller 15 is attached, and a light shielding portion 20c for shielding light to be described later. The inlet guide roller 15 faces the left-right direction and utilizes the horizontal shaft 15a. It is rotatably attached to the roller attachment part 20b.

第1輔助導輥16a、第2輔助導輥16b、第4輔助導輥16d、及出口導輥17朝向左右方向且利用水平軸旋轉自如地安裝於第3 托架14c。第3輔助導輥14c利用垂直的軸旋轉自如地安裝於第1托架14a的另一端部。 The first auxiliary guide roller 16a, the second auxiliary guide roller 16b, the fourth auxiliary guide roller 16d, and the exit guide roller 17 are rotatably attached to the third direction by the horizontal axis in the left-right direction. Bracket 14c. The third auxiliary guide roller 14c is rotatably attached to the other end portion of the first bracket 14a by a vertical shaft.

芯線4從上向下捲掛在入口導輥15的心軸3側的周面。藉此,藉由在芯線4產生張力而對入口導輥15施加向下的第1力F1及朝向前後方向的後側的第2力F2。 The core wire 4 is wound from the top to the bottom on the side of the mandrel 3 side of the inlet guide roller 15. Thereby, a downward first force F1 and a second force F2 toward the rear side in the front-rear direction are applied to the inlet guide roller 15 by the tension generated in the core wire 4.

若對入口導輥15施加第1力F1,則入口導輥15向下移動。 When the first force F1 is applied to the inlet guide roller 15, the inlet guide roller 15 moves downward.

若對入口導輥15施加第2力F2,則入口導輥15朝向前後方向的後側移動。 When the second force F2 is applied to the inlet guide roller 15, the inlet guide roller 15 moves toward the rear side in the front-rear direction.

就輥安裝構件20的安裝部20a而言,安裝部20a沿前後方向移動自如地安裝於第2托架14b,且安裝部20a向左右方向擺動自如地安裝。安裝部20a的擺動中心20a-1朝向前後方向呈水平。 In the attachment portion 20a of the roller attachment member 20, the attachment portion 20a is movably attached to the second bracket 14b in the front-rear direction, and the attachment portion 20a is swingably attached to the left-right direction. The swing center 20a-1 of the mounting portion 20a is horizontal toward the front-rear direction.

藉此,輥安裝構件20沿著前後方向而跨越第1位置與第2位置移動自如,輥安裝構件20藉由保持單元30保持於前後方向前側的第1位置。 Thereby, the roller attachment member 20 is movable over the first position and the second position in the front-rear direction, and the roller attachment member 20 is held by the holding unit 30 at the first position on the front side in the front-rear direction.

進而,輥安裝構件20以擺動中心20a-1為中心而向左右方向擺動,輥安裝構件20的安裝姿勢跨越第1安裝姿勢、第2安裝姿勢、第3安裝姿勢而向左右方向變更。 Further, the roller attachment member 20 swings in the left-right direction around the swing center 20a-1, and the attachment posture of the roller attachment member 20 is changed in the left-right direction across the first attachment posture, the second attachment posture, and the third attachment posture.

實施形態中,如圖5所示,將安裝軸21朝向前後方向水平地安裝於第2框架14b上,將安裝孔22朝向前後方向水平地形成於安裝部20a。 In the embodiment, as shown in FIG. 5, the mounting shaft 21 is horizontally attached to the second frame 14b in the front-rear direction, and the mounting hole 22 is horizontally formed in the mounting portion 20a in the front-rear direction.

在安裝軸21上介置軸承23並插通安裝部20a的安裝孔22, 安裝部20a向安裝軸21的軸方向移動自如,且安裝部20a繞安裝軸21旋轉自如。 Inserting the bearing 23 on the mounting shaft 21 and inserting the mounting hole 22 of the mounting portion 20a, The mounting portion 20a is movable in the axial direction of the mounting shaft 21, and the mounting portion 20a is rotatable around the mounting shaft 21.

安裝軸21向比安裝部20a靠前後方向的後側突出,且突出端具有頭部21a。在頭部21a與安裝部20a之間安裝螺旋彈簧31,安裝部20a由螺旋彈簧31而向前後方向的前側按壓。即,螺旋彈簧31為保持單元30。 The mounting shaft 21 protrudes toward the rear side in the front-rear direction from the mounting portion 20a, and the protruding end has a head portion 21a. A coil spring 31 is attached between the head portion 21a and the mounting portion 20a, and the mounting portion 20a is pressed by the coil spring 31 in the front-rear direction. That is, the coil spring 31 is the holding unit 30.

藉此,輥安裝構件20利用螺旋彈簧31而保持於前後方向的前側的第1位置。藉由對輥安裝構件20施加朝向前後方向的後側的力,輥安裝構件20使螺旋彈簧31收縮而移動到前後方向的後側的第2位置。 Thereby, the roller attachment member 20 is held by the coil spring 31 at the first position on the front side in the front-rear direction. By applying a force toward the rear side in the front-rear direction to the roller attachment member 20, the roller attachment member 20 contracts the coil spring 31 to move to the second position on the rear side in the front-rear direction.

輥安裝構件20的輥安裝部20b比安裝部20a的擺動中心20a-1靠左右方向的一側,且比擺動中心20a-1靠下方。 The roller attachment portion 20b of the roller attachment member 20 is located on the side in the left-right direction of the swing center 20a-1 of the attachment portion 20a, and is located below the swing center 20a-1.

輥安裝部20的遮光部20c具有第1遮光部20c-1與第2遮光部20c-2。第1遮光部20c-1向比安裝部20a的擺動中心20a-1靠左右方向的另一側突出,第2遮光部20c-2向比安裝部20a的擺動中心20a-1靠左右方向的一側突出。 The light shielding portion 20c of the roller attachment portion 20 has a first light blocking portion 20c-1 and a second light blocking portion 20c-2. The first light blocking portion 20c-1 protrudes from the other side in the left-right direction than the swing center 20a-1 of the mounting portion 20a, and the second light blocking portion 20c-2 is oriented in the left-right direction from the swing center 20a-1 of the mounting portion 20a. Side protruding.

實施形態中,在安裝部20a的上端安裝橫向板24,橫向板24的左右方向另一端部24a向比擺動中心20a-1靠左右方向的另一側大幅突出,橫向板24為第1遮光部20c-1。 In the embodiment, the horizontal plate 24 is attached to the upper end of the mounting portion 20a, and the other end portion 24a of the horizontal plate 24 in the left-right direction largely protrudes from the other side in the left-right direction than the swing center 20a-1, and the horizontal plate 24 is the first light-shielding portion. 20c-1.

在橫向板24的朝向左右方向的一側安裝板25,板25向比橫向板24的左右方向一端部24b靠左右方向的一側大幅突出,板25為第2遮光部20c-2。 The plate 25 is attached to the side in the horizontal direction of the horizontal plate 24, and the plate 25 largely protrudes to the side in the left-right direction from the one end portion 24b of the horizontal plate 24 in the left-right direction, and the plate 25 is the second light-shielding portion 20c-2.

在橫向板24的左右方向一端部24b一體地設置著縱向板26。縱向板26向比橫向板24靠下方延長,縱向板26為輥安裝部20b。 A longitudinal plate 26 is integrally provided at one end portion 24b of the lateral plate 24 in the left-right direction. The longitudinal plate 26 extends downward from the transverse plate 24, and the longitudinal plate 26 is a roller attachment portion 20b.

輥安裝構件20若為第1安裝姿勢,則為如圖3中實線所示般立起的立起姿勢,輥安裝構件20的輥安裝部20b朝向垂直方向,輥安裝構件20的遮光部20c呈水平。 When the roller attachment member 20 is in the first attachment posture, the roller attachment portion 20b of the roller attachment member 20 faces the vertical direction, and the light-shielding portion 20c of the roller attachment member 20 is in the upright posture as shown by the solid line in FIG. Level.

輥安裝構件20若為第2安裝姿勢,則為如圖3中一點鍊線所示般向比立起姿勢靠左右方向的另一側擺動而傾倒的第1擺動姿勢,輥安裝構件20的輥安裝部20b相對於垂直而傾斜,遮光部20c相對於水平而傾斜,第1遮光部20c-1向下,第2遮光部20c-2向上。 When the roller attachment member 20 is in the second attachment posture, the roller is attached to the other side in the left-right direction and tilted in the first swing posture as shown by the one-dot chain line in FIG. 3, and the roller of the roller attachment member 20 is rolled. The mounting portion 20b is inclined with respect to the vertical direction, and the light blocking portion 20c is inclined with respect to the horizontal direction, the first light blocking portion 20c-1 is downward, and the second light blocking portion 20c-2 is upward.

輥安裝構件20若為第3姿勢,則為如圖3中二點鍊線所示般向比立起的立起姿勢靠左右方向的一側擺動而傾倒的第2擺動姿勢,輥安裝構件20的輥安裝部20b相對於垂直而傾斜,遮光部20c相對於水平而傾斜,第1遮光部20c-1向上,第2遮光部20c-2向下。 When the roller attachment member 20 is in the third posture, it is a second swing posture in which the rising posture is inclined and tilted in the left-right direction as shown by the two-dot chain line in FIG. 3, and the roller attachment member 20 is tilted. The roller attachment portion 20b is inclined with respect to the vertical direction, and the light shielding portion 20c is inclined with respect to the horizontal direction, the first light blocking portion 20c-1 is upward, and the second light blocking portion 20c-2 is downward.

輥安裝構件20利用擺動施力單元40而朝向第2安裝姿勢擺動施力。 The roller attachment member 20 is biased toward the second attachment posture by the swing urging unit 40.

實施形態中,如圖3所示般在橫向板24的左右方向另一端部24a(第1遮光部20c-1)安裝砝碼41。砝碼41位於比擺動中心20a-1靠左右方向的另一側處,輥安裝構件20因砝碼41的自重而以擺動中心20a-1為中心向左右方向的另一側擺動,輥安裝構件20被朝向第2安裝姿勢擺動施力。 In the embodiment, as shown in FIG. 3, the weight 41 is attached to the other end portion 24a (the first light blocking portion 20c-1) of the horizontal plate 24 in the left-right direction. The weight 41 is located on the other side in the left-right direction than the swing center 20a-1, and the roller attachment member 20 swings to the other side in the left-right direction around the swing center 20a-1 due to the weight of the weight 41, and the roller mounting member 20 is biased toward the second mounting posture.

即,砝碼41為擺動施力單元40。 That is, the weight 41 is the swing urging unit 40.

因將擺動施力單元40設為安裝於橫向板24的砝碼41,故在輥安裝構件20的前後方向的移動時不會造成不良影響。 Since the swing urging unit 40 is set as the weight 41 attached to the lateral plate 24, it does not cause an adverse effect in the movement of the roller attachment member 20 in the front-rear direction.

另外,擺動施力單元40可跨越輥安裝構件20與托架14而安裝彈簧、氣缸等。 In addition, the swing urging unit 40 may mount a spring, a cylinder, or the like across the roller mounting member 20 and the bracket 14.

在托架14上安裝止動件單元50。 A stopper unit 50 is mounted on the bracket 14.

輥安裝構件20若為第1位置,則輥安裝構件20抵接於止動件單元50。藉此,輥安裝構件20保持為第1安裝姿勢,並未向第3安裝姿勢擺動。 When the roller attachment member 20 is at the first position, the roller attachment member 20 abuts against the stopper unit 50. Thereby, the roller attachment member 20 is held in the first attachment posture, and does not swing in the third attachment posture.

輥安裝構件20若從第1位置移動到第2位置,則輥安裝構件20與止動件單元50隔開。藉此,輥安裝構件20可向第3安裝姿勢擺動。 When the roller attachment member 20 is moved from the first position to the second position, the roller attachment member 20 is spaced apart from the stopper unit 50. Thereby, the roller attachment member 20 can swing in the third mounting posture.

實施形態中,如圖3及圖5所示,將螺栓51螺合於第3托架14c上,且將螺栓51抵接於輥安裝構件20的縱向板26。 In the embodiment, as shown in FIGS. 3 and 5, the bolt 51 is screwed to the third bracket 14c, and the bolt 51 is abutted against the longitudinal plate 26 of the roller attachment member 20.

輥安裝構件20的縱向板26抵接於螺栓51,藉此輥安裝構件20無法向第3安裝姿勢擺動,輥安裝構件20保持為立起的第1安裝姿勢。 The longitudinal plate 26 of the roller attachment member 20 abuts against the bolt 51, whereby the roller attachment member 20 cannot swing in the third attachment posture, and the roller attachment member 20 is held in the first mounting posture in which it stands up.

即,螺栓51為止動件單元50。 That is, the bolt 51 is the actuator unit 50.

本發明包括對芯線筒管2上無芯線4、或產生了芯線4的纏繞進行檢測的檢測單元。 The present invention includes a detecting unit that detects the coreless wire 4 on the core bobbin 2 or the winding of the core wire 4.

實施形態中如圖3所示,將檢測單元設為光電式感測器60,在比輥安裝構件20靠上方處,光電式感測器60的光線61朝向左 右方向通過。 In the embodiment, as shown in FIG. 3, the detecting unit is set as the photoelectric sensor 60, and above the roller mounting member 20, the light 61 of the photoelectric sensor 60 faces the left. Pass in the right direction.

光電式感測器60包括:發光器62與受光器63,安裝於蓋8的與門9在左右方向上相向的一側壁8b;以及安裝於門9上的鏡面64,從發光器62將光線61朝向鏡面64發射,由受光器63接收鏡面64反射的光線61。 The photoelectric sensor 60 includes an illuminator 62 and a light receiver 63, a side wall 8b attached to the cover 8 facing the door 9 in the left-right direction, and a mirror 64 mounted on the door 9, and the light is emitted from the illuminator 62. 61 is emitted toward the mirror 64, and the light 63 reflected by the mirror 64 is received by the light receiver 63.

實施形態中,在受光器63未接收從鏡面64反射的光線61的情況下,光電式感測器60進行檢測作動而輸出信號。 In the embodiment, when the light receiver 63 does not receive the light 61 reflected from the mirror surface 64, the photoelectric sensor 60 performs a detection operation to output a signal.

發光器62、受光器63、鏡面64設置於絲條10的環繞範圍的外側。 The illuminator 62, the light receiver 63, and the mirror surface 64 are disposed outside the circumference of the yarn 10.

輥安裝構件20在如圖3中一點鍊線所示般為第2安裝姿勢時,板25(第2遮光部20c-2)遮蔽光線61。 When the roller attachment member 20 is in the second attachment posture as shown by the one-dot chain line in FIG. 3, the plate 25 (second light shielding portion 20c-2) shields the light 61.

輥安裝構件20在如圖3中二點鍊線所示般為第3安裝姿勢時,橫向板24(第1遮光部20c-1)遮蔽光線61。 When the roller attachment member 20 is in the third attachment posture as shown by the two-dot chain line in FIG. 3, the horizontal plate 24 (the first light blocking portion 20c-1) shields the light 61.

即,輥安裝構件20的第1安裝姿勢為不會遮蔽光電式感測器60的光線61的姿勢。 That is, the first attachment posture of the roller attachment member 20 is a posture in which the light 61 of the photoelectric sensor 60 is not shielded.

輥安裝構件20的第2安裝姿勢及第3安裝姿勢為遮蔽光電式感測器60的光線61且光電式感測器60輸出信號的姿勢。 The second mounting posture and the third mounting posture of the roller attachment member 20 are postures that shield the light 61 of the photoelectric sensor 60 and the photoelectric sensor 60 outputs a signal.

利用芯線4的張力對導輥15施加向下的第1力F1,輥安裝構件20利用第1力F1而施加以擺動中心20a-1為中心向左右方向的一側方擺動的力。 By applying the downward first force F1 to the guide roller 15 by the tension of the core wire 4, the roller attachment member 20 applies a force that swings to one side in the left-right direction around the swing center 20a-1 by the first force F1.

利用芯線4的張力為規定大小時的第1力F1將安裝構件20向左右方向的一側方擺動的力,大於利用擺動施力單元40(砝碼 41)將安裝構件20向左右方向的另一側方擺動的力。 The force that swings the mounting member 20 to one side in the left-right direction by the first force F1 when the tension of the core wire 4 is a predetermined size is larger than the swinging force applying unit 40 (weight) 41) A force that swings the attachment member 20 to the other side in the left-right direction.

藉此,在芯線4的張力為規定大小時,輥安裝構件20抵接於止動件單元50,輥安裝構件20保持為第1安裝姿勢。 Thereby, when the tension of the core wire 4 is a predetermined size, the roller attachment member 20 abuts against the stopper unit 50, and the roller attachment member 20 is maintained in the first attachment posture.

在芯線4的張力小於規定大小時,例如為零時,輥安裝構件20藉由擺動施力單元40而向第2安裝姿勢擺動。 When the tension of the core wire 4 is smaller than a predetermined size, for example, when the tension is zero, the roller attachment member 20 is swung in the second mounting posture by the swing urging unit 40.

芯線4的張力為規定大小是指在從芯線筒管2將芯線4正常抽出,並對心軸3正常供應芯線4的狀態下施加到芯線4的張力的大小。 The predetermined tension of the core wire 4 is the magnitude of the tension applied to the core wire 4 in a state where the core wire 4 is normally taken out from the core bobbin 2 and the core wire 4 is normally supplied.

利用芯線4的張力對入口導輥15作用朝向前後方向的後側的第2力F2。 The second force F2 toward the rear side in the front-rear direction is applied to the inlet guide roller 15 by the tension of the core wire 4.

芯線4的張力為規定大小時的第2力F2小於保持單元30將輥安裝構件20保持於第1位置的力,在芯線4的張力為規定大小時,輥安裝構件20利用保持單元30而保持於第1位置。 The second force F2 when the tension of the core wire 4 is a predetermined size is smaller than the force at which the holding unit 30 holds the roller attachment member 20 at the first position. When the tension of the core wire 4 is a predetermined size, the roller attachment member 20 is held by the holding unit 30. In the first position.

芯線4的張力大於規定大小時的第2力F2大於保持單元30將輥安裝構件20保持於第1位置的力,輥安裝構件20抵抗保持單元30而向第2位置移動。 The second force F2 when the tension of the core wire 4 is larger than the predetermined size is larger than the force at which the holding unit 30 holds the roller attachment member 20 at the first position, and the roller attachment member 20 moves to the second position against the holding unit 30.

據此,在芯線4被正常供應至心軸3時,輥安裝構件20為第1安裝姿勢,輥安裝構件20的遮光部20c不會遮蔽光電式感測器60的光線61。藉此,光電式感測器60不輸出信號。 Accordingly, when the core wire 4 is normally supplied to the mandrel 3, the roller attachment member 20 is in the first mounting posture, and the light shielding portion 20c of the roller attachment member 20 does not shield the light 61 of the photoelectric sensor 60. Thereby, the photoelectric sensor 60 does not output a signal.

若芯線筒管2無芯線4,則不會對入口導輥15施加芯線4的張力。 If the core bobbin 2 has no core wire 4, the tension of the core wire 4 is not applied to the inlet guide roller 15.

藉此,輥安裝構件20利用擺動施力單元40而向第2安裝姿 勢擺動,板25(第2遮光部20c-2)遮蔽光電式感測器60的光線61,因而光電式感測器60輸出信號。 Thereby, the roller attachment member 20 is moved to the second mounting posture by the swing urging unit 40. The potential swings, and the plate 25 (the second light blocking portion 20c-2) shields the light 61 of the photoelectric sensor 60, and thus the photoelectric sensor 60 outputs a signal.

在芯線筒管2與心軸3之間的芯線供應路徑5上產生芯線4的纏繞的情況下,芯線4的張力大於規定大小。 In the case where the winding of the core wire 4 is generated on the core wire supply path 5 between the core bobbin 2 and the mandrel 3, the tension of the core wire 4 is larger than a prescribed size.

藉此,輥安裝構件20利用施加至入口導輥15的第2力F2而抵抗保持單元30並向第2位置移動,輥安裝構件20與止動件單元50隔開,輥安裝構件20利用施加至入口導輥15的第1力F1而向第3安裝姿勢擺動,橫向板24(第1遮光部20c-1)遮蔽光電式感測器60的光線61,因而光電式感測器60輸出信號。 Thereby, the roller mounting member 20 resists the holding unit 30 and moves to the second position by the second force F2 applied to the inlet guide roller 15, the roller mounting member 20 is spaced apart from the stopper unit 50, and the roller mounting member 20 is applied by application. The first force F1 to the inlet guide roller 15 swings in the third mounting posture, and the horizontal plate 24 (the first light blocking portion 20c-1) shields the light 61 of the photoelectric sensor 60, so that the photoelectric sensor 60 outputs a signal. .

據此,藉由光電式感測器60輸出的信號,可檢測到芯線筒管2上無芯線4。並且,藉由光電式感測器60輸出的信號,可檢測到芯線筒管2與心軸3之間的芯線供應路5上的芯線4纏繞。 Accordingly, the coreless wire 4 on the core bobbin 2 can be detected by the signal output from the photoelectric sensor 60. Further, by the signal output from the photoelectric sensor 60, the core wire 4 on the core supply path 5 between the core bobbin 2 and the mandrel 3 can be detected to be wound.

實施形態中,在蓋8的外部安裝燈、蜂鳴器、聲音發生器等顯示單元70,以利用光電式感測器60輸出的信號使顯示單元70作動的方式,顯示單元70作動,藉此作業人員可感測到芯線筒管2上無芯線4、或芯線供應路徑5上的芯線4纏繞。 In the embodiment, the display unit 70 such as a lamp, a buzzer, and a sound generator is attached to the outside of the cover 8, and the display unit 70 is actuated by the signal output from the photoelectric sensor 60 to activate the display unit 70. The operator can sense that the coreless wire 4 on the core bobbin 2, or the core wire 4 on the core wire supply path 5 is wound.

將光電式感測器60的信號輸入至控制器,控制器可使連續拉鍊鍊齒製造機停止。 The signal from the photoelectric sensor 60 is input to a controller that stops the continuous zipper fastener manufacturing machine.

實施形態中在輥安裝構件20上安裝入口導輥15,但亦可在輥安裝構件20上安裝輔助導輥或者出口導輥17。 In the embodiment, the inlet guide roller 15 is attached to the roller attachment member 20, but the auxiliary guide roller or the outlet guide roller 17 may be attached to the roller attachment member 20.

即,只要將芯線供應路徑5的導輥安裝於輥安裝構件20即可。 That is, it is only necessary to attach the guide roller of the core supply path 5 to the roller attachment member 20.

亦可使輥安裝構件20的安裝部20a、輥安裝部20b、遮光部20c為一體,還可將輥安裝部20b與遮光部20c設為一體。 The attachment portion 20a of the roller attachment member 20, the roller attachment portion 20b, and the light shielding portion 20c may be integrated, and the roller attachment portion 20b and the light shielding portion 20c may be integrated.

實施形態中,利用鏡面64使光電式感測器60的光線61反射並由受光器63接收,但亦可利用受光器63直接接收發光器62的光線61。 In the embodiment, the light 61 of the photoelectric sensor 60 is reflected by the mirror 64 and received by the light receiver 63. However, the light 61 of the illuminator 62 can be directly received by the light receiver 63.

即,光電式感測器60藉由遮蔽光線61而輸出信號。就光線61而言,利用光電管的光束、雷射光等。 That is, the photoelectric sensor 60 outputs a signal by shielding the light 61. In the case of the light 61, a light beam of a phototube, laser light, or the like is used.

亦可藉由光電式感測器60的受光器63接收光線61而光電式感測器60進行檢測作動,從而輸出信號。 The light sensor 61 can also receive the light 61 by the photodetector 63 of the photoelectric sensor 60, and the photoelectric sensor 60 performs a detection operation to output a signal.

例如,如圖7所示在輥安裝構件20的板25上安裝第1鏡面65,在橫向板24安裝第2鏡面66。 For example, as shown in FIG. 7, the first mirror surface 65 is attached to the plate 25 of the roller mounting member 20, and the second mirror surface 66 is attached to the horizontal plate 24.

若輥安裝構件20為第1安裝姿勢,則第1鏡面65、第2鏡面66位於比發光器62照射的光線61靠下方處,而不會反射光線61,因而受光器63不接收光線61。 When the roller attachment member 20 is in the first mounting posture, the first mirror surface 65 and the second mirror surface 66 are located below the light 61 illuminated by the illuminator 62, and the light 61 is not reflected, so that the light receiver 63 does not receive the light 61.

藉此,光電式感測器60不進行檢測作動。 Thereby, the photoelectric sensor 60 does not perform the detection operation.

若輥安裝構件20為第2安裝姿勢,則第1鏡面65向上移動,發光器62照射的光線61由第1鏡面65反射,受光器63接收光線61。 When the roller attachment member 20 is in the second attachment posture, the first mirror surface 65 moves upward, and the light 61 emitted from the illuminator 62 is reflected by the first mirror surface 65, and the light receiver 63 receives the light 61.

藉此,光電式感測器60進行檢測作動,而輸出信號。 Thereby, the photoelectric sensor 60 performs the detection operation and outputs a signal.

若輥安裝構件20為第3安裝姿勢,則第2鏡面66向上移動,發光器62照射的光線61由第2鏡面66反射,受光器63接收光線61。 When the roller attachment member 20 is in the third attachment posture, the second mirror surface 66 moves upward, and the light 61 emitted from the illuminator 62 is reflected by the second mirror surface 66, and the light receiver 63 receives the light 61.

藉此,光電式感測器60進行檢測作動,而輸出信號。 Thereby, the photoelectric sensor 60 performs the detection operation and outputs a signal.

檢測單元不限於光電式感測器60。例如,可設為接近開關等。 The detecting unit is not limited to the photoelectric sensor 60. For example, it can be set as a proximity switch or the like.

各實施形態中,在捲掛在入口導輥15的芯線4的張力小於規定大小時,輥安裝構件20向第2安裝姿勢擺動,在大於規定大小時,輥安裝構件20向第3安裝姿勢擺動,但亦可在芯線4的張力小於規定大小時及大於規定大小時向第2安裝姿勢或第3安裝姿勢擺動。 In each of the embodiments, when the tension of the core wire 4 wound around the inlet guide roller 15 is smaller than a predetermined size, the roller attachment member 20 swings in the second attachment posture, and when it is larger than a predetermined size, the roller attachment member 20 swings in the third attachment posture. However, when the tension of the core wire 4 is smaller than a predetermined size and larger than a predetermined size, it may be swung in the second mounting posture or the third mounting posture.

8b‧‧‧一側壁 8b‧‧‧ a side wall

9‧‧‧門 9‧‧‧

14‧‧‧托架 14‧‧‧ bracket

14a‧‧‧第1托架 14a‧‧‧1st bracket

14b‧‧‧第2托架 14b‧‧‧2nd bracket

14c‧‧‧第3托架 14c‧‧‧3rd bracket

15‧‧‧入口導輥 15‧‧‧Inlet guide roller

16a‧‧‧第1輔助導輥 16a‧‧‧1st auxiliary guide roller

16b‧‧‧第2輔助導輥 16b‧‧‧2nd auxiliary guide roller

17‧‧‧出口導輥 17‧‧‧Export guide roller

20‧‧‧輥安裝構件 20‧‧‧Roll mounting components

20a‧‧‧安裝部 20a‧‧‧Installation Department

20a-1‧‧‧擺動中心 20a-1‧‧‧ Swing Center

20b‧‧‧輥安裝部 20b‧‧‧Roll installation department

20c‧‧‧遮光部 20c‧‧‧Lighting Department

20c-1‧‧‧第1遮光部 20c-1‧‧‧1st shade

20c-2‧‧‧第2遮光部 20c-2‧‧‧2nd shade

21‧‧‧安裝軸 21‧‧‧Installation shaft

24‧‧‧橫向板 24‧‧ ‧ horizontal board

24a‧‧‧橫向板的另一端部 24a‧‧‧The other end of the transverse plate

24b‧‧‧橫向板的一端部 24b‧‧ ‧ one end of the transverse plate

25‧‧‧板 25‧‧‧ boards

26‧‧‧縱向板 26‧‧‧ longitudinal board

40‧‧‧擺動施力單元 40‧‧‧Swing force unit

41‧‧‧砝碼 41‧‧‧ weight

50‧‧‧止動件單元 50‧‧‧stop unit

51‧‧‧螺栓 51‧‧‧ bolt

60‧‧‧光電式感測器 60‧‧‧Photoelectric sensor

61‧‧‧光線 61‧‧‧Light

62‧‧‧發光器 62‧‧‧ illuminator

63‧‧‧受光器 63‧‧‧Receiver

64‧‧‧鏡面 64‧‧‧Mirror

Claims (8)

一種連續拉鍊鍊齒製造機的芯線供應裝置,是製造拉鍊用的連續拉鍊鍊齒的連續拉鍊鍊齒製造機中的、經由導輥而將捲繞安裝在芯線筒管(2)上的芯線(4)供應至心軸(3)的芯線供應裝置,所述芯線供應裝置的特徵在於包括:輥安裝構件(20),安裝著所述導輥;及檢測單元,藉由所述輥安裝構件(20)的安裝姿勢而進行檢測作動,所述輥安裝構件(20)的安裝姿勢基於捲掛在所述導輥的芯線(4)的張力的大小,而變更為所述檢測單元進行檢測作動的安裝姿勢、及所述檢測單元不進行檢測作動的安裝姿勢,所述輥安裝構件(20)在捲掛在導輥的芯線(4)的張力為規定大小時為檢測單元不進行檢測作動的安裝姿勢,所述輥安裝構件(20)在捲掛在導輥的芯線(4)的張力大於規定大小時及小於規定大小時,為檢測單元進行檢測作動的安裝姿勢。 A core wire supply device for a continuous zipper fastener manufacturing machine, which is a core wire which is wound and mounted on a core bobbin (2) via a guide roller in a continuous zipper fastener manufacturing machine for manufacturing a continuous zipper fastener for a zipper ( 4) a core supply device supplied to the mandrel (3), the core supply device comprising: a roller mounting member (20) to which the guide roller is mounted; and a detecting unit by the roller mounting member ( In the mounting posture of 20), the mounting posture of the roller mounting member (20) is changed to the detection unit to perform the detection operation based on the tension of the core wire (4) wound around the guide roller. The mounting posture and the mounting posture in which the detecting unit does not perform the detecting operation, and the roller mounting member (20) is installed without detecting the movement of the detecting unit when the tension of the core wire (4) wound around the guide roller is a predetermined size In the posture, when the tension of the core wire (4) wound around the guide roller is larger than a predetermined size and smaller than a predetermined size, the roller mounting member (20) is a mounting posture in which the detecting unit performs the detection operation. 如申請專利範圍第1項所述的連續拉鍊鍊齒製造機的芯線供應裝置,其中所述檢測單元為光電式感測器(60),所述光電式感測器(60)藉由遮蔽或接收光線(61)而進行檢測作動。 The core wire supply device of the continuous zipper fastener manufacturing machine according to claim 1, wherein the detecting unit is a photoelectric sensor (60), and the photoelectric sensor (60) is shielded or The light is received (61) and the detection is performed. 如申請專利範圍第1項所述的連續拉鍊鍊齒製造機的芯線供應裝置,其中 所述檢測單元為藉由遮蔽光線(61)而進行檢測作動的光電式感測器(60),所述輥安裝構件(20)的安裝姿勢根據捲掛在所述導輥的芯線(4)的張力的大小,而變更為遮蔽所述光線(61)的安裝姿勢及不遮蔽所述光線(61)的安裝姿勢,所述輥安裝構件(20)在捲掛在導輥的芯線(4)的張力為規定大小時為不進行遮光的安裝姿勢,所述輥安裝構件(20)在捲掛在導輥的芯線(4)的張力大於規定大小時及小於規定大小時為遮光的安裝姿勢。 A core wire supply device for a continuous zipper fastener manufacturing machine according to claim 1, wherein The detecting unit is a photoelectric sensor (60) that performs detection by shielding light (61), and the mounting posture of the roller mounting member (20) is according to a core wire (4) wound around the guide roller. The magnitude of the tension is changed to a mounting posture for shielding the light (61) and a mounting posture for shielding the light (61), and the roller mounting member (20) is wound on the core of the guide roller (4) When the tension is a predetermined size, the mounting posture of the roller attachment member (20) is a light-shielding mounting posture when the tension of the core wire (4) wound around the guide roller is larger than a predetermined size and smaller than a predetermined size. 如申請專利範圍第3項所述的連續拉鍊鍊齒製造機的芯線供應裝置,其中所述輥安裝構件(20)在與芯線供應方向正交的方向上擺動自如,輥安裝構件(20)的安裝姿勢在第1安裝姿勢、第2安裝姿勢以及第3安裝姿勢之間進行變更,所述第1安裝姿勢是不遮蔽所述光線(61)的姿勢,所述第2安裝姿勢是向比所述第1安裝姿勢靠與芯線供應方向正交的方向的另一側擺動而遮蔽所述光線(61)的姿勢,所述第3安裝姿勢是向比所述第1安裝姿勢靠與芯線供應方向正交的方向的一側擺動而遮蔽所述光線(61)的姿勢,所述輥安裝構件(20)在捲掛在導輥的芯線(4)的張力為規定大小時為第1安裝姿勢,所述輥安裝構件(20)在捲掛在導輥的芯線(4)的張力小於 規定大小時為第2安裝姿勢,所述輥安裝構件(20)在捲掛在導輥的芯線(4)的張力大於規定大小時為第3安裝姿勢。 The core wire supply device of the continuous fastener element manufacturing machine according to claim 3, wherein the roller mounting member (20) is swingable in a direction orthogonal to a core supply direction, and the roller mounting member (20) The mounting posture is changed between the first mounting posture, the second mounting posture, and the third mounting posture, wherein the first mounting posture is a posture in which the light (61) is not blocked, and the second mounting posture is a comparison posture. The first mounting posture is swung by the other side in a direction orthogonal to the core supply direction, and the posture of the light ray (61) is blocked. The third mounting posture is in a direction in which the core is supplied to the first mounting posture. One side of the orthogonal direction oscillates to block the posture of the light (61), and the roller attachment member (20) is in the first mounting posture when the tension of the core wire (4) wound around the guide roller is a predetermined size. The tension of the roller mounting member (20) wound on the core wire (4) of the guide roller is less than When the predetermined size is the second mounting posture, the roller attachment member (20) is in the third mounting posture when the tension of the core wire (4) wound around the guide roller is larger than a predetermined size. 如申請專利範圍第4項所述的連續拉鍊鍊齒製造機的芯線供應裝置,設置著:擺動施力單元(40),將所述輥安裝構件(20)朝向第2安裝姿勢擺動施力;以及止動件單元(50),將輥安裝構件(20)保持為第1安裝姿勢而不向第3安裝姿勢擺動,所述輥安裝構件(20)在捲掛在導輥的芯線(4)的張力為規定大小時為第1安裝姿勢,所述輥安裝構件(20)在捲掛在導輥的芯線(4)的張力小於規定大小時,利用擺動施力單元(40)而為第2安裝姿勢。 The core wire supply device of the continuous zipper fastener manufacturing machine according to claim 4, wherein: a swing urging unit (40) is provided to oscillate the roller mounting member (20) toward the second mounting posture; And a stopper unit (50) for holding the roller mounting member (20) in the first mounting posture without swinging to the third mounting posture, the roller mounting member (20) being wound around the core of the guide roller (4) When the tension is a predetermined size, it is the first mounting posture, and when the tension of the core wire (4) wound around the guide roller is less than a predetermined size, the roller attachment member (20) is the second by the swing urging means (40). Installation posture. 如申請專利範圍第5項所述的連續拉鍊鍊齒製造機的芯線供應裝置,其中所述輥安裝構件(20)跨越靠近心軸(3)的第1位置與芯線筒管(2)側的第2位置而在芯線供應方向上移動自如,輥安裝構件(20)利用保持單元(30)而保持於第1位置,第1位置的輥安裝構件(20)利用所述止動件單元(50)而保持為第1安裝姿勢,第2位置的輥安裝構件(20)與所述止動件單元(50)隔開,第2位置的輥安裝構件(20)能夠向第3安裝姿勢擺動,所述輥安裝構件(20)在捲掛在導輥的芯線(4)的張力為規定大小時,利用保持單元(30)而保持於第1位置, 所述輥安裝構件(20)在捲掛在導輥的芯線(4)的張力大於規定大小時,藉由向第2位置移動而成為第3安裝姿勢。 The core wire supply device of the continuous zipper fastener manufacturing machine according to claim 5, wherein the roller mounting member (20) spans the first position close to the spindle (3) and the core bobbin (2) side The second position is freely movable in the core supply direction, and the roller attachment member (20) is held at the first position by the holding unit (30), and the roller attachment member (20) at the first position utilizes the stopper unit (50). And maintaining the first mounting posture, the roller attachment member (20) at the second position is spaced apart from the stopper unit (50), and the roller attachment member (20) at the second position is swingable in the third attachment posture. When the tension of the core wire (4) wound around the guide roller is a predetermined size, the roller attachment member (20) is held at the first position by the holding unit (30). When the tension of the core wire (4) wound around the guide roller is larger than a predetermined size, the roller attachment member (20) is moved to the second position to be in the third attachment posture. 如申請專利範圍第6項所述的連續拉鍊鍊齒製造機的芯線供應裝置,其中所述輥安裝構件(20)包括安裝部(20a)、輥安裝部(20b)及遮光部(20c),藉由將所述安裝部(20a)在與芯線供應方向正交的方向上擺動自如地安裝於托架(14)上,而輥安裝構件(20)的安裝姿勢在第1安裝姿勢、第2安裝姿勢、及第3安裝姿勢之間變更,所述輥安裝部(20b)比安裝部(20a)的擺動中心(20a-1)靠與芯線供應方向正交的方向的一側,利用捲掛在安裝於所述輥安裝部(20b)的導輥的芯線(4)的張力,而輥安裝構件(20)向第3安裝姿勢擺動,且輥安裝構件(20)向芯線供應方向的芯線筒管(2)側移動,所述遮光部(20c)具有:第1遮光部(20c-1),朝向比安裝部(20a)的擺動中心(20a-1)靠與芯線供應方向正交的方向的另一側;以及第2遮光部(20c-2),朝向所述方向的一側,在所述輥安裝構件(20)為第2安裝姿勢時,第2遮光部(20c-2)遮蔽光線(61),在所述輥安裝構件(20)為第3安裝姿勢時,第1遮光部(20c-1)遮蔽光線(61)。 The core wire supply device of the continuous fastener element manufacturing machine according to claim 6, wherein the roller mounting member (20) includes a mounting portion (20a), a roller mounting portion (20b), and a light shielding portion (20c). The mounting portion (20a) is slidably attached to the bracket (14) in a direction orthogonal to the core supply direction, and the mounting posture of the roller mounting member (20) is in the first mounting posture and second. The mounting position and the third mounting posture are changed, and the roller mounting portion (20b) is wound on the side of the swing center (20a-1) of the mounting portion (20a) in the direction orthogonal to the core supply direction. The tension of the core wire (4) of the guide roller attached to the roller mounting portion (20b), and the roller mounting member (20) swings toward the third mounting posture, and the core of the roller mounting member (20) is supplied to the core wire. The tube (2) side is moved, and the light shielding portion (20c) has a first light blocking portion (20c-1) oriented in a direction orthogonal to the core supply direction than the swing center (20a-1) of the mounting portion (20a) The other side of the second light-shielding portion (20c-2) and the second light-shielding portion (20c-2) when the roller attachment member (20) is in the second mounting posture on one side in the direction The shielding light (61) is shielded by the first light blocking portion (20c-1) when the roller mounting member (20) is in the third mounting posture. 如申請專利範圍第1項至第7項中任一項所述的連續拉鍊 鍊齒製造機的芯線供應裝置,設置著顯示器(70),所述顯示器(70)藉由所述檢測單元進行檢測作動而作動。 Continuous zipper as claimed in any one of claims 1 to 7 The core wire supply device of the fastener manufacturing machine is provided with a display (70) that is actuated by the detection unit performing the detection operation.
TW103143599A 2013-12-16 2014-12-15 Core thread supplying device of continuous fastener element manufacturing machine TWI549625B (en)

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