TWI389261B - Buried wordline dram with stacked capacitor structures and fabrication methods for stacked capacitor structures - Google Patents
Buried wordline dram with stacked capacitor structures and fabrication methods for stacked capacitor structures Download PDFInfo
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- 239000003990 capacitor Substances 0.000 title claims description 86
- 238000004519 manufacturing process Methods 0.000 title claims description 16
- 238000000034 method Methods 0.000 title description 32
- 239000010410 layer Substances 0.000 claims description 247
- 230000002093 peripheral effect Effects 0.000 claims description 40
- 239000000758 substrate Substances 0.000 claims description 31
- MZLGASXMSKOWSE-UHFFFAOYSA-N tantalum nitride Chemical compound [Ta]#N MZLGASXMSKOWSE-UHFFFAOYSA-N 0.000 claims description 23
- 229910052751 metal Inorganic materials 0.000 claims description 16
- 239000002184 metal Substances 0.000 claims description 16
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 11
- 229910052799 carbon Inorganic materials 0.000 claims description 11
- 229920002120 photoresistant polymer Polymers 0.000 claims description 11
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 claims description 10
- 239000006117 anti-reflective coating Substances 0.000 claims description 9
- 230000004888 barrier function Effects 0.000 claims description 9
- 238000000151 deposition Methods 0.000 claims description 9
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims description 9
- 229910052721 tungsten Inorganic materials 0.000 claims description 9
- 239000010937 tungsten Substances 0.000 claims description 9
- SIWVEOZUMHYXCS-UHFFFAOYSA-N oxo(oxoyttriooxy)yttrium Chemical compound O=[Y]O[Y]=O SIWVEOZUMHYXCS-UHFFFAOYSA-N 0.000 claims description 8
- 238000000059 patterning Methods 0.000 claims description 7
- 229910001925 ruthenium oxide Inorganic materials 0.000 claims description 4
- WOCIAKWEIIZHES-UHFFFAOYSA-N ruthenium(iv) oxide Chemical compound O=[Ru]=O WOCIAKWEIIZHES-UHFFFAOYSA-N 0.000 claims description 4
- XNGIFLGASWRNHJ-UHFFFAOYSA-L phthalate(2-) Chemical compound [O-]C(=O)C1=CC=CC=C1C([O-])=O XNGIFLGASWRNHJ-UHFFFAOYSA-L 0.000 claims description 3
- NRTOMJZYCJJWKI-UHFFFAOYSA-N Titanium nitride Chemical compound [Ti]#N NRTOMJZYCJJWKI-UHFFFAOYSA-N 0.000 claims description 2
- BPUBBGLMJRNUCC-UHFFFAOYSA-N oxygen(2-);tantalum(5+) Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[Ta+5].[Ta+5] BPUBBGLMJRNUCC-UHFFFAOYSA-N 0.000 claims description 2
- 229910001936 tantalum oxide Inorganic materials 0.000 claims description 2
- XQMTUIZTZJXUFM-UHFFFAOYSA-N tetraethoxy silicate Chemical compound CCOO[Si](OOCC)(OOCC)OOCC XQMTUIZTZJXUFM-UHFFFAOYSA-N 0.000 claims 4
- 239000011248 coating agent Substances 0.000 claims 1
- 238000000576 coating method Methods 0.000 claims 1
- 239000004065 semiconductor Substances 0.000 description 11
- 238000005530 etching Methods 0.000 description 10
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 9
- 238000005229 chemical vapour deposition Methods 0.000 description 8
- 238000000623 plasma-assisted chemical vapour deposition Methods 0.000 description 7
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 description 6
- 238000000231 atomic layer deposition Methods 0.000 description 6
- 238000001459 lithography Methods 0.000 description 6
- 230000000087 stabilizing effect Effects 0.000 description 6
- 239000007788 liquid Substances 0.000 description 5
- 229910000449 hafnium oxide Inorganic materials 0.000 description 4
- WIHZLLGSGQNAGK-UHFFFAOYSA-N hafnium(4+);oxygen(2-) Chemical compound [O-2].[O-2].[Hf+4] WIHZLLGSGQNAGK-UHFFFAOYSA-N 0.000 description 4
- 238000001039 wet etching Methods 0.000 description 4
- MWUXSHHQAYIFBG-UHFFFAOYSA-N Nitric oxide Chemical compound O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 229910052814 silicon oxide Inorganic materials 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 238000001465 metallisation Methods 0.000 description 2
- 150000004767 nitrides Chemical class 0.000 description 2
- 238000001020 plasma etching Methods 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 235000012431 wafers Nutrition 0.000 description 2
- RUDFQVOCFDJEEF-UHFFFAOYSA-N yttrium(III) oxide Inorganic materials [O-2].[O-2].[O-2].[Y+3].[Y+3] RUDFQVOCFDJEEF-UHFFFAOYSA-N 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 239000000872 buffer Substances 0.000 description 1
- 229910000420 cerium oxide Inorganic materials 0.000 description 1
- 230000005669 field effect Effects 0.000 description 1
- 229910052732 germanium Inorganic materials 0.000 description 1
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000009499 grossing Methods 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical compound [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
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Description
本發明係有關於一種堆疊式電容結構的製造方法,特別有關於埋入式閘極字元線連結DRAM裝置的堆疊式電容結構的製造方法。The present invention relates to a method of fabricating a stacked capacitor structure, and more particularly to a method of fabricating a stacked capacitor structure for a buried gate word line bonded DRAM device.
埋入式閘極字元線連結(Buried Wordline DRAM)技術,不同於傳統的溝槽式(Trench)技術,而是以溝槽為基礎改良的標準堆疊電容器技術,具有效能、低功耗和小尺寸晶片等特點,進而發展出達成完全垂直單元(vertical cells)的技術領域突破。Buried Wordline DRAM technology, unlike traditional Trench technology, is a trench-based standard stacked capacitor technology that delivers performance, low power and small Features such as size wafers have led to breakthroughs in the field of achieving complete vertical cells.
於先前技術中,在製作埋入式閘極字元線連結DRAM裝置的堆疊式電容結構時,需配合製作極高深寬比的電容結構的製程。第1A和1B圖係顯示傳統堆疊式電容結構的部分製程的示意圖。請參閱第1A圖,形成一介電層2於一半導體基底1上。接著形成高深寬比的電容開口5於介電層2中,並且沉積一導電層3(做為電容結構的下電極)於介電層2和電容開口5內側壁上。接著,請參閱第1B圖,施以化學機械研磨將介電層2表面上的導電層3移除,再以濕蝕刻製程,或稱模版蝕刻(mold etch),回蝕刻介電層2露出導電層3的上部分,形成部分外露的電容杯體,以利進行後續的製程。In the prior art, in the fabrication of a stacked capacitor structure in which a buried gate word line is connected to a DRAM device, it is necessary to cooperate with a process for fabricating a very high aspect ratio capacitor structure. 1A and 1B are schematic views showing a partial process of a conventional stacked capacitor structure. Referring to FIG. 1A, a dielectric layer 2 is formed on a semiconductor substrate 1. A high aspect ratio capacitor opening 5 is then formed in the dielectric layer 2, and a conductive layer 3 (as the lower electrode of the capacitor structure) is deposited on the inner sidewalls of the dielectric layer 2 and the capacitor opening 5. Next, referring to FIG. 1B, the conductive layer 3 on the surface of the dielectric layer 2 is removed by chemical mechanical polishing, and then the dielectric layer 2 is exposed and exposed by a wet etching process, or a die etch. The upper portion of layer 3 forms a partially exposed capacitor cup for subsequent processing.
隨著記憶體陣列區的電容密度提升,電容結構的間距就愈靠近。尤其是,在進行上述形成電容杯體的步驟時,常因微影製程的曝光失焦(defocus),或者由於蝕刻開口製 程造成局部區域蝕刻率不同,所導致電容杯口蝕刻深度不足,如第1C圖的開口5’和5”所示。進而導致在後續製程時,例如模版蝕刻(mold etch),電容杯體的底部因失去支撐而倒塌或剝離,如第1D圖的電容杯體3’和3”所示。As the capacitance density of the memory array region increases, the pitch of the capacitor structures is closer. In particular, when performing the above-described steps of forming a capacitor cup, it is often caused by defocusing of the lithography process or by etching the opening. The process results in different local area etch rates, resulting in insufficient etching depth of the capacitor cup, as shown by openings 5' and 5" in Figure 1C. This leads to subsequent processes such as mold etch, capacitor cups. The bottom collapses or peels off due to loss of support, as shown by the capacitor cups 3' and 3" of Figure 1D.
本發明之一實施例提供一種堆疊式電容的製造方法,包括:提供一基底具有一記憶胞陣列區域和一週邊區域,其中所述記憶胞陣列區域包括多個電容堆疊的結構,所述週邊區域具有一對準標記;形成一第一介電層於該基底上;形成一穩定堆疊層包括一氮化矽層和一氧化矽層於該第一介電層上;形成一第二介電層於該穩定堆疊層上;實施一第一圖案化步驟以形成多個電容開口於記憶胞陣列區域及一溝槽環繞該對準標記;順應性地沉積一第一電極層於該基底上並填入所述多個電容開口與溝槽的內側表面上;沉積一第三介電層於該第一電極層上並覆蓋整個基底上,並填滿電容開口與溝槽的內部;平坦化該第三介電層並移除該第二介電層表面上多餘的第三介電層;實施一第二圖案化步驟將該第二介電層圖案化,定義出一第一開口露出該電容開口的表面以及一第二開口露出該溝槽所環繞的區域;依序移除該第一和第二開口所露出的該第三介電層和該穩定堆疊層的該氧化矽層部分;順應性地沉積一高介電常數介電層和一第二電極層於該基底上並填入所述多個電容開口與溝槽的內側表面上;沉積一金屬層於該基底上並填滿所述多個電容開口與溝槽的內部;圖案化該金屬 層露出該週邊區域的一開口區域;移除該週邊區域的該開口區域下方的該穩定堆疊層和該第一介電層,並露出該對準標記;以及沉積一第五介電層於該基底上並填入該週邊區域的該開口區域,並接著將該第五介電層平坦化。An embodiment of the present invention provides a method of fabricating a stacked capacitor, comprising: providing a substrate having a memory cell array region and a peripheral region, wherein the memory cell array region comprises a plurality of capacitor stacked structures, the peripheral region Having an alignment mark; forming a first dielectric layer on the substrate; forming a stable stacked layer comprising a tantalum nitride layer and a hafnium oxide layer on the first dielectric layer; forming a second dielectric layer On the stable stacking layer; performing a first patterning step to form a plurality of capacitor openings in the memory cell array region and a trench surrounding the alignment mark; compliantly depositing a first electrode layer on the substrate and filling Inserting a plurality of capacitor openings on the inner side surface of the trench; depositing a third dielectric layer on the first electrode layer and covering the entire substrate, filling the capacitor opening and the interior of the trench; planarizing the first a third dielectric layer and removing an excess third dielectric layer on the surface of the second dielectric layer; performing a second patterning step to pattern the second dielectric layer to define a first opening to expose the capacitor opening Surface as well a second opening exposing a region surrounded by the trench; sequentially removing the third dielectric layer exposed by the first and second openings and the yttrium oxide layer portion of the stable stacked layer; compliantly depositing a high a dielectric constant dielectric layer and a second electrode layer on the substrate and filling the inner surfaces of the plurality of capacitor openings and trenches; depositing a metal layer on the substrate and filling the plurality of capacitor openings With the interior of the trench; pattern the metal The layer exposes an opening region of the peripheral region; removing the stable stacked layer and the first dielectric layer under the opening region of the peripheral region, and exposing the alignment mark; and depositing a fifth dielectric layer thereon The open area of the peripheral region is filled in the substrate, and then the fifth dielectric layer is planarized.
本發明另一實施例提供一種埋入式閘極字元線DRAM裝置的堆疊式電容結構,包括:一基底具有一記憶胞陣列區域和一週邊區域,所述週邊區域具有一對準標記;一第一介電層設置於該基底上;一穩定堆疊層設置於該第一介電層上;一第二介電層於該穩定堆疊層上;以及多個堆疊式電容結構設置於記憶胞陣列區域及一阻障結構環繞該對準標記設置於該週邊區域;其中於該週邊區域的該對準標記上方與該阻障結構的內部為一透明的第三介電層。Another embodiment of the present invention provides a stacked capacitor structure of a buried gate word line DRAM device, comprising: a substrate having a memory cell array region and a peripheral region, the peripheral region having an alignment mark; a first dielectric layer is disposed on the substrate; a stable stacked layer is disposed on the first dielectric layer; a second dielectric layer is disposed on the stable stacked layer; and a plurality of stacked capacitor structures are disposed on the memory cell array The region and a barrier structure are disposed around the alignment mark in the peripheral region; wherein the alignment mark above the alignment region and the interior of the barrier structure are a transparent third dielectric layer.
為使本發明能更明顯易懂,下文特舉實施例,並配合所附圖式,作詳細說明如下:In order to make the invention more apparent, the following detailed description of the embodiments and the accompanying drawings are as follows:
以下以各實施例詳細說明並伴隨著圖式說明之範例,做為本發明之參考依據。在圖式或說明書描述中,相似或相同之部分皆使用相同之圖號。且在圖式中,實施例之形狀或是厚度可擴大,並以簡化或是方便標示。再者,圖式中各元件之部分將以分別描述說明之,值得注意的是,圖中未繪示或描述之元件,為所屬技術領域中具有通常知識者所知的形式,另外,特定之實施例僅為揭示本發明使用之特定方式,其並非用以限定本發明。The following is a detailed description of the embodiments and examples accompanying the drawings, which are the basis of the present invention. In the drawings or the description of the specification, the same drawing numbers are used for similar or identical parts. In the drawings, the shape or thickness of the embodiment may be expanded and simplified or conveniently indicated. In addition, the components of the drawings will be described separately, and it is noted that the components not shown or described in the drawings are known to those of ordinary skill in the art, and in particular, The examples are merely illustrative of specific ways of using the invention and are not intended to limit the invention.
為了能有效地提升堆疊式電容結構的製程裕度及良 率,可在介電層上增加一穩定層(stabilize structure,簡稱ST)結構,例如藉由增加氮化矽/氧化矽層,以穩定電容杯體的結構。再者,在定義電容開口的製程中,藉由一圖案化的氮化矽層環繞相連保護住電容開口的杯緣。在進行模版蝕刻(mold etch)的步驟時,可避免電容杯體倒塌。In order to effectively improve the process margin of the stacked capacitor structure and good At a rate, a stabilizing structure (ST) structure can be added to the dielectric layer, for example, by adding a tantalum nitride/yttria layer to stabilize the structure of the capacitor cup. Moreover, in the process of defining the capacitor opening, the edge of the capacitor opening is protected by a patterned layer of tantalum nitride. When the step of stencil etching is performed, the collapse of the capacitor cup can be avoided.
第2圖係顯示藉由增加氮化矽/氧化矽層的幫助,避免堆疊式電容杯體結構倒塌的示意圖。請參閱第2圖,首先提供一半導體基底11,具有一記憶胞陣列區域10A和一週邊區域10P。在記憶胞陣列區域10A具有主動元件15電性連接一電性接觸25,對應一堆疊式電容的位置。電性接觸25形成於介電層20中,是藉由金屬化製程形成。一圖案化的氮化矽層30設置於半導體基底11上定義出堆疊式電容的位置。所述週邊區域10P具有一連接導電層(Interconnect Layer)所形成之對準標記M0於氮化矽層30上。Figure 2 shows a schematic diagram of avoiding collapse of the stacked capacitor cup structure by the addition of a tantalum nitride/yttria layer. Referring to FIG. 2, a semiconductor substrate 11 is first provided having a memory cell array region 10A and a peripheral region 10P. In the memory cell array region 10A, the active device 15 is electrically connected to an electrical contact 25 corresponding to the position of a stacked capacitor. The electrical contact 25 is formed in the dielectric layer 20 and is formed by a metallization process. A patterned tantalum nitride layer 30 is disposed on the semiconductor substrate 11 to define the locations of the stacked capacitors. The peripheral region 10P has an alignment mark M0 formed by connecting an interconnect layer to the tantalum nitride layer 30.
一第一介電層35設置於半導體基底11上,並將穩定層結構(ST)包括氮化矽層40和氧化矽層45設置於第一介電層35上。接著,進行圖案化電容開口製程,形成對應電性接觸25位置的開口,並且在開口內側壁及底部形成導電層62填入介電層63於開口的中心部份。接著,以氮化矽層50做為硬遮罩層,其具有開口65a和65b於陣列區域10A與開口65c於週邊區域10P,接著定義電容杯口,即移除部份氧化矽層45a、45b和45c,以及繼續進行後續的步驟。A first dielectric layer 35 is disposed on the semiconductor substrate 11, and the stabilizing layer structure (ST) including the tantalum nitride layer 40 and the hafnium oxide layer 45 is disposed on the first dielectric layer 35. Next, a patterned capacitor opening process is performed to form an opening corresponding to the position of the electrical contact 25, and a conductive layer 62 is formed on the inner sidewall and the bottom of the opening to fill the dielectric layer 63 at the central portion of the opening. Next, the tantalum nitride layer 50 is used as a hard mask layer having openings 65a and 65b in the array region 10A and the opening 65c in the peripheral region 10P, and then defining a capacitor cup opening, that is, removing portions of the hafnium oxide layer 45a, 45b. And 45c, and continue with the next steps.
然而,僅僅藉由增加穩定層結構,其氮化矽層為透光 性差的介電層,在進行後續如上電極層之金屬導線製程(plate line,簡稱PL)製程時,因鎢金屬(Tungsten)為非透光層會導致上層光罩對準對準標記M0時發生困難。克服對準對準標記的方法為採用間接對準方法,或者將對準標記M0上方的穩定層結構移除。如果採用間接對準方法,會導致累進誤差增加。另一方面,若將對準標記M0上方的穩定層結構移除,例如在定義電容杯口時,亦即以濕蝕刻法移除部份氧化矽層45a、45b和45c時,所可順利地將對準標記M0上方的氮化矽層與氧化矽層45c移除,然而蝕刻液會由週邊區域10P進入,如箭頭E所示,進而橫向侵入陣列區域10A,進而影響元件效能。However, the tantalum nitride layer is transparent only by increasing the stability layer structure. When the dielectric layer of the poor electrode layer is subjected to the metal plate process (PL) process of the subsequent electrode layer, the tungsten metal (Tungsten) is a non-transmissive layer, which may cause the upper mask to be aligned with the alignment mark M0. difficult. The method of overcoming the alignment alignment marks is to use an indirect alignment method or to remove the stable layer structure above the alignment mark M0. If the indirect alignment method is used, the progressive error will increase. On the other hand, if the stabilizing layer structure above the alignment mark M0 is removed, for example, when the capacitor cup opening is defined, that is, the partial yttrium oxide layers 45a, 45b, and 45c are removed by wet etching, the smoothing can be smoothly performed. The tantalum nitride layer and the tantalum oxide layer 45c over the alignment mark M0 are removed, but the etching liquid enters from the peripheral region 10P as indicated by an arrow E, thereby laterally invading the array region 10A, thereby affecting the device performance.
在移除對準標記M0上方的穩定層結構時,為了避免蝕刻液由週邊區域橫向侵入陣列區域,本發明所揭露的實施例提供一種阻隔構造,設置於週邊區域且環繞對準標記,以有效地避免蝕刻液由週邊區域橫向侵入陣列區域。In order to avoid the etchant from laterally invading the array region from the peripheral region when removing the stabilizing layer structure above the alignment mark M0, the disclosed embodiment provides a barrier structure disposed in the peripheral region and surrounding the alignment mark to be effective The etchant is prevented from laterally invading the array region from the peripheral region.
第3A圖係顯示根據本發明之一實施例的埋入式閘極字元線連結DRAM裝置的平面示意圖。於第3A圖中,埋入式閘極字元線連結DRAM裝置100晶圓包括多個記憶胞陣列區域100A和週邊區域100P(或稱週邊街道(Kerf)或切割道區域(kerf line)),對準標記M0設置於週邊區域100P內。為了將對準標記M0上方的穩定層結構移除,利用微影製程形成一窗口(例如區域R)中。3A is a plan view showing a buried gate word line bonded DRAM device in accordance with an embodiment of the present invention. In FIG. 3A, the buried gate word line connecting DRAM device 100 wafer includes a plurality of memory cell array regions 100A and a peripheral region 100P (or a peripheral street (Kerf) or a kerf line). The alignment mark M0 is disposed in the peripheral area 100P. In order to remove the stable layer structure above the alignment mark M0, a window (e.g., region R) is formed using a lithography process.
第3B和3C圖係顯示第3A圖的局部區域R的示意圖。根據本發明之一實施例,形成一阻隔構造於週邊區域且環繞對準標記M0,請參閱第3B圖,在形成電容開口的步驟, 同時形成一溝槽80環繞對準標記M0,溝槽80的寬度為W,沿X方向與區域R的距離為△X、沿Y方向與區域R的距離為△Y。在形成與電容相同的導電層結構於溝槽80內之後,再以微影製程形成窗口區域85,並將窗口內的穩定層結構移除,由於溝槽80內導電層結構的阻隔,能有效地避免蝕刻液由週邊區域橫向侵入陣列區域。Figures 3B and 3C show schematic diagrams of a partial region R of Figure 3A. According to an embodiment of the present invention, a barrier structure is formed in the peripheral region and surrounds the alignment mark M0. Referring to FIG. 3B, in the step of forming a capacitor opening, At the same time, a groove 80 is formed around the alignment mark M0. The width of the groove 80 is W, the distance from the region R in the X direction is ΔX, and the distance from the region R in the Y direction is ΔY. After forming the same conductive layer structure as the capacitor in the trench 80, the window region 85 is formed by a lithography process, and the stable layer structure in the window is removed, which is effective due to the barrier structure of the conductive layer in the trench 80. The etchant is prevented from laterally invading the array region from the peripheral region.
第4A-4J係顯示根據本發明之實施例的堆疊式電容杯體結構於製造過程中各步驟的剖面示意圖。請參閱第4A圖,首先提供一半導體基底110,具有一記憶胞陣列區域100A和一週邊區域100P。在記憶胞陣列區域100A具有多個主動元件115,例如MOS場效電晶體,電性連接一電性接觸125,對應堆疊式電容的位置。電性接觸125可形成於介電層120中,例如金屬間介電層(IMD),可藉由各種金屬化連線製程形成。4A-4J are cross-sectional views showing various steps of a stacked capacitor cup structure in accordance with an embodiment of the present invention. Referring to FIG. 4A, a semiconductor substrate 110 is first provided having a memory cell array region 100A and a peripheral region 100P. The memory cell array region 100A has a plurality of active devices 115, such as MOS field effect transistors, electrically connected to an electrical contact 125, corresponding to the position of the stacked capacitors. Electrical contacts 125 may be formed in dielectric layer 120, such as an inter-metal dielectric layer (IMD), which may be formed by various metallization wiring processes.
一氮化矽層130設置於半導體基底110上定義出堆疊式電容的位置。所述週邊區域100P具有一對準標記M0於氮化矽層130上。A tantalum nitride layer 130 is disposed on the semiconductor substrate 110 to define a location of the stacked capacitors. The peripheral region 100P has an alignment mark M0 on the tantalum nitride layer 130.
一第一介電層135設置於半導體基底110上,例如以電漿輔助化學氣相沉積法(PECVD)形成四乙氧基矽酸鹽(TEOS)層,厚度範圍約為800±100nm。並將穩定層結構包括一氮化矽層140(例如由PECVD形成的SiN層,厚度約50±10nm)和一氧化矽層145(例如由PECVD形成的TEOS層,厚度約500±100nm)設置於第一介電層135上。A first dielectric layer 135 is disposed on the semiconductor substrate 110, such as a plasma-assisted chemical vapor deposition (PECVD) layer to form a tetraethoxyphthalate (TEOS) layer having a thickness in the range of about 800 ± 100 nm. And the stabilizing layer structure includes a tantalum nitride layer 140 (for example, a SiN layer formed by PECVD having a thickness of about 50±10 nm) and a hafnium oxide layer 145 (for example, a TEOS layer formed by PECVD having a thickness of about 500±100 nm). On the first dielectric layer 135.
接著,進行圖案化電容開口製程,於記憶胞陣列區域形成對應電性接觸位置的開口,以及於週邊區域形成溝槽 環繞對準標記M0。請參閱第4B圖,實施一第一微影製程,包括由PECVD形成的SiN層150(厚度約100±10nm)於第一介電層135。接著,形成一碳硬遮罩層(Carbon hard mask)152,其組成為碳氫高分子(carbon-hydrgen polymer)及頂部薄的氮氧化矽(top thin SiON)於SiN層150上,其中碳氫高分子的厚度範圍約為2000埃至5000埃,SiON的厚度範圍約為250-1500埃,接著,形成一抗反射塗層(ARC,厚度約50nm)154於碳硬遮罩層152上,再形成圖案化光阻層156於抗反射塗層154上,並定義出對應電容位置的開口155a於記憶胞陣列區域100A和環繞對準標記M0的溝槽的開口155b於週邊區域100P。Then, performing a patterned capacitor opening process, forming an opening corresponding to the electrical contact position in the memory cell array region, and forming a trench in the peripheral region Surround the alignment mark M0. Referring to FIG. 4B, a first lithography process is performed, including a SiN layer 150 (about 100±10 nm thick) formed by PECVD on the first dielectric layer 135. Next, a carbon hard mask 152 is formed, which is composed of a carbon-hydrgen polymer and a top thin silicon oxide layer (top thin SiON) on the SiN layer 150, wherein the hydrocarbon is hydrogen-hydrogen. The thickness of the polymer ranges from about 2,000 angstroms to 5,000 angstroms, and the thickness of the SiON ranges from about 250 Å to about 1,500 angstroms. Then, an anti-reflective coating (ARC, thickness about 50 nm) 154 is formed on the carbon hard mask layer 152. A patterned photoresist layer 156 is formed on the anti-reflective coating 154, and an opening 155a corresponding to the capacitance position is defined in the memory cell array region 100A and an opening 155b surrounding the trench of the alignment mark M0 to the peripheral region 100P.
以圖案化光阻層156為遮罩定義抗反射塗層154,碳硬遮罩層152和SiN層150,再以定義後的SiN層150為遮罩,例如以氫氟酸緩衝蝕刻(BHF)溶液,蝕刻氧化矽層145、氮化矽層140、第一介電層135和氮化矽層130,露出下方的基底結構,如第4C圖所示。由此,形成電容開口160a以及環繞的溝槽160b,由於電容開口160a的頂端受到連續環繞的圖案化SiN層150保護,因此在蝕刻電容開口時,可避免電容杯口崩塌。The anti-reflective coating 154, the carbon hard mask layer 152 and the SiN layer 150 are defined by the patterned photoresist layer 156 as a mask, and the defined SiN layer 150 is used as a mask, for example, hydrofluoric acid buffer etching (BHF). The solution, the ruthenium oxide layer 145, the tantalum nitride layer 140, the first dielectric layer 135, and the tantalum nitride layer 130 are exposed to expose the underlying substrate structure as shown in FIG. 4C. Thereby, the capacitor opening 160a and the surrounding trench 160b are formed. Since the top end of the capacitor opening 160a is protected by the continuously surrounding patterned SiN layer 150, the capacitor cup opening collapse can be avoided when the capacitor opening is etched.
請參閱第4D圖,順應性地形成一導電層162於上述基底結構上,在開口160a及溝槽160b內側壁及底部形成導電層162,例如以原子層沉積法(ALD)形成氮化鈦(TiN)層(厚度約為26±5nm),接著以化學氣相沉積法(CVD)形成臭氧-四乙氧基矽酸鹽(O-TEOS,厚度約330±100nm)層164於基底結構上並填入開口160a及溝槽160b的中心部份。Referring to FIG. 4D, a conductive layer 162 is conformally formed on the base structure, and a conductive layer 162 is formed on the inner side wall and the bottom of the opening 160a and the trench 160b, for example, titanium nitride is formed by atomic layer deposition (ALD). a TiN) layer (having a thickness of about 26 ± 5 nm), followed by chemical vapor deposition (CVD) to form a layer 164 of ozone-tetraethoxy silicate (O-TEOS, thickness about 330 ± 100 nm) on the substrate structure and The center portion of the opening 160a and the groove 160b is filled.
接著,請參閱第4E圖,施以化學機械研磨法(CMP)210於基底結構,移除表面的O-TEOS層164,露出平坦的SiN層150與O-TEOS層164表面。Next, referring to FIG. 4E, a chemical mechanical polishing (CMP) 210 is applied to the base structure to remove the surface O-TEOS layer 164 to expose the flat SiN layer 150 and the O-TEOS layer 164 surface.
請參閱第4F圖,實施一第二微影製程,包括形成一碳硬遮罩層(厚度約200nm)170於SiN層150上,形成一抗反射塗層(ARC,厚度約為50nm的氮氧化矽層)172於碳硬遮罩層170上,再形成圖案化光阻層174於抗反射塗層172上,並定義出對應電容位置的開口175a和對準標記M0上方的開口175b。Referring to FIG. 4F, a second lithography process is performed, including forming a carbon hard mask layer (about 200 nm thick) 170 on the SiN layer 150 to form an anti-reflective coating (ARC, nitrogen oxide having a thickness of about 50 nm). The germanium layer 172 is on the carbon hard mask layer 170, and a patterned photoresist layer 174 is formed on the anti-reflective coating layer 172, and an opening 175a corresponding to the capacitance position and an opening 175b above the alignment mark M0 are defined.
請參閱第4G圖,以圖案化光阻層174為遮罩,透過開口175a和175b向下蝕刻,例如以反應性離子蝕刻或電漿蝕刻,並過度蝕刻部分露出的TiN層162和SiN層150,再移除圖案化光阻層174和碳硬遮罩層170。接著,實施濕蝕刻製程將露出的O-TEOS層164a和164b移除,並將穩定層結構所露出的氧化矽層145a和145b移除,如第4H圖所示。於一實施例中,可於第一階段利用氫氟酸緩衝蝕刻(BHF)溶液移除約400nm的氧化矽層,再以第二階段利用稀釋氫氟酸(DHF)溶液移除約100nm的氧化矽層。應理解的是,在週邊區域100P處,環繞對準標記M0的溝槽因受到導電層(TiN)162的襯墊,因而在進行濕蝕刻步驟時,可避免蝕刻液由週邊區域橫向侵入陣列區域。更明確地說,在週邊區域100P處的導電層(TiN)162可做為避免蝕刻液由週邊區域橫向侵入陣列區域的阻隔構造。Referring to FIG. 4G, the patterned photoresist layer 174 is masked, etched downward through the openings 175a and 175b, for example, by reactive ion etching or plasma etching, and partially etched the partially exposed TiN layer 162 and the SiN layer 150. The patterned photoresist layer 174 and the carbon hard mask layer 170 are removed. Next, a wet etching process is performed to remove the exposed O-TEOS layers 164a and 164b, and the yttrium oxide layers 145a and 145b exposed by the stabilizing layer structure are removed, as shown in FIG. 4H. In one embodiment, a cerium oxide layer of about 400 nm may be removed using a hydrofluoric acid buffered etch (BHF) solution in a first stage, and an oxidation of about 100 nm may be removed in a second stage using a dilute hydrofluoric acid (DHF) solution.矽 layer. It should be understood that, at the peripheral region 100P, the trench surrounding the alignment mark M0 is received by the conductive layer (TiN) 162, so that when the wet etching step is performed, the etching liquid can be prevented from laterally invading the array region from the peripheral region. . More specifically, the conductive layer (TiN) 162 at the peripheral region 100P can be used as a barrier structure for preventing the etching liquid from invading the array region laterally from the peripheral region.
請參閱第4I圖,以化學氣相沉積法(CVD)或原子層沉積法(ALD)順應性地形成一高介電常數(high-k)介電層182 於基底結構上,以化學氣相沉積法(CVD)或原子層沉積法(ALD)順應性地形成一導電層(例如TiN)184於high-k介電層182上。由導電層150、high-k介電層182、和導電層184構成電容堆疊構造。接著,以化學氣相沉積法(CVD)順應性地形成一金屬層(例如鎢)186於基底結構上並填入開口及溝槽的中心部份。Referring to FIG. 4I, a high-k dielectric layer 182 is conformally formed by chemical vapor deposition (CVD) or atomic layer deposition (ALD). A conductive layer (e.g., TiN) 184 is conformally formed on the high-k dielectric layer 182 by chemical vapor deposition (CVD) or atomic layer deposition (ALD) on the substrate structure. A capacitor stack structure is formed by the conductive layer 150, the high-k dielectric layer 182, and the conductive layer 184. Next, a metal layer (e.g., tungsten) 186 is conformally formed by chemical vapor deposition (CVD) on the base structure and filled into the opening and the central portion of the trench.
接著,形成一光阻層188於金屬層(鎢)186上,光阻層188遮蔽陣列區域100A的金屬層(鎢)186與露出週邊區域100P的金屬層(鎢)186,形成對準標記M0上方的開口185。Next, a photoresist layer 188 is formed on the metal layer (tungsten) 186. The photoresist layer 188 shields the metal layer (tungsten) 186 of the array region 100A from the metal layer (tungsten) 186 exposing the peripheral region 100P to form an alignment mark M0. The upper opening 185.
請參閱第4J圖,移除光阻層188後,形成一介電層195於基底結構上,例如以電漿輔助化學氣相沉積法(PECVD)形成四乙氧基矽酸鹽(TEOS)層並填入對準標記M0上方的開口。接著再將介電層195平坦化,以利實施後續的製程,例如半導體的後段製程(BEOL)。應理解的是,由於此時對準標記M0上方是由透明的介電層(TEOS)195覆蓋,因此在進行後續製程時,例如進行上電極層之金屬導線製程(plate line,簡稱PL)製程,可藉由直接對準對準標記M0增加製程精度。Referring to FIG. 4J, after removing the photoresist layer 188, a dielectric layer 195 is formed on the substrate structure, for example, by plasma-assisted chemical vapor deposition (PECVD) to form a tetraethoxyphthalate (TEOS) layer. And fill in the opening above the alignment mark M0. Dielectric layer 195 is then planarized to facilitate subsequent processing, such as semiconductor back end processing (BEOL). It should be understood that since the alignment mark M0 is covered by the transparent dielectric layer (TEOS) 195 at this time, for the subsequent process, for example, the metal wire process (PL) process of the upper electrode layer is performed. The process accuracy can be increased by directly aligning the alignment mark M0.
本發明所揭露的動態隨機存取記憶(DRAM)裝置的堆疊式電容的製造方法,其優點在於提供了穩定層結構以避免在進行模版蝕刻(mold etch)時造成電容杯體傾倒或崩塌。再者,為了後續製程的對準需求,在移除對準標記M0上方的不透明穩定層結構時,增加了環繞的阻隔構造,能有效地避免蝕刻液由週邊區域橫向侵入陣列區域。並且,本發明提供微影製程中所需對準標記及其製作方法,不會 造成後段製程(BEOL)或上電極層(PL)無法對準及曝光。The method for fabricating a stacked capacitor of a dynamic random access memory (DRAM) device disclosed in the present invention has the advantage of providing a stable layer structure to prevent the capacitor cup from falling or collapsing when performing a mold etch. Moreover, for the alignment requirement of the subsequent process, when the opaque stable layer structure above the alignment mark M0 is removed, the surrounding barrier structure is added, and the etching liquid can be effectively prevented from laterally invading the array region from the peripheral region. Moreover, the present invention provides an alignment mark required in a lithography process and a method of fabricating the same Causes the back end of the process (BEOL) or the upper electrode layer (PL) to be misaligned and exposed.
本發明雖以各種實施例揭露如上,然其並非用以限定本發明的範圍,任何所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可做些許的更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。The present invention has been disclosed in the above various embodiments, and is not intended to limit the scope of the present invention. Any one of ordinary skill in the art can make a few changes and refinements without departing from the spirit and scope of the invention. Therefore, the scope of the invention is defined by the scope of the appended claims.
1‧‧‧半導體基底1‧‧‧Semiconductor substrate
2‧‧‧介電層2‧‧‧Dielectric layer
3‧‧‧導電層3‧‧‧ Conductive layer
3’、3”‧‧‧倒塌、剝離的電容杯體3', 3" ‧ ‧ collapsed, stripped capacitor cup
5‧‧‧電容開口5‧‧‧ Capacitance opening
5’、5”‧‧‧曝光失焦、蝕刻不足的電容開口5', 5"‧‧‧Exposure out of focus, under-etched capacitor openings
11、110‧‧‧半導體基底11, 110‧‧‧ semiconductor substrate
10A、100A‧‧‧記憶胞陣列區域10A, 100A‧‧‧ memory cell array area
10P、100P‧‧‧週邊區域10P, 100P‧‧‧ surrounding area
15、115‧‧‧主動元件15, 115‧‧‧ active components
20、120‧‧‧介電層20, 120‧‧‧ dielectric layer
25、125‧‧‧電性接觸25, 125‧‧‧Electrical contact
30、130‧‧‧氮化矽層30, 130‧‧‧ tantalum nitride layer
35、135‧‧‧第一介電層35, 135‧‧‧ first dielectric layer
40、140‧‧‧氮化矽層40, 140‧‧‧ tantalum nitride layer
45、145‧‧‧氧化矽層45, 145‧‧‧ yttrium oxide layer
45a、45b和45c‧‧‧部份氧化矽層45a, 45b and 45c‧‧‧ part of the yttrium oxide layer
50、150‧‧‧氮化矽層50, 150‧‧‧ tantalum nitride layer
62‧‧‧導電層62‧‧‧ Conductive layer
63‧‧‧介電層63‧‧‧ dielectric layer
65a、65b、65c‧‧‧開口65a, 65b, 65c‧‧
80‧‧‧溝槽80‧‧‧ trench
85‧‧‧窗口區域85‧‧‧ window area
100‧‧‧DRAM裝置100‧‧‧DRAM device
145a和145b‧‧‧露出的氧化矽層145a and 145b‧‧‧ exposed yttrium oxide layer
152、170‧‧‧碳硬遮罩層152, 170‧‧‧ carbon hard mask
154、172‧‧‧抗反射塗層154, 172‧‧‧Anti-reflective coating
156、174、188‧‧‧圖案化光阻層156, 174, 188‧‧‧ patterned photoresist layer
155a、155b‧‧‧開口155a, 155b‧‧‧ openings
160‧‧‧介電層160‧‧‧ dielectric layer
160a‧‧‧開口160a‧‧‧ openings
160b‧‧‧溝槽160b‧‧‧ trench
162‧‧‧導電層(TiN)162‧‧‧ Conductive layer (TiN)
164‧‧‧臭氧-四乙氧基矽酸鹽(O-TEOS)層164‧‧‧Ozone-tetraethoxy phthalate (O-TEOS) layer
164a和164b‧‧‧露出的O-TEOS層164a and 164b‧‧‧ exposed O-TEOS layer
175a和175b‧‧‧開口175a and 175b‧‧‧ openings
182‧‧‧high-k介電層182‧‧‧high-k dielectric layer
184‧‧‧導電層(TiN)184‧‧‧ Conductive layer (TiN)
185‧‧‧對準標記M0上方的開口185‧‧‧ Alignment opening above the mark M0
186‧‧‧金屬層(鎢)186‧‧‧metal layer (tungsten)
195‧‧‧介電層(TEOS)195‧‧‧Dielectric Layer (TEOS)
210‧‧‧化學機械研磨法(CMP)210‧‧‧Chemical Mechanical Grinding (CMP)
R‧‧‧局部區域R‧‧‧Local area
M0‧‧‧對準標記M0‧‧‧ alignment mark
E‧‧‧蝕刻液侵入方向E‧‧‧etching liquid intrusion direction
第1A和1B圖係顯示傳統堆疊式電容結構的部分製程的示意圖;第1C圖係顯示對應第1A圖的開口,因曝光失焦(defocus)或因局部區域蝕刻率不同,所導致電容開口深度不足的示意圖;第1D圖係顯示對應第1B圖的電容杯體,在進行模版蝕刻(mold etch)後,造成電容杯體崩塌或剝離的示意圖;第2圖係顯示藉由增加氮化矽/氧化矽層的幫助,避免堆疊式電容杯體結構倒塌的示意圖。;第3A圖係顯示根據本發明之一實施例的埋入式閘極字元線連結DRAM裝置的平面示意圖,第3B和3C圖係顯示第3A圖的局部區域R的示意圖;以及第4A-4J係顯示根據本發明之實施例的堆疊式電容杯體結構於製造過程中各步驟的剖面示意圖。1A and 1B are schematic views showing a part of the process of the conventional stacked capacitor structure; the 1C figure shows the opening corresponding to the 1A figure, the depth of the capacitor opening due to the defocus of the exposure or the etch rate due to the local area. Insufficient schematic diagram; Figure 1D shows a schematic view of the capacitor cup corresponding to Figure 1B, which causes a collapse or peeling of the capacitor cup after stencil etching; Figure 2 shows the increase in tantalum nitride by The help of the ruthenium oxide layer avoids the collapse of the stacked capacitor cup structure. 3A is a plan view showing a buried gate word line-connected DRAM device according to an embodiment of the present invention, and FIGS. 3B and 3C are views showing a partial region R of FIG. 3A; and 4A- 4J shows a cross-sectional view of various steps of a stacked capacitor cup structure in accordance with an embodiment of the present invention.
100A‧‧‧記憶胞陣列區域100A‧‧‧Memory Cell Array Area
100P‧‧‧週邊區域100P‧‧‧ surrounding area
110‧‧‧半導體基底110‧‧‧Semiconductor substrate
115‧‧‧主動元件115‧‧‧Active components
120‧‧‧介電層120‧‧‧ dielectric layer
125‧‧‧電性接觸125‧‧‧Electrical contact
130‧‧‧氮化矽層130‧‧‧ layer of tantalum nitride
135‧‧‧第一介電層135‧‧‧First dielectric layer
140‧‧‧氮化矽層140‧‧‧ nitride layer
145‧‧‧氧化矽層145‧‧‧Oxide layer
150‧‧‧氮化矽層150‧‧‧矽 nitride layer
162‧‧‧導電層(TiN)162‧‧‧ Conductive layer (TiN)
182‧‧‧high-k介電層182‧‧‧high-k dielectric layer
184‧‧‧導電層(TiN)184‧‧‧ Conductive layer (TiN)
186‧‧‧金屬層(鎢)186‧‧‧metal layer (tungsten)
195‧‧‧介電層(TEOS)195‧‧‧Dielectric Layer (TEOS)
M0‧‧‧對準標記M0‧‧‧ alignment mark
Claims (16)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| TW98141304A TWI389261B (en) | 2009-12-03 | 2009-12-03 | Buried wordline dram with stacked capacitor structures and fabrication methods for stacked capacitor structures |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW98141304A TWI389261B (en) | 2009-12-03 | 2009-12-03 | Buried wordline dram with stacked capacitor structures and fabrication methods for stacked capacitor structures |
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| TW201120999A TW201120999A (en) | 2011-06-16 |
| TWI389261B true TWI389261B (en) | 2013-03-11 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| US12142539B2 (en) | 2022-05-10 | 2024-11-12 | Winbond Electronics Corp. | Semiconductor structure |
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| TWI495045B (en) * | 2011-11-18 | 2015-08-01 | Winbond Electronics Corp | Stack capacitor and method of forming the same |
| KR20240002609A (en) * | 2022-06-29 | 2024-01-05 | 삼성전자주식회사 | Semiconductor device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US12142539B2 (en) | 2022-05-10 | 2024-11-12 | Winbond Electronics Corp. | Semiconductor structure |
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