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TWI855295B - Method of manufacturing semiconductor device - Google Patents

Method of manufacturing semiconductor device Download PDF

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Publication number
TWI855295B
TWI855295B TW111105852A TW111105852A TWI855295B TW I855295 B TWI855295 B TW I855295B TW 111105852 A TW111105852 A TW 111105852A TW 111105852 A TW111105852 A TW 111105852A TW I855295 B TWI855295 B TW I855295B
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layer
recess
trench
hollow portion
hard mask
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TW111105852A
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TW202335190A (en
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林智清
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南亞科技股份有限公司
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Priority to CN202210236532.XA priority patent/CN116685142A/en
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  • Internal Circuitry In Semiconductor Integrated Circuit Devices (AREA)
  • Semiconductor Integrated Circuits (AREA)
  • Semiconductor Memories (AREA)

Abstract

A method of manufacturing a semiconductor device includes: forming a hardmask layer on a semiconductor structure, in which the hardmask layer includes a first hollowed portion and a second hollowed portion; forming a photoresist layer over the hardmask layer and filling the first hollowed portion and the second hollowed portion; forming a first recess and a second recess on a side of the photoresist layer away from the semiconductor structure, in which the first recess and the second recess have different depths; and forming a first trench and a second trench with different depths extending to a conductor layer respectively in a first area and a second area of the semiconductor structure by the photoresist layer having the first recess and the second recess and by the first hollowed portion and the second hollowed portion of the hardmask layer.

Description

半導體元件的製造方法Method for manufacturing semiconductor device

本揭露係有關於一種半導體元件的製造方法。The present disclosure relates to a method for manufacturing a semiconductor device.

在DRAM電容器的結構上方通常包含數個溝槽,這些溝槽用於在後續製程填充有導電材料而成為接觸連通柱,因此這些溝槽又被稱為接觸窗。由於DRAM電容器的結構包含陣列區域以及周邊區域,且位在DRAM電容器的結構之頂端的導體層分別在陣列區域以及周邊區域中的所在高度不同,使得這些接觸窗的深度必須隨著具有不同所在高度的導體層而具有不同的深度。這樣的結構又稱為多階層接觸窗(multi-level contact window)半導體結構。There are usually several trenches on the top of the DRAM capacitor structure. These trenches are used to be filled with conductive materials in the subsequent process to become contact pillars, so these trenches are also called contact windows. Since the structure of the DRAM capacitor includes an array area and a peripheral area, and the conductor layers at the top of the DRAM capacitor structure are at different heights in the array area and the peripheral area, the depth of these contact windows must have different depths with the conductor layers at different heights. Such a structure is also called a multi-level contact window semiconductor structure.

然而,在現行的多階層接觸窗製程中,經過單一蝕刻溝槽的步驟後,容易造成要求的深度較淺的溝槽蝕刻過深而去除了導體層的一部分,並在要求的深度較深的溝槽蝕刻過淺而沒有抵達導體層並且消耗過多的導電層。這樣的蝕刻製程導致DRAM電容器的性能表現無法令人滿意。雖然可以針對具有不同要求的深度之接觸窗分開蝕刻,舉例來說,可以先蝕刻要求的深度較深的溝槽,調整相關參數後再蝕刻要求的深度較淺的溝槽。但分開蝕刻的製造步驟又會造成製程的時間拉長,而影響半導體元件的生產效率。However, in the current multi-layer contact window process, after a single trench etching step, it is easy to cause the trench with a required shallow depth to be etched too deep and remove a portion of the conductive layer, and the trench with a required deep depth to be etched too shallow and does not reach the conductive layer and consumes too much conductive layer. Such an etching process results in unsatisfactory performance of DRAM capacitors. Although it is possible to etch separately for contact windows with different required depths, for example, the trench with a required deep depth can be etched first, and the trench with a required shallow depth can be etched after adjusting the relevant parameters. However, separating the etching process will prolong the manufacturing process time and affect the production efficiency of semiconductor components.

因此,如何提出一種半導體元件的製造方法,尤其是一種適用於多階層接觸窗的半導體元件的製造方法,是目前業界亟欲投入研發資源解決的問題之一。Therefore, how to propose a method for manufacturing a semiconductor device, especially a method for manufacturing a semiconductor device suitable for a multi-layer contact window, is one of the problems that the industry is eager to invest research and development resources to solve.

有鑑於此,本揭露之一目的在於提出一種可有解決上述問題之半導體元件的製造方法。In view of this, one purpose of the present disclosure is to provide a method for manufacturing a semiconductor device that can solve the above-mentioned problems.

為了達到上述目的,依據本揭露之一實施方式,一種半導體元件的製造方法包含:形成硬遮罩層於半導體結構上,其中硬遮罩層具有第一鏤空部以及第二鏤空部,半導體結構包含介電質層、導體層以及堆疊結構依序堆疊,半導體結構具有第一區域以及第二區域分別位於第一鏤空部以及第二鏤空部下方,且導體層在第一區域中的部位與在第二區域中的部位相對於硬遮罩層的距離相異;形成光阻層於硬遮罩層上方並填充第一鏤空部以及第二鏤空部;在光阻層遠離半導體結構的一側形成第一凹陷以及第二凹陷,其中第一凹陷與第二凹陷具有不同深度;以及利用具有第一凹陷以及第二凹陷之光阻層與硬遮罩層的第一鏤空部以及第二鏤空部於第一區域以及第二區域分別形成具有不同深度之第一溝槽以及第二溝槽延伸至導體層。To achieve the above-mentioned purpose, according to one embodiment of the present disclosure, a method for manufacturing a semiconductor element includes: forming a hard mask layer on a semiconductor structure, wherein the hard mask layer has a first hollow portion and a second hollow portion, the semiconductor structure includes a dielectric layer, a conductor layer and a stacked structure stacked in sequence, the semiconductor structure has a first region and a second region respectively located below the first hollow portion and the second hollow portion, and the portion of the conductor layer in the first region and the portion in the second region are opposite to each other. The distances of the hard mask layer are different; a photoresist layer is formed above the hard mask layer and fills the first hollow portion and the second hollow portion; a first recess and a second recess are formed on a side of the photoresist layer far away from the semiconductor structure, wherein the first recess and the second recess have different depths; and a first trench and a second trench with different depths are formed in a first area and a second area respectively by using the photoresist layer with the first recess and the second recess and the first hollow portion and the second hollow portion of the hard mask layer to extend to the conductor layer.

於本揭露的一或多個實施方式中,形成硬遮罩層於半導體結構上的步驟係使硬遮罩層形成於介電質層上。In one or more embodiments of the present disclosure, the step of forming a hard mask layer on the semiconductor structure is to form the hard mask layer on the dielectric layer.

於本揭露的一或多個實施方式中,在形成硬遮罩層於半導體結構上的步驟中,導體層在第一區域中的部位相對於硬遮罩層的距離大於導體層在第二區域中的部位相對於硬遮罩層的距離。In one or more embodiments of the present disclosure, in the step of forming a hard mask layer on the semiconductor structure, a distance between a portion of the conductive layer in the first region and the hard mask layer is greater than a distance between a portion of the conductive layer in the second region and the hard mask layer.

於本揭露的一或多個實施方式中,形成光阻層於硬遮罩層上方並填充第一鏤空部以及第二鏤空部的步驟係利用塗佈製程。In one or more embodiments of the present disclosure, the step of forming a photoresist layer on the hard mask layer and filling the first hollow portion and the second hollow portion utilizes a coating process.

於本揭露的一或多個實施方式中,在光阻層遠離半導體結構的該側形成第一凹陷以及第二凹陷的步驟係完全去除於第一鏤空部中的光阻層。In one or more embodiments of the present disclosure, the step of forming the first recess and the second recess on the side of the photoresist layer away from the semiconductor structure is to completely remove the photoresist layer in the first hollow portion.

於本揭露的一或多個實施方式中,在光阻層遠離半導體結構的該側形成第一凹陷以及第二凹陷的步驟係利用曝光製程以及顯影製程。In one or more embodiments of the present disclosure, the step of forming the first recess and the second recess on the side of the photoresist layer away from the semiconductor structure utilizes an exposure process and a development process.

於本揭露的一或多個實施方式中,利用具有第一凹陷以及第二凹陷之光阻層與硬遮罩層的第一鏤空部以及第二鏤空部於第一區域以及第二區域分別形成具有不同深度之第一溝槽以及第二溝槽延伸至導體層的步驟使得第一凹陷具有第一深度且第二凹陷具有第二深度,第一溝槽具有第三深度且第二溝槽具有第四深度。In one or more embodiments of the present disclosure, a first trench and a second trench having different depths are formed in a first area and a second area respectively by using a photoresist layer having a first recess and a second recess and a first hollow portion and a second hollow portion of a hard mask layer, and the steps of extending to a conductive layer are performed so that the first recess has a first depth and the second recess has a second depth, the first trench has a third depth and the second trench has a fourth depth.

於本揭露的一或多個實施方式中,第一深度大於第二深度,第三深度大於第四深度,使得在利用具有第一凹陷以及第二凹陷之光阻層與硬遮罩層的第一鏤空部以及第二鏤空部於第一區域以及第二區域分別形成具有不同深度之第一溝槽以及第二溝槽延伸至導體層的步驟中,第一溝槽以及第二溝槽大體上同時暴露出導體層。In one or more embodiments of the present disclosure, the first depth is greater than the second depth, and the third depth is greater than the fourth depth, so that in the step of using the first hollow portion and the second hollow portion of the photoresist layer having the first recess and the second recess and the hard mask layer to form the first trench and the second trench with different depths in the first area and the second area respectively, extending to the conductor layer, the first trench and the second trench substantially expose the conductor layer at the same time.

於本揭露的一或多個實施方式中,利用具有第一凹陷以及第二凹陷之光阻層與硬遮罩層的第一鏤空部以及第二鏤空部於第一區域以及第二區域分別形成具有不同深度之第一溝槽以及第二溝槽延伸至導體層的步驟係使得導體層暴露。In one or more embodiments of the present disclosure, the step of forming first trenches and second trenches with different depths in the first area and the second area respectively by using the photoresist layer having the first recess and the second recess and the first hollow portion and the second hollow portion of the hard mask layer to extend to the conductor layer is to expose the conductor layer.

於本揭露的一或多個實施方式中,利用具有第一凹陷以及第二凹陷之光阻層與硬遮罩層的第一鏤空部以及第二鏤空部於第一區域以及第二區域分別形成具有不同深度之第一溝槽以及第二溝槽延伸至導體層的步驟係利用蝕刻製程。In one or more embodiments of the present disclosure, the step of using a photoresist layer having a first recess and a first recess and a second recess of a hard mask layer to form a first trench and a second trench with different depths in a first area and a second area respectively, extending to a conductive layer, is performed by an etching process.

綜上所述,於本揭露的半導體元件的製造方法中,由於對光阻層在第一區域、第二區域以及第三區域上方的部位以不同劑量來曝光與顯影,使得光阻層分別在第一區域、第二區域以及第三區域上方可以具有不同深度的第一凹陷、第二凹陷以及第三凹陷。除此之外,於本揭露的半導體元件的製造方法中,由於分別在位於半導體結構的上方的硬遮罩層形成具有不同深度的第一凹陷、第二凹陷以及第三凹陷的光阻層,使得在後續執行蝕刻製程時可以在半導體結構的第一區域、第二區域以及第三區域中同時蝕刻出具有不同深度的第一溝槽、第二溝槽以及第三溝槽,並使第一溝槽、第二溝槽以及第三溝槽形成為同時抵達導體層。藉由執行本揭露的半導體元件的製造方法,不但可以製造出具有品質更好的接觸窗之半導體元件,相較於先前技術節省更加省時,從而增進半導體元件的生產效率。In summary, in the manufacturing method of the semiconductor device disclosed in the present invention, since the portions of the photoresist layer above the first region, the second region, and the third region are exposed and developed with different doses, the photoresist layer can have first recesses, second recesses, and third recesses of different depths above the first region, the second region, and the third region, respectively. In addition, in the manufacturing method of the semiconductor device disclosed in the present invention, since the photoresist layer having first recesses, second recesses, and third recesses of different depths is formed on the hard mask layer above the semiconductor structure, respectively, the first trenches, second trenches, and third trenches of different depths can be etched simultaneously in the first region, the second region, and the third region of the semiconductor structure during the subsequent etching process, and the first trenches, the second trenches, and the third trenches are formed to reach the conductive layer at the same time. By executing the manufacturing method of the semiconductor element disclosed in the present invention, not only can a semiconductor element with a better quality contact window be manufactured, but it also saves more time than the previous technology, thereby improving the production efficiency of the semiconductor element.

以上所述僅係用以闡述本揭露所欲解決的問題、解決問題的技術手段、及其產生的功效等等,本揭露之具體細節將在下文的實施方式及相關圖式中詳細介紹。The above description is only used to explain the problem to be solved by the present disclosure, the technical means for solving the problem, and the effects produced, etc. The specific details of the present disclosure will be introduced in detail in the following implementation methods and related drawings.

以下將以圖式揭露本揭露之複數個實施方式,為明確說明起見,許多實務上的細節將在以下敘述中一併說明。然而,應瞭解到,這些實務上的細節不應用以限制本揭露。也就是說,於本揭露部分實施方式中,這些實務上的細節是非必要的。此外,為簡化圖式起見,一些習知慣用的結構與元件在圖式中將以簡單示意的方式繪示之。在所有圖式中相同的標號將用於表示相同或相似的元件。The following will disclose multiple embodiments of the present disclosure with drawings. For the purpose of clarity, many practical details will be described together in the following description. However, it should be understood that these practical details should not be used to limit the present disclosure. In other words, in some embodiments of the present disclosure, these practical details are not necessary. In addition, in order to simplify the drawings, some commonly used structures and components will be depicted in the drawings in a simple schematic manner. The same reference numerals will be used to represent the same or similar components in all drawings.

空間相對的詞彙(例如,「低於」、「下方」、「之下」、「上方」、「之上」等相關詞彙)於此用以簡單描述如圖所示之元件或特徵與另一元件或特徵的關係。在使用或操作時,除了圖中所繪示的轉向之外,這些空間相對的詞彙涵蓋裝置的不同轉向。再者,這些裝置可旋轉(旋轉90度或其他角度),且在此使用之空間相對的描述語可作對應的解讀。另外,術語「由…製成」可以表示「包含」或「由…組成」。Spatially relative terms (e.g., "below," "beneath," "beneath," "above," "on," and related terms) are used herein to simply describe the relationship of an element or feature as shown in the figure to another element or feature. These spatially relative terms encompass different orientations of the device in use or operation in addition to the orientation shown in the figure. Furthermore, these devices may be rotated (90 degrees or other angles), and the spatially relative descriptors used herein may be interpreted accordingly. In addition, the term "made of" may mean "comprising" or "consisting of."

請參考第1圖,其為根據本揭露之一實施方式繪示之半導體元件的製造方法M的流程圖。如第1圖所示,半導體元件的製造方法M包含步驟S10、步驟S12、步驟S14以及步驟S16。本文在詳細敘述第1圖的步驟S10、步驟S12、步驟S14以及步驟S16時請同時參考第2圖至第6圖。Please refer to FIG. 1, which is a flow chart of a method M for manufacturing a semiconductor device according to an embodiment of the present disclosure. As shown in FIG. 1, the method M for manufacturing a semiconductor device includes step S10, step S12, step S14, and step S16. When describing step S10, step S12, step S14, and step S16 in FIG. 1 in detail, please refer to FIGS. 2 to 6 at the same time.

在詳細敘述半導體元件的製造方法M之前,請先參考第2圖。第2圖提供了一種半導體結構100。半導體結構100包含堆疊結構110、設置於堆疊結構110上方的導體層120A、導體層120B以及導體層120C以及設置於導體層120A、導體層120B以及導體層120C上方的介電質層130A、介電質層130B以及介電質層130C。更詳細的說,半導體結構100包含第一區域A1、第二區域A2以及第三區域A3。在第一區域A1中,介電質層130A位於導體層120A上方。在第二區域A2中,導體層120B位於堆疊結構110上方,且介電質層130B位於導體層120B上方。在第三區域A3中,導體層120C位於堆疊結構110上方,且介電質層130C位於導體層120C上方。在本實施方式中,介電質層130A、介電質層130B以及介電質層130C的頂部共平面。Before describing the manufacturing method M of the semiconductor device in detail, please refer to FIG. 2. FIG. 2 provides a semiconductor structure 100. The semiconductor structure 100 includes a stacking structure 110, a conductive layer 120A, a conductive layer 120B, and a conductive layer 120C disposed on the stacking structure 110, and a dielectric layer 130A, a dielectric layer 130B, and a dielectric layer 130C disposed on the conductive layer 120A, the conductive layer 120B, and the conductive layer 120C. In more detail, the semiconductor structure 100 includes a first region A1, a second region A2, and a third region A3. In the first region A1, the dielectric layer 130A is located above the conductive layer 120A. In the second area A2, the conductor layer 120B is located above the stacked structure 110, and the dielectric layer 130B is located above the conductor layer 120B. In the third area A3, the conductor layer 120C is located above the stacked structure 110, and the dielectric layer 130C is located above the conductor layer 120C. In this embodiment, the tops of the dielectric layer 130A, the dielectric layer 130B, and the dielectric layer 130C are coplanar.

需要說明的是,在本實施方式中,在第一區域A1中的導體層120A的下方包含堆疊結構110。但為了簡單說明的原因,故在第2圖至第6圖中繪示的第一區域A1中皆省略了堆疊結構110。另外,在本實施方式中,導體層120A、導體層120B以及導體層120C分別為一個導體層在第一區域A1、第二區域A2以及第三區域A3中的部位,故導體層120A、導體層120B以及導體層120C實際上屬於同一個導體層。另外,在本實施方式中,介電質層130A、介電質層130B以及介電質層130C分別為一個介電質層在第一區域A1、第二區域A2以及第三區域A3中的部位,故介電質層130A、介電質層130B以及介電質層130C實際上屬於同一個介電質層。It should be noted that, in the present embodiment, the stacking structure 110 is included below the conductive layer 120A in the first area A1. However, for the sake of simplicity, the stacking structure 110 is omitted in the first area A1 shown in FIGS. 2 to 6. In addition, in the present embodiment, the conductive layer 120A, the conductive layer 120B, and the conductive layer 120C are portions of one conductive layer in the first area A1, the second area A2, and the third area A3, respectively, so the conductive layer 120A, the conductive layer 120B, and the conductive layer 120C actually belong to the same conductive layer. In addition, in the present embodiment, the dielectric layer 130A, the dielectric layer 130B, and the dielectric layer 130C are portions of a dielectric layer in the first area A1, the second area A2, and the third area A3, respectively. Therefore, the dielectric layer 130A, the dielectric layer 130B, and the dielectric layer 130C actually belong to the same dielectric layer.

在本實施方式中,如第2圖所示,堆疊結構110在第一區域A1、第二區域A2以及第三區域A3中分別具有不同的高度,使得導體層120A、導體層120B以及導體層120C在第一區域A1、第二區域A2以及第三區域A3中不在同一水平面上。In this embodiment, as shown in FIG. 2 , the stack structure 110 has different heights in the first area A1, the second area A2, and the third area A3, so that the conductive layer 120A, the conductive layer 120B, and the conductive layer 120C are not on the same horizontal plane in the first area A1, the second area A2, and the third area A3.

在一些實施方式中,堆疊結構110可以是例如用於形成動態隨機存取記憶體(DRAM)的半導體結構,但本揭露不以此為限。在一些實施方式中,堆疊結構110可以是任何包含有一或多個導電材料、一或多個介電材料或其組合的半導體堆疊結構。In some embodiments, the stacked structure 110 may be, for example, a semiconductor structure used to form a dynamic random access memory (DRAM), but the present disclosure is not limited thereto. In some embodiments, the stacked structure 110 may be any semiconductor stacked structure including one or more conductive materials, one or more dielectric materials, or a combination thereof.

在一些實施方式中,導體層120A、導體層120B以及導體層120C的材料可以是鎢、多晶矽(poly-silicon)或其他任何合適的材料。本揭露不意欲針對導體層120A、導體層120B以及導體層120C的材料進行限制。In some embodiments, the materials of the conductive layer 120A, the conductive layer 120B, and the conductive layer 120C may be tungsten, polysilicon, or any other suitable material. The present disclosure is not intended to limit the materials of the conductive layer 120A, the conductive layer 120B, and the conductive layer 120C.

在一些實施方式中,導體層120A、導體層120B以及導體層120C可以藉由任何合適的方法形成,例如CVD(化學氣相沉積)、PECVD(電漿增強化學氣相沉積)、PVD(物理氣相沉積)、ALD(原子層沉積)、PEALD(電漿增強原子層沉積)、ECP(電化學電鍍)、化學電鍍等。本揭露不意欲限制形成導體層120A、導體層120B以及導體層120C的方法。In some embodiments, the conductive layer 120A, the conductive layer 120B, and the conductive layer 120C may be formed by any suitable method, such as CVD (chemical vapor deposition), PECVD (plasma enhanced chemical vapor deposition), PVD (physical vapor deposition), ALD (atomic layer deposition), PEALD (plasma enhanced atomic layer deposition), ECP (electrochemical plating), chemical plating, etc. The present disclosure is not intended to limit the method of forming the conductive layer 120A, the conductive layer 120B, and the conductive layer 120C.

在一些實施方式中,介電質層130A、介電質層130B以及介電質層130C的材料可以是氧化物、低k材料或其他任何合適的材料。本揭露不意欲針對導體層介電質層130A、介電質層130B以及介電質層130C的材料進行限制。In some embodiments, the materials of the dielectric layer 130A, the dielectric layer 130B, and the dielectric layer 130C may be oxides, low-k materials, or any other suitable materials. The present disclosure is not intended to limit the materials of the conductive layer dielectric layer 130A, the dielectric layer 130B, and the dielectric layer 130C.

在一些實施方式中,介電質層130A、介電質層130B以及介電質層130C可以藉由任何合適的方法形成,例如CVD(化學氣相沉積)、PECVD(電漿增強化學氣相沉積)、PVD(物理氣相沉積)、ALD(原子層沉積)、PEALD(電漿增強原子層沉積)、ECP(電化學電鍍)、化學電鍍等。本揭露不意欲限制形成介電質層130A、介電質層130B以及介電質層130C的方法。In some embodiments, the dielectric layer 130A, the dielectric layer 130B, and the dielectric layer 130C may be formed by any suitable method, such as CVD (chemical vapor deposition), PECVD (plasma enhanced chemical vapor deposition), PVD (physical vapor deposition), ALD (atomic layer deposition), PEALD (plasma enhanced atomic layer deposition), ECP (electrochemical plating), chemical plating, etc. The present disclosure is not intended to limit the method of forming the dielectric layer 130A, the dielectric layer 130B, and the dielectric layer 130C.

在一些實施方式中,使介電質層130A、介電質層130B以及介電質層130C的頂部共平面可以藉由例如化學機械平坦化(CMP)的方法形成。或者,在一些實施方式中,使介電質層130A、介電質層130B以及介電質層130C的頂部共平面可以使用蝕刻或任何合適的方法來形成。本揭露不意欲限制使介電質層130A、介電質層130B以及介電質層130C的頂部共平面的方法。In some embodiments, the tops of dielectric layer 130A, dielectric layer 130B, and dielectric layer 130C may be made coplanar by, for example, chemical mechanical planarization (CMP). Alternatively, in some embodiments, the tops of dielectric layer 130A, dielectric layer 130B, and dielectric layer 130C may be made coplanar by etching or any suitable method. The present disclosure is not intended to limit the method of making the tops of dielectric layer 130A, dielectric layer 130B, and dielectric layer 130C coplanar.

以下詳細敘述步驟S10、步驟S12、步驟S14以及步驟S16的操作。The operations of step S10, step S12, step S14 and step S16 are described in detail below.

首先,執行步驟S10:形成硬遮罩層HM於半導體結構100上。First, step S10 is performed: forming a hard mask layer HM on the semiconductor structure 100.

請參考第3圖,硬遮罩層HM形成於位在半導體結構100的第一區域A1、第二區域A2以及第三區域A3上方。更具體地說,硬遮罩層HM位於介電質層130A、介電質層130B以及介電質層130C上。如第3圖所示,硬遮罩層HM具有鏤空部O1、鏤空部O2以及鏤空部O3。鏤空部O1、鏤空部O2以及鏤空部O3分別位於第一區域A1、第二區域A2以及第三區域A3上方且分別對應導體層120A、導體層120B以及導體層120C。換言之,本揭露的硬遮罩層HM係經圖案化的硬遮罩層HM。Referring to FIG. 3 , the hard mask layer HM is formed on the first area A1, the second area A2, and the third area A3 of the semiconductor structure 100. More specifically, the hard mask layer HM is located on the dielectric layer 130A, the dielectric layer 130B, and the dielectric layer 130C. As shown in FIG. 3 , the hard mask layer HM has a hollow portion O1, a hollow portion O2, and a hollow portion O3. The hollow portion O1, the hollow portion O2, and the hollow portion O3 are respectively located on the first area A1, the second area A2, and the third area A3 and correspond to the conductive layer 120A, the conductive layer 120B, and the conductive layer 120C, respectively. In other words, the hard mask layer HM disclosed in the present invention is a patterned hard mask layer HM.

在一些實施方式中,硬遮罩層HM可以是例如多晶矽、矽氮化物(Si xN y)、矽氧化物(Si xO y)或氮化矽(TiN)的材料。本揭露不意欲針對硬遮罩層HM的材料進行限制。 In some implementations, the hard mask layer HM may be a material such as polysilicon, silicon nitride ( SixNy ), silicon oxide ( SixOy ), or silicon nitride ( TiN ). The present disclosure is not intended to limit the material of the hard mask layer HM .

在一些實施方式中,硬遮罩層HM可以藉由任何合適的方法形成,例如CVD(化學氣相沉積)、PECVD(電漿增強化學氣相沉積)、PVD(物理氣相沉積)、ALD(原子層沉積)、PEALD(電漿增強原子層沉積)、ECP(電化學電鍍)、化學電鍍等。本揭露不意欲針對形成硬遮罩層HM的方法進行限制。In some embodiments, the hard mask layer HM can be formed by any suitable method, such as CVD (chemical vapor deposition), PECVD (plasma enhanced chemical vapor deposition), PVD (physical vapor deposition), ALD (atomic layer deposition), PEALD (plasma enhanced atomic layer deposition), ECP (electrochemical plating), chemical plating, etc. The present disclosure is not intended to limit the method of forming the hard mask layer HM.

在一些實施方式中,如第3圖所示,鏤空部O1、鏤空部O2以及鏤空部O3係分別位於導體層120A、導體層120B以及導體層120C正上方。In some implementations, as shown in FIG. 3 , the hollow portion O1, the hollow portion O2, and the hollow portion O3 are located directly above the conductive layer 120A, the conductive layer 120B, and the conductive layer 120C, respectively.

在一些實施方式中,鏤空部O1、鏤空部O2以及鏤空部O3可以藉由例如光刻(lithography)或其他可能的蝕刻方法來形成。本揭露不意欲針對圖案化硬遮罩層HM的方法進行限制。In some implementations, the hollow portions O1, O2, and O3 may be formed by, for example, lithography or other possible etching methods. The present disclosure is not intended to limit the method of patterning the hard mask layer HM.

在一些實施方式中,鏤空部O1、鏤空部O2以及鏤空部O3具有相同的臨界尺寸(CD,critical dimension)。此處的臨界尺寸可以簡單理解為鏤空部O1、鏤空部O2以及鏤空部O3的寬度。In some implementations, the hollow portion O1, the hollow portion O2, and the hollow portion O3 have the same critical dimension (CD). The critical dimension here can be simply understood as the width of the hollow portion O1, the hollow portion O2, and the hollow portion O3.

在一些實施方式中,如第3圖所示,鏤空部O1、鏤空部O2以及鏤空部O3的數量各為一,此僅是為了簡單說明。實際上,鏤空部O1、鏤空部O2以及鏤空部O3的數量可以為複數個。因此,本揭露不意欲針對鏤空部O1、鏤空部O2以及鏤空部O3的數量進行限制。In some embodiments, as shown in FIG. 3 , the number of each of the hollow portion O1, the hollow portion O2, and the hollow portion O3 is one, which is for the sake of simplicity. In fact, the number of the hollow portion O1, the hollow portion O2, and the hollow portion O3 can be plural. Therefore, the present disclosure is not intended to limit the number of the hollow portion O1, the hollow portion O2, and the hollow portion O3.

接著,執行步驟S12:形成光阻層PR於硬遮罩層HM上方並填充鏤空部O1、鏤空部O2以及鏤空部O3。Next, step S12 is performed: forming a photoresist layer PR on the hard mask layer HM and filling the hollow portions O1, O2 and O3.

請參考第4圖,光阻層PR形成於硬遮罩層HM上,並橫跨半導體結構100的第一區域A1、第二區域A2以及第三區域A3。在一些實施方式中,光阻層PR係完全覆蓋硬遮罩層HM。在一些實施方式中,光阻層PR覆蓋硬遮罩層HM使得光阻層PR完全填充硬遮罩層HM的鏤空部O1、鏤空部O2以及鏤空部O3。4 , the photoresist layer PR is formed on the hard mask layer HM and crosses the first area A1, the second area A2, and the third area A3 of the semiconductor structure 100. In some embodiments, the photoresist layer PR completely covers the hard mask layer HM. In some embodiments, the photoresist layer PR covers the hard mask layer HM so that the photoresist layer PR completely fills the hollow portions O1, the hollow portions O2, and the hollow portions O3 of the hard mask layer HM.

在一些實施方式中,如第4圖所示,光阻層PR在第一區域A1、第二區域A2以及第三區域A3上方具有相同厚度。具體來說,光阻層PR遠離硬遮罩層HM的一側係平整的。但本揭露不意欲針對光阻層PR在第一區域A1、第二區域A2以及第三區域A3上方的厚度進行限制。In some embodiments, as shown in FIG. 4 , the photoresist layer PR has the same thickness over the first area A1, the second area A2, and the third area A3. Specifically, the side of the photoresist layer PR away from the hard mask layer HM is flat. However, the present disclosure is not intended to limit the thickness of the photoresist layer PR over the first area A1, the second area A2, and the third area A3.

在一些實施方式中,光阻層PR係利用塗佈製程形成於硬遮罩層HM上並填充鏤空部O1、鏤空部O2以及鏤空部O3,但本揭露不以此為限。在一些實施方式中,光阻層PR可以利用其他合適的方法形成於硬遮罩層HM上並填充鏤空部O1、鏤空部O2以及鏤空部O3。In some embodiments, the photoresist layer PR is formed on the hard mask layer HM by a coating process and fills the hollow portions O1, O2, and O3, but the present disclosure is not limited thereto. In some embodiments, the photoresist layer PR can be formed on the hard mask layer HM by other suitable methods and fills the hollow portions O1, O2, and O3.

接著,執行步驟S14:在光阻層PR遠離半導體結構100的一側形成第一凹陷R1、第二凹陷R2以及第三凹陷R3。Next, step S14 is performed: a first recess R1, a second recess R2 and a third recess R3 are formed on a side of the photoresist layer PR away from the semiconductor structure 100.

請參考第5圖,光阻層PR在第一區域A1、第二區域A2以及第三區域A3上方的部位被去除。更詳細的說,如第5圖所示,光阻層PR的部位被去除以分別在第一區域A1、第二區域A2以及第三區域A3上方形成第一凹陷R1、第二凹陷R2以及第三凹陷R3。第一凹陷R1具有第一深度da,第二凹陷R2具有第二深度db,第三凹陷R3具有第三深度dc。Referring to FIG. 5 , the photoresist layer PR is removed above the first area A1, the second area A2, and the third area A3. More specifically, as shown in FIG. 5 , the photoresist layer PR is removed to form a first recess R1, a second recess R2, and a third recess R3 above the first area A1, the second area A2, and the third area A3, respectively. The first recess R1 has a first depth da, the second recess R2 has a second depth db, and the third recess R3 has a third depth dc.

在一些實施方式中,光阻層PR係利用曝光製程以及顯影製程在遠離半導體結構100的一側被去除。更詳細地說,光阻層PR係利用曝光製程以及顯影製程在第一區域A1、第二區域A2以及第三區域A3上方形成第一凹陷R1、第二凹陷R2以及第三凹陷R3。舉例來說,可以分別對光阻層PR位於第一區域A1、第二區域A2以及第三區域A3上方的部位以不同劑量曝光,其中在光阻層PR位於第一區域A1上方的部位所使用的劑量大於在光阻層PR位於第二區域A2上方的部位所使用的劑量,且在光阻層PR位於第二區域A2上方的部位所使用的劑量大於在光阻層PR位於第三區域A3上方的部位所使用的劑量。In some embodiments, the photoresist layer PR is removed by an exposure process and a development process at a side away from the semiconductor structure 100. More specifically, the photoresist layer PR is removed by an exposure process and a development process to form a first recess R1, a second recess R2, and a third recess R3 on the first area A1, the second area A2, and the third area A3. For example, the portions of the photoresist layer PR located above the first area A1, the second area A2, and the third area A3 may be exposed with different doses, respectively, wherein the dose used in the portion of the photoresist layer PR located above the first area A1 is greater than the dose used in the portion of the photoresist layer PR located above the second area A2, and the dose used in the portion of the photoresist layer PR located above the second area A2 is greater than the dose used in the portion of the photoresist layer PR located above the third area A3.

接著,舉例來說,再分別對光阻層PR位於第一區域A1、第二區域A2以及第三區域A3上方的部位顯影,以在光阻層PR上分別形成第一凹陷R1、第二凹陷R2以及第三凹陷R3。Next, for example, the portions of the photoresist layer PR located above the first area A1, the second area A2, and the third area A3 are developed respectively to form a first recess R1, a second recess R2, and a third recess R3 on the photoresist layer PR respectively.

以上僅為簡單說明而舉例,本揭露不意欲針對在光阻層PR遠離半導體結構100的一側形成第一凹陷R1、第二凹陷R2以及第三凹陷R3的方法進行限制。The above is only an example for simple explanation, and the present disclosure is not intended to limit the method of forming the first recess R1, the second recess R2 and the third recess R3 on the side of the photoresist layer PR away from the semiconductor structure 100.

在一些實施方式中,第一深度da大於第二深度db,且第二深度db大於第三深度dc。In some implementations, the first depth da is greater than the second depth db, and the second depth db is greater than the third depth dc.

在一些實施方式中,如第5圖所示,光阻層PR在第一區域A1上方形成第一凹陷R1,使得鏤空部O1中的光阻層PR被完全去除。但本揭露不意欲對此進行限制。In some embodiments, as shown in FIG. 5 , the photoresist layer PR forms a first recess R1 above the first region A1 , so that the photoresist layer PR in the hollow portion O1 is completely removed. However, the present disclosure is not intended to be limited thereto.

在一些實施方式中,如第5圖所示,光阻層PR在第二區域A2上方形成第二凹陷R2,使得鏤空部O2中部分填充光阻層PR。但本揭露不意欲對此進行限制。In some embodiments, as shown in FIG. 5 , the photoresist layer PR forms a second recess R2 above the second area A2, so that the hollow portion O2 is partially filled with the photoresist layer PR. However, the present disclosure is not intended to be limited thereto.

在一些實施方式中,如第5圖所示,光阻層PR在第三區域A3上方形成第三凹陷R3,使得鏤空部O3中仍完全填充光阻層PR。但本揭露不意欲對此進行限制。In some embodiments, as shown in FIG. 5 , the photoresist layer PR forms a third recess R3 above the third area A3 , so that the hollow portion O3 is still completely filled with the photoresist layer PR. However, the present disclosure is not intended to be limited thereto.

接著,執行步驟S16:利用具有第一凹陷R1、第二凹陷R2以及第三凹陷R3之光阻層PR與硬遮罩層HM的鏤空部O1、鏤空部O2以及鏤空部O3於第一區域A1、第二區域A2以及第三區域A3中分別形成具有不同深度之第一溝槽T1、第二溝槽T2以及第三溝槽T3延伸至導體層120A、導體層120B以及導體層120C。Next, perform step S16: use the hollow portions O1, O2 and O3 of the photoresist layer PR and the hard mask layer HM having the first recess R1, the second recess R2 and the third recess R3 to respectively form the first trench T1, the second trench T2 and the third trench T3 with different depths in the first area A1, the second area A2 and the third area A3, extending to the conductive layer 120A, the conductive layer 120B and the conductive layer 120C.

請參考第6圖,半導體結構100中具有第一溝槽T1、第二溝槽T2以及第三溝槽T3。如第6圖所示,半導體結構100的第一溝槽T1、第二溝槽T2以及第三溝槽T3穿過介電質層130A、介電質層130B以及介電質層130C而分別連通至導體層120A、導體層120B以及導體層120C。Referring to FIG. 6 , the semiconductor structure 100 includes a first trench T1, a second trench T2, and a third trench T3. As shown in FIG. 6 , the first trench T1, the second trench T2, and the third trench T3 of the semiconductor structure 100 pass through the dielectric layer 130A, the dielectric layer 130B, and the dielectric layer 130C and are connected to the conductive layer 120A, the conductive layer 120B, and the conductive layer 120C, respectively.

在步驟S16中,如第6圖所示,利用具有第一凹陷R1、第二凹陷R2以及第三凹陷R3之光阻層PR,使得鏤空部O1、鏤空部O2以及鏤空部O3中的光阻層PR被完全去除。接著,再利用鏤空部O1、鏤空部O2以及鏤空部O3分別形成第一溝槽T1、第二溝槽T2以及第三溝槽T3於介電質層130A、介電質層130B以及介電質層130C。除此之外,如第6圖所示,執行步驟S16使得第一溝槽T1、第二溝槽T2以及第三溝槽T3分別具有第四深度dd、第五深度de以及第六深度df。第四深度dd、第五深度de以及第六深度df即第一溝槽T1、第二溝槽T2以及第三溝槽T3分別在介電質層130A、介電質層130B以及介電質層130C中的深度。在本實施方式中,第四深度dd、第五深度de以及第六深度df的定義為分別自介電質層130A、介電質層130B以及介電質層130C的頂面至導體層120A、導體層120B以及導體層120C的頂面的距離。In step S16, as shown in FIG. 6, the photoresist layer PR having the first recess R1, the second recess R2 and the third recess R3 is used to completely remove the photoresist layer PR in the hollow portion O1, the hollow portion O2 and the hollow portion O3. Then, the hollow portion O1, the hollow portion O2 and the hollow portion O3 are used to form the first trench T1, the second trench T2 and the third trench T3 in the dielectric layer 130A, the dielectric layer 130B and the dielectric layer 130C, respectively. In addition, as shown in FIG. 6, step S16 is performed so that the first trench T1, the second trench T2 and the third trench T3 have a fourth depth dd, a fifth depth de and a sixth depth df, respectively. The fourth depth dd, the fifth depth de, and the sixth depth df are the depths of the first trench T1, the second trench T2, and the third trench T3 in the dielectric layer 130A, the dielectric layer 130B, and the dielectric layer 130C, respectively. In the present embodiment, the fourth depth dd, the fifth depth de, and the sixth depth df are defined as the distances from the top surfaces of the dielectric layer 130A, the dielectric layer 130B, and the dielectric layer 130C to the top surfaces of the conductive layer 120A, the conductive layer 120B, and the conductive layer 120C, respectively.

在本實施方式中,可以藉由蝕刻製程利用具有第一凹陷R1、第二凹陷R2以及第三凹陷R3之光阻層PR與硬遮罩層HM的鏤空部O1、鏤空部O2以及鏤空部O3於第一區域A1、第二區域A2以及第三區域A3中分別形成第一溝槽T1、第二溝槽T2以及第三溝槽T3。In this embodiment, the first trench T1, the second trench T2 and the third trench T3 can be formed in the first area A1, the second area A2 and the third area A3 respectively by an etching process using the hollow portions O1, O2 and O3 of the photoresist layer PR having the first recess R1, the second recess R2 and the third recess R3 and the hard mask layer HM.

在一些實施方式中,如第6圖所示,上述蝕刻製程係同時完全去除鏤空部O1、鏤空部O2以及鏤空部O3中的光阻層PR,並同時去除硬遮罩層HM的頂面上的部分光阻層PR。In some implementations, as shown in FIG. 6 , the etching process completely removes the photoresist layer PR in the hollow portion O1, the hollow portion O2, and the hollow portion O3, and simultaneously removes a portion of the photoresist layer PR on the top surface of the hard mask layer HM.

在一些實施方式中,如第6圖所示,上述蝕刻製程係同時透過經圖案化的硬遮罩層HM對介電質層130A、介電質層130B以及介電質層130C蝕刻,以同時形成第一溝槽T1、第二溝槽T2以及第三溝槽T3。更詳細地說,藉由上述蝕刻製程形成的第一溝槽T1、第二溝槽T2以及第三溝槽T3係同時抵達導體層120A、導體層120B以及導體層120C並同時暴露導體層120A、導體層120B以及導體層120C。需要特別說明的是,蝕刻以同時暴露導體層120A、導體層120B以及導體層120C使得導體層120A、導體層120B以及導體層120C在步驟S16中並沒有其任何一部位被去除而保持完好。In some embodiments, as shown in FIG. 6 , the etching process simultaneously etches the dielectric layer 130A, the dielectric layer 130B, and the dielectric layer 130C through the patterned hard mask layer HM to simultaneously form the first trench T1, the second trench T2, and the third trench T3. More specifically, the first trench T1, the second trench T2, and the third trench T3 formed by the etching process simultaneously reach the conductive layer 120A, the conductive layer 120B, and the conductive layer 120C and simultaneously expose the conductive layer 120A, the conductive layer 120B, and the conductive layer 120C. It should be particularly noted that the etching is performed to expose the conductive layer 120A, the conductive layer 120B, and the conductive layer 120C at the same time so that no part of the conductive layer 120A, the conductive layer 120B, and the conductive layer 120C is removed in step S16 and remains intact.

在本實施方式中,第一溝槽T1、第二溝槽T2以及第三溝槽T3可以藉由非等向性蝕刻(例如:乾蝕刻)或其他蝕刻方法來形成,但本揭露不以此為限。在一些實施方式中,第一溝槽T1、第二溝槽T2以及第三溝槽T3可以藉由等向性蝕刻(例如:濕蝕刻)或其他蝕刻方法來形成。本揭露不意欲針對第一溝槽T1、第二溝槽T2以及第三溝槽T3的形成方法進行限制。In the present embodiment, the first trench T1, the second trench T2, and the third trench T3 may be formed by anisotropic etching (e.g., dry etching) or other etching methods, but the present disclosure is not limited thereto. In some embodiments, the first trench T1, the second trench T2, and the third trench T3 may be formed by isotropic etching (e.g., wet etching) or other etching methods. The present disclosure is not intended to limit the formation method of the first trench T1, the second trench T2, and the third trench T3.

在一些實施方式中,步驟S16可以藉由先執行化學機械平坦化製程,再執行蝕刻製程以形成第一溝槽T1、第二溝槽T2以及第三溝槽T3。舉例來說,首先可以利用化學機械平坦化製程同時去除硬遮罩層HM的頂面上分別位於第一區域A1、第二區域A2以及第三區域A3上方的光阻層PR。再利用蝕刻製程使得鏤空部O1、鏤空部O2以及鏤空部O3中的光阻層PR被完全去除。接著,再繼續利用蝕刻製程,透過鏤空部O1、鏤空部O2以及鏤空部O3同時分別形成第一溝槽T1、第二溝槽T2以及第三溝槽T3於介電質層130A、介電質層130B以及介電質層130C延伸至導體層120A、導體層120B以及導體層120C。In some embodiments, step S16 can be performed by first performing a chemical mechanical planarization process and then performing an etching process to form the first trench T1, the second trench T2, and the third trench T3. For example, the chemical mechanical planarization process can be used to simultaneously remove the photoresist layer PR located above the first area A1, the second area A2, and the third area A3 on the top surface of the hard mask layer HM. Then, the etching process is used to completely remove the photoresist layer PR in the hollow portion O1, the hollow portion O2, and the hollow portion O3. Then, the etching process is continued to form the first trench T1, the second trench T2 and the third trench T3 in the dielectric layer 130A, the dielectric layer 130B and the dielectric layer 130C through the hollow portion O1, the hollow portion O2 and the hollow portion O3 respectively, and extend to the conductive layer 120A, the conductive layer 120B and the conductive layer 120C.

需要說明的是,以上僅為舉例,本揭露不意欲針對執行步驟S16的方法或製程的次數與順序進行限制。It should be noted that the above is only an example, and the present disclosure is not intended to limit the number and sequence of the method or process for executing step S16.

藉由執行以上步驟S10、步驟S12、步驟S14以及步驟S16,製造者即可透過半導體元件的製造方法M來製造出本揭露的具有不同深度之第一溝槽T1、第二溝槽T2以及第三溝槽T3的半導體結構100之半導體元件。By executing the above steps S10, S12, S14 and S16, the manufacturer can use the semiconductor device manufacturing method M to manufacture the semiconductor device of the semiconductor structure 100 disclosed herein having the first trench T1, the second trench T2 and the third trench T3 of different depths.

由以上對於本揭露之具體實施方式之詳述,可以明顯地看出,於本揭露的半導體元件的製造方法中,由於對光阻層在第一區域、第二區域以及第三區域上方的部位以不同劑量來曝光與顯影,使得光阻層分別在第一區域、第二區域以及第三區域上方可以具有不同深度的第一凹陷、第二凹陷以及第三凹陷。除此之外,於本揭露的半導體元件的製造方法中,由於分別在位於半導體結構的上方的硬遮罩層形成具有不同深度的第一凹陷、第二凹陷以及第三凹陷的光阻層,使得在後續執行蝕刻製程時可以在半導體結構的第一區域、第二區域以及第三區域中同時蝕刻出具有不同深度的第一溝槽、第二溝槽以及第三溝槽,並使第一溝槽、第二溝槽以及第三溝槽形成為同時抵達導體層。藉由執行本揭露的半導體元件的製造方法,不但可以製造出具有品質更好的接觸窗之半導體元件,相較於先前技術節省更加省時,從而增進半導體元件的生產效率。From the above detailed description of the specific implementation method of the present disclosure, it can be clearly seen that in the manufacturing method of the semiconductor element disclosed in the present disclosure, since the portions of the photoresist layer above the first area, the second area and the third area are exposed and developed with different doses, the photoresist layer can have first recesses, second recesses and third recesses of different depths above the first area, the second area and the third area, respectively. In addition, in the manufacturing method of the semiconductor element disclosed in the present invention, since the photoresist layer with the first recess, the second recess and the third recess of different depths are formed on the hard mask layer located above the semiconductor structure, the first trench, the second trench and the third trench with different depths can be etched in the first area, the second area and the third area of the semiconductor structure at the same time when the etching process is performed later, and the first trench, the second trench and the third trench are formed to reach the conductive layer at the same time. By performing the manufacturing method of the semiconductor element disclosed in the present invention, not only can a semiconductor element with a better quality contact window be manufactured, but it can also save more time compared to the previous technology, thereby improving the production efficiency of the semiconductor element.

上述內容概述若干實施方式之特徵,使得熟習此項技術者可更好地理解本案之態樣。熟習此項技術者應瞭解,在不脫離本案的精神和範圍的情況下,可輕易使用上述內容作為設計或修改為其他變化的基礎,以便實施本文所介紹之實施方式的相同目的及/或實現相同優勢。上述內容應當被理解為本揭露的舉例,其保護範圍應以申請專利範圍為準。The above content summarizes the features of several implementation methods so that those familiar with this technology can better understand the state of this case. Those familiar with this technology should understand that without departing from the spirit and scope of this case, the above content can be easily used as a basis for designing or modifying other changes to implement the same purpose and/or achieve the same advantages of the implementation methods introduced in this article. The above content should be understood as an example of this disclosure, and its protection scope should be based on the scope of the patent application.

100:半導體結構 110:堆疊結構 120A,120B,120C:導體層 130A,130B,130C:介電質層 A1:第一區域 A2:第二區域 A3:第三區域 da:第一深度 db:第二深度 dc:第三深度 dd:第四深度 de:第五深度 df:第六深度 HM:硬遮罩層 M:方法 O1,O2,O3:鏤空部 P:研磨部件 PR:光阻層 R1:第一凹陷 R2:第二凹陷 R3:第三凹陷 S10,S12,S14,S16:步驟 T1:第一溝槽 T2:第二溝槽 T3:第三溝槽 100: semiconductor structure 110: stacked structure 120A, 120B, 120C: conductor layer 130A, 130B, 130C: dielectric layer A1: first region A2: second region A3: third region da: first depth db: second depth dc: third depth dd: fourth depth de: fifth depth df: sixth depth HM: hard mask layer M: method O1, O2, O3: hollow part P: grinding part PR: photoresist layer R1: first recess R2: second recess R3: third recess S10, S12, S14, S16: steps T1: first trench T2: second trench T3: third trench

為讓本揭露之上述和其他目的、特徵、優點與實施例能更明顯易懂,所附圖式之說明如下: 第1圖為繪示根據本揭露之一實施方式之半導體元件的製造方法的流程圖。 第2圖為繪示根據本揭露之一實施方式之半導體元件的製造方法的一製造階段的示意圖。 第3圖為繪示根據本揭露之一實施方式之半導體元件的製造方法的一製造階段的示意圖。 第4圖為繪示根據本揭露之一實施方式之半導體元件的製造方法的一製造階段的示意圖。 第5圖為繪示根據本揭露之一實施方式之半導體元件的製造方法的一製造階段的示意圖。 第6圖為繪示根據本揭露之一實施方式之半導體元件的製造方法的一製造階段的示意圖。 In order to make the above and other purposes, features, advantages and embodiments of the present disclosure more clearly understandable, the attached drawings are described as follows: FIG. 1 is a flow chart showing a method for manufacturing a semiconductor element according to an embodiment of the present disclosure. FIG. 2 is a schematic diagram showing a manufacturing stage of a method for manufacturing a semiconductor element according to an embodiment of the present disclosure. FIG. 3 is a schematic diagram showing a manufacturing stage of a method for manufacturing a semiconductor element according to an embodiment of the present disclosure. FIG. 4 is a schematic diagram showing a manufacturing stage of a method for manufacturing a semiconductor element according to an embodiment of the present disclosure. FIG. 5 is a schematic diagram showing a manufacturing stage of a method for manufacturing a semiconductor element according to an embodiment of the present disclosure. FIG. 6 is a schematic diagram showing a manufacturing stage of a method for manufacturing a semiconductor element according to an embodiment of the present disclosure.

國內寄存資訊(請依寄存機構、日期、號碼順序註記) 無 國外寄存資訊(請依寄存國家、機構、日期、號碼順序註記) 無 Domestic storage information (please note in the order of storage institution, date, and number) None Foreign storage information (please note in the order of storage country, institution, date, and number) None

M:半導體元件的製造方法 M: Manufacturing method of semiconductor element

S10,S12,S14,S16:步驟 S10, S12, S14, S16: Steps

Claims (8)

一種半導體元件的製造方法,包含:形成一硬遮罩層於一半導體結構上,其中該硬遮罩層具有一第一鏤空部以及一第二鏤空部,該半導體結構包含一介電質層、一導體層以及一堆疊結構依序堆疊,該半導體結構具有一第一區域以及一第二區域分別位於該第一鏤空部以及該第二鏤空部下方,且該導體層在該第一區域中的部位與在該第二區域中的部位相對於該硬遮罩層的距離相異;形成一光阻層於該硬遮罩層上方並填充該第一鏤空部以及該第二鏤空部;利用一曝光製程以及一顯影製程在該光阻層遠離該半導體結構的一側形成一第一凹陷以及一第二凹陷,其中該曝光製程分別對該光阻層位於該第一區域以及該第二區域上方的部位以不同劑量曝光,致使該第一凹陷與該第二凹陷具有不同深度;以及執行一蝕刻製程,利用具有該第一凹陷以及該第二凹陷之該光阻層與該硬遮罩層的該第一鏤空部以及該第二鏤空部於該介電質層的該第一區域以及該第二區域的不同部位分別形成具有不同深度之一第一溝槽以及一第二溝槽同時暴露該導體層的一頂面。 A method for manufacturing a semiconductor element comprises: forming a hard mask layer on a semiconductor structure, wherein the hard mask layer has a first hollow portion and a second hollow portion, the semiconductor structure comprises a dielectric layer, a conductor layer and a stacked structure stacked in sequence, the semiconductor structure has a first region and a second region respectively located below the first hollow portion and the second hollow portion, and the position of the conductor layer in the first region and the position of the conductor layer in the second region are at different distances from the hard mask layer; forming a photoresist layer above the hard mask layer and filling the first hollow portion and the second hollow portion; utilizing an exposure process and a The developing process forms a first recess and a second recess on a side of the photoresist layer away from the semiconductor structure, wherein the exposure process exposes the portions of the photoresist layer located above the first region and the second region with different doses, so that the first recess and the second recess have different depths; and an etching process is performed, using the photoresist layer having the first recess and the second recess and the first hollow portion and the second hollow portion of the hard mask layer to form a first trench and a second trench with different depths at different portions of the first region and the second region of the dielectric layer, respectively, and simultaneously expose a top surface of the conductor layer. 如請求項1所述之方法,其中該形成該硬遮罩層於該半導體結構上的步驟係使該硬遮罩層形成於 該介電質層上。 The method as described in claim 1, wherein the step of forming the hard mask layer on the semiconductor structure is to form the hard mask layer on the dielectric layer. 如請求項1所述之方法,其中在該形成該硬遮罩層於該半導體結構上的步驟中,該導體層在該第一區域中的部位相對於該硬遮罩層的距離大於該導體層在該第二區域中的部位相對於該硬遮罩層的距離。 The method as described in claim 1, wherein in the step of forming the hard mask layer on the semiconductor structure, the distance between the portion of the conductive layer in the first region and the hard mask layer is greater than the distance between the portion of the conductive layer in the second region and the hard mask layer. 如請求項1所述之方法,其中該形成該光阻層於該硬遮罩層上方並填充該第一鏤空部以及該第二鏤空部的步驟係利用一塗佈製程。 The method as described in claim 1, wherein the step of forming the photoresist layer above the hard mask layer and filling the first hollow portion and the second hollow portion utilizes a coating process. 如請求項1所述之方法,其中該在該光阻層遠離該半導體結構的該側形成該第一凹陷以及該第二凹陷的步驟係完全去除於該第一鏤空部中的該光阻層。 The method as described in claim 1, wherein the step of forming the first recess and the second recess on the side of the photoresist layer away from the semiconductor structure is to completely remove the photoresist layer in the first hollow portion. 如請求項1所述之方法,其中該利用具有該第一凹陷以及該第二凹陷之該光阻層與該硬遮罩層的該第一鏤空部以及該第二鏤空部於該第一區域以及該第二區域分別形成具有不同深度之該第一溝槽以及該第二溝槽延伸至該導體層的步驟使得該第一凹陷具有一第一深度且該第二凹陷具有一第二深度,該第一溝槽具有一第三深度且該第二溝槽具有一第四深度。 The method as described in claim 1, wherein the step of using the photoresist layer having the first recess and the second recess and the first hollow portion and the second hollow portion of the hard mask layer to form the first trench with different depths in the first region and the second region respectively and the second trench extending to the conductor layer makes the first recess have a first depth and the second recess have a second depth, the first trench has a third depth and the second trench has a fourth depth. 如請求項6所述之方法,其中該第一深度 大於該第二深度,該第三深度大於該第四深度,使得在該利用具有該第一凹陷以及該第二凹陷之該光阻層與該硬遮罩層的該第一鏤空部以及該第二鏤空部於該第一區域以及該第二區域分別形成具有不同深度之該第一溝槽以及該第二溝槽延伸至該導體層的步驟中,該第一溝槽以及該第二溝槽大體上同時暴露出該導體層。 The method as described in claim 6, wherein the first depth is greater than the second depth, and the third depth is greater than the fourth depth, so that in the step of using the photoresist layer having the first recess and the second recess and the first hollow portion and the second hollow portion of the hard mask layer to form the first trench and the second trench with different depths in the first region and the second region respectively, extending to the conductor layer, the first trench and the second trench substantially expose the conductor layer at the same time. 如請求項1所述之方法,其中該利用具有該第一凹陷以及該第二凹陷之該光阻層與該硬遮罩層的該第一鏤空部以及該第二鏤空部於該第一區域以及該第二區域分別形成具有不同深度之該第一溝槽以及該第二溝槽延伸至該導體層的步驟係使得該導體層暴露。 The method as described in claim 1, wherein the step of using the photoresist layer having the first recess and the second recess and the first hollow portion and the second hollow portion of the hard mask layer to form the first trench and the second trench having different depths in the first region and the second region respectively extending to the conductor layer is to expose the conductor layer.
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