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TW201326407A - Taphole plugging/unplugging method and taphole plugging/unplugging apparatus - Google Patents

Taphole plugging/unplugging method and taphole plugging/unplugging apparatus Download PDF

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Publication number
TW201326407A
TW201326407A TW101135615A TW101135615A TW201326407A TW 201326407 A TW201326407 A TW 201326407A TW 101135615 A TW101135615 A TW 101135615A TW 101135615 A TW101135615 A TW 101135615A TW 201326407 A TW201326407 A TW 201326407A
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Taiwan
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opening
occlusion
plug
mud
hole
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TW101135615A
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Chinese (zh)
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TWI493044B (en
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Norihiko YAMANA
Toru Ikezaki
Noriaki Fujii
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Nippon Steel Eng Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B7/00Blast furnaces
    • C21B7/12Opening or sealing the tap holes

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Furnace Charging Or Discharging (AREA)
  • Blast Furnaces (AREA)

Abstract

A taphole plugging/unplugging method includes the steps of: plugging a taphole formed in a wall of a blast furnace, in which a mud material and a plugging member are pushed into the taphole and then the mud material is burned so as to plug the taphole; and unplugging the taphole by digging the burned mud material and the plugging member inside the taphole; wherein the plugging member includes a part which is more tender than the burned mud material and of which the length is the same as that of the plugging member.

Description

閉塞開孔方法、閉塞方法及閉塞開孔裝置 Occlusion opening method, occlusion method and occlusion opening device 發明領域 Field of invention

本發明係關於一種將形成於高爐爐壁的出鐵口閉塞且將已閉塞之出鐵口開孔的閉塞開孔方法及閉塞開孔裝置、以及將出鐵口閉塞的閉塞方法。 The present invention relates to a clogging method and a clogging apparatus for occluding a taphole formed in a blast furnace wall and opening a clogging taphole, and a clogging method for clogging the taphole.

本案根據2011年9月27日申請的日本專利申請案2011-210737號申請優先權,將其內容沿用於此。 The present application claims priority from Japanese Patent Application No. 2011-210737, filed on Sep. 27, 2011.

發明背景 Background of the invention

作為製鐵設備之一的高爐中,係透過還原鐵礦石所含的氧來取出生鐵。囤積在高爐爐底的囤積部的熔鐵(熔融的生鐵)係從設在囤積部旁邊的爐壁的出鐵口被取出。出鐵口係藉由填充焙燒一種被稱之為泥料的黏土狀耐火物而被閉塞。熔鐵的取出作業係透過使用氣壓式或油壓式的開孔機,使錐桿進行前進後退、打擊、旋轉等動作,將填充於出鐵口的閉塞材開孔來進行。 In the blast furnace which is one of the iron making apparatuses, the pig iron is taken out by reducing the oxygen contained in the iron ore. The molten iron (melted pig iron) accumulated in the sump portion of the blast furnace bottom is taken out from the tap hole of the furnace wall provided beside the hoarding portion. The taphole is occluded by filling and roasting a clay-like refractory called mud. The removal operation of the molten iron is carried out by using a pneumatic or hydraulic type tapping machine to move the taper rod forward, backward, striking, rotating, etc., and to open the closing material filled in the tap hole.

從囤積部取出熔鐵後,使用泥槍(mud gun)將泥料填充於出鐵口,並使之焙燒來閉塞出鐵口。如上述,出鐵口的開孔與閉塞作業中,使用了開孔機及泥槍等各種專用裝置。 After the molten iron is taken out from the hoarding portion, the mud material is filled in the tap hole with a mud gun, and baked to occlude the iron outlet. As described above, various special devices such as a hole puncher and a mud gun are used in the opening and closing operation of the tap hole.

藉由該等裝置進行的出鐵口的開孔與閉塞作業雖已在嚐試自動化,但尤其是開孔作業難以判定開孔,因此開孔的最終判斷是交由裝置的使用者來執行。這是起因 於出鐵口的爐內側的泥料形狀不一、填充於出鐵口內的泥料的內部狀態不均勻的緣故。 Although the opening and closing operations of the tap hole by these devices have been attempted to be automated, it is difficult to determine the opening, especially in the drilling operation, so the final determination of the opening is performed by the user of the device. This is the cause The shape of the mud inside the furnace of the tap hole is different, and the internal state of the mud filled in the tap hole is uneven.

填充於出鐵口的泥料通常會在爐內側固結成凸狀態,但是其形狀會因為前次開孔作業削孔後的出鐵口的爐內側的狀態或是填充的泥料的量而有所不同,因此附著於出鐵口的爐內側的泥料當中,附著於爐最內側的部分的位置不統一。因此,難以根據出鐵口的削孔深度進行開孔判定,使開孔判定變得很困難。又,已填充之泥料的內部有時候也會產生空隙,如果根據錐桿的前進負載或旋轉負載來進行開孔判定,恐有在前進負載或旋轉負載因空隙而減弱之際誤判成出鐵孔已貫通之虞。 The mud filled in the taphole is usually consolidated in the convex state on the inside of the furnace, but its shape may be due to the state of the inside of the taphole after the hole is cut in the previous opening operation or the amount of the filled mud. The difference is that the position of the portion adhering to the innermost side of the furnace is not uniform among the mud adhering to the inside of the furnace of the tap hole. Therefore, it is difficult to determine the opening according to the depth of the tapping of the tap hole, and it is difficult to determine the opening. In addition, the inside of the filled mud sometimes has a void. If the opening is determined based on the forward load or the rotating load of the cone, there is a possibility that the forward load or the rotating load is erroneously determined to be iron. The hole has passed through.

如上述,為了容易進行出鐵口的開孔判定,必須要求出鐵口的閉塞狀態經常保持在一定程度。 As described above, in order to facilitate the determination of the opening of the tap hole, it is necessary to always keep the closed state of the tap hole at a certain level.

出鐵口的閉塞技術的範例已知有例如專利文獻1所記載之方法。 An example of the clogging technique of the tap hole is known, for example, in the method described in Patent Document 1.

該方法係一種朝出鐵口填充泥料,並在該泥料的焙燒過程中削掘大口徑的孔到泥料的中途,接著再將泥料填充於該大口徑孔的方法。 The method is a method of filling a taphole toward a taphole, and dig a large-diameter hole to the mud in the roasting process of the mud, and then filling the mud hole in the large-diameter hole.

又,閉塞技術的其他範例方面,也可舉專利文獻2所記載之方法。 Further, as another example aspect of the occlusion technique, the method described in Patent Document 2 can also be mentioned.

該方法係一種將泥料填充於出鐵口並藉由爐熱焙燒泥料後,藉由開孔用鑽錐進行削孔且留下用以防止熔鐵噴出的必要厚度,然後將流動性耐火物適量注入開孔內。接著,將預先固化形成的耐火物筒狀體插入開孔內,並且同時在 開孔內側與耐火物筒狀體外側之間隙填充前述流動性耐火物的方法。 The method is characterized in that the mud material is filled in the tap hole and the mud is calcined by the furnace, and the hole is drilled by the drill hole by the opening hole, and the necessary thickness for preventing the molten iron from being ejected is left, and then the fluidity is refractory. A proper amount is injected into the opening. Next, the pre-cured refractory cylinder is inserted into the opening, and at the same time A method of filling the fluid refractory with a gap between the inside of the opening and the outside of the refractory cylinder.

又,專利文獻3所記載之方法也已為人所知。該方法係一種將截面形狀稍微大於出鐵口之截面形狀且柱狀地形成在金屬芯棒周圍的固形泥料連同金屬芯棒一起插入出鐵口來閉塞的方法。 Further, the method described in Patent Document 3 is also known. The method is a method in which a solid slurry having a cross-sectional shape slightly larger than a cross-sectional shape of a taphole and formed cylindrically around a metal mandrel is inserted into a taphole together with a metal mandrel to be occluded.

先行技術文獻 Advanced technical literature 專利文獻 Patent literature

專利文獻1:日本特開平1-127612號公報 Patent Document 1: Japanese Patent Laid-Open No. 1-127612

專利文獻2:日本特開平8-53703號公報 Patent Document 2: Japanese Patent Laid-Open No. Hei 8-53703

專利文獻3:日本特開2003-247011號公報 Patent Document 3: Japanese Patent Laid-Open Publication No. 2003-247011

發明概要 Summary of invention

然而,專利文獻1及專利文獻2所記載之方法中,以前填充的泥料會囤積在高爐內而達到出鐵口的爐內側的開口,因此存在著為了將出鐵口開孔所必須的削孔深度不一,使開孔變得困難的問題。 However, in the methods described in Patent Document 1 and Patent Document 2, the previously filled mud is accumulated in the blast furnace to reach the opening of the furnace inner side of the tap hole, so that there is a necessary cutting for opening the tap hole. The hole depth is different, making the opening difficult.

又,專利文獻3所記載之方法中,是藉由將金屬芯棒抽離固形泥料來完成開孔,但是在出鐵後的出鐵口口徑比預想的還要小的情況下,就得硬是將固形泥料及金屬芯棒插入,造成開孔時難以抽出金屬芯棒。 Further, in the method described in Patent Document 3, the opening is performed by pulling the metal core rod away from the solid mud material, but in the case where the tap hole diameter after the tapping is smaller than expected, It is hard to insert the solid mud and the metal mandrel, which makes it difficult to extract the metal mandrel when opening the hole.

本發明之目的在於提供一種可將出鐵口閉塞且可輕易地將已閉塞之出鐵口開孔的閉塞開孔方法及閉塞開 孔裝置、以及將出鐵口閉塞的閉塞方法。 The object of the present invention is to provide a method for occluding and occluding a sluice opening which can occlude the tap hole and can easily open the clogging tap hole. The hole device and the occlusion method for occluding the taphole.

(1)本發明之閉塞開孔方法係一種將形成於高爐爐壁的出鐵口閉塞且將已閉塞之前述出鐵口開孔的方法,其具有:閉塞步驟,係將泥料及形成為略棒狀之閉塞栓推入填充於前述出鐵口後,焙燒前述泥料來閉塞前述出鐵口的步驟;及開孔步驟,係削掘前述閉塞栓及已焙燒之前述泥料來形成前述出鐵口的步驟,前述閉塞栓具有一形成為比前述泥料之焙燒物更柔軟的部分,且該部分延續至前述閉塞栓自身的全長。 (1) The occlusion opening method of the present invention is a method of clogging a taphole formed in a blast furnace wall and opening the clogging said tap hole, which has a occluding step for forming a slurry and forming a rod-shaped occlusion plug is pushed into the tap hole, and the step of roasting the mud to occlude the tap hole; and a step of opening the occlusion plug and the calcined mud to form the aforementioned In the step of the iron mouth, the occlusion plug has a portion formed to be softer than the calcined material of the mud, and the portion continues to the entire length of the occlusion plug itself.

(2)前述閉塞栓可具有:管狀構件、及配置於前述管狀構件之管路的填充構件。 (2) The occlusion stopper may have a tubular member and a filling member disposed in a conduit of the tubular member.

(3)前述填充構件可以係比前述泥料之焙燒物更柔軟的耐火物,且在前述開孔步驟時,可削掘前述填充構件。 (3) The filling member may be a refractory material which is softer than the calcined material of the mud material, and the filling member may be excavated during the opening step.

(4)前述填充構件可以係由經過焙燒後會成為比前述泥料之焙燒物更柔軟的耐火物的材料所構成,且在前述開孔步驟時,可削掘前述填充構件。 (4) The filling member may be composed of a material which is refractory which is softer than the calcined material of the pulverized material after calcination, and the filling member may be digged in the opening step.

(5)前述填充構件可僅從離前述管狀構件之一端有一定距離的位置配置至前述管狀構件之另一端側。 (5) The aforementioned filling member may be disposed only at a position spaced apart from one end of the tubular member to the other end side of the tubular member.

(6)前述閉塞栓可與前述出鐵口的長度幾乎等長。 (6) The occlusion plug may be almost the same length as the length of the tap hole.

(7)本發明之閉塞開孔裝置係一種將形成於高爐爐壁的出鐵口閉塞且將已閉塞之前述出鐵口開孔者,其具有:殼體,係具有收容泥料的內部空間,且形成有與前述內部空間連通的注入開口及貫通孔者;壓力產生部,係使 壓力作用於收容在前述內部空間的前述泥料者;裝卸部,係可裝卸地連接於形成為略棒狀之閉塞栓者;驅動部,係使連接於前述裝卸部的前述閉塞栓移動,以使其通過前述貫通孔及前述內部空間而從前述注入開口突出至前述殼體之外部者;及開孔機部,係在前述出鐵口閉塞後,削掘已閉塞前述出鐵口的前述閉塞栓及已焙燒之前述泥料者,前述閉塞栓具有一形成為比前述泥料之焙燒物更柔軟的部分,且該部分延續至前述閉塞栓自身的全長。 (7) The occlusion opening device of the present invention is a device that occludes the tap hole formed in the furnace wall of the blast furnace and opens the clogging of the tap hole, and has a casing having an internal space for accommodating the mud And forming an injection opening and a through hole communicating with the internal space; the pressure generating portion is configured to The pressure acts on the mud contained in the internal space; the attaching and detaching portion is detachably connected to the plug which is formed in a slightly rod shape; and the driving portion moves the blocking plug connected to the attaching and detaching portion to Opening the outer hole through the through hole and the inner space from the injection opening; and the opening machine portion digs the occlusion that blocks the tap hole after the tap hole is closed In the plug and the calcined slurry, the occluding plug has a portion formed to be softer than the calcined material of the mud, and the portion extends to the entire length of the occluding plug itself.

(8)前述開孔機部可具有:開孔桿,係配置於前述殼體之外部,且可裝卸地連接於前述裝卸部者;及旋轉驅動部,係使連接於前述裝卸部的前述開孔桿繞著前述開孔桿的軸線旋轉者。 (8) The opening machine unit may include: a hole opening rod that is disposed outside the casing and detachably connected to the detachable portion; and a rotation driving unit that is connected to the detachable portion The hole rod rotates about the axis of the aforementioned opening rod.

(9)本發明之閉塞開孔裝置可具有導管,係設在前述內部空間,配置成一開口在前述注入開口內處於離開前述注入開口之開口緣部的狀態,且另一開口與前述貫通孔連通者,前述閉塞栓可插通於前述導管內,受引導而移動。 (9) The occlusive opening device of the present invention may have a duct disposed in the internal space, and configured such that an opening is in a state of being separated from an opening edge of the injection opening in the injection opening, and another opening is connected to the through hole The occlusion plug can be inserted into the catheter and guided to move.

(10)本發明之閉塞方法係一種將形成於高爐爐壁的出鐵口閉塞的方法,其具有:推入步驟,係將泥料及形成為略棒狀之閉塞栓推入填充於前述出鐵口的步驟;及閉塞步驟,係焙燒前述泥料來閉塞前述出鐵口的步驟,前述閉塞栓具有一形成為比前述泥料之焙燒物更柔軟的部分,且該部分延續至前述閉塞栓自身的全長。 (10) The occlusion method of the present invention is a method of occluding a taphole formed in a furnace wall of a blast furnace, comprising: a pushing step of pushing the mud and the occlusion plug formed into a slightly rod shape into the tapping And a occluding step of roasting the mud to occlude the tap hole, the occluding plug having a portion formed to be softer than the calcined material of the mud, and the portion continuing to the occlusion plug itself Full length.

(11)前述閉塞栓可具有:管狀構件、及配置於前述管狀構件之管路的填充構件。 (11) The occlusive plug may have a tubular member and a filling member disposed in a conduit of the tubular member.

(12)前述填充構件可以係比前述泥料之焙燒物更柔軟的耐火物。 (12) The aforementioned filling member may be a refractory which is softer than the calcined material of the aforementioned mud.

(13)前述填充構件可以係由經過焙燒後會成為比前述泥料之焙燒物更柔軟的耐火物的材料所構成。 (13) The filler member may be composed of a material which is refractory which is softer than the calcined product of the above-mentioned mud after calcination.

(14)前述填充構件可配置在前述管狀構件中,其位置比離面向前述高爐外側之開口端有一定距離的位置更為內側。 (14) The above-described filling member may be disposed in the tubular member at a position further inside than a position facing a certain distance from the open end of the blast furnace outer side.

(15)前述閉塞栓可與前述出鐵口的長度幾乎等長。 (15) The occlusion plug may be almost the same length as the length of the tap hole.

根據本發明,由於閉塞栓具有一形成為比泥料之焙燒物更柔軟的部分,且該部分延續至閉塞栓自身的全長,因此在將已閉塞之出鐵口開孔時,可減少開孔所需的力,而可輕易地將出鐵口開孔。 According to the present invention, since the occluding plug has a portion which is formed to be softer than the calcined material of the shale, and the portion continues to the entire length of the occluding plug itself, the opening can be reduced when the clogging tap hole is opened The required force can easily open the tap hole.

又,根據本發明,可達到下述作用效果。 Moreover, according to the present invention, the following effects can be achieved.

(a)可藉由削掘比泥料之焙燒物更柔軟的填充構件或已焙燒之填充構件,輕易地將出鐵口開孔。 (a) The tap hole can be easily opened by cutting a filling member which is softer than the calcined material of the mud or a filled filling member.

(b)可在管狀構件之一端側中,輕易地將削掘填充構件的構件定位。 (b) The member for scooping the filling member can be easily positioned in one of the end sides of the tubular member.

(c)開孔時削掘的長度與閉塞栓的長度幾乎相等,因此可更輕易地將出鐵口開孔。 (c) The length of the excavation is almost the same as the length of the occlusion plug, so that the tap hole can be opened more easily.

(d)可用1台裝置來進行將出鐵口閉塞的作業、及將已閉塞之出鐵口開孔的作業。 (d) The operation of closing the tap hole and the opening of the closed tap hole can be performed by one device.

(e)殼體內可防止泥料附著於閉塞栓。因此,在閉塞時,殼體內將難以產生閉塞栓與泥料所產生的摩擦力,因此可 輕易地將閉塞栓插入出鐵口。 (e) The inside of the casing prevents the mud from adhering to the occlusion plug. Therefore, when occluding, it is difficult to generate friction between the plug and the mud in the housing, so Easily insert the occlusion plug into the tap.

1‧‧‧閉塞開孔裝置 1‧‧‧Closed opening device

2‧‧‧閉塞開孔裝置 2‧‧‧Blocking opening device

10‧‧‧殼體 10‧‧‧shell

11‧‧‧內部空間 11‧‧‧Internal space

12‧‧‧噴嘴 12‧‧‧ nozzle

12a‧‧‧注入開口 12a‧‧‧Injection opening

13‧‧‧料筒 13‧‧‧Bowl

13a‧‧‧貫通孔 13a‧‧‧through hole

20‧‧‧油壓產生部(壓力產生部) 20‧‧‧Hydraulic pressure generation unit (pressure generation unit)

21‧‧‧油壓缸 21‧‧‧Hydraulic cylinder

22‧‧‧活塞 22‧‧‧Piston

30‧‧‧開孔桿 30‧‧‧Opening rod

31‧‧‧鑽錐 31‧‧‧Drill cone

32‧‧‧內螺紋部 32‧‧‧Threaded Department

35‧‧‧裝卸.旋轉部(裝卸部、旋轉驅動部) 35‧‧‧ Loading and unloading. Rotating part (mounting and unloading part, rotary drive part)

36‧‧‧裝卸.旋轉機構 36‧‧‧ Loading and unloading. Rotating mechanism

37‧‧‧裝卸接合器 37‧‧‧Loading and unloading adapter

38‧‧‧外螺紋部 38‧‧‧External thread

39‧‧‧連結軸 39‧‧‧Connected shaft

45‧‧‧進退驅動部 45‧‧‧Advance and Rescue Drive Department

45a‧‧‧進退驅動馬達 45a‧‧‧Advance and retraction drive motor

45b‧‧‧進退驅動部本體 45b‧‧‧Advance and retreat drive unit

51‧‧‧導軌 51‧‧‧rails

52‧‧‧位置調節裝置 52‧‧‧ Position adjustment device

53‧‧‧栓構件 53‧‧‧Bolt components

61‧‧‧導管 61‧‧‧ catheter

61a‧‧‧一端 61a‧‧‧End

61b‧‧‧一端 61b‧‧‧End

100‧‧‧泥料 100‧‧‧mud

100A‧‧‧焙燒泥料 100A‧‧‧Roasting mud

101‧‧‧保護泥 101‧‧‧Protective mud

110‧‧‧閉塞栓 110‧‧‧Closed plug

120‧‧‧閉塞栓 120‧‧‧Closed plug

121‧‧‧管 121‧‧‧ tube

121a‧‧‧一端 121a‧‧‧End

121b‧‧‧一端 121b‧‧‧ one end

122‧‧‧填充構件 122‧‧‧Filling components

130‧‧‧閉塞栓 130‧‧‧Closed plug

C1‧‧‧軸線 C1‧‧‧ axis

C2‧‧‧軸線 C2‧‧‧ axis

D1‧‧‧爐外側 D1‧‧‧ outside the furnace

D2‧‧‧爐內側 D2‧‧‧ furnace inside

P‧‧‧位置 P‧‧‧ position

W‧‧‧高爐 W‧‧‧ blast furnace

W1‧‧‧爐壁 W1‧‧‧ furnace wall

W2‧‧‧出鐵口 W2‧‧‧iron outlet

W3‧‧‧地板 W3‧‧‧floor

W5‧‧‧熔鐵 W5‧‧‧ molten iron

圖1係顯示本發明之第1實施形態的閉塞開孔裝置的圖,且係閉塞模式的側視圖(部分截面)。 Fig. 1 is a view showing a blocking hole opening device according to a first embodiment of the present invention, and is a side view (partial cross section) of a blocking mode.

圖2係同閉塞開孔裝置在開孔模式時的側視圖(部分截面)。 Figure 2 is a side view (partial section) of the same occlusion opening device in the opening mode.

圖3係同閉塞開孔裝置在開孔模式時的裝卸.旋轉機構及開孔桿的連接部分的截面圖。 Figure 3 is the same as the occlusion opening device in the opening mode. A cross-sectional view of the connecting portion of the rotating mechanism and the opening rod.

圖4係說明本實施形態之閉塞開孔方法的圖。 Fig. 4 is a view for explaining the method of blocking the opening of the embodiment.

圖5係說明本實施形態之閉塞開孔方法的圖。 Fig. 5 is a view for explaining a method of closing a hole in the embodiment.

圖6係說明本實施形態之閉塞開孔方法的圖。 Fig. 6 is a view for explaining the method of blocking the opening of the embodiment.

圖7係本發明之第2實施形態的閉塞開孔裝置所用的閉塞栓的截面圖。 Fig. 7 is a cross-sectional view showing a blocking plug used in the occlusion device according to the second embodiment of the present invention.

圖8係說明使用同閉塞栓的閉塞開孔方法的圖。 Figure 8 is a diagram illustrating a method of occluding an opening using the same occlusion plug.

圖9係本發明之第2實施形態的閉塞開孔裝置所用的變形例的閉塞栓的截面圖。 Fig. 9 is a cross-sectional view showing a blocking plug of a modified example of the occlusion device according to the second embodiment of the present invention.

圖10係說明使用同閉塞栓的閉塞開孔方法的圖。 Figure 10 is a diagram illustrating a method of occluding an opening using the same occlusion plug.

圖11係本發明之變形例的閉塞開孔裝置的截面圖。 Figure 11 is a cross-sectional view showing a clogging device according to a modification of the present invention.

用以實施發明之形態 Form for implementing the invention

(第1實施形態) (First embodiment)

以下,參照圖1至圖6,說明本發明之第1實施形態。 Hereinafter, a first embodiment of the present invention will be described with reference to Figs. 1 to 6 .

閉塞開孔裝置1可將裝置的狀態切換成如圖1所示之將形成於高爐W之爐壁W1的出鐵口W2閉塞的閉塞模式、與如 圖2所示之將已閉塞之出鐵口W2開孔的開孔模式。 The occlusion opening device 1 can switch the state of the device to an occlusion mode in which the tap hole W2 formed in the furnace wall W1 of the blast furnace W is closed as shown in FIG. Figure 2 shows the opening pattern of the vented tap hole W2.

如圖1所示,閉塞開孔裝置1具有:殼體10、油壓產生部(壓力產生部)20、開孔桿30(參照圖2)、裝卸.旋轉部(裝卸部、旋轉驅動部)35、及進退驅動部45,該殼體10係形成有可收容泥料100的內部空間11者;該油壓產生部(壓力產生部)20係使壓力作用於收容在內部空間11的泥料100者;該開孔桿30係用以將出鐵口W2開孔者;該裝卸.旋轉部(裝卸部、旋轉驅動部)35係可裝卸地連接於閉塞栓110等的基端且使閉塞栓110等旋轉者;該進退驅動部45係使裝卸.旋轉部35移動者。 As shown in Fig. 1, the occlusion device 1 has a housing 10, a hydraulic pressure generating portion (pressure generating portion) 20, a hole rod 30 (see Fig. 2), and loading and unloading. a rotating portion (a detachable portion, a rotary driving portion) 35 and an advancing and retracting driving portion 45, wherein the casing 10 is formed with an internal space 11 in which the mud 100 can be accommodated; and the hydraulic generating portion (pressure generating portion) 20 is configured to pressurize Acting on the mud 100 contained in the internal space 11; the opening rod 30 is used to open the tap hole W2; the loading and unloading. The rotating portion (the detachable portion, the rotary driving portion) 35 is detachably connected to the base end of the blocking plug 110 or the like, and the occlusion plug 110 or the like is rotated; the forward and backward driving portion 45 is detachable. The rotating portion 35 is moved.

另外,藉由開孔桿30及裝卸.旋轉部35來構成開孔機部。 In addition, through the hole rod 30 and loading and unloading. The rotating portion 35 constitutes a tapping machine portion.

殼體10具有:噴嘴12、及略筒狀的料筒13,該噴嘴12係形成有注入開口12a者,該料筒13係配置於噴嘴12的基端側且形成有貫通孔13a者。注入開口12a及貫通孔13a各自與連接噴嘴12及料筒13時所形成的內部空間11連通。 The casing 10 has a nozzle 12 and a slightly cylindrical cylinder 13 formed with an injection opening 12a. The cylinder 13 is disposed on the proximal end side of the nozzle 12 and has a through hole 13a. Each of the injection opening 12a and the through hole 13a communicates with the internal space 11 formed when the nozzle 12 and the barrel 13 are connected.

油壓產生部20係安裝在殼體10的基端側。油壓產生部20具有:油壓缸21、及活塞22,該油壓缸21係從未圖示之油供應源被供應油者,該活塞22係藉由油壓缸21往前後方向移動者。油壓缸21設有調節油壓缸21內的油量的未圖示之流入口及流出口。 The hydraulic pressure generating portion 20 is attached to the proximal end side of the casing 10. The hydraulic pressure generating unit 20 includes a hydraulic cylinder 21 and a piston 22 that is supplied with oil from an oil supply source (not shown). The piston 22 is moved in the front-rear direction by the hydraulic cylinder 21. . The hydraulic cylinder 21 is provided with an inflow port and an outflow port (not shown) for adjusting the amount of oil in the hydraulic cylinder 21.

活塞22的外周面與油壓缸21的內周面之間設有未圖示之密封構件,該密封構件係用以水密地保持活塞22與油壓缸21之間者。設定成即使在活塞22藉由油壓缸21往 前端側移動時,注入開口12a及貫通孔13a仍是配置在比活塞22更為前方之處。 A seal member (not shown) is provided between the outer peripheral surface of the piston 22 and the inner peripheral surface of the hydraulic cylinder 21, and the seal member is for holding the piston 22 and the hydraulic cylinder 21 in a watertight manner. Set even if the piston 22 is moved by the hydraulic cylinder 21 When the front end side moves, the injection opening 12a and the through hole 13a are still disposed further forward than the piston 22.

本實施形態中,由於活塞22沒有堵塞注入開口12a及貫通孔13a,因此沒有在活塞22或油壓缸21形成用以供閉塞栓110或泥料100通過的孔。 In the present embodiment, since the piston 22 does not block the injection opening 12a and the through hole 13a, the piston 22 or the hydraulic cylinder 21 does not have a hole for the passage of the plug 110 or the mud 100.

開孔桿30如圖2所示,係形成為細長棒狀。開孔桿30的前端設有用以削掘爐璧W1等的鑽錐31。開孔桿30的基端形成有如圖3所示之內螺紋部32。本例中,開孔桿30配置在殼體10的外部使用。 As shown in FIG. 2, the opening rod 30 is formed in an elongated rod shape. The front end of the opening rod 30 is provided with a drill cone 31 for scooping the furnace W1 and the like. The base end of the opening rod 30 is formed with an internal thread portion 32 as shown in FIG. In this example, the opening rod 30 is disposed outside the casing 10.

本實施形態的閉塞開孔裝置1所用的閉塞栓110如圖1所示,係藉由比泥料100之焙燒物(後述的焙燒泥料100A)更柔軟的已焙燒之耐火物形成為略棒狀。閉塞栓110的長度係設定成與出鐵口W2的長度幾乎相等。 As shown in Fig. 1, the occlusion plug 110 used in the occlusion device 1 of the present embodiment is formed into a slightly rod shape by a calcined refractory which is softer than the calcined material of the slurry 100 (baking slurry 100A to be described later). . The length of the occlusion plug 110 is set to be almost equal to the length of the tap hole W2.

閉塞栓110係藉由將例如氧化鋁、葉蠟石、碳化矽、耐火黏土等所構成之泥料焙燒後的耐火物所形成。如果要使閉塞栓110變軟,例如,只要增加泥料中的粘合劑(焦油、樹脂)的含有量即可,如果要使閉塞栓110變硬,只要增加泥料中的金屬(鋁等)的含有量即可。 The occlusion plug 110 is formed by refracting a pulverized material of a slurry composed of, for example, alumina, pyrophyllite, tantalum carbide, refractory clay or the like. If the occlusion plug 110 is to be softened, for example, it is only necessary to increase the content of the binder (tar, resin) in the mud. If the occlusion plug 110 is to be hardened, it is only necessary to increase the metal in the mud (aluminum, etc.) The content of ) can be.

閉塞栓110的基端形成有如前述開孔桿30之內螺紋部32的未圖示之內螺紋部。 The proximal end of the occluding plug 110 is formed with an internal thread portion (not shown) of the internal thread portion 32 of the above-described venting rod 30.

裝卸.旋轉部35具有:裝卸.旋轉機構36、及連接於裝卸.旋轉機構36的裝卸接合器37。 Loading and unloading. The rotating portion 35 has: loading and unloading. Rotating mechanism 36, and connected to loading and unloading. The loading and unloading adapter 37 of the rotating mechanism 36.

裝卸.旋轉機構36具有:圖3所示之外螺紋部38、及未圖示之旋轉驅動馬達。使開孔桿30之內螺紋部32螺合於該 外螺紋部38,便可將開孔桿30連接於裝卸.旋轉機構36。 Loading and unloading. The rotating mechanism 36 has an external thread portion 38 as shown in Fig. 3 and a rotary drive motor (not shown). The internal thread portion 32 of the hole rod 30 is screwed to the The external threaded portion 38 can connect the opening rod 30 to the loading and unloading. Rotating mechanism 36.

旋轉驅動馬達會使外螺紋部38繞著外螺紋部38的軸線C1旋轉。藉此,連接於裝卸.旋轉機構36之外螺紋部38的開孔桿30可繞著自身的軸線旋轉。 Rotating the drive motor causes the male threaded portion 38 to rotate about the axis C1 of the male threaded portion 38. Thereby, connected to the loading and unloading. The opening rod 30 of the external threaded portion 38 of the rotating mechanism 36 is rotatable about its own axis.

裝卸接合器37具有:未圖示之齒輪箱、及連結軸39。將裝卸接合器37連接於裝卸.旋轉機構36,齒輪箱就會卡合於裝卸.旋轉機構36之外螺紋部38,而可使連結軸39繞著其軸線C2旋轉。 The detachable adapter 37 has a gear case (not shown) and a coupling shaft 39. Attach the loading and unloading adapter 37 to the loading and unloading. Rotating mechanism 36, the gear box will be engaged in loading and unloading. The external thread portion 38 of the rotating mechanism 36 allows the connecting shaft 39 to rotate about its axis C2.

連結軸39的前端形成有與閉塞栓110之內螺紋部螺合的未圖示之外螺紋部。連結軸39的軸線C2與外螺紋部38的軸線C1係設定成幾乎平行。又,本例中,軸線C1配置在比注入開口12a及貫通孔13a更為下方之處。 The distal end of the connecting shaft 39 is formed with a threaded portion (not shown) that is screwed into the internal thread portion of the closing plug 110. The axis C2 of the connecting shaft 39 and the axis C1 of the male screw portion 38 are set to be almost parallel. Moreover, in this example, the axis C1 is disposed below the injection opening 12a and the through hole 13a.

殼體10的下部安裝有朝軸線C2方向延伸的導軌51、及位置調節裝置52。 A guide rail 51 extending in the direction of the axis C2 and a position adjusting device 52 are attached to the lower portion of the casing 10.

進退驅動部45具有:設置於導軌51上的進退驅動馬達45a、及在導軌51的下部連接成可朝軸線C2方向滑動的進退驅動部本體45b。驅動進退驅動馬達45a便可使進退驅動部本體45b沿著導軌51朝軸線C2方向進退。 The advancing and retracting drive unit 45 has an advancing and retracting drive motor 45a provided on the guide rail 51, and an advancing and retracting drive unit main body 45b that is connected to a lower portion of the guide rail 51 so as to be slidable in the direction of the axis C2. When the advancing and retracting drive motor 45a is driven, the advancing and retracting drive unit main body 45b can advance and retreat along the guide rail 51 in the direction of the axis C2.

將閉塞栓110連接於連結軸39之外螺紋部,並藉由進退驅動部45使閉塞栓110移動至前端側,便可使閉塞栓110通過貫通孔13a及內部空間11而從注入開口12a朝前方突出。 The blocking plug 110 is connected to the external threaded portion of the connecting shaft 39, and the blocking plug 110 is moved to the front end side by the advancing and retracting driving portion 45, so that the blocking plug 110 can pass through the through hole 13a and the internal space 11 from the injection opening 12a. Prominent in front.

位置調節裝置52係配置於地板W3上,可調節殼體10對地板W3的前後方向及上下方向的位置。 The position adjusting device 52 is disposed on the floor panel W3, and can adjust the position of the casing 10 in the front-rear direction and the up-and-down direction of the floor panel W3.

相比於圖2所示之開孔模式,圖1所示之閉塞模式中,係使殼體10移動至下方來進行作業。 Compared with the opening mode shown in Fig. 2, in the blocking mode shown in Fig. 1, the casing 10 is moved downward to perform work.

開孔模式中,亦可使用堵塞貫通孔13a的栓構件53。 In the opening mode, the plug member 53 that blocks the through hole 13a can also be used.

接著,針對使用依上述構成之閉塞開孔裝置1進行的本實施形態之閉塞開孔方法進行說明。 Next, a method of blocking the opening of the present embodiment using the above-described occlusion opening device 1 having the above configuration will be described.

以下,為了方便說明,如圖1所示地,從在爐璧W1形成有出鐵口W2,且藉由呈閉塞模式的閉塞開孔裝置1進行將出鐵口W2閉塞的閉塞步驟一事開始說明。該狀態中,高爐W內的高溫熔鐵W5會流出至爐外側D1。 Hereinafter, for convenience of explanation, as shown in FIG. 1, the sluice step of closing the tap hole W2 by the clogging hole device 1 in the closed mode is described from the case where the tap hole W2 is formed in the furnace W1. . In this state, the high-temperature molten iron W5 in the blast furnace W flows out to the furnace outer side D1.

首先,使閉塞栓110插通於殼體10的貫通孔13a(閉塞栓配置步驟)。 First, the blocking plug 110 is inserted into the through hole 13a of the casing 10 (the closing plug arrangement step).

具體來說,先使進退驅動部45的進退驅動部本體45b在導軌51上移動至基端側,並將裝卸接合器37連接於裝卸.旋轉機構36後,將閉塞栓110連接於連結軸39的前端。此時,先將閉塞栓110保持在連結軸39的前方,然後藉由裝卸.旋轉機構36使連結軸39相對於閉塞栓110繞著軸線C2旋轉。藉此,可使閉塞栓110的內螺紋部與連結軸39的外螺紋部螺合,而可輕易地將閉塞栓110連接於連結軸39。 Specifically, the advancing and retracting drive unit body 45b of the advancing and retracting drive unit 45 is first moved to the base end side on the guide rail 51, and the loading and unloading adapter 37 is connected to the loading and unloading. After the rotating mechanism 36, the closing plug 110 is connected to the front end of the connecting shaft 39. At this time, the occlusion pin 110 is first held in front of the connecting shaft 39, and then by loading and unloading. The rotation mechanism 36 rotates the coupling shaft 39 with respect to the closing plug 110 about the axis C2. Thereby, the female screw portion of the occluding plug 110 can be screwed to the male screw portion of the connecting shaft 39, and the occluding plug 110 can be easily connected to the connecting shaft 39.

然後,進退驅動部45使閉塞栓110移動至前端側,調節成使閉塞栓110的前端通過貫通孔13a並與注入開口12a幾乎一致。 Then, the advancing and retracting drive unit 45 moves the blocking plug 110 to the distal end side, and adjusts so that the distal end of the blocking plug 110 passes through the through hole 13a and almost coincides with the injection opening 12a.

接著,使爐壁W1的出鐵口W2與殼體10的注入開口12a連通(連通配置步驟)。 Next, the tap hole W2 of the furnace wall W1 is communicated with the injection opening 12a of the casing 10 (the communication arrangement step).

該步驟係藉由位置調節裝置52調節殼體10的前後方向 及上下方向的位置來進行。接著,藉由油壓產生部20,如圖4所示地將泥料100通過注入開口12a推入出鐵口W2,使泥料100填充於出鐵口W2(泥料推入步驟)。 This step adjusts the front and rear direction of the housing 10 by the position adjusting device 52. And the position in the up and down direction. Next, the hydraulic pressure generating unit 20 pushes the slurry 100 into the tap hole W2 through the injection opening 12a as shown in Fig. 4, and fills the tap 100 with the tap hole W2 (the slurry pushing step).

接著,如圖5所示,將閉塞栓110通過殼體10的注入開口12a推入出鐵口W2(閉塞栓推入步驟)。 Next, as shown in FIG. 5, the occlusion plug 110 is pushed into the tap hole W2 through the injection opening 12a of the casing 10 (the clogging push step).

藉由被推入出鐵口W2的閉塞栓110,從出鐵口W2被推出的泥料100會在爐內側D2突起成凸狀態,形成保護泥101。保護泥101可保護爐壁W1不被從出鐵口W2流出的熔鐵W5侵蝕。 The mud 100 pushed out from the tap hole W2 is protruded in a convex state on the furnace inner side D2 by the closing plug 110 pushed into the tap hole W2, and the protective mud 101 is formed. The protective mud 101 protects the furnace wall W1 from being eroded by the molten iron W5 flowing out of the tap hole W2.

在殼體10抵接於出鐵口W2的狀態下保持一段時間,然後,藉由位置調節裝置52使殼體10移動至基端側,以使殼體10離開出鐵口W2(焙燒步驟)。 The housing 10 is held in a state of abutting against the tap hole W2 for a while, and then the housing 10 is moved to the base end side by the position adjusting device 52 to move the housing 10 away from the tap hole W2 (baking step) .

進行該步驟的期間,泥料100會因為熔鐵W5的熱而焙燒,成為圖6所示之焙燒泥料100A。 During this step, the slurry 100 is fired by the heat of the molten iron W5 to become the calcined slurry 100A shown in Fig. 6.

以上,結束閉塞步驟。 Above, the occlusion step is ended.

在該狀態下運轉高爐W一段時間後,要再次取出熔鐵W5時,進行以下說明的開孔步驟。 After the blast furnace W is operated in this state for a while, when the molten iron W5 is to be taken out again, the opening step described below is performed.

開孔步驟中,如圖2所示地從裝卸.旋轉機構36取出裝卸接合器37,然後將開孔桿30連接於裝卸.旋轉機構36。 In the opening step, as shown in Figure 2, loading and unloading. The rotating mechanism 36 takes out the loading and unloading adapter 37, and then connects the opening rod 30 to the loading and unloading. Rotating mechanism 36.

藉由位置調節裝置52使殼體10移動至上方,使開孔桿30的鑽錐31抵接於已將出鐵口W2閉塞的閉塞栓110。藉由裝卸.旋轉機構36使開孔桿30繞著軸線C1旋轉,並且同時藉由進退驅動部45使開孔桿30移動至前端側,便可削掘閉塞栓110、及比閉塞栓110更位於爐內側D2的焙燒泥料 100A來形成出鐵口W2。 The housing 10 is moved upward by the position adjusting device 52, and the drill cone 31 of the opening rod 30 abuts against the closing plug 110 that has closed the tap hole W2. By loading and unloading. The rotating mechanism 36 rotates the opening rod 30 about the axis C1, and at the same time, the opening and closing lever 30 is moved to the front end side by the advancing and retracting driving portion 45, so that the blocking plug 110 can be cut and the inside of the furnace D2 is located more than the blocking plug 110. Roasting mud 100A to form the iron outlet W2.

以上,結束開孔步驟。 Above, the opening step is ended.

如以上所說明,根據本實施形態的閉塞開孔裝置1及閉塞開孔方法,由於閉塞栓110係由比焙燒泥料100A更柔軟的耐火物所形成,因此在開孔步驟中,削掘該閉塞栓110來開孔的開孔作業所需的力會減少,可輕易地將出鐵口W2開孔。 As described above, according to the occlusion device 1 and the occlusion method of the present embodiment, since the occlusion plug 110 is formed of a refractory material which is softer than the calcined mud 100A, the occlusion is excavated in the opening step. The force required to open the hole for the opening of the plug 110 is reduced, and the tap hole W2 can be easily opened.

又,由於焙燒泥料100A比閉塞栓110硬,難以被熔鐵W5等侵蝕,因此可抑制出鐵口W2被熔鐵W5侵蝕而變大的情況產生。 In addition, since the calcined slurry 100A is harder than the clogging plug 110 and is hard to be eroded by the molten iron W5 or the like, it is possible to prevent the tap hole W2 from being eroded by the molten iron W5 and becoming large.

閉塞栓110的長度係設定成與出鐵口W2的長度幾乎相等。因此,開孔步驟中削掘的長度將與閉塞栓110的長度幾乎相等,且由於開孔步驟中係削掘柔軟的構件,因此可更輕易地將出鐵口W2開孔。 The length of the occlusion plug 110 is set to be almost equal to the length of the tap hole W2. Therefore, the length of the boring in the opening step will be almost equal to the length of the occluding plug 110, and since the soft member is plucked in the opening step, the tap hole W2 can be more easily opened.

閉塞開孔裝置1由於具有開孔桿30及裝卸.旋轉部35,因此,透過切換閉塞模式與開孔模式,便可用1台裝置來進行閉塞步驟及開孔步驟這兩種步驟。 The occlusion opening device 1 has a hole rod 30 and is loaded and unloaded. Since the rotating portion 35 is rotated, the two steps of the blocking step and the opening step can be performed by one device by switching between the blocking mode and the opening mode.

開孔步驟中由於開孔桿30係配置於殼體10的外部,因此即使開孔桿30因為熔鐵W5的熱等而彎曲,也可防止對閉塞開孔裝置1的動作造成阻礙。 Since the opening rod 30 is disposed outside the casing 10 in the opening step, even if the opening rod 30 is bent due to the heat of the molten iron W5 or the like, the operation of the blocking opening device 1 can be prevented from being hindered.

(第2實施形態) (Second embodiment)

接著,參照圖7至圖10,說明本發明之第2實施形態。與前述實施形態相同的部位會附上相同的元件符號並省略其說明,只針對相異處進行說明。 Next, a second embodiment of the present invention will be described with reference to Figs. 7 to 10 . The same components as those of the above-described embodiments are denoted by the same reference numerals, and their description will be omitted, and only the differences will be described.

如圖7所示,本實施形態的閉塞開孔裝置1所用的閉塞栓120具有:管(管狀構件)121、及填充構件122,該管121係設定成外徑小於出鐵口W2的內徑者;該填充構件122係配置於管121之管路者。 As shown in Fig. 7, the occlusion plug 120 used in the occlusion device 1 of the present embodiment has a tube (tubular member) 121 and a filling member 122 which is set to have an outer diameter smaller than the inner diameter of the tap hole W2. The filling member 122 is disposed in the pipe of the pipe 121.

形成管121的材料方面,可使用例如鋼鐵等金屬。填充構件122可使用與前述閉塞栓110相同的材料來形成。 As the material forming the tube 121, a metal such as steel can be used. The filling member 122 can be formed using the same material as the aforementioned occluding plug 110.

另外,閉塞栓120的基端宜形成有與閉塞栓110的內螺紋部相同形狀的內螺紋部。 Further, the proximal end of the occluding plug 120 is preferably formed with an internal thread portion having the same shape as the internal thread portion of the occluding plug 110.

接著,針對使用依上述構成之閉塞栓120及閉塞開孔裝置1進行的本實施形態之閉塞開孔方法進行說明。 Next, a method of closing the opening of the present embodiment using the blocking plug 120 and the closing opening device 1 configured as described above will be described.

閉塞步驟與使用閉塞栓110進行的第1實施形態的步驟相同,因此省略說明。 The occlusion step is the same as the step of the first embodiment using the occlusion plug 110, and thus the description thereof is omitted.

開孔步驟中,如圖8所示,使開孔桿30的鑽錐31抵接於已將出鐵口W2閉塞的閉塞栓120的填充構件122。接著,削掘閉塞栓120的填充構件122、及比填充構件122更位於爐內側D2的焙燒泥料100A來形成出鐵口W2。 In the opening step, as shown in FIG. 8, the drill tap 31 of the opening rod 30 abuts against the filling member 122 of the closing plug 120 that has closed the tap hole W2. Next, the filling member 122 of the occluding plug 120 and the baking mud 100A located further on the furnace inner side D2 than the filling member 122 are cut out to form the iron outlet W2.

根據使用依上述構成之閉塞栓120的本實施形態之閉塞開孔方法,削掘比焙燒泥料100A更柔軟的填充構件122,便可輕易地將出鐵口W2開孔。 According to the occlusion opening method of the present embodiment using the occluding plug 120 configured as described above, the filling member 122 which is softer than the baking slag 100A can be cut, and the tap hole W2 can be easily opened.

如同本實施形態,在閉塞栓120中,形成為比焙燒泥料100A更柔軟的部分係依延續至閉塞栓120的全長的方式來形成。而且,在開孔步驟中,將該形成為柔軟的部分用開孔桿30削掘至閉塞栓120的全長,便可輕易地將出鐵口W2開孔。 As in the present embodiment, the occlusive plug 120 is formed such that a portion softer than the calcined slurry 100A continues to extend over the entire length of the occluding plug 120. Further, in the opening step, the portion formed to be soft is cut by the hole rod 30 to the entire length of the occluding plug 120, and the tap hole W2 can be easily opened.

因此,可如同第1實施形態的閉塞栓110,使閉塞栓110全體都形成為很柔軟,也可使閉塞栓外周的一部分延續至全長都形成為很柔軟。 Therefore, as in the occlusion plug 110 of the first embodiment, the entire occlusion plug 110 can be formed to be very soft, and a part of the outer circumference of the occlusion plug can be formed to be soft throughout the entire length.

本實施形態中,也可使用圖9所示之閉塞栓130來取代閉塞栓120。 In the present embodiment, the blocking plug 130 shown in Fig. 9 may be used instead of the blocking plug 120.

該閉塞栓130係在前述閉塞栓120中,填充構件122係僅從離管121之一端121a有一定距離的位置P配置至管121之另一端121b側。該一定距離可依據閉塞開孔裝置1的鑽錐31的大小等而適當設定。 The occlusion plug 130 is in the occlusion plug 120, and the filling member 122 is disposed only from a position P at a certain distance from one end 121a of the tube 121 to the other end 121b side of the tube 121. This certain distance can be appropriately set depending on the size of the drill cone 31 of the occlusion opening device 1, and the like.

管121之一端121a側的內周面宜形成有與閉塞栓110的內螺紋部相同形狀的內螺紋部。 The inner peripheral surface on the one end 121a side of the tube 121 is preferably formed with an internal thread portion having the same shape as the internal thread portion of the occluding plug 110.

使用依上述構成之變形例的閉塞栓130進行的閉塞開孔方法的閉塞步驟與本實施形態的閉塞步驟相同。另一方面,開孔步驟將變成如下所述。 The occlusion step of the occlusion opening method using the occlusion plug 130 according to the modification of the above configuration is the same as the occlusion step of the present embodiment. On the other hand, the opening step will become as follows.

如圖10所示,將閉塞開孔裝置1的鑽錐31插入閉塞栓130的管121之一端121a內,然後藉由裝卸.旋轉機構36使開孔桿30繞著其軸線旋轉。藉此,削掘填充構件122、及比填充構件122更位於爐內側D2的焙燒泥料100A,形成出鐵口W2。 As shown in FIG. 10, the drill cone 31 of the occlusion device 1 is inserted into one end 121a of the tube 121 of the occlusion plug 130, and then by loading and unloading. Rotating mechanism 36 rotates aperture rod 30 about its axis. Thereby, the filling member 122 and the baking mud 100A located further on the furnace inner side D2 than the filling member 122 are cut, and the iron outlet W2 is formed.

如同本實施形態般地在使用閉塞栓120進行閉塞的部分將出鐵口W2開孔時,直到爐外側D2的填充構件122形成凹陷為止的這段期間,開孔桿30的前端會產生旋轉震動,因此作業者會使用鐵棒等來拘束開孔桿30的前端的位置。 When the tap hole W2 is opened in the portion where the closing plug 120 is closed as in the present embodiment, the front end of the opening rod 30 is rotated during the period until the filling member 122 of the furnace outer side D2 is recessed. Therefore, the operator uses an iron bar or the like to restrain the position of the front end of the opening rod 30.

以上,雖已針對本發明之第1實施形態及第2實施形態參照圖式進行詳細說明,但具體構造不受限於該實施形態,不脫離本發明主旨範圍的構造變更等也包含在內。此外,各實施形態所示的各構造均可隨意搭配來利用。 In the above, the first embodiment and the second embodiment of the present invention are described in detail with reference to the drawings. However, the specific structure is not limited to the embodiment, and structural changes and the like without departing from the scope of the invention are also included. Further, each structure shown in each embodiment can be used as it is.

例如,前述第1實施形態及第2實施形態中,閉塞栓110、及閉塞栓120的填充構件122係藉由比焙燒泥料100A更柔軟的已焙燒之耐火物所形成的。 For example, in the first embodiment and the second embodiment, the closing plug 110 and the filling member 122 of the closing plug 120 are formed of a fired refractory which is softer than the calcined cement 100A.

但是,該等構件也可以藉由經過焙燒後會成為比焙燒泥料100A更柔軟的耐火物的材料所形成。該材料可使用前述之氧化鋁、葉蠟石、碳化矽、耐火黏土及該等之混合物。 However, these members may also be formed of a material which is refractory which is softer than the calcined mud 100A after being calcined. The material may use the aforementioned alumina, pyrophyllite, tantalum carbide, refractory clay, and mixtures thereof.

用該種材料來形成閉塞栓110及填充構件122,便可削掘已焙燒之閉塞栓110或填充構件122,可輕易地將出鐵口W2開孔。 By using the material to form the occluding plug 110 and the filling member 122, the occluded plug 110 or the filling member 122 can be diced, and the tap hole W2 can be easily opened.

又,前述第1實施形態及第2實施形態中,如圖11所示,閉塞開孔裝置2亦可具有設在殼體10的內部空間11的導管61。 Further, in the first embodiment and the second embodiment, as shown in FIG. 11, the closing and opening device 2 may have a duct 61 provided in the internal space 11 of the casing 10.

導管61之一端61a係配置成在殼體10的注入開口12a內處於離開形成注入開口12a之開口緣部的狀態。導管61之另一端61b側的開口係配置成與貫通孔13a連通。導管61的內徑係設定成可供閉塞栓110插通。 One end 61a of the duct 61 is disposed in a state of being separated from the opening edge of the injection opening 12a in the injection opening 12a of the casing 10. The opening on the other end 61b side of the duct 61 is disposed to communicate with the through hole 13a. The inner diameter of the conduit 61 is set to allow the occlusion plug 110 to be inserted.

依此方式構成閉塞開控裝置2,在閉塞模式中,殼體10內將難以產生閉塞栓110與泥料100所產生的摩擦力,因此輕易地可將閉塞栓110插入出鐵口W2。 In this manner, the occlusion control device 2 is constructed. In the occlusion mode, the friction generated by the occluding plug 110 and the mud 100 is hard to be generated in the casing 10, so that the occlusion plug 110 can be easily inserted into the tap hole W2.

前述第1實施形態及第2實施形態中,開孔機部係 由開孔桿30及裝卸.旋轉部35所構成,且與閉塞開孔裝置1構成為一體。但是,閉塞開孔裝置亦可不具有開孔機部,可使用周知的錐桿等來作為開孔機部。 In the first embodiment and the second embodiment, the opening machine unit By the hole rod 30 and loading and unloading. The rotating portion 35 is configured and integrated with the occluding and opening device 1. However, the occlusion opening device may not have a boring machine portion, and a well-known cone or the like may be used as the boring machine portion.

又,第1實施形態及第2實施形態中,閉塞栓的長度係設定成與出鐵口W2的長度幾乎相等。但是,閉塞栓的長度不受限,可適當設定成短於出鐵口W2的長度等。 Further, in the first embodiment and the second embodiment, the length of the closing plug is set to be almost equal to the length of the tap hole W2. However, the length of the occlusion plug is not limited, and may be appropriately set to be shorter than the length of the tap hole W2.

前述第1實施形態及第2實施形態的閉塞開孔裝置1中,在閉塞步驟中不將閉塞栓110推入出鐵口W2,只用泥料100來閉塞出鐵口W2,便可用與以往同樣的方法將出鐵口W2閉塞。即,本發明之閉塞開孔裝置1可切換使用用泥料100及閉塞栓110來閉塞出鐵口W2的方法、及只用泥料100來閉塞出鐵口W2的方法。 In the occlusion hole device 1 of the first embodiment and the second embodiment, the clogging pin 110 is not pushed into the tap hole W2 in the occluding step, and the tap hole W2 is closed only by the mud 100, and the ferrule W2 can be used. The same method occludes the tap hole W2. That is, the clogging device 1 of the present invention can switch between the method of closing the tap hole W2 by using the mud 100 and the occluding plug 110, and the method of clogging the tap hole W2 using only the mud 100.

產業上之可利用性 Industrial availability

本發明係關於一種將形成於高爐爐壁的出鐵口閉塞且將已閉塞之前述出鐵口開孔的閉塞開孔方法,其具有:閉塞步驟,係將泥料及形成為略棒狀之閉塞栓推入填充於前述出鐵口後,焙燒前述泥料來閉塞前述出鐵口的步驟;及開孔步驟,係削掘前述閉塞栓及已焙燒之前述泥料來形成前述出鐵口的步驟,前述閉塞栓具有一形成為比前述泥料之焙燒物更柔軟的部分,且該部分延續至前述閉塞栓自身的全長。根據本發明,由於閉塞栓具有一形成為比泥料之焙燒物更柔軟的部分,且該部分延續至閉塞栓自身的全長,因此在將已閉塞之出鐵口開孔時,可減少開孔所需的力,而可輕易地將出鐵口開孔。 The present invention relates to a method of occluding a hole formed by clogging a taphole formed in a blast furnace wall and opening the clogging said tap hole, which has a occluding step for occluding the mud and forming a slightly rod-shaped occlusion a step of inserting the plug into the tap hole, baking the mud to block the tap hole; and a step of opening the step of cutting the plug and the calcined slurry to form the tap hole The occlusion plug has a portion formed to be softer than the calcined material of the mud, and the portion continues to the entire length of the occlusion plug itself. According to the present invention, since the occluding plug has a portion which is formed to be softer than the calcined material of the shale, and the portion continues to the entire length of the occluding plug itself, the opening can be reduced when the clogging tap hole is opened The required force can easily open the tap hole.

1‧‧‧閉塞開孔裝置 1‧‧‧Closed opening device

10‧‧‧殼體 10‧‧‧shell

11‧‧‧內部空間 11‧‧‧Internal space

12‧‧‧噴嘴 12‧‧‧ nozzle

12a‧‧‧注入開口 12a‧‧‧Injection opening

13‧‧‧料筒 13‧‧‧Bowl

13a‧‧‧貫通孔 13a‧‧‧through hole

20‧‧‧油壓產生部(壓力產生部) 20‧‧‧Hydraulic pressure generation unit (pressure generation unit)

21‧‧‧油壓缸 21‧‧‧Hydraulic cylinder

22‧‧‧活塞 22‧‧‧Piston

35‧‧‧裝卸.旋轉部(裝卸部、旋轉驅動部) 35‧‧‧ Loading and unloading. Rotating part (mounting and unloading part, rotary drive part)

36‧‧‧裝卸.旋轉機構 36‧‧‧ Loading and unloading. Rotating mechanism

37‧‧‧裝卸接合器 37‧‧‧Loading and unloading adapter

39‧‧‧連結軸 39‧‧‧Connected shaft

45‧‧‧進退驅動部 45‧‧‧Advance and Rescue Drive Department

45a‧‧‧進退驅動馬達 45a‧‧‧Advance and retraction drive motor

45b‧‧‧進退驅動部本體 45b‧‧‧Advance and retreat drive unit

51‧‧‧導軌 51‧‧‧rails

52‧‧‧位置調節裝置 52‧‧‧ Position adjustment device

100‧‧‧泥料 100‧‧‧mud

110‧‧‧閉塞栓 110‧‧‧Closed plug

C1‧‧‧軸線 C1‧‧‧ axis

C2‧‧‧軸線 C2‧‧‧ axis

D1‧‧‧爐外側 D1‧‧‧ outside the furnace

W‧‧‧高爐 W‧‧‧ blast furnace

W1‧‧‧爐壁 W1‧‧‧ furnace wall

W2‧‧‧出鐵口 W2‧‧‧iron outlet

W3‧‧‧地板 W3‧‧‧floor

W5‧‧‧熔鐵 W5‧‧‧ molten iron

Claims (15)

一種閉塞開孔方法,係將形成於高爐爐壁的出鐵口閉塞且將已閉塞之前述出鐵口開孔的方法,其具有:閉塞步驟,係將泥料及形成為略棒狀之閉塞栓推入填充於前述出鐵口後,焙燒前述泥料來閉塞前述出鐵口的步驟;及開孔步驟,係削掘前述閉塞栓及已焙燒之前述泥料來形成前述出鐵口的步驟,前述閉塞栓具有一形成為比前述泥料之焙燒物更柔軟的部分,且該部分延續至前述閉塞栓自身的全長。 The invention discloses a method for occluding a hole, which is a method for clogging a taphole formed on a wall of a blast furnace and opening a hole of the clogging outlet, which has a occlusion step, which is a sluice plug which is formed into a slightly rod shape. a step of burying the slurry to occlude the tap hole after filling the tap hole; and a step of opening the plug and the calcined slurry to form the tap hole, The occlusion plug has a portion formed to be softer than the calcined material of the mud, and the portion continues to the entire length of the occlusion plug itself. 如申請專利範圍第1項之閉塞開孔方法,其中前述閉塞栓具有:管狀構件;及填充構件,係配置於前述管狀構件之管路者。 The occlusive opening method according to the first aspect of the invention, wherein the occlusion plug has: a tubular member; and a filling member disposed in a conduit of the tubular member. 如申請專利範圍第2項之閉塞開孔方法,其中前述填充構件係比前述泥料之焙燒物更柔軟的耐火物,且在前述開孔步驟時,削掘前述填充構件。 The method of occluding a hole according to the second aspect of the invention, wherein the filling member is a refractory material which is softer than the calcined material of the mud material, and the filling member is cut in the opening step. 如申請專利範圍第2項之閉塞開孔方法,其中前述填充構件係由經過焙燒後會成為比前述泥料之焙燒物更柔軟的耐火物的材料所構成,且在前述開孔步驟時,削掘前述填充構件。 The method of occluding a hole according to the second aspect of the invention, wherein the filling member is made of a material which is refractory which is softer than the calcined material of the mud after calcination, and is cut in the opening step. Dig the aforementioned filling member. 如申請專利範圍第2至4項中任一項之閉塞開孔方法,其中前述填充構件係僅從離前述管狀構件之一端有一定距離的位置配置至前述管狀構件之另一端側。 The occlusive opening method according to any one of claims 2 to 4, wherein the filling member is disposed only from a position spaced apart from one end of the tubular member to the other end side of the tubular member. 如申請專利範圍第1至5項中任一項之閉塞開孔方法,其中前述閉塞栓與前述出鐵口的長度幾乎等長。 The occlusive opening method according to any one of claims 1 to 5, wherein the occlusion plug is almost the same length as the length of the tap hole. 一種閉塞開孔裝置,係將形成於高爐爐壁的出鐵口閉塞且將已閉塞之前述出鐵口開孔者,其具有:殼體,係具有收容泥料的內部空間,且形成有與前述內部空間連通的注入開口及貫通孔者;壓力產生部,係使壓力作用於收容在前述內部空間的前述泥料者;裝卸部,係可裝卸地連接於形成為略棒狀之閉塞栓者;驅動部,係使連接於前述裝卸部的前述閉塞栓移動,以使其通過前述貫通孔及前述內部空間而從前述注入開口突出至前述殼體之外部者;及開孔機部,係在前述出鐵口閉塞後,削掘已閉塞前述出鐵口的前述閉塞栓及已焙燒之前述泥料者,前述閉塞栓具有一形成為比前述泥料之焙燒物更柔軟的部分,且該部分延續至前述閉塞栓自身的全長。 An occlusion opening device for clogging a taphole formed in a blast furnace wall and opening the clogging of the tap hole, the housing having a housing containing an internal space for containing mud and formed with The injection opening and the through hole communicating with the internal space; the pressure generating portion is configured to apply pressure to the mud contained in the internal space; and the attaching and detaching portion is detachably coupled to the occlusion stopper formed in a slightly rod shape a driving unit that moves the blocking plug connected to the attaching and detaching portion to protrude from the injection opening to the outside of the housing through the through hole and the internal space; and the opening machine unit is attached to the opening After the tap hole is closed, the occlusion plug that has closed the tap hole and the calcined slurry are dig, the clogging plug has a portion that is formed to be softer than the calcined material of the mud, and the portion Extending to the full length of the aforementioned occlusion plug itself. 如申請專利範圍第7項之閉塞開孔裝置,其中前述開孔機部具有:開孔桿,係配置於前述殼體之外部,且可裝卸地連接於前述裝卸部者;及旋轉驅動部,係使連接於前述裝卸部的前述開孔桿繞著前述開孔桿的軸線旋轉者。 The occlusion device of claim 7, wherein the boring machine portion has a boring rod disposed outside the casing and detachably coupled to the detachable portion; and a rotary driving portion The rotation rod connected to the detachable portion is rotated about the axis of the opening rod. 如申請專利範圍第7或8項之閉塞開孔裝置,其具有導 管,係設在前述內部空間,配置成一開口在前述注入開口內處於離開前述注入開口之開口緣部的狀態,且另一開口與前述貫通孔連通者,前述閉塞栓插通於前述導管內,受引導而移動。 An occlusion opening device according to claim 7 or 8 of the patent application, which has a guide The tube is disposed in the internal space, and is disposed such that an opening is in a state of being separated from an opening edge of the injection opening in the injection opening, and another opening is connected to the through hole, and the blocking plug is inserted into the catheter. Moved by the guide. 一種閉塞方法,係將形成於高爐爐壁的出鐵口閉塞的方法,其具有:推入步驟,係將泥料及形成為略棒狀之閉塞栓推入填充於前述出鐵口的步驟;及閉塞步驟,係焙燒前述泥料來閉塞前述出鐵口的步驟,前述閉塞栓具有一形成為比前述泥料之焙燒物更柔軟的部分,且該部分延續至前述閉塞栓自身的全長。 An occlusion method is a method for occluding a taphole formed in a furnace wall of a blast furnace, comprising: a pushing step of pushing a mud material and a occlusion plug formed into a slightly rod shape into the tap hole; and The occluding step is a step of roasting the slurry to occlude the tap hole, the occlusion plug having a portion formed to be softer than the calcined material of the mud, and the portion continuing to the entire length of the occlusion plug itself. 如申請專利範圍第10項之閉塞方法,其中前述閉塞栓具有:管狀構件;及填充構件,係配置於前述管狀構件之管路者。 The occlusion method of claim 10, wherein the occlusion plug has: a tubular member; and a filling member disposed in a conduit of the tubular member. 如申請專利範圍第11項之閉塞方法,其中前述填充構件係比前述泥料之焙燒物更柔軟的耐火物。 The occlusion method of claim 11, wherein the filler member is a refractory material that is softer than the calcined material of the mud material. 如申請專利範圍第11項之閉塞方法,其中前述填充構件係由經過焙燒後會成為比前述泥料之焙燒物更柔軟的耐火物的材料所構成。 The occlusion method of claim 11, wherein the filling member is made of a material which is refractory which is softer than the calcined material of the pulverized material after calcination. 如申請專利範圍第11至13項中任一項之閉塞方法,其中前述填充構件係配置在前述管狀構件中,其位置比離面向前述高爐外側之開口端有一定距離的位置更為內側。 The occlusion method according to any one of claims 11 to 13, wherein the filling member is disposed in the tubular member at a position further inside than a position facing a distance from an open end of the blast furnace outer side. 如申請專利範圍第10至14項中任一項之閉塞方法,其中前述閉塞栓與前述出鐵口的長度幾乎等長。 The occlusion method according to any one of claims 10 to 14, wherein the occlusion plug is almost the same length as the length of the tap hole.
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