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TW201036114A - Wafer level chip scale package and its fabricating method - Google Patents

Wafer level chip scale package and its fabricating method Download PDF

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Publication number
TW201036114A
TW201036114A TW098108998A TW98108998A TW201036114A TW 201036114 A TW201036114 A TW 201036114A TW 098108998 A TW098108998 A TW 098108998A TW 98108998 A TW98108998 A TW 98108998A TW 201036114 A TW201036114 A TW 201036114A
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TW
Taiwan
Prior art keywords
wafer
bumps
sealant
level
patent application
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TW098108998A
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Chinese (zh)
Inventor
Wen-Jeng Fan
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Powertech Technology Inc
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Priority to TW098108998A priority Critical patent/TW201036114A/en
Publication of TW201036114A publication Critical patent/TW201036114A/en

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    • H10W72/012
    • H10W74/15
    • H10W90/724

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Abstract

Disclosed are a wafer level chip scale package and its fabricating method. The chip package mainly comprises a bumped chip and an encapsulant. The chip has an active surface, a back surface, and a plurality of sides between the active and back surfaces. The active surface, the back surface, and the sides of the chip are covered with the encapsulant to completely encapsulate the chip and to partially embed the bumps with the bumps are visibly extruded from the bottom of the encapsulant. Therefore, the encapsulant can completely protect the chip and fasten the bumps to prevent from mechanical damage or moisture intrusion, and provide a better stress distribution against the bumps broken.

Description

201036114 六、發明說明: 【發明所屬之技術領域】 本發明係有關於半導體裝置,特別係有關於一種晶圓 級晶片尺寸封裝構造(Wafer Level Chip Seale paekage, WLCSP)及其製造方法。 【先前技術】 在傳統晶片封裝構造中,晶片係設置在較大尺寸的基 ❹板,晶片與基板之間的内部電性連接方式可區分為覆晶 接合(flip chip bonding)與打線連接(wire b〇nding)。覆晶 接合係預先在晶片上設置凸塊,再以翻轉晶片以設置於 基板上,藉由凸塊達到電性連接。通常製成之後的晶片 封裝構造會再接合至外部印刷電路板,以供作為電子組 件使用,故晶片封裝構造仍需藉由基板作為與外部印刷 電路板電性連接之媒介,並且無法達到晶圓級晶片尺寸 封裝的元件微小化。 Ο 請參閱第1圖所示,一種習知覆晶型晶片封裝構造 100包含一晶片110、複數個凸塊120、一底部填充膠 130、一基板140以及複數個銲球15〇。該晶片11〇係具 有一主動面111、一相對之背面1丨2、複數個側面丨丨3以 及複數個形成於該主動面111之銲墊114。該些凸塊120 係設置於該些銲墊11 4。該晶片11 〇係藉由該些凸塊1 2 0 覆晶接合至該基板1 40。該底部填充膠1 30係形成於該 晶片11 0與該基板1 4 〇之間,以密封該些凸塊1 2 0。因 此’該覆晶型晶片封襄構造1 〇〇係必須藉由該基板1 40 3 201036114 以及設置在該基板140下之銲球150,才可接合至—外 部印刷電路板。此外,為了保護或固定凸塊12〇,通常 會使用該底部填充膠130。然而,未被該底部填充膠13〇 覆蓋之部位,例如該晶片110之該背面112以及部分之 該些側面113,則容易受到濕氣的浸入而損毀。並且, 由於該晶片110與該基板140之間的熱膨脹係數並不相 同,故當熱膨脹係數不匹配時,則容易造成該基板140 之翹曲。尤其是,該基板140與該晶片110的尺寸差異 越大時,翹曲更加明顯且達不到晶圓級晶片尺寸封裴的 微小化要求。 晶圓級晶片尺寸封裝」係指封裝構造的尺寸接近或 等於晶片的尺寸,並在晶㈣態完成半導體封裝作業, 通常是不包含基板之構件。201036114 VI. Description of the Invention: [Technical Field] The present invention relates to a semiconductor device, and more particularly to a Wafer Level Chip Seale Paekage (WLCSP) and a method of fabricating the same. [Prior Art] In the conventional chip package structure, the wafer is disposed on a larger-sized base plate, and the internal electrical connection between the wafer and the substrate can be divided into a flip chip bonding and a wire bonding (wire). B〇nding). The flip chip bonding system previously provides bumps on the wafer, and then flips the wafer to be placed on the substrate, and the bumps are electrically connected. Usually, the wafer package structure after fabrication is re-bonded to the external printed circuit board for use as an electronic component, so the chip package structure still needs to be electrically connected to the external printed circuit board by the substrate, and the wafer cannot be reached. The components of the wafer size package are miniaturized. Referring to FIG. 1, a conventional flip chip type package structure 100 includes a wafer 110, a plurality of bumps 120, an underfill 130, a substrate 140, and a plurality of solder balls 15A. The wafer 11 has an active surface 111, an opposite back surface 1, 2 side surfaces 3, and a plurality of pads 114 formed on the active surface 111. The bumps 120 are disposed on the pads 11 4 . The wafer 11 is flip-chip bonded to the substrate 140 by the bumps 120. The underfill 1 30 is formed between the wafer 110 and the substrate 1 4 to seal the bumps 120. Therefore, the flip chip type wafer package structure 1 must be bonded to the external printed circuit board by the substrate 1 40 3 201036114 and the solder balls 150 disposed under the substrate 140. In addition, the underfill 130 is typically used to protect or secure the bumps 12〇. However, the portion not covered by the underfill 13 ,, for example, the back surface 112 of the wafer 110 and the portions 113 of the wafer 110 are easily damaged by the infiltration of moisture. Further, since the coefficients of thermal expansion between the wafer 110 and the substrate 140 are not the same, when the coefficients of thermal expansion do not match, the warpage of the substrate 140 is liable to occur. In particular, when the difference in size between the substrate 140 and the wafer 110 is larger, the warpage is more pronounced and the miniaturization of the wafer level wafer size is not achieved. Wafer-level wafer size package means that the package structure has a size close to or equal to the size of the wafer, and the semiconductor package operation is completed in a crystalline (quad) state, usually a component that does not include a substrate.

我國發明專利證書號數1303870,專利名稱為「晶片 封裝構k與其製造方法」’揭示一種晶圓級晶片尺寸封裝 構造之構成元件即不包含基板。雖㈣前案技術能夠不 需要設置基板,然而,用以保護晶片之封膠體係形成於 晶片之背面與四個側面並未 可由顯露之主動面侵入。並 服係數不匹配時,會造成晶 覆蓋晶片之主動面,濕氣仍 且’當封膠體固化或因熱膨 片之主動面與背面所承受之 應力差異變大,導致晶片產生翹曲,甚至龜裂。此外, 用以對外接合之導電凸塊係完全顯露於封膠體而未受到 封膠體之保護’因此導電凸塊容易受制力的影響產生 斷裂或產生變形,或是受水氣影響造成電性功能退化。 4 201036114 【發明内容】 為了解決上述之問題,本發明之主要目的係在於提供 一種晶圓級晶片尺寸封裝構造及其製造方法,能省略基 板並具有全面性保護晶片之功效,以避免機械損害或水 氣π入’更能避免因晶片與封膠材之間的熱膨脹係數不 同而產生的晶片翹曲。 Ο ❹ 本發明之次一目的係在於提供一種晶圓級晶片尺寸 封褒構造及其製造方法,能提供良好的應力分布,以避 免凸塊斷裂,並防止凸塊在溫度循環下產生變形。 本發明的目的及解決其技術問題是採用以下技術方 案來實現的。本發明揭示一種晶圓級晶片尺寸封裝構 化·,主要包含一晶片、複數個凸塊以及一封膠材。該晶 片係具有一主動面、一背面以及複數個在該主動面與該 者面之間之侧面,並在該主動面上設有複數個銲墊。該 些凸塊係設置於該些銲墊。該封膠材係覆蓋於該晶片之 =主動面、該背面與該些側面,以完全密封該晶片並局 部嵌埋該些凸塊,並且該些凸塊係顯露地突出於該封膠 材之一底面。本發明另揭示上述晶圓級晶片尺寸封襞構 造之製造方法。 本發明的目的及解決其技術問題還可採用以下技術 措施進一步實現。 出 在前述的晶圓級晶片尺寸封裝構造中,該些凸塊之突 阿度可為介於該些凸塊之高度三分之一至三分之一。 該些凸塊之突 在前述的晶圓級晶片尺寸封裝構造中 5 201036114 出表面係可為圓弧面。 在前“晶圓級晶片尺寸 質係可包今搭备儿λ 傅过丁材之材 匕含環軋化合物(ep〇Xy)。 在刖述的晶圓妨曰g 為模封化人物戈麻 尺寸封裝構造中’該封膠材係可 G 〇物或底部填充膠。 於兮在::的晶圓級晶片尺寸封裝構造中,該封膠材覆蓋 之:動面之厚度係可不小於覆蓋於該背面之厚度二分 ΟChina's invention patent certificate number 1303870, whose patent name is "wafer package structure k and its manufacturing method", discloses that a constituent element of a wafer level wafer size package structure does not include a substrate. Although the (4) prior art technique does not require the provision of a substrate, the encapsulation system for protecting the wafer is formed on the back side of the wafer and the four sides are not invaded by the exposed active surface. When the matching coefficient does not match, it will cause the active surface of the crystal to cover the wafer, and the moisture will still be 'when the sealing body is solidified or the difference between the stress on the active surface and the back surface of the thermal expansion sheet becomes larger, resulting in warpage of the wafer, even Cracked. In addition, the conductive bumps for external bonding are completely exposed to the sealant without being protected by the sealant. Therefore, the conductive bumps are susceptible to breakage or deformation due to the influence of the force, or the electrical function is degraded by the influence of moisture. . 4 201036114 SUMMARY OF THE INVENTION In order to solve the above problems, the main object of the present invention is to provide a wafer level wafer size package structure and a manufacturing method thereof, which can omit the substrate and have the effect of comprehensively protecting the wafer to avoid mechanical damage or Water vapor π into 'can avoid wafer warpage caused by the difference in thermal expansion coefficient between the wafer and the sealant.次 次 The second object of the present invention is to provide a wafer level wafer size sealing structure and a manufacturing method thereof, which can provide a good stress distribution to avoid bump breakage and prevent deformation of the bump under temperature cycling. The object of the present invention and solving the technical problems thereof are achieved by the following technical solutions. The invention discloses a wafer level wafer size package structure, which mainly comprises a wafer, a plurality of bumps and a glue material. The wafer has an active surface, a back surface, and a plurality of sides between the active surface and the surface, and a plurality of pads are disposed on the active surface. The bumps are disposed on the pads. The sealant covers the active surface of the wafer, the back surface and the sides to completely seal the wafer and partially embed the bumps, and the bumps protrudely protrude from the sealant a bottom surface. The present invention further discloses a method of fabricating the above wafer level wafer size sealing structure. The object of the present invention and solving the technical problems thereof can be further realized by the following technical measures. In the foregoing wafer level wafer size package construction, the protrusions of the bumps may be between one third and one third of the height of the bumps. The protrusions of the bumps may be arcuate surfaces in the wafer level wafer package structure described above. In the former "wafer-level wafer size system can be used to prepare for the λ 傅 傅 傅 丁 匕 匕 匕 匕 匕 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 In the size package structure, the sealant is a G-material or an underfill. In the wafer-level wafer size package structure of the :::, the sealant covers: the thickness of the dynamic surface is not less than the coverage The thickness of the back side is two minutes

你則迹的晶圓級 為柱狀凸塊。 個焊在料前^的晶圓級晶片尺寸封裝構造中,可另包含複數 枓」係包覆該些凸塊突出於該封膠材之部位。 在:述的晶圓級晶片尺寸封襞構造中該些凸塊之材 買係可包含銅。 在則述的晶圓級晶片尺寸封裝構造中,該封膠材之尺 寸係可符合晶圓級晶片尺寸封裝。 由以上技術方案可以看出,本發明之晶圓級晶片尺寸 封裝構造,具有以下優點與功效: 、可藉由封膠材完全密封晶片與同時局部嵌埋凸塊作 =其中一技術手段,故晶圓級晶片尺寸封裝架構中 能省略基扳,並完全密封晶片而僅局部顯露出凸 塊故能全面性保護晶片,以避免機械損害或水氣 反入,更能避免因晶片與封膠材之間的熱膨脹係數 不同而產生的晶片翹曲。 6 201036114 可藉由封膠材密封晶片與凸塊的特定密封型態作為 其中—技術手段,使凸塊係局部嵌埋在封膠材中並 具有局部顯露於封膠材的突出部位,能提供良好的 f力分布,以避免凸塊斷裂,並防止6塊在溫度循 環下產生變形。 三、可藉由壓合晶圓至模板、切割晶圓 模板上以及切割封膠材等步驟順序 創完全密封晶片的晶圓級封裝技術 之基板與底部填充膠之使用。 、形成封膠材於 ,能提供一種首 ’並可省略習知 四、可藉由在®合步驟中使晶圓與模板之間形成間隙以 及在封膠步驟前使晶片單體化分離,可在封膠步驟 中使封膠材完全密封晶片,以避免因封膠材在固化 收縮時所產生之應力所造成晶圓翹曲的問題。 【實施方式】 以下將配合所附圖示詳細說明本發明之實施例,然應 ❹注意的是,該些圖示均為簡化之示意圖,僅以示意方法 來說明本發明之基本架構或實施方法,故僅顯示與本案 有關之元件與組合關係,圖中所顯示之元件並非以實際 實施之數目、形狀、尺寸做等比例繪製,某些尺寸比例 與其他相關尺寸比例或已誇張或是簡化處理,以提供更 清楚的描述。實際實施之數目、形狀及尺寸比例為一種 選置性之設計,詳細之元件佈局可能更為複雜。 依據本發明之第一具體實施例,一種晶圓級晶片尺寸 封裝構造舉例說明於第2圖之截面示意圖。該晶圓級晶 7 201036114 Ο Ο 片尺寸封裝構造200主要包含一晶片210、複數個凸塊 220以及一封膠材23〇。該晶片21〇係具有—主動面21卜 一背面212以及複數個在該主動面211與該背面212之 間之側面2 1 3。通常該晶片2丨〇形狀通常約為矩形粒塊 或方形粒塊,故具有四個經晶圓切割形成之側面2丨3。 該晶片210之主要材質係為半導體,例如矽。該主動面 211係指晶片用以形成積體電路或是主動元件的表面, 在製成積體電路或元件之後,通常會覆蓋一保護層 (passivation layer)於該主動面211,以作為表面絕緣之 保護。請再參閱第2圖所示,在該主動面2n上係設有 複數個銲墊214。該些銲墊214係可為陣列排列、周邊 排列或是單/多排中心续;^万丨丨。& 干y研丁 u琛排列。較佳地,可為陣列排列。 該些銲墊214之材質係可為銅或鋁。該些銲墊214之上 係可形成金、鈦、鎢、銅及其合金等材質之金屬層,以 增加該些銲墊214與該些凸塊22〇的接合強度。 请參閱第2圖所示,該此a袖7么 邊二凸塊220係設置於該些銲墊 214,以做為該晶片21〇 卜 之外部輸入/輸出電極。在應用 上’該晶圓級晶片尺寸封裝播、生_ 对裝構造200係藉由該些凸塊220 接合至一外部印刷電路妬r& 塔扳(圖中未繪出)。在本實施例 中’該些凸塊220係可為惶姐几 為踔枓凸塊,其形狀係可為球體, 並可以回焊方式直接接人 σ I3刷電路板,可省略傳統封 裝使用之基板。該些凸饱 凸塊220之形成方式可為電鍍或印 刷’而該些凸塊220传用沾从μ 使用的材料一般為錫鉛或無鉛銲 料,或可包含銅、銀、禮 鎳、金、鉑或鈀等材質。 8 201036114 請參閱第2圖所示’該封膠材230 210之該主動面211、1昔而盍於忒曰日片 Μ曰μ 责面212與該些側面213,以提 供該日日片21G完全氣密的密封環境。也就是說 h全被錢膠材23G密封,故該晶片 該封膠材230完整的伴可夂到 几金幻保護。在本實施例中, 覆蓋於該主動面211之厚产,效封膠材230 心厚厪T1係可不小於覆蓋 212之厚度T2的二分之一, 、以者面 精乂平衡該晶片2ΐπ夕 Ο 〇 動面211與該背面212 之該主 承又的熱應力。該封 覆蓋於該些側面213之厚 乂材230 之厚度係可小於該封膠材 於該主動面2U之厚度T1。請再參閱第亍 膠材㈣不僅係完全密封該晶片21。:不該封 塊220,並且該肽凸塊2 嵌埋該些凸 -塊220係顯露地突出於該封膠材23〇 之底面231。具體而言,該封朦好 塊220接合至該晶片21/ '、密封該些凸 月 4位,以避免在接合處產攻 斷裂,而影響電訊連接的品質 處產生 塊220之突出yH1…在本實施例中’該些凸 冋又H1 了為介於該些凸 三分之一至=分之-,丨、,p 疋·间度H2 之突出…二 對外接合。該些凸塊㈣ 係可為圓㈣。該封膠材2 可包含環氧化合物(epoxy)。具 柯質係 .幻具體地,該封膠材230係可 為模封化。物,並且該封膠材23〇能用以固定該此凸塊 =,故可避免在回焊時該些凸塊咖產生位移^進一 :省略習知之底部填充膠或減少底部填充膠之用量。該 是今兮日圓 付0日曰圓級晶片尺寸封裝。也就 疋說’该晶圓級晶片尺寸封裳構造2〇〇的尺寸大致等同 9 201036114 =片210的尺寸,而不大於1 5倍以上,故該晶圓級 曰曰片尺寸封裳構造具有較小的封裝尺寸,並可適用 於強調輕薄短小特性的電子產品晶片封裝。The wafer level you are tracking is a columnar bump. In the wafer level wafer size package structure of the solder material, a plurality of layers may be further included to cover the portions of the bump material protruding from the sealant. In the wafer level wafer size sealing structure described, the bumps may comprise copper. In the wafer level wafer size package construction described above, the size of the sealant is compatible with wafer level wafer size packages. It can be seen from the above technical solution that the wafer level wafer size package structure of the present invention has the following advantages and effects: the chip can be completely sealed by the sealing material and the partial embedded bumps are simultaneously used as one of the technical means. Wafer-level wafer size package architecture can omit the base plate and completely seal the wafer and only partially expose the bumps, so that the wafer can be comprehensively protected to avoid mechanical damage or moisture reversal, and to avoid wafer and sealant The warpage of the wafer is caused by the difference in thermal expansion coefficient. 6 201036114 The specific sealing pattern of the sealing material of the wafer and the bump can be sealed by the sealing material as a technical means, and the bump is partially embedded in the sealing material and has a protruding portion locally exposed in the sealing material, which can provide Good f-force distribution to avoid bump breakage and prevent deformation of 6 blocks under temperature cycling. Third, the use of substrates and underfills for wafer-level packaging technology for fully sealed wafers can be achieved by stepping the wafers onto the stencil, cutting the wafer stencil, and cutting the sealant. Forming a sealant material, can provide a kind of first and can be omitted. Fourth, the gap between the wafer and the template can be formed in the step of the combination, and the wafer can be singulated separately before the step of sealing. The sealant is completely sealed in the sealing step to avoid the problem of wafer warpage caused by the stress generated by the sealant during curing shrinkage. The embodiments of the present invention will be described in detail below with reference to the accompanying drawings in which FIG. Therefore, only the components and combinations related to the case are shown. The components shown in the figure are not drawn in proportion to the actual number, shape and size of the actual implementation. Some ratios of dimensions and other related dimensions are either exaggerated or simplified. To provide a clearer description. The actual number, shape and size ratio of the implementation is an optional design, and the detailed component layout may be more complicated. In accordance with a first embodiment of the present invention, a wafer level wafer size package configuration is illustrated in cross-section of Fig. 2. The wafer level crystal 7 201036114 Ο 片 chip size package structure 200 mainly comprises a wafer 210, a plurality of bumps 220 and a glue 23 〇. The wafer 21 has an active surface 21, a back surface 212, and a plurality of side surfaces 2 1 3 between the active surface 211 and the back surface 212. Usually, the wafer 2 is usually in the shape of a rectangular block or a square block, so that it has four wafer-cut sides 2丨3. The main material of the wafer 210 is a semiconductor such as germanium. The active surface 211 refers to a surface on which a wafer is used to form an integrated circuit or an active component. After forming an integrated circuit or component, a passivation layer is usually covered on the active surface 211 to serve as a surface insulation. Protection. Referring to Fig. 2 again, a plurality of pads 214 are provided on the active surface 2n. The pads 214 can be arranged in an array, arranged in a perimeter, or in a single/multiple row center; & dry y researcher u琛 arranged. Preferably, it can be arranged in an array. The pads 214 may be made of copper or aluminum. A metal layer of a material such as gold, titanium, tungsten, copper or the like is formed on the pads 214 to increase the bonding strength between the pads 214 and the bumps 22 . Referring to Fig. 2, the two sleeves 220 are disposed on the pads 214 as external input/output electrodes of the wafers 21. In the application, the wafer level wafer package package and the package structure 200 are bonded to an external printed circuit 妒r& tower (not shown) by the bumps 220. In the present embodiment, the bumps 220 can be 踔枓 几 , , , , , , , , , , , , , σ σ σ σ σ σ σ σ σ σ σ σ σ σ σ σ σ σ σ σ σ σ σ σ σ σ σ σ Substrate. The convex bumps 220 may be formed by electroplating or printing, and the bumps 220 are generally made of tin-lead or lead-free solder, or may include copper, silver, nickel, gold, Materials such as platinum or palladium. 8 201036114 Please refer to the figure 2, the active surface 211, 1 of the sealant 230 210 is in the next day and the side surface 213 is provided to provide the day 21G Completely airtight sealed environment. That is to say, h is completely sealed by the 23G of the glue material, so the complete sealing of the sealing material 230 of the wafer can reach a few golden magic protection. In this embodiment, the thick cover of the active surface 211, the thickness 效T1 of the effect sealing material 230 can be not less than one-half of the thickness T2 of the cover 212, and the wafer is finely balanced by the surface.热 Thermal stress of the bearing surface 211 and the main bearing of the back surface 212. The thickness of the thick coffin 230 covering the sides 213 may be less than the thickness T1 of the encapsulant 2U. Please refer to the third material (4) not only to completely seal the wafer 21. The block 220 is not blocked, and the block 2 is embedded with the protrusions 220 to protrude prominently from the bottom surface 231 of the sealant 23'. Specifically, the packaged block 220 is bonded to the wafer 21/', sealing the four positions of the convex moon to avoid breakage at the joint, and affecting the quality of the telecommunication connection to produce the protrusion yH1 of the block 220. In this embodiment, the ridges and the protrusions H1 are between the convex ones and the thirds, and the 丨, , p 疋·the degree H2 is protruded. The bumps (four) can be round (four). The sealant 2 may comprise an epoxy compound. Specifically, the sealant 230 can be molded. And the sealing material 23 can be used to fix the bumps, so that the bumps can be prevented from being displaced during the reflow process: the conventional underfill or the amount of underfill is reduced. This is the round wafer size package for today's yen. In other words, the size of the wafer-level wafer size structure is roughly equivalent to 9 201036114 = the size of the sheet 210, and not more than 15 times, so the wafer-level cymbal size has a slit structure. Small package size and suitable for electronic product chip packages that emphasize thin, light and short features.

因此’綜上所述,可藉由該封膠材23Q完全密封該晶 _與同時局部㈣該些凸塊咖之密封型態,能在 封裝木構中以省略基板以完全密封該晶片㈣並僅局部 顯露出該些凸塊220。並且’可使該晶片21〇受到該封 膠材230完整的保護,以達到全面性保護晶片21〇之功 效’不但可以避免該晶片210產生角崩' 機械損害或水 氣浸入’更能避免因該晶片21〇與該封膠材23〇之間的 熱膨脹係數不同而產生的晶片想曲。此外,由於該些凸 塊220係局部嵌埋在該封膠材23〇中並具有局部顯露於 該封膠材230的突出部位,故該封膠材23()能提供良好 的應力分布,以避免凸塊斷裂,並防止該些凸塊22〇在 溫度循環下產生變形。 本發明還揭示一種前述晶圓級晶片尺寸封裝構造 2〇〇之製造方法,該製造方法可舉例說明於第3A至 圖之製程中元件截面示意圖。 首先,請參閱第3A圖所示’提供—晶圓丨〇。該晶圓 10係包含複數個上述之晶片210’每—晶片21〇之該主 動面211上係設有該些鐸塾214 ’並且該些凸塊22〇係 設置於該些銲墊214。該晶圓10係具有複數個在X、γ 軸而互呈垂直之切割道11 ’以定義出該些晶片210之形 成位置。 10 201036114 Ο Ο 接著,請參閱第3Β圖所示,壓合該晶圓1〇至一模 板20,該晶圓10係以該些凸塊22〇朝向該模板2〇之方 向壓合。請參閲第3Β與3C圖所示,在壓合之前,該模 板20上係形成有一保護膠層3〇,以使得在壓合之後, 該些凸塊220係局部嵌埋於該保護膠層3〇内,並使該晶 圓與該保護膠層30之間形成一間隙S1(如第3c圖之 局部放大圖所示),以作為上述封膠體23〇在該主動面 211之覆蓋厚度。該保護膠層3〇之主要作用在於固定該 晶圓ίο並於切割該晶圓10時保護該些凸塊22〇,以避 免該些凸塊220受應力而損裂,並可進一步固定該些晶 片2 1 〇以使其在切割後不散離。較佳地,該保護膠層w 係可為光感性黏著膠帶,並在後續製程中能以光照射方 式使該保護膠層30之黏性降低或喪失。而該模板2〇係 可具有透光性’有助於照射光經過該模板2〇照射到該保 護膠層30。具體而言,該晶圓1〇與該模板20係並非緊 密貼合’並可藉由該模板20為硬質材質並可用以支撐該 保護膠層30 ’以確保該晶圓丨〇相對於該模板2〇之平行 度’故該晶圓1 0與該保護膠層3 0之間的間隙S 1可控制 在相等。 接著’請參閱第3C與3D圖所示,切割該晶圓10, &quot;*ί'走-i-日 y η曰月210具有複數個在該主動面211與該背面 212之間之側面213。在本實施例中,可利用一切割刀具 40 /α著5玄些切割道11將該晶圓1 0分離成單體的晶片 210 °在不同實施例中,切割該晶圓10之方法係可採用 11 201036114 雷射光。較佳地,在切刻 、 在切割該晶圓ίο之步驟中,該切到^ 具4 0並未切割到該 ° 乂保蠖膠層3〇與該模板2〇,以 板20可重覆使用 使該模 亚見β亥切割刀具4〇不會沾 護膠層30。在切食,丨兮曰圆1Λ ㈤5玄保 隹刀口】該日0圓10時,該晶圓1〇與 層30之間的間隙S1在可从* 饰護膠 ^ ’、係7作為切割該晶圓1 〇之深度可容 許誤差’以確保該切割刀具40可切穿該晶圓i&quot;旦不會 切割到該保護膠層30與該模板20。請參閱第扣圖之局Therefore, in summary, the sealant 23Q can completely seal the crystal _ and at the same time partially (4) the seal pattern of the bumps, and the substrate can be omitted in the package wood to completely seal the wafer (4) and The bumps 220 are only partially exposed. And 'the wafer 21 can be completely protected by the sealing material 230, so as to achieve the comprehensive protection of the wafer 21' function" not only can avoid the wafer 210 from causing angular collapse 'mechanical damage or moisture infiltration' is more avoidable The wafer generated by the difference in thermal expansion coefficient between the wafer 21A and the sealant 23〇 is intended to be curved. In addition, since the bumps 220 are partially embedded in the sealant 23 and have a protruding portion partially exposed to the sealant 230, the sealant 23() can provide a good stress distribution. The bumps are prevented from being broken, and the bumps 22 are prevented from being deformed under temperature cycling. The present invention also discloses a method of fabricating the wafer level wafer package structure described above, which can be exemplified in the cross-sectional view of the device in the process of the third embodiment. First, please refer to the 'providing-wafer defect' shown in Figure 3A. The wafer 10 includes a plurality of the above-mentioned wafers 210'. The main surfaces 211 of the wafers 21 are provided with the turns 214' and the bumps 22 are disposed on the pads 214. The wafer 10 has a plurality of dicing streets 11' that are perpendicular to each other on the X and γ axes to define the locations at which the wafers 210 are formed. 10 201036114 Ο Ο Next, referring to FIG. 3, the wafer 1 is pressed to a template 20, and the wafer 10 is pressed in such a direction that the bumps 22 are oriented toward the template 2〇. Referring to Figures 3 and 3C, before the pressing, the template 20 is formed with a protective adhesive layer 3〇, so that after the pressing, the bumps 220 are partially embedded in the protective layer. A gap S1 is formed between the wafer and the protective layer 30 (as shown in a partially enlarged view of FIG. 3c) as a cover thickness of the sealant 23 on the active surface 211. The main function of the protective adhesive layer 3 is to fix the wafer ί and protect the bumps 22 when the wafer 10 is cut, to prevent the bumps 220 from being damaged by stress, and further fixing the bumps Wafer 2 1 〇 so that it does not scatter after cutting. Preferably, the protective adhesive layer w is a photo-sensitive adhesive tape, and the adhesiveness of the protective adhesive layer 30 can be reduced or lost by light irradiation in a subsequent process. The template 2 can have a light transmissive property to facilitate illumination of the illumination light through the template 2 to the protective adhesive layer 30. Specifically, the wafer 1 is not in close contact with the template 20 and can be supported by the template 20 as a hard material to support the protective layer 30 ′ to ensure the wafer 丨〇 relative to the template The parallelism of 2〇' is such that the gap S1 between the wafer 10 and the protective layer 30 can be controlled to be equal. Then, as shown in FIGS. 3C and 3D, the wafer 10 is cut, and the <RTI ID=0.0># </ RTI> </ RTI> has a plurality of sides 213 between the active surface 211 and the back surface 212. . In this embodiment, the wafer 10 can be separated into a single wafer by using a cutting tool 40 /α. The method of cutting the wafer 10 can be performed in different embodiments. Adopt 11 201036114 laser light. Preferably, in the step of cutting and cutting the wafer, the cutting tool 40 does not cut the layer 3 and the template 2, and the board 20 can be repeated. When the mold is used, the rubber layer 30 is not adhered to the mold. In the cutting, the round 1 Λ (5) 5 Xuanbao 隹 knife mouth] on the day 0 round 10, the gap S1 between the wafer 1 〇 and the layer 30 can be cut from the * decorative glue ^ ', the system 7 The depth of the wafer 1 可 can tolerate the error 'to ensure that the cutting tool 40 can cut through the wafer i&quot; and will not cut the protective layer 30 and the template 20. Please refer to the section of the map

❹ 部放大圖所示,在切割之後,該些晶mo之侧面213 之間會形成有切割縫隙S2。在本實施例中,該些晶片21〇 之侧面2 1 3之間的切割縫隙S2係小於該晶圓】〇與該保 護膠層3 0之間的間隙s 1。 接著-,請參閱.第..3E.圖所示,利用壓模封勝(transfer molding)技術’形成該封膠材23〇於該模板2〇上。請參 閱第3E圖及其局部放大圖所示,該封膠材23〇係經由該 些晶片2 1 0之側面21 3之間的切割縫隙s 2填入該間隙 S1’以完全密封該些晶片210並局部嵌埋該些凸塊22〇。 該封膠材230係可同時覆蓋於該些晶片210之主動面 2 1 1、背面2 1 2與侧面2 1 3,以避免該封膠材2 3 〇在固化 收縮時產生應力不平衡’減少該封膠材2 3 0翹曲。在形 成該封膠材230之步驟中,該些晶片210已被單體化分 離而非為一體連接,故能分散該封膠材230在固化收縮 時所產生之應力,而不會有整片晶圓麵曲的問題。 在封膠步驟後’請參閱第3E與3F圖所示,移除該 模板20與該保護膠層30’以使該些凸塊220顯露地突 12 201036114 出於該封膠材230之一底面231。較佳地,該保護膠層 30係可為光感性黏著膠帶,故在移除該保護膠層3〇時, 可藉由光照射的方式降低該保護膠層3 〇之黏性,有利於 容易剝離該保護膠層30,並可避免部分之該保護膠層3〇 •仍黏附在該些凸塊220之顯露部位,而不會影響該些凸 塊220之電性連接品質。此外,在前述封膠步驟中,&lt; 利用該模板20使該保護膠層3〇具有平坦表面,能使該 ◎ 封㈣230之該底面231形成為較平整的表面,避免該 封膠材230形狀不規則或該封膠材23〇之該底面231凹 凸不平的問題。 之後,請參閱第3G圖所示,可利用機械刀盤或雷射 光等切割刀具50切割該封膠材23〇,以形成複數個晶圓 級晶片尺寸封裝構造2〇〇。在切割該封膠材23〇之步驟 中上述切割該封膠材2 3 〇形成之切割縫隙s 3係可對準 並小於3亥些晶片2 1 〇之側面2 1 3之間的切割縫隙S2,以 © 使該封膠材230在切割後仍覆蓋該些晶片21〇之侧面 213具體而言,在切割該封膠材之步驟中所使用之 該切刀具5 0之厚度係小於在切割該晶圓1 〇之步驟中 所使用之該切割刀具4〇之厚度。因此,在切割該封膠材 230時不會切割至該些晶片2ι〇,進一步避免該些晶片 • 2 1 0受到損傷。 由上述可知,利用該製造方法能提供一種首創完全密 封曰曰片的晶圓級封裝技術,故能直接對外接合以省略習 知之基板’並可省略或減少底部填充膠之使用。更可藉 13 201036114 由 材 晶片210以及該封膠 210具有抗勉曲之增 在封膠步驟前先單體化分離該些 230之形成位置,能使 曰 — 曰日/7 進功效。 以下進一步說明本發明 赞月不侷限凸塊的形狀。依據本發 明之第二具體實施例,另— 力種晶圓級晶片尺寸封裝構造 3〇0舉例說明於第4圖 圖之截面示意圖。該晶圓級晶片尺 寸封裝構造300所包含夕 匕3之主要το件係與第一具體實施例 的晶片210、凸塊0 20以及封膠材230大致為相同,故 以第一具體實施例之相同 不丨J 7L件符號標示之並部分省略說 明。該晶片210係具有—主叙 ^ 王動面211、一背面212以及 複數個在該主動* 211與該背面212之間之侧面213, 並在该主動面211上設有複數個銲墊214。該些凸塊220 係設置於該些銲墊214。兮〆 4这封膠材230係完全密封該晶As shown in the enlarged view of the ,, after the dicing, a slit S2 is formed between the side faces 213 of the crystal mo. In this embodiment, the slit S2 between the sides 2 1 3 of the wafers 21 is smaller than the gap s 1 between the wafers and the protective layer 30. Next, please refer to the Fig. 3E. figure, which is formed by a transfer molding technique to form the sealant 23 on the template. Referring to FIG. 3E and a partial enlarged view thereof, the sealant 23 is filled into the gap S1 ′ through the cutting slit s 2 between the sides 21 3 of the wafers 210 to completely seal the wafers. 210 and partially embed the bumps 22〇. The sealant 230 can cover the active surface 21 1 , the back surface 2 1 2 and the side surface 21 1 of the wafer 210 at the same time to avoid stress imbalance caused by the sealant 2 3 固化 during curing shrinkage. The sealant 203 warps. In the step of forming the sealant 230, the wafers 210 have been singulated and not integrally connected, so that the stress generated by the sealant 230 during curing shrinkage can be dispersed without a whole piece. The problem of wafer surface curvature. After the sealing step, please refer to the 3E and 3F drawings, the template 20 and the protective layer 30' are removed to expose the bumps 220 to the ground surface 12 201036114 for one of the bottom surfaces of the sealing material 230 231. Preferably, the protective adhesive layer 30 can be a photosensitive adhesive tape, so that when the protective adhesive layer 3 is removed, the adhesiveness of the protective adhesive layer 3 can be reduced by light irradiation, which is convenient. The protective adhesive layer 30 is peeled off, and part of the protective adhesive layer 3 is still adhered to the exposed portions of the bumps 220 without affecting the electrical connection quality of the bumps 220. In addition, in the foregoing sealing step, &lt; using the template 20 to make the protective adhesive layer 3 〇 have a flat surface, so that the bottom surface 231 of the ◎ seal (four) 230 can be formed into a relatively flat surface, avoiding the shape of the sealant 230 Irregular or the problem that the bottom surface 231 of the sealant 23 is uneven. Thereafter, as shown in Fig. 3G, the sealing material 23 can be cut by a cutting tool 50 such as a mechanical cutter or laser light to form a plurality of wafer-level wafer size package structures. In the step of cutting the sealant 23, the cutting slit s 3 formed by cutting the sealant 2 3 可 can be aligned and smaller than the cutting slit S2 between the sides 2 1 3 of the wafer 2 1 〇 2 The thickness of the cutting tool 50 used in the step of cutting the sealing material is less than that in the cutting. The thickness of the cutting tool used in the wafer 1 step. Therefore, the sealing material 230 is not cut to the wafers 2m, and the wafers are further prevented from being damaged. From the above, it is known that the manufacturing method can provide a wafer-level packaging technology that is the first to completely seal the ruthenium, so that it can be directly bonded to the left to omit the conventional substrate' and the use of the underfill can be omitted or reduced. Further, by using 13 201036114, the substrate wafer 210 and the sealant 210 have an anti-bending increase. The formation positions of the 230s are separately singulated before the sealing step, so that the 曰-曰/7 efficiency can be achieved. The shape of the bumps of the present invention is not limited to the following. In accordance with a second embodiment of the present invention, another wafer-level wafer size package structure 〇0 is illustrated in a cross-sectional view of FIG. The wafer-level wafer-scale package structure 300 includes the main components of the wafer 3, which are substantially the same as the wafer 210, the bumps 0 20, and the sealant 230 of the first embodiment, so that the first embodiment is The same reference numerals are given to the J 7L parts and the description is partially omitted. The wafer 210 has a main surface 211, a back surface 212, and a plurality of side surfaces 213 between the active surface 211 and the back surface 212, and a plurality of pads 214 are disposed on the active surface 211. The bumps 220 are disposed on the pads 214.兮〆 4 This seal 230 completely seals the crystal

片210並局部嵌埋該些凸塊22〇,並且該些凸塊22〇係 顯露地突出於該封膠材230之一底面231。在本實施例 中,該些凸塊22G係可為柱狀凸塊。較佳地,該些凸塊 220之材質係可為電鍍形成之耐高溫金屬,例如銅,並 可藉由該些凸塊220用以維持該晶圓級晶片尺寸封裝構 造300對外接合之水平度。在不同實施例中,該些凸塊 22〇之材質係可包含金、銅、或鋁或其合金金屬。請參 閱第4圖所示,在本實施例中,該晶圓級晶片尺寸封裝 構造300係可另包含複數個焊料34〇,該些焊料34〇係 包覆該些凸塊220突出於該封膠材23〇之部位,用以焊 接連接至外部。因此,該晶圓級晶片尺寸封裳構造 300 14 201036114 能省:基板並能達到全面性保護晶片之功效,更能避免 產生晶片翹曲以凸塊斷裂。 此外,該晶圓級晶片尺寸封裝 可教構造300之製造方法所 包含之主要步驟係與第一具 、 、體實施例相同的主要步驟大 致為相同,例如提供晶圓、壓 ^ 1 σ日日圓至模板、切割晶圓、 形成封膠材於模板上、移除媪 移除模板與保護膠層以及切割封 膠材。在該晶圓級晶片尺寸 衮構造300之製造方法The tabs 210 are partially embedded with the bumps 22, and the bumps 22 are exposed to the bottom surface 231 of the sealant 230. In this embodiment, the bumps 22G may be columnar bumps. Preferably, the bumps 220 are made of a high temperature resistant metal such as copper, and the bumps 220 can be used to maintain the level of external bonding of the wafer level wafer scale package structure 300. . In various embodiments, the material of the bumps 22 may comprise gold, copper, or aluminum or an alloy metal thereof. Referring to FIG. 4, in the embodiment, the wafer level wafer size package structure 300 may further include a plurality of solders 34, and the solders 34 are coated with the bumps 220 to protrude from the package. The part of the rubber material is used for welding to the outside. Therefore, the wafer level wafer size sealing structure 300 14 201036114 can save the substrate and achieve the comprehensive protection of the wafer, and can avoid the wafer warpage and the bump breakage. In addition, the wafer-level wafer size package teaches the manufacturing process of the method 300. The main steps involved in the manufacturing process are substantially the same as the main steps of the first device and the body embodiment, for example, providing a wafer, pressing a zigzag yen To the stencil, to cut the wafer, to form the sealant on the stencil, to remove the ruthenium to remove the stencil and the protective layer, and to cut the sealant. Manufacturing method of the wafer level wafer size 衮 structure 300

中’可另包含形成複數個焊料3 叮步驟,§亥些焊料340 係包覆該些凸塊220突出於哕刼跋从 w β封膠材230之部位。其中, 形成焊料340步驟倍可名;孩 ’、 移除模板20與保護膠層3〇之 步驟之後。 乂上所述,僅疋本發明的較佳實施例而已,並非對本 X月作任何形式上的限制,雖然本發明已以較佳實施例 揭露如上’然而並非用以限定本發明,任何熟悉本項技 術者在不脫離本發明之技術範圍内,所作的任何簡單 。改、等效性變化與修飾,均仍屬於本發明的技術範圍 内。 【圖式簡單說明】 第1圖:為習知一種覆晶型晶圓級晶片尺寸封裝構造的 截面示意圖。 第2圖:為依據本發明之第一具體實施例的晶圓級晶片 尺寸封裝構造的截面示意圖。 第3A至3G圖:為依據本發明之第一具體實施例的晶圓 級晶片尺寸封裝構造在製程中之元件戴面示意 15 201036114 第4圖:為依據本發明之第二具體實施例的晶圓級晶片 尺寸封裝構造的截面示意圖。 【主要元件符號說明】The middle portion may further include a step of forming a plurality of solders. The solder 340 is coated with the bumps 220 to protrude from the portion of the w β sealant 230. Wherein, the step of forming the solder 340 is exemplified; after the step of removing the template 20 and the protective layer 3〇. The present invention has been described in terms of a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention. The skilled person can do anything simple without departing from the technical scope of the present invention. Modifications, equivalent changes and modifications are still within the technical scope of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic cross-sectional view showing a conventional flip chip type wafer level wafer size package structure. Figure 2 is a cross-sectional view showing a wafer level wafer size package structure in accordance with a first embodiment of the present invention. 3A to 3G are diagrams showing the component wearing surface of the wafer level wafer size package structure in the process according to the first embodiment of the present invention. 15 201036114 FIG. 4 is a crystal according to a second embodiment of the present invention. A schematic cross-sectional view of a circular wafer size package construction. [Main component symbol description]

H1 凸 塊的 突 出 兩 度 H2 凸 塊的 向 度 T1 封 膠材 覆 蓋 於 晶片 主 動 面 的 厚 度 T2 封 膠材 覆 蓋 於 晶片 背 面 的 厚 度 S1 晶 圓與 保 護 膠 層之 間 的 間 隙 S2 晶 片之 側 面 之 間的 切 割 缝 隙 S3 切 割封 膠 材 形 成的 切 割 缝 隙 10 晶 圓 11 切 割 道 20 模 板 30 保 護 膠 層 40 切 割刀 具 50 切 割 刀 具 100 覆 晶型 晶 圓 級 晶片 尺 寸 封 裝 構 造 110 晶 片 111 主 動 面 112 背 面 113 侧 面 114 銲 塾 120 凸 塊 130 底 部 填 充 膠 140 基板 150 銲 球 200 晶 圓級 晶 片 尺 寸封 裝 構造 210 晶 片 211 主 動 面 212 背 面 213 侧 面 214 銲 墊 220 凸 塊 221 突 出 表 面 230 封 膠材 231 底 面 16 201036114 300晶圓級晶片尺寸封裝構造 3 4 0 焊料The protrusion T1 of the H1 bump and the dimension T1 of the H2 bump cover the thickness T2 of the active surface of the wafer. The thickness of the sealant covering the back surface of the wafer S1 The gap between the wafer and the protective layer S2 The side of the wafer Inter-cut slit S3 Cutting slit formed by cutting sealant 10 Wafer 11 Cutting pass 20 Template 30 Protective adhesive layer 40 Cutting tool 50 Cutting tool 100 Flip-chip wafer level wafer size package structure 110 Wafer 111 Active surface 112 Back 113 Side 114 Soldering Tip 120 Bump 130 Underfill 140 Substrate 150 Solder Ball 200 Wafer Level Wafer Size Package Construction 210 Wafer 211 Active Surface 212 Back Side 213 Side 214 Pad 220 Bump 221 Projection Surface 230 Sealant 231 Bottom Surface 16 201036114 300 wafer level wafer size package construction 3 4 0 solder

1717

Claims (1)

201036114 七、申請專利範圍 Ο 2 〇 4 5 種晶圓級晶片尺寸封裝構造,包含··曰曰片’係具有一主動面、一背面以及複數個在該 主動面與該背面之間之側面,1在該主動面上設 有複數個銲墊; 複數個凸塊,係設置於該些銲墊;以及 封膠材,係覆蓋於該晶片之該主動面、該背面與 :二側面’以完全密封該晶片並局部嵌埋該些凸 %,並且該些凸塊係顯露地突出於該封膠材之一 底面。 夕竹、根據申請專利範圚筮造,其中該項之晶圓級晶片尺寸封裝構 许、人 之犬出高度為介於該肽凸塊t古 度三分之一至三分之二。 -凸塊之尚、根據申請專利範圍第i造,其中該此凸塊之彳 晶片尺寸封裝構m 塊之犬出表面係為圓弧面。根據申請專利範圍第〗項之 造,复中兮射a 、曰曰片尺寸封裝構/、中該封膠材之材質係包 稱(eP〇xy)。 3被氧化合物 、根據申請專利範圍第1項之晶圓級晶,造,其中該封膠材係為# θ尺寸封裝構 刊你辱轵封化合物•根據争請專利範圍第1項之曰圓/戈底部填充膠。 $之晶圓級晶片 ::其令該封膠材覆蓋於該主動:寸封裝構 覆蓋於該背面之厚度二分之一 度係不小於 根據申請專利範圍第i $之日日圓級晶μ 片尺寸封裝構 18 6 Ο201036114 VII. Patent application scope Ο 2 〇 4 kinds of wafer level wafer size package structure, including · 曰曰 片 ' has an active surface, a back surface and a plurality of sides between the active surface and the back surface, 1 a plurality of pads are disposed on the active surface; a plurality of bumps are disposed on the pads; and a sealant covering the active surface of the wafer, the back surface and the two sides are completely The wafer is sealed and partially embedded, and the bumps are exposed to protrude from one of the bottom surfaces of the sealant. Xizhu, according to the patent application model, in which the wafer-level wafer size package structure, the human dog height is between one-third and two-thirds of the peptide bump t-ancientity. - The bump is still manufactured according to the scope of the patent application, wherein the surface of the dog of the bump is a circular arc surface. According to the application of the scope of the patent application, the material of the slab is a, the size of the slab, and the material of the seal is called (eP〇xy). 3 by oxygen compound, according to the wafer level crystal of the scope of the patent application, the sealant is # θ size package structure, you insult the compound; according to the scope of claim 1 / Ge bottom filling gel. Wafer-level wafer:: The cover material is covered by the active: the thickness of the cover layer covering the back side is not less than the Japanese yen-level crystal film of the i-$ according to the patent application scope. Dimensional package 18 6 Ο 201036114 造’其中該些凸塊係為柱狀凸塊。 8、 根據申請專利範圍第7項之晶圓級晶片尺寸 造’另包含複數個焊料,係包覆該些凸塊突 封膠材之部位。 9、 根據申請專利範圍第7項之晶圓級晶片尺寸 造’其中該些凸塊之材質係包含銅。 10、 根據申請專利範圍第i項之晶圓級晶片尺 構造,其中該封膠材之尺寸係符合晶圓級晶 封裴。 11、 一種晶圓級晶片尺寸封裝構造之製造方法, 下步驟: 提供一晶圓,包含複數個晶片,每一晶片係 主動面與一背面,並在該主動面上設有複 塾’並且複數個凸塊係設置於該些銲墊; 壓合該晶圓至一模板,該模板上形成有一 層,該些凸塊係局部嵌埋於該保護膠層内, 曰曰圓與該保護膠層之間形成一間隙; 刀。J該曰曰圓,以使每一晶片具有複數個在該 與該背面之間之側面; 形成封膠材於該模板上,該封膠材係經由 片之侧面之間的切割缝隙填入該間隙以完 〜二B日片並局部嵌埋該些凸塊; 移除該權_姑 、與該保護膠層,以使該些凸塊顯 出於該封腹&amp; 对膠材之一底面;以及 封裝構 出於該 封裝構 寸封裝 片尺寸 包含以 具有一 數個銲 保護膠 並使該 主動面 該些晶 全密封 露地突 19 201036114 切割該封膠材,以形成複數個晶圓級晶片尺寸封裝 構造。 12、根據申請專利範圍第11項之晶圓級晶片尺寸封裝 構造之製造方法’其中在移除該模板與該保護膠層 之後,該些凸塊之大出向度為介於該些凸塊,之高度 三分之/至三分之二。 Ο Ο 1 3、根據申請專利範圍第11項之晶圓級晶片尺寸封裝 構造之製造方法,其中在移除該模板與該保護膠層 之後,該些凸塊之突出表面係為圓弧面。 14、 根據申請專利範圍第U項之晶圓級晶片尺寸封數 構造之製造方法’其中該模板係具有透光性。 15、 根據申請專利範圍第U項之晶圓級晶片尺寸封裝 構造之製造方法,其中在切割該晶圓之步驟中並未 切割到該保護膠層與該模板。 16、 根據申請專利範圍第η項之晶圓級晶片尺寸封裝 構造之製造方法,其中該封膠材之材質係包含環氣 化合物(epoxy)。 17、 根據申請專利範圍第U項之晶圓級晶片尺寸封裝 構造之製造方法,其中該封膠材係為模封化合物或 底部填充膠。 18、 根據申請專利範圍第n項之晶圓級晶片尺寸封裝 造之製造方法,其中在形成該封膝材之步驟中, ^封膠材覆蓋於該些晶片之主動 覆蓄 w &lt;厚度係不小於 復盍於該些晶片之背面之厚度二分之_。 201036114 1 、根據申請專利範圍笛1 1 TS 構造之製造方法甘 圓級晶片尺寸封裝 、,、中在切割該封膠材之步驟中, 逃切割該封膠材形成之切割縫隙係對準並小於該 ^晶片之側面之間的切割縫隙,以使該封膠材在切 割後仍覆蓋該些晶片之側面。 20 21 Ο 、根據中請專利範圍第u項之晶圓級晶片尺寸封装 構造之製造方法,其中該些凸塊係為柱狀凸塊。 根據申响專利範圍第2〇項之晶圓級晶片尺寸封裝 構k之製方法,在移除該模板與該保護膠層之 後,另包含之步驟為:形成複數個焊料,以包覆該 些凸塊突出於該封膠材之部位。201036114 made these bumps as columnar bumps. 8. The wafer-level wafer size according to item 7 of the patent application scope&apos; further comprises a plurality of solders covering the portions of the bump sealing materials. 9. According to the wafer-level wafer size of claim 7 of the patent application, wherein the materials of the bumps comprise copper. 10. A wafer level wafer scale construction according to the scope of claim patent i, wherein the size of the sealant material conforms to a wafer level wafer seal. 11. A method of fabricating a wafer level wafer size package structure, the following steps: providing a wafer comprising a plurality of wafers, each wafer being an active surface and a back surface, and having a retanning on the active surface a bump is disposed on the pads; pressing the wafer to a template, the template is formed with a layer, the bumps are partially embedded in the protective layer, rounded and the protective layer Form a gap between them; knife. J is rounded so that each wafer has a plurality of sides between the back surface and the back surface; forming a sealant on the template, the sealant is filled through the cutting gap between the sides of the sheet After the gap is completed, the two bumps are partially embedded and partially embedded; the protective layer is removed, and the protective layer is exposed so that the bumps appear out of the flapping & And the package is formed to have a plurality of soldering protective adhesives and the active surface is completely sealed to expose the sealing material 19 201036114 to form a plurality of wafer level wafers Size package construction. 12. The method of fabricating a wafer level wafer size package according to claim 11 wherein after the template and the protective layer are removed, the bumps have a large exit angle between the bumps. The height is three-thirds / to two-thirds. The manufacturing method of the wafer level wafer size package structure according to claim 11, wherein after the template and the protective layer are removed, the protruding surfaces of the bumps are arcuate faces. 14. A method of fabricating a wafer-level wafer size package according to the U of the patent application scope wherein the template is light transmissive. 15. The method of fabricating a wafer level wafer size package according to claim U, wherein the protective layer and the template are not cut in the step of cutting the wafer. 16. A method of fabricating a wafer level wafer size package structure according to claim n, wherein the material of the sealant material comprises an epoxy compound. 17. A method of fabricating a wafer level wafer size package according to claim U of the patent application, wherein the sealant is a mold compound or an underfill. 18. The method of manufacturing a wafer level wafer size package according to the nth aspect of the patent application, wherein in the step of forming the sealing material, the sealing material covers the active covering of the wafers. Not less than 1/2 of the thickness of the back side of the wafers. 201036114 1 , according to the patent application scope of the flute 1 1 TS structure manufacturing method, the round wafer size package, in, in the step of cutting the sealant, the cutting slit formed by the escape of the sealant is aligned and smaller A slit is formed between the sides of the wafer so that the sealant still covers the sides of the wafer after cutting. 20 21 Ο The manufacturing method of the wafer level wafer size package structure according to the scope of the patent application, wherein the bumps are columnar bumps. According to the method of manufacturing the wafer level wafer package structure of the second aspect of the patent application, after the template and the protective layer are removed, the method further comprises: forming a plurality of solders to cover the plurality of solders The bump protrudes from the portion of the sealant. 21twenty one
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI704661B (en) * 2017-12-27 2020-09-11 聯詠科技股份有限公司 Chip structure

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI704661B (en) * 2017-12-27 2020-09-11 聯詠科技股份有限公司 Chip structure
TWI733485B (en) * 2017-12-27 2021-07-11 聯詠科技股份有限公司 Chip structure
US11502052B2 (en) 2017-12-27 2022-11-15 Novatek Microelectronics Corp. Chip structure

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