TW201009328A - Image data processing apparatus and method for defect inspection, defect inspecting apparatus and method using the image data processing apparatus and method, board-like body manufacturing method using the defect inspecting apparatus and method - Google Patents
Image data processing apparatus and method for defect inspection, defect inspecting apparatus and method using the image data processing apparatus and method, board-like body manufacturing method using the defect inspecting apparatus and method Download PDFInfo
- Publication number
- TW201009328A TW201009328A TW98124293A TW98124293A TW201009328A TW 201009328 A TW201009328 A TW 201009328A TW 98124293 A TW98124293 A TW 98124293A TW 98124293 A TW98124293 A TW 98124293A TW 201009328 A TW201009328 A TW 201009328A
- Authority
- TW
- Taiwan
- Prior art keywords
- defect
- frequency
- interval
- image
- defect candidate
- Prior art date
Links
- 230000007547 defect Effects 0.000 title claims abstract description 563
- 238000007689 inspection Methods 0.000 title claims description 172
- 238000012545 processing Methods 0.000 title claims description 108
- 238000000034 method Methods 0.000 title claims description 80
- 238000004519 manufacturing process Methods 0.000 title claims description 23
- 230000000737 periodic effect Effects 0.000 claims abstract description 69
- 238000009826 distribution Methods 0.000 claims abstract description 66
- 230000032258 transport Effects 0.000 claims description 56
- 238000003672 processing method Methods 0.000 claims description 25
- 238000011156 evaluation Methods 0.000 claims description 17
- 238000000605 extraction Methods 0.000 claims description 15
- 230000008569 process Effects 0.000 claims description 6
- 230000008859 change Effects 0.000 claims description 5
- 238000005520 cutting process Methods 0.000 claims description 5
- 239000000284 extract Substances 0.000 claims description 4
- 239000004744 fabric Substances 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 2
- 238000012546 transfer Methods 0.000 abstract description 13
- 239000011521 glass Substances 0.000 description 101
- 239000011295 pitch Substances 0.000 description 25
- 230000000875 corresponding effect Effects 0.000 description 9
- 238000005259 measurement Methods 0.000 description 8
- 238000001514 detection method Methods 0.000 description 7
- 230000006870 function Effects 0.000 description 5
- 238000012423 maintenance Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 230000002950 deficient Effects 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 238000007726 management method Methods 0.000 description 3
- 206010036790 Productive cough Diseases 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 2
- 238000013528 artificial neural network Methods 0.000 description 2
- 238000004364 calculation method Methods 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000000295 complement effect Effects 0.000 description 2
- 238000011109 contamination Methods 0.000 description 2
- 239000010408 film Substances 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 238000004088 simulation Methods 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 210000003802 sputum Anatomy 0.000 description 2
- 208000024794 sputum Diseases 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 238000012935 Averaging Methods 0.000 description 1
- 241000219112 Cucumis Species 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 210000000746 body region Anatomy 0.000 description 1
- 210000004556 brain Anatomy 0.000 description 1
- 210000000078 claw Anatomy 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000009194 climbing Effects 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 230000002596 correlated effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- FZLIPJUXYLNCLC-UHFFFAOYSA-N lanthanum atom Chemical group [La] FZLIPJUXYLNCLC-UHFFFAOYSA-N 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000000059 patterning Methods 0.000 description 1
- 229920000136 polysorbate Polymers 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000007261 regionalization Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 238000013316 zoning Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/89—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
- G01N21/892—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles characterised by the flaw, defect or object feature examined
- G01N21/896—Optical defects in or on transparent materials, e.g. distortion, surface flaws in conveyed flat sheet or rod
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
Description
201009328 六、發明說明: 【發明所屬之技術領域】 本發明係關於一種檢查玻璃板等具有透明性之板狀體中 所存在之缺陷的缺陷檢查用圖像資料之處理裝置及處理方 法、分別使用其等之缺陷檢查裝置及缺陷檢查方法、使用 其等之板狀體之製造方法、以及記錄執行缺陷檢查用圖像 資料之處理方法之程式的可由電腦讀取的記錄媒體。 【先前技術】 當前,由於玻璃板被用於平板顯示器及薄膜太陽電池等 電子機器中,因此強烈需要板厚較薄、氣泡或傷痕等缺陷 極其少或者完全不存在之玻璃板。 作為玻璃板中所存在之缺陷,可列舉於玻璃板之表面上 所形成之傷痕。例如,於浮式法中將作為固定厚度之長條 板狀體自熔融爐中取出並於驅動輥上進行搬送。此時,會 因驅動輥上附著之異物或驅動輥上之微小突起等而導致玻 璃板之表面受到損傷,從而產生傷痕。由於玻璃板之搬送 中所使用之驅動輥設置有多個,故玻璃板之表面上產生微 小傷痕之機會極其多。由於上述傷痕係週期性地產生,故 自先前以來,不僅限於玻璃板,關於取出長條狀之中間形 態之製品,於其步驟内檢查中提出有各種對具有週期性缺 陷進行檢查之方法。 .於專利文獻1中揭示有如下測定方法:$ 了測定移動之 被檢查物中所存在之缺陷之週期,將缺陷資料與正常資料 二值化,求出缺陷資料間之距離後,對所求出之各距離進 141812.doc 201009328 行頻率計算而算出距離之週期分量,ϋ自該週期分量中提 取缺陷的基本週期。 於專利文獻2中揭示有如下方法:將於拍攝被檢查體所 得之圖像資料巾檢測出之缺陷分類為週期性缺陷及非週期 性缺陷’並檢查週期性缺陷。 [先前技術文獻] [專利文獻] [專利文獻1]日本國專利特公平7_86474號公報 [專利文獻2]曰本國專利特開2〇〇6 3〇8473號公報 【發明内容】 [發明所欲解決之問題] 然而,專利文獻1中,於算出缺陷資料間之距離之週期 分量時,由於無法區別缺陷資料與雜訊資料,故難以有效 地算出週期刀量。當缺陷微小時必需降低二值化之閾 值’因此將雜訊資料作為缺陷資料來處理之數量變得極其 大,週期分量之算出之精度愈加降低。 、 另-方面’專利文獻2中,當將於拍攝被檢查體所得之 圖像資料中檢測出之缺陷分類為職性缺喊非週期性缺 陷時’對圖像資料進行二值化,並將藉由二值化所獲得之 被看作缺陷之部分的面積之大小高於特定值者分類 期性缺陷。因此,舍肱品拉k 〜 會將面積極其小、被看作因雜訊資 引起之缺陷之部分誤識別為週期性缺陷。 即’由於玻璃板上產生之因驅動輥等所造成 之缺陷較小’故對圖像資料進行二值化時,為了減少2 141812.doc 201009328 作缺陷之部分而降低閾值’亦難以與隨機產生之雜訊資料 加以區別HI: ’判別驅動輥等所造成之較小傷痕之缺陷 之週期性將極其困難。[Technical Field] The present invention relates to a processing apparatus and a processing method for image data for defect inspection for inspecting defects existing in a transparent plate-like body such as a glass plate, and respectively A defect-inspecting apparatus, a defect-inspecting method, a method of manufacturing a sheet-like body using the same, and a recording medium readable by a computer for recording a program for processing an image data for performing defect inspection. [Prior Art] Currently, since glass sheets are used in electronic devices such as flat panel displays and thin film solar cells, there is a strong demand for glass sheets having thinner thicknesses, bubbles or scratches, and few or no defects. As a defect existing in the glass plate, a flaw formed on the surface of the glass plate can be cited. For example, in the floating method, a long plate-like body having a fixed thickness is taken out from a melting furnace and conveyed on a driving roller. At this time, the surface of the glass plate is damaged by foreign matter adhering to the driving roller or minute projections on the driving roller, thereby causing a flaw. Since a plurality of driving rolls are used for the conveyance of the glass sheets, there are many opportunities for occurrence of minute scratches on the surface of the glass sheets. Since the above-mentioned flaws are periodically generated, since the prior art, not only the glass sheets but also the method of inspecting the intermediate defects in the strip shape, various methods for inspecting the periodic defects have been proposed in the inspection in the step. Patent Document 1 discloses a measurement method in which the period of the defect existing in the object to be inspected is measured, and the defect data and the normal data are binarized, and the distance between the defect data is obtained. Each distance is calculated into the 141812.doc 201009328 line frequency calculation to calculate the periodic component of the distance, and the basic period of the defect is extracted from the periodic component. Patent Document 2 discloses a method of classifying a defect detected by photographing an image data sheet obtained by an object to be examined as a periodic defect and a non-periodic defect' and inspecting a periodic defect. [PRIOR ART DOCUMENT] [Patent Document 1] Japanese Patent Laid-Open Publication No. Hei 7-86474 [Patent Document 2] Japanese Patent Laid-Open Publication No. Hei. No. Hei. However, in Patent Document 1, when the periodic component of the distance between the defect data is calculated, since the defect data and the noise data cannot be distinguished, it is difficult to efficiently calculate the cycle amount. When the defect is small, it is necessary to lower the threshold of binarization. Therefore, the amount of processing of the noise data as the defect data becomes extremely large, and the accuracy of calculation of the periodic component is further lowered. In the other aspect, in Patent Document 2, when the defect detected in the image data obtained by photographing the object to be inspected is classified as a non-periodic defect of the job title, the image data is binarized, and The size of the area obtained by binarization which is regarded as the part of the defect is higher than the specific value of the classification period defect. Therefore, the sputum product k ~ will be misidentified as a periodic defect by the part of the defect that is extremely small and is considered to be caused by the noise. That is, 'the defect caused by the driving roller or the like on the glass plate is small', so when the image data is binarized, it is difficult to reduce the threshold value in order to reduce the defect of 2 141812.doc 201009328. The noise data is distinguished from HI: 'It is extremely difficult to discriminate the periodicity of defects caused by small scratches caused by driving rollers and the like.
參 因此,為了解決上述問題,本發明之目的在於提供一種 檢測玻璃板等板狀體中所存在之缺陷時、即便所拍攝之圖 像中包含雜訊分量亦可檢測週期性缺陷之存在的缺陷檢查 用圖像資料之處理裝置及處理方法、分別使用其等之缺陷 檢查裝置及缺陷檢查方法、使用該檢查方法或缺陷檢查裝 置之板狀體之製造方法、以及記錄執行缺陷檢查用圖像資 料之處理方法之程式的可由電腦讀取之記錄媒體。 [解決問題之技術手段] 為了達成上述目的,本發明之型態丨提供一種處理裝 置’其特徵在於,其係使用—面使板狀體於特定方向相對 移動一面對板狀體進行拍攝所得之圖像而檢查上述板狀體 中所存在之缺陷的缺陷檢查用圖像資料之處理裝置;其包 括處理部,其係使用第1信號閨值而自上述圖像中提取複 數個缺陷候補’並於上述移動方向上’自所提取之複數個 缺陷候補中搜索與上述特定方向即移動方向成正交之寬度 方向的位置相同之缺陷候補,求出藉由搜素所檢測出之: 陷候補於上述板狀體之移動方向上之位置、與在移動方向 上和上述檢測出之缺陷候補相鄰之缺陷候補於移動方向上 的位置之間的間隔’藉由重複上述處理而取得複數個間 隔,求出該等複數個間隔之產生頻率,當所注目之間隔之 產生頻率超過所設定的頻率閾值時,則判別為上述板狀體 1418I2.doc 201009328 :述移動方向i具有週期性缺陷;上述處理部中所使用 之上述頻率閾值係根據上述所注目之間隔而規定,當將兩 個頻率閾值規定為不同值時’以使規定較大一方之頻率閨 值之上述所注目的間隔小於規定較小-方之頻率閾值之上 述所注目的間隔之方式,設定上述頻率閾值。 本發明之型態2提供如上述型態1之處理裝置,其中上述 處理β包括表不上述缺陷候補之產生密度與上述第1信號 :值之關係的參照表’以使缺陷候補之產生密度成為二 疋之目私產生密度的方式,使用上述參照表設定上述第1❹ ^號間值’上述頻率閾值係除了根據上述所注目之間隔而 變化之外亦根據上述目標產生密度的值而變化之值。 本發明之型態3提供如上述型態1或型態2之處理裝置, 其中上述處理部中所使用之上述頻率閾值係以如下方式規 疋,即.假冑雜訊分量隨機分布於區域中,並將上述寬度 方向之位置處於相同位置上之雜訊分量作為上述缺陷候 補’解析性地求出相對於上述間隔之上述雜訊分量之產生 頻率’或者將由雜訊分量所形成之模擬圖像中之上述雜訊© 分量的圖像作為缺陷候補,求出相對於上述間隔之上述雜 訊分量之產生頻率’根據所求出之產生頻率而規定上述頻 率閾值。 本發明之型態4提供如上述型態3之處理裝置,其中上述 雜訊分量之產生係使圖像中之雜訊分量之產生密度根據圖 像之區域而變化者。 本發明之型態5提供如上述型態1至4中任一項之處理裝 1418l2.doc 201009328 置’其中上述處理部於上述寬度方向及上述移動方向上將 搜索上述缺陷候補之搜索對象之圖像分割成複數個部分而 形成複數個尺寸相同的單元區域,當包含複數個缺陷候補 之複數個單元區域於上述寬度方向上處於相同位置時,將 該等缺陷候補設為彼此於上述寬度方向上之位置相同,而 求出上述間隔及上述產生頻率。 本發明之型態6提供如上述型態1至5中任一項之處理裝 置’其中求出表示上述產生頻率於上述寬度方向之位置上 之分布的寬度方向產生頻率分布,並使用該寬度方向產生 頻率分布中之沿上述寬度方向之上述產生頻率之不均,而 對缺陷產生圖案進行分類。 本發明之型態7提供如上述型態1至6中任一項之處理裳 置’其中上述板狀體係於上述移動方向上連續之長條形狀 者’上述處理部將上述板狀體劃分為具有設定長度之板狀 體的區域,將該區域之圖像作為丨個單位之檢查對象,而 對複數個單位進行上述判別。 本發明之型態8提供如上述型態7之處理裝置,其中上述 處理部針對上述複數個時間序列單位記錄由上述間隔與上 述寬度方向之位置所規定之上述間隔的產生頻率分布,根 據所記錄之產生頻率分布規定所注目之間隔以及上述寬度 方向之位置而求出產生頻率,並將該產生頻率表示為時間 序列資料,藉此將缺陷之產生資訊於畫面中加以顯示。 本發明之型態9提供如上述型態8之處理裝置,其中針對 上述產生頻率之時間序列資料,將改變上述所注目之間隔 141812.doc 201009328 又方向之位置中之至少一方後所得之複數個產生頻率 時’序歹】資料,覆寫於相同圖表中並於畫面中力σ以顯 7]λ 。 本發明之型態10提供如上述型態1至9中任一項之處理裝 置,其中上述處理部於上述移動方向上搜素並檢測出上述 寬度方向之位置相同之缺陷候補時,了將相鄰之缺陷候 補作為前-個缺陷候補而求出上述移動方向上之間隔之 外,亦求出與複數個前之缺陷候補之間之於移動方向上的 間隔’藉由重複上述處理而取得複數個間隔,纟出該複數 ㈣隔之產生頻率,當所注目之間隔之產生頻率超過所設 定的頻率閾值_,判別為上述板狀體於上述移動方向上具 有週期性缺陷。 本發明之型態11提供如上述型態1至10中任一項之處理 裝置’其中將上述間隔中被判別為於上述移動方向上具有 週期性缺陷之間隔稱作間距間隔時,上述處理部進而規定 匕3八有上述間距間隔之缺陷候補於上述寬度方向上所處 之位置的關注區域’並使用第2信號閾值而自該關注區域 之圖像中自圖像之開端起提取詳細缺陷候補,規定以於 述移動方向上自该提取所得之詳細缺陷候補之位置離開 上述間距間隔的位置為中心之搜索區域,於該搜索區域 中使用上述第2信號閾值搜索詳細缺陷候補,分別評估 經搜索所檢測出之詳細缺陷候補、及上述提取所得之詳細 缺陷候補之屬性’根據該評估結果而判別上述關注區域於 上述移動方向上是否包含週期性詳細缺陷候補。 141812.doc 201009328 本發明之型態12提供如上述型態1至11中任一項之處理 裝置’其中上述處理部於上述移動方向上搜索並檢測上述 寬度方向上之位置相同之缺陷候補並求出上述間隔時,評 估所檢測出之缺陷候補之屬性、或者缺陷候補與特定缺陷 候補之間之相似度’當該等屬性及相似度中之至少一方滿 足所設定之條件時求出上述間隔。 本發明之型態13提供一種缺陷檢查裝置,其特徵在於:In order to solve the above problems, an object of the present invention is to provide a defect that can detect the presence of a periodic defect even if a captured image contains a noise component when detecting a defect in a plate-like body such as a glass plate. Processing device and processing method for inspection image data, defect inspection device and defect inspection method using the same, use of the inspection method or the inspection method of the defect inspection device, and recording of image data for performing defect inspection A recording medium readable by a computer for the processing method. [Means for Solving the Problems] In order to achieve the above object, the present invention provides a processing apparatus which is characterized in that it uses a surface to relatively move a plate-like body in a specific direction to face a plate-like body. a processing device for inspecting image data for defect inspection of a defect existing in the plate-like body; and a processing unit for extracting a plurality of defect candidates from the image using the first signal threshold And searching for the defect candidates having the same position in the width direction orthogonal to the specific direction, that is, the moving direction, from the plurality of extracted candidate candidates in the moving direction, and determining the candidate detected by the search: The interval between the position in the moving direction of the plate-like body and the position of the defect candidate in the moving direction adjacent to the detected defect candidate in the moving direction is obtained by repeating the above processing to obtain a plurality of intervals And determining a frequency at which the plurality of intervals are generated, and determining that the board is when the frequency of occurrence of the interval of interest exceeds the set frequency threshold Shape 1418I2.doc 201009328: The moving direction i has a periodic defect; the frequency threshold used in the processing unit is defined according to the interval of the above-mentioned attention, and when the two frequency thresholds are defined as different values, The above-mentioned frequency threshold is set in such a manner that the above-mentioned attention interval of the frequency 闺 value of the larger one is smaller than the above-mentioned attention interval of the frequency threshold of the smaller one. According to a second aspect of the invention, there is provided the processing device of the first aspect, wherein the processing (β) includes a reference table that indicates a relationship between a density of the candidate candidate and the first signal: a value of the defect candidate. In the manner in which the density of the two eyes is privately generated, the above-mentioned reference table is used to set the value of the first value of the above-mentioned number. The frequency threshold value is a value that varies according to the value of the target generation density in addition to the change according to the above-mentioned attention interval. . The third aspect of the present invention provides the processing apparatus of the above-described type 1 or type 2, wherein the frequency threshold used in the processing unit is regulated in such a manner that the false noise component is randomly distributed in the area. And the noise component having the position in the width direction at the same position as the defect candidate 'analytically obtains the frequency of generation of the noise component with respect to the interval' or a simulated image formed by the noise component The image of the noise © component is used as a defect candidate, and the frequency of occurrence of the noise component with respect to the interval is determined. The frequency threshold is defined based on the obtained generation frequency. Mode 4 of the present invention provides the processing apparatus of the above-described Type 3, wherein the noise component is generated such that the density of the noise component in the image varies depending on the area of the image. According to a fifth aspect of the present invention, there is provided a processing apparatus according to any one of the above aspects 1 to 4, wherein the processing unit searches for a search target of the defect candidate in the width direction and the moving direction. Forming a plurality of unit regions having the same size by dividing into a plurality of portions, and when a plurality of unit regions including a plurality of defect candidates are at the same position in the width direction, the defect candidates are set to be in the width direction The positions are the same, and the above interval and the above-mentioned generation frequency are obtained. According to a sixth aspect of the invention, there is provided the processing device of any one of the above-mentioned aspects 1 to 5, wherein a frequency distribution in a width direction indicating a distribution of the generation frequency in the width direction is obtained, and the width direction is used. The unevenness of the above-described generation frequency in the above-described width direction in the frequency distribution is generated, and the defect generation pattern is classified. According to a seventh aspect of the present invention, the processing apparatus according to any one of the above aspects 1 to 6 wherein the said plate-shaped system has a continuous shape in the moving direction, the processing unit divides the plate-shaped body into The region of the plate-shaped body having the set length is subjected to the above-described discrimination for a plurality of units as the inspection target of the unit. According to a seventh aspect of the invention, the processing device of the seventh aspect, wherein the processing unit records a generation frequency distribution of the interval defined by the interval and the position in the width direction for the plurality of time series units, according to the recorded The generation frequency distribution defines the frequency of occurrence and the position in the width direction to determine the generation frequency, and expresses the generation frequency as time-series data, thereby displaying the defect generation information on the screen. The mode 9 of the present invention provides the processing apparatus of the above-described type 8, wherein the plurality of times of the time series data of the generated frequency are changed by at least one of the positions of the above-mentioned attention intervals 141812.doc 201009328 and the direction of the direction. When the frequency is generated, the 'preface' data is overwritten in the same graph and the force σ is displayed in the picture by 7]λ. The processing apparatus according to any one of the above aspects 1 to 9, wherein the processing unit searches for a defect candidate having the same position in the width direction in the moving direction, and The neighboring candidate candidate obtains the interval in the moving direction as the previous defect candidate, and also obtains the interval between the plurality of preceding defect candidates in the moving direction, and obtains the plural by repeating the above processing. For the interval, the frequency of the complex (four) interval is extracted, and when the frequency of occurrence of the interval of interest exceeds the set frequency threshold _, it is determined that the plate-like body has a periodic defect in the moving direction. The present invention provides a processing apparatus according to any one of the above aspects 1 to 10, wherein the processing unit is configured to refer to an interval in which the periodicity is determined in the moving direction as a pitch interval. Further, it is defined that the defect having the pitch interval described above is in the region of interest of the position where the width direction is located, and the second signal threshold is used to extract detailed defect candidates from the image of the region of interest from the beginning of the image. a search area centered at a position at which the detailed defect candidate obtained from the extraction in the moving direction is separated from the pitch interval, and the detailed defect candidate is searched for using the second signal threshold in the search region, and the search is evaluated separately The detailed defect candidate detected and the attribute of the detailed defect candidate obtained by the extraction are determined based on the evaluation result whether or not the region of interest includes the periodic detailed defect candidate in the moving direction. In a processing apparatus according to any one of the above aspects 1 to 11, wherein the processing unit searches for and detects a defect candidate having the same position in the width direction in the moving direction and seeks When the interval is exceeded, the attribute of the detected defect candidate or the similarity between the defect candidate and the specific defect candidate is evaluated. The above interval is obtained when at least one of the attributes and the similarity satisfies the set condition. A form 13 of the present invention provides a defect inspection apparatus characterized by:
其係對板狀體中所存在之缺陷進行檢查者,其包括:光 源,其向上述板狀體之面照射光;照相機,其一面與上述 光源一起相對於上述板狀體進行相對移動,一面拍攝被上 述光源照射光之板狀體之圖像;以及如上述型態丨至^中 任一項之處理裝置;且上述處理裝置之上述處理部使用上 述第1信號閾值,自上述照相機所拍攝獲得之上述圖像中 提取上述複數個缺陷候補,並於上述移動方向上,自所提 取之上述複數個缺陷候補中,搜索與上述照相機相對於上 述板狀體進行相對移動之方向即上述移動方向成正交的上 述寬度方向上之位置相同之缺陷候補。 本發明之型態14提供-種處理方法,其特徵在於:其係 使用-面使板狀體於特定方向上相對移動—面㈣所得之 圖像而檢查上述板狀體中所存在之缺陷的缺陷檢查用圖像 資料之處理方法;制第1信號閾值,自拍攝所得之圖像 中提取複數個缺陷候補;於上述移動方向上,自所提取所 得之複數個缺陷候補中搜索與上述特 W疋方向即移動方向成 正交之寬度方向上之位置相同的缺陷 、阳候補,未出藉由搜索 141812.doc 201009328 而檢測出之缺陷候補於移動方向上之位置、與在移動方向 上與該缺陷候補相鄰之缺陷候補於移動方向上之位置之間 的間隔,藉由重複上述處理而取得複數個間隔;求出該等 複數個間隔之產生頻率;當所注目之間隔之產生頻率超過 所設定之頻率閾值時,判別為上述板狀體於移動方向上具 有週期性缺陷;上述頻率閾值係根據上述所注目之間隔而 加以規定,當兩個頻率閾值不同時,以使規定較大一方之 頻率閾值之上述所注目的間隔小於規定較小一方之頻率閾 值之上述所注目的間隔之方式,設定上述頻率閾值。 本發明之型態15提供如上述型態14之處理方法,其中於 進行上述判別之前設定檢查條件;於設定上述檢查條件之 步驟中,以使缺陷候補之產生密度成為所設定之目標產生 密度的方式,使用參照表設定上述第丨信號閾值;上述頻 率閾值係除了根據上述所注目之間隔而變化之外亦根據上 述目標產生密度的值而變化之值。 本發明之型態16提供如上述型態14或型態15之處理方 法,其中上述頻率閾值係以如下方式規定,即:將由雜訊 分量所形成之模擬圖像之上㈣訊分量的圖像作為缺陷候 補,求出相對於上述間隔之上述雜訊分量之產生頻率,根 據該產生頻率而規定上述頻率閾值。 本發明之型態17提供如上述型態丨6之處理方法,其中上 述模擬圖像係以圖像中之雜訊分量之產生密度根據圖像區 域而不同的方式製作成者。 本發明之型態18提供如上述型態14至17巾任-項之處理 141812.doc 201009328 方法,其令將上述所注目之間隔中判別為於上述移動方向 上具有週期性缺陷候補之間隔稱作間距間隔時,於進行上 述判別之步驟之後,進而規定包含具有上述間距間隔之缺 陷候補於上述寬度方向上所處之位置的關注區域;使用第 2信號閾I ’自該關注區域之圖像中,自圖像之開端起提 取詳細缺陷候補;規定以於上述移動方向上自該提取所得 之詳細缺陷候補之位置離開上述間距間隔的位置為中心之 φ 搜索區域;於該搜索區域,使用上述第2信號閾值搜索詳 細缺陷候補;分別評估經搜索所檢測出之詳細缺陷候補、 及上述提取所得之詳細缺陷候補之屬性;根據該評估結果 而判別上述關注區域於上述移動方向上是否包含週期性缺 陷候補。 本發明之型態19提供如上述型態18之處理方法,其中上 述關注區域之週期性缺陷候補之判別中所使用的圖像係將 上述板狀體以固定尺寸切斷後之板的圖像。 φ 本發明之型態20提供如上述型態14至19中任一項之處理 方法’其中於上述移動方向上搜索並檢測上述寬度方向之 位置相同的缺陷候補且求出上述間隔時,評估所檢測出之 缺陷候補之屬性、或者缺陷候補與特定缺陷候補之間之相 似度’當該屬性及相似度中之至少一方滿足所設定之條件 時求出上述間隔。 本發明之型態21提供一種缺陷檢查方法,其特徵在於: 其係檢查板狀體中所存在之缺陷者;一面使光向上述板狀 體表面照射光,且使上述板狀體相對地移動,一面拍攝被 141812.doc 11 201009328 照射光之板狀體之圖像;使用拍攝所得之上述圖像進行如 上述型態I4至20中任一項之處理方法。 又’本發明之型態22提供一種板狀體之製造方法,其特 徵在於.其係製造藉由搬送輥而搬送之作為帶狀連續體之 板狀體者;使用上述型態13之缺陷檢查裝置或上述型態21 之缺陷檢查方法,於移動過程中檢查上述板狀體;根據檢 查出之結果,確定於上述板狀體之移動路徑上導致板狀體 產生缺陷之搬送輥;除去或者維護所確定之搬送親。 又’本發明之型態23提供一種板狀體之製造方法,其特 _ 徵在於:其係製造藉由搬送輥而搬送之作為帶狀連續體之 板狀體者;使用上述型態13之缺陷檢查裝置或上述型態21 之缺陷檢查方法,於移動過程中檢查上述板狀體;避開被 判別為具有上述週期性缺陷之缺陷之上述寬度方向位置而 切斷並取出上述板狀體。 又,本發明之型態24提供一種電腦可執行之程式及記錄 有該程式之可由電腦讀取之記錄媒體,該程式執行如上述 型慼14至20中任一項之缺陷檢查用圖像資料之處理方法。〇 又,本發明之型態25提供如上述型態1至1〇中任一項之 處理裝置,其中將上述間隔中判別為於上述移動方向上具 有週期性缺陷之間隔稱作間距間隔時,上述處理部進而規 定包含具有上述間距間隔之缺陷候補於上述寬度方向上所 處之位置的關注區域,使用第2信號閾值自該關注區域之 象中自圖像之開端起提取詳細缺陷候補,規定以於上 述移動方向上自該提取所得之詳細缺陷候補之位置離開相 141812.doc -12- 201009328 虽於搬送上述板狀趙的搬送輥之周長之距離的位置為中心 之搜索區域’於該搜索區域,使用上述第2信號閾值搜索 詳細缺陷候補’分別評估經搜索所檢測出之詳細缺陷候 補、及上述提取所得之詳細缺陷候補之屬性,根據該評估 結果而判別上述關注區域於上述移動方向上是否包含週期 性詳細缺陷候補。 又’本發明之型態26提供如上述型態14至17中任一項之 • 處理方法,其中將上述所注目之間隔中被判別為於上述移 動方向上具有週期性缺陷候補之間隔稱作間距間隔時於 進行上述判別之步驟之後,進而規定包含具有上述間距間 隔之缺陷候補於上述寬度方向上所處之位置的關注區域; 使用第2½號閾值,自該關注區域之圖像中,自圖像之開 端起提取詳細缺陷候補;規定以於上述移動方向上自該提 取所得之詳細缺陷候補之位置離開相當於搬送上述板狀體 的搬送輥之周長之距離的位置為中心之搜索區域,於該搜 粵 索區域,使用上述第2信號閾值搜索詳細缺陷候補;分別 評估經搜索所檢測出之詳細缺陷候補、及上述提取所得之 詳細缺陷候補之屬性;根據該評估結果而判別上述關注區 域於上述移動方向上是否包含週期性缺陷候補。 [發明之效果] 本發明之型態1之缺陷檢查用圖像資料之處理裝置、型 態13之缺陷檢查裝置、型態14之處理方法及型態21之缺陷 檢查方法、以及型態24之程式及記錄煤體中,使用與缺陷 候補之間隔相對之產生頻率、及頻率閾值而判別有無週期 141812.doc -13- 201009328 性缺陷。而且,該等中,頻率閾值係根據所注目之間隔而 規疋’當將兩個頻率閾值規定為不同之值時,以規定較大 一方之頻率閾值之上述所注目之間隔小於規定較小一方之 頻率閾值之上述所注目之間隔的方式,而設定頻率閾值。 因此’即便所拍攝之圖像中包含雜訊分量,亦可判別週 期性缺陷之存在。 本發明之缺陷檢查用圖像資料之處理裝置及缺陷檢查用 圖像資料之處理方法的其他型態如下,首先,於型態2及 型態15中,以缺陷候補之產生密度成為所設定之目標產生 後度之方式设定第1彳§號閾值’且使頻率閾值除了根據所 注目之間隔而變化之外,亦根據目標產生密度之值而變 化,藉此可更有效率地判別週期性缺陷之存在。即便板狀 體之上述缺陷候補之產生密度根據板狀體的生產中之各種 條件而變動,亦可隨機應對該變動,從而最佳地判別週期 性缺陷之存在。 於型態3及型態16中,可克服隨機產生之雜訊分量, 即,即便存在雜訊分量,亦可不受雜訊分量之影響而容易 地檢測出週期性缺陷。又,可根據解析性地求出之產生頻 率及模擬圖像而簡單地規定頻率閾值。 於型態4及型態17中,藉由對圖像進行分割並加以處 理,可容易地檢測出板狀體中局部地產生之週期性缺陷。 進而,亦可排除局部產生之雜訊分量而進行檢查。 於型態5中,由於考慮有檢查對象之圖像中產生之缺陷 候補之位置偏差而形成尺寸相同之單元區域,故可更有效 141812.doc •14· 201009328 率地於短時間内判別週期性缺陷之存在。 於^態6中,可求出缺陷候補之寬度方向產生頻率分 布並使用/。著寬度方向之產生頻率之不均而對缺陷產生 圖案進行刀類’因此除了可有效地用於缺陷之產生原因之 推測之外’還有助於能否穩地連續生產板狀體之狀況判 別,报有助於生產步驟之管理。 、於i匕、7中,將板狀體劃分為所設定之長度之板狀體區 域’將該區域之圖像作為—個時間序列單位之檢查對象, 對複數個時間序列單位進行判別,此外可將缺陷候補之產 生頻率之資訊表示為時間序列資料。因此,可更確實地判 別週期性缺陷之存在,此外可掌握時間序列性地變化之缺A person who inspects a defect existing in a plate-like body includes a light source that emits light toward a surface of the plate-like body, and a camera that moves relative to the plate-like body with respect to the light source on one side. An image of a plate-shaped body that is irradiated with light by the light source; and a processing device according to any one of the above aspects, wherein the processing unit of the processing device photographs from the camera using the first signal threshold Extracting the plurality of defect candidates from the obtained image, and searching for the direction of relative movement of the camera relative to the plate-shaped body from the plurality of extracted defect candidates in the moving direction, that is, the moving direction The candidate candidates having the same position in the width direction are orthogonal to each other. The type 14 of the present invention provides a processing method characterized in that it detects the defects existing in the above-mentioned plate-like body by using the image obtained by moving the plate-like body relative to the surface (4) in a specific direction. a method for processing image data for defect inspection; preparing a first signal threshold value, extracting a plurality of defect candidates from the captured image; searching for the above-mentioned special W candidate from the extracted plurality of defect candidates in the moving direction The 疋 direction, that is, the defect in which the moving direction is orthogonal to the position in the width direction is the same as the candidate in the moving direction, and the position of the defect candidate detected in the moving direction by the search 141812.doc 201009328 is not present in the moving direction. The interval between the positions of the candidate candidates adjacent to the defect candidate in the moving direction is obtained by repeating the above processing to obtain a plurality of intervals; determining the frequency of generation of the plurality of intervals; when the frequency of the interval of attention exceeds When the frequency threshold is set, it is determined that the plate-like body has a periodic defect in the moving direction; the frequency threshold is based on the interval of the above-mentioned attention To be provided, when the two frequency thresholds are different, so that the above-described predetermined frequency interval greater attention as one of the threshold values is less than a predetermined frequency smaller one embodiment the threshold value above attention interval, setting the frequency threshold value. The mode 15 of the present invention provides the processing method according to the above aspect 14, wherein the inspection condition is set before the discrimination is performed; and in the step of setting the inspection condition, the density of the defect candidate is set to the target generation density. In the mode, the second signal threshold is set using a reference table; the frequency threshold is a value that varies according to the value of the target generation density in addition to the change in the interval of interest. The mode 16 of the present invention provides a processing method of the above-described Type 14 or Type 15, wherein the frequency threshold is defined in such a manner that an image of the (four) component of the analog image formed by the noise component is formed. As the defect candidate, the frequency of generation of the above-described noise component with respect to the interval is obtained, and the frequency threshold is defined based on the generated frequency. The mode 17 of the present invention provides a processing method of the above-described type 丨6, wherein the above-described simulated image is produced in such a manner that the density of the noise components in the image differs depending on the image area. The type 18 of the present invention provides a method of processing 141812.doc 201009328 as described in the above-mentioned Types 14 to 17 of the above-mentioned items, which makes it possible to discriminate between the above-mentioned points of interest as intervals of periodic defect candidates in the above moving direction. When the pitch interval is made, after the step of determining the above, the region of interest including the defect candidate having the pitch interval in the width direction is further defined; and the image from the region of interest is used using the second signal threshold I′ Extracting a detailed defect candidate from the beginning of the image; defining a φ search area centered at a position at which the detailed defect candidate obtained from the extraction in the moving direction is separated from the pitch interval; and using the above-mentioned search area The second signal threshold searches for detailed defect candidates; respectively, evaluates the detailed defect candidates detected by the search, and the attributes of the detailed defect candidates obtained by the extraction; and determines whether the region of interest includes the periodicity in the moving direction according to the evaluation result. Defect candidates. According to a tenth aspect of the present invention, in the processing method of the above aspect 18, the image used for the determination of the periodic defect candidate in the region of interest is an image of the plate after the plate-like body is cut at a fixed size. φ is a processing method according to any one of the above aspects 14 to 19, wherein the defect is searched in the moving direction and the defect candidate having the same position in the width direction is detected, and the interval is determined. The attribute of the detected defect candidate or the similarity between the defect candidate and the specific defect candidate 'The above interval is obtained when at least one of the attribute and the similarity satisfies the set condition. A mode 21 of the present invention provides a defect inspection method characterized in that it detects defects existing in a plate-like body, and irradiates light to the surface of the plate-like body while moving the plate-like body relatively. An image of the plate-like body irradiated with light by 141812.doc 11 201009328 is photographed; and the above-described image of the above-mentioned type I4 to 20 is used for the image obtained by photographing. Further, the present invention provides a method for producing a plate-like body, which is characterized in that it is a plate-like body which is conveyed by a conveying roller as a belt-like continuous body; and the defect inspection using the above-mentioned type 13 The apparatus or the defect inspection method of the above-mentioned type 21, inspecting the above-mentioned plate-shaped body during the moving process; and determining, according to the result of the inspection, a conveying roller which causes a defect in the plate-like body on the moving path of the plate-like body; removal or maintenance Determined to transfer the pro. Further, the present invention 23 provides a method for producing a plate-like body, which is characterized in that it is a plate-like body which is conveyed by a conveying roller as a belt-like continuous body; The defect inspection device or the defect inspection method of the above-described type 21 inspects the plate-like body during the movement, and cuts and takes out the plate-shaped body while avoiding the position in the width direction of the defect determined to have the periodic defect. Further, the mode 24 of the present invention provides a computer executable program and a computer-readable recording medium on which the program is recorded, and the program executes the image data for defect inspection as in any of the above-described types 14 to 20. The treatment method. Further, the present invention provides a processing apparatus according to any one of the above aspects 1 to 1 wherein, in the interval, the interval at which the periodic defect is determined in the moving direction is referred to as a pitch interval. Further, the processing unit further defines a region of interest including a defect having the pitch interval at a position in the width direction, and extracts a detailed defect candidate from an image of the region of interest using the second signal threshold, and specifies In the above-mentioned moving direction, the position of the detailed defect candidate obtained from the extraction is separated from the phase 141812.doc -12-201009328, and the search area is centered on the position of the distance of the circumference of the transport roller of the plate-shaped Zhao. Using the second signal threshold search detailed defect candidate to evaluate the detailed defect candidate detected by the search and the attribute of the detailed defect candidate obtained by the extraction, and determining whether the region of interest is in the moving direction based on the evaluation result. Contains periodic detailed defect candidates. Further, the present invention provides a processing method according to any one of the above aspects 14 to 17, wherein the interval between the above-mentioned attention intervals which is determined to have a periodic defect candidate in the moving direction is referred to as After the spacing interval is performed, after the step of performing the above-described discrimination, the region of interest including the defect candidate having the pitch interval in the width direction is further defined; and the threshold value of the 21st is used, from the image of the region of interest, The detailed defect candidate is extracted from the beginning of the image, and the search area in which the position of the detailed defect candidate obtained from the extraction is separated from the position corresponding to the circumferential length of the transport roller that transports the plate-shaped body is defined in the moving direction. Searching for the detailed defect candidate using the second signal threshold; respectively, evaluating the detailed defect candidate detected by the search, and the attribute of the detailed defect candidate obtained by the extraction; and determining the region of interest based on the evaluation result Whether or not the periodic defect candidate is included in the above moving direction. [Effect of the Invention] The image processing apparatus for defect inspection according to the first aspect of the present invention, the defect inspection apparatus of the type 13, the processing method of the type 14 and the defect inspection method of the type 21, and the type 24 In the program and the recorded coal body, the frequency of occurrence and the frequency threshold are used to determine the presence or absence of the period 141812.doc -13 - 201009328. Further, in the above, the frequency threshold is determined according to the interval of attention. When the two frequency thresholds are set to different values, the interval between the above-mentioned attentions of the frequency threshold of the larger one is smaller than the smaller one. The frequency threshold is set by the manner of the above-mentioned frequency threshold. Therefore, even if the captured image contains noise components, the existence of periodic defects can be discriminated. The other types of processing methods for the image data for defect inspection and the method for processing image data for defect inspection according to the present invention are as follows. First, in the type 2 and the pattern 15, the density of occurrence of the defect candidate is set. In the manner in which the target is generated, the first threshold value is set to 'the threshold value' and the frequency threshold value is changed according to the interval of the target, and the value is also changed according to the value of the target generation density, thereby making it possible to discriminate the periodicity more efficiently. The existence of defects. Even if the density of the defect candidates of the plate-like body varies depending on various conditions in the production of the plate-like body, the fluctuation can be randomly dealt with, and the existence of the periodic defect can be optimally determined. In Type 3 and Type 16, the randomly generated noise component can be overcome, that is, even if there is a noise component, the periodic defect can be easily detected without being affected by the noise component. Further, the frequency threshold can be simply specified based on the resolution frequency and the simulation image obtained analytically. In the pattern 4 and the pattern 17, the periodic defects locally generated in the plate-like body can be easily detected by dividing and processing the image. Further, it is also possible to perform inspection by excluding locally generated noise components. In the type 5, since the unit regions of the same size are formed in consideration of the positional deviation of the defect candidates generated in the image of the inspection object, it is more effective to determine the periodicity in a short time by 141812.doc •14·201009328 The existence of defects. In the state 6, the frequency distribution in the width direction of the defect candidate can be obtained and / can be used. The unevenness of the frequency in the width direction and the patterning of the defects are performed. Therefore, in addition to the speculation that it can be effectively used for the cause of defects, it also contributes to the determination of whether or not the sheet can be stably produced continuously. The newspaper helps in the management of production steps. In i匕, 7 , the plate-shaped body is divided into the plate-shaped body region of the set length, and the image of the region is used as an inspection object of a time series unit, and a plurality of time series units are determined. Information on the frequency of occurrence of defect candidates can be expressed as time series data. Therefore, it is possible to more accurately determine the existence of periodic defects, and in addition to grasp the lack of time series changes.
陷之狀況,报有助於以g@ , 以片為早位之板狀體(玻璃基板)之良 否判疋、及其後步驟中之處理。 於^•態8中力複數個時間序列單位記錄產生頻率分 布’故可獲得週期性缺陷持續產生了多長時間之資訊,此 外有助於生產步驟中之實時管理。 於型態9中,於相同圖表中薄宜 圃衣τ覆寫複數個產生頻率之時間 序列資料’故可於短時間内衮異祕偽 n令易地檢測出可能複雜變化之 缺陷之產生要因。 於型態10中’求出與前一個相鄰之缺陷候補之間之間隔 之外’還求出與前複數個缺陷候補之間之間隔並求出產生 頻率,由此可判別週期性缺陷之有無,從而即便於存在因 複數個不同產生源所導致之缺陷,且其等之產生位置於面 内成部分重疊之情形時,亦可容易地檢測週期性缺陷。 141812.doc 201009328In the case of trapping, it is helpful to use g@ to determine whether the sheet is the early plate-like body (glass substrate), and the processing in the subsequent steps. In the state 8 state, a plurality of time series unit records generate frequency distributions, so that information on how long the periodic defects continue to be generated can be obtained, which in turn facilitates real-time management in the production steps. In Type 9, in the same chart, 圃 τ τ 复 复 复 复 复 τ τ τ τ τ τ τ τ τ τ τ τ τ τ τ τ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ ’ In the type 10, 'finding the interval from the candidate candidate adjacent to the previous one', the interval between the plurality of defect candidates and the previous plurality of defect candidates is obtained, and the generation frequency is obtained, thereby determining the periodic defect. The presence or absence of the periodic defect can be easily detected even in the case where there are defects caused by a plurality of different generation sources, and the positions where the generations are partially overlapped in the plane. 141812.doc 201009328
缺陷檢測之準確性。 型態25及型態26中,規定關注區域 索詳細缺陷候補而判別是否包含週期性詳 因^可於短時間内檢測有無㈣假定之缺陷 右相對地延長檢測所需之時間, 古 之缺陷 則可提高The accuracy of defect detection. In the type 25 and the pattern 26, the attention area is specified as a detailed defect candidate, and it is determined whether or not the periodicity factor is included. The presence or absence of the defect can be detected in a short time. (4) The assumed defect is rightly extended to the time required for the detection, and the ancient defect is Can improve
確實、無遺漏地檢測週期性缺陷, 陷候補間之間隔,故可 從而可提高判別是否為 週期性缺陷之可靠性。 又,於本發明之型態22之板狀體之製造方法中,與先前 相比,可縮短具備搬送輥之步驟中之修復作業所需的時 間,又,可使步驟連續進行時之管理變得容易,從而可使 良率穩定。進而,可容易地管理生產步驟中正使用之搬送 輥。又,可預先估算將來要更換搬送輥之時期。 於本發明之型態23之板狀體之製造方法中,與先前相 比,即便搬送輥等存在缺陷原因亦可有效地切斷並取出帶 狀之連續體即板狀體,故可使良率穩定。 【實施方式】 以下,根據附圖所示之較佳實施例,詳細說明本發明之 缺陷檢查用圖像資料之處理裝置及處理方法、分別使用有 其等之缺陷檢查裝置及缺陷檢查方法、使用有其等之板狀 體之製造方法、以及記錄執行處理方法之程式之可由電腦 讀取的記錄媒體。 圖1A之缺陷檢查裝置1係實施本發明之缺陷檢查方法之 141812.doc • 16· 201009328 本發明之缺陷檢查裝置,其係判別缺陷之週期性之有無 者。缺陷檢查裝置丨主要具有缺陷檢查單元1〇、處理部 16、以及缺陷檢查單元26。 作為本發明之板狀體,以下之說明中係列舉具有透明性 之玻璃板G,但本發明之板狀體並不限定於此,例如亦包 含長條狀之丙烯酸板、長條狀之薄膜或紙等。 又,以下所說明之玻璃板G係切斷為特定尺寸之前的長 條帶狀之連續體,主要說明其搬送狀態。作為將要生產之 母玻璃基板之種類’例如有G6、G8、G10、及G12等,表 現出尺寸更大型化之傾向。 本發明中,亦可將切斷為特定尺寸之玻璃板作為對象。 然而,為了判別缺陷候補之週期性,較佳為將帶狀之連續 體即長條之玻璃板、且處於搬送狀態之玻璃板作為對象。 又,以下之實施形態中,使用靜止之光源及照相機拍攝 所搬送之玻璃板G,但本發明亦可為使光源與照相機一面 φ 移動一面拍攝靜止之玻璃板G之形態。本發明中只要光源 及照相機與玻璃板G之間相對移動便可。以下之實施形態 中所說明之搬送方向對應於本發明之第1移動方向,寬度 方向對應於本發明之第2移動方向。 圖1A所示之缺陷檢查單元1〇係設置於由具有不同半徑之 複數個搬送輥11所形成之搬送路徑上。玻璃板G成為自熔 融路以固定厚度取出之帶狀連續體,其於搬送路徑上連續 地搬送、移動。 此處’作為搬送玻璃G之搬送輥11而使用驅動輥,但亦 141812.doc 201009328 可於驅動親之間使用丨個以上之從動輥,又,作為搬送報 11,可使用各種類型之搬送輥。例如,亦可為如潔淨輥、 靜止輥、帶鞠輥、塗佈輥、覆膜輥等般之、整個寬度與玻 璃G接觸之通常之搬送輥。又,亦可為有肩輥或階梯輥等 之於寬度方向上隔開間隔而與玻璃G接觸之搬送輕。 缺陷檢查單元10具有向玻璃板G之面照射光之光源22、 拍攝由光源22所照射光之板狀體之圖像的照相機14、以及 判別具有週期性之缺陷候補之處理部16。此外,於缺陷檢 查單元10上亦可連接有將檢查結果等作為軟拷貝圖像而於 畫面上加以顯示之顯示器18a、將檢查結果等作為硬拷貝 圖像而輸出之印表機18b等輸出系統18、或者滑鼠、鍵盤 等輸入操作系統20。缺陷檢查單元10係利用透過玻璃板g 之透過光而檢查透過圖像内之缺陷候補的裝置。進而,處 理部16上連接有反射圖像之缺陷檢查單元%,其於玻璃板 G之一方之面之側配設有光源22及照相機24,以照相機 而使玻璃板G之缺陷之影像成為反射圖像,並提取缺陷候 補之位置。 當將玻璃板G自熔融爐中以固定厚度取出並藉由搬送輥 11而連續地搬送時,於玻璃板G之表面上,如圖1B所示, 會週期性地產生因搬送輥丨i所導致之細小缺陷c^又於 玻璃板G之表面上產生有點狀之缺陷χ。進而亦會產生 於疋區域上擴散之污染區域Y。進而,由缺陷檢查單元 10所讀取之圖像中,除了上述各缺陷之外,因圖像讀取時 之處理而隨機產生之點狀雜訊亦視認作缺陷x。 141812.doc -18- 201009328 缺陷檢查單元10係將上述玻璃板G之圖像中、所搬送之 玻璃板G之表面上所產生之、與搬送方向成正交之玻璃板 G之寬度方向之大致相同位置上週期性產生的缺陷d之間 距間隔P與缺陷X區別開而確實地判別者。 光源12係出射大致平行光之光源,其係於玻璃板G之寬 度方向(與圖1A之紙面垂直之方向)上發出具有大致均勻之 光強度之大致平行光的線狀光源。光源可使用_素光源或 ❹ LED(Light Emitting Diode ’發光二極體)光源等,光之種 類並無特別限制,較佳使用白色光。 照相機14係線感測器型照相機,其與光源丨2夾持玻璃板 G而設置於相對向之位置上,並直接由受光面讀取透過玻 璃板G之透過光。照相機14之線感測器之類型並無特別限 制’可為CCD(Charge Coupled Device,電荷耗合裝置)類 型,亦可為 CMOS(Complementary Metal-Oxide-Semiconductor, 互補金屬氧化物半導體)類型。照相機14係於與圖ία中之 φ 紙面垂直之方向上設置有複數台,拍攝搬送方向之相同位 置’而且複數台照相機係設定為於玻璃板G之寬度方向上 之視場範圍彼此部分重疊。 將照相機14所拍攝之圖像信號發送至處理部1 6。 處理部1 6係構成實施本發明之缺陷檢查用圖像資料之處 理方法之本發明之處理裝置的部分。處理部丨6係根據所發 送之圖像信號而生成玻璃板G之檢查對象之圖像資料、並 使用該圖像資料進行缺陷檢查之部分。自照相機14所發送 之圖像信號係如上所述般對部分重疊之區域進行平均處理 141812.doc -19· 201009328 而生成構成一個圖像之圖像資料。使用上述圖像資料而判 別所檢測之缺陷候補有無週期性。關於該判別將於下文加 以說明。 缺陷檢查單元26之光源22係出射對玻璃板g之面照射照 明光之帶狀光、即出射大致平行光之光源,其自相對於玻 璃板G之面傾斜之方向而使光入射。與缺陷檢查單元⑺之 光源12相同,光源22係於與圖丨八之紙面垂直之方向上延伸 之線狀光源,較好的是於玻璃板G之寬度方向(與圖1Α之紙 面垂直之方向)上發出具有大致均勻之光強度之大致平行 光者。本發明具備兩個光源,光源22可使用例如LED光源 或鹵素光源,光之種類並無特別限制,可為紅色、藍色、 白色等,較佳為白色。 照相機24係對自玻璃板G之表面出射之反射光進行聚 光、並拍攝反射圖像之線感測器型照相機,可以使用與照 相機14之類型相同之照相機。自玻璃板〇觀察,照相機24 係與光源22設置於同側。照相機24與光源22係設置為處於 搬送方向之上游側、下游側之位置關係中,光源22之光之 出射方向及照相機24之視場方向係以於玻璃板G之背面所 反射之光入射至照相機2 4之方式進行調整。 由照相機24所拍攝之圖像係由光源22照明後於玻璃板g 之表面、背面反射的圖像’其係將玻璃板G内部所存在之 缺陷之區域設為暗部的圖像。該圖像中首先含有藉由缺陷 區域通過自相對於玻璃板G之面傾斜之方向入射至玻璃板 G之表面並於玻璃板G之背面反射後之反射光的光路而形 141812.doc -20· 201009328 成的缺陷之實像。 進而,包含自相對於玻璃板G之表面傾斜之方向入射至 玻璃板G之表面之入射光通過位於玻璃板G内的光路中之 缺陷區域之後於玻璃板〇的背面反射而形成的缺陷之鏡 像。 如此,每次線狀讀取由照相機24所獲得之圖像資料後逐 次發送至處理部10〇與缺陷檢查單元1〇之情形相同,處理 攀 部16使用所發送之圖像資料進行缺陷檢查。 使用缺陷檢查單元26檢查缺陷之原因在於,根據上述缺 陷之實像與鏡像於搬送方向上之位置偏差量而獲知缺陷位 於玻璃板G之表面(圖1A中之玻璃板G之上側之面)與背面 (圖1A中之玻璃板G之下側之面、搬送輥〗丨之侧之面)中之 哪面,彳之而規定作為缺陷之屬性。即,當無位置偏差 量、且觀察到一個影像時,可知缺陷位於背面,當有位置 偏差量且觀察到兩個像時,可知缺陷位於玻璃板G内或玻 ❹ 璃板G之表面。 圖1A所示之缺陷檢查裝置1具備兩個缺陷檢查單元丨❹及 26,但本發明並不限定於此,亦可僅具備任一者。 處理部1 6中係以如下方式自所得之檢查對象之圖像進行 缺陷檢查用圖像資料之處理。圖2係表示缺陷檢查方法、 特別係缺陷檢查用圖像資料之處理方法之流程的流程圖。 首先,設定要檢測之缺陷之檢查條件(步驟sl〇〇)。具體 而5 ’較好的是自輸入操作系統2〇(參照圖ιΑ),藉由操作 人員之輸入而設定檢測具有週期性之缺陷候補時之寬度方 141812.doc -21 - 201009328 向位置之偏差之容許量、檢測具有週期性之缺陷候補時之 搬送方向位置自特定間距間隔之偏差的容許量、具有週期 性之缺陷候補以何種程度之長度連續產生之資訊、具有週 期性且連續產生之一群缺陷候補以何種程度之頻率產生之 資訊、及具有週期性之缺陷候補之產生頻率之資訊等。 其次,相對於成為缺陷檢查之檢查對象之圖像,根據所 設定之檢查條件而決定單元尺寸(步驟S110)。 所謂單元尺寸,如圖3所示,係指將搜索缺陷候補之搜 索對象之圖像於寬度方向及搬送方向(移動方向)上分割為磡 複數個部分而形成複數個尺寸相同的單元區域時之、寬度 方向及搬送方向之單元區域之長度。單元尺寸係根據作為 檢查條件而設定之寬度方向及搬送方向之位置偏差之容許 量而決定。例如,將寬度方向長度χ搬送方向長度決定為 10 mmxio mm。 以如此方式形成單元區域之原因在於,根據單元區域之 間隔(相隔距離),而求出位於該單元區域中之下述缺陷候 補、與位於其他區域中之缺陷候補之間之搬送方向上的間_ 隔因此’只要缺陷候補位於一個單元區域内,不論位於 哪個位置,亦可認為缺陷候補之位置不變而進行處理。即 便具有週期性之缺陷候補之位置於寬度方向及搬送方向上 在容許範圍内有偏差,亦可藉由設置單元尺寸而吸收或者 減小或消除單元區域中之缺陷候補之位置偏差,因此可求 出穩定之缺陷候補間之間隔。 其次,決定檢查單位長度(步驟sl2〇)。所謂檢查單位長 141812.doc -22- 201009328 度係扣成為一次之缺陷檢查對象之圖像之搬送方向的長 度。藉由將檢查單位長度設為固定而重複進行缺陷檢查, 可求出時間序列之缺陷檢查之結果,從而可推斷缺陷之產 生原因等。 檢查單位長度係根據作為檢查條件而設定之、缺陷以何 種程度之長度、是否具有週期性且連續地產生之資訊而決 疋。例如,決定1小時或1天所搬送之玻璃板G之長度、或 者l〇〇m或i〇〇〇m等之長度。 繼而,決疋缺陷候補之目標產生密度之值(步驟sl3〇)。 所謂缺陷候補係指將所拍攝之玻璃板G之拍攝圖像二值化 時圖像内作為暗部而加以劃分的暗部區域。本實施形態 中,將玻璃板G因搬送輥丨丨而產生之微細傷痕有無週期性 作為檢查對象,因此當缺陷候補之產生密度較高時,會形 成數個因雜訊分量而引起之點狀之暗部區域。 因此,難以準確地判別本來要檢查之微細傷痕有無週期 另方面降低下述之第1信號閾值而減小缺陷候補 之產生密度時,亦存在無法將所要檢查之微細傷痕作為缺 陷候補之暗部而劃分開的情形。 因此,使用作為檢查條件而設定之、具有週期性之缺陷 候補之產生頻率之資訊,而決定圖像中之暗部區域之目標 產生密度。 π 其次,根據所決定之目標產生頻率而決定第Hf號閾值 (步驟S140)。第丨信號閾值係將玻璃板G之拍攝圖像二值化 時之圖像資料之閾值。當圖像資料之值低於該第丨信號閾 1418l2.d •23· 201009328 值時劃分為暗部區域(缺陷候補卜處理部16具備表示第^言 $閾值與暗部區域之產生密度之關係的參照表,根據所決 疋之目標產生密度,參昭贫支日„主4?111_^1_ /,、、、这參知表未出並決定第丨信號閾 值。 通常來說’目標產生密度越小則第丨信號閾值^定得越 低。參照表係於缺陷檢查單元10中預先針對特定之玻璃板 G之拍攝圖像而求出第i信號閾值與暗部區域之產生密度之 關係並預先記憶於記憶體中。 參 接著,根據所決定之缺陷候補之目標產生密度之值而決 定頻率閾值(步驟⑽)。所謂頻率閾值係指於下述之缺陷 檢查(步驟S16〇)中用以判別玻璃板G是否具有週期性缺陷 之閲值。頻率間值係於橫轴表示缺陷候補之間隔且縱轴表 不相對於該間隔之頻率所得之直方圖中用以判別具有週期 性之頻率之間值。 例如,當於處理部16製作成如圖4所示之直方圖時,根 ❿ 據間隔B之產生頻率相對於針對間隔B而決定之頻率間值a 是否較大’而判別是否具有週期性。於間_之產生頻率 相對於頻率閾值A而較高之情形時,判別為具有週期性, 並將間隔B設為間距間隔。 週期性之有無係於直方圖之橫轴之每個間隔而進行判 別’頻率閾值係根據所注目之間隔而變化,且以該間隔越 =則頻率閣值越大之方式加以設定。又,較好的是除了根 據該間隔變化之外’頻率閾值亦根據所決定之缺陷候補之 目標產生密度之值而變化。具體而言,較好的是以目、產 141812.doc •24 201009328 生密度變得越小則頻率間 句值變传越小之方式而加以設定。 以如此方式設定頻率閾值 卞岡值(原因在於’由於如上所述缺 陷候補中包含因雜訊分詈斛榫士 — α 置所1^成之缺陷候補,因此進行如 此設定以防止因該雜訊分番μ、Α > 代刀量所造成之缺陷候補而產生之週 . 期性的誤判別。 圖5 Α及5 Β係表示僅根姑雜q八旦 . 根據雜汛分量而製作成之模擬圖像 中之缺陷候補的間隔、蛊如料 ㈣興相對於該間隔之產生頻率之關係It is true that the periodic defects are detected and the interval between the tween is trapped, so that the reliability of the discrimination can be improved. Further, in the method for producing a plate-like body of the form 22 of the present invention, the time required for the repairing operation in the step of providing the conveying roller can be shortened as compared with the prior art, and the management of the step can be continuously performed. It's easy, so you can stabilize your yield. Further, the transfer roller being used in the production step can be easily managed. Further, the period in which the transfer roller is to be replaced in the future can be estimated in advance. In the method for producing a plate-like body of the type 23 of the present invention, it is possible to effectively cut and take out a strip-shaped continuous body, that is, a plate-like body, even if a conveyance roller or the like has a defect, so that good The rate is stable. [Embodiment] Hereinafter, a processing apparatus and a processing method for image data for defect inspection according to the present invention, a defect inspection apparatus and a defect inspection method using the same, and a use method will be described in detail based on preferred embodiments shown in the drawings. There is a method of manufacturing a plate-like body thereof, and a recording medium readable by a computer that records a program for executing the processing method. The defect inspection device 1 of Fig. 1A is a method for performing the defect inspection method of the present invention. 141812.doc • 16· 201009328 The defect inspection device of the present invention determines whether or not the periodicity of the defect is present. The defect inspection device 丨 mainly has a defect inspection unit 1A, a processing portion 16, and a defect inspection unit 26. As the plate-like body of the present invention, a glass plate G having transparency is used in the following description. However, the plate-shaped body of the present invention is not limited thereto, and for example, a long-length acrylic plate or a long film is also included. Or paper, etc. Further, the glass sheet G described below is cut into a strip-shaped continuous body before a specific size, and the conveyance state will be mainly described. As the type of the mother glass substrate to be produced, for example, G6, G8, G10, and G12, etc., tend to have a larger size. In the present invention, a glass plate cut to a specific size may be used as a target. However, in order to determine the periodicity of the defect candidate, it is preferable to use a strip-shaped continuous body, that is, a long glass plate and a glass plate in a conveyed state. Further, in the following embodiments, the glass plate G to be conveyed is imaged using a stationary light source and a camera. However, the present invention may be in the form of a glass plate G that is stationary while moving the light source and the camera φ. In the present invention, it is only necessary to relatively move the light source and the camera and the glass sheet G. The transport direction described in the following embodiments corresponds to the first moving direction of the present invention, and the width direction corresponds to the second moving direction of the present invention. The defect inspection unit 1 shown in Fig. 1A is disposed on a transport path formed by a plurality of transport rollers 11 having different radii. The glass sheet G is a strip-shaped continuous body taken out from the fusion path at a fixed thickness, and is continuously conveyed and moved on the transport path. Here, 'the driving roller is used as the conveying roller 11 for conveying the glass G. However, 141812.doc 201009328 can be used to drive more than one driven roller between the driving parents, and as the conveying newspaper 11, various types of transportation can be used. Roller. For example, it may be a normal conveying roller which is in contact with the glass G as a whole, such as a cleaning roll, a stationary roll, a belt roll, a coating roll, a coating roll, or the like. Further, it is also possible to transport the glass G in contact with the glass G at intervals in the width direction such as a shoulder roller or a step roller. The defect inspection unit 10 includes a light source 22 that irradiates light onto the surface of the glass sheet G, a camera 14 that images an image of the plate-like body that is irradiated with the light source 22, and a processing unit 16 that discriminates the candidate having periodicity. Further, the defect inspection unit 10 may be connected to a display 18a that displays the inspection result or the like as a soft copy image on the screen, and an output system 18 such as a printer 18b that outputs the inspection result as a hard copy image. Or enter the operating system 20, such as a mouse or a keyboard. The defect inspection unit 10 is a device that inspects a defect candidate in a transmission image by transmitting light transmitted through the glass plate g. Further, the processing unit 16 is connected to the defect inspection unit % that reflects the image, and the light source 22 and the camera 24 are disposed on one side of the glass plate G, and the image of the defect of the glass plate G is reflected by the camera. Image and extract the location of the defect candidate. When the glass sheet G is taken out from the melting furnace at a fixed thickness and continuously conveyed by the conveying roller 11, on the surface of the glass sheet G, as shown in Fig. 1B, the conveying roller 丨i is periodically generated. The resulting small defect c^ produces a somewhat flawed defect on the surface of the glass sheet G. Further, it also occurs in the contaminated area Y which is diffused on the crotch region. Further, in the image read by the defect inspection unit 10, in addition to the above-described respective defects, the dot noise randomly generated by the processing at the time of image reading is also regarded as the defect x. 141812.doc -18-201009328 The defect inspection unit 10 is a rough direction of the width direction of the glass sheet G which is generated on the surface of the glass sheet G to be conveyed and which is orthogonal to the conveyance direction in the image of the glass sheet G. The interval d between the defects d which are periodically generated at the same position is distinguished from the defect X by the difference X. The light source 12 is a light source that emits substantially parallel light, which is a linear light source that emits substantially parallel light having a substantially uniform light intensity in a width direction of the glass sheet G (a direction perpendicular to the plane of the paper of Fig. 1A). The light source may be a light source such as a light source or a light emitting diode (LED), and the kind of light is not particularly limited, and white light is preferably used. The camera 14 is a line sensor type camera which is placed at a position facing the glass plate G with respect to the light source 丨2, and directly reads the transmitted light transmitted through the glass sheet G from the light receiving surface. The type of the line sensor of the camera 14 is not particularly limited. It may be a CCD (Charge Coupled Device) type or a CMOS (Complementary Metal-Oxide-Semiconductor) type. The camera 14 is provided with a plurality of stages in the direction perpendicular to the φ paper surface in Fig., and the same position of the transport direction is photographed, and a plurality of cameras are set such that the field of view in the width direction of the glass sheet G partially overlaps each other. The image signal captured by the camera 14 is transmitted to the processing unit 16. The processing unit 16 is a part of the processing device of the present invention which constitutes the method for processing the image data for defect inspection of the present invention. The processing unit 6 generates a portion of the image data to be inspected by the glass sheet G based on the transmitted image signal, and performs defect inspection using the image data. The image signal transmitted from the camera 14 is subjected to averaging processing of the partially overlapped areas 141812.doc -19· 201009328 as described above to generate image data constituting one image. The above image data is used to determine whether or not the detected defect candidate has periodicity. This determination will be explained below. The light source 22 of the defect inspection unit 26 emits a light source that emits light of the surface of the glass plate g, that is, a light source that emits substantially parallel light, and causes light to enter from a direction inclined with respect to the surface of the glass plate G. Like the light source 12 of the defect inspection unit (7), the light source 22 is a linear light source extending in a direction perpendicular to the plane of the paper of Fig. 8, preferably in the width direction of the glass sheet G (the direction perpendicular to the plane of the sheet of Fig. 1) A substantially parallel light having a substantially uniform light intensity is emitted. The present invention is provided with two light sources. For example, an LED light source or a halogen light source can be used as the light source 22. The type of light is not particularly limited and may be red, blue, white or the like, and is preferably white. The camera 24 is a line sensor type camera that collects reflected light emitted from the surface of the glass sheet G and captures a reflected image, and a camera of the same type as the camera 14 can be used. The camera 24 is disposed on the same side as the light source 22 as viewed from the glass plate. The camera 24 and the light source 22 are disposed in a positional relationship between the upstream side and the downstream side in the transport direction, and the light emission direction of the light source 22 and the field of view direction of the camera 24 are incident on the back surface of the glass plate G. The camera 24 is adjusted in the same way. The image captured by the camera 24 is an image that is illuminated by the light source 22 and reflected on the front surface and the back surface of the glass sheet g. This is an image in which a region of the defect existing inside the glass sheet G is a dark portion. The image first includes an optical path in which the defective region is incident on the surface of the glass sheet G by the direction inclined with respect to the surface of the glass sheet G and reflected by the back surface of the glass sheet G. 141812.doc -20 · 201009328 The real image of the defect. Further, a mirror image of the defect formed by the incident light incident on the surface of the glass sheet G from the direction inclined with respect to the surface of the glass sheet G passing through the defective region in the optical path inside the glass sheet G on the back surface of the glass sheet is formed. . Thus, each time the image data obtained by the camera 24 is linearly read and sent to the processing unit 10 逐 as in the case of the defect inspection unit 1 处理, the processing climbing unit 16 performs defect inspection using the transmitted image data. The reason why the defect is inspected by the defect inspection unit 26 is that the defect is located on the surface of the glass sheet G (the surface on the upper side of the glass sheet G in Fig. 1A) and the back surface based on the positional deviation of the real image of the defect and the mirror image in the conveyance direction. (While the surface on the lower side of the glass sheet G in Fig. 1A and the surface on the side of the transport roller 丨) is specified as a defect. That is, when there is no positional deviation and one image is observed, it is known that the defect is on the back side, and when there is a positional deviation amount and two images are observed, it is understood that the defect is located in the glass plate G or the surface of the glass plate G. The defect inspection device 1 shown in Fig. 1A includes two defect inspection units 丨❹ and 26, but the present invention is not limited thereto, and only one of them may be provided. In the processing unit 16, the image data for defect inspection is processed from the image of the obtained inspection target in the following manner. Fig. 2 is a flow chart showing the flow of a defect inspection method, particularly a method of processing image data for defect inspection. First, the inspection condition of the defect to be detected is set (step sl1). Specifically, 5' is preferably input from the operating system 2 (refer to FIG. Α), and the width of the defect 141812.doc -21 - 201009328 is detected by the input of the operator. The allowable amount, the tolerance of the deviation of the transport direction position from the specific pitch interval when the candidate has a periodic defect candidate, and the extent to which the periodic defect candidate is continuously generated, has periodicity and continuous generation. Information on the extent to which a group of defect candidates are generated, and information on the frequency of occurrence of periodic defect candidates. Then, the cell size is determined based on the set inspection conditions with respect to the image to be inspected for the defect inspection (step S110). As shown in FIG. 3, the unit size is obtained by dividing an image of a search target of a search defect candidate into a plurality of parts in the width direction and the transport direction (moving direction) to form a plurality of unit regions having the same size. The length of the unit area in the width direction and the transport direction. The cell size is determined based on the allowable amount of positional deviation in the width direction and the transport direction set as the inspection conditions. For example, the length in the width direction χ transport direction is determined to be 10 mm x io mm. The reason why the cell regions are formed in this manner is that, based on the interval (separation distance) of the cell regions, the following defect candidates located in the cell region and the transfer direction between the candidate candidates located in the other regions are obtained. _ Separately, as long as the defect candidate is located in one unit area, the position of the defect candidate can be considered to be the same regardless of the position. Even if the position of the periodic defect candidate varies within the allowable range in the width direction and the transport direction, the positional deviation of the defect candidate in the cell region can be absorbed or reduced or eliminated by setting the cell size. The interval between stable candidate candidates. Next, it is decided to check the unit length (step sl2). The so-called inspection unit length 141812.doc -22- 201009328 degree is the length of the image transfer direction of the defect inspection object. By repeating the defect inspection by setting the length of the inspection unit to be fixed, the result of the defect inspection in the time series can be obtained, and the cause of the defect can be estimated. The inspection unit length is determined based on the length of the defect as set as the inspection condition, and whether or not the information is periodically and continuously generated. For example, the length of the glass sheet G to be transported for one hour or one day, or the length of l〇〇m or i〇〇〇m, etc., is determined. Then, the target of the defect candidate produces a value of density (step sl3〇). The defect candidate is a dark portion which is divided into a dark portion in the image when the captured image of the glass plate G to be imaged is binarized. In the present embodiment, the periodicity of the micro-scratch caused by the transfer of the glass sheet G is periodically checked. Therefore, when the density of occurrence of the defect candidate is high, a plurality of spots due to noise components are formed. Dark area. Therefore, it is difficult to accurately determine whether or not the micro-scratch to be inspected periodically reduces the first signal threshold value described below and reduces the generation density of the defect candidate, and it is also impossible to divide the micro-injury to be inspected as a dark portion of the defect candidate. Open situation. Therefore, the target generation density of the dark portion in the image is determined using the information of the frequency of occurrence of the periodic defect candidate set as the inspection condition. π Next, the threshold Hf is determined based on the determined target generation frequency (step S140). The second signal threshold is a threshold value of the image data when the captured image of the glass plate G is binarized. When the value of the image data is lower than the value of the second signal threshold 1418l2.d • 23·201009328, it is divided into a dark portion (the defect candidate processing unit 16 is provided with a reference indicating the relationship between the threshold value and the density of the dark portion). Table, according to the target of the determined density, the main poor day „主4?111_^1_ /,,,, this knowledge table does not appear and determine the threshold signal threshold. Generally speaking, the target density is smaller. Then, the second signal threshold is set to be lower. The reference table is obtained in the defect inspection unit 10 for the captured image of the specific glass plate G in advance, and the relationship between the ith signal threshold and the density of the dark region is obtained and stored in advance. In the memory, the frequency threshold is determined according to the value of the target occurrence density of the defect candidate (step (10)). The frequency threshold is used to discriminate the glass plate in the defect inspection (step S16〇) described below. Whether G has a periodic defect value. The inter-frequency value is used to determine the frequency of periodicity in the histogram obtained by the horizontal axis indicating the interval of the defect candidate and the vertical axis is not relative to the frequency of the interval. For example, when the processing unit 16 creates a histogram as shown in FIG. 4, it is determined whether or not the frequency of the interval B is larger than the frequency value a determined for the interval B. Periodically, when the frequency of generation is higher with respect to the frequency threshold A, it is judged to have periodicity, and the interval B is set as a pitch interval. Whether or not the periodicity is tied to each of the horizontal axes of the histogram The frequency threshold is changed according to the interval of the attention, and the frequency is set to be larger as the interval is larger. Further, it is preferable that the frequency threshold is changed in addition to the interval. It is changed according to the value of the density of the target of the defect candidate. Specifically, it is better to use 141812.doc •24 201009328. The smaller the density becomes, the smaller the value of the sentence between the frequencies is. The setting is set in such a manner that the frequency threshold value is set in this way (the reason is that since the defect candidate includes the defect candidate due to the noise division-α, the defect candidate is set as described above. It is determined to prevent the occurrence of defects caused by the noise of μ, Α > the amount of knives. Figure 5 Α and 5 Β indicates that only the roots are q 八旦. The interval between the candidate candidates in the simulated image produced by the churning component, and the relationship between the frequency of the defect (4) and the frequency of the interval
的圖表。假定雜訊分量俜醅MA m 里你隨機地產生,並假定玻璃板g且 於長度2500 mm、單元尺+彳π 1Λ 平兀尺寸10 mmxl0 mm之區域中產生 訊分量。 圖5A及5B之縱軸均表示每j m2之產生數(產生頻率)。圖 5A中雜訊分量之產生密度分3種變化(50/W、刪m2、 鹰办根據圖5A,對於任—產生密度,間隔越小則產 生頻率越高’雜訊分量之產生密度越大則產生頻率越高。 因此’為防止因雜訊分量而導致對缺陷候補之週期性之誤 參判別,較好的是將頻率閾值設定為相對於圖5A所示之縱軸 ^產生頻率(具有裕度)而較高。例如’將各間隔之產生頻 率之1.1至2倍之值設為頻率閾值即可。 , 當然,可根據檢查條件而將上述值設定得較大。因此, ::::大、雜訊分量之產生密度越小,則將上述頻率閣值 。又足件大致越低。此處’所謂設定得大致越低係指包含即 便所左目之間隔不同而頻率閾值亦不變化(相等)之情形。 例如係指如下情形:所注目之間隔為2〇〇 頻率聞 值大於間隔為500 mm、1〇〇〇 mm之頻率閾值,但間隔為 14I812.doc •25- 201009328 500 mm之頻率閾值與1〇〇〇 mm之頻率閾值相等。本發明 中,當兩個頻率閾值不同時,以規定較大一方之頻率閾值 之所庄目之間隔小於規定較小一方之頻率閾值之所注目之 間隔的方式,而設定頻率閾值。 圖5B係表示與雜訊分量之密度相對之設定間隔〗 mm、750 mm、500 mm之產生頻率的圖表。根據圖5B,雜 訊仝量之產生密度變得越小,則設定間隔1〇〇〇瓜瓜、 mm、500 mm各自之產生頻率就變得越小。 再者,如根據圖5B所知般,若雜訊分量之產生密度達到 某種程度以上,則產生頻率反而會降低。即、產生頻率相 對於雜„凡刀量之產生密度而具有峰值。其原因在於,因雜 訊分量之產生密度變大而使雜訊分量進入1〇〇〇 mm、75〇 mm、500 mm之各設定間隔之間,其結果導致1〇〇〇爪爪、 750 mm、500 mm之各設定間隔之產生頻率降低。 因此,上述缺陷候補之目標產生密度以於要判別有無週 '月丨生之所’生目之間隔上小於上述峰值位置之產生密度之值 的方式來規定。 再者’圖5A及5B所示之例中,使用根據雜訊分量而形 成之模擬圖像中之缺陷候補的間隔、與該間隔之產生頻率 之結果來決定頻率閾值,但本發明t並不限定於使用根據 雜訊分量而形成之模擬圖像之情形。 例如’亦可假定雜訊分量於區域中隨機地分布,將該區 域中之寬度方向之位置處於相同位置上之雜訊分量作為缺 陷候補’解析性地求出雜訊分量之產生頻率,並根據該求 141812.doc -26- 201009328 出之產生頻率而決定頻率閾值。 所謂解析性地求出產生頻率係指使用數式算出產生頻 率。例如,於一維區域中,求出η組間隔之概率pp係以下 述式表示。此時,使nKi至Ν/ρ(ρ係以單元單位所表示之 間距長)之間變化而算出概率ρρ,並加上期待值,藉此可 求出相對於間距ρ之產生頻率。 ρρ^ρΜι-ρΠα 此處,Ρ係於1個單元中產生雜訊分量之概率,Ν係單元 總數,Ρ係以單元單位所表示之間距長。(Nnp)C/C表示合 併而成之組合。 進而,作為其他形態,亦可對預先獲知不存在因搬送輥 而造成週期性缺陷之玻璃板G使用缺陷檢查單元10,預先 藉由實測而求出雜訊分量所造成之產生頻率,並使用該實 測結果而決定頻率閾值。雜訊分量所造成之缺陷候補之產 生頻率實際上於圖像中之各區域上不均,亦存在雜訊分量 ❹於整個區域中並非以相同產生密度而產生之情形。 因此,可根據實際之使用玻璃板G之實測,而決定考慮 了上述不均後之頻率閾值。關於該方面,較好的是預先求 出實測結果之間隔與缺陷候補之產生頻率之間之關係,並 使用該關係而決定頻率閾值。再者,即便於該情形時頻 率閾值亦以間隔越小則大致越大之方式而加以設定。 圖6A表示相對於缺陷檢查單元1〇進行缺陷檢查時(實測 時)之間隔之產生頻率的圖表。圖表中之符號表示使用缺 陷檢查單元10進行實測之結果。另一方面,自如上所述使 141812.doc -27- 201009328 缺:候補之產生密度(平均產生密度)-致而產生雜訊分量 之模擬圖像所得之結果以符號◊來表示。 如根據圖6A可知般,缺陷候補之間隔為··以下 時,實測之產生頻率與模擬之產生頻率之間存在背離。認 為其原因在於,即便模擬圖像中之雜訊分量之平均產生密 度與實測之平均產生密度相同’但實測所得之檢查對象之 圖像中’缺陷候補之產生密度根據區域不同而存在偏差。 實際上’相對於實測所得之檢查對象之时,劃分 ^而計數缺陷候補之個數,藉此檢查產生缺陷候補之概率 密度函數時,如圖6B所示,概率密度函數具有分布。 因此,為符合該實測之概率密度函數,藉由使模擬圖像 中亦具有同樣之概率密度函數,如圖6C所示,使用模擬圖 像之符號◊表示接近實測之符號之產生頻率。因此,亦 可根據相對於雜訊分量之產生所使用之概率密度函數,以 符合實測之方式具有分布而獲得之模擬圖像,製作間隔與 產生頻率之關係,並使用該關係決定頻率閾值。 如上所述,亦可藉由使用不存在具有週期性之傷痕之玻 璃板G進行實測,預先製作間隔與缺陷候補之產生頻率之 關係,並使用該關係決定頻率閾值。 其次’貫施缺陷檢查(步驟S160)。缺陷檢查中,首先將 自照相機14所發送並製作成之檢查對象之圖像切出檢查單 位長度之區域’並針對檢查單位長度之區域之圖像,如圖 3所示,以單元尺寸使圖像區劃化。 圖像之區劃化係根據相對於搜索缺陷候補之搜索對象之 141812.doc -28. 201009328 圖像所決定之單元尺寸而進行,形成複數個單元尺寸相同 之單元區域。當該等包含複數個缺陷候補之複數個單元區 域於寬度方向上位於相同位置時,該等缺陷候補彼此於上 述寬度方向上之位置相同,求出下述缺陷候補間之間隔及 產生頻率。 接著,使用所決定之信號閾值(第Hf號閾值),對單位 長度之區域之圖像進行二值化,將複數個暗部區域作為缺 ^ 陷候補而加以提取,並自圖像中之搬送方向之端部起沿著 搬送方向而重複搜索並檢測缺陷候補。缺陷候補之檢測係 以單7L尺寸之區劃單位而進行,若單元尺寸之區劃内存在 缺陷候補,則將該區劃之代表點(區劃之中心點、或者矩 开> 區劃之頂點)之寬度方向位置以及搬送方向之位置記憶 於處理部16之未圖示的記憶體中。 進而,沿著搬送方向搜索是否存在缺陷候補。若檢測出 缺陷候補,則調用記憶體中所記憶之寬度方向之位置相同 φ 之缺陷候補之搬送方向的位置,求出所發現之缺陷候補之 搬送方向之位置與所調用之搬送方向之位置的差分,並將 該差分設為間隔。 而且’將處理部1 6之未圖示之記憶體中所設置之、表示 於寬度方向之每個位置所決定、且於每個間隔所決定之產 生頻率的計數值提前一個。搬送方向之位置及寬度方向之 位置均使用劃分為单元尺寸的區劃之代表點之值加以表 示。如此,進行上述缺陷候補之搜索、檢測直至搜索出檢 查對象之整個圖像為止。最後,使用記憶體中所記憶之計 1418I2.doc -29- 201009328 數值,獲得各寬度方向之位置、以另萁 M及母個間隔之缺陷候補 之產生頻率。 其次’於處理部16中,根據所得之產生頻率,製作成如 圖4所示之、橫軸表示間隔且縱軸表示產生頻率之缺陷候 補之直方圖(步驟S17〇)。具體而言,於每個間隔對記憶體 中所記憶之產生頻率及寬度方向之位置之產生頻率進行累 計,而製作出表示每個間隔之產生頻率之直方圖。 藉由匯總該直方圖中之所注目之每個間隔之產生頻率, 而與所決定之頻率閾值(圖4中為頻率閾值A)相比來檢查所 注目之間隔之產生頻率是否更高。#產生頻率高於頻率間 值時,將該產生頻率所對應之間隔判斷為由具有週期性之 缺陷所形成之間距間隔,並判別為玻璃板G具有週期性缺 陷(步驟S180)。 由於玻璃板G係於搬送方向上連續之長條形狀者,故將 所決定之檢查單位長度之圖像作為丨個單位而對複數個單 位之圖像進行上述缺陷檢查,並時間序列性地於每個檢查 單位長度製作出產生頻率。當然,所製作成之複數個單位 之圖像分別作為缺陷檢查之對象。 如此,對在搬送路徑上搬送之長條玻璃板G進行缺陷檢 查。 上述缺陷檢查之結果係以所判斷之間距間隔產生缺陷, 因此可使用該間距間隔之資訊,推斷搬送輥丨〗中因哪種直 徑之輥而產生傷痕等。 本實施形態中’於步驟S1 80之後,進而可按照如圖7所 141812.doc -30- 201009328 示之流程’來推斷具有週期性之缺陷之產生廣因。 首先,算出步驟S180中所判斷且規定之間距間隔於寬度 方向之產生頻率分布’並算出該分布之特徵量(步驟 S1 81)。作為分布之特徵量,可列舉例如最大產生頻率之 寬度方向之位置、及寬度方向之產生頻率分布中之產生頻 率之標準偏差。Chart. Assuming that the noise component 俜醅MA m is randomly generated, the glass component g is assumed to generate a signal component in a region of length 2500 mm, unit scale + 彳π 1 Λ flat size 10 mm x 10 mm. The vertical axes of Figs. 5A and 5B each indicate the number of generations per j m2 (generation frequency). The generation density of the noise component in Fig. 5A is divided into three kinds (50/W, m2, eagle according to Fig. 5A, for any - generation density, the smaller the interval, the higher the frequency of generation) the greater the density of noise components Therefore, the frequency is higher. Therefore, in order to prevent misidentification of the periodicity of the defect candidate due to the noise component, it is preferable to set the frequency threshold to be generated with respect to the vertical axis shown in FIG. 5A (having The margin is higher. For example, 'the value of 1.1 to 2 times the frequency of occurrence of each interval is set as the frequency threshold. Of course, the above value can be set larger according to the inspection condition. Therefore, ::: : The smaller the density of the large and noise components, the lower the above-mentioned frequency. The lower the number is, the lower the value is. The lower the so-called setting, the lower the frequency threshold does not change even if the left-hand spacing is different. For example, the case is as follows: the interval of attention is 2 〇〇 The frequency is greater than the frequency threshold of 500 mm and 1〇〇〇mm, but the interval is 14I812.doc •25- 201009328 500 mm Frequency threshold and 1〇〇〇mm The frequency threshold is equal. In the present invention, when the two frequency thresholds are different, the frequency threshold is set in such a manner that the interval of the frequency threshold of the larger one is smaller than the interval of the frequency threshold of the smaller one. Fig. 5B is a graph showing the frequency of generation of the setting interval MM, 750 mm, and 500 mm with respect to the density of the noise component. According to Fig. 5B, the smaller the generation density of the noise is, the interval is set. The frequency of occurrence of each of the melon melons, mm, and 500 mm becomes smaller. Further, as is known from Fig. 5B, if the density of the noise components reaches a certain level or more, the frequency of occurrence is lowered. That is, the frequency of occurrence has a peak value with respect to the density of the knives. The reason is that the noise component becomes 1 〇〇〇 mm, 75 〇 mm, 500 mm due to the increase in the density of the noise components. Between each set interval, the frequency of occurrence of each set interval of 1 〇〇〇 claw, 750 mm, and 500 mm is lowered. Therefore, the target of the above defect candidate is density to determine whether there is a week or a month. It is defined in such a manner that the interval between the birth points is smaller than the value of the density of the peak positions. In the example shown in FIGS. 5A and 5B, the defect candidates in the simulated image formed based on the noise components are used. The frequency threshold is determined as a result of the interval and the frequency of occurrence of the interval, but the present invention is not limited to the case of using an analog image formed based on the noise component. For example, 'the noise component may be assumed to be randomly in the region. Distribution, the noise component of the region in the width direction at the same position as the defect candidate 'analytically find the frequency of generation of the noise component, and according to the frequency of the generation of 141812.doc -26- 201009328 And determine the frequency threshold. The fact that the generation frequency is obtained analytically means that the generation frequency is calculated using the equation. For example, in the one-dimensional region, the probability pp for finding the η group spacing is expressed by the following equation. At this time, the probability ρρ is calculated by changing nKi to Ν/ρ (the ρ is expressed by the unit unit), and the expected value is added, whereby the frequency of occurrence with respect to the pitch ρ can be obtained. Ρρ^ρΜι-ρΠα Here, the probability that the Ρ is the noise component in one unit, the total number of lanthanum units, and the length of the Ρ is expressed in units. (Nnp) C/C represents a combination of combinations. Further, as another aspect, it is possible to use the defect inspection unit 10 in the glass plate G in which the periodic defect is not caused by the conveyance roller, and to determine the frequency of occurrence of the noise component by actual measurement, and use the The frequency threshold is determined by the measured result. The frequency of defect candidates caused by the noise component is actually uneven in each area of the image, and there is also a case where the noise component is not generated by the same density in the entire region. Therefore, the frequency threshold after the above unevenness can be determined in consideration of the actual measurement using the glass plate G. In this respect, it is preferable to determine the relationship between the interval between the actual measurement results and the frequency of occurrence of the defect candidates in advance, and use the relationship to determine the frequency threshold. Further, even in this case, the frequency threshold is set so as to be substantially larger as the interval is smaller. Fig. 6A is a graph showing the frequency of occurrence of the interval at the time of defect inspection (measured) with respect to the defect inspection unit 1A. The symbols in the graph indicate the results of actual measurement using the defect inspection unit 10. On the other hand, the result obtained by 141812.doc -27-201009328 lacking: the generation density of the candidate (average density of occurrence), which results in the generation of the noise component of the noise component, is represented by the symbol ◊. As can be seen from Fig. 6A, when the interval between the defect candidates is · or less, there is a deviation between the frequency of the actual measurement and the frequency of the simulation. The reason for this is that even if the average density of the noise components in the simulated image is the same as the average density of the actual measurement, the density of the defect candidates in the image of the object to be inspected which is actually measured varies depending on the region. Actually, when the target of the inspection is actually measured, the number of defect candidates is divided and the probability density function of the defect candidate is checked. As shown in Fig. 6B, the probability density function has a distribution. Therefore, in order to conform to the measured probability density function, by making the same probability density function in the simulated image, as shown in Fig. 6C, the symbol ◊ of the simulated image is used to indicate the frequency of generation of the symbol close to the actual measurement. Therefore, it is also possible to determine the relationship between the interval and the generation frequency based on the probability density function used for the generation of the noise component, the analog image obtained by the distribution in accordance with the measured method, and use the relationship to determine the frequency threshold. As described above, it is also possible to perform the actual measurement by using the glass plate G having no periodic flaws, and to prepare the relationship between the interval and the frequency of occurrence of the defect candidate, and use the relationship to determine the frequency threshold. Next, the defect inspection is performed (step S160). In the defect inspection, first, the image of the inspection object sent from the camera 14 is cut out to the area of the inspection unit length and the image of the area of the unit length is examined, as shown in FIG. Regionalization. The zoning of the image is performed based on the cell size determined by the image of the search target candidate 141812.doc -28. 201009328, and a plurality of cell regions having the same cell size are formed. When the plurality of unit regions including the plurality of defect candidates are located at the same position in the width direction, the defect candidates are in the same position in the width direction as described above, and the interval between the defect candidates and the generation frequency are obtained. Then, using the determined signal threshold (threshold Hf threshold), the image of the region of the unit length is binarized, and the plurality of dark regions are extracted as candidates for the defect, and the direction of the image is transferred from the image. The end portion repeats the search along the transport direction and detects the defect candidate. The defect candidate detection is performed in a single 7L size division unit. If there is a defect candidate in the division of the unit size, the width direction of the representative point of the division (the center point of the division, or the moment opening > the apex of the division) The position and the position of the transport direction are stored in a memory (not shown) of the processing unit 16. Further, it is searched for whether or not there is a defect candidate along the transport direction. When the defect candidate is detected, the position in the transport direction of the defect candidate having the same position in the width direction stored in the memory is called, and the position of the transport direction of the found defect candidate and the position of the transferred transport direction are obtained. Differential and set the difference to interval. Further, the count value which is determined in each of the positions in the width direction, which is set in the memory (not shown) of the processing unit 16 and which is determined at each interval, is advanced by one. The position in the transport direction and the position in the width direction are expressed by the value of the representative point of the division divided into unit sizes. In this manner, the search and detection of the defect candidates are performed until the entire image of the inspection target is searched. Finally, using the value of the memory 1418I2.doc -29- 201009328 stored in the memory, the frequency of occurrence of the defect candidates at the positions of the width directions and the other intervals of M and the mother are obtained. Next, in the processing unit 16, a histogram of the defect candidate shown in Fig. 4, the horizontal axis indicating the interval, and the vertical axis indicating the frequency of occurrence is shown in Fig. 4 (step S17). Specifically, the frequency of occurrence of the position in the frequency of the memory and the direction in the width direction stored in the memory is accumulated at each interval, and a histogram indicating the frequency of generation of each interval is created. By summing the frequency of occurrence of each of the intervals noted in the histogram, it is checked whether the frequency of occurrence of the interval of interest is higher than the determined frequency threshold (frequency threshold A in Fig. 4). When the generation frequency is higher than the inter-frequency value, the interval corresponding to the generation frequency is judged to be an interval formed by the periodicity of the defects, and it is judged that the glass sheet G has a periodic defect (step S180). Since the glass sheet G is continuous in the shape of a long strip in the transport direction, the image of the determined unit length is subjected to the above-described defect inspection as an individual unit, and the time series is sequentially The production frequency is produced for each inspection unit length. Of course, the images of the plurality of units produced are respectively used as the object of defect inspection. In this way, the defect inspection of the long glass sheet G conveyed on the conveyance path is performed. As a result of the above defect inspection, a defect is generated at the interval between the judged intervals, and therefore, the information of the pitch interval can be used to infer which roller of the transport roller is caused by a roller having a diameter. In the present embodiment, after step S1 80, it is further possible to infer the occurrence of defects having periodicity in accordance with the flow shown in Fig. 7 141812.doc -30-201009328. First, the frequency distribution 'determined in the width direction determined by the predetermined interval in step S180 is calculated and the feature amount of the distribution is calculated (step S1 81). The characteristic quantity of the distribution includes, for example, the position in the width direction of the maximum generation frequency and the standard deviation of the generation frequency in the frequency distribution in the width direction.
處理部16之記憶體中記憶有各間隔、及寬度方向之各位 置之產生頻率,因此可將間隔固定為所規定之間距間隔, 從而獲得寬度方向之位置之產生頻率分布。圖8八、8B及 8C中表示特定之間距間隔於寬度方向之產生分布之3個示 例。上述寬度方向之產生分布較好的是於顯示器18a(參照 圖1A)之畫面上加以表示。圖8A之例係產生頻率於一個寬 度方向之位置上突出之產生圖案。圖8B之例係產生頻率於 寬度方向之固定範圍内支配性地產生、並於該範圍内形成 分布之產生圖案。圖8C之例係產生頻率於寬度方向之較大 範圍内不均之產生圖案。 如此’寬度方向之位置之產生頻率分布除了使用分布之 標準偏差(不均)之外亦使用最大產生頻率之寬度方向的位 置等特徵量’而分類為複數個產生圖案。 其次’對判別為具有週期性缺陷之缺陷候補(以下稱作 具有週期性之缺陷候補),求出產生頻率及產生密度之時 間序列之分布,並算出其分布之特徵量(步驟S182)。如上 所述’將所決定之檢查單位長度作為1個時間序列單位之 檢查對象而依序對複數個時間序列單位進行缺陷檢查,因 141812.doc •31 - 201009328 此可製作出具有週期性之缺陷候補之產生密度(/m2)及產生 頻率之時間序列分布。 圖9係例示於一個圖表中覆寫有特定之間距間隔之產生 密度(產生頻率)、全體缺陷候補之產生密度、及特定之間 距間隔之寬度方向之產生頻率之不均(標準偏差)之時間序 列分布之例。Since the frequency of each of the intervals and the width direction is stored in the memory of the processing unit 16, the interval can be fixed to the predetermined interval, and the frequency distribution of the position in the width direction can be obtained. Three examples of the distribution of the specific interval in the width direction are shown in Figs. 8-8, 8B and 8C. The distribution of the width direction described above is preferably shown on the screen of the display 18a (see Fig. 1A). The example of Fig. 8A produces a pattern in which the frequency is projected at a position in the width direction. The example of Fig. 8B is a generation pattern in which a frequency is generated dominantly in a fixed range in the width direction and a distribution is formed in the range. The example of Fig. 8C is a pattern for generating a frequency in which the frequency is uneven over a wide range in the width direction. The frequency distribution of the position in the width direction is classified into a plurality of generation patterns in addition to the standard deviation (unevenness) of the distribution using the feature amount such as the position in the width direction of the maximum generation frequency. Then, the defect candidate which is determined to have a periodic defect (hereinafter referred to as a candidate candidate having a periodicity) is obtained, and the distribution of the time series of the generation frequency and the generation density is obtained, and the feature quantity of the distribution is calculated (step S182). As described above, the length of the inspection unit is determined as the inspection object of one time series unit, and the defect inspection is performed on a plurality of time series units in sequence, because 141812.doc •31 - 201009328 can produce a periodic defect. The generation density of the candidate (/m2) and the time series distribution of the generation frequency. Fig. 9 is a diagram showing the time in which the generation density (generation frequency) of the specific interval interval, the generation density of all defect candidates, and the frequency of occurrence of the width direction of the specific interval interval (standard deviation) are overwritten in one graph. An example of a sequence distribution.
再者,作為分布之特徵量,設置相對於各時間序列分布 所"又疋之值,求出產生岔度咼於該值之持續時間。或者求 出各時間序列分布之相關係冑。或纟,作為分布之特徵 量,求出各時間序列分布之標準偏差。再者,圖9之時間 序列分布之縱軸之值之範圍於各凡例而不同。上述時間: 列分布較好的是於顯示器18a之畫面上加以顯示。 又,對缺陷候補之產生頻率之時間序列分布(時間序 資料),可將所注目之間距間隔及寬度方向之位置中之至 少-方更改後之複數個產生冑率之時間序列分布(時 列資料)覆寫於相同圖表中,並於顯示器⑽之畫面上二以Further, as the feature quantity of the distribution, the value of the distribution of each time series is set, and the duration of the generation of the enthalpy is determined. Or find the phase relationship of each time series distribution. Or 纟, as the characteristic quantity of the distribution, the standard deviation of each time series distribution is obtained. Further, the range of the value of the vertical axis of the time series distribution of Fig. 9 is different for each case. The above time: The column distribution is preferably displayed on the screen of the display 18a. Further, for the time series distribution (time-sequence data) of the frequency of occurrence of the defect candidate, a plurality of time-series distributions of the rate of occurrence of at least the square of the position between the intervals of the attention and the width direction can be obtained (time series) Data) overwritten in the same chart, and on the screen of the display (10)
再者,關於缺陷候補之產生頻率等之表示方法、例如 陷候補之產生頻率等之時間序列分布之表示方法、及缺 候補之產生頻率等之時間序列表示方法將於下、 明。 乂 間隔中 求出其 ’進而 接著’相對於判斷為具有週期性之複數個間距 之、步驟S182中所注目之具有週期性之缺陷候補, 他間距間隔之缺陷候# <寬度方向之產生頻率分布 141812.doc -32- 201009328 製作出該間距間隔$ 4:土阶# Μ > m 门如之缺候補之、圖9所對應之 分布,並於顯示器18a之畫面上加以顯示。此時J = 求出之寬度方向之產生頻率分布與時間序列分布之 S181及182中所求屮夕宫存士& ^ 少輝 r所承出之寬度方向之產生頻率分布、與 序列为布之間之各相關聯性(步驟s! 83)。 具體而言,針對寬度方向之產生頻率分布與時間序列分 布之各自而求出相關係數。χ,算出上述其他間距 缺陷候補之寬度方向之產生頻率分布之特徵量及時間序列 为布之特徵量,並與步驟181、⑻中算出之特徵量進行比 較。 進而’算出判別為具有週期性之複數個缺陷候補之圖像 之複數個特徵量α(缺陷候補之圖像尺寸、形狀、圖像資料 值等)ϋ算出包含該該特徵量α之平均值及 之特徵量β(步驟Sl84)。 差等Further, a method of expressing the frequency of generation of the defect candidate, a method of expressing the time-series distribution such as the frequency of generation of the trapping candidate, and a time-series representation method of the frequency of occurrence of the candidate complement will be described later. In the 乂 interval, the 'following' is determined with respect to the plurality of pitches determined to have periodicity, and the candidate candidate having the periodicity noted in step S182, the defect interval of the interval interval < the frequency of generation in the width direction Distribution 141812.doc -32- 201009328 Create the spacing interval $4: soil step # Μ > m gate as it is missing, the distribution corresponding to Figure 9, and display on the screen of display 18a. At this time, J = the frequency distribution of the width direction and the time series distribution of S181 and 182. The frequency distribution and the sequence of the width direction of the sigma Each correlation between them (step s! 83). Specifically, the correlation coefficient is obtained for each of the frequency distribution in the width direction and the time series distribution. Then, the feature quantity and the time series of the frequency distribution of the width direction of the other pitch defect candidates are calculated as the feature quantities of the cloth, and are compared with the feature quantities calculated in steps 181 and (8). Further, 'calculating a plurality of feature quantities α (image size, shape, image data value, etc. of the defect candidate) that are determined to have an image of a plurality of periodic defect candidates, and calculating an average value including the feature amount α and The feature amount β (step S184). Poor
將以如此方式所算出之特徵量α及特徵量^與步驟㈣以 、182中算出之特徵量—併與預先作為過去資料而儲存於資 科庫中之特徵量進行比較’當其比較結㈣於容許範圍一 調用與特徵量相結合而登錄之缺陷之產生原因,並 推斷為週期性缺陷之產生原因(步驟si85)。再者作出如 下=斷’即藉由步驟S183而評估為相關性較高之其他間距 3缺候補係因與所推斷的產生原因相同之原因而產 例如因複數個搬送輥11中、 同時期中、相同粒徑、相同材 於相同搬送輥之表面上在相 質之兩個異物附著於圓周上 141812.d〇c • 33 - 201009328 之不同位置而產生缺陷時,缺陷候補之間會出現兩個間距 間隔。然而,算出缺陷候補之寬度方向之產生頻率分布及 時間序列分布之特徵量並進行比較,藉此具有相同之產生 頻率分布’且具有相同之時間序列分布。 因此,可推斷出藉由步驟S183而評估為相關性較高之其 他間距間隔之缺陷候補與步驟181中設為對象的缺陷候補 一併係因相同搬送輥而產生。 再者,上述特徵量之比較(一致、不一致),可藉由設置 母個特徵量之條件分歧而進行比較,可使用關於特徵量之_ 馬哈朗諾比斯空間及馬哈朗諾比斯距離來進行比較,亦可 藉由構築類神經網路而進行比較。 假定上述缺陷候補之間形成兩個間距間隔之情形,本發 明中求出缺陷候補之間隔時,除了求出相鄰之缺陷候補 (,前一個缺陷候補)之間隔之外,亦可求出與該相鄰之缺陷 候補所相鄰之缺陷候補(兩個前之缺陷候補)之間之間隔, t出與兩個前之缺陷候補所相鄰之缺陷候補(三個前之缺 陷候補)之間隔......求出與(N-1)(N為4以上之整數)個前_ =缺陷候補所相鄰之缺陷候補(N個前之缺陷候補)之間 隔< 例如,於步驟16〇中之缺陷檢查中,將相鄰之缺陷候 補叹為對象而求出間隔,於步驟8181中,當產生兩個以上 之間距間隔時’亦可使用記憶體中所記憶之間隔資訊 行除了韦ill '、,出相鄰之缺陷候補(前一個缺陷候補)之間隔之 长出與複數個前之缺陷候補所相鄰之缺陷候補之間 隔的處理。 141812.doc -34- 201009328 該it形時,所求出之間隔之上限限度為搬送輥丨〖中之最 大周長。此時,亦可構成為:求出與i個至N個前之缺陷候 補之所有組合相關的間隔之產生頻率並製作成直方圖,相 對於°玄產生頻率,使用另外設定之頻率閾值而判別是否具 有週期性缺陷,藉由該構成,於搬送輥U之周長為⑽。 醜之情形時’當缺陷候補之間隔為3⑽腿與彻顏之產 生頻率超過頻率閾值時,同時於1000 mm之產生頻率上加 ❹ j3〇〇 mm與700 mm之產生頻率之和,因此出現超過所設 疋之頻率閾值之產生頻率。藉此,可更準確地推斷缺陷候 補係因相同之搬送輥而導致產生。 圖10係對圖2所不之缺陷檢查之實施中具體進行之一例 之流程進行說明的圖,亦可以如下方式進行。 於圖2所示之步驟sl6〇中,如上所述,缺陷檢查中將自 照相機14發送並製作成之檢查對象之圖像劃分為檢查單位 長度之區域,針對單位長度之區域之圖像,如圖3所示以 • 單元尺寸而將圖像區劃化(步驟S16D。其次,使用所決定 之第1信號閾值對單位長度之區域之圖像進行二值化,將 暗部侧之區域作為缺陷候補,自圖像中之搬送方向之端部 起沿著搬送方向而搜索缺陷候補,並提取所檢測出之缺陷 候補之寬度方向之位置(步驟S162)。 此時,若檢測出缺陷候補,則判別該缺陷候補之屬性 (步驟Si63)。作為屬性,可列舉例如缺陷候補之圖像信號 之值疋否全部小於特定之值、缺陷候補之圖像之面積或缺 陷候補之形狀是否滿足所設定之條件。又,可列舉缺陷候 J41812.doc -35· 201009328 補是否位於玻璃板G之背面(搬送輥11之側之面)上。缺陷 候補是位於背面、還是位於表面之屬性可使用由缺陷檢查 單元26所獲得之反射圖像而加以判別。 即、反射圖像係照射玻璃板G之内部之光於背面反射並 由照相機2 4進行拍攝所得,因此如上所述,當背面存在缺 陷時’反射圖像中並無實像與鏡像之位置偏差。另一方 面’存在於表面之缺陷存在實像與鏡像,位置偏差量與根 據玻璃板G之厚度而定之固定值相一致。利用該方面,可 判別位於缺陷候補所對應之位置之反射圖像的缺陷候補是_ 否位於背面。使用該判別結果而判別屬性。 此外’作為屬性亦可列舉缺陷種類。缺陷種類可藉由根 據反射圖像所得之對應之缺陷候補的圖像之形狀而識別。 接著’提出符合所要屬性之缺陷候補所屬之區劃的搬送 方向之位置與寬度方向之位置(步驟S164),並將該區劃之 代表點之寬度方向之位置與搬送方向之位置、以及缺陷候 補之圖像區域之資訊記憶於處理部16之未圖示之記憶體 中進而著搬送方向而搜索是否存在所要屬性之缺陷© 候補。 此時,於作為所要屬性而檢測出之缺陷候補之圖像區 域、與業已記憶於記憶體中之缺陷候補之圖像區域之間, 求出尺寸及圖像區域之形狀之相關係數等之相關性,並將 該相關、、Ό果作為相似度而加以評估(步驟My)。例如使 用相關係數進行評估時,當相關係數之值超過特定之值 時則判斷為相似度較高。作為相似度之評估對象而檢測 141812.doc •36- 201009328 出之缺陷候補與記憶體中記憶之缺陷候補,係例如以特定 間隔產生之缺陷候補彼此、或者將檢測出之缺陷候補及於 該檢測之前所檢測出並加以記憶之缺陷候補作為母集團而 加以平均之缺陷候補、或者所檢測出之缺陷候補與事先決 f之缺陷候補模型等。相關之對象可列舉缺陷候補之特徵 量、缺陷候補之圖像資料、或者缺陷候補之圖像特徵量 (形狀之特徵量等)。 ❹ 再者,相似度之評估除了使用相關性之外,亦可使用特 徵量之馬哈朗諾比斯空間及馬哈朗諾比斯距離進行評估, 亦可藉由構築類神經網路而進行評估。 相對於判斷為相似度較高之缺陷候補之搬送方向之位 置,而求出與記憶於記憶體中、且被調用之相同寬度方向 之位置上之缺陷候補的搬送方向上之位置之間的差分。相 對於作為該差分之間隔’將表示於寬度方向之各位置及間 隔所規疋之產生頻率的計數值提前一個(步驟S be)。 ❿ 判斷是否已針對檢查對象之圖像全體而進行上述缺陷候 補之搜索、檢測(步驟S167),於否定之情形時,返回步驟 S162。上述判斷中為肯定時,進入步驟S170。 如此進行缺陷候補之檢測時,使用所要缺陷候補之屬 性及缺陷候補之圖像區域之相似度而嚴格設定條件,從而 可限制將要檢測之缺陷候補。當然,亦可將缺陷候補之屬 性及缺陷候補之圖像區域之相似度中之任-方設定為條 件。 乍為圖2所示之步驟之後步驟,亦可按照圖η 141812.doc -37- 201009328 所示之流程而除去缺陷之產生原因。 若於步驟S180中判別為存在具有週期性之缺陷候補,則 如上所述求出該缺陷候補之間距間隔之於寬度方向之產生 頻率分布、時間序列分布,並根據所求出之產生頻率分布 及時間序列分布之特徵量而提取產生圖案之特徵,藉此評 估具有週期性之缺陷候補。或者,識別缺陷候補之缺陷種 類(步驟S191)。所謂缺陷種類係指由缺陷檢查單元%拍攝 所得之反射圖像中之缺陷候補之圖像之形狀、及使用表示 光強度之程度之圖像資料之值而判斷之缺陷之種類例如春 玻璃板G之φ上所產生之傷#、或者玻璃板g之面上之附 著物等。 其次,根據評估結果或者識別結果,推斷產生原因,即 因哪個搬送輥而產生缺陷(步驟S192)。例如,推斷具有符 合間距間隔之周長之搬送輥作為產生原因。又,根據缺陷 種類而推斷哪個搬送輥導致產生缺陷。該等推斷可藉由預 先構築將缺陷之產生原因、與缺陷種類或產生圖案建立關 聯之資料庫而進行。 ❹ 接著根據產生原因之推斷而進行產生原因之除去(步 驟S193)。產生原因之除去係以例如當產生原因為特定之 搬送親時’以自搬送路徑移動特定之搬送輥而使搬送輕自 動地脫離搬送路徑,並更換為其他搬送輕之方式使搬送路 Μ控制裝置及驅動裝置動作。或者,對特定之搬送輕進 订自動維護。作為自動維護’可列舉增厚搬送輕之表面之 保護膜之示例。 141812.doc -38- 201009328 如此所%•之產生原因與產生圖案或缺陷種類建立關聯 而追加登錄於上述資料庫中(步驟si94)。當然,當所推斷 之產生原因有誤時,藉由操作人員之輸入而實行修正後登 錄於資科庫中。該資料庫用於步驟Sl82中之產生原 斷。 或者,亦可於搬送後之玻璃板G之切出步驟t,切斷機 以避開判別為具有週期性缺陷之缺陷之上述寬度方向位置 瘳的方式接收指令’將玻璃板〇以特定之尺寸切斷並切出。 進而本發明中可使用上述缺陷檢查所得之間距間隔及 缺陷候補之寬度方向之產生頻率分布之資料,進而使用以 下所不之方法,而容易地檢測出週期性缺陷之存在。 即、處理部16決定包含具有間距間隔之缺陷候補於寬度 方向上所處之位置的關注區域。於該關注區域中,自照相 機14拍攝所獲得之圖像中,使用第2信號閾值而自圖像之 開端起提取詳細缺陷候補。 ❹ 對於將與該提取所獲得之詳細缺陷候補之位置於搬送方 向上相距間距間隔之位置作為中心的搜索區域,使用第2 信號閾值來搜索詳細缺陷候補,並評估搜索所獲得之詳細 缺陷候補與提取所得之詳細缺陷候補之間之圖像的相似 度。根據該相似度之評估結果,判別為關注區域中於搬送 方向上具有週期性缺陷。第2信號閾值亦可設定為較圖2中 之步驟S150所決定之第i信號閾值更低的值。 圖12表不該檢查之流程之一例。首先,如圖13A所示規 定包含藉由圖2所示之流程之缺陷檢查而獲得之、判別為 141812.doc -39- 201009328 缺陷候補具有週期性之寬度方向之位置的關注區域Αχ, 並於該關注區域ΑΧ中,使用第2信號閾值自圖像之開端起 檢測詳細缺陷候補(步驟S195)。於圖13Β中,作為所檢測 出之詳細缺陷候補而檢測缺陷候補D丨。 其次,基於該檢測出之缺陷候補D]之搬送方向之位置, 如圖13B所示’將自該位置於搬送方向上離開上述間距間 隔部之地點作為中心而設定固定範圍之搜索區域Αγ(步驟 S196)。 於所設定之該搜索區域ΑΥ中,使用第2信號閾值而提取 詳細缺陷候補(步驟S 197)。 接著,分別評估步驟S195中檢測出之詳細缺陷候補、以 及詳細缺陷候補之屬性(步驟S198)。作為屬性而判別例如 缺陷之產生位置(表面側或者背面)。該判別如上所述係根 據供給至處理部16之缺陷檢查單元26之圖像資料,使用位 於表面之缺陷候補、及位於背面之缺陷候補之、實像與鏡 像之位置偏差篁之差異而進行判別。 其次,當上述屬性一致時,確定出週期性缺陷存在於檢 查對象之玻璃板G之區域中(步驟S199)。 如此,使用先前所取得之間距間隔而決定關注區域 AX,並於該區域中搜索準確之缺陷候補,並進行確定有 無週期性缺陷之檢查。 再者’該檢查方法除了可適用於搬送中之長條狀之破璃 板G之外,亦可適用於切斷為特定尺寸之片狀之玻璃板 G。特別係於片狀之玻璃板^之情形時,可使用間距間隔 1418l2.doc -40· 201009328 而個別地判別有無週期性缺陷。 於該型態中係針對葬ά ^ ^太 曰、檢查而檢測出之間距間隔來 設定關注區域,但本發明 ㈣采 伞赞月並不限疋於此。本發明 可限定搬送輥之周長之愔开彡芬赴M、+ 仔在 食之/t形及要關注剛維護後特 送輥之周長的情形等,田士女叮* — ®此亦可基於其等搬送輥之周長而 :疋:注區域」又’本發明中,於為有肩輥或階梯輥等 參 日口、且在可確定寬度方向位置與搬送輕之關係之情形,亦 可基於此而設定關注區域。 於本實施形態中,如圖9所示,係於顯示器…之畫面上 顯示將缺陷候補之彦+相.旁+ ntt 一 m頻率之時間序列分布等複數個時間The feature quantity α and the feature quantity ^ calculated in this way are compared with the feature quantity calculated in step (4) and 182 - and compared with the feature quantity stored in the library in advance as the past data 'When it is compared (4) The cause of the defect registered in association with the feature amount is called in the allowable range, and is caused to be the cause of the periodic defect (step si85). Furthermore, it is assumed that the other gaps 3 which are evaluated to have higher correlation by the step S183 are caused by the same reason as the inferred cause, for example, due to the plurality of transport rollers 11 in the same period. When the same foreign particle size and the same material are on the surface of the same conveying roller, when two foreign substances of the phase adhere to different positions on the circumference of 141812.d〇c • 33 - 201009328, two defects appear between the candidate candidates. Spacing interval. However, the characteristic quantities of the frequency distribution and the time series distribution in the width direction of the defect candidate are calculated and compared, thereby having the same generated frequency distribution ' and having the same time series distribution. Therefore, it can be inferred that the defect candidates which are evaluated as the other pitch intervals which are highly correlated by the step S183 and the defect candidates which are the target in the step 181 are generated by the same transfer roller. Furthermore, the comparison of the above feature quantities (consistent, inconsistent) can be compared by setting the conditional differences of the parent feature quantities, and the feature quantity can be used _ Mahalanobis space and Mahalanobis The distance can be compared and the comparison can be made by constructing a neural network. Assuming that two pitch intervals are formed between the defect candidates, in the present invention, in addition to finding the interval between adjacent defect candidates (previous defect candidates), the interval between the candidate candidates can be obtained. The interval between the defect candidates adjacent to the adjacent defect candidates (two preceding defect candidates), and the interval between the defect candidates (three preceding defect candidates) adjacent to the two preceding defect candidates ...determine the interval between the defect candidates (N former defect candidates) adjacent to (N-1) (N is an integer of 4 or more) before the _= defect candidate. For example, in the step In the defect inspection in the 16〇, the adjacent defect candidates are sighed as the object to obtain the interval. In step 8181, when two or more intervals are generated, the interval information stored in the memory may be used. Wei ill ', the interval between the adjacent defect candidates (previous defect candidates) and the interval between the candidate candidates adjacent to the plurality of previous defect candidates. 141812.doc -34- 201009328 In the case of the it shape, the upper limit of the interval to be determined is the maximum circumference of the transport roller 丨. In this case, the frequency of occurrence of the interval associated with all combinations of the i to N preceding defect candidates may be determined to be a histogram, and the frequency threshold may be determined using the frequency threshold set separately. There is a periodic defect, and with this configuration, the circumference of the conveying roller U is (10). In the ugly situation, when the interval between the candidate candidates is 3 (10) and the frequency of the generation of the face exceeds the frequency threshold, the frequency of the generation of 1000 mm is added to the sum of the frequencies of j3〇〇mm and 700 mm, so The frequency at which the frequency threshold is set. Thereby, it can be more accurately estimated that the defect candidate system is generated by the same conveying roller. Fig. 10 is a view for explaining a flow of an example of the execution of the defect inspection shown in Fig. 2, and may be carried out as follows. In step s16 of FIG. 2, as described above, in the defect inspection, the image of the inspection object transmitted from the camera 14 and produced is divided into an area of the inspection unit length, and the image of the area of the unit length is as shown in the figure. 3, the image is divided by the unit size (step S16D. Secondly, the image of the area of the unit length is binarized using the determined first signal threshold, and the area on the dark side is used as the defect candidate. The end portion of the image in the transport direction searches for the defect candidate along the transport direction, and extracts the position in the width direction of the detected defect candidate (step S162). At this time, if the defect candidate is detected, the defect is discriminated The attribute of the candidate (step Si63). As the attribute, for example, whether the value of the image signal of the defect candidate is less than a specific value, the area of the image of the defect candidate, or the shape of the defect candidate satisfies the set condition. The defect candidate J41812.doc -35· 201009328 is placed on the back side of the glass plate G (the side of the conveyance roller 11). The defect candidate is located on the back side, or The attribute on the surface can be discriminated using the reflection image obtained by the defect inspection unit 26. That is, the reflection image is irradiated on the back surface by the light irradiated on the back surface of the glass sheet G, and is imaged by the camera 24, so as described above, As described above, when there is a defect on the back surface, there is no deviation between the real image and the mirror image in the reflected image. On the other hand, there are real images and mirror images of the defects existing on the surface, and the positional deviation amount is fixed according to the thickness of the glass plate G. In this respect, it is possible to determine whether or not the defect candidate of the reflected image located at the position corresponding to the defect candidate is located on the back side. The attribute is discriminated using the result of the determination. It is identified by the shape of the image of the corresponding defect candidate obtained from the reflected image. Next, 'the position of the conveyance direction and the position of the width direction of the division to which the defect candidate corresponding to the desired attribute belongs is proposed (step S164), and the division is made. The position of the representative point in the width direction and the position of the transport direction, and the image area of the defect candidate In the memory (not shown) of the processing unit 16, the direction of the transport is further searched for whether or not there is a defect © the desired attribute. In this case, the image area of the defect candidate detected as the desired attribute is already stored in the memory area. The correlation between the size and the correlation coefficient of the shape of the image region is obtained between the image regions of the defect candidates in the memory, and the correlation and the result are evaluated as similarities (step My). When the correlation coefficient is used for evaluation, when the value of the correlation coefficient exceeds a certain value, it is judged that the similarity is high. As the evaluation object of the similarity, the detection is 141812.doc •36-201009328 The candidate candidate and the memory in memory The defect candidate is, for example, a defect candidate generated at a specific interval, or a defect candidate detected and a defect candidate detected and memorized before the detection as a parent group, or a detected defect candidate Defect candidates and defect candidate models of the pre-requisite f. The related objects include the feature amount of the defect candidate, the image data of the defect candidate, or the image feature amount (the feature amount of the shape, etc.) of the defect candidate. ❹ Furthermore, the evaluation of similarity can be evaluated by using the characteristic amount of Mahalanobis space and Mahalanobis distance, in addition to the correlation, or by constructing a neural network. Evaluation. The difference between the position in the transport direction of the defect candidate at the position in the same width direction that is stored in the memory and in the memory is determined with respect to the position of the transport direction of the defect candidate that is determined to have a high degree of similarity. . The count value of the frequency of occurrence of each position and interval indicated in the width direction is advanced by one relative to the interval ' as the difference' (step S be).判断 It is judged whether or not the above defect candidate search and detection have been performed for the entire image of the inspection target (step S167), and if the determination is negative, the process returns to step S162. If the above determination is affirmative, the process proceeds to step S170. When the defect candidate is detected as described above, the condition of the desired defect candidate and the image region of the defect candidate are strictly set, and the defect candidates to be detected can be restricted. Of course, any one of the similarity of the image of the defect candidate and the image area of the defect candidate may be set as the condition.乍 is the step after the step shown in FIG. 2, and the cause of the defect can also be removed according to the flow shown in FIG. 141812.doc -37-201009328. If it is determined in step S180 that there is a candidate candidate having a periodicity, the frequency distribution and the time-series distribution in the width direction of the interval between the candidate candidates are obtained as described above, and the generated frequency distribution is obtained based on the obtained The feature quantity of the time series distribution is extracted to extract features of the pattern, thereby evaluating candidate candidates having periodicity. Alternatively, the defect type of the defect candidate is identified (step S191). The type of the defect refers to the shape of the image of the defect candidate in the reflection image captured by the defect inspection unit %, and the type of the defect determined by using the value of the image data indicating the degree of the light intensity, for example, the spring glass plate G The wound # produced on φ, or the attachment on the surface of the glass plate g, and the like. Then, based on the evaluation result or the recognition result, it is inferred that the cause is that the conveyance roller is defective (step S192). For example, it is inferred that a conveying roller having a circumference conforming to the pitch interval is used as a cause. Further, it is estimated which of the conveyance rollers causes a defect depending on the type of the defect. These inferences can be made by pre-establishing a database that correlates the cause of the defect with the type of defect or pattern creation. ❹ Next, the cause of the removal is performed based on the estimation of the cause (step S193). For example, when the cause of the transfer is specific, the transport path is controlled by moving the specific transport roller from the transport path, and the transport is automatically removed from the transport path, and the transport path is replaced with another transport light. And the drive device operates. Or, you can customize automatic maintenance for a specific transfer. As the automatic maintenance, an example of a protective film for thickening and conveying a light surface can be cited. 141812.doc -38- 201009328 The cause of such a %• is associated with the pattern or the type of defect, and is additionally registered in the above-mentioned database (step si94). Of course, when the reason for the inference is incorrect, the amendment is executed by the operator's input and registered in the library. This database is used for the generation of the original in step S82. Alternatively, the cutting machine may be subjected to the step t of cutting the glass sheet G after the conveyance, and the cutting machine receives the instruction 'to align the glass sheet to a specific size so as to avoid the above-mentioned width direction position 判别 which is determined to have a defect of the periodic defect. Cut and cut out. Further, in the present invention, it is possible to use the data of the frequency distribution of the interval between the above-mentioned defect inspection and the width direction of the defect candidate, and to easily detect the existence of the periodic defect by using the method described below. In other words, the processing unit 16 determines the region of interest including the position where the defect candidate having the pitch interval is located in the width direction. In the attention area, the detailed defect candidate is extracted from the beginning of the image using the second signal threshold value from the image captured by the camera 14. ❹ Searching for the detailed defect candidate using the second signal threshold as the center search area with the position of the detailed defect candidate obtained by the extraction in the transport direction as the center, and evaluating the detailed defect candidate obtained by the search and The similarity of the images between the detailed defect candidates obtained is extracted. Based on the evaluation result of the similarity, it is determined that there is a periodic defect in the transport direction in the region of interest. The second signal threshold may also be set to a lower value than the ith signal threshold determined in step S150 of Fig. 2 . Figure 12 shows an example of the flow of the inspection. First, as shown in FIG. 13A, a region of interest 包含 which is obtained by the defect inspection of the flow shown in FIG. 2 and which is determined to be 141812.doc -39-201009328 has a position in the width direction of the periodicity, and In the region of interest 详细, the detailed defect candidate is detected from the beginning of the image using the second signal threshold (step S195). In Fig. 13A, the defect candidate D丨 is detected as the detected detailed defect candidate. Then, based on the position of the detected defect candidate D] in the transport direction, as shown in FIG. 13B, a search range Α γ of a fixed range is set as a center from a position at which the position is separated from the pitch interval in the transport direction. S196). The detailed defect candidate is extracted using the second signal threshold in the set search area ( (step S197). Next, the detailed defect candidates detected in step S195 and the attributes of the detailed defect candidates are evaluated (step S198). As the attribute, for example, the position at which the defect is generated (surface side or back side) is discriminated. As described above, the discrimination is determined based on the image data supplied to the defect inspection unit 26 of the processing unit 16 using the difference between the defect candidate located on the surface and the defect candidate located on the back surface and the position difference 实 between the real image and the mirror image. Next, when the above attributes are identical, it is determined that the periodic defect exists in the region of the glass sheet G of the inspection object (step S199). In this manner, the region of interest AX is determined using the previously obtained interval interval, and an accurate defect candidate is searched for in the region, and a check for the presence or absence of a periodic defect is performed. Further, the inspection method can be applied to a glass sheet G which is cut into a sheet having a specific size, in addition to the long glass-shaped glass G which can be applied to the conveyance. In particular, in the case of a sheet-like glass sheet, the presence or absence of periodic defects can be individually determined using the spacing interval 1418l2.doc -40·201009328. In this type, the region of interest is set for the interval between the funeral and the inspection, but the present invention (4) is not limited to this. The invention can limit the circumference of the conveying roller, the opening of the sputum to the M, the stagnation of the food, the t-shaped and the attention to the circumference of the special delivery roller after the maintenance, etc. In the present invention, in the case of a shoulder roller or a step roller, the distance between the position in the width direction and the conveyance is light, and the relationship may be the same as the circumference of the conveyance roller. The area of interest is set based on this. In the present embodiment, as shown in Fig. 9, a plurality of times such as the time series distribution of the frequency of the defect candidate + phase, the side + ntt and the m frequency are displayed on the screen of the display screen.
序列分布覆寫為一個夕固主 ,L ^勹個之圖表,但本發明並不限定於此。 本發明中,如圖14A所示,亦可將缺陷候補之產生頻率 之時間序列分布(時間序列資料)作為以濃度表*產生頻率 之二維密度圖像而於顯示器18a之畫面上加以顯示。該二 維密度圖像係於一方之轴例如縱軸表示時間、於另-方之 軸例如橫轴表不寬度方向位置’以顏色或濃度(明暗)表示 檢_條件所對應之注目間距(例如相當於關注之搬送粮 周長)之缺陷候補之產生頻率的二維密度圖像。再者, 亦可代替該—維密度圖I,而如圖i4B所示,作為以與設 :間為-方之軸、言支寬度方向位置為另一方之轴的二維座 才不成正父之方向之高度來表示的三維圖表,於顯示器18a 之畫面上加以顯示。 於以圖14A所不之二維密度圖像之黑點表示的時間及寬 又方向位置上表不缺陷候補之產生頻率較高,可知該黑點 141812.doc -41- 201009328 對應於圖14B所示之二维圃主 —、准圖表之頻率的峰值。 又’亦可如圖15A所+ μ σ 斤不將另一方之軸(橫軸)更改為間 距’而與圖14A相同地,將缺陷候補之產生頻率之時間序 列分布作為以濃度表示產生頻率之二維圖像於顯示器 ;-面上加以顯不。該二維密度圖像係將一方之轴(縱 轴)-又為時間、另一方之轴(橫轴)設為間距、以顏色或濃度 (明暗)表示各檢查條件所對應之所注目之寬度方向位置(例 如相當於容易出現原因不明之傷痕之位置)之產生頻率的 一維密度圖像。再者’亦可代替該二維密度时,而如圖 15Β所示,作為以與將時間設為—方之軸、將間距設為另 -方之轴的二維座標成正交之方向之高度所表示的三維圖 表,於顯示器18a之畫面上加以顯示。 如上所述,本實施形態中,作為缺陷候補之產生頻率之 參數(變數),可列舉時間、寬度方向位置及間距此3項。因 此,如圖MA至15B所示,代替作為所注目之間距及寬度 方向位置之產生頻率的二維密度圖像或三維圖表而表示缺 陷候補之產生頻率之時間序列分布,亦可如圖“A至⑽ 及圖nunc所示’日夺間序列性地表示特定之單位時間 之產生頻率的三維圖表或二維密度圖像。 圖16A至16C係將一方之轴設為寬度方向位置另一方 之軸設為間距,且以高度表示各檢查條件所對應之單位時 間之缺陷候補之產生頻率的三維圖表’且係分別時間序列 性地表示每1天之產生頻率資料者。 當然,亦可代替圖16A至16C之三維圖表,而如圖17A至 141812.doc -42- 201009328 17C所不,使將一方之輛(縱軸)設為間距、另—方之軸 軸)設為寬度方向位置、χ _ 、 以顏色或浪度(明暗)表示各檢查條 件所對應之單位時間之瓶,旁 寸门之頻率的二維密度圖像時 變化而進行顯示。 β υ π -此處’圖16Α至l6C及圖ΠΑ至nc係時間序列性地來表 不每1天之產生頻率資料,但亦可將該等於顯示器…中連 續地切換而作為動態畫面加以顯示。生成產生頻率資料之 參 時間間隔並無特職制,可長於—天亦可短於—天,亦可 作為所謂之動態晝面而連續。 如此’本實施形態中,可藉由圖2所示之缺陷檢杳而規 定缺陷候補之間距間隔、及具有該間距間隔之缺陷候補之 寬度方向之位置,藉此附加如圖7、1〇、⑽如示之流 程’而有效地檢測具有週期性之缺陷。進而,可推斷缺陷 之產生原因。 、X上之缺陷檢查方法可較佳用於玻璃板〇等之製造方 籲法。即、使用上述缺陷檢查方法,於玻璃板g等板狀體之 搬送過程中進行缺陷檢查,並根據所檢查之結果而推斷於 板狀體之搬送路徑上產生的原因。推斷結果較好的是於顯 不器18a(參照圖1A)之畫面上加以顯示。 或者亦可根據该推斷結果,而獲取搬送路徑上之產生 原因之對策。例如,因搬送輥上附著之異物而形成具有週 期性之缺陷候補之情形_,以使該搬送概自搬送路徑脫離 7方式構成。或者,以此方式維護導致玻璃產生傷痕等缺 陷之搬送輥,或者更換為其他搬送輥。進而,亦可於搬送 1418I2.doc •43· 201009328 後之玻璃板G之切出步驟中,以避開判別為具有週期性缺 陷之缺陷之寬度方向位置,並以將玻璃板〇以特定尺寸切 斷而切出之方式加以處理。 該型態中’使用本發明之缺陷檢查,藉由搬送棍之脫 離、維護及更換等而進行消除玻璃之缺陷的反饋,但本發 明並不限定於此,亦可利用玻璃製造環境之評估之反饋。 具體而f,玻4之製造中亦存在如下情形:^體中之污染 不具有週期性地附著於玻璃之表背面上,自浮槽附著於玻 璃之下表面之如錫(渣滓)般之液狀或半液狀的物體轉印於❺ 搬送輥11(參照圖1A)上,並再轉印於玻璃〇上。 此時,於玻璃G之下表面上會週期性地產生有圖汨所示 之污染區域Y。因此’可根據於玻璃G之下表面所檢測出 之具有週期性的缺陷點(污染),而評估浮槽等之玻璃製造 環境。 如此,藉由將本發明之缺陷檢查方法及裝置應用於因渣 滓等製造環境所造成之缺陷之檢查中,可評估玻璃等製造 環境,亦可將其評估結果反饋至玻璃之製造中。 ® 上述缺陷檢查用圖像資料之處理方法可藉由執行程式而 於電腦上進行處理。 例如,本發明之缺陷檢查用圖像資料之處理程式係具有 使上述缺陷檢查用圖像資料之處理方法之各步驟由電腦、 具體而言係由其CPU(central processing unh,中央處理單 元)執行之次序者。包含該等次序之程式亦可作為〗個或者 複數個程式模組而構成。 141812.doc -44· 201009328 包含該等由t腦執行之次序之缺陷檢查用圖像資料之處 理程式可記憶於電腦或祠服器之記憶體(記憶裝置)内,亦 可記憶於記錄媒體中,於執行時,由該電腦(CPU)或者其 他電腦自記憶體或者記錄媒體中讀出並加以執行。因此, 本發明亦可為記憶有用以使電腦執行上述型態14之缺陷檢 查用圖像資料之處理方法之缺陷檢查用圖像資料的處理程 式之電腦可讀取的記憶體或者記錄媒體。 Φ 以上,對本發明之缺陷檢查用圖像資料之處理裝置及處 理方法为別使用其等之缺陷檢查裝置及缺陷檢查方法、 使用其等之板狀體之製造方法、以及記錄有執行處理方法 之程式之電腦可讀取的記錄媒體進行了詳細說明,但本發 明並不限定於上述實施形態或實施例,當然可於不脫離本 發明之主旨之範圍内進行各種改良或變更。 參照特定之實施型態詳細地說明了本發明,但業者應明 白可不脫離本發明之精神及範圍而添加各種變更或修正。 φ 本申請案係基於2008年7月18曰申請之曰本專利申請案(曰 本專利特願2008-187450)者,其内容以參照之方式併入本 文。 【圖式簡單說明】 圖1A係表示本發明之缺陷檢查裝置之一實施形態之缺陷 檢查裝置之概略構成的圖; 圖1B係對本發明之缺陷檢查裝置之一實施形態之缺陷檢 查裝置的檢查對象之玻璃板進行說明的圖; 圖2係表示本發明之缺陷檢查方法之一實施形態之流程 141812.doc -45· 201009328 之一例的流程圖; 圖3係對本發明之缺陷檢查方法之處理之一部分進行說 明的圖, 圖4係對本發明之缺陷檢查方法之處理之一部分進行說 明的圖; 圖5 A係對本發明之缺陷檢查方法所使用之頻率閾值進行 說明之一例的圖; 圖5B係對本發明之缺陷檢查方法所使用之頻率閾值進行 說明之一例的圖; 圖6 A係對本發明之缺陷檢查方法所使用之頻率閾值進行 說明之其他例的圖; 圖6B係對本發明之缺陷檢查方法所使用之頻率閾值進行 說明之其他例的圖; 圖6C係對本發明之缺陷檢查方法所使用之頻率閾值進行 說明之其他例的圖; 圖7係表示本發明之缺陷檢查方法之其他實施形態之流 程之一例的流程圖; 圖8A係表示根據本發明之缺陷檢查方法所獲得之寬度方 向之產生頻率分布之例的圖; 圖8B係表示根據本發明之缺陷檢查方法所獲得之寬度方 向之產生頻率分布之例的圖; 圖8C係表示根據本發明之缺陷檢查方法所獲得之寬度方 向之產生頻率分布之例的圖; 圖9係表示根據本發明之缺陷檢查方法所獲得之時間序 141812.doc 201009328 列分布之一例的圖; 圖1 〇係表示本發明之缺陷檢查方法之其他實施形態之流 程之一例的流程圖; 圖11係表示本發明之缺陷檢查方法之其他實施形態之流 程之一例的流程圖; 圖12係表示本發明之缺陷檢查方法之其他實施形態之流 程之一例的流程圖; 圖13A係對圖12所示之缺陷檢查方法進行說明之圖; 圖13B係對圖12所示之缺陷檢查方法進行說明之圖; 圖14A係表示根據本發明之缺陷檢查方法所獲得之產生 頻率之時間序列分布之其他例的二維密度圖像; 圖14B係表示根據本發明之缺陷檢查方法所獲得之產生 頻率之時間序列分布之其他例的三維圖表; 圖15A係表示根據本發明之缺陷檢查方法所獲得之產生 頻率之時間序列分布之其他例的二維密度圖像; 圖15B係表示根據本發明之缺陷檢查方法所獲得之產生 頻率之時間序列分布之其他例的三維圖表; 圖16 A係時間序列性地表示根據本發明之缺陷檢查方法 所獲得之產生頻率之其他例的三維圖表; 圖16B係間序列性地表示根據本發明之缺陷檢查方法 所獲得之產生頻率之其他例的三維圖表; 圖16C係時間序列性地表示根據本發明之缺陷檢查方法 所獲得之產生頻率之其他例的三維圖表; 圖17Α係時間序列性地表示根據本發明之缺陷檢查方法 141812.doc -47- 201009328 所獲得之產生頻率之其他例的二維密度圖像; 圖17B係時間序列性地表示根據本發明之缺陷檢查方法 所獲得之產生頻率之其他例的二維密度圖像;及 圖17C係時間序列性地表示根據本發明之缺陷檢查方法 所獲得之產生頻率之其他例的二維密度圖像。 【主要元件符號說明】 1 缺陷檢查裝置 10、 26 缺陷檢查單元 11 搬送輥 12、 22 光源 14、 24 照相機 16 處理部 18 輸出系統 18a 顯示器 18b 印表機 20 輸入操作系統 141812.doc •48-The sequence distribution is overwritten with a graph of L 勹 , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , In the present invention, as shown in Fig. 14A, a time-series distribution (time-series data) of the frequency of occurrence of the defect candidate may be displayed on the screen of the display 18a as a two-dimensional density image of the frequency of occurrence of the density table*. The two-dimensional density image is expressed on one of the axes, for example, the vertical axis represents time, and the other axis, for example, the horizontal axis represents the position in the width direction. The color or density (shading) indicates the attention interval corresponding to the condition (for example, A two-dimensional density image of the frequency of occurrence of defect candidates equivalent to the weight of the grain to be transported. In addition, instead of the dimensional density map I, as shown in FIG. 4B, the two-dimensional seat which is the axis of the square and the axis of the other direction is not the right parent. The three-dimensional graph represented by the height of the direction is displayed on the screen of the display 18a. The occurrence frequency of the table defect candidate is higher in the time and width direction position indicated by the black dot of the two-dimensional density image not shown in FIG. 14A, and it is known that the black dot 141812.doc -41 - 201009328 corresponds to FIG. 14B. The peak of the frequency of the two-dimensional — main, the quasi-chart. In addition, as shown in FIG. 15A + μ σ jin does not change the other axis (horizontal axis) to the pitch ', as in FIG. 14A, the time-series distribution of the frequency of occurrence of the defect candidate is expressed as the frequency at which the frequency is generated. The two-dimensional image is displayed on the display; In the two-dimensional density image, one axis (vertical axis) - time and the other axis (horizontal axis) are used as a pitch, and the color or density (light and dark) indicates the width of the respective inspection conditions. A one-dimensional density image of the frequency of occurrence of a directional position (e.g., a position that is prone to occurrence of a flaw of unknown cause). In addition, when the two-dimensional density is also substituted, as shown in FIG. 15A, the two-dimensional coordinates which are the axes of the time and the other axis are orthogonal to each other. The three-dimensional graph represented by the height is displayed on the screen of the display 18a. As described above, in the present embodiment, the parameters (variables) of the frequency of occurrence of the defect candidate include three items of time, width direction, and pitch. Therefore, as shown in FIGS. MA to 15B, instead of the two-dimensional density image or the three-dimensional graph which is the frequency of occurrence of the inter- and inter-width position, the time-series distribution of the frequency of occurrence of the defect candidate can be expressed as shown in FIG. A three-dimensional graph or a two-dimensional density image in which the frequency of occurrence of a specific unit time is serially represented by (10) and the graph nunc. FIGS. 16A to 16C are axes in which one axis is the width direction and the other axis. A three-dimensional graph that indicates the frequency of generation of defect candidates per unit time corresponding to each inspection condition, and indicates the frequency of occurrence of data per day in a time-series manner. Of course, it is also possible to replace FIG. 16A. To the 16C three-dimensional graph, as shown in Fig. 17A to 141812.doc -42 - 201009328 17C, the vehicle (one vertical axis) is set to the pitch, and the other axis is set to the width direction position, χ _ The color or wave (shading) indicates the bottle of the unit time corresponding to each inspection condition, and the two-dimensional density image of the frequency of the side door is changed and displayed. β υ π - here 'Fig. 16Α to l6C And the nc to nc series time series does not show the frequency data generated every day, but it can also be continuously switched to be displayed as a dynamic picture in the display .... The time interval for generating the frequency data is not The special-purpose system can be longer than - day can be shorter than - day, or can be continuous as a so-called dynamic face. Thus, in this embodiment, the interval between defect candidates can be specified by the defect inspection shown in FIG. And a position in the width direction of the defect candidate having the pitch interval, thereby adding a defect having a periodicity as shown in FIGS. 7, 1 and 10 (10). Further, the cause of the defect can be estimated. The defect inspection method on X can be preferably used for manufacturing a glass plate, etc., that is, using the above defect inspection method, the defect inspection is performed during the conveyance of the plate-like body such as the glass plate g, and according to the inspection The result is estimated on the cause of the transport path of the plate-shaped body. The result of the estimation is preferably displayed on the screen of the display device 18a (see Fig. 1A). Therefore, measures for causing the cause of the transport path are obtained. For example, a situation in which a periodic defect candidate is formed due to foreign matter adhering to the transport roller is configured to separate the transport from the transport path by seven. In this way, the transport roller that causes defects such as scratches on the glass is repaired, or it is replaced with another transport roller. Further, in the step of cutting the glass plate G after the transfer of 1418I2.doc •43·201009328, it is possible to avoid the discrimination. The position of the defect in the width direction of the periodic defect is treated in such a manner that the glass sheet is cut and cut at a specific size. In this type, the defect inspection using the present invention is performed by the removal of the stick, maintenance and Feedback to eliminate defects of the glass is performed by replacement, etc., but the present invention is not limited thereto, and feedback of evaluation of the glass manufacturing environment may be utilized. Specifically, f, in the manufacture of glass 4, there is also a case where the contamination in the body does not periodically adhere to the back surface of the glass, and the liquid such as tin (slag) adhered to the lower surface of the glass from the floating groove. The object in the form of a liquid or a semi-liquid is transferred onto the conveyance roller 11 (see Fig. 1A) and re-transferred onto the glass crucible. At this time, the contaminated area Y shown in Fig. 周期性 is periodically generated on the surface below the glass G. Therefore, the glass manufacturing environment of the float bath or the like can be evaluated based on the periodic defect points (contamination) detected on the surface under the glass G. As described above, by applying the defect inspection method and apparatus of the present invention to the inspection of defects caused by a manufacturing environment such as slag, it is possible to evaluate the manufacturing environment such as glass, and to feed back the evaluation results to the manufacture of glass. ® The above image processing method for defect inspection can be processed on a computer by executing a program. For example, the processing program for the image data for defect inspection according to the present invention has the steps of processing the image data for defect inspection by a computer, specifically, a CPU (central processing unh, central processing unit). The order of the person. Programs containing these sequences can also be constructed as one or more program modules. 141812.doc -44· 201009328 The processing program for image data for defect inspection including the order of execution of the t brain can be memorized in the memory (memory device) of the computer or the server, and can also be memorized in the recording medium. At the time of execution, it is read and executed by the computer (CPU) or other computer from the memory or the recording medium. Therefore, the present invention can also be a computer-readable memory or recording medium for storing a processing method for image data for defect inspection which is useful for causing a computer to execute the image data for defect inspection of the above-described type 14. In the above, the processing device and the processing method for the image data for defect inspection according to the present invention are a defect inspection device and a defect inspection method using the same, a method for manufacturing a plate-shaped body using the same, and a method for executing the processing. Although the computer-readable recording medium of the program has been described in detail, the present invention is not limited to the above-described embodiments or examples, and various modifications and changes can be made without departing from the spirit and scope of the invention. The present invention has been described in detail with reference to the specific embodiments thereof. It is understood that various changes and modifications may be added without departing from the spirit and scope of the invention. φ This application is based on a patent application filed on Jul. 18, 2008 (the patent application No. 2008-187450), the contents of which are hereby incorporated by reference. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1A is a view showing a schematic configuration of a defect inspection device according to an embodiment of the defect inspection device of the present invention; and Fig. 1B is a view of a defect inspection device according to an embodiment of the defect inspection device of the present invention; FIG. 2 is a flow chart showing an example of a flow of 141812.doc-45·201009328, which is an embodiment of the defect inspection method of the present invention; and FIG. 3 is a part of the processing of the defect inspection method of the present invention. 4 is a view for explaining a part of the process of the defect inspection method of the present invention; FIG. 5A is a view for explaining an example of a frequency threshold used in the defect inspection method of the present invention; FIG. 5B is a view of the present invention. FIG. 6A is a view showing another example of the frequency threshold used in the defect inspection method of the present invention; FIG. 6B is a view showing the defect inspection method of the present invention. FIG. 6C is a view showing another example of the frequency threshold value; FIG. 6C is a method for inspecting the defect of the present invention. FIG. 7 is a flow chart showing an example of a flow of another embodiment of the defect inspection method of the present invention; and FIG. 8A is a view showing a width direction obtained by the defect inspection method of the present invention. FIG. 8B is a view showing an example of the frequency distribution of the width direction obtained by the defect inspection method of the present invention; and FIG. 8C is a view showing the width direction obtained by the defect inspection method of the present invention. FIG. 9 is a view showing an example of the time distribution of the time sequence 141812.doc 201009328 obtained by the defect inspection method of the present invention; FIG. 1 is a view showing another embodiment of the defect inspection method of the present invention. FIG. 11 is a flow chart showing an example of a flow of another embodiment of the defect inspection method of the present invention. FIG. 12 is a flow chart showing an example of a flow of another embodiment of the defect inspection method of the present invention. Figure 13A is a diagram illustrating the defect inspection method shown in Figure 12; Figure 13B is shown in Figure 12 FIG. 14A is a view showing a two-dimensional density image of another example of the time series distribution of the frequency of occurrence obtained by the defect inspection method of the present invention; and FIG. 14B is a view showing the defect inspection method according to the present invention. A three-dimensional graph of another example of the time-series distribution of the frequency of occurrence is obtained; FIG. 15A is a two-dimensional density image showing another example of the time-series distribution of the frequency of occurrence obtained by the defect inspection method of the present invention; FIG. 15B is a diagram showing A three-dimensional graph of another example of the time-series distribution of the frequency of occurrence obtained by the defect inspection method of the present invention; FIG. 16A is a three-dimensional graph showing other examples of the frequency of occurrence obtained by the defect inspection method of the present invention; Fig. 16B is a three-dimensional diagram sequentially showing another example of the frequency of occurrence obtained by the defect inspection method of the present invention; Fig. 16C is a view showing other examples of the frequency of occurrence obtained by the defect inspection method according to the present invention. 3D chart; FIG. 17 is a time series representation of defects in accordance with the present invention. Method 141812.doc -47-201009328 Two-dimensional density image of other examples of the frequency of occurrence obtained; FIG. 17B is a two-dimensional density of other examples of the frequency of generation obtained by the defect inspection method according to the present invention. Fig. 17C is a two-dimensional density image showing other examples of the frequency of generation obtained by the defect inspection method of the present invention in a time series manner. [Description of main component symbols] 1 Defect inspection device 10, 26 Defect inspection unit 11 Conveying roller 12, 22 Light source 14, 24 Camera 16 Processing unit 18 Output system 18a Display 18b Printer 20 Input operating system 141812.doc •48-
Claims (1)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2008187450 | 2008-07-18 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| TW201009328A true TW201009328A (en) | 2010-03-01 |
| TWI420098B TWI420098B (en) | 2013-12-21 |
Family
ID=41550467
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW98124293A TWI420098B (en) | 2008-07-18 | 2009-07-17 | A defect inspection apparatus and method using the image data for defect inspection, a method for manufacturing the same, and a recording medium |
Country Status (5)
| Country | Link |
|---|---|
| JP (1) | JP5263291B2 (en) |
| KR (1) | KR101609007B1 (en) |
| CN (1) | CN102099672B (en) |
| TW (1) | TWI420098B (en) |
| WO (1) | WO2010008067A1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI480562B (en) * | 2012-09-06 | 2015-04-11 | Shimadzu Corp | Testing device of solar cell |
| TWI678529B (en) * | 2015-02-25 | 2019-12-01 | 南韓商東友精細化工有限公司 | Apparatus and method for detecting defect of optical film |
Families Citing this family (25)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102011083405A1 (en) * | 2010-12-21 | 2012-06-21 | Sms Siemag Ag | Method and device for surface inspection of band pieces |
| JP5796430B2 (en) * | 2011-09-15 | 2015-10-21 | 日本電気硝子株式会社 | Sheet glass inspection apparatus, sheet glass inspection method, sheet glass manufacturing apparatus, and sheet glass manufacturing method |
| JP6358002B2 (en) * | 2014-09-16 | 2018-07-18 | 旭硝子株式会社 | Method for identifying roll for defect conveyance and method for preventing wrinkle generation in glass ribbon |
| JP6723633B2 (en) * | 2015-12-10 | 2020-07-15 | 株式会社ディスコ | Inspection equipment |
| CN105572143B (en) * | 2015-12-17 | 2018-05-25 | 湖北第二师范学院 | The detection method of rolled material surface periodic defect in calender line |
| CN105548211B (en) * | 2015-12-29 | 2019-02-19 | 芜湖东旭光电科技有限公司 | How to find the location of scratches on glass substrates |
| JP6743492B2 (en) * | 2016-06-01 | 2020-08-19 | 住友ゴム工業株式会社 | Foreign tire adhesion determination method for raw tires |
| KR102475056B1 (en) * | 2017-03-03 | 2022-12-06 | 스미또모 가가꾸 가부시키가이샤 | Defect marking method and defect marking apparatus, web manufacturing method and the web, and sheet manufacturing method and the sheet |
| CN106959296A (en) * | 2017-03-22 | 2017-07-18 | 东旭科技集团有限公司 | Carry-over pinch rolls defect inspection method is used in glass substrate production |
| JP6918583B2 (en) * | 2017-06-08 | 2021-08-11 | Juki株式会社 | Inspection equipment, mounting equipment, inspection method |
| FR3076618B1 (en) * | 2018-01-05 | 2023-11-24 | Unity Semiconductor | METHOD AND SYSTEM FOR OPTICAL INSPECTION OF A SUBSTRATE |
| JP2019129514A (en) * | 2018-01-26 | 2019-08-01 | 株式会社リコー | Image reading apparatus, image forming apparatus, and density correction method |
| JP6981352B2 (en) * | 2018-04-20 | 2021-12-15 | オムロン株式会社 | Inspection management system, inspection management device and inspection management method |
| JP7098111B2 (en) * | 2018-06-12 | 2022-07-11 | 国立大学法人東海国立大学機構 | Surface inspection equipment and surface inspection method |
| JP7302599B2 (en) * | 2018-06-22 | 2023-07-04 | コニカミノルタ株式会社 | Defect discrimination method, defect discrimination device, defect discrimination program and recording medium |
| CN109959666B (en) * | 2019-04-11 | 2021-08-03 | 京东方科技集团股份有限公司 | An array substrate defect determination method, processor and determination system |
| JP6756417B1 (en) * | 2019-10-02 | 2020-09-16 | コニカミノルタ株式会社 | Work surface defect detection device and detection method, work surface inspection system and program |
| CN112710669A (en) * | 2020-12-09 | 2021-04-27 | 北方华锦化学工业股份有限公司 | Method for rapidly evaluating crystal points of hard elastic diaphragm of homo-polypropylene lithium battery |
| CN112986259B (en) * | 2021-02-09 | 2022-05-24 | 清华大学 | Defect detection method and device for manufacturing process of intelligent terminal OLED panel |
| CN113744252A (en) * | 2021-09-07 | 2021-12-03 | 全芯智造技术有限公司 | Method, apparatus, storage medium and program product for marking and detecting defects |
| CN115100208B (en) * | 2022-08-26 | 2024-01-12 | 山东蓝海晶体科技有限公司 | Film surface defect evaluation method based on histogram and dynamic light source |
| KR102541925B1 (en) * | 2022-12-23 | 2023-06-13 | 성균관대학교산학협력단 | Method and device for extracting noise defect from defect data without setting parameter |
| CN119866439A (en) * | 2023-03-22 | 2025-04-22 | 株式会社Lg新能源 | Secondary battery manufacturing apparatus and secondary battery manufacturing method using the same |
| CN119027378B (en) * | 2024-07-30 | 2025-03-21 | 武汉攀升鼎承科技有限公司 | Xingshan motherboard welding quality detection method and system |
| CN121027132A (en) * | 2025-10-28 | 2025-11-28 | 曼巴驱动技术(苏州)有限公司 | A surface defect detection device for reflective cylinders on metal rollers |
Family Cites Families (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0786474B2 (en) * | 1988-09-09 | 1995-09-20 | 富士写真フイルム株式会社 | Defect period measurement method |
| JPH06294759A (en) * | 1993-04-09 | 1994-10-21 | Nippon Steel Corp | Roll transfer flaw detection method in rolling process |
| JPH07198627A (en) * | 1994-01-06 | 1995-08-01 | Nippon Steel Corp | Metal surface defect inspection device |
| JP3845958B2 (en) * | 1996-07-05 | 2006-11-15 | 東レ株式会社 | Periodic defect detection method and apparatus |
| US6947587B1 (en) * | 1998-04-21 | 2005-09-20 | Hitachi, Ltd. | Defect inspection method and apparatus |
| US6115092A (en) * | 1999-09-15 | 2000-09-05 | Rainbow Displays, Inc. | Compensation for edge effects and cell gap variation in tiled flat-panel, liquid crystal displays |
| JP2002372499A (en) * | 2001-06-14 | 2002-12-26 | Fuji Photo Film Co Ltd | Periodical defect inspection method and apparatus |
| JP3788279B2 (en) * | 2001-07-09 | 2006-06-21 | 株式会社日立製作所 | Pattern inspection method and apparatus |
| JP2004222776A (en) * | 2003-01-20 | 2004-08-12 | Fuji Photo Film Co Ltd | Abnormal shadow candidate detector |
| JP4414658B2 (en) * | 2003-02-14 | 2010-02-10 | 株式会社メック | Defect inspection apparatus and defect inspection method |
| US7203431B2 (en) * | 2003-12-26 | 2007-04-10 | Ricoh Company, Ltd. | Abnormality determining method, abnormality determining apparatus, and image forming apparatus |
| JP4433824B2 (en) * | 2004-02-25 | 2010-03-17 | Jfeスチール株式会社 | Method and apparatus for detecting periodic wrinkles |
| JP4395057B2 (en) * | 2004-11-29 | 2010-01-06 | 新日本製鐵株式会社 | Method and apparatus for detecting periodic wrinkles in strips and columns |
| JP4516884B2 (en) * | 2005-04-28 | 2010-08-04 | 新日本製鐵株式会社 | Periodic defect inspection method and apparatus |
-
2009
- 2009-07-17 JP JP2010520903A patent/JP5263291B2/en active Active
- 2009-07-17 CN CN200980128203.6A patent/CN102099672B/en active Active
- 2009-07-17 KR KR1020117001255A patent/KR101609007B1/en active Active
- 2009-07-17 TW TW98124293A patent/TWI420098B/en active
- 2009-07-17 WO PCT/JP2009/062960 patent/WO2010008067A1/en not_active Ceased
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI480562B (en) * | 2012-09-06 | 2015-04-11 | Shimadzu Corp | Testing device of solar cell |
| TWI678529B (en) * | 2015-02-25 | 2019-12-01 | 南韓商東友精細化工有限公司 | Apparatus and method for detecting defect of optical film |
Also Published As
| Publication number | Publication date |
|---|---|
| TWI420098B (en) | 2013-12-21 |
| JP5263291B2 (en) | 2013-08-14 |
| CN102099672B (en) | 2013-01-30 |
| KR101609007B1 (en) | 2016-04-04 |
| JPWO2010008067A1 (en) | 2012-01-05 |
| KR20110040847A (en) | 2011-04-20 |
| CN102099672A (en) | 2011-06-15 |
| WO2010008067A1 (en) | 2010-01-21 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| TW201009328A (en) | Image data processing apparatus and method for defect inspection, defect inspecting apparatus and method using the image data processing apparatus and method, board-like body manufacturing method using the defect inspecting apparatus and method | |
| US12266094B2 (en) | Learned model generation method, learned model, surface defect inspection method, steel manufacturing method, pass/fail determination method, grade determination method, surface defect determination program, pass/fail determination program, determination system, and steel manufacturing equipment | |
| CN109978817B (en) | Information processing device, identification system, setting method and storage medium | |
| TWI693397B (en) | Inspection management system, inspection management device and inspection management method | |
| CN102288613B (en) | Surface defect detecting method for fusing grey and depth information | |
| TWI608230B (en) | Image generation device, defect inspection apparatus and defect inspection method | |
| US20220270395A1 (en) | Apparatus for inspecting and sorting | |
| CN104919305B (en) | Image generation device, defect inspection device, and defect inspection method | |
| CN104583761A (en) | Defect inspection apparatus, and defect inspection method | |
| CN102192713A (en) | Appearance checking device | |
| EP4268149A1 (en) | Machine learning-based generation of rule-based classification recipes for inspection system | |
| JP2015161575A (en) | Tire deterioration evaluation apparatus and system, method and program thereof | |
| CN110402386A (en) | Cylinder surface examining device and cylinder surface inspecting method | |
| JP2016156647A (en) | Inspection device using electromagnetic wave | |
| CN103718024B (en) | Sheet glass testing fixture, sheet glass inspection method, sheet glass manufacturing apparatus and sheet glass manufacture method | |
| CN112213315A (en) | Appearance inspection management system, device, method, and storage medium | |
| JP2010038723A (en) | Flaw inspecting method | |
| KR20190011199A (en) | System for defect inspection and method for defect inspection | |
| CN119470486A (en) | An online defect detection system for float glass production | |
| JP3917431B2 (en) | Optical member inspection method | |
| JP2019124633A (en) | Flaw inspection apparatus and flaw inspection method for steel sheet | |
| CN121453772A (en) | Defect inspection method, defect inspection apparatus, and method for manufacturing transparent plate-like body | |
| JP2023093283A (en) | Egg surface defect detection system | |
| Zhang et al. | CerDef-Detector: automated detection of surface defects in buzzer ceramic discs based on deep learning and machine vision | |
| CN119850559A (en) | Adhesive tape edge defect detection method, electronic equipment, storage medium and device |