TW200903527A - Laminated positive temperature coefficient thermistor - Google Patents
Laminated positive temperature coefficient thermistor Download PDFInfo
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- TW200903527A TW200903527A TW097108920A TW97108920A TW200903527A TW 200903527 A TW200903527 A TW 200903527A TW 097108920 A TW097108920 A TW 097108920A TW 97108920 A TW97108920 A TW 97108920A TW 200903527 A TW200903527 A TW 200903527A
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Classifications
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- H01C7/02—Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material having positive temperature coefficient
- H01C7/022—Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material having positive temperature coefficient mainly consisting of non-metallic substances
- H01C7/023—Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material having positive temperature coefficient mainly consisting of non-metallic substances containing oxides or oxidic compounds, e.g. ferrites
- H01C7/025—Perovskites, e.g. titanates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B18/00—Layered products essentially comprising ceramics, e.g. refractory products
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- C04B2235/66—Specific sintering techniques, e.g. centrifugal sintering
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Description
200903527 九、發明說明: 【發明所屬之技術領域】 本發明係關於過電流保護用、溫度檢測用等之 阻器。 胃增正熱 【先前技術】 近年來,於電子機器之料進展小型化,用於 正電阻溫度特性之正埶卩且哭介、仓s s u 、 /、有 ^ 熱^亦進展晶丨化。作為該類經曰 之正熱阻器,據知有例如積層正熱阻器。 曰 -般所知之積層正熱阻器係具有陶竞素體
如⑽〇叙複數半導體㈣層、及沿著 究I 界面形成之複數内部電極;於積層方向相鄰之二: 崎素體之不同端面交互被引出,與被引出之内玉 電性連接而形成外部電極。 电極 而且’作為積層正熱阻器之内部電極,據知使用
電極。通常’積層正熱阻器之陶究素體係藉由 L 體陶瓷層之陶瓷胚片,. 為斗導 , ㈤无胚片(以⑽細)’將作為州内部電極 沁内部電極用導電性糊予以絲網印刷,將印刷有犯内 極用導電性糊之陶究胚片積層為,州内部電極用導 於陶究素體之兩端面交互被導出,並於特;t氣氛中予以〜 體培燒來形成。屆時,若於大氣氣氛中予以—體培燒 川内部電極會氧化。因此,具有半導體㈣層及犯内部^ 極之陶免素體係藉由於還原氣氛中_體培燒來形成。欢 :’右於還原氣氛中—體焙燒’則半導體陶瓷層亦被還 ’、’產生無法獲得充分之電阻變化率之新問題。因此,主 129283.doc 200903527 了獲得高電阻變#、安 电但文化率,據知於還原氣氛中進 後:料於大氣中氣氛或氧氣氛中進行再氧化處理。^ 該再乳化處理係難以控㈣處理溫度,由於氧未遍布至 =素體中央㉝’因此產生氧化不均,無法獲得充分之電 阻變化率。因&,例如專利文獻1,據知其降低半導體陶 瓷層之燒結密度,增加孔隙之存在比率,藉此製成氧容易 遍布至陶瓷素體中央部之結構。
*將該類孔隙率高之制正熱阻Η以基板安裝時,通常 藉由回焊來進行焊接,但焊錫所含之助㈣會經由位於陶 瓷素體表面部之半導體陶瓷層之孔隙而侵入陶瓷素體内 部,耐電壓可能降低。作為解決其之方法,於專利文獻 1,據知藉由使陶瓷素體含浸玻璃成分,於存在於陶瓷素 體表面部之半導體陶瓷層之孔隙形成玻璃膜,藉此來防止 助炼劑對於陶瓷素體内部侵入。 [專利文獻1]曰本特開2002-217004號公報 【發明内容】 (發明所欲解決之問題) 然而,即使如專利文獻丨,使半導體陶瓷層之燒結密度 低之陶瓷素體表面部之孔隙含浸玻璃成分,若存在過多孔 隙,則依玻璃成分之種類及含浸•乾燥燒附條件,會有無 法充分填埋孔隙之情況。因此,位於陶瓷素體表面部側之 半導體陶瓷層之孔隙率宜低。 因此,本發明之目的係有關積層正熱阻器,提供一種使 位於陶瓷素體中央部之半導體陶瓷層之孔隙率維持與專利 129283.doc 200903527 文獻1相同程度,且位於陶兗素體表面部之半導體陶竟層 之孔隙率比位於陶究素體中央部之半導體陶究層之孔㈣ 低之積層正熱阻器。 (解決問題之技術手段) - 為了達成上述目的,本發明去望么、立 θ t寺銳思地重複檢討,結果 • I現於積層正熱阻器中’將存在於分別位於積層方向最外 側之2個内部電極間之複數半導體陶究層作為有效声,將 ^匕分別位於最外側之2個内部電極更位於陶究素體表面部
Hi導體陶瓷層作為保護層時,藉由改變構成有效層之 半導體陶瓷層之半導體化劑盘 遵層之半導體陶究層 體化劑之種類,有效層之孔隙率可維往大致 “,同時使保護層之孔隙率比有效層之孔隙率小。 本發明之第一發明之積層正熱阻 素體,其係由複數半導體心爲, 3 赤_丄 體陶竟層與複數内部電極積層而 =該寻半導體㈣層包含以BaTi〇3為主成分 化劑之陶瓷材料,該辇 3牛導篮 , 之界面所 〆,σ電極係沿著前述半導體陶瓷層 f面所形成;及外邱 端面,。 ^ ,/、係形成於前述陶瓷素體之 方向最外側之⑽妾;7成,將分別位於積層 作為有效層,將比^間所存在之複數半導體陶究層 加位於陶究f體/ ”別位於最外側之2個内部電極更 丈素體表面部側之半導 成為前述保護層之丰 -«作為保護層時, 半徑係比成為前 ,曰斤3之丰蛤體化劑之離子 劑之離子半徑大。’’曰之半導體陶宪層所含之半導體化 129283.doc 200903527 而且本發明之第二發明之積層正熱阻器宜於成為保護 b之半導體陶1層之孔隙中,至少位於陶I素體表面部側 之孔隙形成有玻螭膜。 而且本發明之第三發明之積層正熱阻器宜保護層之孔 隙率為10 %以下。 (發明之效果) f 如本發明之第—發明,將存在於分別位於積層正熱阻器 之積層方向最外側之2個内部電極間之複數半導體陶究層 作為有效層,將比分別位於最外側之2個内部電極更位於 陶曼素體表面部側之半導體陶曼層作為保護層時,藉由形 成成為保濩層之半導體陶瓷層所含之半導體化劑之離子半 =成為有效層之半導體陶曼層所含之半導體化劑之離子 的構成,並-體培燒前述有效層及前述保護層,可 使陶瓷素體表面部分,介 1刀亦即保濩層之孔隙率比有效層之?丨 隙率低。此係根據本發 沪赞月者4之新見解,即BaTi〇3系半導 二:材料所含之半導體化劑之離子半徑越大,以特定培 k溫度焙燒所獲得半 之+導體陶竞層之孔隙率越小。依此, 曰使保制所含之半導體_之料半彳f 之半導體化劑之離子本闲+ ㈣3 声及❸大’即使-體焙燒保護層與有效 同程声一 ^層之㈣㈣可維持與以往相 门耘度鬲,同時使保護層 藉此,於培燒後之再氧化产理0有層之孔隙率低。 内部雷托尤— 處理日宁,於陶瓷素體中央部且由 ^ 並直接有助於特性之有效層部分,可砰樣唯 持氧容易遍布之狀態,並纩f & 了原樣維 ,尤鈿小無助於特性且助熔劑容易渗 129283.doc 200903527 入之保護層之孔隙率。 而 3 护, 依半導體陶瓷層逐一改變孔隙率而設計之情況 係例如日本特開2005-93574號公報,於成為焙燒 L之半導體陶瓷層之陶瓷胚片所含之黏合劑,混合聚苯乙 、粒子’改變聚笨乙烯粒子量,以調整由於焙燒後,聚苯 ^烯粒子燃燒並消失所發生之孔隙量,使孔隙率變化。而 旦作為其他方法,亦據知改變陶瓷胚片所含之黏合劑 、用》亥類方法而欲製成如本發明之結構,亦即有效層 之孔隙率與以往相同程度高,保護層之孔隙率比有效層之 孔效率低而構成之情況時,於構成保護層之半導體陶究層 所用之陶竟胚片可考慮積層,相較於在構成有效層之半導 體”層所用之陶究胚片,更減少聚苯乙稀粒子量或= 劑置之陶竟胚片。然而,例如若欲變化聚苯乙稀粒子量來 =陶究胚片,則由於聚苯乙稀粒子本身並無助於作為黏 因此有陶究胚片間之密著性不足之疑慮。而 =等之有機成分量,積層陶究胚片並予以一體培燒之情 況日^從陶究素體中央部容易發生燃燒氣體 一—另一方面,本發明即使不使陶= 含之聚苯乙稀粒子量或黏合劑量,在半導體陶 異,有效層之孔隙率仍可維持與以往相同程度言,/ 使保護層之孔隙率比有效層之孔隙率小。&同%可 而且,藉由製成如本發明之第二發明之結構 於位於陶究素體表面部側之孔隙形成破璃膜日由至少 接來予以基板安裝,仍可確實防止 二:利用悍 3疋助熔劑滲入 I29283.doc 200903527 陶瓷素體内部。 7而且,藉由製成如本發明之第三發明之結構’例如於進 行通電試驗之情況時,可縮小通電試驗前後之電阻值變 化。 本發明者等藉由焊接’將根據前述專利文獻1之積層正 熱阻器予以基板安裝’並進行通電試驗,得知通電試驗前 後之电阻值會大巾田變化。此據判係由於助熔劑從陶瓷素體 鄰接於基板之部分,亦即從陶究素體表”,特別是從安 裝面側之表面部(LxW面)滲入。該原因仍不明,但原本於 形成於孔隙之玻璃膜形成有微小裂縫,於積層正熱阻器安 裝於基板時’應力會加在陶究素體與被焊接之外部電極 間’存在於陶究素體之安裝面側之表面部及與外部電極之 連接部分附近之㈣長。若於該㈣下進行通 電試驗,推測因為當初固定於玻璃膜表面之助炼劑會隨著 陶究素體之發熱而黏性降低’藉由毛細現象通過玻璃膜之 裂痕等而容易侵人陶究素體内部。如本發明之第三發明, 藉由使保護層之孔隙率成為10%以下,可減少保護層之孔 隙之存在比率,並且進—步可充分進行玻㈣之形成,因 此可更加防止助炼劑之渗入。 【實施方式】 以下,根據圖式來詳細說明本發明之積層正熱阻器之一 實施型態。 圖1係表示本發明之積層正熱阻器]之一實施型態之概略 剖面®。本發明之積層正熱阻器W於具有半導體陶究層 129283.doc 200903527 2a〜^M素體4之内部,埋設有複數内部電極3aa,3ab 3ba及3bb。然後,於陶究素體4之兩端部,與内部電極^ 3ab,3ba及3bb電性連接而形成有外部電極域%。亦即, 内部電極3aa,3ab係於陶究素體4之一端面分別交互被引 出,内部電極地係於陶究素體4之另一端面分別交互 被引出而形成。然後,外部電極化係與内部電極3aa 3ab 電性連接,外部電極5b係與内部電極册電性連接。 進Γ步而言,於外部電極之表面,形成以犯等形成 之第-電鍍膜6a,6b,進—步於第一電鍍臈“,补之表面, 形成以Sn等形成之第二電鍍臈7a, 7b。 本發明之半導體陶究層2以中,將位於在積層方向位 於最外側之2個内部電極3—3ab間之半導體陶竟層⑽ 作為有效層B ’將比在積層方向位於最外側之2個内部電極 3ba及3ab更位於陶竞素體表面部側之半導體陶究層^及k 作為保護層A。 本發明之保護層A及有效Μ係包含,以咖〇3作為主 成刀並3半導體化劑之陶莞材料’並使用保護層A所含之 ^導體化劑之離子半徑比有效層崎含之半導體化劑之離 +徑大者。本發明之離子半徑係以作為出發原料之半導 ,化劑之離子半徑(6配位)來表*。例如作為有效層B之陶 本^料*用於主成分之BaTi〇3添加Sm3 + (〇 96A)來作為 V體化劑者之情況,作為保護層八之陶瓷材料,主成分 之^〇3為共同’而作為半導體化劑可使用Ν·.98Α)及 LU3A)等。此外’本發明之各離子半徑係根據 129283.doc 200903527
Handbook of Chem. & Phys.,79th Edition,γ. q Jia j Solid State Chem,,95(1991)184。
藉由該類結構,本發明之積層正熱阻器係獲得有效層B 之孔隙率維持與以往相呈度高之I態,且保護層A之孔 隙率低之結構。作為半導體化劑之種類可使用稀土類元 素,於 La、Ce、Pr、Nd、Sm、Eu、㈤、几、d” γ、
Ho、Er及Tm中選擇至少一種。此外,於保護層八及有效層 B之各層添加複數種稀土類元素之情泥時,藉由個別之添 加比率及半導體化劑之離子半徑之平均值來比較即可。 而且,且構成為作為本發明之半導體陶瓷層2a〜2e全體 之孔隙率為10%以上、35%以下。此外,本發明之孔隙率 係表不焙燒後之半導體陶瓷材料之孔隙所佔比率(%)。藉 由設為該孔隙率,由於再氧化處理之氧會遍布至陶瓷素體 4之中央# ’因此可獲得電阻變化率優良之積層正熱阻器 1於此,於半導體陶瓷層2a〜2e全體之孔隙率比35%多之 =況時,陶瓷素體4之體強度會降低,或室溫電阻值可能 變高。而且,於半導體陶瓷層2卜2£全體之孔隙率比ι〇%小 之情況時,由於再氧化處理不會順利進行,因此未能獲得 充分之電阻變化率,室溫電阻值之經時變化率變大。此 外,關於本發明之保護層A,孔隙率宜為1〇%以下。於該 類結構之情況時,可獲得通電試驗前後之電阻值變化小 者。 1而且,本發明之主成分即BaTi〇3系陶瓷材料之如部位及 Tl部位之比(以下作為Ba部位/Ή部位)宜設為0.998以上、 129283.doc -13· 200903527 1.006以下。右Ba部位/Ti部位小於〇 ,則電阻變化率傾 向隻小。而且,Ba部位/Ti部位超過1.006之情況時,室溫 電阻值傾向變高’電阻之上升係數變得不安定。 而且,分別添加於本發明之保護層A及有效層B之半導 體化劑之含有量,係相對於保護層A及有效層B之主成分 即BaTi〇3系陶竟材料之Til〇〇莫耳部,宜為〇」莫耳部以
上、〇.5莫耳部以下。半導體化劑之含有量若相對於TilOO 莫耳部小於U莫耳部,則無法充分進行BaTi〇3系陶究材 料之半導體化。而且,半導體化劑之含有量相對於丁“⑽ 莫耳部超過0.5莫耳部之情況時,室溫電阻值傾向變高。 本發明之内部電極3aa,3ab,3ba及3bb宜為與半導體陶瓷 層2a〜2e之歐姆接觸優良之材料,宜以例如Ni、α等卑金 屬材料之單體或合金為主成分。本發明之内部電極係使用 包含Ni、Cu等卑金屬材料作為導電成分之導電性糊來形 成。而且,作為外部電極53及5b,可使用Ag、Ag-Pd及Pd 等貴金>1材料之單體及合金,或Ni及⑽皁金屬材料之單 體及口金等,且選擇與内部電極3aa,3ab, 3ba及3bb之連接 及導通適宜者。 而且,相當於保護層A之部分之孔隙較宜形成有玻璃膜 (未圖示)。此外,於此,不須於存在於保護層八之所有孔 隙形成玻璃膜,至少存在於陶瓷素體表面部側之孔隙由玻 璃膜覆蓋即可。存在於保護層八之孔隙由玻璃臈覆蓋之情 況下’即使藉由焊接來進行基板安裝,仍可確實防止焊錫 所含之助熔劑滲入陶瓷素體内部。而且,於保護層A之孔 I29283.doc 14 200903527 隙形成有玻璃膜之構造 忐古 、 不’〈衣面部中未形 成有外部電極53及5b之部 “ &成玻璃層或樹脂層等絕緣 a μ D 。猎由形成該類絕緣層,進一 影塑,π # , /不易欠到外部環境 〜響=可減少溫度·濕度等所造成之特性劣化。 接著,關於積層正埶 ς ^ ^ …丨态1之衣&方法,利用例如使用 護層A…趙化劑,使用―作為有效 丰導體化劑之情況,來說明一實施例。 首先,作為保護層A用之陶究原料,將BaC〇3、Ti〇2、 二科量特定量,作為有效層B用之陶竞原料,將 ^ Tl〇2、Sm2〇3枰量特定量’各样量物與部分安定 八; 聃马PSZ球)一同置入球磨機,充 二:二濕…粉碎’其後以特定溫度(例如1_〜 )進仃煅燒’製作保護層A用陶瓷粉 陶瓷粉末。 ,双層β用 接著,於保護層Α用陶窨粉古β 士 l „ 更叔末及有效層Β用陶瓷粉末分 別加入有機黏合劑,以濕式進行 扯仏 疋订此σ處理,製作個別之漿 狀物。其後,利用刮刀法算Η Μ 士、丄 m ^ 4片材成形法,將所獲得之保護
層A用漿狀物及有效層B ❹Δ田& 用在狀物成形為片材狀,製作保 護層A用陶瓷胚片及有效層B用陶瓷胚片。 接著,準備以Ni作為主成分 缺,么 成刀之Nl内部電極用導電性糊。 …、後,於有效層B用陶瓷胚片上,拉 二 精由絲網印刷等來印刷 月'J迷Ni内部電極用導電性糊。 接著,以前述Ni内部電極用暮雷从b 用導電性糊於焙燒後之陶瓷素 體之兩端面交互被導出之配置, 積層邊專印刷有N i内部電 129283.doc -15 - 200903527 極用導電性糊之有效層B用陶究胚片I,將未印刷有州内 部電極用導電性糊之保護層A用陶兗胚片,於上下配置複 數片,進行壓著以製作未培燒之積層冑。接著,將該積層 體切斷為料尺寸,收容㈣呂製之£(套)中,以特定溫度 (例如扇〜400。〇進行脫黏合劑處理後,於還原氣氛下(例 如卜3%程度),以特定溫度(例如丨1〇〇〜13〇〇。〇)施以 培燒處理,形成交互積層有内部電極〜,城加及則與 陶瓷層2a〜2e之陶瓷素體4。 接著,於大氣中氣氛或氧氣氛中,以特定溫度(例如 5〇〇〜70(TC)’將如上述所獲得之陶£素體4進行再氧化處 理。接著,使所獲得之陶究素體4含浸於例如以氧化石夕為 主成分之玻璃溶液,使玻璃成分填充於位於陶瓷素體表面 部之保護層A之各孔隙。進—步使陶£素體4乾燥,藉此於 保護層A之各孔隙形成玻璃膜。接著,於陶曼素體4之兩端 部,藉由賤鍍來形成以Ag為主成分之外部電極。進 一步於外部電極城扎之表面,藉由電場電鑛來形成Ni電 鍍膜6a及6b、Sn電鍍膜以及几,獲得積層正熱阻器工。 此外,作為外部電極53及5b之形成方法準備以為主 成分之外部電極用導電性糊,於陶竞素體4之兩端面,以 特定溫度(例如500〜8’)進行燒附來形成外部電極域% 亦可H,若密著性良好,亦可利用真空蒸鑛法等其他 薄膜形成方法。而且,該外部電極用導電性糊之燒附時之 加熱亦可兼做對於陶瓷素體4之再氧化處理。 而且’本發明不限定於上述實施型態。於上述實施型態 129283.doc 200903527 雖使用氧化物來作為半導 等。 千v體陶瓷原料,但亦可使用碳酸鹽 而且,作為本發明 積H正熱阻器1,雖對於過電流保 5隻用、溫度檢測用有用 j用有用,但不限於此。而且,於圖i之積 層正熱阻斋,内部電極3 ,3ab,3ba及3bb雖交互連接於外 部電極5a及5b,但口敢石, , —/、 父1組以上連續之内部電極(例如 3aa、3bb)經由半導體陶眘 瓷θ2,連接於連接在不同電位 外部電極5a,5b即可,发仙免加兩 f ,、他内邛電極(例如3ab、3bb)未必須 交互形成’不限定於圖1所示之形狀之積層正熱阻器。 以下,進—步具體說明有關本發明之積層正埶阻号。 (實施例1) '' Β 首先,作為出發原料而準備BaC〇3、丁丨〇2、γ2〇3、
Dy2〇3、sm2〇3、Nd2〇3、La2〇3,粹量成為如下式所示之添 加比’準備表1所示之出發原料。 (Bao.mAo.^TiO3(其中,A表示上述出發原料中之稀土 類元素) 此外,Y、Dy、Sm、Nd及La之3價6配位之離子半徑從 左依序為 〇,9〇A、0.91A、〇.96A、0.98A、} 〇3A。 接著,於各個經种量之出發原料加入純水,藉由球磨機 而與哎球—同混合粉碎1G小時,乾燥後以i⑽。C锻燒2 小時,再度藉由球磨機而與PSZ球一同粉碎,獲得煅燒 粉。接著,於所獲得之锻燒粉加X丙稀酸系之有機黏= 劑、分散劑及水,並與PSZ球一同混合15小日夺,獲得陶^ 漿狀物。 129283.doc 200903527 接著’藉由刮刀法’將所獲得之陶究製狀物成形為片材 狀’使其乾燥而獲得厚度3〇 μΐΏ之表W示之陶兗胚片。接 著,使犯金屬粉末及有機黏合劑分散於有機溶劑,獲得^ 内部電極用導電性糊。接著,分別準備於^相當於有效 層之陶竟胚片,於其主面上,絲網印刷州内部電極 性糊,使其燒結後之電極厚度成為約後,將各 印刷有叫部電㈣導電性糊之H胚内部電 極用導電性糊中介膝J咨 y 糊中"陶是胚片而父互對向之方式,重疊25片 陶竞胚片,進—步}}客^ 1 J.Q ^ 進步將於们相當於保護層之保護層用陶究 胚片,於上下各配置5片,進行壓著,切斷為L尺寸23 mmxW尺寸 1.6 mmxT尺,1 . 寸 mm之尺寸,獲得生積層體。 在大氣中以40(Tr、1 ο I。士 '、,,將該生積層體予以脫脂後, 於Η2/Ν2=3%之请名勻士 ;分,以表1所示之焙燒溫度焙燒2小 時’獲㈣竟層與内部電極交互積層之㈣素體。 接者’將獲得之陶咨去》 读、,主 ’、A予以滾筒研磨後,將陶瓷素體 ,又/貝於U L】-S卜〇系之氧化 ⑽進行熱處理,予…為成刀之玻璃溶液後,以 膜後,於大氣中氣气下 於保護層之孔隙形成玻璃 ^ 、 巩下,進行7〇〇°c之再氧化處理。其 後,於陶瓷素體之兩端面 、 鑛,藉此形成外部電極。XCu、cmg之順序進行滅 最後,於外部電極之表
Sn電鍵依序進行電鑛成膜3 1電鑛’將如電鑛及 如以上所獲得之積声正/此獲得積層正熱阻器。 ..Έ. ^ ^ θ ,,、、阻器各準備50個,藉由4端子 法,測定室溫25t:之電阻值 …精由4知子 接著,將该荨積層正熱阻器 129283.doc 200903527 配置於氧化紹基板上’放入85°C之煙f i+* 币广 烤相巾,進行將24 V之 電壓施加1000小時之通電試驗後,從,座& 攸塄相取出,以與基板 安裝前同一方法來測定通電試驗後之籍 谓增正熱阻器之電P且 值。然後,計算通電試驗前後之室溫雷 、 '皿电阻值之變化率,設 為試料1〜2 5。於表1表示其結果。 [表1]
*為本發明之範圍外 從表1可知’關於保護層所含之半導體化劑《離子 比有效層所含之半導體化劑之離子半徑大之試料2〜5: 8〜10、14、15及2〇,將有效層之孔隙率維持與以往 度高,同時保護層之孔隙率變得比有效層之孔隙率低= 且,可知通電試驗前後之室溫電阻值之變化率小至5%以 129283.doc -19- 200903527 下。此外,關於試料2〜5、8〜1〇 保護層之孔隙率均為腕以下,^14、15及2G,可知由於 成充分之玻_,較適宜。另〜因此可於保護層之孔隙形 半導體化劑之離子半徑Μ心Μ’關於保護層所含之 半徑同等或較小之試料丨67層所含之半導雜化劑之離子 7、11 〜13、16 〜” ) c
可知保護層之孔隙率與有效層之孔隙率同等或變古〜評 況下,可知通電試驗前後之室溫電阻值之變化率:二 上,或由於通電試驗而被破壞,無法測定。 為。乂 【圖式簡單說明】 圖1為本發明之積層正熱阻器之一實施型態 夂、、?既略剖面 【主要元件符號說明】 1 積層正熱阻器 2a 〜2e 半導體陶瓷層 3aa〜3bb 内部電極 4 陶瓷素體 5a, 5b 外部電極 6a, 6b Ni電鍍膜 7a, 7b Sn電鍍膜 129283.doc -20-
Claims (1)
- 200903527 申請專利範圍·· 1. 一種積層正熱阻器,其特徵為包含: 陶究素體,其係由複數半導體陶究層與複數内 積層而成,該等半導體陶究層包含以BaTi〇3為主成 含半導體化劑之陶究材料,該等内部電極係沿著前:丰 導體陶瓷層之界面所形成;及 辻丰 一外部電極,其係形成於前述陶究素體之兩端面,且斑 丽述内部電極電性連接而成; 〃、 將分別位於積層方& # L 之㈣车_ 内部電極間所存在 之複數+導體陶瓷層作為有效層, 將比分別位於最外彻丨 & 莞辛m却 卜側之2個别述内部電極更加位於陶 是素體表面部侧之半導體陶竞層作為保護層時, 成為前述保護層之半導體陶 離子半徑,係 ώ <千導體化劑之 比成為前述有效層之 之離子半徑大。 丑陶£層所含之半導體化劑 2. 如請求項!之積層正熱阻器, 半導體陶究層之,、以成“述保護層之 η 孔隙中’至少位於前述陶f去舯志而邱 側之孔隙形成有破璃膜。 甸是素體表面4 3. 如π求項1或2之積層正熱阻器,其 率為〗0%以下。 迷保護層之孔隙 129283.doc
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| JP2000082603A (ja) * | 1998-07-08 | 2000-03-21 | Murata Mfg Co Ltd | チップ型サ―ミスタおよびその製造方法 |
| JP4108836B2 (ja) * | 1998-07-15 | 2008-06-25 | Tdk株式会社 | 誘電体磁器組成物 |
| JP2000095562A (ja) * | 1998-07-24 | 2000-04-04 | Murata Mfg Co Ltd | 正特性サ―ミスタ用原料組成物、正特性サ―ミスタ用磁器、および正特性サ―ミスタ用磁器の製造方法 |
| JP4269485B2 (ja) * | 2000-05-17 | 2009-05-27 | 宇部興産株式会社 | チタン酸バリウム鉛系半導体磁器組成物 |
| JP3460683B2 (ja) | 2000-07-21 | 2003-10-27 | 株式会社村田製作所 | チップ型電子部品及びその製造方法 |
| JP3636075B2 (ja) * | 2001-01-18 | 2005-04-06 | 株式会社村田製作所 | 積層ptcサーミスタ |
| JP4211510B2 (ja) | 2002-08-13 | 2009-01-21 | 株式会社村田製作所 | 積層型ptcサーミスタの製造方法 |
| JP4135651B2 (ja) * | 2003-03-26 | 2008-08-20 | 株式会社村田製作所 | 積層型正特性サーミスタ |
| JP2005093574A (ja) * | 2003-09-16 | 2005-04-07 | Murata Mfg Co Ltd | 積層型正特性サーミスタおよびその製造方法 |
| WO2007034830A1 (ja) | 2005-09-20 | 2007-03-29 | Murata Manufacturing Co., Ltd. | 積層型正特性サーミスタ |
| JP4710097B2 (ja) | 2005-09-20 | 2011-06-29 | 株式会社村田製作所 | 積層型正特性サーミスタ |
-
2008
- 2008-03-13 TW TW097108920A patent/TW200903527A/zh unknown
- 2008-03-18 CN CN2008800086202A patent/CN101636798B/zh active Active
- 2008-03-18 DE DE112008000744.6T patent/DE112008000744B4/de active Active
- 2008-03-18 WO PCT/JP2008/054997 patent/WO2008123078A1/ja not_active Ceased
- 2008-03-18 JP JP2009509037A patent/JP4936087B2/ja active Active
-
2009
- 2009-09-18 US US12/562,969 patent/US7830240B2/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI451451B (zh) * | 2011-11-01 | 2014-09-01 | Murata Manufacturing Co | PTC thermal resistors and PTC thermal resistors |
Also Published As
| Publication number | Publication date |
|---|---|
| JPWO2008123078A1 (ja) | 2010-07-15 |
| TWI350547B (zh) | 2011-10-11 |
| CN101636798B (zh) | 2011-07-20 |
| DE112008000744B4 (de) | 2014-06-05 |
| US7830240B2 (en) | 2010-11-09 |
| WO2008123078A1 (ja) | 2008-10-16 |
| CN101636798A (zh) | 2010-01-27 |
| DE112008000744T5 (de) | 2010-02-04 |
| JP4936087B2 (ja) | 2012-05-23 |
| US20100001828A1 (en) | 2010-01-07 |
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