200840616 九、發明說明： 【發明所屬之技術領域】 本發明係與可供進行瑜珈運動者使用之瑜如墊有 關’更詳而言之是指一種内含纖維補強材之瑜珈墊之 製法（二）者。 【先前技術】 按，傳統瑜珈墊多係以發泡材料所發泡而成之發 泡墊體，俾可利用發泡墊體之防滑性便於瑜珈練習者 於地面上進行肢體伸展之運動。 惟，單純之以發泡材料製成之發泡墊體伸縮性甚 佳，於其上進行講求肢體伸展之瑜珈運動時易因發泡 墊體受力而伸縮之特性導致練習者不甚扭傷或滑倒， 因此，乃有業者利用於發泡墊體表面再黏貼一層布 方式，俾達成防止發泡墊體受力伸縮及可於布表面 刷圖案或文字之效果，如中華民國發明第9〇ιΐ59ι丨 號、第91132350號及第921〇〇377號等專利案所示 不過的防滑性不佳，·具有可供印刷美觀之 案或文=之效果，使用時反而會影響動作進行之順承 其-人’刚揭各專利案製作時係在橡膠片尚未送 加硫㈣箱（加硫成型機）成型前於其表面塗佈膠 劑f接者劑’再將不同物性之材質(如布)置於橡膠 上—併送人加硫發泡箱，始可發泡成型為具不同物, 200840616 之發泡製品。雖然前揭於橡膠發泡物表面貼合不同物 性材質之技術可獲得預期之效果，不過，利^膠:劑 或接著劑進行貼合之方式卻會導致空氣或水污染之^ 保問題。 ’、衣 【發明内容】 本發明之主要目的即在提供一種瑜珈墊之製法 (二)’其表面含有沿瑜珈墊軸向甚或徑向延伸之多數 補強線材，俾表面不需再貼合布料即可防止使用者於 表面進行瑜珈動作時因發泡墊體之柔軟伸縮特性而不 甚受傷之情形發生，進而可解決習知瑜珈墊製作時表 面須使用膠合劑或接著劑貼合布料而導致之環保污 問題者。 ^ 緣疋，為達成前述之目的r本創作係提供一種瑜 珈墊之製法（二），其步驟係包含有備取原料：將預定 比彈性材、發泡劑與促進劑等原料予以充分加壓 揉扰巧煉’並準備適當長度之數補強線材；押出發泡 材將充伤混合後之原料以及數補強線材同時送入一 :片機予以押出為片狀發泡材，|，各該補強線材係 沿押片機之押出方向擺置於原料一侧，而可轴向延伸 於發泡材表面；發泡成型：將發泡材予以加硫、發泡 亚冷〜型’即可獲致表面含補強線材之瑜珈墊。 200840616 【實施方式】 以下，茲舉本創作一較佳實施例，並配合圖式做 進一步之詳細說明如後： 參閱第一圖所示，本發明一較佳實施例之瑜珈墊 10之製法（二），其步驟如下： 備取原料100 :係將預定比例之彈性材與發泡 劑、促進劑及安定劑等原料置於一習知捏合機内予以 加壓揉捏混練，再將揉捏後之捏合料送入一習知混合 機内進行再充份混合修正之動作，並準備適當長度之 數補強線材12。該原料係包含有約4 : 1比例之彈性 材與人造彈性料（如苯乙烯-丁二烯橡膠，SBR、丁二烯 橡膠，BR、乙烯-丙烯—非—共軛二烯橡膠，EpDM等）以 及適里之加硫劑（如硫磧等）、有機發泡劑（如偶氮 二甲胺，Azodicarbonamide, ADCA 等）（無機發泡劑 亦可）、促進劑（如橡膠硫化促，TMTD、MBT等）及填 充劑（或補強劑）等用以降低成本且改良橡膠成品物 理陡貝之添加劑（如橡膠級黑煙，Rubber Grade Carbon200840616 IX. Description of the invention: [Technical field to which the invention pertains] The present invention relates to a yoga mat that can be used by a yoga exerciser. More specifically, it refers to a method for preparing a yoga mat containing a fibrous reinforcing material (2) )By. [Prior Art] According to the traditional yoga mat, the foaming pad body is foamed by a foaming material, and the anti-slip property of the foaming pad body can be used for the yoga practitioner to perform the stretching of the limb on the ground. However, the foamed cushion body made of foamed material is excellent in stretchability, and it is easy to be stretched or not due to the force of the foaming cushion body during the yoga exercise for stretching the limb. Slip, therefore, it is used by the industry to apply a layer of cloth on the surface of the foaming pad body to achieve the effect of preventing the foaming pad body from being stretched and stretched and brushing the pattern or text on the surface of the cloth, such as the invention of the Republic of China. Ιΐ59ι丨, No. 91132350 and No. 921〇〇377 and other patent cases show poor slip resistance, and have the effect of being able to print beautifully or the text = effect, which will affect the progress of the action. Its - people's just unveiled the patent case when the rubber sheet has not been sent to the vulcanized (four) box (sulphurizing machine) before the molding of the coating agent on the surface of the agent f 'the material of different physical properties (such as cloth ) placed on the rubber - and sent to the sulphur foaming box, can be foamed into a foamed product with different materials, 200840616. Although the technique disclosed above for attaching different physical materials to the surface of the rubber foam can achieve the desired effect, the method of bonding the adhesive or the adhesive may cause air or water pollution. ', clothing [invention] The main purpose of the present invention is to provide a method for the production of a yoga mat (2) 'the surface contains a plurality of reinforcing wires extending along the axial direction of the yoga mat or even the radial direction, the surface of the crucible does not need to be attached to the fabric The utility model can prevent the user from performing the yoga movement on the surface due to the soft and elastic characteristics of the foaming pad body, and is not injured, thereby solving the problem that the surface of the conventional yoga mat must be glued with a glue or an adhesive. Environmental pollution problems. ^ 缘疋, In order to achieve the above objectives, the creation department provides a method for preparing a yoga mat (2), the steps of which include preparing raw materials: fully pre-pressurizing predetermined materials such as elastic materials, foaming agents and accelerators.揉 巧 巧 巧 ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' The wire is placed on the side of the raw material along the extrusion direction of the tableting machine, and can be axially extended on the surface of the foaming material; foam molding: the foaming material is vulcanized, foamed sub-cooled ~ type can obtain the surface Yoga mat with reinforcing wire. 200840616 [Embodiment] Hereinafter, a preferred embodiment of the present invention will be described in detail with reference to the following drawings: Referring to the first figure, a method for manufacturing a yoga mat 10 according to a preferred embodiment of the present invention ( b) The steps are as follows: Prepare the raw material 100: the predetermined proportion of the elastic material and the foaming agent, the accelerator and the stabilizer are placed in a conventional kneading machine to be kneaded and kneaded, and then kneaded. The kneaded material is fed into a conventional mixer for refilling and correcting, and a reinforcing wire 12 of an appropriate length is prepared. The raw material comprises an elastic material of about 4:1 ratio and an artificial elastic material (such as styrene-butadiene rubber, SBR, butadiene rubber, BR, ethylene-propylene-non-conjugated diene rubber, EpDM, etc.). ) and suitable sulfurizing agents (such as sulphur, etc.), organic foaming agents (such as azodiamine, Azodicarbonamide, ADCA, etc.) (inorganic foaming agents), accelerators (such as rubber vulcanization, TMTD) , MBT, etc.) and additives such as fillers (or reinforcing agents) to reduce costs and improve the physical properties of rubber products (such as rubber grade black smoke, Rubber Grade Carbon
Black、純二氧北矽，Fumed Silica、矽酸鈣，CaSi〇3、 碳酸鈣，CaC03等）。談彈性材可為天然椽膠（NR)、合 成橡膠（PU)、聚氨乙烯（PVC)、聚乙烯（PE)或笨乙烯丁 二烯橡膠（SBR)等習知彈性材料，本實施例係採用天然 橡膠。各該補強線材12係尼龍線。 押出發泡材110 ··將充份混合後之原料與數補強 7 200840616 線材12同時送入一押片機予以押出為片狀發泡材， 且’各該補強線材12係沿押片機之押出方向擺置於原 料一侧，而可軸向延伸於發泡材表面。 發泡成型120:最後再將發泡材置於習知加硫發 泡相内予以加硫、發泡成型，藉由天然橡膠發泡時所 產生之力篁及發泡劑起化學變化時所產生之氣體壓力 而發泡成型，再並冷卻定型，即可獲致表面設有補強 線材12之瑜珈墊1 〇，如第二圖所示。 藉此，本發明該瑜珈墊10之製法，其利用橡膠原 料發泡％所產生之力量及發泡劑起化學變化時所產生 之氣體壓力可將補強線材12結合於瑜珈墊1〇表面， 且，各該補強線材12係沿押片機之押出方向擺置於原 料一侧，而可轴向延伸於發泡材表面，如此一來，該 瑜珈墊10即可產生軸向無法伸縮之效果，俾供使用者 於其上進行瑜珈動作時不會輕易伸縮而導致使用者受 傷，基此，該瑜珈墊〗〇表面即不需如習知瑜珈墊般2 合布料，進而可省略黏著劑之使用、更為環保者。 如第三圖所示，係本發明另一較佳實施例瑜如墊 20之製法，其故術大體上與前揭實施例相同，不同處 在於：其押出發泡材之步财，更將數補強線材22沿 垂直押片機之押出方向擺置於原料另一侧，使各該補 強線材22可徑向（或略為傾斜）延伸於發泡材之另2 侧表面，如此一來，該瑜珈墊2〇即可獲致軸、徑向皆 200840616 無法伸縮之效果’俾更提升使用者使用上之安全性者。 综上所陳，本發明所提供之瑜珈墊之製法（二）， 其一侧表面含有沿瑜珈墊軸向延伸之多數補強線材 (或另侧表面更設有沿瑜伽墊徑向延伸之多數補強 線材）’俾表面不需再貼合布料即可防止使用者於表面 進打瑜珈動作時因發泡墊體之柔軟伸縮特性而不甚受 傷之情形發生，進而可解決習知瑜珈墊製作時表面須 鲁使用膠合劑或接著劑貼合布料而導致之環保污染問題 者；緣是，本發明確實符合發明專利之規定，爰依法 提出申請。 【圖式簡單說明】 第一圖係本發明一較佳實施例之流程圖。 第二圖係本發明一較佳實施例所製成之成品圖。 _ 第二爵係本發明另一較佳實施例之流程圖。 【主要元件符號說明】 瑜咖塾10 補強線材12 输珈墊20 補強線材22備取原料1〇〇押出發泡材ι1〇 發泡成型120Black, pure dioxins, Fumed Silica, calcium citrate, CaSi〇3, calcium carbonate, CaC03, etc.). The elastic material may be a conventional elastic material such as natural tannin (NR), synthetic rubber (PU), polyvinyl chloride (PVC), polyethylene (PE) or stupid ethylene butadiene rubber (SBR). Made of natural rubber. Each of the reinforcing wires 12 is a nylon thread. Extrusion foaming material 110 ·· The raw material and the number of reinforcing materials 7 200840616 The wire 12 is simultaneously sent to a tableting machine and extruded into a sheet-like foaming material, and each of the reinforcing wires 12 is carried along the tableting machine. The extrusion direction is placed on the side of the raw material and extends axially on the surface of the foamed material. Foaming molding 120: Finally, the foaming material is placed in a conventional vulcanized foaming phase to be vulcanized and foamed, and the force generated by the foaming of the natural rubber and the chemical change of the foaming agent are After the generated gas pressure is foamed and formed, and then cooled and shaped, the yoga mat 1 having the reinforcing wire 12 on the surface is obtained, as shown in the second figure. Therefore, the method for manufacturing the yoga mat 10 of the present invention can utilize the force generated by the foaming of the rubber raw material and the gas pressure generated by the chemical change of the foaming agent to bond the reinforcing wire 12 to the surface of the yoga mat 1 , and Each of the reinforcing wires 12 is placed on the side of the raw material in the extrusion direction of the tableting machine, and can extend axially on the surface of the foaming material, so that the yoga mat 10 can produce an axially unstretchable effect.俾The user does not easily flex and contract when the user performs yoga exercises. As a result, the surface of the yoga mat does not need to be clothed like a conventional yoga mat, and the adhesive can be omitted. More environmentally friendly. As shown in the third figure, the method for manufacturing the mat 20 according to another preferred embodiment of the present invention is substantially the same as the previous embodiment, and the difference is that the step of extruding the foam material is more The reinforcing wires 22 are placed on the other side of the raw material in the extrusion direction of the vertical tableting machine, so that the reinforcing wires 22 can extend radially (or slightly inclined) to the other two side surfaces of the foaming material, so that The yoga mat can be used to achieve the effect of the shaft and the radial direction of the 200840616, which can not be stretched. In summary, the method for manufacturing a yoga mat provided by the present invention (2) has a side surface containing a plurality of reinforcing wires extending along the axial direction of the yoga mat (or the other side surface is further provided with a plurality of reinforcing members extending radially along the yoga mat). Wire) 'The surface of the crucible does not need to be attached to the fabric to prevent the user from wearing the soft and stretchable characteristics of the foaming pad body when the yoga is performed on the surface, so that the surface of the conventional yoga mat can be solved. The application of glue or adhesive to the fabric caused by environmental pollution problems; the reason is that the invention does comply with the provisions of the invention patent, and apply according to law. BRIEF DESCRIPTION OF THE DRAWINGS The first drawing is a flow chart of a preferred embodiment of the present invention. The second drawing is a finished view of a preferred embodiment of the invention. _ Second Queue is a flow chart of another preferred embodiment of the present invention. [Main component symbol description] Yucai 塾10 Reinforced wire 12 珈 珈 pad 20 Reinforced wire 22 Prepared raw material 1 〇〇Extracted foaming material ι1〇 Foam molding 120