TWI330096B - - Google Patents
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- TWI330096B TWI330096B TW96113148A TW96113148A TWI330096B TW I330096 B TWI330096 B TW I330096B TW 96113148 A TW96113148 A TW 96113148A TW 96113148 A TW96113148 A TW 96113148A TW I330096 B TWI330096 B TW I330096B
- Authority
- TW
- Taiwan
- Prior art keywords
- yoga
- foaming
- patent application
- kneading
- preparing
- Prior art date
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- 238000005187 foaming Methods 0.000 claims description 18
- 230000003014 reinforcing effect Effects 0.000 claims description 13
- 239000000463 material Substances 0.000 claims description 12
- 239000002994 raw material Substances 0.000 claims description 12
- 238000004898 kneading Methods 0.000 claims description 10
- 239000013013 elastic material Substances 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 9
- 239000004088 foaming agent Substances 0.000 claims description 6
- 244000043261 Hevea brasiliensis Species 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 claims description 5
- 229920003052 natural elastomer Polymers 0.000 claims description 5
- 229920001194 natural rubber Polymers 0.000 claims description 5
- 239000004698 Polyethylene Substances 0.000 claims description 4
- 239000006261 foam material Substances 0.000 claims description 4
- 229920000573 polyethylene Polymers 0.000 claims description 4
- -1 polyethylene Polymers 0.000 claims description 3
- 239000004677 Nylon Substances 0.000 claims description 2
- 238000001125 extrusion Methods 0.000 claims description 2
- 229920001778 nylon Polymers 0.000 claims description 2
- 229920003051 synthetic elastomer Polymers 0.000 claims description 2
- 239000005061 synthetic rubber Substances 0.000 claims description 2
- 239000004604 Blowing Agent Substances 0.000 claims 1
- 229920003171 Poly (ethylene oxide) Polymers 0.000 claims 1
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Natural products C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims 1
- 150000001336 alkenes Chemical class 0.000 claims 1
- 239000006260 foam Substances 0.000 claims 1
- 210000003127 knee Anatomy 0.000 claims 1
- 239000000203 mixture Substances 0.000 claims 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 claims 1
- 230000001737 promoting effect Effects 0.000 claims 1
- 239000004744 fabric Substances 0.000 description 8
- 229920001971 elastomer Polymers 0.000 description 5
- 239000005060 rubber Substances 0.000 description 5
- 239000005062 Polybutadiene Substances 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000000704 physical effect Effects 0.000 description 3
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 238000010097 foam moulding Methods 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 229920002857 polybutadiene Polymers 0.000 description 2
- 238000007639 printing Methods 0.000 description 2
- 239000012779 reinforcing material Substances 0.000 description 2
- 229920003048 styrene butadiene rubber Polymers 0.000 description 2
- 238000004073 vulcanization Methods 0.000 description 2
- 239000004156 Azodicarbonamide Substances 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 241000239226 Scorpiones Species 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 239000002174 Styrene-butadiene Substances 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- XOZUGNYVDXMRKW-AATRIKPKSA-N azodicarbonamide Chemical compound NC(=O)\N=N\C(N)=O XOZUGNYVDXMRKW-AATRIKPKSA-N 0.000 description 1
- 235000019399 azodicarbonamide Nutrition 0.000 description 1
- FNAQSUUGMSOBHW-UHFFFAOYSA-H calcium citrate Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O.[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O FNAQSUUGMSOBHW-UHFFFAOYSA-H 0.000 description 1
- 239000001354 calcium citrate Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 229910000420 cerium oxide Inorganic materials 0.000 description 1
- 239000002738 chelating agent Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 229920003244 diene elastomer Polymers 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 229920001821 foam rubber Polymers 0.000 description 1
- 229910021485 fumed silica Inorganic materials 0.000 description 1
- KINULKKPVJYRON-PVNXHVEDSA-N n-[(e)-[10-[(e)-(4,5-dihydro-1h-imidazol-2-ylhydrazinylidene)methyl]anthracen-9-yl]methylideneamino]-4,5-dihydro-1h-imidazol-2-amine;hydron;dichloride Chemical compound Cl.Cl.N1CCN=C1N\N=C\C(C1=CC=CC=C11)=C(C=CC=C2)C2=C1\C=N\NC1=NCCN1 KINULKKPVJYRON-PVNXHVEDSA-N 0.000 description 1
- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical compound [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000012744 reinforcing agent Substances 0.000 description 1
- 238000013040 rubber vulcanization Methods 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- KUAZQDVKQLNFPE-UHFFFAOYSA-N thiram Chemical compound CN(C)C(=S)SSC(=S)N(C)C KUAZQDVKQLNFPE-UHFFFAOYSA-N 0.000 description 1
- 235000013337 tricalcium citrate Nutrition 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 229910052882 wollastonite Inorganic materials 0.000 description 1
Landscapes
- Molding Of Porous Articles (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Description
1330096 九、發明說明: 【發明所屬之技術領域】 本發明係與可供進行瑜珈運動者使用之瑜珈墊有 關,更詳而言之是指一種内含纖維補強材之瑜珈墊之 製法(二)者》 【先前技術】 按’傳統瑜珈墊多係以發泡材料所發泡而成之發 泡墊體,俾可利用發泡墊體之防滑性便於瑜珈練習者 於地面上進行肢體伸展之運動。 惟,單純之以發泡材料製成之發泡墊體伸縮性甚 佳’於其上進行講求肢體伸展之瑜伽運動時易因發泡 墊體受力而伸縮之特性導致練習者不甚扭傷或滑倒, 因此,乃有業者利用於發泡墊體表面再黏貼一層布之 方式’俾達成防止發泡墊體受力伸縮及可於布表面印 刷圖案或文字之效果,如中華民國發明第9〇115918 號、第91132350號及第92100377號等專利案所示。 不過,布的防滑性不佳,雖然具有可供印刷美觀之圖 案或文字之效果,使用時反而會影響動作進行之順暢。 其次’前揭各專利案製作時係在橡膠片尚未送進 加硫發泡箱(加硫成型機)成型前於其表面塗佈膠合 劑或接著劑,再將不同物性之材質(如布)置於橡膠片 上一併送入加硫發泡箱,始可發泡成型為具不同物性 1330096 之發泡製品。雖然前揭於橡膠發泡物表面貼合不同物 性材質之技術可獲得預期之效果,不過,利用穋合劑 或接著劑進订貼合之方式卻會導致空氣或水污染之環 保問題。 【發明内容】 本發明之主要目#即在提供一種瑜办墊之製法 (二),其表面含有沿瑜珈墊軸向甚或徑向延伸之多數 鲁補強線材’俾表面不需再貼合布料即可防止使用者於 表面進行瑜办動作時因發泡墊體之柔軟伸縮特性而不 甚受傷之情形發生,進而可解決習知瑜伽塾製作時表 面須使用膠合劑或接著劑貼合布料而導致之環保污染 問題者。 x' 緣是’為達成前述之目的,本創作係提供一種瑜 珈塾之製法(二)’其步驟係包含有備取原料:將預定 ♦比例之彈性材、發泡劑與促進劑等原料予以充分加壓 揉捏混煉’並準備適當長度之數補強線材;押出發泡 材.將充份混合後之原料以及數補強線材同時送入一 押片機予以押出為片狀發泡材,且,各該補強線材係 沿押片機之押出方向擺置於原料一側,而可軸向延伸 於發泡材表面;發泡成型:將發泡村予以加硫、發泡 並冷卻定型,即可獲致表面含補強線材之瑜㈣。 1330096 【實施方式】 以下’兹舉本創作一較佳實施例,並配合圖式做 進一步之詳細說明如後: 參閱第一圖所示’本發明一較佳實施例之瑜珈墊 10之製法(二),其步驟如下: 備取原料100 :係將預定比例之彈性材與發泡 劑、促進劑及安定劑等原料置於一習知捏合機内予以 _ 加壓揉捏混練,再將揉捏後之捏合料送入一習知混合 機内進行再充份混合修正之動作,並準備適當長度之 數補強線材12。該原料係包含有約4 : 1比例之彈性 材與人造彈性料(如笨乙烯-丁二烯橡膠,SBR、丁二烯 橡膠,BR、乙烯-丙烯-非-共軛二烯橡膠邙叩肘等)以 及適量之加硫劑(如硫磺等)、有機發泡劑(如偶氮 二曱胺,Azodicarbonamide,ADCA 等)(無機發泡劑 亦可)、促進劑(如橡膠硫化促,TMTD、MBT等)及填 # 充劑(或補強劑)等用以降低成本且改良橡膠成品物 理性質之添加劑(如橡膠級黑煙,Rubber Grade Carbon1330096 IX. Description of the invention: [Technical field to which the invention pertains] The present invention relates to a yoga mat for use by a yoga exerciser, and more particularly to a method for preparing a yoga mat containing a fibrous reinforcing material (2) [Previous Technology] According to the 'traditional yoga mats, the foaming cushion body made of foaming material is used, and the anti-slip property of the foaming cushion body can be used to facilitate the yoga practitioner to perform the limb stretching exercise on the ground. . However, the foaming pad made of foamed material is very good in stretchability. When it is used for yoga exercises that stretch the limbs, it is easy to be stretched due to the force of the foaming pad. Slip, therefore, there is a way for the industry to use a layer of cloth on the surface of the foaming pad body to achieve the effect of preventing the foaming pad body from being stretched and contracted, and printing the pattern or characters on the surface of the cloth, such as the Republic of China invention No. 9专利115918, No. 91132350 and 92100377 are shown in the patent case. However, the anti-slip property of the cloth is not good, and although it has the effect of printing a beautiful picture or text, it will affect the smooth movement of the action. Secondly, the pre-existing patents were made by applying a glue or an adhesive to the surface of the rubber sheet before it was fed into the vulcanization foaming box (sulphurizing machine), and then the materials of different physical properties (such as cloth). It is placed on a rubber sheet and sent to a vulcanization foaming box. It can be foamed into a foamed product with different physical properties of 1330096. Although the technology disclosed above for bonding different physical materials to the surface of a rubber foam can achieve the desired effect, the use of a chelating agent or an adhesive to bind the bonding method may cause environmental protection problems of air or water. SUMMARY OF THE INVENTION The main object of the present invention is to provide a method for manufacturing a yoga mat (2), the surface of which contains a plurality of lu-reinforcing wires extending along the axial direction of the yoga mat or even radially, and the surface does not need to be attached to the fabric. The utility model can prevent the user from performing the yoga operation on the surface due to the soft and elastic characteristics of the foaming pad body, and is not injured, thereby solving the problem that the surface of the conventional yoga scorpion must be glued or adhesively attached to the fabric. Environmental pollution problems. x' edge is 'To achieve the above purpose, this creation provides a method of yoga (2)' The steps include the preparation of raw materials: the predetermined ratio of elastic materials, foaming agents and accelerators Fully pressurizing kneading and kneading' and preparing a suitable length of reinforcing wire; extruding the foaming material. The fully mixed raw material and several reinforcing wires are simultaneously fed into a tableting machine to be extruded into a sheet-like foaming material, and Each reinforcing wire is placed on the side of the raw material along the extrusion direction of the tableting machine, and can be axially extended on the surface of the foaming material; foam molding: the foaming village is sulphurized, foamed and cooled and shaped, ie It can be used to obtain a surface with a reinforcing wire (4). 1330096 [Embodiment] The following is a preferred embodiment of the present invention, and further detailed description with reference to the following: Referring to the first embodiment, the method for manufacturing the yoga mat 10 of a preferred embodiment of the present invention ( b), the steps are as follows: Prepare the raw material 100: a predetermined proportion of the elastic material and the foaming agent, accelerator and stabilizer are placed in a conventional kneading machine _ press kneading and kneading, and then kneading The kneaded material is fed into a conventional mixer for refilling and correcting, and a reinforcing wire 12 of an appropriate length is prepared. The raw material comprises an elastic material of about 4:1 ratio and an artificial elastic material (such as stupid ethylene-butadiene rubber, SBR, butadiene rubber, BR, ethylene-propylene-non-conjugated diene rubber) Etc.) and an appropriate amount of sulfurizing agents (such as sulfur, etc.), organic foaming agents (such as azodiamine, Azodicarbonamide, ADCA, etc.) (inorganic foaming agents can also be), accelerators (such as rubber vulcanization, TMTD, MBT, etc.) and additives such as fillers (or reinforcing agents) to reduce costs and improve the physical properties of rubber products (such as rubber grade black smoke, Rubber Grade Carbon
Black、純二氧化矽,Fumed Silica、矽酸鈣,CaSi03、 碳酸鈣,CaC03等)。該彈性材可為天然橡膠(NR)、合 成橡膠(PU)、聚氨乙烯(pvc)、聚乙烯(PE)或苯乙烯丁 二烯橡膠(SBR)等習知彈性材料,本實施例係採用天然 橡膠。各該補強線材12係尼龍線。 押出發泡材110:將充份混合後之原料與數補強 丄⑽096 無法伸縮之效果,俾更提升使用者使用上之安全性者。 綜上所陳,本發明所提供之瑜珈墊之製法(二), 其一側表面含有沿瑜珈墊軸向延伸之多數補強線材 (或另一側表面更設有沿瑜办墊徑向延伸之多數補強 線材)’俾表面不需再貼合布料即可防止使用者於表面 進行瑜珈動作時因發泡墊體之柔軟伸縮特性而不甚受 傷之情形發生,進而可解決習知输珈墊製作時表面須 • 使用膠合劑或接著劑貼合布料而導致之環保污染問題 者;緣是’本發明確實符合發明專利之規定,爰依法 提出申請。 【圖式簡單說明】 第一圖係本發明一較佳實施例之流程圖。 第二圖係本發明一較佳實施例所製成之成品圖。 第三圖係本發明另一較佳實施例之流程圖。 【主要元件符號說明】 瑜伽墊10 補強線材12 瑜珈墊20 補強線材22 備取原料100 押出發泡材110 發泡成型120Black, pure cerium oxide, Fumed Silica, calcium citrate, CaSi03, calcium carbonate, CaC03, etc.). The elastic material may be a conventional elastic material such as natural rubber (NR), synthetic rubber (PU), polyvinyl chloride (PVC), polyethylene (PE) or styrene butadiene rubber (SBR), and this embodiment is adopted. natural rubber. Each of the reinforcing wires 12 is a nylon thread. Extruded foam material 110: The raw material and the number of reinforcing materials (10) 096 which are fully mixed can not be stretched, and the safety of the user is improved. In summary, the method for manufacturing a yoga mat provided by the present invention (2) has a side surface containing a plurality of reinforcing wires extending along the axial direction of the yoga mat (or the other side surface is further provided with a radial extension along the yoga mat). Most reinforcing wires) 'The surface of the crucible does not need to be attached to the fabric to prevent the user from performing the yoga movement on the surface due to the soft and elastic characteristics of the foaming pad body, and it is not injured. The surface must be • The use of glue or adhesive to adhere to the fabric caused by environmental pollution problems; the reason is that the invention does comply with the provisions of the invention patent, 提出 apply according to law. BRIEF DESCRIPTION OF THE DRAWINGS The first drawing is a flow chart of a preferred embodiment of the present invention. The second drawing is a finished view of a preferred embodiment of the invention. The third drawing is a flow chart of another preferred embodiment of the present invention. [Main component symbol description] Yoga mat 10 Reinforced wire 12 Yoga mat 20 Reinforced wire 22 Prepared raw material 100 Extruded foam material 110 Foam molding 120
Claims (1)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW96113148A TW200840616A (en) | 2007-04-13 | 2007-04-13 | Manufacturing method of Yoga cushion (II) |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW96113148A TW200840616A (en) | 2007-04-13 | 2007-04-13 | Manufacturing method of Yoga cushion (II) |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| TW200840616A TW200840616A (en) | 2008-10-16 |
| TWI330096B true TWI330096B (en) | 2010-09-11 |
Family
ID=44821214
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW96113148A TW200840616A (en) | 2007-04-13 | 2007-04-13 | Manufacturing method of Yoga cushion (II) |
Country Status (1)
| Country | Link |
|---|---|
| TW (1) | TW200840616A (en) |
-
2007
- 2007-04-13 TW TW96113148A patent/TW200840616A/en unknown
Also Published As
| Publication number | Publication date |
|---|---|
| TW200840616A (en) | 2008-10-16 |
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