JP2016530321A - イオン性液体を含有する液状タンパク質製剤 - Google Patents
イオン性液体を含有する液状タンパク質製剤 Download PDFInfo
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Abstract
Description
本願は、2014年7月29日出願の「Low-Viscosity Protein Formulations Containing Hydrophobic Salts」との表題の米国仮出願第62/030,521号;2014年7月18日出願の「Low-Viscosity Protein Formulations Containing GRAS Viscosity-Reducing Agents」との表題の米国仮出願第62/026,497号;2014年6月5日出願の「Low-Viscosity Protein Formulations Containing Ionic Liquids」との表題の米国仮出願第62/008,050号;2014年5月2日出願の「Low-Viscosity Protein Formulations Containing Organophosphates」との表題の米国仮出願第61/988,005号;2014年2月28日出願の「Concentrated, Low-Viscosity Infliximab Formulations」との表題の米国仮出願第61/946,436号;2014年2月21日出願の「Concentrated, Low-Viscosity, High-Molecular-Weight-Protein Formulations」との表題の米国仮出願第61/943,197号;2014年2月14日出願の「Concentrated, Low-Viscosity High-Molecular-Weight Protein Formulations」との表題の米国仮出願第61/940,227号、および2013年9月11日出願の「Concentrated, Low-Viscosity, High-Molecular-Weight Protein Formulations」との表題の米国仮出願第61,876,621号の優先権を主張し、かつその利益を主張する。これらの出願の開示は、本明細書に参考として明白に援用される。
本発明は、一般に、高濃度タンパク質の注射可能な低粘度医薬製剤、ならびにその作製方法および使用方法の分野におけるものである。
モノクローナル抗体(mAb)は、がん、感染症、炎症および自己免疫疾患などの様々なヒト疾患を処置するための、重要なタンパク質をベースとする治療薬である。20種を超えるmAb製品が、米国食品医薬品局(FDA)によって承認されており、臨床試験において現在、評価されているバイオ医薬品の約20%が、mAbである(Daughertyら、Adv. Drug Deliv. Rev. 58巻:686〜706頁、2006年、およびBussら、Curr. Opinion in Pharmacol. 12巻:615〜622頁、2012年)。
タンパク質の、低粘度で低体積の濃縮液状医薬製剤を開発した。こうした製剤は、長時間の静脈内注入によるよりもむしろ、皮下または筋肉内注射によって、迅速かつ便利に投与することができる。これらの製剤には、mAbなどの低分子量および/または高分子量タンパク質、ならびに粘度低下イオン性液体が含まれる。
本明細書において一般に使用される、用語「タンパク質」とは、ペプチド結合により互いに連結されて、その鎖長が少なくとも検出可能な三次元構造を生じるのに十分な、ポリペプチドを形成する、アミノ酸のポリマーを指す。約100kDaを超える分子量(kDaで表され、ここで、「Da」は「ダルトン」を表し、1kDa=1,000Daである)を有する、タンパク質は、「高分子量タンパク質」と称することができる一方、約100kDa未満の分子量を有するタンパク質は、「低分子量タンパク質」と称することができる。用語「低分子量タンパク質」は、タンパク質と見なすのに必要な少なくとも三次元の構造という要件を欠く、小さなペプチドを除外する。タンパク質の分子量は、質量分析法(例えば、ESI、MALDI)または公知のアミノ酸配列およびグリコシル化からの計算を含むがこれらに限定されない、当業者に公知の標準方法を使用して決定することができる。タンパク質は、天然に存在するかまたは天然に存在しないもの、合成によるものまたは半合成によるものとすることができる。
R1は、C1〜12アルキル、C3〜12シクロアルキル、C6〜12アリール、C1〜12ヘテロアリールおよびC2〜12ヘテロシクリルから独立して選択され、
C1〜12アルキルはそれぞれ、C3〜12シクロアルキル、C6〜12アリール、C1〜12ヘテロアリール、C2〜12ヘテロシクリル、−OH、NH2、(=O)、(=NR4a)、−F、−Cl、−Br、−I、−NO2、−CN、−C(=O)R4a、−C(=NR4a)R4、−C(=O)OH、−C(=O)OR4、−OC(=O)R4、−OC(=O)OR4、−SO3H、−SO2N(R4a)2、−SO2R4、−SO2NR4aC(=O)R4、−PO3H2、−R4aC(=NR4a)N(R4a)2、−NHC(=NR4a)NH−CN、−NR4aC(=O)R4、−NR4aSO2R4、−NR4aC(=NR4a)NR4aC(=NR4a)N(R4a)2、−NR4aC(=O)N(R4a)2、−C(=O)NH2、−C(=O)N(R4a)2、−OR4、−SR4aまたは−N(R4a)2により、1回または複数回、置換されていてもよく、
C3〜12シクロアルキルはそれぞれ、C1〜12アルキル、C6〜12アリール、C1〜12ヘテロアリール、C2〜12ヘテロシクリル、−OH、NH2、−F、−Cl、−Br、−I、−NO2、−CN、−C(=O)R4a、−C(=NR4a)R4、−C(=O)OH、−C(=O)OR4、−OC(=O)R4、−OC(=O)OR4、−SO3H、−SO2N(R4a)2、−SO2R4、−SO2NR4aC(=O)R4、−PO3H2、−R4aC(=NR4a)N(R4a)2、−NHC(=NR4a)NH−CN、−NR4aC(=O)R4、−NR4aSO2R4、−NR4aC(=NR4a)NR4aC(=NR4a)N(R4a)2、−NR4aC(=O)N(R4a)2、−C(=O)NH2、−C(=O)N(R4a)2、−OR4、−SR4aまたは−N(R4a)2により、1回または複数回、置換されていてもよく、
C6〜12アリールはそれぞれ、C1〜12アルキル、C3〜12シクロアルキル、C1〜12ヘテロアリール、C2〜12ヘテロシクリル、−OH、NH2、−F、−Cl、−Br、−I、−NO2、−CN、−C(=O)R4a、−C(=NR4a)R4、−C(=O)OH、−C(=O)OR4、−OC(=O)R4、−OC(=O)OR4、−SO3H、−SO2N(R4a)2、−SO2R4、−SO2NR4aC(=O)R4、−PO3H2、−R4aC(=NR4a)N(R4a)2、−NHC(=NR4a)NH−CN、−NR4aC(=O)R4、−NR4aSO2R4、−NR4aC(=NR4a)NR4aC(=NR4a)N(R4a)2、−NR4aC(=O)N(R4a)2、−C(=O)NH2、−C(=O)N(R4a)2、−OR4、−SR4a、または−N(R4a)2により、1回または複数回、置換されていてもよく、
C1〜12ヘテロアリールはそれぞれ、C1〜12アルキル、C3〜12シクロアルキル、C6〜12アリール、C2〜12ヘテロシクリル、−OH、NH2、−F、−Cl、−Br、−I、−NO2、−CN、−C(=O)R4a、−C(=NR4a)R4、−C(=O)OH、−C(=O)OR4、−OC(=O)R4、−OC(=O)OR4、−SO3H、−SO2N(R4a)2、−SO2R4、−SO2NR4aC(=O)R4、−PO3H2、−R4aC(=NR4a)N(R4a)2、−NHC(=NR4a)NH−CN、−NR4aC(=O)R4、−NR4aSO2R4、−NR4aC(=NR4a)NR4aC(=NR4a)N(R4a)2、−NR4aC(=O)N(R4a)2、−C(=O)NH2、−C(=O)N(R4a)2、−OR4、−SR4a、または−N(R4a)2により、1回または複数回、置換されていてもよく、
C2〜12ヘテロシクリルはそれぞれ、C1〜12アルキル、C3〜12シクロアルキル、C6〜12アリール、C1〜12ヘテロアリール、−OH、NH2、−F、−Cl、−Br、−I、−NO2、−CN、−C(=O)R4a、−C(=NR4a)R4、−C(=O)OH、−C(=O)OR4、−OC(=O)R4、−OC(=O)OR4、−SO3H、−SO2N(R4a)2、−SO2R4、−SO2NR4aC(=O)R4、−PO3H2、−R4aC(=NR4a)N(R4a)2、−NHC(=NR4a)NH−CN、−NR4aC(=O)R4、−NR4aSO2R4、−NR4aC(=NR4a)NR4aC(=NR4a)N(R4a)2、−NR4aC(=O)N(R4a)2、−C(=O)NH2、−C(=O)N(R4a)2、−OR4、−SR4a、または−N(R4a)2により、1回または複数回、置換されていてもよく、
R4は、C1〜12アルキル、C3〜12シクロアルキル、C6〜12アリール、C1〜12ヘテロアリールおよびC2〜12ヘテロシクリルから独立して選択され、これらはそれぞれ、−OH、−NH2、−F、−Cl、−Br、−I、−NO2、−CN、−C(=O)OH、−SO3H、−PO3H2または−C(=O)NH2により、1回または複数回、置換されていてもよく、
R4aは、R4または水素であってもよく、
R2、R3、R4およびR4a基のいずれか2つまたはそれ超が、一緒になって環を形成していてもよい。
を含有することもできる。
イオン性液体は、バイオシミラーAVASTIN(登録商標)の濃縮水溶液の粘度を低下させる。
医薬品用賦形剤(ポリソルベート20、リン酸およびクエン酸緩衝液、マンニトールおよびNaCl)を含有する、商業的に得たバイオシミラーAVASTIN(登録商標)を精製した。まず、DETERGENT−OUT(登録商標)TWEENメディカラム(G−Biosciences)を使用して、ポリソルベート20を除去した。次に、得られた溶液を、20mMのリン酸ナトリウム緩衝液(PB)または20mMの粘度低下性イオン性液体溶液に十分に緩衝液交換し、Jumbosep遠心濃縮器(Pall Corp.)で、10mL未満の最終体積まで濃縮した。4−エチル−4−メチルモルホリニウムメチルカーボネート(EMMC)を含有する試料の場合、タンパク質は、2mMのPB(pH7.0)に完全に緩衝液交換した。20mMのPB(PB対照試料)または20mMの粘度低下性イオン性液体に緩衝液交換した試料の場合、採集したタンパク質溶液を冷凍乾燥した。タンパク質および緩衝塩または粘度低下性イオン性液体剤を含有する、乾燥タンパク質ケーキを、約0.10〜1.30mLの最終体積まで再構成した。これらの試料を、適宜、PBの最終濃度を0.25Mに、および以下の表に示されている粘度低下性イオン性液体の最終濃度にするのに十分な、追加のPB(pH7.0)または粘度低下性イオン性液体(pH7.0)を使用して再構成した。2mMのPBに緩衝液交換した試料を、まずアリコートに分けた。次に、適量の粘度低下性イオン性液体の溶液(pH7.0)を、それぞれのアリコートに加え、それにより水による再構成の際の最終賦形剤の濃度を0.1〜0.5Mにした。次に、タンパク質溶液を冷凍乾燥した。タンパク質および粘度低下性イオン性液体(および、無視できる量の緩衝塩)を含有する乾燥タンパク質ケーキを再構成して、最終体積約0.1mLおよび以下の表に示されている粘度低下性イオン性液体の濃度にした。溶液中のmAbの最終濃度は、実験的に決定した吸光係数1.7L/g・cmを使用して、280nmにおける吸光度により決定し、報告されている粘度は、RheoSense mVROCマイクロ流体粘度計で測定した。
イオン性液体は、バイオシミラーRITUXAN(登録商標)の濃縮水溶液の粘度を低下させる。
イオン性液体は、TYSABRI(登録商標)の濃縮水溶液の粘度を低下させる。
4−(3−ブチル−1−イミダゾリオ)−1−ブタンスルホネートにより、濃縮REMICADE(登録商標)およびVECTIBIX(登録商標)溶液の粘度が低下する。
イオン性液体は、HERCEPTIN(登録商標)の濃縮水溶液の粘度を低下させる。
バイオシミラーERBITUX(登録商標)の水溶液についての、粘度低下効果のイオン性液体濃度に対する依存性
粘度低下は、皮下注射した場合に、毒性の徴候を示さない。
Claims (36)
- (i)1種または複数のタンパク質;
(ii)1種または複数の粘度低下性イオン性液体;
(iii)薬学的に許容される溶媒
を含む、注射用医薬製剤であって、
該タンパク質が、注射に適した体積で溶媒および粘度低下性イオン性液体と組み合わされた場合、該製剤が、円錐平板粘度計を使用して測定すると、25℃において絶対粘度約1cP〜約50cPを有しており、該製剤の該絶対粘度が、該粘度低下性イオン性液体の代わりに等量のリン酸ナトリウムを含む他は同じ製剤の該絶対粘度よりも低く、
各場合において、該絶対粘度が外挿したゼロせん断粘度である、
注射用医薬製剤。 - 前記タンパク質(複数可)が、約70kDa〜100kDaの間、約100kDa〜約250kDa、または約250kDa〜約500kDaの間の分子量を有する高分子量タンパク質である、請求項1に記載の製剤。
- 前記タンパク質が、約120kDa〜約250kDaの分子量を有する、請求項1および2のいずれか一項に記載の製剤。
- 前記タンパク質の少なくとも1種が、酵素、抗体もしくは抗体断片、融合タンパク質、またはPEG化タンパク質である、請求項1から3のいずれかに記載の製剤。
- 前記タンパク質(複数可)が、1mLあたり約100mg〜約2,000mg(mg/mL)、任意選択で約150mg/mLより多い合わせた量で存在する、請求項1から4のいずれか一項に記載の製剤。
- 少なくとも2種の異なるタンパク質を含み、好ましくは、該タンパク質の両方が、少なくとも約50kDaの分子量を有する、請求項1から5のいずれか一項に記載の製剤。
- 粘度低下イオン性液体を添加する前の、同じ前記タンパク質濃度における初期絶対粘度が、約50cPを超える、約80cPを超える、または約100cPを超える、請求項1から6のいずれか一項に記載の製剤。
- 液状の前記製剤が、約5.0〜約8.0の間のpHを有する水性である、請求項1から7のいずれか一項に記載の製剤。
- 約0.01M〜約1.0Mの濃度で存在する前記イオン性液体を含む、請求項1から8のいずれか一項に記載の製剤。
- 0.3M未満、または0.15M未満の量で存在する前記イオン性液体を含む、請求項1から9のいずれか一項に記載の製剤。
- 皮下または筋肉注射用の1種または複数の薬学的に許容される賦形剤であって、糖または糖アルコール、緩衝剤、保存剤、担体、酸化防止剤、キレート剤、天然または合成ポリマー、凍結保護剤、凍結乾燥保護剤、界面活性剤、増量剤および安定化剤からなる群から選択される、1種または複数の薬学的に許容される賦形剤を含む、請求項1から10のいずれか一項に記載の製剤。
- 前記賦形剤の1種または複数が、ポリソルベート、ポロキサマー188、ラウリル硫酸ナトリウム、マンニトールおよびソルビトールなどの糖アルコール、ポリ(エチレングリコール)、グリセロール、プロピレングリコールおよびポリ(ビニルアルコール)からなる群から選択されるポリオールからなる群から選択される、請求項11に記載の製剤。
- 約10mg/mL未満の量で存在する界面活性剤を含む、請求項11に記載の製剤。
- 約2mg/mL〜約900mg/mLの量で存在しているポリオールを含む、請求項12に記載の製剤。
- 前記絶対粘度が、25℃において、約5cP〜約50cPである、請求項1から14のいずれか一項に記載の製剤。
- 前記絶対粘度が、前記イオン性液体をほぼ同じ濃度の適切な緩衝剤に置き換えた以外同一条件下で測定した場合、該イオン性液体を含まない製剤の該絶対粘度よりも少なくとも約30%低い、請求項1から15のいずれか一項に記載の製剤。
- 前記絶対粘度が、前記イオン性液体をほぼ同じ濃度の適切な緩衝剤に置き換えた以外同一条件下で測定した場合、該イオン性液体を含まない製剤の該絶対粘度よりも少なくとも約2倍または4倍低い、請求項1から16のいずれか一項に記載の製剤。
- 単位用量バイアル、容器またはプレフィルドシリンジ中の、請求項1から17のいずれか一項に記載の製剤。
- 前記タンパク質、粘度低下イオン性液体および/または賦形剤が乾燥形態にあり、好ましくは凍結乾燥されている、請求項18に記載の製剤。
- イオン性液体、タンパク質および溶媒を組み合わせた場合の前記製剤の体積が、SC注射の場合、約1.5mL未満であり、IM注射の場合、約3mL未満である、請求項1から19のいずれかに記載の製剤。
- ヒト血清に等張である、請求項1から20のいずれか一項に記載の製剤。
- それを必要とするヒトに投与される条件下で、レオロジー的に、本質的にニュートン液体として挙動する、請求項1から21のいずれか一項に記載の製剤。
- 静脈内注入により投与される同じ用量の前記タンパク質と比べて、治療有効な投与量を実現する、請求項1から22のいずれか一項に記載の製剤。
- 前記イオン性液体が、皮下注射または筋肉内注射により投与される場合、毒性または注射部位の刺激の有意な徴候を引き起こさない濃度で存在する、請求項1から23のいずれか一項に記載の製剤。
- 前記製剤の前記絶対粘度が、円錐平板粘度計を使用して測定される場合、少なくとも約0.5s−1のせん断速度で測定される、請求項1から24のいずれかに記載の製剤。
- 前記製剤の前記絶対粘度が、マイクロ流体粘度計を使用して測定した場合、少なくとも約1.0s−1のせん断速度で、測定される、請求項1から24のいずれか一項に記載の製剤。
- 請求項1から26のいずれか一項に記載の製剤の、皮下注射または筋肉内注射を含む、治療有効量のタンパク質を投与する方法。
- 前記皮下注射または筋肉内注射が、加熱シリンジ、自己混合式シリンジ、オートインジェクター、プレフィルドシリンジ、およびそれらの組合せからなる群から選択されるシリンジを用いて行われる、請求項27に記載の方法。
- 前記シリンジが、加熱シリンジであり、前記製剤が、25℃〜40℃の間の温度で投与される、請求項28に記載の方法。
- 前記製剤が、ドレイズ評点システムを使用して評価した場合、3未満の一次刺激インデックスを生じる、請求項27から29のいずれか一項に記載の方法。
- 射出力が、前記イオン性液体を含まないがそれ以外は同じ製剤を同じ様式で投与した場合の射出力よりも、少なくとも10%または20%小さい、請求項27から30のいずれか一項に記載の方法。
- 前記注射が、直径がゲージ27〜31の間の針を使用して施行され、かつ該ゲージ27の針を使用した場合、前記射出力が30N未満である、請求項27から31のいずれか一項に記載の方法。
- 請求項1から26のいずれかに記載のタンパク質、溶媒およびイオン性液体を合わせるステップを含む、医薬製剤を調製する方法。
- 前記製剤が、プレフィルドシリンジまたはカートリッジ内にある、請求項33に記載の方法。
- 請求項1、または7から10のいずれかに記載のイオン性液体の有効量を、タンパク質溶液に加えて、該タンパク質溶液の前記粘度を低下させることを含む、タンパク質の精製を容易にする方法。
- 前記タンパク質−イオン性液体溶液が、限外ろ過/ダイアフィルトレーション、タンジェンシャルフローろ過、遠心濃縮、および透析からなる群から選択される方法を使用して精製または濃縮される、請求項35に記載の方法。
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| SI (4) | SI3043772T1 (ja) |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2007523050A (ja) * | 2003-09-17 | 2007-08-16 | カイアズマ・リミテッド | 生物学的障壁を通した透過を容易にすることのできる組成物 |
| JP2009511497A (ja) * | 2005-10-07 | 2009-03-19 | ザ ユニバーシティ オブ アラバマ | 多機能イオン性液体組成物 |
| WO2011069037A2 (en) * | 2009-12-03 | 2011-06-09 | The University Of North Carolina At Charlotte | Stabilization and storage of biological pharmaceutical compositions |
Non-Patent Citations (1)
| Title |
|---|
| PHARM. RES., vol. 30, JPN6018017906, 30 March 2013 (2013-03-30), pages 1749 - 1757, ISSN: 0003935234 * |
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