JP2013012573A - Method and apparatus for resin-seal-molding electronic component - Google Patents

Abstract

PROBLEM TO BE SOLVED: To securely prevent the occurrence of a chip and a crack on a resin package 9, having a resin-seal-molded electronic component 7, when mold-releasing between the resin package 9 and a compression mold 3.SOLUTION: In a molding portion 2a disposed on the opening periphery of a cavity 4 for resin molding, a resin package peripheral portion 9a of a resin-seal-molded substrate 6a is held and fastened. In this state, a first mold release step is performed to mold-release the compression mold 3 from a resin package main body portion 9b. Next, a second mold release step is performed to mold-release between the molding portion 2a of the cavity opening periphery and the resin package peripheral portion 9a. Further, in the first mold release step, there is performed a communication connection step of a cavity in/out ventilation passage 3b to set the cavity in/out ventilation passage 3b of the cavity 4 into a communication connection state, so as to cancel a vacuum state in the cavity 4.

Description

  The present invention relates to a resin sealing molding method of an electronic component for molding a small electronic component, for example, a semiconductor lead frame or a semiconductor chip on a semiconductor substrate with a resin material, and an electronic component for carrying out this method. The present invention relates to improvement of the resin sealing molding apparatus.

As a method for sealing and molding an electronic component mounted on a semiconductor substrate with a resin material, for example, as shown in FIG. 5, a predetermined interval between an upper mold A and a lower mold B arranged facing the vertical position is used. In addition to supplying the substrate D on which the electronic component C is mounted at the position, the resin material F is supplied into the cavity E provided in the lower mold B and is melted by heating. Then, with the electronic component C on the substrate D being fitted and set in the cavity E of the lower mold B, mold clamping is performed to join the bonding surfaces (PL surfaces) of the upper mold A and the lower mold B, and then By raising the compression mold G fitted to the lower mold B and pressurizing the resin material F in the cavity E, the electronic component C is sealed in the resin package (F) molded corresponding to the shape of the cavity E. A method of fixing is known (see FIG. 5 (1)).
In addition, in order to take out the substrate D after the resin sealing molding of the electronic component C from between the upper mold A and the lower mold B, first, the compression mold G is lowered and the resin package (F) and the compression mold G The first mold release (mold opening) action is performed to separate the (see FIG. 5 (2)).
And after that, while performing the 2nd mold release (die opening) effect | action which isolate | separates the board | substrate D and both upper and lower mold | die (A * B), resin-sealed board | substrate ( D) is carried out of both the upper and lower molds (see, for example, Patent Document 1).

By the way, a resin material such as an epoxy resin used for sealing an electronic component has a strong adhesive force to the mold. Therefore, in this type of resin molding, the resin package (F) is the surface of the cavity E, that is, the mold. There is a general problem in resin molding that it is in a state of being attached to the surface of (B · G) and is difficult to release from this mold surface (it is difficult to remove).
Further, in the case of a so-called thin package having a resin package thickness of about 1 mm, it can be released relatively easily regardless of the adhesive force with the mold surface of the resin material.
However, for example, as shown in FIG. 6, in a so-called thick package in which the thickness H of the resin package exceeds the thickness of the thin package, a part of the thick package is removed when the package is removed from the cavity E. There is a serious detrimental effect on resin molding, such as chipping and adhering / remaining on the surface of the cavity E, or cracking in the thick package.

Further, Patent Document 1 suggests a means that can prevent adverse effects such as chipping of a package and generation of cracks when resin molding of a thick package is performed.
That is, as shown in FIG. 5, by providing a step S in the lower mold cavity E, the first mold release action of lowering the compression mold G and separating the resin package (F) and the compression mold G is performed. At this time (see FIG. 5 (2)), the peripheral portion of the resin package (F) is supported by the step portion S, and then the compression is in a state of being pressed against the surface of the resin package (F) in this state. It has been proposed to configure the mold G to be lowered.
According to this configuration, by supporting the peripheral portion of the resin package (F) with the lower mold step S, the resin package compressed and integrated with the substrate D and the surface of the substrate when the compression die G is lowered. (F) can be prevented from peeling off.

However, in Patent Document 1, the following technical problem has not been solved.
That is, at the time of compression molding, the resin material F in the lower mold cavity E can be applied with a predetermined resin pressure, and the resin material in the cavity E is not pushed out to the outside. Both the mold B and the compression mold G are fitted with high accuracy, and both the lower mold B and the substrate D are closely supported.
For this reason, when the first mold releasing action for lowering the compression mold G and separating the resin package (F) and the compression mold G is performed, the inside of the lower mold cavity E tends to be in a vacuum state.
Therefore, the occurrence of such a vacuum state inhibits the first mold release action itself for lowering the compression mold G.
In addition, there is a problem that a large driving force is required to lower the compression die G in this vacuum state.
Further, when the compression die G is lowered in this vacuum state, a force that peels off both the substrate D and the resin package (F) may act and a slit may be formed between the two. For example, there is a problem that the water resistance and durability of the product are impaired.

In addition, so-called film molding has been proposed in which mold release of a resin package is performed more reliably by performing resin molding in a state in which a mold release film is stretched on a mold surface in contact with a resin material (for example, Patent Document 2). In this film molding, since the resin material does not contact and adhere to the mold surface, the mold release action of the resin package can be reliably obtained.
However, on the other hand, the release film usually uses a flame retardant material, resulting in a large amount of industrial waste. Therefore, the impact on the environment is considered. Then, it is not preferable, and further, problems such as an increase in cost for resin sealing molding of electronic parts have been pointed out.

JP 2003-133352 A (refer to FIG. 2, FIG. 3, FIG. 5, etc.) JP 2000-299335 A (see FIG. 2 etc.)

  The present invention prevents the separation of the product (substrate) and the resin package due to the moving action of the compression mold by supporting and fixing the peripheral portion of the resin package when releasing the resin package and the compression mold. Resin sealing molding method for electronic parts capable of surely preventing chipping and cracking of resin package, and smoothly moving the compression mold, and resin sealing molding apparatus capable of carrying out this method The purpose is to provide.

The invention described in claim 1 includes at least a pair of molds for resin molding (upper mold 1 and lower mold 2) and a compression mold 3 for compressing a resin material fitted in the mold (lower mold 2). And a step of preparing a resin sealing molding device in which the compression die 3 is installed so as to be movable back and forth (movable up and down) with respect to the resin molding cavity 4 in the molding die (lower die 2); A step of supplying and setting the pre-resin-sealing substrate 6 on which the component 7 is mounted to the cavity 4 part, a step of supplying the resin material 5 into the cavity 4, a supply and setting step of the pre-resin-sealing substrate 6, After the resin material 5 supplying step, the mold clamping step for closing the mold surface of the mold, the step of heating the resin material 5 supplied into the cavity 4, and the cavity 4 in the compression die 3. The resin material supplied inside is pressurized and compressed. Thus, a resin sealing molding process for sealing and molding the electronic component 7 on the substrate 6 supplied and set in the cavity 4 part with the resin material, and a resin sealed substrate 6a performed after the resin sealing molding process is performed. A resin-sealing of an electronic component including a mold-release step and a product take-out step of opening the molding die and taking out the resin-sealed substrate 6a after the resin-sealed substrate 6a is released. A molding method,
In the resin sealing molding step, the step of molding the peripheral portion 9a of the resin package 9 by the molding portion 2a having a tapered surface provided at the peripheral edge of the opening of the cavity 4, and the resin package by the molding surface 3a of the compression mold 3 And 9 forming the main body portion 9b,
Further, in the step of releasing the resin-sealed substrate 6a, the compression mold in a state where the resin package peripheral portion 9a of the resin-sealed substrate 6a is supported and fixed by the molding portion 2a provided at the opening peripheral portion of the cavity 4. 3 to separate the resin package body portion 9b from the resin package main body portion 9b, and the first mold release step to separate the molding portion 2a provided on the peripheral edge of the opening of the cavity 4 and the resin package peripheral portion 9a after the first mold releasing step. With two mold release process,
Furthermore, in the first mold releasing step, a communication connection step of the cavity inside / outside ventilation path 3b for setting the inside / outside ventilation path 3b of the cavity 4 to a communication connection state is performed.

  According to a second aspect of the present invention, in the first mold releasing step according to the first aspect of the present invention, the on-off valve body 8a of the cavity inner / outer ventilation path 3b provided in the cavity inner / outer ventilation path 3b is replaced with the cavity. The inside / outside air passage 3b is connected in a communicating manner by moving (upwardly moving) the inside of the cavity 4.

  According to a third aspect of the present invention, in the first mold release step according to the first aspect of the present invention, the on-off valve body 8a of the cavity inner / outer ventilation path 3b provided in the cavity inner / outer ventilation path 3b is replaced with the cavity. The inside / outside air passage 3b is connected in communication by moving (upwardly moving) into the cavity 4, and the resin in the cavity 4 is moved by the opening / closing valve body 8a when the on-off valve body 8a is moved into the cavity 4. The package main body portion 9b is pressed.

The invention according to claim 4 includes at least a pair of molds for molding resin (upper mold 1 and lower mold 2) and a compression mold 3 for compressing a resin material fitted in the mold (lower mold 2). The compression mold 3 is installed so as to be movable back and forth (movable up and down) with respect to the resin molding cavity 4 in the mold (lower mold 2), and the resin material 5 supplied into the cavity 4 is further provided. The electronic component 7 on the substrate 6 supplied and set in the cavity 4 is sealed with the resin material 5 by heating and compressing the resin material with the compression mold 3. A resin sealing molding apparatus,
The cavity 4 part is composed of a molding part 2a of the resin package peripheral part 9a provided in at least one molding die (lower mold 2) and a molding surface 3a of the resin package main body part 9b by the compression mold 3,
Further, the compression mold 3 is configured by disposing an inside / outside ventilation path 3b of the cavity 4;
Further, the inside / outside ventilation path 3b is connected to or disconnected from the inside / outside ventilation path 3b by connecting / disconnecting switching means 8 for the inside / outside ventilation path 3b. .

Further, the invention according to claim 5 is an on-off valve body 8a provided so that the switching means 8 of the cavity inside / outside ventilation path 3b in the invention according to claim 4 is moved forward and backward to the inside and outside of the cavity 4. And an open / close operation mechanism of the open / close valve body 8a,
The opening / closing operation mechanism of the opening / closing valve body 8a moves the opening / closing valve body 8a to a portion (upward) in the cavity to connect the inside of the cavity 4 and the inside / outside air passage 3b, and The valve body 8a is moved to a portion (downward) outside the cavity 4 and set so as to block the cavity inside / outside ventilation path 3b,
Furthermore, when the on-off valve body 8a shuts off the inside / outside air passage 3b, the surface of the on-off valve body 8a and the inner surface 3c of the cavity are set to be in the same position.

  According to the sixth aspect of the present invention, the molding part 2a of the resin package peripheral part 9a is provided at the opening peripheral part of the cavity in the molding die (lower mold 2) according to the fourth aspect of the invention, and the peripheral part of the resin package is provided. The molding portion 2a of 9a is formed on a taper surface that also serves as a supporting and fixing surface for the resin package 9 and a release action assisting surface of the resin package 9.

  According to the first and fifth aspects of the present invention, the resin package 9 and the compression mold 3 are separated from each other by supporting and fixing the peripheral portion 9a of the resin package when the resin package 9 and the compression mold 3 are released. Thus, it is possible to efficiently prevent the resin package 9 from being peeled from the resin-sealed substrate 6a, and to prevent the resin package main body portion 9b from being chipped or cracking in the resin package 9. It can be well prevented.

According to the second and sixth aspects of the present invention, the resin package 9 and the compression mold 3 are separated from each other by supporting and fixing the peripheral portion 9a of the resin package when the resin package 9 and the compression mold 3 are released. Thus, it is possible to efficiently prevent the resin package 9 from being peeled from the resin-sealed substrate 6a, and to prevent the resin package main body portion 9b from being chipped or cracking in the resin package 9. It can be well prevented.
Moreover, since the vacuum (decompression) state in the cavity 4 caused by the moving action of the compression mold 3 can be efficiently released, the moving action of the compression mold 3 can be smoothly performed.
Furthermore, since the mold release of the resin package 9 can be performed efficiently, there is no need to adopt a film forming method using a release film.

  According to the third and seventh aspects of the invention, the switching operation of setting the cavity 4 part and releasing the vacuum state in the cavity is performed by opening / closing the opening / closing valve body 8a provided in the cavity inside / outside ventilation path 3b. Can be easily performed.

According to the invention described in claim 4, in addition to the functions and effects of the invention described in claim 3, an action of pressing the resin package main body portion 9 b in the cavity 4 can be obtained.
That is, at this time, since the resin-sealed substrate 6a is supported and fixed between the molds (the upper mold 1 and the lower mold 2), the action of pressing the resin package main body portion 9b moves the compression mold 3 (lower To act).
Also, the resin package main body portion 9b and the compression mold 3 are coupled with the action of releasing the vacuum state in the cavity 4 by connecting (opening) the open / close valve body 8a to connect the cavity internal / external ventilation path 3b. The molding surface 3a can be efficiently released.

  According to the invention described in claim 8, in the first mold releasing step, the resin package peripheral portion 9a is efficiently and reliably supported and fixed by the molding portion (tapered surface) 2a provided at the opening peripheral portion of the cavity 4. In addition, it is possible to efficiently assist the mold release action of the resin package peripheral portion 9a in the second mold release step.

FIG. 1 shows a resin sealing molding apparatus for electronic parts according to the present invention. FIG. 1 (1) shows a state in which a substrate before resin sealing and a resin material are supplied to a cavity portion in a mold open state of an upper mold and a lower mold. FIG. 1 (2) is a schematic longitudinal sectional view showing the clamping state of the upper die and the lower die. 2 is a resin sealing molding apparatus corresponding to FIG. 1, FIG. 2 (1) is a schematic longitudinal sectional view showing a state in which the resin material in the cavity is pressed and compressed, and FIG. 2 (2) is the resin in the cavity. It is a schematic longitudinal cross-sectional view which shows a hardening state. 3 is a resin sealing molding apparatus corresponding to FIG. 2, FIG. 3 (1) is an explanatory view of the first mold release process in which the compression mold is lowered, and FIG. 3 (2) is an upper mold and a lower mold. It is explanatory drawing of the 2nd mold release process which opened the mold. FIG. 4 is an explanatory view when the resin-sealed substrate is carried out of the mold between the upper mold and the lower mold which are opened with the resin-sealed molding apparatus corresponding to FIG. FIG. 5 is an explanatory view of the prior art. FIG. 5 (1) is a schematic longitudinal sectional view showing a state where the resin material in the cavity is compressed by pressing, and FIG. 5 (2) is a first separation in the prior art. It is explanatory drawing of a mold process. FIG. 6 is an explanatory view of another prior art. FIG. 6 (1) is a schematic longitudinal sectional view showing a state in which the resin material in the cavity is pressed and compressed, and FIG. 6 (2) is a diagram of the prior art. It is explanatory drawing of a one mold release process.

  The embodiment of the present invention shown in FIGS. 1 to 4 will be described below.

FIG. 1 schematically shows a main part of a resin sealing molding apparatus for an electronic component according to the present invention.
As shown in FIG. 1 (1), this apparatus includes a molding die for resin molding including at least a pair of an upper die 1 and a lower die 2 arranged to face each other in the vertical position, and a lower die 2 in the molding die. And a compression die 3 for compressing the resin material, which is fitted in the center portion.
Further, a cavity 4 for resin molding is formed between the mold surfaces of the upper mold 1, the lower mold 2 and the compression mold 3, and the compression mold 3 can be moved back and forth (movable up and down) with respect to the cavity 4. It is provided to be.

The compression mold 3 is used when the upper mold 1 and the lower mold 2 are closed (see FIG. 1 (2)) when the mold surfaces of the upper mold 1 and the lower mold 2 (parting line PL surface) are closed. By moving the upper mold 1 toward the mold surface (upward), the resin material 5 supplied into the cavity 4 can be pressurized and heated to be melted.
Further, by compressing the molten resin material 5 by pressurization, the electronic component 7 on the pre-resin-sealing substrate 6 supplied and set at a predetermined position in the cavity 4 can be sealed with the resin material 5. It is configured as follows.

Further, the cavity 4 part includes a molding part 2a at the peripheral portion of the resin package provided in at least one molding die (the lower mold 2 in the illustrated example), and a resin material compression surface (the upper end surface in the illustrated example) of the compression mold 3. And a molding surface 3a of a resin package main body portion having a concave cross section provided on the surface.
The compression die 3 is provided with an inside / outside ventilation path 3b that allows the inside of the cavity 4 to communicate with the outside of the molding die.
Further, the inside / outside air passage 3b of the cavity 4 is connected to set the inside / outside of the cavity to be in a vented state, or the inside / outside of the cavity is set so that the inside / outside of the cavity cannot be vented by blocking the inside / outside vent passage 3b. A switching means 8 for the ventilation path 3b is provided.

  Further, the switching means 8 of the cavity inside / outside ventilation path 3b moves forward and backward (up and down) to the inside and outside of the cavity 4, and the surface (upper surface) constitutes a part of the inner surface (cavity inner bottom surface) 3c of the cavity 4. And an opening / closing operation mechanism provided to open and close the cavity inside / outside ventilation path 3b by moving the opening / closing valve body 8a forward and backward (moving up and down).

  The structure of the switching means 8 is such that the on-off valve body 8a is built in the compression mold 3 and at the time of normal operation such as when the resin material is supplied into the cavity 4 or when the resin material is pressurized or compressed. The on-off valve body 8a is provided so as to move in the direction (downward) of closing the cavity inside / outside ventilation path 3b by the elasticity of the elastic member (compression spring) 8b wound around the 8a. At this time, the surface (upper surface) of the on-off valve body 8a constitutes a part of the inner surface (inner bottom surface) 3c of the cavity 4 as shown in FIG.

In addition, as shown in FIG. 1 (1) and the like, the opening / closing operation mechanism of the opening / closing valve body 8a is elastic, contrary to the compressed air introduction path 8c that extends the elastic member 8b and moves the opening / closing valve body 8a downward. It is composed of a compressed air introduction path 8d for compressing the member 8b and moving the on-off valve body 8a upward, a switching valve mechanism (not shown) for each compressed air introduction path, and the like.
Accordingly, when the compressed air is introduced through the switching valve mechanism and the compressed air introduction path in the direction in which the elastic member 8b is extended, the opening / closing valve body 8a has its surface (upper surface) due to the elasticity of the compressed air and the elastic member 8b. ) Moves (downward) to the position of the inner surface (inner bottom surface) 3c of the cavity 4, and at this time, the on-off valve body 8a is provided so as to close the cavity inside / outside ventilation path 3b.
On the contrary, when the compressed air is introduced through the switching valve mechanism and the compressed air introduction path in the direction of compressing the elastic member 8b, the on-off valve body 8a moves up against the elasticity of the elastic member 8b. At this time, the on-off valve body 8a is provided so as to open the cavity inside / outside ventilation path 3b (see FIG. 3 (1)).
In the normal state, the on-off valve body 8a moves in the direction of closing the cavity inside / outside ventilation path 3b by the elasticity of the elastic member 8b. Therefore, in this normal state, the above-described compressed air introduction step is not necessarily required. Absent.

Moreover, the molding part 2a of the resin package peripheral part provided in the cavity 4 part can be used as a tapered surface as a draft.
Therefore, as shown in FIG. 2 (2) and the like, the molding portion 2a can mold the resin package peripheral portion 9a and reliably support and fix the resin package peripheral portion 9a at the time of mold release described later. It functions as a supporting and fixing surface that can be used, and has a function of efficiently assisting the mold release action of the resin package 9.

In the figure, reference numeral 10 denotes an adsorbing means for the substrate 6. The adsorbing means is connected to the porous member (venting member) 10a arranged on the mold surface (PL surface) of the upper mold 1 and the porous member. And the intake passage 10b and the like.
Accordingly, in the state where the back surface (the upper surface side in the drawing) of the substrate 6 is joined to the porous member 10a, the porous member is sucked and depressurized through the air intake passage 10b, thereby making the substrate 6 the mold surface of the upper mold 1. It is provided so that it can be adsorbed and supported.

Further, the molding surface 3a provided on the compression surface of the resin material of the compression mold 3 is formed in a concave cross section in order to mold the main body portion 9b of the resin package 9 into a convex shape.
That is, the resin package main body portion 9b can be molded with the molding surface 3a having a concave cross section (see FIG. 2 (2)), so that the resin package peripheral portion 9a molded with the molding portion 2a is integrated. The resin package 9 can be formed into a convex shape.
Further, a draft angle 3d is formed on the molding surface 3a. Accordingly, the draft angle 3d can assist the mold release action of the resin package main body portion 9b after molding (see FIG. 1 (1)).

Hereinafter, the case where an electronic component is resin-sealed and molded using the above-described molding apparatus will be described.
First, as shown in FIG. 1 (1), the upper and lower molds 1 and 2 are formed with the cavity 4 composed of the lower mold 2 and the compression mold 3 formed above the lower mold 2 by moving the compression mold 3 downward. The mold is opened, and at the time of opening the mold, a step of supplying and setting the pre-resin-sealed substrate 6 on which the electronic component 7 is mounted to the cavity 4 and a step of supplying the resin material 5 into the cavity 4 are performed.
The substrate 6 before resin sealing is supplied with the back surface of the substrate facing upward and the electronic component 7 mounted on the surface of the substrate facing downward, and the porous member 10a on the bottom surface of the upper mold is covered with the back surface portion of the substrate. To be joined. Further, at this time, the substrate 6 before resin sealing can be sucked and supported on the mold surface of the upper mold 1 by sucking the porous member through the suction passage 10b.
Moreover, as a form of the resin material 5 supplied into the cavity 4, granular resin, powder resin, solid resin, and liquid resin can be used.
The solid resin material is heated and melted, and the molten resin is cured to form a resin package.
The liquid resin is heated and the molten resin is cured to form a resin package.
In addition, it is also possible to use a molten resin for the resin material 5 by using an appropriate transfer supply means (not shown) for supplying the molten resin material by transferring it into the cavity 4.

  Next, as shown in FIG. 1 (2), a mold clamping process for closing the mold surfaces of the upper and lower molds 1 and 2 is performed.

Next, the resin material 5 supplied into the cavity 4 is heated and melted.
The cavity 4 is heated to a required resin molding temperature (for example, 180 ° C.) by a heating means (not shown) such as a heater provided in the upper and lower molds 1 and 2 and the compression mold 3. The resin material 5 supplied into 4 can be sequentially heated and melted.
Therefore, the step of heating and melting the resin material and the step of supplying the resin material into the cavity can be performed simultaneously.
Further, when the resin material supply step into the cavity is performed by the molten resin transfer supply means, the resin material heating and melting step and the resin material supply step are performed simultaneously and more efficiently. Can do.

Next, by pressing and compressing the resin material 5 supplied into the cavity 4 with the compression mold 3, the electronic component 7 on the pre-resin-sealing substrate 6 supplied and set in the cavity 4 portion is replaced with the resin material 5. A resin sealing molding process for sealing molding is performed.
Further, at the time of this resin sealing molding step, as shown in FIG. 2, a step of molding the peripheral portion 9a of the resin package 9 by a molding portion (tapered surface) 2a provided at the opening peripheral portion of the cavity 4, and compression The main body portion 9b of the resin package 9 can be molded by the molding surface 3a provided on the mold 3.

Next, the mold release process of the resin-sealed substrate 6a is performed.
In the step of releasing the resin-sealed substrate 6a, as shown in FIG. 3 (1), the resin package on the resin-sealed substrate 6a is formed by the molding portion (tapered surface) 2a provided on the peripheral edge of the opening of the cavity 4. In a state in which the peripheral portion 9a of 9 is supported and fixed, a first mold releasing step is performed in which the compression mold 3 is moved downward to separate the molding surface 3a of the compression mold from the main body portion 9b of the resin package 9.

At this time, by moving the mold 3 downward in the first mold release step, a portion (corresponding to the cavity bottom) of the mold G shown in FIG. 6 (1) or FIG. 6 (2). Part) can be separated from the resin package 9.
Therefore, the cavity bottom surface equivalent part can be separated from the resin package 9 together with the molding surface 3 a of the compression mold 3.
At this time, in the first mold releasing step, the mold 3 is moved downward, so that the portion corresponding to the cavity bottom surface of the mold G shown in FIG. 5 (1) or FIG. A portion (cavity bottom surface equivalent portion) corresponding to the stepped portion S provided in the E portion can be separated from the resin package 9.

Further, after the first mold releasing step, as shown in FIG. 3 (2), a mold opening step for separating the mold surfaces of the upper and lower molds 1 and 2 is performed.
In the mold opening process of the upper and lower molds 1 and 2, the molding part (tapered surface) 2 a provided at the opening peripheral part of the cavity 4 functions as a draft, and the resin-sealed substrate 6 a is a suction means 10. Thus, the peripheral portion 9a of the resin package 9 can be easily released from the molding portion (tapered surface) 2a at the peripheral edge of the cavity opening. Therefore, the mold opening process of the upper and lower molds 1 and 2 is a second mold releasing process for releasing the peripheral portion 9a of the resin package 9 from the mold surface of the lower mold 2.

In the present invention, the side surface of the cavity E shown in FIG. 5 (1) and FIG. 5 (2) or the side surface of the cavity E shown in FIG. 6 (1) and FIG. This is a divided configuration.
In these individual divided cavity side surfaces 2a and 3a, the adhesive force (adhesiveness) to the resin package 9 by the side surface of the cavity E can be divided and efficiently reduced.
For this reason, in the second mold releasing step, the upper and lower molds 1 and 2 are opened, so that the substrate 6a is adsorbed by the adsorbing means 10 of the upper mold 1 and the resin package is released from the cavity 4 (molding part 2a). The adhesive force can be efficiently reduced until 9 (peripheral portion 9a) can be separated (released).

Further, after the second mold releasing step, a product take-out step is performed in which the upper and lower molds 1 and 2 are further separated to take out the resin-sealed substrate 6a between the upper and lower molds.
As shown in FIG. 4, in the product take-out step, the product take-out member 11 is moved to a position below the porous member 10a on the upper mold surface and the intake action from the intake passage 10b is stopped or the intake passage 10b is stopped. Then, the compressed air 11a is introduced to place the resin-sealed substrate 6a on the product take-out member 11, and the product (resin-sealed substrate 6a) is moved by moving the product take-out member 11 out of the mold in this state. It can be taken out.

  In the first mold release step described above, a step of setting the inside / outside ventilation path 3b of the cavity 4 to the communication connection state is performed.

As shown in FIG. 3 (1), the step of setting the inside / outside ventilation path 3b of the cavity 4 to the communication connection state is performed by introducing the compressed air into the compressed air introduction path 8d and providing the ventilation path inside the cavity inside / outside ventilation path 3b. By moving (upwardly moving) the open / close valve body 8a into the cavity 4, the vent path 3b can be connected in communication.
At this time, the moving action of the on-off valve body 8 a into the cavity 4 presses the resin package main body portion 9 b in the cavity 4.
That is, at this time, since the resin-sealed substrate 6a is supported and fixed between the upper and lower molds 1 and 2, the action of pressing the resin package body portion 9b is the action of moving (downwardly moving) the compression mold 3. Will also work.
In addition, since the on-off valve body 8a moves (moves upward), the inside / outside air passage 3b can be connected in communication, so that the resin package main body can be coupled with the action of releasing the vacuum state in the cavity 4 thereby. The part 9b and the molding surface 3a of the compression mold 3 can be efficiently released.

Further, the step of setting the inside / outside ventilation path 3b of the cavity 4 to the shut-off state is performed by introducing the compressed air into the compressed air introduction path 8c and providing the ventilation inside / outside the ventilation path 3b as shown in FIG. By moving the path opening / closing valve body 8a out of the cavity 4 (downward movement), the ventilation path 3b can be blocked.
At this time, the elasticity of the elastic member 8b wound around the on-off valve body 8a acts to move (downward) the on-off valve body 8a in the same direction.
At this time, the surface of the on-off valve body 8a and the cavity inner surface 3c can be set in a normal state so that they can be prepared for the resin material supply step in the next molding step.

  In addition, although the case where the main body molding surface 3a of the resin package formed in the concave cross section is provided on the compression surface of the compression mold 3 is illustrated, this main body molding portion is, for example, a compression type resin material compression A normal compression type surface structure in which the surface is formed in a planar shape may be adopted.

  As the opening / closing operation mechanism of the above-described opening / closing valve body 8a, an appropriate valve opening / closing operation mechanism such as an electromagnetic valve mechanism can be employed in addition to the opening / closing valve mechanism using compressed air shown in the drawing. is there.

  In addition, the above-described resin sealing molding apparatus for electronic parts has shown a case where a vertical structure in which the mold structure is arranged at the upper and lower positions is adopted. For example, this mold structure is arranged at the left and right positions. It is also possible to adopt a horizontal structure configured as described above.

According to this embodiment, when the resin package 9 and the compression mold 3 are separated from each other, the peripheral portion 9a of the resin package is supported and fixed, so that the resin-sealed substrate 6a due to the moving action of the compression mold 3 is achieved. As a result, it is possible to efficiently prevent the resin package 9 from being peeled off, and to effectively prevent the adverse effect of the resin package main body portion 9b being chipped or the resin package 9 being cracked.
Moreover, since the vacuum state in the cavity 4 caused by the moving action of the compression mold 3 can be efficiently released, the moving action of the compression mold 3 can be performed smoothly.
Further, by opening / closing the opening / closing valve body 8a provided in the cavity inside / outside ventilation path 3b, the setting operation of the cavity 4 portion and the switching of the release of the vacuum state in the cavity can be easily performed.
Further, by pressing the resin package main body portion 9b in the cavity 4 by the on-off valve body 8a, the resin package main body portion 9b and the molding surface 3a of the compression mold 3 can be efficiently released.
Further, the resin package peripheral portion 9a can be efficiently and reliably supported and fixed by the molding portion (tapered surface) 2a provided at the peripheral edge of the cavity opening in the first mold releasing step, and the resin package in the second mold releasing step. The mold release action of the peripheral portion 9a can be assisted efficiently.

Therefore, when the resin package 9 and the compression mold 3 are separated from each other, the peripheral portion 9a of the resin package 9 is supported and fixed, so that the resin-sealed substrate 6a and the resin package 9 are caused by the movement of the compression mold 3. While being able to prevent peeling, it is possible not only to reliably prevent problems such as the loss of the resin package 9 or the occurrence of cracks, but also the smooth movement of the compression mold 3. It is possible to provide a resin sealing molding method for electronic parts and a resin sealing molding apparatus capable of carrying out this method.
Furthermore, since the mold release of the resin package 9 can be performed efficiently, there is an excellent practical effect that it is not necessary to adopt a film forming method using a release film.

1 Upper mold 2 Lower mold 2a Molded part (tapered surface)
DESCRIPTION OF SYMBOLS 3 Compression type | mold 3a Molding surface 3b Internal / external ventilation path 3c Cavity inner surface 3d Draft 4 Cavity 5 Resin material 6 Substrate before resin sealing 6a Resin-sealed substrate 7 Electronic component 8 Switching means 8a Open / close valve body 8b Elastic member 8c Compressed air introduction Route 8d Compressed air introduction route 9 Resin package 9a Resin package peripheral portion 9b Resin package main body portion 10 Adsorption means 10a Porous member 10b Intake route 11 Product takeout member 11a Compressed air
PL parting line

Claims (8)

At least a pair of molding molds for resin molding and a compression mold for compressing a resin material fitted in the molding mold, and the compression mold is mounted so as to be able to advance and retreat with respect to a cavity for resin molding in the molding mold. A step of preparing a resin sealing molding apparatus,
A step of supplying and setting the substrate before resin sealing with the electronic component mounted thereon,
Supplying a resin material into the cavity;
A mold clamping step of closing the mold surface of the mold after the supply setting step of the substrate before resin sealing and the supply step of the resin material;
Heating the resin material supplied into the cavity;
A resin sealing molding step of sealing and molding the electronic component on the substrate supplied and set in the cavity portion with the resin material by pressurizing and compressing the resin material supplied into the cavity with the compression mold; ,
A step of releasing the resin-sealed substrate to be performed after the resin sealing molding step;
After passing through the resin-sealed substrate release step, the product-molding step of opening the molding die and taking out the resin-sealed substrate and taking out the resin-sealed resin molding method for electronic parts,
In the resin sealing molding step, a step of molding a peripheral portion of the resin package by a molding portion comprising a tapered surface provided at an opening peripheral portion of the cavity, and a main portion of the resin package are molded by the molding surface of the compression mold. Process and
In the mold release step of the resin-sealed substrate, the compression mold is placed in the resin package main body portion in a state where the resin package peripheral portion of the resin-sealed substrate is supported and fixed by the molding portion provided at the opening peripheral portion of the cavity. Performing a first mold releasing step for separating from the first mold releasing step and a second mold releasing step for separating the resin package peripheral portion from the molded portion provided at the opening peripheral portion of the cavity after the first mold releasing step. A resin sealing molding method for electronic parts. At least a pair of molding molds for resin molding and a compression mold for compressing a resin material fitted in the molding mold, and the compression mold is mounted so as to be able to advance and retreat with respect to a cavity for resin molding in the molding mold. A step of preparing a resin sealing molding apparatus,
A step of supplying and setting the substrate before resin sealing with the electronic component mounted thereon,
Supplying a resin material into the cavity;
A mold clamping step of closing the mold surface of the mold after the supply setting step of the substrate before resin sealing and the supply step of the resin material;
Heating the resin material supplied into the cavity;
A resin sealing molding step of sealing and molding the electronic component on the substrate supplied and set in the cavity portion with the resin material by pressurizing and compressing the resin material supplied into the cavity with the compression mold; ,
A step of releasing the resin-sealed substrate to be performed after the resin sealing molding step;
After passing through the resin-sealed substrate release step, the product-molding step of opening the molding die and taking out the resin-sealed substrate and taking out the resin-sealed resin molding method for electronic parts,
In the resin sealing molding step, a step of molding a peripheral portion of the resin package by a molding portion comprising a tapered surface provided at an opening peripheral portion of the cavity, and a main portion of the resin package are molded by the molding surface of the compression mold. Process and
In the mold release step of the resin-sealed substrate, the compression mold is placed in the resin package main body portion in a state where the resin package peripheral portion of the resin-sealed substrate is supported and fixed by the molding portion provided at the opening peripheral portion of the cavity. Performing a first mold releasing step for separating from the second mold releasing step for separating the resin package peripheral edge portion from the molded portion provided at the opening peripheral edge of the cavity after the first mold releasing step,
Furthermore, in the first mold releasing step, a resin sealing molding method for an electronic component, wherein a communication connection step of the cavity internal / external ventilation path for setting the internal / external ventilation path of the cavity to a communication connection state is performed.   The first and second mold releasing steps are characterized in that the open / close valve body of the cavity internal / external ventilation path provided in the cavity internal / external ventilation path is moved into the cavity to connect the cavity internal / external ventilation path. The resin sealing molding method of the electronic component of 2.   In the first release step, the open / close valve body of the cavity internal / external ventilation path provided in the cavity internal / external ventilation path is moved into the cavity to connect the cavity internal / external ventilation path, and the open / close valve body is 3. The resin sealing molding method for an electronic component according to claim 2, wherein the resin package main body portion in the cavity is pressed by the on-off valve body when the valve is moved into the cavity. At least a pair of molding molds for resin molding and a compression mold for compressing a resin material fitted in the molding mold, and the compression mold is mounted so as to be able to advance and retreat with respect to a cavity for resin molding in the molding mold. In addition, by heating the resin material supplied into the cavity and compressing the resin material by pressing with the compression mold, the electronic component on the substrate set in the cavity is replaced with the resin material. A resin sealing molding apparatus for electronic parts to be sealed with
The cavity part is composed of a molded part at the peripheral part of the resin package provided in the at least one mold and a molded surface of the resin package main body part by the compression mold. apparatus. At least a pair of molding molds for resin molding and a compression mold for compressing a resin material fitted in the molding mold, and the compression mold is mounted so as to be able to advance and retreat with respect to a cavity for resin molding in the molding mold. In addition, by heating the resin material supplied into the cavity and compressing the resin material by pressing with the compression mold, the electronic component on the substrate set in the cavity is replaced with the resin material. A resin sealing molding apparatus for electronic parts to be sealed with
The cavity portion is composed of a molding portion of a resin package peripheral portion provided in the at least one molding die, and a molding surface of a resin package main body portion by the compression die,
Further, the compression mold is configured by disposing an inside / outside ventilation path of the cavity,
Further, an electronic component comprising: a connecting / blocking switching means for connecting / disconnecting the cavity inside / outside ventilation path for connecting the inside / outside ventilation path of the cavity to each other or blocking the inside / outside ventilation path; Resin sealing molding equipment. The switching means for the air passage inside and outside the cavity comprises an on-off valve body provided to move forward and backward to the inside and outside of the cavity, and an opening / closing operation mechanism of the on-off valve body,
The opening / closing operation mechanism for the on-off valve body moves the on-off valve body to a part in the cavity to connect the inside of the cavity and the inside / outside cavity ventilation path, and connects the on-off valve body to a part outside the cavity. Set to block the ventilation path inside and outside the cavity by moving to
Furthermore, it has set and comprised so that the surface of the said on-off valve body and the said cavity inner surface may become the same position at the time of interruption | blocking of the said inside / outside ventilation | gas_flowing path | route by the said on-off valve body. Resin sealing molding equipment for electronic parts.   The molding part of the resin package peripheral part is provided at the peripheral part of the opening of the cavity in the mold, and the molding part of the peripheral part of the resin package is provided with a support fixing surface for the resin package, and a mold release action assisting surface of the resin package. The resin sealing molding apparatus for an electronic component according to claim 5 or 6, characterized in that it is formed on a tapered surface that also serves as a part.

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