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JP2009228174A - Melt-spinning apparatus - Google Patents

Melt-spinning apparatus Download PDF

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Publication number
JP2009228174A
JP2009228174A JP2008077545A JP2008077545A JP2009228174A JP 2009228174 A JP2009228174 A JP 2009228174A JP 2008077545 A JP2008077545 A JP 2008077545A JP 2008077545 A JP2008077545 A JP 2008077545A JP 2009228174 A JP2009228174 A JP 2009228174A
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heating device
heating
cooling device
spinning
cooling
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Japanese (ja)
Inventor
Makoto Tagami
誠 田上
Masakazu Kawai
将和 河合
Nobuhiko Shima
信彦 志摩
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Toray Industries Inc
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Toray Industries Inc
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Priority to JP2008077545A priority Critical patent/JP2009228174A/en
Publication of JP2009228174A publication Critical patent/JP2009228174A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a melt-spinning apparatus increased in productivity, requiring neither removal nor installation of a heating and thermally insulating cylinder in works such as spinning cap change and cap surface cleaning and improved in workability of these stationary works. <P>SOLUTION: The melt-spinning apparatus comprises a heating device set under a spinning pack and heating and keeping warm the threads, a cooling device set under the heating device and cooling the threads, an elevating means moving the heating device and the cooling device vertically and a transferring means moving the heating device in the retreating direction. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は溶融紡糸装置に関するものであり、さらに詳しくは、紡糸パック交換、口金面の清掃などの作業時に加熱保温筒の取り外し、取り付け作業が不要となり、これら定常作業の作業性が改善された生産性の向上した溶融紡糸装置に関するものである。   The present invention relates to a melt spinning apparatus, and more specifically, it is not necessary to remove and install a heating and insulating cylinder during work such as spinning pack replacement and cleaning of a base surface, and production with improved workability of these steady operations. The present invention relates to a melt spinning apparatus having improved properties.

従来、合成繊維の製造工程においては、紡出糸条は紡糸口金より紡出された糸条に冷却風を吹きつけた後、巻き取ることが行われている。   Conventionally, in a synthetic fiber manufacturing process, a spun yarn is wound after a cooling air is blown onto a yarn spun from a spinneret.

一方、近年高速度での紡糸や溶融粘度の異なる重合体の紡糸に際して、口金の温度や口金下の糸条形成領域の高温制御がなされるようになってきた。   On the other hand, in recent years, when spinning at a high speed or spinning polymers having different melt viscosities, the temperature of the die and the high temperature of the yarn forming region under the die have been controlled.

このような方式の紡糸巻取り装置は、紡出糸条の近傍位置に加熱保温筒と呼ばれる各種ヒータを取付ける方法を採っている。   Such a type of take-up device employs a method in which various heaters called heat insulation cylinders are attached in the vicinity of the spun yarn.

このような方式では、ヒータからの熱効率を高めるため、ヒータ位置として糸条形成領域のヒータは糸条に接触しない程度に近接させ、紡糸パック下面にできるだけ近接する配置を採っている。   In such a system, in order to increase the thermal efficiency from the heater, the heater in the yarn forming region is positioned as close as possible so as not to contact the yarn as the heater position, and as close as possible to the lower surface of the spinning pack.

しかしながら、品種変更等による紡糸パック交換時や、紡糸中に紡糸孔に発生する汚れを除去する口金面の定期清掃作業時には、この加熱保温筒の取り付け、取り外しが必要となり、この作業には多くの人手と時間を費やすこととなる。   However, it is necessary to attach and remove the heat insulation cylinder when changing the spinning pack due to product changes, etc., or when periodically cleaning the base surface to remove dirt generated in the spinning holes during spinning. It will take time and labor.

このような問題を解決するため、例えば、加熱保温筒を2分割可能な割体構造とし、これら割体にそれぞれ水平方向に往復可能な可動手段を連結するとともに、さらに加熱保温筒を昇降装置と連結して上下可能になした溶融紡糸装置が提案されている(特許文献1)。   In order to solve such a problem, for example, the heating and insulation cylinder is divided into two parts, and movable means that can reciprocate in the horizontal direction are connected to the divisions. There has been proposed a melt spinning apparatus that can be connected up and down (Patent Document 1).

このような方式では、口金面清掃作業時には昇降装置で口金面直下から下降し、紡糸パックから大きく下がることとなり、口金面の作業性が向上する。   In such a system, when the base surface is cleaned, it is lowered from directly under the base surface by the lifting device and is greatly lowered from the spinning pack, so that the workability of the base surface is improved.

ところが、上述のような割体構造の加熱保温筒は、装置の構造によっては昇降装置の下降距離が少ない場合もあり、その際には口金面の清掃等の作業時に分割した状態の加熱保温筒のうち作業面側に分割となった加熱保温筒が作業の妨げとなる場合もある。   However, the heating and insulation cylinder having the above-described split structure may have a small lowering distance of the elevating device depending on the structure of the apparatus, and in that case, the heating and insulation cylinder is in a state where it is divided during the work such as cleaning the base surface. Of these, the heated and insulated cylinder divided on the work surface side may interfere with the work.

また、紡糸口金の下方に、冷却装置、加熱筒、引取ローラをこの順に設けた溶融紡糸装置において、該加熱筒を上下方向へ移動可能とすると共に、糸条走行位置から後方へ移動可能になした溶融紡糸装置が提案されている(特許文献2)。   Further, in a melt spinning apparatus in which a cooling device, a heating cylinder, and a take-up roller are provided in this order below the spinneret, the heating cylinder can be moved in the vertical direction and can be moved backward from the yarn running position. A melt spinning apparatus has been proposed (Patent Document 2).

しかしながら、このような方式では、糸掛け、断糸処理時には加熱筒を下降し、後方へ移動することにより、糸条走行位置から大きく後退することとなり、糸掛け、断糸処理の作業性が向上する。   However, in such a system, the heating cylinder is lowered during the yarn hooking / breaking process and moved backward, so that it is greatly retracted from the yarn running position, and the workability of the yarn hooking / thread breaking process is improved. To do.

ところが、上述のような装置は、紡糸口金の下方に、冷却装置を設けており、口金直下の糸条形成領域での高温制御ができず、要求する性能を有する糸条を得ることができない場合もある。   However, the apparatus as described above is provided with a cooling device below the spinneret, and high temperature control cannot be performed in the yarn forming region directly below the spinneret, and a yarn having the required performance cannot be obtained. There is also.

また、上述のような装置は、冷却装置が固定式になっており、口金面の清掃等の作業時に上記冷却装置が作業の妨げとなる場合もある。
特開昭61−244114号公報 特開平6−313205号公報
In addition, the above-described apparatus has a fixed cooling device, and the cooling device may interfere with the operation during operations such as cleaning the base surface.
JP 61-244114 A JP-A-6-313205

本発明の課題は、上記従来技術の問題点を解消しようとするものであり、紡糸パック交換、口金面の清掃などの作業時に加熱保温筒の取り外し、取り付け作業が不要となり、これら定常作業の作業性が改善された生産性の向上した溶融紡糸装置を提供することにある。   An object of the present invention is to solve the above-described problems of the prior art, and it is not necessary to remove and attach the heating and insulation cylinder during operations such as spinning pack replacement and base surface cleaning. It is an object of the present invention to provide a melt spinning apparatus with improved productivity and improved productivity.

上記課題を解決するため、本発明は、以下の構成を採用する。すなわち、
紡糸パックの下方に配置された、糸条を加熱および保温する加熱装置と、該加熱装置の下方に配置された、糸条を冷却する冷却装置と、上記加熱装置と該冷却装置を上下方向へ可動させる昇降手段と、上記加熱装置を退避方向へ可動させる搬送手段とを備えたことを特徴とする溶融紡糸装置。
In order to solve the above problems, the present invention employs the following configuration. That is,
A heating device that heats and keeps the yarn disposed below the spinning pack, a cooling device that cools the yarn, which is disposed below the heating device, and the heating device and the cooling device vertically. A melt spinning apparatus comprising: an elevating means for moving; and a conveying means for moving the heating device in a retracting direction.

本発明の溶融紡糸装置によれば、紡糸パック交換、口金面の清掃などの作業時に加熱保温筒の取り外し、取り付け作業が不要となり、これら定常作業の作業性が改善された生産性の向上した溶融紡糸装置を提供することができる。   According to the melt spinning apparatus of the present invention, it is no longer necessary to remove and attach the heat insulation cylinder during operations such as spinning pack replacement and base surface cleaning, and the productivity of these steady operations is improved and the productivity is improved. A spinning device can be provided.

以下、本発明を図面に基づいて説明する。図1は本発明に係る溶融紡糸装置の一例を示す装置概略図である。   Hereinafter, the present invention will be described with reference to the drawings. FIG. 1 is an apparatus schematic diagram showing an example of a melt spinning apparatus according to the present invention.

図1に示すように、本発明は、紡糸口金6(図2)を有する紡糸パック5(図2)の下方に冷却装置1が設けられた溶融紡糸装置において、紡糸パック5と冷却装置1との間に紡糸糸条を取り囲んで紡糸糸条を加熱する加熱装置3を設けたものである。該加熱装置3は、上端が紡糸パックの下面に接続、離反可能に近接して配置され、下端は冷却装置1の上端に接続、離反可能に近接して配置されている。   As shown in FIG. 1, the present invention is a melt spinning apparatus in which a cooling device 1 is provided below a spinning pack 5 (FIG. 2) having a spinneret 6 (FIG. 2). A heating device 3 for heating the spun yarn by surrounding the spun yarn is provided. The upper end of the heating device 3 is connected to the lower surface of the spinning pack so as to be separated from the lower end, and the lower end thereof is connected to the upper end of the cooling device 1 so as to be separated.

該加熱装置3は、吐出ポリマーの温度および紡糸口金6下方の空間温度もしくは吐出糸条の温度等を制御するものである。また、冷却装置1は、紡糸糸条を横切る方向に冷却風を吹出し糸条を冷却するものである。   The heating device 3 controls the temperature of the discharged polymer and the temperature of the space below the spinneret 6 or the temperature of the discharged yarn. The cooling device 1 cools the yarn by blowing cooling air in a direction across the spun yarn.

加熱装置3は、矩形状の加熱ブロック構造を呈して、ヒータが内蔵され、口金6から吐出糸条に当たらない程度に近接した大きさの中空孔を形成する加熱保温筒を有している。   The heating device 3 has a rectangular heating block structure, and includes a heating and heat insulating cylinder that has a built-in heater and forms a hollow hole having a size close to the base 6 so as not to hit the discharge yarn.

このような装置において紡糸口金6から吐出される溶融ポリマーは加熱装置3により吐出温度を制御され、さらに冷却装置1に達するまでの領域を加熱され、その後冷却装置1で横方向から吹出す冷却風により冷却されて、図示しない引取りローラを経てワインダーで巻で取られるようになっている。   In such a device, the molten polymer discharged from the spinneret 6 is controlled in discharge temperature by the heating device 3, further heated in the region until reaching the cooling device 1, and then cooled by the cooling device 1 from the lateral direction. It is cooled by the above and taken up by a winder through a take-off roller (not shown).

本発明においては、上記加熱装置3と冷却装置1とを上下方向に可動させる昇降手段2を有する。該昇降手段2は流体圧のシリンダーなどからなり、シリンダーの先端が冷却装置1に連結されている。   In this invention, it has the raising / lowering means 2 which moves the said heating apparatus 3 and the cooling device 1 to an up-down direction. The elevating means 2 is composed of a fluid pressure cylinder or the like, and the tip of the cylinder is connected to the cooling device 1.

さらに、本発明においては、冷却装置1上には、搬送手段4を有する加熱装置3が設けられている。図の例では、搬送手段4は、加熱装置3の下降位置まで奥行き方向に延在する支柱に取り付けられたガイドレール7と該ガイドレール7上を案内される加熱装置3の側面側に取り付けられたローラーからなるものである。なお、搬送手段4の駆動は、通常は流体圧シリンダー(空圧、油圧)、モータなどを用いるのが望ましいが、手動の機構であってもよい。   Furthermore, in the present invention, a heating device 3 having a conveying means 4 is provided on the cooling device 1. In the example shown in the figure, the conveying means 4 is attached to the guide rail 7 attached to the support column extending in the depth direction to the lowered position of the heating device 3 and the side surface side of the heating device 3 guided on the guide rail 7. It consists of a roller. In general, it is preferable to use a fluid pressure cylinder (pneumatic pressure, hydraulic pressure), a motor, or the like for driving the conveying means 4, but a manual mechanism may also be used.

図2は冷却装置1および加熱装置3が上昇位置にある状態での装置側面図であり、図3は、加熱装置および冷却装置を下方へ移動させた状態を示す側面図である。   FIG. 2 is a side view of the apparatus in a state where the cooling device 1 and the heating device 3 are in the raised position, and FIG. 3 is a side view showing a state in which the heating device and the cooling device are moved downward.

前記したように、紡糸パック5の最下部には口金6が取り付けられ各紡糸孔からの溶融ポリマーを同時に吐出して複数の糸条を形成する。紡糸パック5の下方には口金6の下方空間温度および吐出糸条の温度などを制御する加熱装置3が設けられている。紡糸パック交換、口金面の清掃などの作業時には、昇降手段2により加熱装置3を冷却装置1とともに冷却装置1の下降端まで下降させた後、搬送手段4によって口金面の清掃などの作業に支障のない退避位置に搬送される。このとき図3のように、加熱装置3の下降位置3Aは下降位置にある冷却装置1Aの下降端まで必ずしも共に下降せず、途中位置にある水平ガイドレール7によってガイドされ、搬送手段4によって下降位置にある加熱装置3Aから紡糸装置の前面とは反対方向の退避位置3Bに搬送させることもできる。作業が終わると、加熱装置3を搬送手段4によって退避位置の加熱装置3Bから下降位置3Aまで搬送され、さらに昇降手段2により加熱装置3は冷却装置と共に上昇し、再び元の位置に戻される。これらの各動作は、一連の自動操作で行ってもよく、また、半自動あるいは手動で行ってもよい。   As described above, the base 6 is attached to the lowermost part of the spin pack 5, and the molten polymer from each spin hole is simultaneously discharged to form a plurality of yarns. Below the spinning pack 5 is provided a heating device 3 for controlling the temperature of the space below the base 6 and the temperature of the discharged yarn. At the time of work such as spinning pack replacement and cleaning of the base surface, the elevating means 2 lowers the heating device 3 together with the cooling device 1 to the descending end of the cooling device 1, and then the transport means 4 interferes with the work such as cleaning the base surface. It is transported to a retracted position without At this time, as shown in FIG. 3, the lowered position 3 </ b> A of the heating device 3 is not necessarily lowered to the descending end of the cooling device 1 </ b> A at the lowered position, but is guided by the horizontal guide rail 7 in the middle position and lowered by the conveying means 4. It can also be conveyed from the heating device 3A at the position to the retreat position 3B in the direction opposite to the front surface of the spinning device. When the work is completed, the heating device 3 is conveyed by the conveying means 4 from the heating device 3B at the retracted position to the lowered position 3A, and the heating device 3 is raised together with the cooling device by the elevating means 2 and is returned to the original position again. Each of these operations may be performed by a series of automatic operations, or may be performed semi-automatically or manually.

以下、本発明の好ましい実施態様について、実施例に基づいてさらに具体的に説明する。   Hereinafter, preferred embodiments of the present invention will be described more specifically based on examples.

口金を用いて吐出された8〜10デニールのポリエステル糸条を、430℃に設定した415mm×225mm×100mmの加熱装置で加熱し、冷却装置からの風速20〜25m/sの風で冷却し、引取りローラを経てワインダーで1200m/分の速度で巻き取る。このような溶融紡糸装置において、口金面の清掃の作業時に、昇降手段2により加熱装置3を冷却装置1とともに下降させ、冷却装置1を下降端まで下降させた。このとき加熱装置3の下降位置3Aは下降位置にある冷却装置1Aの下降端まで下降させず、途中位置にある水平ガイドレール7によってガイドせれ、搬送手段4によって下降位置にある加熱装置3Aから紡糸装置の前面とは反対方向の退避位置3Bに搬送させた。   The polyester yarn of 8-10 denier discharged using the base is heated with a heating device of 415 mm × 225 mm × 100 mm set at 430 ° C., and cooled with wind of 20-25 m / s from the cooling device, It winds up at a speed of 1200 m / min with a winder through a take-up roller. In such a melt spinning apparatus, the heating device 3 was lowered together with the cooling device 1 by the elevating means 2 during the cleaning operation of the die surface, and the cooling device 1 was lowered to the lower end. At this time, the lowering position 3A of the heating device 3 is not lowered to the lower end of the cooling device 1A at the lowering position, but is guided by the horizontal guide rail 7 at the middle position, and is spun from the heating device 3A at the lowering position by the conveying means 4. It was conveyed to the retreat position 3B in the direction opposite to the front surface of the apparatus.

なお、冷却装置の下降距離を550mmとし、加熱装置の下降距離を、下降位置から退避位置への搬送操作性を考慮して口金面から80mmの位置とし、加熱装置の下降位置から退避位置への移動距離を350mmとした。   The lowering distance of the cooling device is 550 mm, the lowering distance of the heating device is set to a position 80 mm from the base surface in consideration of the transport operability from the lowering position to the retracting position, and the heating device is moved from the descending position to the retracting position. The moving distance was 350 mm.

作業が終わると、加熱装置3を搬送手段4によって退避位置の加熱装置3Bから下降位置3Aまで搬送し、さらに昇降手段2により加熱装置3を冷却装置と共に上昇させ、再び元の位置に戻した。   When the work was completed, the heating device 3 was transported by the transport means 4 from the heating device 3B at the retracted position to the lowered position 3A, and the heating device 3 was lifted together with the cooling device by the lifting / lowering means 2 and returned to the original position again.

上記口金面の清掃の作業時に加熱保温筒の取り外し、取り付け作業をすることなく、また、冷却装置が作業の妨げとなるようなことがなく、効率的に容易に口金面の清掃を行うことができた。   It is possible to efficiently and easily clean the base surface without removing and attaching the heat insulation cylinder during the above-mentioned base surface cleaning work and without the cooling device interfering with the work. did it.

本発明に係る溶融紡糸装置の一例を示す装置概略図である。It is an apparatus schematic diagram showing an example of a melt spinning apparatus according to the present invention. 図1に示した装置において、加熱装置および冷却装置を上方へ移動させた状態を示す側面図である。In the apparatus shown in FIG. 1, it is a side view which shows the state which moved the heating apparatus and the cooling device upwards. 図1に示した装置において、加熱装置および冷却装置を下方へ移動させた状態を示す側面図である。In the apparatus shown in FIG. 1, it is a side view which shows the state which moved the heating apparatus and the cooling device below.

符号の説明Explanation of symbols

1 :冷却装置
1A:下降位置にある冷却装置
2 :冷却装置昇降手段
3 :加熱装置
3A:下降位置にある加熱装置
3B:退避位置にある加熱装置
4 :加熱装置搬送手段
5 :紡糸パック
6 :口金
7 :水平ガイドレール
1: Cooling device 1A: Cooling device 2 in the lowered position 2: Cooling device lifting / lowering means 3: Heating device 3A: Heating device 3B in the lowered position: Heating device 4 in the retracted position 4: Heating device conveying means 5: Spin pack 6: Base 7: Horizontal guide rail

Claims (1)

紡糸パックの下方に配置された、糸条を加熱および保温する加熱装置と、該加熱装置の下方に配置された、糸条を冷却する冷却装置と、上記加熱装置と該冷却装置を上下方向へ可動させる昇降手段と、上記加熱装置を退避方向へ可動させる搬送手段とを備えたことを特徴とする溶融紡糸装置。   A heating device for heating and keeping the yarn arranged below the spinning pack, a cooling device for cooling the yarn arranged below the heating device, and the heating device and the cooling device in the vertical direction A melt spinning apparatus comprising: an elevating means for moving; and a conveying means for moving the heating device in a retracting direction.
JP2008077545A 2008-03-25 2008-03-25 Melt-spinning apparatus Pending JP2009228174A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101238704B1 (en) 2011-11-23 2013-03-04 한국생산기술연구원 Fiber coolling apparatus for multipurpose conjugate spinning
JP2015190089A (en) * 2014-03-28 2015-11-02 東レ株式会社 Synthetic fiber manufacturing equipment
JP2022147035A (en) * 2021-03-23 2022-10-06 Tmtマシナリー株式会社 spinning equipment

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101238704B1 (en) 2011-11-23 2013-03-04 한국생산기술연구원 Fiber coolling apparatus for multipurpose conjugate spinning
JP2015190089A (en) * 2014-03-28 2015-11-02 東レ株式会社 Synthetic fiber manufacturing equipment
JP2022147035A (en) * 2021-03-23 2022-10-06 Tmtマシナリー株式会社 spinning equipment
JP7699941B2 (en) 2021-03-23 2025-06-30 Tmtマシナリー株式会社 Spinning Equipment

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