JP2008188925A - Protective material and protective clothes - Google Patents
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- JP2008188925A JP2008188925A JP2007027536A JP2007027536A JP2008188925A JP 2008188925 A JP2008188925 A JP 2008188925A JP 2007027536 A JP2007027536 A JP 2007027536A JP 2007027536 A JP2007027536 A JP 2007027536A JP 2008188925 A JP2008188925 A JP 2008188925A
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- Respiratory Apparatuses And Protective Means (AREA)
- Professional, Industrial, Or Sporting Protective Garments (AREA)
- Laminated Bodies (AREA)
Abstract
Description
本発明は有害化学物質の取り扱い作業者を保護する性能を有する防護材料及び防護衣服に関する。更に詳しくは、有機リン系化合物等の如く皮膚から吸収されて人体に悪影響を及ぼす有機化学物質、特に液状有機化学物質から作業者を有効に防護し得るとともに、有害な微粉塵、細菌、ウイルスなどのエアロゾルからも作業者を有効に防護する防護材料及び防護衣服に関するものである。 The present invention relates to a protective material and protective clothing having the performance of protecting workers handling hazardous chemical substances. More specifically, it can effectively protect workers from organic chemicals that are absorbed from the skin and have an adverse effect on the human body, particularly liquid organic chemicals, such as organic phosphorus compounds, and harmful fine dust, bacteria, viruses, etc. This also relates to protective materials and protective clothing that effectively protect workers from aerosols.
有害化学物質から人体を保護するための防護衣服については、従来から種々提案されている。例えば、ゴム曳き布のように、有害化学物質が全く浸透しない材料で構成されたものが提案されている。しかしながら、これらの材料を用いると、防護性能は高いものの、生地が重いため作業性が劣り、また通気性及び透湿度が全くないため、酷暑環境下や過酷な肉体労働環境下で作業すると作業者に多大な熱ストレスが加わり、重篤な健康障害を及ぼす危険性を抱えている。 Various types of protective clothing for protecting human bodies from harmful chemical substances have been proposed. For example, a material made of a material that does not allow penetration of harmful chemical substances, such as a rubber cloth, has been proposed. However, when these materials are used, although the protective performance is high, the workability is inferior because the fabric is heavy, and there is no air permeability and moisture permeability. Therefore, if you work in extreme heat or harsh physical work environment, It is subject to great heat stress and has the risk of serious health problems.
このような不具合を解消するため、多孔膜を生地の表面あるいは裏面に形成して液体の化学物質を防御させ、かつ蒸れ感を軽減させる技術が開示されている(例えば、特許文献1)。しかしながらこれらの材料は透湿性あるいは通気性が不十分であるため、過度の暑熱下や過大な運動時には蒸れ感の解消は無理である。 In order to eliminate such problems, a technique is disclosed in which a porous film is formed on the front surface or the back surface of the dough to protect liquid chemical substances and reduce the feeling of stuffiness (for example, Patent Document 1). However, since these materials have insufficient moisture permeability or air permeability, it is impossible to eliminate the feeling of sultry under excessive heat or excessive exercise.
また、液状の有機化学物質防護層として撥水撥油加工を施した布帛を用いる技術も開示されている(例えば、特許文献2)。しかしながら、しかしながらこれらの材料では防護のため比較的質量の大きい布帛が必要となり、その結果、防護材料及び防護衣服の質量が大きくなり、生理的負担が増大する問題がある。更に、有害な微粉塵、細菌、ウイルスなどのエアロゾルに対して完全な防護性を得ることができない。 In addition, a technique using a water- and oil-repellent fabric as a liquid organic chemical protection layer is also disclosed (for example, Patent Document 2). However, these materials require a fabric having a relatively large mass for protection, and as a result, there is a problem that the mass of the protective material and the protective garment is increased and the physiological burden is increased. Furthermore, complete protection against aerosols such as harmful fine dust, bacteria and viruses cannot be obtained.
本発明は従来技術の課題を背景になされたもので、特に加圧下における液状の有害化学物質の浸透や、有害な微粉塵、細菌、ウイルスなどのエアロゾルに対して高い防護性能を有し、質量を大幅に増大させないことで生理的負担を抑制する防護材料及び防護衣服を提供することにある。 The present invention has been made against the background of the problems of the prior art, and has high protection performance against penetration of liquid harmful chemical substances under pressure, aerosols such as harmful fine dust, bacteria, viruses, etc. It is providing the protective material and protective clothing which suppress a physiological burden by not increasing significantly.
本発明は上記課題を解決するため、鋭意研究した結果、本発明を完成するに至った。すなわち本発明は、以下の通りである。
1.吸収層及び撥水撥油層をそれぞれ少なくとも1層以上有し、衣服の外側から見て吸収層の内側に少なくとも1層以上の撥水撥油層が配置されている防護材料であって、少なくとも1層以上の吸収層の平均単繊維直径が1nm以上1000nm以下である防護材料。
2.撥水撥油層がガス吸着性物質からなる上記1に記載の防護材料。
3.上記1または2に記載の防護材料よりなる防護衣服。
In order to solve the above problems, the present invention has been completed as a result of intensive studies. That is, the present invention is as follows.
1. A protective material having at least one absorbent layer and at least one water / oil repellent layer, wherein at least one water / oil repellent layer is disposed inside the absorbent layer as viewed from the outside of the clothes, The protective material whose average single fiber diameter of the above absorption layer is 1 nm or more and 1000 nm or less.
2. 2. The protective material according to 1 above, wherein the water / oil repellent layer comprises a gas adsorbing substance.
3. A protective garment comprising the protective material according to 1 or 2 above.
本発明によれば、特に加圧下における液状の有害化学物質や、有害な微粉塵、細菌、ウイルスなどのエアロゾルに対して高い防護性能を有し、質量を大幅に増大させない防護材料及び防護衣服が提供されるので、過度の暑熱下や過大な運動時においても生理的負担を抑制できる、有害化学物質防護材料及び防護衣服などの用途に好適に使用することができる。 According to the present invention, there are provided protective materials and protective clothing that have high protection performance against aerosols such as liquid harmful chemical substances, harmful fine dust, bacteria, viruses, etc., and do not significantly increase mass, particularly under pressure. Since it is provided, it can be suitably used for applications such as protective materials for hazardous chemical substances and protective clothing that can suppress physiological burden even under excessive heat and excessive exercise.
以下、本発明を詳細に説明する。
本発明に係る防護材料は吸収層を少なくとも1層以上有している。これは液状物質及びエアロゾル物質を吸収し、保持する層である。液状物質の場合においては毛細管現象により速やかに吸収し、水平方向へ拡散させることが必要となる。従って、該吸収層の平均単繊維直径は1000nm以下が好ましい。単繊維直径が細いことにより毛細管現象の効果は大きくなることより、より好ましくは500nm以下である。また、平均単繊維直径を細くすることにより、エアロゾル物質に対しても少ない質量で、高い捕集効率を有することとなりこの面からも有用である。
また、本発明の防護材料に用いる吸収層の平均単繊維直径は1nm以上であることが好ましい。1nmを下回ると繊維化が困難となるのみならず、フィルムに近い物性となり、実用可能な強度と優れた吸収層を得ることが困難となるからである。より好ましくは5nm以上、更に好ましくは10nm以上である。
Hereinafter, the present invention will be described in detail.
The protective material according to the present invention has at least one absorption layer. This is a layer that absorbs and retains liquid and aerosol materials. In the case of a liquid substance, it is necessary to absorb it quickly by capillary action and diffuse it in the horizontal direction. Therefore, the average single fiber diameter of the absorbing layer is preferably 1000 nm or less. It is more preferably 500 nm or less because the effect of capillary action is increased by the small single fiber diameter. In addition, by reducing the average single fiber diameter, a high mass collection efficiency can be obtained with a small mass with respect to the aerosol substance, which is also useful in this respect.
Moreover, it is preferable that the average single fiber diameter of the absorption layer used for the protective material of this invention is 1 nm or more. If the thickness is less than 1 nm, not only fiberization becomes difficult, but physical properties close to those of a film are obtained, and it becomes difficult to obtain a practical strength and an excellent absorption layer. More preferably, it is 5 nm or more, More preferably, it is 10 nm or more.
吸収層の素材としては、特に限定されるものではなくレーヨン、ポリノジック、キュプラ、リヨセル、アセテート、トリアセテート、ナイロン、アラミド、ビニロン、ビニリデン、ポリ塩化ビニル、ポリエステル、アクリル、アクリル系、ポリエチレン、ポリウレタン、ポリクラール、ポリアリレート、ポリイミド、ポリフェニレンスルフィド、ポリアクリロニトリル、ポリスルホン、ポリカーボネート、ポリパラフェニレンベンズオキサゾール(PBO)、ポリベンゾイミダゾール、ポリビニルアルコール、セルロース、ポリエチレンオキサイド、ポリプロピレンオキサイド、ポリ酢酸ビニル、ポリエチレンテレフタレート、ポリブチレンテレフタレート、ポリ乳酸、ポリプロピレン、等が挙げられ、不織布形状のものが吸収層としては好ましい形態である。また、これらの材料を単独、混合、あるいは順次他の補強基材と積層して皮膜を形成しても良い。 The material of the absorbent layer is not particularly limited, but rayon, polynosic, cupra, lyocell, acetate, triacetate, nylon, aramid, vinylon, vinylidene, polyvinyl chloride, polyester, acrylic, acrylic, polyethylene, polyurethane, polyclar , Polyarylate, polyimide, polyphenylene sulfide, polyacrylonitrile, polysulfone, polycarbonate, polyparaphenylene benzoxazole (PBO), polybenzimidazole, polyvinyl alcohol, cellulose, polyethylene oxide, polypropylene oxide, polyvinyl acetate, polyethylene terephthalate, polybutylene terephthalate , Polylactic acid, polypropylene, etc., and non-woven fabric is preferred as the absorbent layer It is have form. Further, these materials may be used alone, mixed, or sequentially laminated with another reinforcing base material to form a film.
吸収層として通気性、液状物質吸収性及び捕集効率等のバランスから鑑みるとナイロン、ポリウレタン、ポリカーボネートが好ましい。その中でも、衣服に適用する際、着心地という点でポリウレタンが最も好ましい。 Nylon, polyurethane, and polycarbonate are preferred as the absorbent layer in view of the balance of air permeability, liquid substance absorbability, collection efficiency, and the like. Among them, polyurethane is most preferable in terms of comfort when applied to clothes.
本発明の防護材料に用いる吸収層は、不織布形状であることが好ましい。不織布形状であれば、優れた液状物質及びエアロゾル物質吸収性能を付与できると共に、柔軟性・伸張性のバランスに優れ、例えば被服として用いた場合、作業し易く、ストレスを軽減することができるからである。また、これらの材料を単独、混合、あるいは順次他の補強基材と積層して皮膜を形成するのも好ましい形態の一つである。 It is preferable that the absorption layer used for the protective material of this invention is a nonwoven fabric shape. If it is non-woven fabric shape, it can give excellent liquid substance and aerosol substance absorption performance, and has excellent balance of flexibility and extensibility. For example, when used as clothes, it is easy to work and can reduce stress. is there. In addition, it is one of preferable modes to form a film by individually or mixing these materials or sequentially laminating with another reinforcing base material.
上記記載の不織布状吸収層の製法としては特に限定されるものではなく、公知の湿式法、乾式法、メルトブローン法、スパンボンド法、フラッシュ紡糸法、エレクトロスピニング法、複合繊維分割法等が挙げられるが、圧力損失が低く、微細な繊維径の不織布が製造できる点からエレクトロスピニング法が好ましい。
ここでいうエレクトロンスピニング法とは、溶液紡糸の一種であり、ポリマー溶液にプラスの高電圧を与え、それがアースやマイナスに帯電した表面にスプレーされる過程で繊維化を起こさせる手法である。
The method for producing the nonwoven fabric absorbent layer described above is not particularly limited, and examples include known wet methods, dry methods, melt blown methods, spunbond methods, flash spinning methods, electrospinning methods, and composite fiber splitting methods. However, the electrospinning method is preferable from the viewpoint that the pressure loss is low and a nonwoven fabric having a fine fiber diameter can be produced.
The electrospinning method referred to here is a kind of solution spinning, which is a technique of applying a positive high voltage to a polymer solution and causing fiberization in the process of being sprayed on a grounded or negatively charged surface.
本発明の防護材料に用いる吸収層の目付は、5〜100g/m2であることが好ましい。100g/m2以下であれば、後述する撥水撥油層と積層しても、防護衣服として用いた場合、軽量性・運動追従性を損なわず、作業者に対する負担を軽減できるからである。一方、5g/m2未満であれば、強度・粒子捕集特性に問題が生じやすい。より好ましくは10〜70g/m2、更に好ましくは15〜60g/m2である。 The weight of the absorbent layer used for the protective material of the present invention is preferably 5 to 100 g / m 2 . If it is 100 g / m 2 or less, even if laminated with a water / oil repellent layer, which will be described later, when used as a protective garment, the burden on the operator can be reduced without impairing the light weight and the motion following ability. On the other hand, if it is less than 5 g / m 2 , problems are likely to occur in strength and particle collection characteristics. More preferably, it is 10-70 g / m < 2 >, More preferably, it is 15-60 g / m < 2 >.
本発明の防護材料に用いる吸収層の通気性は、JIS L−1018 8.33に記載の方法による通気性試験で6cm3/cm2・sec以上であることが好ましい。6cm3/cm2・sec以下であると通気性が少なく、例えば防護衣服に用いた場合、作業者の着用感を著しく損なうからである。 The air permeability of the absorbent layer used in the protective material of the present invention is preferably 6 cm 3 / cm 2 · sec or more in the air permeability test according to the method described in JIS L-1018 8.33. This is because if it is 6 cm 3 / cm 2 · sec or less, the air permeability is low and, for example, when used in protective clothing, the wearer's feeling of wear is significantly impaired.
吸収層は単独で用いても構わないが、補強あるいは保護のために通気性のある基材と複合するのも好ましい形態の一つである。基材の通気性については、吸収層の通気性能を損なわないために10cm3/cm2・sec以上、好ましくは20cm3/cm2・sec以上であることが好ましい。基材にはシート状繊維集合体あるいは通気性のある微多孔フィルム又は膜を用いることが出来る。シート状繊維集合体としては綿、麻、毛、絹等の天然繊維、レーヨン、ポリノジック、キュプラ、リヨセル等の再生繊維、アセテート、トリアセテート等の半合成繊維、ナイロン、アラミド、ビニロン、ビニリデン、ポリ塩化ビニル、ポリエステル、アクリル、アクリル系、ポリエチレン、ポリプロピレン、ポリウレタン、ポリクラール、ポリアリレート、ポリベンザゾール、ポリイミド、ポリフェニレンスルフィド等の合成繊維からなる織物、編物、不織布等が挙げられる。これら繊維は単独あるいは混紡、交織、交編等により組み合わせてシート状繊維集合体としても良い。通気性のある微多孔フィルム又は膜としてはポリエチレン、ポリプロピレン、ポリテトラフルオロエチレン、共重合ポリエステル、ポリウレタン、ポリエーテルポリウレタン、アクリレート等のシート状物が挙げられる。これらの材料を単独、混合、あるいは順次コーティングおよび積層して皮膜を形成しても構わない。 The absorbent layer may be used alone, but it is also one of preferred forms to be combined with a breathable base material for reinforcement or protection. The air permeability of the substrate is preferably 10 cm 3 / cm 2 · sec or more, and more preferably 20 cm 3 / cm 2 · sec or more so as not to impair the air permeability of the absorbent layer. A sheet-like fiber aggregate or a breathable microporous film or membrane can be used for the substrate. Sheet fiber aggregates include natural fibers such as cotton, hemp, hair, and silk, regenerated fibers such as rayon, polynosic, cupra, and lyocell, semi-synthetic fibers such as acetate and triacetate, nylon, aramid, vinylon, vinylidene, and polychlorinated Examples include woven fabrics, knitted fabrics, and nonwoven fabrics made of synthetic fibers such as vinyl, polyester, acrylic, acrylic, polyethylene, polypropylene, polyurethane, polyclar, polyarylate, polybenzazole, polyimide, polyphenylene sulfide, and the like. These fibers may be used alone or in combination by blending, union, union, etc. to form a sheet-like fiber assembly. Examples of the air-permeable microporous film or membrane include sheet-like materials such as polyethylene, polypropylene, polytetrafluoroethylene, copolymer polyester, polyurethane, polyether polyurethane, and acrylate. These materials may be used alone, mixed, or sequentially coated and laminated to form a film.
基材と複合した状態による吸収層の防護材料とする場合、通気性の低下を防ぎ且つ材料の柔軟性を維持したうえでラミネート法により積層できる。ポリウレタン系あるいはアクリル酸エステル系エマルジョンで接着する場合や、基材等を溶着あるいは融着する場合は全面接着するのではなくドット状に部分接着することが好ましい。低融点の共重合ポリエステル、ポリアミド、ポリオレフィンから成る低目付の不織布、網状体あるいは粉体を介して熱接着することも可能である。本願発明で用いる接着剤は、不織布状であることが好ましい。粒子状であれば均一塗布が困難であるため、少量で接着すると、基材との接着ができず、また、多量に使用すると硬くなる。
また、直接エレクトロスピング法等により基材へコーティングする方法は、接着剤を必要としないことから通気性の低下を最小限に抑えることが出来、極めて有効な手段となる。
When the protective material for the absorbent layer is combined with the base material, it can be laminated by a laminating method while preventing the air permeability from being lowered and maintaining the flexibility of the material. When adhering with a polyurethane or acrylic ester emulsion, or when welding or fusing a substrate or the like, it is preferable to partially adhere in the form of dots instead of adhering to the entire surface. It is also possible to perform heat bonding through a low-weight nonwoven fabric, a net-like body, or a powder made of low-melting copolymer polyester, polyamide, or polyolefin. The adhesive used in the present invention is preferably non-woven. Since uniform application is difficult if it is in the form of particles, if it is adhered in a small amount, it cannot be adhered to the substrate, and if it is used in a large amount, it becomes hard.
In addition, the method of coating the substrate by the direct electrospinning method or the like does not require an adhesive, so that a decrease in air permeability can be minimized and is a very effective means.
本発明に係る防護材料は撥水撥油層を少なくとも1層以上有している。撥水撥油層は吸収層において保持した液状物質の染み出し防ぐ役割が必要で液状物質に濡れにくいことが必須である。様々な特性を有する液体の浸透を防ぐには、撥水性のみならず、撥油性も必要である。撥水度はJIS L−1092に記載の6.2スプレー試験で4以上、撥油度はAATCC Test Method 118で5級以上であることが好ましい。この撥水撥油性を付与する方法としては特に限定されるものではなく、公知の通常スプレーによる噴霧や含浸加工などが挙げられる。撥水剤や撥油剤としてはフッ素樹脂系、シリコン樹脂系、ワックス系、セルロース反応系等特に限定されるものではない。 The protective material according to the present invention has at least one water / oil repellent layer. The water / oil repellent layer needs to play a role of preventing the liquid material held in the absorption layer from seeping out, and it is essential that the water / oil repellent layer is not easily wetted by the liquid material. In order to prevent the penetration of liquids having various properties, not only water repellency but also oil repellency is required. The water repellency is preferably 4 or more in the 6.2 spray test described in JIS L-1092, and the oil repellency is preferably 5 or more in AATCC Test Method 118. The method for imparting water / oil repellency is not particularly limited, and examples thereof include spraying or impregnation with a known normal spray. The water and oil repellents are not particularly limited, such as fluorine resin, silicon resin, wax, and cellulose reaction system.
撥水撥油層の素材としては、特に限定されるものではなくレーヨン、ポリノジック、キュプラ、リヨセル、アセテート、トリアセテート、ナイロン、アラミド、ビニロン、ビニリデン、ポリ塩化ビニル、ポリエステル、アクリル、アクリル系、ポリエチレン、ポリウレタン、ポリクラール、ポリアリレート、ポリイミド、ポリフェニレンスルフィド、ポリアクリロニトリル、ポリスルホン、ポリカーボネート、ポリパラフェニレンベンズオキサゾール(PBO)、ポリベンゾイミダゾール、ポリビニルアルコール、セルロース、ポリエチレンオキサイド、ポリプロピレンオキサイド、ポリ酢酸ビニル、ポリエチレンテレフタレート、ポリブチレンテレフタレート、ポリ乳酸、ポリプロピレン、等が挙げられる。また、その形態も織物、編物、不織布等が挙げられる。これらの材料を単独、混合、あるいは順次他の補強基材と積層しても良い。 The material of the water / oil repellent layer is not particularly limited, and rayon, polynosic, cupra, lyocell, acetate, triacetate, nylon, aramid, vinylon, vinylidene, polyvinyl chloride, polyester, acrylic, acrylic, polyethylene, polyurethane , Polyclar, polyarylate, polyimide, polyphenylene sulfide, polyacrylonitrile, polysulfone, polycarbonate, polyparaphenylene benzoxazole (PBO), polybenzimidazole, polyvinyl alcohol, cellulose, polyethylene oxide, polypropylene oxide, polyvinyl acetate, polyethylene terephthalate, poly Examples include butylene terephthalate, polylactic acid, and polypropylene. Moreover, the form includes a woven fabric, a knitted fabric, a non-woven fabric, and the like. These materials may be singly or mixed or sequentially laminated with another reinforcing base material.
本発明の防護材料に用いる撥水撥油層の目付は、5〜100g/m2であることが好ましい。100g/m2以下であれば、吸収層と積層しても、防護衣服として用いた場合、軽量性・運動追従性を損なわず、作業者に対する負担を軽減できるからである。一方、5g/m2未満であれば、強度・粒子捕集特性に問題が生じやすい。より好ましくは10〜70g/m2、更に好ましくは15〜60g/m2である。 The basis weight of the water / oil repellent layer used in the protective material of the present invention is preferably 5 to 100 g / m 2 . If it is 100 g / m 2 or less, even if it is laminated with an absorbent layer, when used as protective clothing, the lightness and movement following ability are not impaired, and the burden on the operator can be reduced. On the other hand, if it is less than 5 g / m 2 , problems are likely to occur in strength and particle collection characteristics. More preferably, it is 10-70 g / m < 2 >, More preferably, it is 15-60 g / m < 2 >.
本発明の防護材料に用いる撥水撥油層の通気性は、JIS L−1018 8.33に記載の方法による通気性試験で6cm3/cm2・sec以上であることが好ましい。6cm3/cm2・sec以下であると通気性が少なく、例えば防護衣服に用いた場合、作業者の着用感を著しく損なうからである。 The air permeability of the water / oil repellent layer used in the protective material of the present invention is preferably 6 cm 3 / cm 2 · sec or more in a breathability test according to the method described in JIS L-1018 8.33. This is because if it is 6 cm 3 / cm 2 · sec or less, the air permeability is low and, for example, when used in protective clothing, the wearer's feeling of wear is significantly impaired.
撥水撥油層はガス状有機化学物質を吸着し得る、ガス吸着性物質からなることが好ましい。ガス吸着性物質を用いることにより、液状有害化学物質とエアロゾル有害物質に加え、ガス状有害化学物質の侵入を防止することができ、より好ましい形態となる。 The water / oil repellent layer is preferably made of a gas adsorbing substance capable of adsorbing a gaseous organic chemical substance. By using a gas adsorbing substance, intrusion of gaseous harmful chemical substances in addition to liquid harmful chemical substances and aerosol harmful substances can be prevented, and this is a more preferable form.
ここでいうガス状有機化学物質とは炭素元素を1つ以上持つ化合物のことである。50以上の比較的大きな分子量をもち、ガス吸着物質である活性炭が吸着可能なガス状化学物質である。一例を挙げると、農薬、殺虫剤、除草剤に使用される有機リン系化合物や塗装作業などに使用されるトルエン、塩化メチレン、クロロホルムなどの一般的な有機溶剤が挙げられる。 The gaseous organic chemical substance here is a compound having one or more carbon elements. It is a gaseous chemical substance having a relatively large molecular weight of 50 or more and capable of adsorbing activated carbon as a gas adsorbing substance. For example, common organic solvents such as organic phosphorus compounds used for agricultural chemicals, insecticides and herbicides, and toluene, methylene chloride, chloroform used for painting work and the like can be mentioned.
撥水撥油層に用いるガス吸着性物質としては、活性炭やカーボンブラックなどの炭素系吸着材、あるいはシリカゲル、ゼオライト系吸着材、炭化ケイ素、活性アルミナなどの無機系吸着材から対象とする被吸着物質に応じ適宜選定することができる。その中でも広範囲なガスに対応できる活性炭は好ましく、特に吸着速度や吸着容量が大きく少量の使用で効果的な透過抑制性が得られ、更に防護衣服として用いた場合に、作業者の運動性を妨げにくいことから繊維状活性炭はより好ましい。 Gas adsorbing substances used for the water / oil repellent layer include carbon adsorbents such as activated carbon and carbon black, or adsorbed substances targeted from inorganic adsorbents such as silica gel, zeolite adsorbent, silicon carbide, and activated alumina. Can be selected as appropriate. Among them, activated carbon that can deal with a wide range of gases is preferable. Especially, the adsorption rate and adsorption capacity are large, and effective permeation suppression can be obtained by using a small amount. Further, when used as protective clothing, it impedes the mobility of workers. Fibrous activated carbon is more preferable because it is difficult.
活性炭の吸着性能としては、トルエン吸着性能で25 g/m2以上が好ましく、より好ましくは30 g/m2以上である。トルエン吸着性能が25 g/m2未満であると十分な防護性を得るために多くの活性炭が必要となり、防護材料が重くなる。 The adsorption performance of the activated carbon is preferably 25 g / m 2 or more, more preferably 30 g / m 2 or more in terms of toluene adsorption performance. If the toluene adsorption performance is less than 25 g / m 2 , many activated carbons are required to obtain sufficient protection, and the protective material becomes heavy.
活性炭の平均細孔直径としては200nm以下が好ましい。平均細孔直径が200nmより大きくなると吸着したガス状有機化学物質が脱離しやすくなるからである。 The average pore diameter of the activated carbon is preferably 200 nm or less. This is because when the average pore diameter is larger than 200 nm, the adsorbed gaseous organic chemical substance is easily desorbed.
活性炭の細孔容積は0.25cc/g以上が好ましく、より好ましくは0.3cc/g以上である。細孔容積が0.25cc/g未満であると十分な防護性能を得るために多くの活性炭が必要となり、防護材料が重くなるからである。 The pore volume of the activated carbon is preferably 0.25 cc / g or more, more preferably 0.3 cc / g or more. This is because if the pore volume is less than 0.25 cc / g, a large amount of activated carbon is required to obtain sufficient protective performance, and the protective material becomes heavy.
活性炭のBET比表面積としては700m2/g以上3000m2/g以下が好ましく、少量の使用で十分な透過抑制能を得るためには、1000m2/g以上2500m2/g以下がさらに好ましい。BET比表面積が700m2/g未満であると十分な防護性を得るために多くの活性炭が必要となり防護材料が重くなる。一方、3000m2/gより大きくなると吸着したガス状有機化学物質を脱離する問題が起こる。 The BET specific surface area of the activated carbon is preferably 700 m 2 / g or more and 3000 m 2 / g or less, and more preferably 1000 m 2 / g or more and 2500 m 2 / g or less in order to obtain sufficient permeation suppression ability with a small amount of use. If the BET specific surface area is less than 700 m 2 / g, a large amount of activated carbon is required to obtain sufficient protection, and the protective material becomes heavy. On the other hand, if it exceeds 3000 m 2 / g, there arises a problem of desorbing the adsorbed gaseous organic chemical substance.
少量の使用で効果的な透過抑制能を得るために繊維状の活性炭を使用する方法は有効な手段であるが、その際、使用する繊維状活性炭の原料としては、綿、麻といった天然セルロース繊維の他、レーヨン、ポリノジック、溶剤紡糸法によるといった再生セルロース繊維、さらにはポリビニルアルコール繊維、アクリル系繊維、芳香族ポリアミド繊維、リグニン繊維、フェノール繊維、石油ピッチ繊維等の合成繊維が挙げられるが、得られる繊維状活性炭の物性(強度等)や吸着性能から再生セルロース繊維、フェノール系繊維、アクリル系繊維が好ましい。これらの原料繊維の短繊維あるいは長繊維を用いて製織、製編、不織布化した布帛を必要に応じて適当な耐炎化剤を含有させた後、450℃以下の温度で耐炎化処理を施し、次いで500℃以上1000℃以下の温度で炭化賦活する公知の方法によって繊維状活性炭を製造することができる。 The method of using fibrous activated carbon in order to obtain effective permeation suppression ability with a small amount of use is an effective means, but the raw material of fibrous activated carbon used at that time is natural cellulose fibers such as cotton and hemp Other examples include regenerated cellulose fibers such as rayon, polynosic, and solvent spinning, and synthetic fibers such as polyvinyl alcohol fibers, acrylic fibers, aromatic polyamide fibers, lignin fibers, phenol fibers, and petroleum pitch fibers. From the physical properties (strength etc.) and adsorption performance of the fibrous activated carbon obtained, regenerated cellulose fibers, phenolic fibers and acrylic fibers are preferred. After weaving, knitting, and nonwoven fabric using these short fibers or long fibers of the raw material fibers and containing an appropriate flameproofing agent as necessary, flameproofing treatment is performed at a temperature of 450 ° C. or lower, Subsequently, fibrous activated carbon can be manufactured by the well-known method of activating carbonization at the temperature of 500 degreeC or more and 1000 degrees C or less.
繊維状活性炭をシート化する方法としては、シート基材にガス吸着性物質をバインダーにより接着する方法、あるいは吸着剤を適当なパルプおよびバインダーを含めスラリー状とし、湿式抄紙機により抄造する方法、あるいは活性炭素繊維の原料繊維をあらかじめ製織、製編、不織布化し、必要に応じて耐炎化処理したのち炭化・賦活する公知の方法により吸着シートを得ることができる。 As a method for forming fibrous activated carbon into a sheet, a method of adhering a gas adsorbing substance to a sheet substrate with a binder, or a method of making an adsorbent into a slurry including an appropriate pulp and binder, and making a paper with a wet paper machine, or The adsorbent sheet can be obtained by a known method in which the activated carbon fiber raw material fibers are woven, knitted, or nonwoven fabric in advance and subjected to a flame resistance treatment as necessary, followed by carbonization and activation.
したがって、繊維状活性炭シートの形態としては織物状、編物状、不織布状、フェルト状、紙状、フィルム状などが挙げられるが、防護衣服として用いた場合の運動作業性、身体へのフィット性、柔軟性、更に積層方法や撥水撥油性を付与することの容易性から織物状、編物状もしくは不織布状であることが好ましい。 Therefore, the form of the fibrous activated carbon sheet includes woven, knitted, non-woven, felt, paper, film, etc., but exercise workability when used as protective clothing, fit to the body, From the viewpoint of flexibility and the ease of imparting a laminating method and water / oil repellency, a woven, knitted or non-woven fabric is preferred.
吸収層と撥水撥油層の積層順序は、衣服の外側から見て吸収層の内側に少なくとも1層以上の撥水撥油層が配置されていることが必要である。例えば吸収層と撥水撥油層が1層ずつの場合、積層順序が異なると、加圧下において液状有害化学物質が浸透してしまい、効果が得られない。 The stacking order of the absorbent layer and the water / oil repellent layer requires that at least one or more water / oil repellent layers be arranged inside the absorbent layer as viewed from the outside of the garment. For example, in the case of one absorption layer and one water / oil repellent layer, if the stacking order is different, the liquid harmful chemical substance penetrates under pressure, and the effect cannot be obtained.
吸収層と撥水撥油層の積層手段としては、以下の方法が上げられる。第1の方法としては、粒子除去層にシート状または粒状または粉状のガス吸着性物質を接着剤により接着する。第2の方法は、接着せずに縫製し、フラシの形状を作ることも可能である。第3の方法としては、あらかじめ作製したガス吸着層にエレクトロスピニング法等により直接塗布し、粒子除去層を形成させる方法がある。第2、3の積層方法であると接着剤等を使用することなく積層が可能であり、軽量な防護材料となることからフラシの形状とする方法、直接塗布する積層方法がより好ましい。 The following methods can be used as means for laminating the absorbent layer and the water / oil repellent layer. As a first method, a sheet-like, granular or powdery gas-adsorbing substance is bonded to the particle removal layer with an adhesive. In the second method, it is possible to sew without bonding and make a shape of a flash. As a third method, there is a method in which a particle removal layer is formed by directly applying a gas adsorption layer prepared in advance by an electrospinning method or the like. In the second and third laminating methods, lamination is possible without using an adhesive or the like, and a lightweight protective material is used. Therefore, a method for forming a flash shape and a laminating method for direct application are more preferable.
上記記載の第1の方法で使用する接着剤としては、ウレタン系、ビニルアルコール系、エステル系、エポキシ系、塩ビ系、オレフィン系など挙げられるが、積層による透湿性の低下を抑制するためには透湿性の接着剤であるウレタン系、ビニルアルコール系、エステル系が好ましい。 Examples of the adhesive used in the first method described above include urethane-based, vinyl alcohol-based, ester-based, epoxy-based, vinyl chloride-based, olefin-based, etc., in order to suppress a decrease in moisture permeability due to lamination. Urethane type, vinyl alcohol type and ester type which are moisture permeable adhesives are preferable.
使用する接着剤のメルトインデックスとしては、好ましくは100g/10min以下であり、より好ましくは80g/10min以下である。撥水撥油層にガス吸着性物質を用いた場合、100g/10min以下とすることにより接着の際、ガス吸着性物質の表面を接着剤が被覆する面積が小さくなり積層によるガス吸着性能の低下を抑制することができる。 The melt index of the adhesive to be used is preferably 100 g / 10 min or less, more preferably 80 g / 10 min or less. When a gas-adsorbing substance is used for the water / oil-repellent layer, by setting it to 100 g / 10 min or less, the area where the adhesive coats the surface of the gas-adsorbing substance becomes smaller at the time of bonding, and the gas adsorbing performance decreases due to lamination. Can be suppressed.
また、不織布状の接着剤により積層することは有用な手段となる。粒子状、ドープ状の接着剤であれば均一塗布が困難であり、少量で接着すると吸着剤を固着できず、また多量に使用すると硬くなり、更には吸着性能の低下を招来する。又、フィルム状であれば通気性が低下するからである。 Moreover, laminating with a non-woven adhesive is a useful means. Uniform application is difficult if the adhesive is in the form of particles or dope, and if adsorbed in a small amount, the adsorbent cannot be fixed, and if used in a large amount, it becomes hard and further causes a decrease in adsorption performance. Moreover, it is because air permeability will fall if it is a film form.
吸収層と撥水撥油層からなる積層体の目付としては、300g/m2以下が好ましく、さらに好ましくは250g/m2以下が好ましい。300g/m2を超えると着用者への負荷が大きくなり、体から発散される汗・蒸気を通気性だけでは処理できなくなる。 The basis weight of the laminate comprising the absorbent layer and the water / oil repellent layer is preferably 300 g / m 2 or less, more preferably 250 g / m 2 or less. If it exceeds 300 g / m 2 , the load on the wearer will increase, and sweat / steam emitted from the body cannot be treated only with air permeability.
図1に示すように吸収層と撥水撥油層からなる積層材料の最も外側に外層付加層を設けてもよい。外層付加層の目的としては、外部から与えられる機械的な力から吸収層および撥水撥油層を保護すること、機械的強度を補うことであり、撥水性と撥油性が付与されている織物、編物あるいは不織布などが好ましい。
外層付加層としては、JIS L−1092に記載の6.2スプレー試験を実施した場合の撥水度が4以上、AATCC Test Method 118による撥油度が4級以上である織物、編物、または不織布などが好適に用いることができるが、柔軟性を考慮したものの使用が推奨される。
吸収層と撥水撥油層からなる積層材料と外層付加層とは、あらかじめ接着剤により接着されている形態でもよいし、柔軟性を考慮し、接着せずに重ね合わせた状態で縫製加工し、衣服を作製してもよい。
As shown in FIG. 1, an outer layer additional layer may be provided on the outermost side of the laminated material composed of the absorbent layer and the water / oil repellent layer. The purpose of the outer layer additional layer is to protect the absorbent layer and the water / oil repellent layer from mechanical force given from the outside, to supplement the mechanical strength, and to provide the fabric with water repellency and oil repellency, A knitted fabric or a nonwoven fabric is preferred.
As an outer layer additional layer, a woven fabric, a knitted fabric, or a non-woven fabric having a water repellency of 4 or more when subjected to the 6.2 spray test described in JIS L-1092 and an oil repellency of AATCC Test Method 118 of 4 or more. Can be used preferably, but it is recommended to use one that is flexible.
The laminated material consisting of the absorbent layer and the water / oil repellent layer and the outer layer additional layer may be in a form bonded in advance with an adhesive, or in consideration of flexibility, sewed in a stacked state without bonding, You may make clothes.
図1に示すように吸収層と撥水撥油層からなる積層材料の最も内側に内層付加層を設けてもよい。内層付加層としては、織物、編物、不織布、開孔フィルム等の材料があげられるが、通気性や柔軟性の面から粗い密度で製織あるいは製編された織物あるいは編物が好ましい。
内層付加層の目的としては、外部から与えられる機械的な力から吸収層及び撥水撥油層を保護する役割と、防護衣着用者の汗によるべたつき感を抑制する役割である。
As shown in FIG. 1, an inner layer additional layer may be provided on the innermost side of the laminated material composed of the absorbent layer and the water / oil repellent layer. Examples of the inner layer additional layer include materials such as woven fabrics, knitted fabrics, nonwoven fabrics, and apertured films, but woven fabrics or knitted fabrics woven or knitted at a coarse density are preferable in terms of air permeability and flexibility.
The purpose of the inner layer additional layer is to protect the absorption layer and the water / oil repellent layer from mechanical force applied from the outside, and to suppress the sticky feeling of the protective clothing wearer due to sweat.
外層付加層および/また内層付加層を付与した積層体の目付としては、500g/m2以下が好ましく、さらに好ましくは450 g/m2以下である。500g/m2を超えると防護衣服の目付が大きくなり生理的負担が増大する原因となる。 The basis weight of the laminate provided with the outer layer addition layer and / or the inner layer addition layer is preferably 500 g / m 2 or less, more preferably 450 g / m 2 or less. If it exceeds 500 g / m 2 , the basis weight of the protective clothing will be increased, which will increase the physiological burden.
次に実施例および比較例を用いて、本発明を具体的に説明するが、本発明はこれらの実施例によって制限されるものではない。尚、実施例に記載の評価は以下に記す方法による。 EXAMPLES Next, although this invention is demonstrated concretely using an Example and a comparative example, this invention is not restrict | limited by these Examples. The evaluation described in the examples is based on the method described below.
(加圧下における液状有機化学物質透過性試験)
ガラス板上にコンゴーレッド紙を置き、更にその上へ、試験品を置き、その上にフタル酸ジオクチルを25μL滴下する。更にその上に底面積1cm2の1kg錘を置き、8時間後のコンゴーレッド紙の染み出しを確認し、液状有機化学物質浸透を判定した。
(Liquid organic chemical permeability test under pressure)
Place Congo red paper on a glass plate, place a test product on it, and drop 25 μL of dioctyl phthalate onto it. Further, a 1 kg weight with a bottom area of 1 cm 2 was placed thereon, and the seepage of Congo red paper after 8 hours was confirmed to determine penetration of the liquid organic chemical substance.
(粒子捕集効率測定)
粒子径0.3μmのポリアルファオレフィン粒子を用い、図2に示した粒子捕集効率測定器により実施した。試験品をダクト内に設置し、試験品の上流と下流の差圧が15Paとなるようバルブでコントロールし、試験品の上流、下流のポリアルファオレフィン粒子個数を粒子計測器(株式会社RION製KC−14)で測定した。粒子の捕集効率は下記数式を用いて算出した。
粒子捕集効率(%)=(1−下流側粒子個数/上流側粒子個数)×100
(Measurement of particle collection efficiency)
The measurement was carried out using a particle collection efficiency measuring instrument shown in FIG. 2 using polyalphaolefin particles having a particle diameter of 0.3 μm. The test product is installed in the duct and controlled by a valve so that the differential pressure between the upstream and downstream of the test product is 15 Pa. The number of polyalphaolefin particles upstream and downstream of the test product is measured using a particle counter (KC manufactured by RION Co., Ltd.). -14). The particle collection efficiency was calculated using the following formula.
Particle collection efficiency (%) = (1−the number of downstream particles / the number of upstream particles) × 100
(BET比表面積)
BET比表面積は、液体窒素の沸点(−195.8℃)雰囲気下、相対圧力0.0〜0.15の範囲で上昇させたときの試料への窒素吸着量を数点測定し、BETプロットにより試料単位質量あたりの表面積(m2/g)を求めた。
(BET specific surface area)
The BET specific surface area was measured by measuring several points of nitrogen adsorption on the sample when the relative pressure was raised in the range of 0.0 to 0.15 in the atmosphere of the boiling point of liquid nitrogen (-195.8 ° C), and a BET plot. Was used to determine the surface area (m 2 / g) per unit mass of the sample.
(細孔容積)
細孔容積は、相対圧0.95における窒素ガスの気体吸着法により測定した。
(Pore volume)
The pore volume was measured by a nitrogen gas adsorption method at a relative pressure of 0.95.
(平均細孔直径)
平均細孔直径は、以下の式で求めた。
dp=4000Vp/S(ただし、dp:平均細孔直径(nm))
Vp:細孔容積(cc/g)
S:BET比表面積(m2/g)
(Average pore diameter)
The average pore diameter was determined by the following formula.
dp = 4000 Vp / S (where dp: average pore diameter (nm))
Vp: pore volume (cc / g)
S: BET specific surface area (m 2 / g)
(平均単繊維直径)
平均単繊維直径は走査型電子顕微鏡(SEM)にて撮影を行い、5000倍または10000倍のSEM画像に映し出された多数の繊維からランダムに20本の繊維を選び、単繊維直径を測定する。測定した20本の単繊維直径の平均値を算出し、平均単繊維直径とした。
(Average single fiber diameter)
The average single fiber diameter is photographed with a scanning electron microscope (SEM), and 20 fibers are randomly selected from a large number of fibers projected on a 5000 times or 10,000 times SEM image, and the single fiber diameter is measured. The average value of the measured 20 single fiber diameters was calculated and used as the average single fiber diameter.
(吸着性能)
JIS K−1477 5.7のトルエン吸着性能に準拠し、希釈倍率nは10で測定し、下記の計算式より求めた。
q=ΔW/S
q:トルエン吸着量[g/m2]
ΔW:吸着による増量[g]
S:試料の面積[m2]
(Adsorption performance)
Based on the toluene adsorption performance of JIS K-1477 5.7, the dilution factor n was measured at 10 and obtained from the following calculation formula.
q = ΔW / S
q: Amount of toluene adsorbed [g / m 2 ]
ΔW: Increase by adsorption [g]
S: Area of sample [m 2 ]
(質量)
JIS L−1018 8.4及びJIS L−1096 8.4による。
(mass)
According to JIS L-1018 8.4 and JIS L-1096 8.4.
(通気性)
JIS L−1018 8.33及びJIS L−1096 8.4による。
(Breathable)
According to JIS L-1018 8.33 and JIS L-1096 8.4.
(撥水度)
JIS L−1092 6.2による。
(Water repellency)
According to JIS L-1092 6.2.
(撥油度)
AATCC Test Method 118による。
(Oil repellency)
According to AATCC Test Method 118.
[実施例1]
綿糸40番手を使った平織物を定法により精練、漂白、染色、撥水撥油処理した生地(125g/m2)を外層付加層とし、ナイロン樹脂をスパンボンド法に不織布化した不織布にエレクトロスピニング法によりポリウレタン樹脂をスプレーし吸収層(40g/m2)とした。また、ポリブチレンテレフタレート樹脂をメルトブロー法により不織布化した不織布を定法により撥水撥油処理し、撥水度5、撥油度7級の撥水撥油層(45g/m2)とした。更にポリエステルフィラメント(33dtex、18フィラメント)の編物を定法により精練、染色した生地(45g/m2)を内層付加層とし、これらを重ね合わせることで防護材料を得た。この防護材料の質量、通気度、加圧下における液状有機化学物質透過性試験結果、吸収層の平均単繊維直径、粒子捕集効率を表1に示す。
[Example 1]
Electrospun into a non-woven fabric made of a nonwoven fabric made of nylon resin using a spunbond method with a fabric (125 g / m 2 ) that has been scoured, bleached, dyed, and water / oil repellent treated with a plain fabric using 40 count cotton yarn. The polyurethane resin was sprayed by the method to obtain an absorption layer (40 g / m 2 ). Further, a non-woven fabric obtained by forming a polybutylene terephthalate resin into a non-woven fabric by a melt blow method was subjected to a water / oil repellent treatment by a conventional method to obtain a water / oil repellent layer (45 g / m 2 ) having a water repellency of 5 and an oil repellency of 7 grade. Further, a fabric (45 g / m 2 ) obtained by scouring and dyeing a knitted polyester filament (33 dtex, 18 filament) by a conventional method was used as an inner layer additional layer, and these were superposed to obtain a protective material. Table 1 shows the mass of the protective material, the air permeability, the liquid organic chemical permeability test result under pressure, the average single fiber diameter of the absorbent layer, and the particle collection efficiency.
[実施例2]
綿糸40番手を使った平織物を定法により精練、漂白、染色、撥水撥油処理した生地(125g/m2)を外層付加層とし、ポリブチレンテレフタレート樹脂をメルトブロー法により不織布化した不織布にエレクトロスピニング法によりポリウレタン樹脂をスプレーし吸収層(25g/m2)とした。また、ノボラック系フェノール樹脂繊維からなる編物状の繊維状活性炭を定法により撥水撥油処理し、撥水度5、撥油度6級の撥水撥油層(125g/m2)とした。更にポリエステルフィラメント(33dtex、18フィラメント)の編物を定法により精練、染色した生地(45g/m2)を内層付加層とし、これらを重ね合わせることで防護材料を得た。この防護材料の質量、通気度、加圧下における液状有機化学物質透過性試験結果、吸収層の平均単繊維直径、粒子捕集効率を表1に示す。
[Example 2]
A plain fabric using 40 yarn count cotton is scoured, bleached, dyed and treated with water and oil repellent (125 g / m 2 ) as an outer layer, and a polybutylene terephthalate resin is made into a non-woven fabric by the melt blow method. A polyurethane resin was sprayed by a spinning method to obtain an absorption layer (25 g / m 2 ). Further, a knitted fibrous activated carbon made of novolac-based phenol resin fibers was subjected to a water / oil repellent treatment by a conventional method to obtain a water / oil repellent layer (125 g / m 2 ) having a water repellency of 5 and an oil repellency of 6 grades. Further, a fabric (45 g / m 2 ) obtained by scouring and dyeing a knitted polyester filament (33 dtex, 18 filament) by a conventional method was used as an inner layer additional layer, and these were superposed to obtain a protective material. Table 1 shows the mass of the protective material, the air permeability, the liquid organic chemical permeability test result under pressure, the average single fiber diameter of the absorbent layer, and the particle collection efficiency.
[比較例1]
綿糸40番手を使った平織物を定法により精練、漂白、染色、撥水撥油処理した生地(125g/m2)を外層付加層とした。また、ナイロン樹脂をスパンボンド法に不織布化した不織布にエレクトロスピニング法によりポリウレタン樹脂をスプレーした後、定法により撥水撥油処理した、撥水度5、撥油度7級の層(40g/m2)とポリブチレンテレフタレート樹脂をメルトブロー法により不織布化した不織布(40g/m2)を積層した。更にポリエステルフィラメント(33dtex、18フィラメント)の編物を定法により精練、染色した生地(45g/m2)を内層付加層とし、これらを重ね合わせることで防護材料を得た。この防護材料の質量、通気度、加圧下における液状有機化学物質透過性試験結果、吸収層の平均単繊維直径、粒子捕集効率を表1に示す。
[Comparative Example 1]
A fabric (125 g / m 2 ) obtained by scouring, bleaching, dyeing, and water / oil / oil repellency treatment of a plain fabric using 40 yarns of cotton yarn by a conventional method was used as an outer layer additional layer. Further, after spraying polyurethane resin by electrospinning on a nonwoven fabric made of nylon resin by spunbond method, water repellent and oil repellent treated by a conventional method, a layer of
[比較例2]
綿糸40番手を使った平織物を定法により精練、漂白、染色、撥水撥油処理した生地(125g/m2)を外層付加層とした。また、ポリブチレンテレフタレート樹脂をメルトブロー法により不織布化した不織布にエレクトロスピニング法によりポリウレタン樹脂をスプレーした後、定法により撥水撥油処理した撥水度5、撥油度7級の層(25g/m2)とノボラック系フェノール樹脂繊維からなる編物状の繊維状活性炭を定法により撥水撥油処理し、撥水度5、撥油度6級の層(125g/m2)を積層した。更にポリエステルフィラメント(33dtex、18フィラメント)の編物を定法により精練、染色した生地(45g/m2)を内層付加層とし、これらを重ね合わせることで防護材料を得た。この防護材料の質量、通気度、加圧下における液状有機化学物質透過性試験結果、吸収層の平均単繊維直径、粒子捕集効率を表1に示す。
[Comparative Example 2]
A fabric (125 g / m 2 ) obtained by scouring, bleaching, dyeing, and water / oil / oil repellency treatment of a plain fabric using 40 yarns of cotton yarn by a conventional method was used as an outer layer additional layer. Further, after spraying a polyurethane resin by electrospinning on a non-woven fabric made of polybutylene terephthalate resin by melt blow, a layer having a water repellency of 5 and an oil repellency of 7 grades (25 g / m 2 ) and a knitted fibrous activated carbon made of novolac-based phenolic resin fiber were subjected to water / oil repellency treatment by a conventional method, and a layer (125 g / m 2 ) having
実施例1、2は加圧下における液状有機化学物質透過性及び粒子捕集効率に優れ好適な防護材料であるのに対し、比較例1、2は液状有機化学物質が透過した。 Examples 1 and 2 are suitable protective materials having excellent liquid organic chemical permeability and particle collection efficiency under pressure, whereas Comparative Examples 1 and 2 were permeated with liquid organic chemicals.
本発明の防護材料及び防護衣服は、吸収層と撥水撥油層を適切な順序で積層することにより、特に液状の有機化学物質とエアロゾル物質を防護できるとともに、質量を大幅に増大させることなく、通気性も有すことにより生理的負担を抑制することができる防護材料及び防護衣服に関するものであり、防護衣服、農業用資材、防護テント、メディカル用品などに利用することができ、産業界に寄与することが大である。 The protective material and protective clothing of the present invention can protect particularly liquid organic chemicals and aerosol substances by laminating an absorbent layer and a water- and oil-repellent layer in an appropriate order, and without significantly increasing the mass, It is related to protective materials and protective clothing that can suppress physiological burden by having breathability, and can be used for protective clothing, agricultural materials, protective tents, medical supplies, etc., contributing to the industry It is great to do.
1:外層付加層
2:吸収層
3:撥水撥油層
4:内層付加層
5:粒子発生装置
6:ダクト
7:試験品
8:差圧計
9:バルブ
10:ブロアー
11:粒子計測器
12:サンプリング管
1: Outer layer additional layer 2: Absorbing layer 3: Water / oil repellent layer 4: Inner layer additional layer 5: Particle generator 6: Duct 7: Test article 8: Differential pressure gauge 9: Valve 10: Blower 11: Particle measuring instrument 12: Sampling tube
Claims (3)
A protective garment comprising the protective material according to claim 1.
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| JP2007027536A JP2008188925A (en) | 2007-02-07 | 2007-02-07 | Protective material and protective clothes |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2007027536A JP2008188925A (en) | 2007-02-07 | 2007-02-07 | Protective material and protective clothes |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JP2008188925A true JP2008188925A (en) | 2008-08-21 |
Family
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| Application Number | Title | Priority Date | Filing Date |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2012519535A (en) * | 2009-03-04 | 2012-08-30 | ゴア エンタープライズ ホールディングス,インコーポレイティド | Elastic chemical protection material |
| JP2014024238A (en) * | 2012-07-26 | 2014-02-06 | Toyobo Co Ltd | Protective sheet |
| JP2014024236A (en) * | 2012-07-26 | 2014-02-06 | Toyobo Co Ltd | Protective material |
| JP2014024237A (en) * | 2012-07-26 | 2014-02-06 | Toyobo Co Ltd | Protective sheet |
| JP2014141770A (en) * | 2012-12-27 | 2014-08-07 | Toyobo Co Ltd | Protective clothing |
| JP2014227624A (en) * | 2013-05-22 | 2014-12-08 | 東洋紡株式会社 | Protection material |
| CN105747295A (en) * | 2014-12-19 | 2016-07-13 | 常熟市润发服饰有限公司 | Water-resistant and oil-resistant garment |
| JP2018027665A (en) * | 2016-08-19 | 2018-02-22 | 東洋紡株式会社 | Protective material, protective clothing and method for producing regenerated protective clothing |
| WO2018066142A1 (en) * | 2016-10-07 | 2018-04-12 | 日産自動車株式会社 | Stain disappearing laminate, and image display device and automobile component using said stain disappearing laminate |
| CN112455041A (en) * | 2020-11-27 | 2021-03-09 | 江苏厚生新能源科技有限公司 | Multilayer composite fabric based on polysiloxane modification and preparation process thereof |
| CN112918052A (en) * | 2021-01-28 | 2021-06-08 | 江苏厚生新能源科技有限公司 | Ultraviolet radiation-proof polyethylene fabric and preparation method thereof |
| CN115667612A (en) * | 2020-04-09 | 2023-01-31 | 东丽尖端素材株式会社 | Composite non-woven fabric for medical use, its preparation method, and article |
| JP2023071439A (en) * | 2021-11-11 | 2023-05-23 | 日本製紙クレシア株式会社 | Shoe cover and manufacturing method thereof |
| US12402677B2 (en) | 2020-05-27 | 2025-09-02 | The Commonwealth Of Australia | Fabric resistant to liquid penetration |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2014024236A (en) * | 2012-07-26 | 2014-02-06 | Toyobo Co Ltd | Protective material |
| JP2014024237A (en) * | 2012-07-26 | 2014-02-06 | Toyobo Co Ltd | Protective sheet |
| JP2014141770A (en) * | 2012-12-27 | 2014-08-07 | Toyobo Co Ltd | Protective clothing |
| JP2014227624A (en) * | 2013-05-22 | 2014-12-08 | 東洋紡株式会社 | Protection material |
| CN105747295A (en) * | 2014-12-19 | 2016-07-13 | 常熟市润发服饰有限公司 | Water-resistant and oil-resistant garment |
| JP2018027665A (en) * | 2016-08-19 | 2018-02-22 | 東洋紡株式会社 | Protective material, protective clothing and method for producing regenerated protective clothing |
| WO2018066142A1 (en) * | 2016-10-07 | 2018-04-12 | 日産自動車株式会社 | Stain disappearing laminate, and image display device and automobile component using said stain disappearing laminate |
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| US10815382B2 (en) | 2016-10-07 | 2020-10-27 | Nissan Motor Co., Ltd. | Stain disappearing laminate, and image display device and automobile component using said stain disappearing laminate |
| CN115667612A (en) * | 2020-04-09 | 2023-01-31 | 东丽尖端素材株式会社 | Composite non-woven fabric for medical use, its preparation method, and article |
| US12402677B2 (en) | 2020-05-27 | 2025-09-02 | The Commonwealth Of Australia | Fabric resistant to liquid penetration |
| CN112455041A (en) * | 2020-11-27 | 2021-03-09 | 江苏厚生新能源科技有限公司 | Multilayer composite fabric based on polysiloxane modification and preparation process thereof |
| CN112918052A (en) * | 2021-01-28 | 2021-06-08 | 江苏厚生新能源科技有限公司 | Ultraviolet radiation-proof polyethylene fabric and preparation method thereof |
| JP2023071439A (en) * | 2021-11-11 | 2023-05-23 | 日本製紙クレシア株式会社 | Shoe cover and manufacturing method thereof |
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