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EP0908271B1 - Lapping head with oscillating toolholders - Google Patents

Lapping head with oscillating toolholders Download PDF

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Publication number
EP0908271B1
EP0908271B1 EP98830162A EP98830162A EP0908271B1 EP 0908271 B1 EP0908271 B1 EP 0908271B1 EP 98830162 A EP98830162 A EP 98830162A EP 98830162 A EP98830162 A EP 98830162A EP 0908271 B1 EP0908271 B1 EP 0908271B1
Authority
EP
European Patent Office
Prior art keywords
toothing
lapping head
head according
driving shaft
toolholders
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP98830162A
Other languages
German (de)
French (fr)
Other versions
EP0908271A2 (en
EP0908271A3 (en
Inventor
Roberto Signorini
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Comes Srl
Original Assignee
Comes Srl
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Comes Srl filed Critical Comes Srl
Publication of EP0908271A2 publication Critical patent/EP0908271A2/en
Publication of EP0908271A3 publication Critical patent/EP0908271A3/en
Application granted granted Critical
Publication of EP0908271B1 publication Critical patent/EP0908271B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/04Headstocks; Working-spindles; Features relating thereto
    • B24B41/047Grinding heads for working on plane surfaces
    • B24B41/0475Grinding heads for working on plane surfaces equipped with oscillating abrasive blocks, e.g. mounted on a rotating head
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B37/00Lapping machines or devices; Accessories
    • B24B37/11Lapping tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B37/00Lapping machines or devices; Accessories
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B37/00Lapping machines or devices; Accessories
    • B24B37/27Work carriers

Definitions

  • the present invention refers to a lapping head with oscillating toolholders for use, in particular, in lapping and/or polishing machines for working stone materials such as marble, granite, preferably, etc.
  • heads with oscillating toolholders for the polishing and lapping of stone materials said heads having a vertical shaft connected, on one side, to a corresponding driving shaft and, on the other, to a case to drive the latter into rotation at a predetermined speed.
  • a fixed reaction flange Disposed between the case and the member from which the motor receives the motion is a fixed reaction flange supported by the case by means of bearings having their axis parallel to the axis of the shaft.
  • the case bears a plurality of toolholder elements to which corresponding abrasive tools may be attached and which are driven into oscillatory motion about their respective axis via a mechanical transmission connected to said driving motor, so that each abrasive tool will be driven into an oscillatory motion about the axis of its toolholder and, at the same time, into rotary motion about the axis of the driving motor.
  • a further operating technique use is also made of machines having cylindrical grinding wheels. Heads for lapping machines of this type are described, for example, in the patents EP-571.340, IT-1.198.798 and IT-FI-96-U-00062.
  • the kinematic link allowing for the transmission of the motion from the main shaft to the various toolholders may be carried out in several ways.
  • use can be made of cams of suitable shape (tubolar, for instance), or of eccentrics; practical solutions are also known which adopt special connecting rods, or levers, or rockers provided with rollers which interact with relevant cam means.
  • the main object of the present invention is to provide a lapping head in which the driving shaft moves the toolholhers into an oscillatory motion thanks to means for the transmission of motion which comprise a plurality of gears (pivoted on corresponding toolholders) and a crown gear connected to the driving shaft and to be driven by the latter, the same crown gear being connected to the said gears through the association of two toothings one of which exhibits at least a variation of inclination along its development; the toolholders are pivoted to said support body so as to oscillate when said toothings mesh with each other in correspondence of a portion thereof exhibiting said variation of inclination.
  • means for the transmission of motion which comprise a plurality of gears (pivoted on corresponding toolholders) and a crown gear connected to the driving shaft and to be driven by the latter, the same crown gear being connected to the said gears through the association of two toothings one of which exhibits at least a variation of inclination along its development; the toolholders are pivoted to said support body so as to oscil
  • the lapping head further comprises a plurality of toolholders, (6) connected to the driving shaft (1) by means of first and second drive means, to be described herebelow.
  • the first drive means comprise a first body (5) supporting the toolholders (6) and which is secured by screws (4) to a flange (3) provided in the lower portion of the driving shaft (1) so as to result integral thereto upon the rotary motion of the same shaft.
  • the second drive means are intended to cause, in correspondence of the rotation of the driving shaft (1), an oscillation of the toolholders (6) about their axes (7) disposed at an angle to the driving shaft (1); in particular, the shaft (7) of the toolholders (6) may be disposed radially and substantially perpendicular to the driving shaft (1) - as shown in the non limitative example in which they are in an unbinding number of six.
  • the third gear (9) has two inner toothings (10, 11) for meshing respectively with said second gear (8) and a first toothing (13) borne by the crown gear (12).
  • the crown gear (12) is made to mesh with the first gears (15) through the association of two toothings (14, 15') one of which exhibits at least one variation of inclination along its development; the toolholders (6), moreover, by pivoting with respect to the support body (5), are caused to oscillate when the meshing of said toothings takes place in correspondence of a portion thereof exhibiting said variation of inclination.
  • the toothing exhibiting at least one variation of inclination along its development may be provided either on the crown gear (12) or on the first gears (15).
  • the special toothing (14) is formed on the crown gear (12).
  • the special toothing (14) alternates straigth and inclined portions.
  • two straight teeth or spaces may be provided in correspondence of the origin (0° is coincident with 360°) and the mid point.
  • the teeth In the 0° to 90° portion (designated with 14a) the teeth become oblique, with the maximum inclination being at 90°. From this point on, in the portion 14b, the inclination decreases [gradually] to become zero at 180°. From 180° to 270° (portion 14c) the teeth are again oblique but with an inclination opposite to that of the portions 14a and 14b.
  • the speed of oscillation of the toolholders (6) is determined by the number of sectors or portions into which the special toothing (14) is divided, as well as by the transmission ratio of the gearing defined by the second gear (8), by the third gear (9) with its two toothings (10) and (11), and by the crown gear (12) with its toothing (13).
  • the first gears (15) may be supported by corresponding pins (16) provided on the toolholders (6) and be disposed substantially perpendicular to the shafts (7).

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Gear Transmission (AREA)
  • Wind Motors (AREA)
  • Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)
  • Polishing Bodies And Polishing Tools (AREA)
  • Magnetic Heads (AREA)
  • Crushing And Grinding (AREA)
  • Cutting Tools, Boring Holders, And Turrets (AREA)

Description

  • The present invention refers to a lapping head with oscillating toolholders for use, in particular, in lapping and/or polishing machines for working stone materials such as marble, granite, grès, etc.
  • Known to those skilled in the art are heads with oscillating toolholders for the polishing and lapping of stone materials, said heads having a vertical shaft connected, on one side, to a corresponding driving shaft and, on the other, to a case to drive the latter into rotation at a predetermined speed. Disposed between the case and the member from which the motor receives the motion is a fixed reaction flange supported by the case by means of bearings having their axis parallel to the axis of the shaft. The case bears a plurality of toolholder elements to which corresponding abrasive tools may be attached and which are driven into oscillatory motion about their respective axis via a mechanical transmission connected to said driving motor, so that each abrasive tool will be driven into an oscillatory motion about the axis of its toolholder and, at the same time, into rotary motion about the axis of the driving motor. According to a further operating technique, use is also made of machines having cylindrical grinding wheels. Heads for lapping machines of this type are described, for example, in the patents EP-571.340, IT-1.198.798 and IT-FI-96-U-00062.
  • The kinematic link allowing for the transmission of the motion from the main shaft to the various toolholders may be carried out in several ways. For example, use can be made of cams of suitable shape (tubolar, for instance), or of eccentrics; practical solutions are also known which adopt special connecting rods, or levers, or rockers provided with rollers which interact with relevant cam means.
  • The utilization of components of the type above mentioned may cause non uniform oscillations of the toolholders due to the same configuration of the drive means which, upon the transformation of the uniform rotary motion of the driving shaft into the reciprocating motion of the various driven shafts, may be a cause of dead times or accelerations. The occurrence of such phenomena is detrimental to the lapping process. Moreover, with the components of the above said type, the use of relatively high cutting speed may give rise to problems especially when considering the increasingly higher use of diamond tools.
  • The main object of the present invention is to provide a lapping head in which the driving shaft moves the toolholhers into an oscillatory motion thanks to means for the transmission of motion which comprise a plurality of gears (pivoted on corresponding toolholders) and a crown gear connected to the driving shaft and to be driven by the latter, the same crown gear being connected to the said gears through the association of two toothings one of which exhibits at least a variation of inclination along its development; the toolholders are pivoted to said support body so as to oscillate when said toothings mesh with each other in correspondence of a portion thereof exhibiting said variation of inclination.
  • The present solution makes it possible to use a higher working speed, with an extremely uniform oscillation of the tool and without the dead times and accelerations which characterize the prior technique. In other words, the present lapping head allows a more efficent production and a better quality of the finished product.
  • This result has been achieved, according to the invention, by providing a lapping head with oscillating toolholders having the characteristics disclosed in claim 1. Further characteristics being set forth in the dependent claims.
  • These and other advantages and characteristics of the invention will be best understood by anyone skilled in the art from a reading of the following description in conjunction with the attached drawings given as a practical exemplification of the invention, but not to be considered in a limitative sense, wherein:
    • Fig. 1 is a top perspective view, with cutaway parts to highlight others, showing an exemplary embodiment of a lapping head according to the invention;
    • Fig. 2 is a top perspective view showing some details of the embodiment of Fig. 1;
    • Fig. 3 shows schematically a development of a toothing of a crown gear according to the present invention.
  • A lapping head with oscillating toolholders constructed according to the present invention comprises a driving shaft (1) carrying on top a flange (2) which defines the means (2) associated to relevant driving means.
    In practice, the flange (2) allows for the attachment of the lapping head to the spindle of a machine, the latter being not shown in the drawings as it does not make part of the present invention.
  • The lapping head further comprises a plurality of toolholders, (6) connected to the driving shaft (1) by means of first and second drive means, to be described herebelow.
  • The first drive means comprise a first body (5) supporting the toolholders (6) and which is secured by screws (4) to a flange (3) provided in the lower portion of the driving shaft (1) so as to result integral thereto upon the rotary motion of the same shaft.
  • The second drive means are intended to cause, in correspondence of the rotation of the driving shaft (1), an oscillation of the toolholders (6) about their axes (7) disposed at an angle to the driving shaft (1); in particular, the shaft (7) of the toolholders (6) may be disposed radially and substantially perpendicular to the driving shaft (1) - as shown in the non limitative example in which they are in an unbinding number of six.
  • The second means for the transmission of the motion comprise, in general, at least a plurality of first gears (15), pivoted on the toolholders (6) and a crown gear (12) connected to the driving shaft (1) and to be driven by the latter. A gear train (8, 9) may be provided between the crown gear (12) and the driving shaft (1) as illustrated in the example.
    Mounted on the driving shaft (1), as shown in the figures, is a second gear (8) which drives into motion a third gear (9) pivoted idly on a second support body (17) located on top with respect of the first support body (5).
  • The third gear (9) has two inner toothings (10, 11) for meshing respectively with said second gear (8) and a first toothing (13) borne by the crown gear (12).
    In this way, it is possible to drive the crown gear (12) and the gears disposed downstream thereof by modifying the rotary motion derived from the driving shaft (1) according to a predetermined gear ratio.
    The crown gear (12) is made to mesh with the first gears (15) through the association of two toothings (14, 15') one of which exhibits at least one variation of inclination along its development; the toolholders (6), moreover, by pivoting with respect to the support body (5), are caused to oscillate when the meshing of said toothings takes place in correspondence of a portion thereof exhibiting said variation of inclination.
  • The toothing exhibiting at least one variation of inclination along its development (also referred to as special toothing hereinbelow) may be provided either on the crown gear (12) or on the first gears (15).
    In the illustrated example, the special toothing (14) is formed on the crown gear (12).
  • As best shown in Fig. 3, the special toothing (14) alternates straigth and inclined portions.
    In particular, considering a development over 360°, two straight teeth or spaces may be provided in correspondence of the origin (0° is coincident with 360°) and the mid point. In the 0° to 90° portion (designated with 14a) the teeth become oblique, with the maximum inclination being at 90°. From this point on, in the portion 14b, the inclination decreases [gradually] to become zero at 180°. From 180° to 270° (portion 14c) the teeth are again oblique but with an inclination opposite to that of the portions 14a and 14b. In correspondence of 270° the inclination is the highest, then decreases from 270° to 360° (or 0°), in the portion 14d, until it cancels out.
    The oscillation of the toolholders (6) is therefore obtained by the variation of inclination of the special toothing (14) which, by meshing with the first gears (15) (which are straight), cause the same toolholders (6) to incline differently according to a complete movement upon every revolution of the crown gear (12).
  • In practice, the speed of oscillation of the toolholders (6) is determined by the number of sectors or portions into which the special toothing (14) is divided, as well as by the transmission ratio of the gearing defined by the second gear (8), by the third gear (9) with its two toothings (10) and (11), and by the crown gear (12) with its toothing (13).
    Again with reference to the figures, the first gears (15) may be supported by corresponding pins (16) provided on the toolholders (6) and be disposed substantially perpendicular to the shafts (7).
  • Advantageously, the present lapping head makes it possible to obtain an alternate and continuous radial motion. Such motion is obtained by making the special toothing (14) eccentric with respect to the driving shaft (1), or by making the gears (15) eccentric with respect to the relevant pins (16). The radial motion described above will result proportional to the diametral variation or to the degree of eccentricity of the special toothing (14) (or of the gears (15)).
    The radial motion will result extremely adtantageous in case of the so-called dressing of diamond tools.
    The shafts (7) may result engaged to the first support body (5) through a bush (19) associated to the same shafts (7) by a connection comprising a clearance-recovery device, for example, with springs (20) and balls (21), as shown in the drawings.
    Moreover, to reduce the vibrations and provide polished and shadeless surfaces, the support body (5) may be made to oscillate with respect to the driving shaft (1) by spring elements (22) and (23). On the first support body (5), in correspondence of the portions intended to face the toolholders (6), corresponding swells (24) may be provided coincident with the relevant axes of the shafts (7).
    Moreover, on the second support body (17), an inner cavity (18) may be provided which defines a chamber for storing a lubricating fluid.

Claims (16)

  1. Lapping head with oscillating toolholders, of the type comprising means (2) for association with relevant driving means, a driving shaft (1) connected to said association means (2), and a plurality of toolholders (6) which are connected to the driving shaft (1) by means of first and second drive means for the transmission of motion; said first drive means (3, 5) comprise a first body (5) for supporting the toolholders (6) which is integral with the driving shaft (1) upon the rotary motion of the latter, said second drive means being able to determine, in correspondence of the rotation of said driving shaft (1), an oscillation of the same toolholders (6) about their axes (7) disposed at an angle to said driving shaft (1); lapping head characterized in that said second drive means for the transmission of motion comprise at least a plurality of first gears (15) pivoted on said plurality of toolholders 6), and a crown gear (12) connected to the driving shaft (1) and to be driven by the latter, the said crown meshing with said plurality of first gears (15) through two toothings (14, 15') one of which exhibits at least a variation of inclination along its development, and wherein the said toolholders (6) are pivoted to said support body so as to oscillate when the meshing of said toothings takes place in correspondence of a portion thereof exhibiting said variation of inclination.
  2. Lapping head according to claim 1, characterized in that said toothing having at least one variation of inclination along its development is a toothing (14) formed on said crown gear (12).
  3. Lapping head according to claim 1, characterized in that said toothing having at least one variation of inclination along its development is a toothing (15') formed on said plurality of gears (15).
  4. Lapping head according to claim 1, characterized in that said toothing having at least one variation of inclination exhibits at least a portion substantially straight alternating an oblique portion.
  5. Lapping head according to claim 4, characterized in that said toothing having at least one variation of inclination exhibits portions substantially straight alternating oblique portions.
  6. Lapping head according to claim 4, characterized in that said toothing (14) exhibits an inclination which varies in inclination and direction.
  7. Lapping head according to claim 1, characterized in that said crown gear (12) exhibits a first toothing (13) and a second toothing (14), a gear train (8, 9) being provided between said driving shaft (1) and said first toothing (13) of said crown gear (12) so as to drive said crown gear, as well as the gears located downstream thereof, by modifying the rotary motion of said driving shaft (1) according to a predetermined gear ratio.
  8. Lapping head according to claim 7, characterized in that said gear train comprises a second gear (8) keyed on said driving shaft (1) and a third gear (9), idly disposed on a second support body (17) solid to said first support body (5) and exhibiting two inner toothings (10, 11) able to mesh, respectively, with said second gear (8) and said first toothing (13) of said crown gear (12).
  9. Lapping head according to claim 1, characterized in that said plurality of first gears (15) is supported by relevant pins (16) provided on said toolholders (6) and disposed substantially perpendicular to said shafts (7), said shafts (7) being engaged to said first support body through a bush (19) associated to the same shafts (7) by a connection comprising a clearance-recovery device.
  10. Lapping head according to claim 9, characterized in that said clearance-recovery device comprises springs (20) and balls (21).
  11. Lapping head according to claim 1, characterized in that between said driving shaft (1) and said first support body (5) there are provided spring elements (22, 23) able to reduce the vibrations.
  12. Lapping head according to claim 1, characterized in that said first support body (5) is provided, in correspondence of its portions intended to face said toolholders (6), a swell (24) coincident with the relevant axes of said shafts (7).
  13. Lapping head according to claim 1, characterized in that it comprises a second support body (17), disposed above said first support body (5) and exhibiting an inner cavity (18) defining a chamber for containing a lubricating fluid.
  14. Lapping head according to claim 1, characterized in that said shafts (7) of said toolholders (6) are disposed radially and substantially perpendicular to said driving shaft (1).
  15. Lapping head according to claim 1, characterized in that said crown gear (12) has a toothing (14) eccentric with respect to said driving shaft (1).
  16. Lapping head according to claim 1, characterized in that said first gears (15) have a toothing (15') eccentric with respect to the relevant pins (16) which support the same gears (16).
EP98830162A 1997-10-09 1998-03-20 Lapping head with oscillating toolholders Expired - Lifetime EP0908271B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
IT97FI000223A IT1295664B1 (en) 1997-10-09 1997-10-09 POLISHING HEAD WITH OSCILLATING SECTOR HOLDERS
ITFI970223 1997-10-09

Publications (3)

Publication Number Publication Date
EP0908271A2 EP0908271A2 (en) 1999-04-14
EP0908271A3 EP0908271A3 (en) 2001-01-31
EP0908271B1 true EP0908271B1 (en) 2002-10-23

Family

ID=11352259

Family Applications (1)

Application Number Title Priority Date Filing Date
EP98830162A Expired - Lifetime EP0908271B1 (en) 1997-10-09 1998-03-20 Lapping head with oscillating toolholders

Country Status (7)

Country Link
EP (1) EP0908271B1 (en)
KR (1) KR100384374B1 (en)
BR (1) BR9801586A (en)
DE (1) DE69808869T2 (en)
ES (1) ES2185138T3 (en)
IT (1) IT1295664B1 (en)
TW (1) TW431951B (en)

Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100416375B1 (en) * 2000-08-21 2004-01-31 오군재 Polishing Head for Granite and Ceramic Tiles
ITFI20080008A1 (en) * 2008-01-18 2009-07-19 Comes Srl HEAD FOR THE TREATMENT OF STONE AND CERAMIC MATERIAL
WO2010106389A1 (en) * 2009-03-18 2010-09-23 Co.Me.S. S.R.L. Head for the treatment of stone and ceramic materials
ITRE20110103A1 (en) * 2011-11-28 2013-05-29 B M R S P A HEAD FOR SMOOTHING AND / OR POLISHING OF SUBSTANTIALLY LASTRIFORMS
CN108942636A (en) * 2018-06-29 2018-12-07 江苏中科晶元信息材料有限公司 It is a kind of for producing the autogenous mill of GaAs
CN108673336A (en) * 2018-07-18 2018-10-19 窦业正 A kind of sander bistrique
IT201900001429A1 (en) * 2019-01-31 2020-07-31 Simec Spa CALIBRATION AND / OR SANDING HEAD
IT202000004387A1 (en) 2020-03-02 2021-09-02 Ancora Spa HEAD FOR THE TREATMENT OF CERAMIC AND SIMILAR SLABS
CN111761504B (en) * 2020-07-07 2022-03-18 温州职业技术学院 Environment-friendly surface treatment device for furniture production

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
IT1258733B (en) * 1992-05-22 1996-02-27 HEAD FOR POLISHING MACHINE WITH OSCILLATING SECTOR HOLDERS
IT1267682B1 (en) * 1994-02-09 1997-02-07 Simec Spa POLISHING HEAD, PARTICULARLY FOR SLABS OF MARBLE, GRANITE, PORCELAIN STONE AND OTHER STONE MATERIALS
IT1278641B1 (en) * 1995-04-14 1997-11-27 Comes Srl IMPROVED HEAD FOR POLISHING MACHINES WITH OSCILLATING SECTOR-HOLDER ARMS

Also Published As

Publication number Publication date
KR100384374B1 (en) 2003-07-16
DE69808869T2 (en) 2003-09-11
HK1019213A1 (en) 2000-01-28
KR19990036531A (en) 1999-05-25
TW431951B (en) 2001-05-01
ES2185138T3 (en) 2003-04-16
ITFI970223A1 (en) 1999-04-09
DE69808869D1 (en) 2002-11-28
EP0908271A2 (en) 1999-04-14
ITFI970223A0 (en) 1997-10-09
IT1295664B1 (en) 1999-05-24
BR9801586A (en) 1999-06-01
EP0908271A3 (en) 2001-01-31

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