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EP0370181B1 - Mélangeur travaillant en continu - Google Patents

Mélangeur travaillant en continu Download PDF

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Publication number
EP0370181B1
EP0370181B1 EP89115813A EP89115813A EP0370181B1 EP 0370181 B1 EP0370181 B1 EP 0370181B1 EP 89115813 A EP89115813 A EP 89115813A EP 89115813 A EP89115813 A EP 89115813A EP 0370181 B1 EP0370181 B1 EP 0370181B1
Authority
EP
European Patent Office
Prior art keywords
housing
mixer
shaft
wetting
conveying direction
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Revoked
Application number
EP89115813A
Other languages
German (de)
English (en)
Other versions
EP0370181A1 (fr
Inventor
Paul Eirich
Werner Christen
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Draiswerke GmbH
Original Assignee
Draiswerke GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=6367805&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=EP0370181(B1) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by Draiswerke GmbH filed Critical Draiswerke GmbH
Priority to AT89115813T priority Critical patent/ATE88661T1/de
Publication of EP0370181A1 publication Critical patent/EP0370181A1/fr
Application granted granted Critical
Publication of EP0370181B1 publication Critical patent/EP0370181B1/fr
Anticipated expiration legal-status Critical
Revoked legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N1/00Pretreatment of moulding material
    • B27N1/02Mixing the material with binding agent
    • B27N1/0227Mixing the material with binding agent using rotating stirrers, e.g. the agent being fed through the shaft of the stirrer
    • B27N1/0236Mixing the material with binding agent using rotating stirrers, e.g. the agent being fed through the shaft of the stirrer with the stirrers rotating about an horizontal axis, e.g. in consecutive casings
    • B27N1/0245Mixing the material with binding agent using rotating stirrers, e.g. the agent being fed through the shaft of the stirrer with the stirrers rotating about an horizontal axis, e.g. in consecutive casings with a single stirrer shaft
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/21Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by their rotating shafts
    • B01F27/2123Shafts with both stirring means and feeding or discharging means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/60Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
    • B01F27/62Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis comprising liquid feeding, e.g. spraying means
    • B01F27/621Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis comprising liquid feeding, e.g. spraying means the liquid being fed through the shaft of the stirrer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/60Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
    • B01F27/70Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00Other mixers; Mixing plants; Combinations of mixers
    • B01F33/80Mixing plants; Combinations of mixers
    • B01F33/83Mixing plants specially adapted for mixing in combination with disintegrating operations
    • B01F33/833Devices with several tools rotating about different axis in the same receptacle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00Other mixers; Mixing plants; Combinations of mixers
    • B01F33/80Mixing plants; Combinations of mixers
    • B01F33/836Mixing plants; Combinations of mixers combining mixing with other treatments
    • B01F33/8361Mixing plants; Combinations of mixers combining mixing with other treatments with disintegrating
    • B01F33/83612Mixing plants; Combinations of mixers combining mixing with other treatments with disintegrating by crushing or breaking

Definitions

  • the invention relates to a mixer according to the preamble of claim 1.
  • Mixers of the generic type which are also referred to as ring-layer mixers, are known in large numbers, for example from DE-C-20 57 594 (corresponding to US Pat. Nos. 3,734,471 and CH-A-525 702).
  • special measures have been taken in the form of mixing tools tapering towards the container wall in order to dissolve the fibers which tend to agglomerate after gluing, as described in DE-A-24 38 818 (corresponding to US-A -4 006 887) is known.
  • these measures did not lead to the desired success, ie the agglomerates were dissolved.
  • the residence time of the wetted material in the mixer was increased by providing adjustable or regulated outlet flaps at the outlet, through which an adjustable or adjustable back pressure was exerted on the material in order to prolong the dissolving effect to expose the special tools. This led to considerable material caking in the outlet area, which was also not desirable.
  • the invention has for its object to develop a mixer of the generic type so that agglomerates are specifically and reliably dissolved, while at the same time high throughput and high uniformity of wetting are to be achieved.
  • the measures according to the invention ensure that the wetted material, which has largely formed agglomerates, is passed through the cutting devices immediately before reaching the outlet, it being ensured that each agglomerate comes into contact with a knife at least once, but preferably several times and is dissolved.
  • the area of the cutting devices Leaving wetted non-agglomerated material particles are fed directly to the outlet and cannot agglomerate again.
  • the number of cutting devices depends on the size of the mixer and the ratio of the peripheral speed of the mixing tools the axial flow rate of the material. This ratio must be chosen so that all material particles are reliably grasped by them as they pass the cutting devices.
  • - fibrous material such as paper fibers or also wood fibers
  • powder such as lime
  • agglomerates ie agglomerations of several millimeters in diameter
  • the mixer shown in the drawing has a substantially cylindrical housing 1 which is divided in a horizontal plane which is laid through a horizontal central-longitudinal axis 2 of the housing. It consists of a semi-cylindrical housing lower part 3 and a likewise semi-cylindrical housing upper part 4, which are connected on one side by means of swivel joints 5 and which can be connected to one another on the opposite side by means of easily releasable toggle locks 6, so that after releasing these fasteners 6 which is balanced with a counterweight 7, the upper housing part 4 can easily be swung up and away from the lower part 3.
  • the housing 1 is closed at its end faces with end walls 8, 9, which also carry the lower part 3 and end in machine bearings 10, 11. These machine bearings 10, 11 are supported on a foundation 12.
  • a mixer 13 is arranged in the housing 1 concentrically to the central longitudinal axis 2, the shaft 14 of which is led out sealed through the end walls 8, 9 at both ends of the housing 1.
  • the shaft 14 is supported in shaft bearings 15, 16, which are also supported on the machine bearings 10, 11.
  • a pulley 17 is rotatably attached to the shaft, via which a drive belt 18 is guided, which in turn is guided via a belt drive pinion 19 of a drive motor 20, which is also supported and fastened on the foundation 12.
  • a material supply nozzle 22 which is attached to the upper part 4 and - as can be seen in Fig. 2 - opens approximately tangentially into the interior 21.
  • a material outlet connection 23 opens from the interior 21 thereof, which is also arranged approximately tangentially to the interior, as can be seen in FIG. 3.
  • the housing 1 is double-walled, i.e. it has a temperature control jacket 24 through which a temperature control medium, in particular thus cooling water, but also a heating medium, can be passed.
  • a feed zone a is formed, in which feed or acceleration tools 25 are attached to the shaft 14 are.
  • feed or acceleration tools 25 consist essentially of relatively large blades 26, which are set in the axial conveying direction 27 and in the direction of rotation 28 of the mixer 13, so that they accelerate the pourable material 29 fed through the feed pipe 22 in the direction of rotation 28 and set in motion in the axial conveying direction 27.
  • the blades 26 are fastened to the shaft 14 by means of arms 30. As can be seen in FIG. 1, the blades 26 completely overlap in the axial direction; they also extend close to the inner wall 31 of the housing 1, so that there are no dead spaces in which material 29 could be deposited.
  • the mixer 13 is driven at 20- to 40-times the critical speed, so that the material 29 lies directly behind the feed pipe 22 in the form of a material ring 32 on the inner wall 31 of the housing 1, on which it is helical through the interior 21 of the Housing 1 is promoted.
  • the critical speed is understood to be the speed of the mixer 13 at which gravitational acceleration occurs at the radially outer ends of the tools.
  • a wetting zone b adjoins the feed zone a in the conveying direction 27.
  • liquid addition and mixing tools 33 are attached to the shaft 14.
  • These tools 33 can be designed as approximately cylindrical mixing arms which are brought close to the inner wall 31 and which - as can also be seen in FIG. 1 - overlap one another in the axial direction, so that also in the Wetting zone b no dead spaces can arise in which material 29 is not acted upon intensively.
  • the liquid addition and mixing tools 33 are connected to a liquid supply pipe 34 which is guided concentrically to the axis 2 through a shaft cavity 35 of the hollow shaft 14.
  • This liquid supply pipe 34 has liquid outlet openings 36 in the region of the wetting zone b. From these outlet openings 36, liquid supplied by a pump, not shown, enters the shaft cavity 35 through the supply pipe 34. Due to the high speed and the resulting centrifugal forces, this liquid becomes in flung the individual tools 33, flows through them and is dispensed by them at their radially outer end in the form of finely divided liquid 37 into the material ring 32, which is also maintained in the wetting zone b by the tools 33.
  • the rotational speed of the material ring 32 in the direction of rotation 28 is approximately half the rotational speed of the tools 33 in the radially outer region.
  • the design of the liquid addition and mixing tools 33 can also be in terms of the liquid flow as described and described in DE-A-24 38 818 (corresponding to US-A-4 006 887).
  • the wetting zone b is followed by a post-mixing zone c which extends to the outlet nozzle 23, that is to say approximately to the axial end of the interior 21.
  • Mixing tools 38 are arranged in this post-mixing zone c, the outer structure of which is the same as that of the tools 33 can, but are no longer used for hydration.
  • approximately hook-shaped mixing tools 39 can also be attached, which have a cylindrical tubular, radially extending section 40 and a tapering hook section 41 that leads in the direction of rotation 28 and is bent relative to the section 40 and extends close to the inner wall 31 .
  • These tools 39 can be designed in detail, for example, as is shown and described in DE-A-27 31 767 (corresponding to US-C-4 183 676).
  • the hook-shaped mixing tools 39 can also be replaced by other mixing tools, in particular those which exert an increased axial impulse or a deceleration on the material 29 by changing the angle of attack.
  • mixing tools are known for example from DE-C-20 57 594 (corresponding to US-A-3 734 471).
  • a plurality of — in the present case four — cutting devices 44 are arranged in a common radial plane 43 to the central longitudinal axis 2. As can be seen in FIG. 4, they are each arranged at equal angular intervals, for example 90 °, and offset because of the separation of the housing 1 in a horizontal plane to this plane.
  • Each cutting device 44 has an electric motor 45 which is screwed to a holder 46 which is attached to the housing 1 and passes through it.
  • the holder 46 is penetrated by a knife shaft 47 driven by the electric motor 45, which is directed radially into the interior 21.
  • the axes 48 of the knife shafts 47 thus lie in the radial plane 43 and intersect the axis 2.
  • a plurality of knives 49, 50 are attached to each knife shaft 47 at an axial distance - based on the axes 48.
  • the knives 49 are identical to one another; only the knives 50 directly adjacent to the inner wall 31 have wipers 51 bent toward the inner wall 31, by means of which material 29 which may settle between this knife 50 and the inner wall 31 is thrown back into the material ring 32.
  • the axial extent e of knives 49, 50 corresponds approximately to the thickness f of the material ring 32.
  • the diameter g of the knives 49 and 50 is only slightly smaller than the distance h between the mixing tools 39 which are axially adjacent to one another in this area 27 can cause the material 29 conveyed as the material ring 32 to remain longer in the area of the cutting devices 44, in other words by exerting an impulse acting against the conveying direction 27 on the material 29.
  • the measures described ensure that all not very small material particles inevitably pass through a knife 49 or 50 at least once.
  • the knife shafts are driven at a speed such that the peripheral speed on the outer diameter of the knives 49 and 50 is approximately 10 to 40 m / s.
  • the diameter g of the knives 49.50 is approximately 50 to 250 mm, depending on the size of the mixer, ie depending on the diameter d of the interior 21 of the housing 1.
  • the mixing tools 25 and 39 are designed and set in relation to the axial conveying direction 27 that, taking into account the speed of the mixer 13, an axial feed rate of the material in the mixer between 0.02 m / s and 0.2 m / s is achieved.
  • a thickness f of the material ring 32 of 30 to 120 mm is used.
  • the axial extent e of the knives 49, 50 in the direction of the axes 48 should be between 40 and 130 mm, so that there can be no material particles in the radially inner region of the material ring 32 that are not separated by at least one knife 49 or 50 can be detected.
  • the ratio of the thickness f of the material ring 32 to the diameter d of the housing 1 is 0.06 ⁇ f / d ⁇ 0.24.
  • FIG. 5 shows the shape of the knives, only the knife 50 adjacent to the inner wall 31 being shown. Starting from a hub 52, this has two cutting edges 54 leading in the direction of rotation 53 of the cutting devices 44. In the case of the knives 50, the stripper 51 is formed in each case in the region of the rear edge 55 lagging in the direction of rotation 53 by bending the flat knife 50.
  • the knives 49 look exactly the same in principle; they only have no wipers.
  • Materials 29 that tend to agglomerate are preferably wetted with liquid binder in the mixer. These agglomerates formed in the wetting zone b after the supply of the binder are completely dissolved by the cutting devices 44.
  • paper fibers can be wetted with glue, which are then used to manufacture plasterboard.
  • other materials that agglomerate after wetting can be wetted with a liquid as part of a so-called material ring mixture.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Manufacturing & Machinery (AREA)
  • Forests & Forestry (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)
  • Processing Of Solid Wastes (AREA)
  • Physical Or Chemical Processes And Apparatus (AREA)
  • Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
  • Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
  • Confectionery (AREA)

Claims (4)

  1. Mélangeur travaillant en continu pour l'humectation de matières, en particulier de matières fibreuses, avec un liquide, en particulier un agent liant, dans un anneau de matières, avec un boîtier cylindrique (1) arrangé essentiellement horizontalement, dans lequel un appareil à mélanger (13) actionnable à haute vitesse est arrangé coaxialement, qui consiste en un arbre (14) avec des outils à mélanger (25, 33, 38, 39) projetant de facon essentiellement radiale de celui-ci et s'étendant jusque dans la proximité de la paroi intérieure (31) du boîtier (1), le boîtier (1) étant pourvu à un bout d'un tuyau (22) d'amenée de matières pour l'amenée continue de matières (29) et à l'autre bout d'un tuyau de décharge de matières pour la décharge continue de matières humectées, et une zone d'humectation (b) étant prévue en arrière du tuyau d'amenée de matières dans la direction axiale de transport (27), dans quelle zone des dispositifs pour l'amenée de liquide dans un anneau de matières (32) sont prévus, dans lequel les matières (29) sont transportées et agitées en forme d'hélice sur la paroi intérieure (31) du boîtier (1) à travers de son intérieur (21), et des dispositifs étant prévus pour la décomposition d'agglomérats, caractérisé en ce que, dans la direction de transport (27) directement avant le tuyau de décharge de matières, plusieurs coupants (44) arrangés en espacements angulaires identiques l'un relatif à l'autre sont prévus dans un plan radial (43) relatif à l'arbre (14), en ce que les coupants (44) présentent chacun un arbre porte-lames (47), qui s'étend de la paroi intérieure (31) du boîtier (1) dans l'intérieur (21), qui est muni de plusieurs lames (49, 50) arrangées à distance l'une de l'autre, et dont l'extension (e) dans la direction de son axe (48) correspond à l'épaisseur (f) de l'anneau de matières (32), les lames (49, 50) projetant de l'axe (48) de l'arbre porte-lames (47).
  2. Mélangeur selon la revendication 1, caractérisé en ce que le diamètre (g) des lames (49, 50) est plus petit que l'espacement (h) d'outils à mélanger voisins.
  3. Mélangeur selon la revendication 1, caractérisé en ce que les lames (49, 50) sont actionnables à une vitesse circonférentielle de 10 à 40 m/s.
  4. Mélangeur selon la revendication 1, caractérisé en ce que, dans la direction de transport (27) en arrière des coupants (44), du moins un outil à mélanger (39) est prévu, qui est réglable contre la direction de transport (27) pour la production d'une retenue des matières (29).
EP89115813A 1988-11-24 1989-08-28 Mélangeur travaillant en continu Revoked EP0370181B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
AT89115813T ATE88661T1 (de) 1988-11-24 1989-08-28 Kontinuierlich arbeitender mischer.

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE3839671 1988-11-24
DE3839671A DE3839671A1 (de) 1988-11-24 1988-11-24 Kontinuierlich arbeitender mischer

Publications (2)

Publication Number Publication Date
EP0370181A1 EP0370181A1 (fr) 1990-05-30
EP0370181B1 true EP0370181B1 (fr) 1993-04-28

Family

ID=6367805

Family Applications (1)

Application Number Title Priority Date Filing Date
EP89115813A Revoked EP0370181B1 (fr) 1988-11-24 1989-08-28 Mélangeur travaillant en continu

Country Status (8)

Country Link
US (1) US5018673A (fr)
EP (1) EP0370181B1 (fr)
JP (1) JPH02180628A (fr)
AT (1) ATE88661T1 (fr)
BR (1) BR8905664A (fr)
CA (1) CA2003118A1 (fr)
DE (2) DE3839671A1 (fr)
ZA (1) ZA898730B (fr)

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CZ306488B6 (cs) * 2015-12-18 2017-02-08 Rudolf Ryzner Zařízení pro máčení, míchání a obohacování organických substrátů
US10272399B2 (en) 2016-08-05 2019-04-30 United States Gypsum Company Method for producing fiber reinforced cementitious slurry using a multi-stage continuous mixer
US11224990B2 (en) * 2016-08-05 2022-01-18 United States Gypsum Company Continuous methods of making fiber reinforced concrete panels
US10981294B2 (en) 2016-08-05 2021-04-20 United States Gypsum Company Headbox and forming station for fiber-reinforced cementitious panel production
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DE2625923A1 (de) * 1976-06-10 1977-12-22 Fritz Loedige Vorrichtung zum mischen von fluessigkeiten
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110625814A (zh) * 2019-09-30 2019-12-31 广州胜帆建材有限公司 一种弧形grg板材生产用快速成型装置及方法
CN110625814B (zh) * 2019-09-30 2021-02-02 广州胜帆新材料科技有限公司 一种弧形grg板材生产用快速成型装置及方法

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BR8905664A (pt) 1990-06-05
US5018673A (en) 1991-05-28
CA2003118A1 (fr) 1990-05-24
ATE88661T1 (de) 1993-05-15
ZA898730B (en) 1990-08-29
EP0370181A1 (fr) 1990-05-30
JPH02180628A (ja) 1990-07-13
DE58904203D1 (de) 1993-06-03
DE3839671A1 (de) 1990-05-31

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