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DE10346219A1 - Strukturbauteil und Verfahren und Werkzeugvorrichtung zu dessen Herstellung - Google Patents

Strukturbauteil und Verfahren und Werkzeugvorrichtung zu dessen Herstellung Download PDF

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Publication number
DE10346219A1
DE10346219A1 DE10346219A DE10346219A DE10346219A1 DE 10346219 A1 DE10346219 A1 DE 10346219A1 DE 10346219 A DE10346219 A DE 10346219A DE 10346219 A DE10346219 A DE 10346219A DE 10346219 A1 DE10346219 A1 DE 10346219A1
Authority
DE
Germany
Prior art keywords
production
structural component
tool device
lacquer
film
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
DE10346219A
Other languages
English (en)
Inventor
Joachim Flaig
Axel Lachenmaier
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Magna Exteriors Germany GmbH
Original Assignee
Magna Exteriors Germany GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Magna Exteriors Germany GmbH filed Critical Magna Exteriors Germany GmbH
Priority to DE10346219A priority Critical patent/DE10346219A1/de
Priority to US10/942,369 priority patent/US20050064141A1/en
Priority to CA002482318A priority patent/CA2482318A1/en
Publication of DE10346219A1 publication Critical patent/DE10346219A1/de
Ceased legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/18Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/065Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of foam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/15Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state
    • B32B37/153Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state at least one layer is extruded and immediately laminated while in semi-molten state
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/06Embossing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/1418Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14778Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the article consisting of a material with particular properties, e.g. porous, brittle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2266/00Composition of foam
    • B32B2266/02Organic
    • B32B2266/0214Materials belonging to B32B27/00
    • B32B2266/0278Polyurethane
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/40Properties of the layers or laminate having particular optical properties
    • B32B2307/416Reflective
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24355Continuous and nonuniform or irregular surface on layer or component [e.g., roofing, etc.]

Landscapes

  • Injection Moulding Of Plastics Or The Like (AREA)
  • Laminated Bodies (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)

Abstract

Für ein Strukturbauteil (10) mit einer Lack-Außenfläche ist ein Verfahren zu dessen Herstellung angegeben, mit den Schritten Bereitstellen einer Lackfolie (11), deren Außenfläche im wesentlichen glatt ist, Thermoformen der Lackfolie und Hinterformen der Lackfolie mit einem Trägermaterial (12) insbesondere aus Kunststoff, wobei bei zumindest einem der beiden Schritte, bestehend aus Thermoformen und Hinterformen, eine Außenfläche (18) der Lackfolie mit einer Oberflächenstrukturierung (21) versehen wird, die an der Außenfläche eine ungleichmäßige Reflexion hervorruft.
DE10346219A 2003-09-23 2003-09-23 Strukturbauteil und Verfahren und Werkzeugvorrichtung zu dessen Herstellung Ceased DE10346219A1 (de)

Priority Applications (3)

Application Number Priority Date Filing Date Title
DE10346219A DE10346219A1 (de) 2003-09-23 2003-09-23 Strukturbauteil und Verfahren und Werkzeugvorrichtung zu dessen Herstellung
US10/942,369 US20050064141A1 (en) 2003-09-23 2004-09-16 Structural component and method and a mold tool for its production
CA002482318A CA2482318A1 (en) 2003-09-23 2004-09-22 Structural part, and method and tool device for producing said structural part

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE10346219A DE10346219A1 (de) 2003-09-23 2003-09-23 Strukturbauteil und Verfahren und Werkzeugvorrichtung zu dessen Herstellung

Publications (1)

Publication Number Publication Date
DE10346219A1 true DE10346219A1 (de) 2005-04-28

Family

ID=34306269

Family Applications (1)

Application Number Title Priority Date Filing Date
DE10346219A Ceased DE10346219A1 (de) 2003-09-23 2003-09-23 Strukturbauteil und Verfahren und Werkzeugvorrichtung zu dessen Herstellung

Country Status (3)

Country Link
US (1) US20050064141A1 (de)
CA (1) CA2482318A1 (de)
DE (1) DE10346219A1 (de)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1704978A1 (de) * 2005-03-22 2006-09-27 ArvinMeritor GmbH Folien-Tiefzieh- oder Folien-Schäumform und deren Herstellungsverfahren sowie Verfahren zum Herstellen eines Verbundbauteils
EP1892182A1 (de) 2006-08-21 2008-02-27 ArvinMeritor GmbH Durchsichtiges und verbundartiges Karosserieanbauteil, Zwischenprodukt und Verfahren zum Herstellen eines solchen Karosserieanbauteils
DE102007017444A1 (de) * 2007-04-02 2008-10-09 Decoma (Germany) Gmbh Kühlergitter
DE102005039124B4 (de) * 2005-08-15 2009-11-26 Faurecia Innenraum Systeme Gmbh Verfahren zur Herstellung eines zweischichtigen Verbundteils
DE102008031814B3 (de) * 2008-06-25 2010-01-21 Decoma (Germany) Gmbh Verfahren zum Herstellen von mindestens einem Bauteil
DE102011014989A1 (de) * 2011-03-24 2012-09-27 Webasto Ag Kunststoffbauelement eines Dachöffnungssystems
US10106104B2 (en) 2014-07-03 2018-10-23 Volkswagen Aktiengesellschaft Decorative element for an interior of a motor vehicle, device for an interior of a motor vehicle, motor vehicle, and method for producing a decorative element

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102005019720A1 (de) * 2005-04-25 2007-04-12 Decoma (Germany) Gmbh Bauteil
US7976749B2 (en) * 2007-05-24 2011-07-12 Basf Aktiengesellschaft Injection process for making a moulding completely recyclable, multilayered article
EP2254741B1 (de) * 2008-02-22 2013-04-10 Johnson Controls Interiors GmbH & Co. KG Ausstattungsteil, insbesondere für kraftfahrzeug, und herstellverfahren
US7942563B2 (en) * 2008-02-29 2011-05-17 Tyco Electronics Corporation LED with light pipe assembly
US8142516B2 (en) * 2009-06-30 2012-03-27 Ut-Battelle, Llc Self-cleaning skin-like prosthetic polymer surfaces
JP7355678B2 (ja) * 2020-02-21 2023-10-03 ビューテック株式会社 複合成形品の製造方法

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19703505A1 (de) * 1996-02-07 1997-10-30 Volkswagen Ag Farbiges Karosserieteil
DE19949263A1 (de) * 1999-10-13 2001-04-19 Bayerische Motoren Werke Ag Verfahren zum Herstellen eines Kunststoffbauteiles
DE19956930A1 (de) * 1999-11-26 2001-05-31 Bayerische Motoren Werke Ag Fahrzeug-Außenhautteil mit einer außenseitigen Lackfolie oder Dekorfolie
DE10054490A1 (de) * 2000-11-03 2002-05-08 Bayerische Motoren Werke Ag Verfahren zum Herstellen eines Kunststoffbauteiles

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR1589560A (de) * 1968-10-18 1970-03-31
US5242738A (en) * 1988-01-20 1993-09-07 Tamio Furuya Surface layer of interior article
US20030072919A1 (en) * 2001-09-13 2003-04-17 Frank Watts Surface covering having differential gloss in-register and method of making
EP1324362A3 (de) * 2001-12-18 2005-04-06 Polymatech Co., Ltd. Folienintegrierte Drucktaste

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19703505A1 (de) * 1996-02-07 1997-10-30 Volkswagen Ag Farbiges Karosserieteil
DE19949263A1 (de) * 1999-10-13 2001-04-19 Bayerische Motoren Werke Ag Verfahren zum Herstellen eines Kunststoffbauteiles
DE19956930A1 (de) * 1999-11-26 2001-05-31 Bayerische Motoren Werke Ag Fahrzeug-Außenhautteil mit einer außenseitigen Lackfolie oder Dekorfolie
DE10054490A1 (de) * 2000-11-03 2002-05-08 Bayerische Motoren Werke Ag Verfahren zum Herstellen eines Kunststoffbauteiles

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1704978A1 (de) * 2005-03-22 2006-09-27 ArvinMeritor GmbH Folien-Tiefzieh- oder Folien-Schäumform und deren Herstellungsverfahren sowie Verfahren zum Herstellen eines Verbundbauteils
DE102005039124B4 (de) * 2005-08-15 2009-11-26 Faurecia Innenraum Systeme Gmbh Verfahren zur Herstellung eines zweischichtigen Verbundteils
EP1892182A1 (de) 2006-08-21 2008-02-27 ArvinMeritor GmbH Durchsichtiges und verbundartiges Karosserieanbauteil, Zwischenprodukt und Verfahren zum Herstellen eines solchen Karosserieanbauteils
DE102007017444A1 (de) * 2007-04-02 2008-10-09 Decoma (Germany) Gmbh Kühlergitter
DE102007017444B4 (de) * 2007-04-02 2014-08-14 Decoma (Germany) Gmbh Kühlergitter
DE102008031814B3 (de) * 2008-06-25 2010-01-21 Decoma (Germany) Gmbh Verfahren zum Herstellen von mindestens einem Bauteil
DE102011014989A1 (de) * 2011-03-24 2012-09-27 Webasto Ag Kunststoffbauelement eines Dachöffnungssystems
US10106104B2 (en) 2014-07-03 2018-10-23 Volkswagen Aktiengesellschaft Decorative element for an interior of a motor vehicle, device for an interior of a motor vehicle, motor vehicle, and method for producing a decorative element

Also Published As

Publication number Publication date
CA2482318A1 (en) 2005-03-23
US20050064141A1 (en) 2005-03-24

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OP8 Request for examination as to paragraph 44 patent law
8131 Rejection